12 100/118 ED

IGP
INTERNAL GEAR PUMPS
SERIES 11

OPERATING PRINCIPLE

— IGP pumps are volumetric displacement

pumps with internal gears, available in five
sizes, each divided into a range of different
displacement.
— The pumps feature high volumetric
performance levels, thanks to both radial and
axial compensation in proportion to operating
pressure, in addition to low noise levels.
— Optimal load distribution and special friction
bearings enable continuous duty at high
pressures and ensure extended pump lifetime.
— IGP pumps are also available in multiple
versions which can be combined to make
multi-flow groups.

TECHNICAL SPECIFICATIONS

PUMP SIZE 3 4 5 6 7

Displacement range cm /rev

3
3,6 ÷ 10,2 13,3 ÷ 32,6 33,1 ÷ 64,9 64,1 ÷ 126,2 125,8 ÷ 251,7

Flow rate range (at 1500 rpm) l/min 5,4 ÷ 15,3 19,9 ÷ 48,9 49,6 ÷ 97,3 96,1 ÷ 189,3 188,7 ÷ 377,5
Operating pressures bar see table 2 - performances

Rotation speed rpm see table 2 - performances

Rotation direction clockwise or counterclockwise

Loads on the shaft refer to our technical dept. for permitted axial and radial loads

Hydraulic connections SAE J518 c fittings, flanged (see par. 9)

Mounting flange type SAE J744 - ISO 3019-1
Mass (single pump) kg 4 ÷ 4,8 8,6 ÷ 11 15,5 ÷ 18,7 29,2 ÷ 35 46,5 ÷ 59

HYDRAULIC SYMBOL
Ambient temperature range °C -20 / +60

Fluid temperature range °C -20 / +80

Degree of fluid contamination see section 3.2

Recommended viscosity cSt 25 ÷ 100

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SERIES 11

1 - IDENTIFICATION CODE

1.1 - Single pump

I G P - - 5 / 11 /
Internal gear
pump Option:
F = through drive shaft
Omit if not required
Pump size
3 = from 3,6 to 10,2 cm3/rev Seals:
4 = from 13,3 to 32,6 cm3/rev N= NBR seals for mineral oils (for
5 = from 33,1 to 64,9 cm3/rev IGP3, IGP4, IGP5 and IGP6 pumps,
6 = from 64,1 to 126,2 cm3/rev the front shaft seal is in Viton)
7 = from 125,8 to 251,7 cm3/rev Version in complete Viton (/V)
available upon request
Nominal delivery (not available for IGP7)
(see performances table, par. 2)
Series No.
Rotation direction (seen from the shaft side) (from 10 to 19 sizes and mounting
R = clockwise (standard) demensions remain unchanged.)
L = counterclockwise
Shaft end type:
Mounting flange cylindrical keyed
0 = SAE-2 / ISO 3019-1 (for IGP3, IGP4, IGP5 and IGP6) (other shaft ends are available upon request)
1 = SAE-4 / ISO 3019-1 (for IGP7 only)
other flanges types are available upon request NOTE: No through-drive shaft inside standard single pumps

1.2 - Multiple pumps

I G P - / - 5 / 11

Internal gear
pump
Seals:
Front pump size N= NBR seals for mineral oils (for
3 = from 3,6 to 10,2 cm3/rev IGP3, IGP4, IGP5 and IGP6 pumps,
4 = from 13,3 to 32,6 cm3/rev the front shaft seal is in Viton)
5 = from 33,1 to 64,9 cm3/rev Version in complete Viton (/V)
6 = from 64,1 to 126,2 cm3/rev available upon request
7 = from 125,8 to 251,7 cm3/rev (not available for IGP7)

Rear pump size

3 = from 3,6 to 10,2 cm3/rev Series No.
4 = from 13,3 to 32,6 cm3/rev (from 10 to 19 sizes and mounting
5 = from 33,1 to 64,9 cm3/rev demensions remain unchanged.)
6 = from 64,1 to 126,2 cm3/rev
7 = from 125,8 to 251,7 cm3/rev
Shaft end type:
Nominal delivery of the front pump
(see performance table, par. 2) cylindrical keyed
(other shaft ends are available upon request)
Nominal delivery of the secondary/rear pump Mounting flange
(see performance table, par. 2) 0 = SAE-2 / ISO 3019-1 (for IGP3, IGP4, IGP5
and IGP6)
Rotation direction (seen from the shaft side) 1 = SAE-4 / ISO 3019-1 (for IGP7 only)
R = clockwise (standard) other flange types are available upon request
L = counterclockwise

