INDUSTRIAL SILENCERS
“SOUNDS LIKE SUCCESS”
VANEC Silencers – MADE IN THE USA
Our newest manufacturing facility, opened in 2016, is a dedicated
manufacturing plant, located in Gainesville, Texas USA
- 72,000 ft2 manufacturing space
with 30’ clear under crane bridge
- 10+ Acre fenced storage on I-35
- Rail spur into building for crane loading/unloading
- 20’ x 20’ x 80’ sandblast booth with floor recovery system
Bay 1:
- 65’ x 300’ with:
- (3) 10-ton overhead cranes
- (1) 5-ton overhead crane
- (2) 2-ton Job cranes
- (1) 1-ton jib crane
Bay 2: 65’ x 380’ with:
- (1) 25-ton overhead crane
- (2) 15-ton overhead cranes
- (1) 10-ton overhead crane
- (1) 7.5-ton overhead crane
- (2) 2-ton jib cranes
-
Bay 3: 40’ x 150’ with (2) 5-ton overhead cranes
PAINTING:
- (2) 20’x20’x60’ climate controlled paint booths
- Gantry systems to hang silencers safely
MANUFACTURING MACHINERY:
- (1) 10’ x 40’ CNC Plasma talbe w/400A HD power suppy, cuts up to 2” thick plate
- (3) plate rolls ½” thick by 120” capacity – SA516 Gr. 70 plate
- (1) 120 ton brake press
- (1) 100 ton ironworker
- (1) ½” x 120” shear
- (1) weld seamer
- (2) robotic weld cells
- (1) robotic 3D plasma cutting cell
- (2) 18” band saws
- (1) CNC lathe
- (2) semi-automatic Continuous-Strand
Fiberglass injection machines
VANEC ENGINEERS AND MANUFACTURES INDUSTRIAL SILENCERS
Founded in 1969 to service the acoustical and air emissions control needs of
process industries, our headquarters are located in Orchard Park, New York
USA.
Our dedicated manufacturing plant is located in Gainesville, Texas USA
VANEC’S APPLICATIONS, ENGINEERING, AND MANUFACTURING
PROFESSIONALS HAVE MORE THAN 150 YEARS OF COMBINED
EXPERIENCE IN SOLVING NOISE AND EMISSIONS CONTROL PROBLEMS
VANEC’s industrial silencer design and application abilties are reinforced
with industry and process knowledge gained from years of practical
experience, involving thousands of product applications in industries such
as:
Oil & Gas
UPSTREAM
Oil & Gas Exploration and Production
Field Gathering and Compression Systems
Secondary and Tertiary Production Systems
MIDSTREAM
Natural Gas Transmission and Distribution
Gas Plants – Treatment/Fractionation/Cracking
DOWNSTREAM
Petrochemical Process
Oil Refining
OTHER PROCESS AND RELATED INDUSTRIES
- Power Generation - Food/Pharmaceutical Processing
- Pulp & Paper - Material Handling/Pneumatic Conveying
- Marine Propulsion - Waste Water Treatment
- Locomotive and Transportation
ABSORPTIVE TYPE SILENCERS
Intended primarily for reduction of higher
sound frequencies, VANEC absorptive
silencers are often employed in engine air
intake lines, particularly when turbochargers
are employed.
Noise is absorbed within the acoustical packing
materials, such as Continuous Strand
Fiberglass.
Other available materials can include stainless
steel mesh, polyester, and mineral wool.
This silencer design offers low pressure drops
to preserve engine performance
ACOUSTICAL
PACK
PERFORATED
PACK RETAINING
TUBES
PACKED
CENTER BODY
Performance can be optimized through
adjustments in packing thickness,
density, packed length, internal design,
and choice of absorptive material.
Typical Performance
45
40
Dynamic Insertion Loss - dB.
35
30
25
20
15
10
5
0
31.5 63 125 250 500 1000 2000 4000 8000
Octave Band Center Frequency - Hz
A variety of filter options are available.
12" & Smaller 24" & Larger
RECIPROCATING ENGINE EXHAUST SILENCERS
REACTIVE / CHAMBER TYPE SILENCERS
Most effective for low frequency noise abatement, including sub-audible
pulsation control.
PERFORATED PERFORATED
BAFFLE TUBE PERFORATED
INLET TUBE LINER OUTLET TUBE
INLET OUTLET
BAFFLE TUBE LINER TUBE
DRAIN
BRACE BRACE
…WITH INTEGRAL OXIDATION CATALYST
Custom designed for easy field maintenance, with low chamber element / module
access.
