Project Specification Job No. Doc. No. Rev.

RasGas Onshore Expansion Project Phase 2 RG6-S-00-1221-001 3

(Train 6 & 7 and AKG2 EPC) Date : September 1, 2005 Sheet 1 of 13

Prp’d : S. Hara
Basic Engineering and Site Data Chk’d : M. Danzuka
App’d : M. Ishikawa

TABLE OF CONTENTS

1. SITE CONDITIONS.....................................................................................................................................................2

2. DESIGN BASIS............................................................................................................................................................5

3. UTILITIES....................................................................................................................................................................7

4. REGULATIONS, CODES AND STANDARDS.......................................................................................................13

5. UNITS OF MEASUREMENT...................................................................................................................................13

For Information For Review For Approval For Construction X As Built

Rev Date Page Description Prpd Chkd Appd

E Sep. 01, ‘05 All Issue for Approval S. H M.D M.I
0 July 7, ‘06 All Issue for Construction N. S M.Dan M.Ishi
1 July28 ’06 Issue for Approval (Applied to AKG-2 also) T.T H.K H.I
2 Sep. 20 ’06 Sheet 12 Issue for Construction　（AKG-2 Project） T.T H.K H.I
3 Sep. 3 ’08 All AS BUILT for Train-6 S.Nak. T.Kaw. M.Dan.

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1. SITE CONDITIONS

1.1 Location

The LNG PLANT SITE is located at Ras Laffan on the east coast of the State of Qatar, about 70
Kilometers to the north of the capital, Doha. The precise location is at the latitude 25°55' north,
longitude 51°35' east.

The land area allocated to the LNG Plant is part of a major planned development for Ras Laffan,
in which multiple industries using hydrocarbons as feedstock or fuel will ultimately be established.

Ras Laffan is a smooth sandy cape, flanked with low sand dunes. Behind the dune ridge, sabkha
occur. Inland of Ras Laffan is a vast plain covered with fragments of dolomitic limestone and
sparsely occurring patches of sand, generally collected around low shrub vegetation.

Atmospheric air is generally humid, saline and dusty.

1.2 Altitude

- Existing LNG Storage Area is at a formation level of 1.62m above Qatar National Height
Datum (QNHD). QNHD is 0.88m above Admiralty Chart Datum (ACD).

- Existing Condensate storage area is at a rough grade of 1.2m above QNHD.

- LNG Plant Site existing altitude ranges between 0.75 ~ 7.25m above QNHD. Refer to
Rough Grading Plan drawing for altitude of each area.

1.2.1 High Point Pavement

Train 1 & 2 EL + 3.5m

Train 3 & 4 EL + 3.5m
Train 5 EL + 4.5m
Train 6 & 7 / Common Facility Area EL + 4.5m / + 3.5m
AKG-2 Process Area EL + 3.5m
Utility EL + 4.0, 4.5m, 5.0m
Admi. EL + 5.0, 6.0m
Slug Catcher EL + 3.0m
Flare Stack EL + 1.6, + 3.0, + 2.3m
Offsite EL + 1.62 ~ 2.62m
(EL ± 0 = QNHD ± 0 = ACD + 0.88m)

1.3 Meteorological Conditions

1.3.1 Barometric Pressure

- Design Barometric Pressure 1013 mbar
- Maximum Barometric Pressure 1020 mbar
- Minimum Barometric Pressure 995 mbar
- Maximum Instantaneous Barometric Change 25 mbar
(for LNG tank pressure/vacuum protection design)

1.3.2 Ambient Temperature

- Annual Average Air Temperature (Dry bulb) 26.7°C
- Annual Average Air Temperature (Wet bulb) 20.6°C
- Yearly Maximum (Dry bulb) 49°C
- Yearly Minimum (Dry bulb) 4°C
- Extreme Dry Bulb Temperature 50°C
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1.3.3 Relative Humidity

- Mean Daily 59%
- Mean Daily Maximum 80%
- Mean Daily Minimum 35%

1.3.4 Solar Radiation

- Yearly Maximum 8.03 KWh/m2 day
- Design 0.9 KW/m2

1.3.5 Seismic Design Criteria

For basis of seismic design criteria refer to PROJECT SPECIFICATION RG6-S-00-1330-901
“Structure and Equipment – External Loading Design Basis”.