NOTE: Secondary / rear pumps are available as spare parts. All secondary pumps are provided with through drive shaft. The coupling is
not included.
To order, put the code together by adding an R at the end of the identification code, after the size, delivery, direction of rotation, series
and seals.
Code example: IGP4- 020-R/11N/R
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SERIES 11

2 - PERFORMANCES
(obtained with mineral oil with viscosity within 25 ÷ 100 cSt)

DISPLACEMENT MAX. FLOW RATE. PRESSURE ROTATION SPEED

PUMP NOMINAL [cm3/rev] [l/min] [bar] [rpm]
SIZE DELIVERY NOTE 3 NOTE 4
NOTE 2 (at 1500 rpm) steady peak max min
003 3,6 5,4

005 5,2 7,8

IGP3 006 6,4 9,6 330 345 3600 400

008 8,2 12,3

010 10,2 15,3

013 13,3 19,9 3600

016 15,8 23,7 330 345 3400

IGP4 020 20,7 31,0 3200 400

025 25,4 38,1 300 330 3000

032 32,6 48,9 250 280 2800

032 33,1 49,6 3000

315 345
040 41 61,5 2800
IGP5 400
050 50,3 75,4 280 315 2500

064 64,9 97,3 230 250 2200

064 64,1 96,1 300 330 2600

080 80,7 121,0 280 315 2400

IGP6 400
100 101,3 151,9 250 300 2100

125 126,2 189,3 210 250 1800

125 125,8 188,7 300 330 2200

160 160,8 241,2 280 315 2000

IGP7 400
200 202,7 304,0 250 300
1800
250 251,7 377,5 210 250

NOTE 1: Under continuous operating conditions, the allowed suction pressure range is 0.8 ÷ 3 bar abs. For shorter time, a minimum suction
pressure of 0,6 bar abs is allowed.
NOTE 2: Production tolerances can reduce the displacement by 1,5% max. The flow rate at 1500 rpm shown in the table, considers operation
with pressure of 10 bar.
NOTE 3: The continuous and peak pressures are valid for rotation speeds between 400 and 1500 rpm. For speeds of more than 1500 rpm the
peak pressure must be reduced. The peak pressure is applicable for 15% of the operating time, with a maximum cycle time of 1 minute.
NOTE 4: Variable speeds require pressure limitations if they are out of 400 ÷ 1500 rpm range. Contact our technical department for
applications of this kind.

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SERIES 11

3 - HYDRAULIC FLUID

3.1 - Fluid type

Use mineral oil based hydraulic fluids with anti-foam and antioxidant additives. Limitations apply with other fluid types. See the table below or
consult our Technical Department for authorization of use.

FLUID TYPE NOTES

HFC - The pumps are tested with mineral oil. An appropriate cleaning cycle is required.
(water glycol solutions - The values shown in the performance table must be reduced by at least 20%
with proportion of water ≤ 40%) - The maximum speed of the fluid in the suction line must not exceed 1 m/s.
- The suction pressure must not be less than 0,8 bar absolute.
- The maximum fluid temperature must be at less than 50°C

HFD NOT ALLOWED

(phosphate esters)

3.2 - Fluid viscosity

The operating fluid viscosity must be within the following range:
minimum viscosity 10 cSt referred to the maximum fluid temperature of 80 °C
optimum viscosity 25 ÷ 100 cSt referred to the fluid working temperature in the tank
maximum viscosity 2000 cSt limited to the start-up phase of the pump only
When selecting the fluid type, be sure that the true viscosity is within the range specified above at the operating temperature.

3.3 - Degree of fluid contamination

The maximum degree of fluid contamination must be according to ISO 4406:1999 class 20/18/15; therefore, use of a filter with β20 ≥75 is
recommended.
A degree of maximum fluid contamination according to ISO 4406:1999 class 18/16/13 is recommended for optimum endurance of the pump.
Hence, we recommend the use of a filter with β10 ≥100 .
If there is a filter installed on the suction line, be sure that the pressure at the pump inlet is not lower than the values specified in NOTE 1 of the
table in paragraph 2.
The suction filter must be equipped with a by-pass valve and, if possible, with a clogging indicator.