Proven track record of meeting noise and emission restrictions in a combined unit.
Designed to mount on existing foundation and exhaust centerlines (for retrofits).
Catalyst housing designed to hold deeper elements if future emissions requirements
change.
Dual 30” manway access or external slide-in designs allow easy operator access for
removal or replacement of catalyst elements (no “Confined Work Space” issues).
VANEC manufactures exclusively in the USA, with on-site assistance upon request.
SCR CATALYST & EXHAUST SILENCER SYSTEMS
Example: OXIDATION CATALYST, SCR CATALYST &
EXHAUST SILENCER SYSTEM FOR CATERPILLAR G3616
What do I need to know to obtain a silencer quote for a reciprocating engine?
1. Allowable silencer pressure drop
2. Flow Rate in ACFM
3. Flow temperature
4. Flow media mole weight (M.W.)
5. Connection size(s)
6. Noise limit at a specific distance
7. Exhaust emissions produced
8. Exhaust emissions limits
EXHAUST SILENCERS AND OXIDATION CATALYST
SYSTEMS FOR GAS TURBINES
VANEC Specializes in retrofits and upgrades for gas turbines up to 16,000
HP for gas compression applications, including:
Solar Saturn
Solar Centaur 50
Solar Taurus 60
Solar Taurus 70
Solar Mars 100
Solar Titan 130
Dresser-Clark DC-990
Allison 501
Solar Taurus 60 with oxidation catalyst
What do I need to know to obtain a silencer quote for a gas turbine engine?
1. Allowable silencer pressure drop 5. Connection size(s)
2. Flow Rate in ACFM 6. Noise limit at a specific distance
3. Flow temperature 7. Exhaust emissions produced
4. Flow media mole weight (M.W.) 8. Exhaust emissions limits
Silencer performance grades should be based on Dynamic Insertion Loss (D.I.L.), expressed
in decibels, a measure of how much noise is reduced (removed) when the silencer is
installed, versus unsilenced noise.
There are no national or international codes that govern the design, application, fabrication, or
performance of Industrial Silencers. Silencer performance can be misinterpreted if defined by a
verbal description instead of a specific "Dynamic Insertion Loss".
Common “Industry Grade” descriptions, and their approximate performances:
Non-specific nomenclature D.I.L. VANEC Model
Industrial 10 121
Commercial 20-25 121
Residential 25-30 131
Hospital 30-35 141
Critical 45 144
Super Critical 50+ 154
Always confirm silencer performance with a numerical value!
VENT AND BLOWDOWN SILENCERS
STATION BLOWDOWN – UNIT BLOWDOWN – ENGINE STARTER VENT
Abatement of extremely loud acoustical emissions offers advantages beyond compliance with
noise pollution regulations. Powerful noise levels are generated by planned or emergency high
pressure gas venting, during de-pressurization of compression equipment, regulating
stations, headers or piping systems. Even in remote locations, unexpected and painfully loud
noise risks personnel injuries due to their sudden onset, may cause permanent hearing
damage with even limited exposure, and can interfere with urgent communication among
operating personnel at critical times. In more populated areas, these concerns are multiplied.
ATMOSPHERE
High pressure
gas venting from
unsilenced safety
relief valves can
generate noise
levels higher than
130 dBA, at 25
feet, or farther,
from the source. FLOW FROM
PROCESS
VANEC silencer Application Engineers employ unique features to achieve specified
performance objectives: blowdown duration, thrust load absorption, wind/seismic force
accommodation, as well as the required near-field and far-field acoustical limitations.
EXTENDED
SUPPORT LENGTH
BRACKETS SPLITTER
Base or body supports Extended length absorptive
to meet various installation splitter sections to provide
requirements extra noise attenuation for
ABSORPTIVE the most noise sensitive
SPLITTER
areas
Single or multiple inlet
diffusers to handle higher PLENUM
pressures and/or multiple SECTION
Inlet orifices designed to
sources control flow rate during
blowdown pressure decay
MULTIPLE
STAGED FLOW
DIFFUSERS
DRAIN
INLET ORIFICE
PLATE
USE THIS FORM TO SUBMIT TO VANEC THE INFORMATION NEEDED TO PROVIDE A QUOTE
VANEC INDUSTRIAL SILENCERS
WWW.VANEC.COM
Headquarters:
3374 N. Benzing Road
Orchard Park, NY 14127 USA
TEL: 716-827-4959
Manufacturing:
3331 I-35 North
Gainesville, TX 77240 USA