1.3.6 Wind Data

Prevailing wind direction is north – north west. Design basis at 10m above ground are:

Return Period 3 Second Gust (m/s) 1 Minute Mean (m/s) 1 Hour Mean (m/s)
(Years)
1 30 23 20
10 35 27 24
20 38 29 26
50 41 31 28
100 44 33 29

Wind load shall be designed in accordance with PROJECT SPECIFICATION RG6-S-00-1330-901

“Structure and Equipment-External loading Basis”.

1.3.7 Precipitation

Return Period (years) Rainfall Intensity at 1hours Daily Rainfall Depth at 24

duration (mm/h) Note 1 hours (mm)
2 17 23

5 21 41

10 24 53

25 29 68
50 33 79

Note 1: For IDF (Intensity, Duration, Frequency) curve, refer to PROJECT SPECIFICATION RG6-
S-00-1316-901 “Plant Drainage and Sewer System”.

Sewer and drainage system shall be designed in accordance with PROJECT SPECIFICATION
RG6-S-00-1316-901 “Plant Drainage and Sewer System”.

1.3.8 Visibility

Condition Days/annun

Sandstorm – Less than 1000m 6.1

Fog – Less than 1000m 20.2
Haze, Mist – Less than 5000m 91

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1.3.9 Bathymetry
The reference level to be used for the project is the Qatar National Height Datum (QNHD). The
QNHD at the plant site is 0.88m above Admiralty Chart Datum.

1.3.9.1 Waves (Outside break water)

Design heights based on a 50 year return period and at a nearshore location corresponding to
14m of water are:

High Sea 3.2m

High Maximum 6.4m
Crest Elevation 4.4m

1.3.9.2 Tides

The following levels are applied which is reference level of QNHD:

Highest Astronomic Tide +0.97m

Mean Higher High Water +0.58m
Mean Lower High Water +0.15m
Mean Sea Level +0.00m
Mean Higher Low Water -0.33m
Mean Lower Low Water -0.44m
Lower Astronomic Tide -0.76m

1.3.9.3 Currents (Outside breakwater)

Current is predominantly in the south – southeast and north – northeast directions. Currents
based on a 50 years return period are:

Residual Current 0.75 m/s

Total Current 1.14 m/s

1.3.9.4 Sea Bed Profile (Outside breakwater)

The entire nearshore is underlain by limestone bedrock of the Sinsima Formation which occurs in
a series of wave cut terraces as indicated below.

Cently sloping terraces < 2m depth 0 to 1 Km

Sea bed slopes between 2 to 12m depth 1 to 3 Km
Sloping between 12 to 14m depth 3 to 7 Km

1.4 Soil Characteristics

The soil characteristics can best be described as being composed of calcareous shell and
limestone fragments combined with limestone bedrock and bioclastic snads.

1.5 Environmental Summary

The RasGas Onshore Expansion Project Phase 2 Facilities shall be designed in accordance with
the following requirements:

1.5.1 Air Quality

The air quality shall meet the requirements of PROJECT SPECIFICATION RG6-S-00-1222-002"
Environmental Guideline".

1.5.2 Effluent Water Quality

Effluent water quality shall meet the requirements of PROJECT SPECIFICATION RG6-S-00-
1222-002, "Environmental Guideline".
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1.5.3 Wastes
Wastes handling and disposal shall meet the requirements of PROJECT SPECIFICATION RG6-
S-00-1222-002, "Environmental Guideline".

1.5.4 Noise Control

For noise control requirements, refer to PROJECT SPECIFICATIONS RG6-S-00-1226-
001”Specification for Plant Noise Control” and RG6-S-00-1226-002 “Specification for Equipment
Noise Control”.

1.6 North Direction

Relationship between PLANT NORTH (temporarily assumed for plant construction purposes) and
TRUE NORTH is 27.953° as indicated below.

2. DESIGN BASIS

2.1 Air Coolers

Air coolers shall be designed on the basis of maximum ambient temperature of 43°C and a
minimum ambient temperature of 4°C.

