Fender Base Plate Analysis

MESH:

Entity Size

Nodes 2291201

Elements 1344606

ELEMENT TYPE:

Connectivity Statistics

TE10 1344606 ( 100.00% )

Materials.1

Material Steel

Young's modulus 2e+011N_m2

Poisson's ratio 0.266

Density 7860kg_m3

Coefficient of thermal expansion 1.17e-005_Kdeg

Yield strength 2.5e+008N_m2

Static Case

Boundary Conditions
 Figure 1

STRUCTURE Computation

Number of nodes : 2291201

Number of elements : 1344606
Number of D.O.F. : 6873603
Number of Contact relations : 0
Number of Kinematic relations : 0

Parabolic tetrahedron : 1344606

RESTRAINT Computation
Name: Restraints.1

Number of S.P.C : 444

LOAD Computation

Name: Loads.1

Applied load resultant :

Fx = -4 . 350e-013 N
Fy = -6 . 512e-013 N
Fz = -2 . 145e+004 N
Mx = -6 . 435e+003 Nxm
My = 2 . 789e+004 Nxm
Mz = -7 . 160e-013 Nxm

STRUCTURAL MASS Computation

Name: StructuralMassSet.1

Number of lines : 6873603

Number of coefficients : 260390721
Number of blocks : 521
Maximum number of coefficients per bloc : 500000
Total matrix size : 3006 . 16 Mb

Structural mass : 1.387e+003 kg

Inertia center coordinates

Xg : 1 . 300e+003 mm
Yg : 3 . 000e+002 mm
Zg : 6 . 742e+002 mm

Inertia tensor at origin: kgxm2

1.013e+003 -5.408e+002 -1.215e+003

-5.408e+002 3.569e+003 -2.805e+002
-1.215e+003 -2.805e+002 3.024e+003

STIFFNESS Computation

Number of lines : 6873603

Number of coefficients : 260390721
Number of blocks : 521
Maximum number of coefficients per bloc : 500000
Total matrix size : 3006 . 16 Mb

SINGULARITY Computation
Restraint: Restraints.1

Number of local singularities : 0

Number of singularities in translation : 0
Number of singularities in rotation : 0
 Generated constraint type : MPC

CONSTRAINT Computation
Restraint: Restraints.1

Number of constraints : 444

Number of coefficients : 0
Number of factorized constraints : 444
Number of coefficients : 0
Number of deferred constraints : 0

FACTORIZED Computation

Method : SPARSE
Number of factorized degrees : 6873159
Number of supernodes : 34767
Number of overhead indices : 16333959
Number of coefficients : -1585027301
Maximum front width : 26199
Maximum front size : 343206900
Size of the factorized matrix (Mb) : -12092 . 8
Number of blocks : 3503
Number of Mflops for factorization : 3 . 715e+007
Number of Mflops for solve : 2 . 805e+004
Minimum relative pivot : 6 . 988e-004

Minimum and maximum pivot

Value Dof Node x (mm) y (mm) z (mm)

3.3096e+006 Tz 1420765 2.1968e+003 8.4093e+002 3.9056e+002

1.4352e+010 Tx 2230556 2.1216e+003 6.0564e+002 2.5835e+002

Minimum pivot

Value Dof Node x (mm) y (mm) z (mm)

3.4962e+006 Tz 1472088 4.9582e+002 -3.8457e+002 2.7500e+002

3.5543e+006 Tz 1941020 8.7569e+002 2.1445e+002 1.3022e+003

3.5993e+006 Tz 1941021 8.7581e+002 2.1431e+002 1.2971e+003

3.6101e+006 Tz 2236127 4.4776e+002 5.1988e+000 2.6945e+002

3.6416e+006 Tz 2189252 1.6480e+003 1.5127e+002 3.1881e+002

3.7401e+006 Tz 1804769 1.8554e+003 2.2917e+002 1.3003e+003

3.8061e+006 Tz 1387992 1.6051e+003 3.6693e+002 7.6177e+002

3.9242e+006 Tz 1472087 2.1580e+003 -3.8300e+002 3.4728e+002

 3.9960e+006 Tz 2189251 1.6480e+003 1.5485e+002 3.4844e+002

Translational pivot distribution

Value Percentage

10.E6 --> 10.E7 4.3648e-004

10.E7 --> 10.E8 4.2557e-002

10.E8 --> 10.E9 6.9102e+000

10.E9 --> 10.E10 9.3033e+001

10.E10 --> 10.E11 1.3487e-002

DIRECT METHOD Computation

Name: Static Case Solution.1

Restraint: Restraints.1

Structural mass is taken into account

Load: Loads.1

Strain Energy : 6.746e-001 J

Equilibrium

Relative
Applied
Components Reactions Residual Magnitude
Forces
Error

5.8404e- 6.1982e-
Fx (N) -4.3496e-013 5.8408e-009
009 013

2.1975e- 2.3322e-
Fy (N) -6.5116e-013 2.1976e-008
008 012
-3.9409e- 4.1823e-
Fz (N) -2.1451e+004 2.1451e+004
007 011

-1.9367e- 9.3424e-
Mx (Nxm) -6.4352e+003 6.4352e+003
007 012

6.1647e- 2.9738e-
My (Nxm) 2.7886e+004 -2.7886e+004
007 011

2.2517e- 1.0862e-
Mz (Nxm) -7.1605e-013 2.2518e-008
008 012

Static Case Solution.1 - Deformed mesh.2

 Figure 2

On deformed mesh ---- On boundary ---- Over all the model

Static Case Solution.1 - Von Mises stress (nodal values).2

Figure 3

3D elements: : Components: : All

On deformed mesh ---- On boundary ---- Over all the model

Static Case Solution.1 - Translational displacement magnitude.4

Figure 4

3D elements: : Components: : All

On deformed mesh ---- On boundary ---- Over all the model

Global Sensors

Sensor Name Sensor Value

Energy 0.675J

Global Error Rate (%) 13.690546036