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SERIES 11

4 - CHARACTERISTIC CURVES
(values obtained with mineral oil with viscosity of 46 cSt at 40°C)

The data shown in the diagrams were noted with pump rotation speed = 1500 rpm.
Noise pressure levels were measured in a semi-anechoic room, at an axial distance of 1 m from the pump. The shown values must be reduced
by 5 dB(A) if they are to be considered in a completely anechoic room.

4.1 - IGP3

FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

ABSORBED POWER NOISE LEVEL

N

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SERIES 11

4.2 - IGP4
FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCIES

ABORBED POWER NOISE LEVEL

4.3 - IGP5

FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCIES

ABSORBED POWER NOISE LEVEL

N

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SERIES 11

4.4 IGP6
FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCIES

ABSORBED POWER NOISE LEVEL

4.5 - IGP7

FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCIES

ABSORBED POWER NOISE LEVEL

N

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SERIES 11

5 - OVERALL MOUNTING AND DIMENSIONS

5.1 - IGP3

dimensions in mm

fill-in/breather plug
M10

1 Suction
port
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

CONNECTION
FLANGES (see par.9)
c e g h i k l r v w delivery suction

IGP3-003 66 20.5 9 14 38.1 17.5 M8x13 38.1 17.5 M8x13

0610718
IGP3-005 70 20.5 11 14 38.1 17.5 M8x13 38.1 17.5 M8x13

IGP3-006 73 20.5 11 19 47.6 22.3 M10x15 38.1 17.5 M8x13 0610718

0610719
IGP3-008 77.5 20.5 13 19 47.6 22.3 M10x15 38.1 17.5 M8x13

IGP3-010 82.5 20.5 13 21 52.4 26.2 M10x15 38.1 17.5 M8x13 0610713

5.2 - IGP4

fill-in/breather dimensions in mm
plug M10

1 Suction
port
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

CONNECTION
FLANGES (see par.9)
c e g h i k l r v w delivery suction

IGP4-013 88.5 31 13 23 52.4 26.2 M10x15 38.1 17.5 M8x13

0610718 0610713
IGP4-016 92.5 31 14 25 52.4 26.2 M10x15 38.1 17.5 M8x13

IGP4-020 98 31 18 27 58.7 30.2 M10x15 47.6 22.3 M10x15

IGP4-025 104 31 18 30 58.7 30.2 M10x15 47.6 22.3 M10x15 0610719 0610720

IGP4-032 113 31 18 32 58.7 30.2 M10x15 47.6 22.3 M10x15

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SERIES 11

5.3 - IGP5

dimensions in mm
fill-in/breather
plug M10

1 Suction
port
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

CONNECTION
FLANGES (see par.9)
c e g h i k l r v w delivery suction

IGP5-032 119 36 18 32 58.7 30.2 M10x15 47.6 22.3 M10x15 0610719 0610720

IGP5-040 125 36 19 35 69.9 36 M12x20 52.4 26.2 M10x15

IGP5-050 132 36 21 40 69.9 36 M12x20 52.4 26.2 M10x15 0610713 0610714

IGP5-064 143 36 23 40 69.9 36 M12x20 52.4 26.2 M10x15

5.4 - IGP6

dimensions in mm

fill-in/breather
plug M10

1 Suction
port
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

CONNECTION
FLANGES ( see par.9)
c e g h i k l r v w delivery suction

IGP6-064 140 40 23 40 69.9 35.7 M12x20 52.4 26.2 M10x15 0610713 0610714

IGP6-080 148 35 23 45 77.8 42.9 M12x20 69.9 35.7 M12x20

0610714
IGP6-100 158 35 27 50 77.8 42.9 M12x20 69.9 35.7 M12x20 0610721
NOTE 5
IGP6-125 170 40 30 50 77.8 42.9 M12x20 69.9 35.7 M12x20

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SERIES 11

5.5 - IGP7

dimensions in mm
fill-in/breather
plug M10

1 Suction
port
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

CONNECTION
FLANGES (see par.9)
c e g h i k l r v w delivery suction

IGP7-125 152 48 30 50 77.5 42.9 M12x20 69.9 35.7 M12x20 0610721

IGP5-160 162 48 30 56 88.9 50.8 M12x20 69.9 35.7 M12x20 0610714 0610722

IGP5-200 174 46 34 62 88.9 50.8 M12x20 69.9 35.7 M12x20 NOTE 5 0610722

IGP5-250 188 42 38 72 106.9 62 M16x25 69.9 35.7 M12x20 0610723

NOTE 5: For applications with delivery pressure > 200 bar, a special connection flange cod. 0610725 is required.

