PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY.
, BLILASPURCHATTISHGARH
Design of Trestle "TF1" and beams above
Total wt. of open web girder = 500.00 T
Load on any internal node = 25.00 T
Roller cage shall be fixed at every node.
So load to be transmitted through each roller cage= 25.00 T
4 nos. Rails are used for launching, which are supporetd @ 500 c/c
Load on each rail = 6.25 T
Max. B.M. Developed on one rail = 0.781 TM
Rollers are rolled on ISMB 150 which are seating on 2-ISMB 600
ISMB 600 are supported on trestle @ 5.948 M c/c
Max B.M developed on each ISMB 600 = 18.588 TM
Section modulus of one ISMB 600 = 3060.4 cm3
Bending stress developed = 607.355248 kg/cm2 O.K.
2
Max. Shear stress developed = 173.611111 kg/cm O.K.
Design of ISMB 300
Maximum total load on 2 - ISMB 300 = 25.00 T
Load on one ISMB 300 = 12.50 T
Span of 2 - ISMB 300 = 1.200 M
B.M. Developed = 3.750 TM
Section modulus of one ISMB 300 = 573.6 cm3
Bending stress developed = 653.76569 kg/cm2 O.K.
Max. Shear stress developed = 555.555556 kg/cm2 O.K.
Design of ISMB 350
Load on one ISMB 350 = 12.50 T
Span of ISMB 350 = 1.200 M
B.M. Developed = 3.750 TM
Section modulus of one ISMB 300 = 778.9 cm3
Bending stress developed = 481.448196 kg/cm2 O.K.
2
Max. Shear stress developed = 440.917108 kg/cm O.K.
Load on each trestle from truss = 25.00 T
Add 10% for supporting structure = 2.50 T
27.50 T
Load on one leg = 6.88 T
Horizontal force @ 3% = 0.75 T
Load on one leg = 0.375 T
PGCON Page:1 Designed by: P. Ganguli
PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH
Calculation of wind load ( For Trestle TF1)
Basic wind velocity at Bilashpur 39m/sec
Basic wind pressure = 463.7x(39/33)2 = 648 N/m2
Solid area = 2 M2/M Solidity ratio = 0.2
Cp = 1.8 Gust factor = 2
Wind force, F = 4665.6 N/M = 0.47 T/M
Load on each trestle = 2.78 T
Load on one leg = 1.388 T
With the above values the trestles are designed using STAAD
STAAD file "[Link]" is attached herewith
It may be seen that there is no uplift of any leg of the trestle.
Max. Horizontal force = 1.46 T
Trestle legs are connceted with 12 th. Plate through 8 th. Fillet weld.
Weld length - 50 MM on all sides.
Strength of 8 mm fillet weld = 0.7*8*110*80% = 492.8 N/MM
Weld length required = 30 MM O.K.
Design of Connections for Trestle mkd. TF1
[ Ref: STAAD file "[Link]"]
Max. Force on diagonal members {ISA 65x65x6]
1.613 T Comp [Memb. No. 8 Load Case 103]
1.607 T Tension [Memb. No. 26 Load Case 102]
Max force on Hor. Members {ISA 65x65x6]
0.238 T Tension [Memb. No. 40 Load Case 4]
4 mm fillet weld shall be used for these connections
Strength of 4 mm fillet weld = 0.7*4*110*80% = 246.4 N/MM
Weld length required :
For Diagonal members = 66 MM
For Hor. Members = 10 MM
PGCON Page:2 Designed by: P. Ganguli
PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH
Design of Foundation for Trestle TF1 2150
Support No. Reaction(L/C 104)
1 16.930 T
2 17.454 T
3 -2.970 T
4 -3.490 T 1200 2150
27.924 T
Moment at C.G, of Fdn.= 16.7544 T-M
Eccentricity = 0.60 M 1200
c = 0.5L e =0.48 M
L' = 3c = 1.43 M
Pmax = 2P/(BL') = 18.2286414 T/M2
Safe Bearing capacity = 1.33*20 = 26.6 T/M2 O.K.
Design of MainTrestles "TF2" & "TF3" and beams above
Total wt. of open web girder = 500.00 T
So, max, load on one trestle = 125.00 T
Add 10% for unforeseen condtion = 12.5
137.50 T Say 138.00 T
Rollers are rolled over assembly comprsing of 2-ISMB 600 + 16th. 650 wide pl. attached
on top & bottom, which is spanning between trestles "TF2" & "TF3".
4 nos. Rails are used for launching, which are supporetd @ 500 c/c
Load on each rail = 0.00 T
Max. B.M. Developed on one rail = 0.000 TM
Span length = 8.988 M
Max B.M developed on each ISMB 600 = 155.043 TM
Calculaton of properties of the assembly secton
Plate size 65 cm x 1.60 cm Area = 104 cm2
M.I of pl. 44.37 cm4 Second moment of area = 197317.12 cm4
Total M.I. Of pl. About C.G. Of section = 197361.49 cm4
Area of ISMB 600 = 156.21 cm2
M.I of ISMB 600 = 91813 cm4
Total area of assembly section = 520.42 cm2
Total M.I of assembly section = 380943.12 cm4
r= 27.06 cm l/r = 33.215078
Section modulus = 12055.162 cm3
Bending stress developed = 1286.11295 kg/cm2 O.K.