Critical air cooled heat exchangers, e.g., exchangers for machinery cooling (e.g. lube oil cooling)
of Gas Turbines, Rotating and Utility Equipment, shall be capable of operating at a maximum
ambient temperature of 49°C (120°F) at a capacity that permits operation of these equipment
without tripping.

2.2 Compressors, Gas Turbines & Auxiliaries

Where indicated on the data sheets, GE Frame 9 mechanical drive gas turbines shall be used for
driving the mixed refrigerant, propane and nitrogen compressors.

GE Frame 6 gas turbines shall be used for Lean gas recompressor and main power generation
for the entire LNG PLANT complex.

2.3 Heating, Ventilation & Air Conditioning

2.3.1 External Design Conditions

Summer dry bulb temperature : 48°C*1, 44°C*2

Summer wet bulb : 34°C
Winter dry bulb : 4°C
Average temperature : 29°C
Average daily maximum humidity : 90% Summer/95% Winter
Average Daily minimum humidity : 50%
Condenser cooling air temperature : 48°C
Wind Speed : 33 m/sec maximum

*1 For technical buildings such as control building, electrical substation and computer building.
*2 For non technical buildings such as general office building, canteen, lavatory and workshop.

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2.3.2 Internal Design Conditions

Summer Winter
Buildings/Rooms DB RH DB RH
(°C) (%) (°C) (%)
General Office 24 ± 1.5 50 ± 10 22 ± 1.5 50 ± 10
Control Room 24 ± 1.5 50 ± 10 22 ± 1.5 50 ± 10
Electrical Substation Max.30 N.A. N.A. N.A.
Laboratory 24 ± 1.5 50 ± 10 24 ± 1.5 50 ± 10
Canteen 24 ± 1.5 50 ± 10 22 ± 1.5 50 ± 10
Operator House 24 ± 3 50 ± 10 22 ± 3 NR
Note : DB = Dry Bulb, RH = Relative Humidity, NR=Not Required

2.4 Sun Metal Design Temperature

The sun metal design temperature is 82°C.

2.5 Flare Radiation Limit

The flare system shall be designed in accordance with Project Specification RG6-S-84-1222-001
”Technical Specification for Pressure Relief and Vapor Depressuring” and API Recommended
Practice Nos 520 and 521.

2.6 General Requirements for Screw Threads

(a) For Pressure retaining flanged connection

Thread : ANSI B1.1

Type of hexagon nut : ANSI B18.2.2
Height of nut : Heavy
(identical to bolt diameter)

Note that up to and including 1" shall be of UNC threading, and that 1 – 1/8" and Larger
shall be of UN threading (8-thread series).

(b) For anchor bolts, refer to Project Specification RG6-S-00-1320-904 “Design of Concrete
Structures and foundation”.

(c) For platform / ladder and other structural parts, refer to Project Specification RG6-S-00-
1330-902 “Steel Structure – Design, Fabrication and Election” and RG6-S-00-1352-002
“Platforms, Ladders and Pipe supports”.

(d) For general use

Threads : ISO 68, ISO 261 and ISO 724 (ISO Metric)
Type of hexagon nut : ISO 4032

(d) Pipe threads

ANSI B1.20.1 NPT

(e) Electrical and Instrument cable entry thread

ISO 68 or similar
· up to and including M75 : pitch 1.5 mm
· M85 and above : pitch 2.0 mm

(f) For HVAC equipment

Manufactures standard or expansion shield bolt shall be applied.

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2.7 Standard Minimum Height of Foundation

Centrifugal and Recipro. Pumps (onsite) 300 mm

Centrifugal and Recipro. Pumps (offsite) 300 mm
Vertical Vessel 150 mm
Horizontal Vessel 450 mm
Heat Exchangers 450 mm
Tank (concrete ring) 450 mm
Tank (crushed stone ring) 600 mm
Steel Column Bases and all other foundations 150 mm

Note: 1. Foundation height means distance from high point of paving to the top of
foundations. (for tank: from surrounding grade to the top)

2.8 Economic Criteria

Deleted

3. UTILITIES

3.1 Electric Power

3.1.1 Power Generation

The main power shall be generated at SITE at 11,000 V, 3 PH, 50 Hz with a power factor of 0.8
lagging using GE Frame 6 Gas Turbine sets.
For AKG-2 Project, all power is supplied by Kahramaa, Substation A is fed 132KV from Kahramaa
and then to SS103.