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SERIES 11
6 - DOUBLE PUMPS OVERALL MOUNTING AND DIMENSIONS
6.1 - IGP33

For dimensions expressed with 1 Suction

alphabetical letter refer to tables in port
par. 5.1
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

dimensioni in mm For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

6.2 - IGP43

For dimensions expressed with

alphabetical letter refer to tables in:
1 Suction
par. 5.1 for IGP3
port
par. 5.2 for IGP4
2 Delivery
port

dimensioni in mm NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

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SERIES 11

6.3 - IGP44

For dimensions expressed with 1 Suction

alphabetical letter refer to tables port
in par. 5.2
2 Delivery
port

dimensions in mm NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

6.4 - IGP53

For dimensions expressed with

alphabetical letter refer to
tables in:
par. 5.1 for IGP3
par. 5.3 for IGP5 1 Suction
port
2 Delivery
port

dimensions in mm
NOTE: the pump is shown in the clockwise rotation configuration
For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

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SERIES 11

6.4 - IGP54

For dimensions expressed with

alphabetical letter refer to
tables in: 1 Suction
par. 5.2 for IGP4 port
par. 5.3 for IGP5
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

dimensions in mm
For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

6.6 - IGP55

For dimensions expressed with

alphabetical letter refer to tables in:
par. 9 for IGP3 1 Suction
par. 11 for IGP5 port
2 Delivery
port

dimensions in mm NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

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SERIES 11

6.7 IGP64

For dimensions expressed with

alphabetical letter refer to
tables in:
par. 5.2 for IGP4 1 Suction
par. 5.4 for IGP6 port
2 Delivery
port

dimensions in mm NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

6.8 - IGP65

For dimensions expressed with

alphabetical letter refer to
tables in:
par. 5.3 for IGP5
par. 5.4 for IGP6 1 Suction
port
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

dimensions in mm
For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

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SERIES 11

6.9 - IGP66

For dimensions expressed with

alphabetical letter refer to
tables in par. 5.4
1 Suction
port
2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

dimensions in mm
For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

6.10 - IGP75

For dimensions expressed with

alphabetical letter refer to
tables in:
par. 5.3 for IGP5
par. 5.5 for IGP7
1 Suction
port
2 Delivery
port

dimensions in mm NOTE: the pump is shown in the clockwise rotation configuration

For the counterclockwise configuration, the delivery port (2) is on the opposite side of the pump

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SERIES 11

6.11 - IGP76

For dimensions expressed with

alphabetical letter refer to
tables in:
par. 5.4 for IGP6 1 Suction
par. 5.5 for IGP7 port
2 Delivery
port

dimensions in mm

6.12 - IGP77

For dimensions expressed with

alphabetical letter refer to
tables in par. 5.5 1 Suction
port
2 Delivery
port

dimensions in mm

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SERIES 11

7 - INSTALLATION
— The IGP pumps can be installed in any position.
— Before putting the pump into operation, check that the rotation direction of the motor is according to the direction of the arrow marked on the
pump body.
— The suction line must be sized so that the speed of the fluid does not exceed 1 m/s (1,5 m/s with positive pressure at the pump inlet) and
must be placed in the tank at least at 50 mm below the minum oil level.
Any bends and restrictions or an excessive line length can impair correct working of the pump.
The height of suction from the bottom of the tank must not be less than 50 mm.
— The IGP pumps are self-priming in the entire operating speed range specified. At the first start-up of the pump, it is necessary to vent the air
from the delivery line. The pump starting operation, especially at low temperatures, must be undertaken at the minimum pressure inside the
system.
— There is a plug M10 (SW5) on the pump, for the filling or the breathing of the pump casing, according to the installation position.
Be sure that the plug is closed (couple 10Nm) when the pump is operating. If a check valve with cracking pressure of >1 bar is installed on
the delivery line, it is necessary to vent the air from the circuit branch between the check valve and the pump at the time of start-up.
— The motor-pump connection must be carried out directly with a flexible coupling.
Consult our technical dept. for installations that generate axial or radial loads on the pump shaft.
The coupling must be mounted without axially forcing the pump shaft. Be sure that the joint coupling diameter be made with a K7 tolerance.
— Refer to paragraph 3.3 for the characteristics and installation of the filtering elements.