PGCON Page:3 Designed by: P. Ganguli
PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH
Web thickness of ISMB 600 = 12 mm
Max. Shear stress developed = 479.166667 kg/cm2 O.K.
Design of Primary supportng (2-ISMC 400 + 370 wide 12 th. Pl. on top & bottom
in the central 800 m
Maximum total load on 2 - ISMB 400 = 138.00 T
Span = 1.600 M
B.M. Developed = 55.200 TM
Calculaton of properties of the assembly secton
Plate size 37 cm x 1.60 cm Area = 59.2 cm2
M.I of pl. 25.26 cm4 Second moment of area = 51224.576 cm4
Total M.I. Of pl. About C.G. Of section = 51249.836 cm4
Area of ISMC 400 = 62.93 cm2
M.I of ISMC 400 = 15082.8 cm4
Total area of assembly section = 244.26 cm2
Total M.I of assembly section = 81390.176 cm4
r= 18.25 cm l/r = 8.77
Section modulus = 3768.0637 cm3
Bending stress developed = 1464.94339 kg/cm2 O.K.
Web thckness of ISMC 400 = 8.6 mm
Max. Shear stress developed = 1002.90698 kg/cm2 O.K.
Load on each trestle from truss = 138.00 T
Horizontal force @ 3% = 4.14 T
Load on one leg = 2.070 T
Calculation of wind load ( For Trestle TF2 / TF3)
Basic wind velocity at Bilashpur 39m/sec
Basic wind pressure = 463.7x(39/33)2 = 648 N/m2
Solid area = 2 M2/M Solidity ratio = 0.2
Cp = 1.8 Gust factor = 2
Wind force, F = 4665.6 N/M = 0.47 T/M
Load on each trestle = 11.66 T
Load on one leg = 5.832 T
With the above values the trestle is designed using STAAD
STAAD files "[Link]" and "[Link]" are attached herewith
It may be seen that there is no uplift of any leg of the trestle.
Max. Horizontal force = 1.46 T
PGCON Page:4 Designed by: P. Ganguli
PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH
Trestle legs are connceted with 12 th. Plate through 8 th. Fillet weld.
Weld length - 50 MM on all sides.
Strength of 8 mm fillet weld = 0.7*8*110*80% = 492.8 N/MM
Weld length required = 30 MM O.K.
PGCON Page:5 Designed by: P. Ganguli
PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH
Design of Connections ( TF3)
[ Ref: STAAD file "[Link]"]
Max. Force on diagonal members on larger span ( 1600 mm) {ISA 90x90x6]
5.364 T Comp [Memb. No. 173 Load Case 105]
Max force on Hor. Members on larger span {ISA 65x65x6]
0.012 T Tension [Memb. No. 178 Load Case 103]
4 mm fillet weld shall be used for these connections
Strength of 4 mm fillet weld = 0.7*4*110*80% = 246.4 N/MM
Weld length required :
For Diagonal members = 218 MM
For Hor. Members = 0 MM
For ease of connection, 8 th. Gusset pl. Is used.
Gusset is proposed to connected to the Channel sections using 4 mm fillet weld.
Weld length proposed = 350 MM Strength = 8.624 T O.K.
Max. Force on diagonal members on shorter span ( 1200 mm) {ISA 90x90x6]
3.325 T Comp [Memb. No. 88 Load Case 102]
4 mm fillet weld shall be used for these connections
Strength of 4 mm fillet weld = 0.7*4*110*80% = 246.4 N/MM
Weld length required :
For Diagonal members = 135 MM
As much greater weld length is available on the facee of member, gusset is not used in
this case.
Design of Foundation for Trestle TF2 / TF3 3000
Support No. Reaction(L/C 104)
33 65.330 T
34 65.250 T
35 3.470 T
36 3.350 T 1600 4000
137.400 T
Wt. of Fdn. = 13.740 T
151.140 T
Moment at C.G, of Fdn.= 99.008 T-M
Eccentricity = 0.66 M 1200
Max pr = 24.97 M
PGCON Page:6 Designed by: P. Ganguli
PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH
Safe Bearing capacity = 1.33*120 = 26.6 T/M2 O.K.
PGCON Page:7 Designed by: P. Ganguli
PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH
Calculation of pulling force for main truss
Wt. Of open web girder = 500 T
Hor. Force required for pulling over rollers = 3% of 500 T = 15 T [IRC 6]
Considering 3 sheave pulley on one side and 2 sheave pulley on the other, mechanical
advantage available = 5
So, force on each wire rope = 15/5 = 3.0 T
Use 16 dia wire rope and 5 T capacity winch for pulling.
Minimum breaking force of 16 dia wire rope = 13.3T [IS 2266]
PGCON Page:8 Designed by: P. Ganguli