3.1.2 Supply Conditions for Users

The supply conditions for various users shall be in accordance with the following:

User Range Voltage Phase Hertz

Motors Up to 0.2 KW 240 1 50
>0.2 KW & Up to 415 3 50
149 KW
>149 KW 6600 3 50
Space Heaters for Up to 3 KW 240 1 50
Motors/Panels & Heaters > 3 KW 415 3 50
Electrical Outlets Convenience 240 1 50
Welding 415 3 50

Lighting Local 240 1 50

Street 415 1 50
Instrument Power 120 1 50
Shutdown/Alarm 24V direct current
Motors for Critical Service * Note 1 415 3 50
125 V derect current
220 V derect current
* Note 1: Exclusive for C3, MR, N2 Compressor Auxiliary Motors.

3.2 Cooling Water

3.2.1 Fresh Water Cooling (Desalinated Water)

Main utility cooling media shall be fresh water with a closed loop and hot fresh cooling water is
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cooled by once-through sea water by means of plate heat exchangers.

Fresh Cooling Water Supply Temperature 18°C Min.,38°C Max.

(The Cooling of rotating equipment such as lube oil, bearing etc. shall be designed by 40°C of
Maximum Fresh Cooling Water Supply Temperature.)
Maximum return temperature of single user 48°C (Note 1)

Supply Pressure at Equipment Inlet 3.0 bar.g minimum

Maximum Pressure Loss 1.0 bar
Design Pressure for Aboveground 10 bar.g and full vacuum (Note2)
for Underground 10 bar.g (Note2)
Fouling Factor 0.00018 m2 C/W

Note 1):
In accordance with Process Licenser Design (APCI), Maximum return temperature of Fresh
Cooling Water for following equipment can be exceed 48°C against 38°C of Fresh Cooling Water
supply temperature.

- 666-E002 MP MR Compressor Aftercooler (49.0°C)

- 666-E023 N2 Recycle Compressor (49.2°C)
- 665-E025 Balance Line Compander Aftercooler (48.4°C)
- 666-E009A-D C3 Condenser (48.7°C)

Note 2): For AKG-2 Project,

14bar.g of Design Pressure should be applied only for limited the following C3/C4 Treater Area
Equipment and Piping located down stream of Fresh cooling Water Booster Pump, 94-281A/B,
instead of 10 bar.g.

- 167-K031 Spent Regen. Gas Recycle Compressor

- 167-E032 C3 Treater Regen. Gas Water Cooler
- 167-E035 C4 Treater Regen. Gas Water Cooler
- 167-E040 C3 Vent Drum Water Cooler
- 167-E041 C4 Vent Drum Water Cooler
- 167-E044 C3 Vent Drum Desuperheater
- 167-E045 C4 Vent Drum Desuperheater
- 167-P034A/B C3 Drain Drum Pump
- 167-P035A/B C4 Drain Drum Pump
- 167-P038A/B C3 Recycle Pump
- 167-P039A/B C4 Recycle Pump
- 92-E116 Condensate Flash Drum Condenser No4 AKG-2
- 92-P116A/B Condensate Return Pump No.4 AKG-2

3.2.2 Sea Water Cooling

Fresh utility cooling water shall be cooled by sea water with simple once-through arrangements by
means of plate heat exchangers.

For design purposes the following shall be taken into consideration:

Sea Water Design Pressure 10 bar.g and full vacuum

Supply Pressure at Battery Limit 3.0 – 3.5 bar.g

Sea Water Temperature

Maximum inlet temperature 35°C(design)/

37°C (for rating machinery only)
Minimum inlet temperature 15°C

Overall temperature rise of each train not to exceed 10°C (All year)

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Salinity 50,000 mg/liter

Fouling Factor 0.0002m2°C/W at velocity 2.3m/s and greater
0.0003m °C/W at velocity of 1.7m/s~2.3m/s
2

Other qualities of SeaWater is shown in RG6-S-90-1222-001 “Utility Design Basis”.

