Xmax 300
Xmax 300
X-MAX 300
MOTORCYCLE
CZD300-A
B74-F8199-E0
EAU81560
Read this manual carefully before operating this vehicle. This manual should
stay with this vehicle if it is sold.
EAU81591
Declaration of Conformity:
Manufacturer:
MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS
840, Chiyoda-machi, Himeji, Hyogo 670-8677, Japan
Importer:
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, 1117 ZN, Schiphol, the Netherlands
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM
Introduction
EAU10114
WARNING
Please read this manual carefully and completely before operating this
scooter.
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM
EAUN0430
CZD300-A
OWNER’S MANUAL
©2016 PT Yamaha Indonesia Motor
Manufacturing
1st edition, October 2016
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
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Table of contents
Safety information ............................1-1 For your safety – pre-operation
Further safe-riding points................1-5 checks ............................................... 5-1
Table of contents
Lubricating the front and rear
brake levers............................... 7-26
Checking and lubricating the
centerstand and sidestand ....... 7-27
Checking the front fork................. 7-27
Checking the steering................... 7-28
Checking the wheel bearings ....... 7-28
Battery .......................................... 7-29
Replacing the fuses...................... 7-30
Headlights .................................... 7-32
Auxiliary lights............................... 7-32
Brake/tail light............................... 7-33
Front turn signal light.................... 7-33
Rear turn signal light bulb............. 7-34
Replacing the license plate light
bulb ........................................... 7-34
Troubleshooting............................ 7-35
Troubleshooting charts................. 7-36
Emergency mode ........................ 7-38
Specifications................................... 9-1
Index................................................ 11-1
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Safety information
EAU1026B
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
Be a Responsible Owner z This scooter is designed to carry
As the vehicle’s owner, you are re- the operator and a passenger. 1
sponsible for the safe and proper oper- z The failure of motorists to detect
ation of your scooter. and recognize scooters in traffic is
Scooters are single-track vehicles. the predominating cause of auto-
Their safe use and operation are de- mobile/scooter accidents. Many
pendent upon the use of proper riding accidents have been caused by
techniques as well as the expertise of an automobile driver who did not
the operator. Every operator should see the scooter. Making yourself
know the following requirements be- conspicuous appears to be very
fore riding this scooter. effective in reducing the chance of
He or she should: this type of accident.
z Obtain thorough instructions from Therefore:
a competent source on all aspects • Wear a brightly colored jacket.
of scooter operation. • Use extra caution when you are
z Observe the warnings and mainte- approaching and passing
nance requirements in this Own- through intersections, since in-
er’s Manual. tersections are the most likely
z Obtain qualified training in safe places for scooter accidents to
and proper riding techniques. occur.
z Obtain professional technical ser- • Ride where other motorists can
vice as indicated in this Owner’s see you. Avoid riding in another
Manual and/or when made neces- motorist’s blind spot.
sary by mechanical conditions. • Never maintain a scooter with-
z Never operate a scooter without out proper knowledge. Contact
proper training or instruction. Take an authorized scooter dealer to
a training course. Beginners inform you on basic scooter
should receive training from a cer- maintenance. Certain mainte-
tified instructor. Contact an autho- nance can only be carried out
rized scooter dealer to find out by certified staff.
about the training courses nearest z Many accidents involve inexperi-
you. enced operators. In fact, many op-
erators who have been involved in
Safe Riding accidents do not even have a cur-
Perform the pre-operation checks rent driver’s license.
each time you use the vehicle to make • Make sure that you are qualified
sure it is in safe operating condition. and that you only lend your
Failure to inspect or maintain the vehi- scooter to other qualified opera-
cle properly increases the possibility of tors.
1-1
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Safety information
• Know your skills and limits. z This scooter is designed for on-
Staying within your limits may road use only. It is not suitable for
help you to avoid an accident. off-road use.
• We recommend that you prac-
1 tice riding your scooter where Protective Apparel
there is no traffic until you have The majority of fatalities from scooter
become thoroughly familiar with accidents are the result of head inju-
the scooter and all of its con- ries. The use of a safety helmet is the
trols. single most critical factor in the pre-
z Many accidents have been vention or reduction of head injuries.
caused by error of the scooter op- z Always wear an approved helmet.
erator. A typical error made by the z Wear a face shield or goggles.
operator is veering wide on a turn Wind in your unprotected eyes
due to excessive speed or under- could contribute to an impairment
cornering (insufficient lean angle of vision that could delay seeing a
for the speed). hazard.
• Always obey the speed limit and z The use of a jacket, substantial
never travel faster than warrant- shoes, trousers, gloves, etc., is ef-
ed by road and traffic condi- fective in preventing or reducing
tions. abrasions or lacerations.
