FOR APPROVAL
0 04.03.2019 H.K. KIM C.W.Hyun J. C. PARK FOR APPROVAL
Rev Date Prepared Checked Approved Details of Revision
Owner JAWAHARPUR VIDYUT UTPADAN NIGAM LIMITED
(A UP Government Undertaking)
Owner’s Engineer DESEIN PRIVATE LIMITED,
Consulting Engineers
Contractor DOOSAN POWER SYSTEMS
INDIA PVT. LTD
Supplier
METHOD STATEMENT
FOR EPOXY FLOOR FINISHING WORK
DP16003-CC02-P0-UMA-780012
Project JAWAHARPUR SUPER THERMAL POWER STATION
(2 X 660 MW)
Date Project Code
Name Title
(16.01.2019) DP16003
UAS Code
Prepared H.K. KIM
DD09
Unit Code
Checked C.W.Hyun
METHOD STATEMENT
P0
FOR
KKS Code
Approved J. C. PARK EPOXY FLOOR FINISHING WORK
UMA
Reg. No.
Department Architecture DEPT.
780012
Owner’s Consultant Document No. Rev.
Contractor’s Document No. Page-No.
DP16003 – DD09 - P0 - UMA – 780012 1 of 8
Supplier’s Document No.
JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0
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METHOD STATEMENT
FOR EPOXY FLOOR FINISHING WORK
DP16003-CC02-P0-UMA-780012
Revision History
0 12.FEB.2019 H.K.Kim C.W.Hyun J.C. PARK FOR APPROVAL
Rev Date Prepared Checked Approved Details of Revision
JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0
Page 3 of 8
METHOD STATEMENT
FOR EPOXY FLOOR FINISHING WORK
DP16003-CC02-P0-UMA-780012
INDEX
ARTICLE DESCRIPTION
COVER PAGE INDEX
1.0 OBJECTIVE
2.0 MATERIAL
3.0 TOOLS AND TACKLES
4.0 REFERANCE DRAWINGS
5.0 MANPOWER
6.0 SURFACE PREPARATION
7.0 APPLICATION OF PRIMER
APPLICATION OF SIKAFLOOR 264
8.0
HC
9.0 JOINT TREATMENT
10.0 SAFETY
JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0
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METHOD STATEMENT
FOR EPOXY FLOOR FINISHING WORK
DP16003-CC02-P0-UMA-780012
METHOD STATEMENT FOR EPOXY FLOOR FINISHING WORK
1. OBJECTIVE
This method statement is for the purpose of painting the concrete floor with epoxy
resin floor coating
2. MATERIAL
Epoxy resin floor coating
3. TOOLS
Surface preparation tools like shot blasting/mechanical grinding machine, hand
grinder, concrete cutters, industrial vacuum cleaner etc, resistivity meter,
measuring tape, electric/pneumatic stirrers, clean containers, brush, roller, stop
watch, weighing scale, cleaning tools, finishing tools like serrated trowel, spiked
roller, moisture meter.
4. REFERANCE DRAWINGS
Project Contract Agreement Technical specification
Approved Drawing
5. MAN POWER
Adequate Skilled manpower shall be arranged for every activity.
JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0
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METHOD STATEMENT
FOR EPOXY FLOOR FINISHING WORK
DP16003-CC02-P0-UMA-780012
6. SURFACE PREPARATION
The long term durability of Sikafloor flooring system is dependent upon the
adhesive bond achieved between the flooring material and substrate. It is
most important that the concrete substrate is correctly prepared prior to
application.
The concrete substrate should be free from contamination such as mortar,
paint splashes, oil, grease etc. Excessive laitance should be removed by light
mechanical grinding followed by vacuum cleaning.
Existing epoxy coating (if any) must be removed manually. Wherever the
bonding of epoxy is intact, removal of existing coating, if required, must be
done by scarification process.
7. APPLICATION OF PRIMER
The substrate should be primed with Sikafloor 161 HC, a solvent free
resin based primer. The primer is a two component material consisting of
Component A and Component B. The primer should be mixed thoroughly
with a mechanical mixer to get a homogeneous consistency mix. Apply the
mixed material onto the prepared concrete substrate and allow the primer to
dry completely for 24hrs.
JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0
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METHOD STATEMENT
FOR EPOXY FLOOR FINISHING WORK
DP16003-CC02-P0-UMA-780012
8. APPLICATION OF SIKAFLOOR 264 HC
Pour the mixed material on the primed surface it to required thickness using
a serrated trowel. The coverage of the mixed material must by constantly
checked to ensure correct thickness application. After spreading roll the
surface with spiked rollers to remove entrapped air. Allow the material to
cure for 24hrs before subjecting to foot traffic.
JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0
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METHOD STATEMENT
FOR EPOXY FLOOR FINISHING WORK
DP16003-CC02-P0-UMA-780012
9. JOINT TREATMENT
The construction joints should be opened in a v grove and filled with epoxy
mortar. The same should be kept in the scope of the applicator.
Expansion joint (if any) should be treated separately using sikaflex sealant.
Sikafloor 161 HC @ 0.25KG/Sqmtr to 0.35kg/Sqmtr (Depending upon
the surface porosity)
Sikafloor 264 HC @ 0.6 KG/Sqmtr to 0.7kg/Sqmtr (Depending upon the
surface porosity)
10. SAFETY
Make sure that the workers involved in the installation of the epoxy resin floor
coating are experienced and well trained, must wear Safety Helmet ,Gloves,
Footwear, Hearing Protection, Eye Protection
.
JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0
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