3.3 Water System

3.3.1 Demineralized Water system

The demineralized water system shall provide the high purity water required for on/off-line
washing of the gas turbine compressors, mechanical seal barrier liquid of certain centrifugal
pumps and make-up water for boiler feed water. The demineralized water shall meet the
following specifications:

Total solids (dissolved and undissolved) 1.1 ppm maximum

Total Iron 50 micro-g/liter
Total Copper 50 micro-g/liter
Total Hardness 0.2 mg/litere as CaCO3

Operating Pressure 7 bar.g

8 barg at pump discharge
Operating Temperature Ambient

3.3.2 Boiler Feed Water System

Deaerators shall be provided to supply boiler feed water. Boiler feed water pumps, shall take
suction from deaerator (s) and supply boiler feed water to the steam generators and
desuperheaters.

Operating temperature 120°C

pressure 62.5 barg

Design temperature 148°C

pressure 90.0barg

3.3.3 Fire Water System

Fresh water fire water system with back up by sea water shall be provided.
For both systems, the mechanical design condition shall be 14 bar.g at 45°C.

3.3.4 Potable Water System

This shall be sourced directly from the desalination water storage tanks. In order to provide
calcium and magnesium in quantities suitable for human consumption, as per World Health
Organization, a remineralization unit shall be furnished.

Water Supply Pressure 5 bar.g

6.5 barg at pump discharge
Water Pressure Inside Building 2 bar.g
Water Temperature (@ Eye washer/Emergency Shower) ATM (Note 1)
Design Pressure 10 bar.g

Note 1: Potable water system shall furnish the following provisions.

- Sunshade for potable tanks, no insulation required
- Potable water lines to be buried.
- Aboveground lines to be insulated
- Chillers not to be provided

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3.3.5 Service Water System

Pressure 5 bar.g
8 barg at pump discharge
Temperature ambient
Design Pressure 13 bar.g

3.4 Air Cooling

In addition to fresh water coolers, certain exchangers shall be designed for air cooling. Design
conditions are as indicated in Paragraph 2.1 above.

3.5 Plant & Instrument Air System

Service air and instrument air shall be supplied from GTG (as extracted air from Gas Turbine
Generator) and/or electric motor driven centrifugal type air compressors. The power supply to the
drivers for these compressors shall be backed up by an emergency source. The design basis
shall be:

Design Pressure Operating Pressure Dew Point

-40°C at atomosheric
Plant Air 10.8 bar.g 7.0 bar.g
pressure
-40°C at atomosheric
Instrument Air 10.8 bar.g Min. 4.5 bar.g/Nor.7.0 bar.g
pressure

3.6 Nitrogen System

Nitrogen system shall be furnished to supply nitrogen on the following basis:

Pressure Temperature

Design 10.8 bar.g 70°C

Supply 7.5 bar.g Ambient

Nitrogen produced shall meet the following specification:

- Oxygen – less than 5 ppm

- Carbon Dioxide – less than 1 ppm
- Water – less than 1 ppm
- Free of oil and other hydrocarbons

3.7 Fuel System

3.7.1 Fuel Gas

Fuel gas is required at three pressure levels:

Gas Turbine Fuel (for Frame 6 GTG, GTD) 23.2 to 25.2 bar.a @min.
at fuel skid inlet
Gas Turbine Fuel (for Frame 9) at Fuel Skidinlet 32.5 bar.a @min.
Boiler Fuel 5.2 bar.a.
Design Temperature 93 C min (depends of equipment)

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3.7.2 Diesel Oil

Diesel oil storage shall be provided to ensure sufficient diesel oil availability for fire water pumps.

3.7.3 Bunker Oil/Ship Diesel Oil

Spare shall be allocated for future installation of bunkering facilities.

3.8 Steam System

The steam system shall be as follows:

Steam Level Operating Design

High High Pressure 43.0 bar.g/256C 48 bar.g/285C and full vacuum
(in SRU)
High High Pressure 41.3 bar.g/384C 46.7 bar.g/425C and full vacuum
(superheated)
High Pressure (in 24.5 bar.g/225C 29 bar.g/255C and full vacuum
SRU)
Medium Pressure 15 bar.g/230C 18.0 bar.g/270C and full vacuum
Low Pressure 4.1 bar.g/155C 7 bar.g/195C and full vacuum
Fouling Factor 0.0001 m2C/W

3.9 Chemicals

The following chemicals/additives may be used in the Facilities.