• Always signal before turning or z Never wear loose-fitting clothes,
changing lanes. Make sure that otherwise they could catch on the
other motorists can see you. control levers or wheels and cause
z The posture of the operator and injury or an accident.
passenger is important for proper z Always wear protective clothing
control. that covers your legs, ankles, and
• The operator should keep both feet. The engine or exhaust sys-
hands on the handlebar and tem become very hot during or af-
both feet on the operator foot- ter operation and can cause
rests during operation to main- burns.
tain control of the scooter. z A passenger should also observe
• The passenger should always the above precautions.
hold onto the operator, the seat
strap or grab bar, if equipped, Avoid Carbon Monoxide Poisoning
with both hands and keep both All engine exhaust contains carbon
feet on the passenger footrests. monoxide, a deadly gas. Breathing
Never carry a passenger unless carbon monoxide can cause head-
he or she can firmly place both aches, dizziness, drowsiness, nausea,
feet on the passenger footrests. confusion, and eventually death.
z Never ride under the influence of Carbon Monoxide is a colorless, odor-
alcohol or other drugs. less, tasteless gas which may be pres-
ent even if you do not see or smell any
1-2
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Safety information
engine exhaust. Deadly levels of car- The total weight of the operator, pas-
bon monoxide can collect rapidly and senger, accessories and cargo must
you can quickly be overcome and un- not exceed the maximum load limit.
able to save yourself. Also, deadly lev- Operation of an overloaded vehicle
els of carbon monoxide can linger for could cause an accident. 1
hours or days in enclosed or poorly
ventilated areas. If you experience any Maximum load:
symptoms of carbon monoxide poi- 161 kg (355 lb)
soning, leave the area immediately, get
When loading within this weight limit,
fresh air, and SEEK MEDICAL TREAT-
keep the following in mind:
MENT.
z Cargo and accessory weight
z Do not run engine indoors. Even if
should be kept as low and close to
you try to ventilate engine exhaust
the scooter as possible. Securely
with fans or open windows and
pack your heaviest items as close
doors, carbon monoxide can rap-
to the center of the vehicle as pos-
idly reach dangerous levels.
sible and make sure to distribute
z Do not run engine in poorly venti-
the weight as evenly as possible
lated or partially enclosed areas
on both sides of the scooter to
such as barns, garages, or car-
minimize imbalance or instability.
ports.
z Shifting weights can create a sud-
z Do not run engine outdoors where
den imbalance. Make sure that
engine exhaust can be drawn into
accessories and cargo are se-
a building through openings such
curely attached to the scooter be-
as windows and doors.
fore riding. Check accessory
mounts and cargo restraints fre-
Loading
quently.
Adding accessories or cargo to your
• Properly adjust the suspension
scooter can adversely affect stability
for your load (suspension-ad-
and handling if the weight distribution
justable models only), and
of the scooter is changed. To avoid the
check the condition and pres-
possibility of an accident, use extreme
sure of your tires.
caution when adding cargo or acces-
• Never attach any large or heavy
sories to your scooter. Use extra care
items to the handlebar, front
when riding a scooter that has added
fork, or front fender. Such items
cargo or accessories. Here, along with
can create unstable handling or
the information about accessories be-
a slow steering response.
low, are some general guidelines to fol-
z This vehicle is not designed to
low if loading cargo to your scooter:
pull a trailer or to be attached to
a sidecar.
1-3
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Safety information
Genuine Yamaha Accessories ly inspect the accessory before
Choosing accessories for your vehicle using it to make sure that it does
is an important decision. Genuine not in any way reduce ground
Yamaha accessories, which are avail- clearance or cornering clearance,
1 able only from a Yamaha dealer, have limit suspension travel, steering
been designed, tested, and approved travel or control operation, or ob-
by Yamaha for use on your vehicle. scure lights or reflectors.
Many companies with no connection • Accessories fitted to the han-
to Yamaha manufacture parts and ac- dlebar or the front fork area can
cessories or offer other modifications create instability due to improp-
for Yamaha vehicles. Yamaha is not in er weight distribution or aerody-
a position to test the products that namic changes. If accessories
these aftermarket companies produce. are added to the handlebar or
Therefore, Yamaha can neither en- front fork area, they must be as
dorse nor recommend the use of ac- lightweight as possible and
cessories not sold by Yamaha or should be kept to a minimum.