8 - MAXIMUM APPLICABLE TORQUE

MAX. TORQUE APPLIED TO THE SHAFT [Nm]

PUMP
SIZE primary shaft A secondary shaft B

IGP3 160 80
IGP4 335 190
IGP5 605 400
IGP6 1050 780
IGP7 1960 1200

NOTE: The pumps must be connected in decreasing order of displacement and size.

8.1 - Maximum applicable torque for double pumps

In case of double pumps, even of the same displacement, each pump can operate at the maximum PERFORMANCES specified in par. 2.

8.2 - Maximum applicable torque for multiple pumps

The torque (M) at the inlet of each pump is given by the following equation:

M = 9549 N = [Nm]
.

n n = rotation speed [rpm]

Q = delivery [l/min]
where the absorbed power (N) is given by:
Δp = differential pressure on the pump [bar]

N = Q Dp = [kW] h tot = total efficiency (noted from the relative diagrams in par. 4)
.

600 . h tot

or can be derived from the ABSORBED POWER diagrams (see par. 4).

In case of multiple pumps, the torque of the single pump must be added to the torque generated by the downstream pumps.
The torque value thus calculated for each pump must be less than the relative value specified in the above table, taking what follows into
account:
1st pump = refer to the specified values for primary shaft A
2nd, 3rd, 4th pump = refer to the specified values for secondary shaft B
In the event that the calculated torque values are higher than those shown in the table, it is necessary to reduce the operating pressure or
to replace the overloaded pump with one that can support the required torque.
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SERIES 11

9 - CONNECTION FLANGES SAE J518

dimensions in mm

The fastening bolts and the O-Rings must be ordered separately.

Flange Flange pmax 1

ØA ØB C D E F G H L 2
code description [bar] bolts ISO 4762

0610718 SAE - 1/2” 345 1/2” BSP 13 16 36 19 17.5 38.1 46 57 n° 4 - M8x30 OR 4075 (18.64x3.53)
0610719 SAE - 3/4” 345 3/4” BSP 19 18 36 19 22.2 47.6 50 65 n° 4 - M10x35 OR 4100 (24.99x3.53)

0610713 SAE - 1” 345 1” BSP 25 18 38 22 26.2 52.4 55 70 n° 4 - M10x35 OR 4131 (32.93x3.53)

0610720 SAE - 1 ¼” 276 1 ¼” BSP 32 21 41 22 30.2 58.7 68 79 n° 4 - M10x35 OR 4150 (37.69x3.53)

SAE 3000

0610714 SAE - 1 ½” 207 1 ½” BSP 38 25 45 24 35.7 69.9 78 93 n° 4 - M12x40 OR 4187 (47.22x3.53)

n° 4 - M12x55
0610725 SAE - 1 ½” 345 1 ½” BSP 38 50 50 24 35.7 69.9 82 98 OR 4187 (47.22x3.53)
class 10.9
0610721 SAE - 2” 207 2” BSP 51 25 45 30 43 77.8 90 102 n° 4 - M12x40 OR 4225 (56.74x3.53)

0610722 SAE - 2 ½” 172 2 ½” BSP 63 25 50 30 50.8 89.0 105 114 n° 4 - M12x45 OR 4275 (69.44x3.53)

0610723 SAE - 3” 138 3” BSP 73 27 50 34 61.9 106.4 124 134 n° 4 - M16x50 OR 4337 (85.32x3.53)

0610724 SAE - 4” 34 4” BSP 99 27 48 34 77.8 130.2 146 162 n° 4 - M16x50 OR 4437 (110.70x3.53)

NOTE: Flange code 0610725 is a special flange which differs from SAEJ518 standards.

12 100/118 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 18/18