- Alumina - Fire Foam Concentration

- Molecular Sieve - Sodium Zeolite
- Activated Carbon - Hypochlorite
- Amine (MDEA) - Phosphate
- Methanol - DIPA/Sulfolane
- Hydrochloric Acid - Antifoams
- Citric or Sulfamic Acid - Antiscale
- Sulphuric Acid - UCARSOL AP Solvent 814
- Caustic Soda - WITCO SAG-10 Antifoam
- Sodium Chloride - Selexol Solvent
- Dispersant - Coagulant or Flocculent
- Cation Resins - O2 Scavenger
- Anion Resins
- Calcium and Magnesium Compounds
- Carbon Dioxide
- Corrosion Inhibitors
- Hydrazine
- Morpholine
- Sodium/Calcium Hypochlorite

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3.10 Design Conditions for Utilities

NORMAL CONDITIONS (Note DESIGN CONDITIONS

2)
UTILITIES PRESSURE TEMPERATURE PRESSURE TEMPERATUR REMARKS
(BARG) (C) (BARG) E
(C)
1. STEAM
(1) HHP STEAM 43 256 48.0/F.V 285 In Unit 669/779
41.3 384 46.7/F.V 425
(2) HP STEAM 24.5 225 29.0/F.V 255 In Unit 669/779
(3) MP STEAM 15.0 230 18.0/F.V 270
(4) LP STEAM 4.1 155 7.0/F.V 195
2. AIR
(1) INSTRUMENT AIR Min. 4.5 AMBIENT 10.8 70
Nor. 7.0
(2) SERVICE AIR 7.0 AMBIENT 10.8 70
(3) NITROGEN 7.5 AMBIENT 10.8 70

3. COOLING WATER
(1) SEA WATER 3.0-3.5 15 – 45 10.0/F.V 55 ◎ B.L. Note 1
COOLING Note 4
(2) FRESH WATER 3.0 18 – 48 10.0/F.V 55 Note 5 for
COOLING (A/G) Note 4 AKG-2
(U/G) 3.0 18 – 48 10.0 55 Note 5 for
Note 4 AKG-2

4. WATER
(1) FIRE WATER 9.3 15 – 35 14.0 45
(SEA WATER)
(2) FIRE WATER 9.3 18 – 38 14.0 45
(FRESH WATER)
(3) POTABLE WATER 5.0 AMBIENT 10.0 45
(4) SERVICE WATER 5.0 AMBIENT 13.0 45
(5) BOILER FEED 62.5 120 90.0 148
WATER
(6) DEMINE. WATER 7.0 AMBIENT 13.5 45

5. FUEL
(1) FUEL (BURNER 4.2 40 10.4 93 min
FUEL)
(2) FUEL (GTG,GTD) 25 60 34.5 100
(3) FUEL (FRAME-9) 31.5 60 40.5 93 max At Fuel Gas
Skid Inlet
Note 3

Notes:
1. At Fresh Cooling Water unit B.L.
2. Unless otherwise specified, the normal condition indicated should be considered as the minimum conditions
for main utility header design.
3. Design Pressure of Gas turbine (Frame-9) at DLN Fuel Gas Skid is 34.5 barg.

4. Minimum supply and maximum return.

5. for AKG-2 Project,
14bar.g of Design Pressure should be applied only for limited C3/C4 Treater Area Equipment (Refer to Note 2
of item3.2.1) and Piping located down stream of Fresh cooling Water Booster Pump, 94-281A/B, instead of 10
bar.g.

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3.11 Water Quality

Other water qualities except described in Section 3 are shown in RG6-S-90-1222-001 “Utility
Design Basis”.

4. REGULATIONS, CODES AND STANDARDS

The design of the RasGas Onshore Expansion Project Phase 2 (Train 6 & 7 EPC) Facilities shall
be based on the RasGas Onshore Expansion Project Phase 2 (Train 6 & 7 EPC) Specifications.
Local exceptions or deviations from the project specifications shall be reviewed and approved
by COMPANY.

5. UNITS OF MEASUREMENT

In general, the SI system of units shall be used.

For details, refer to Units of Measurement RG6-S-00-1221-002.

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