modifications not specifically recom- • Bulky or large accessories may
mended by Yamaha, even if sold and seriously affect the stability of
installed by a Yamaha dealer. the scooter due to aerodynamic
effects. Wind may attempt to lift
Aftermarket Parts, Accessories, and the scooter, or the scooter may
Modifications become unstable in cross
While you may find aftermarket prod- winds. These accessories may
ucts similar in design and quality to also cause instability when
genuine Yamaha accessories, recog- passing or being passed by lar-
nize that some aftermarket accesso- ge vehicles.
ries or modifications are not suitable • Certain accessories can dis-
because of potential safety hazards to place the operator from his or
you or others. Installing aftermarket her normal riding position. This
products or having other modifications improper position limits the
performed to your vehicle that change freedom of movement of the
any of the vehicle’s design or operation operator and may limit control
characteristics can put you and others ability, therefore, such accesso-
at greater risk of serious injury or ries are not recommended.
death. You are responsible for injuries z Use caution when adding electri-
related to changes in the vehicle. cal accessories. If electrical ac-
Keep the following guidelines in mind, cessories exceed the capacity of
as well as those provided under “Load- the scooter’s electrical system, an
ing” when mounting accessories. electric failure could result, which
z Never install accessories or carry could cause a dangerous loss of
cargo that would impair the per- lights or engine power.
formance of your scooter. Careful-
1-4
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Safety information
Aftermarket Tires and Rims EAU57600
The tires and rims that came with your Further safe-riding points
scooter were designed to match the z Be sure to signal clearly when
performance capabilities and to pro- making turns.
vide the best combination of handling, z Braking can be extremely difficult 1
braking, and comfort. Other tires, rims, on a wet road. Avoid hard braking,
sizes, and combinations may not be because the scooter could slide.
appropriate. Refer to page 7-19 for tire Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires. z Slow down as you approach a
corner or turn. Once you have
Transporting the Scooter completed a turn, accelerate
Be sure to observe following instruc- slowly.
tions before transporting the scooter in z Be careful when passing parked
another vehicle. cars. A driver might not see you
z Remove all loose items from the and open a door in your path.
scooter. z Railroad crossings, streetcar rails,
z Point the front wheel straight iron plates on road construction
ahead on the trailer or in the truck sites, and manhole covers be-
bed, and choke it in a rail to pre- come extremely slippery when
vent movement. wet. Slow down and cross them
z Secure the scooter with tie-downs with caution. Keep the scooter up-
or suitable straps that are at- right, otherwise it could slide out
tached to solid parts of the scoot- from under you.
er, such as the frame or upper z The brake pads or linings could
front fork triple clamp (and not, for get wet when you wash the scoot-
example, to rubber-mounted han- er. After washing the scooter,
dlebars or turn signals, or parts check the brakes before riding.
that could break). Choose the lo- z Always wear a helmet, gloves,
cation for the straps carefully so trousers (tapered around the cuff
the straps will not rub against and ankle so they do not flap), and
painted surfaces during transport. a brightly colored jacket.
z The suspension should be com- z Do not carry too much luggage on
pressed somewhat by the tie- the scooter. An overloaded scoot-
downs, if possible, so that the er is unstable. Use a strong cord
scooter will not bounce exces- to secure any luggage to the carri-
sively during transport. er (if equipped). A loose load will
affect the stability of the scooter
and could divert your attention
from the road. (See page 1-3.)
1-5
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Description
EAU63371
Left view
1 2 3 4
13 12 11 10 9 8 7 6 5
1. Storage compartment A (page 4-20)
2. Owner’s tool kit (page 7-2)
3. Grab bar (page 6-3)
4. Air filter element (page 7-14)
5. Shock absorber assembly spring preload adjusting ring (page 4-25)
6. Final transmission oil filler cap (page 7-12)
7. Final transmission oil drain bolt (page 7-12)
8. V-belt case air filter element (page 7-14)
9. Engine oil drain bolt (page 7-9)
[Link] oil filter element (page 7-9)
[Link] (page 4-26)
[Link] plug (page 7-8)
[Link] reservoir (page 7-13)
2-1
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Description
EAU63391
Right view
1 2 3 4 5,6
9 8 7
1. Rear storage compartment (page 4-20)
2. Fuel tank cap (page 4-17)
3. Storage compartment B (page 4-20)
4. Windshield (page 4-22)
5. Battery (page 7-29)
6. Fuses (page 7-30)
7. Centerstand (page 7-27)
8. Engine oil level check window (page 7-9)
9. Engine oil filler cap (page 7-9)
2-2
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Description
EAU63401
12 11
1. Rear brake lever (page 4-14)
2. Left handlebar switches (page 4-12)
3. Rear brake fluid reservoir (page 7-23)
4. Speedometer (page 4-2)
5. Multi-function display (page 4-3)
6. Tachometer (page 4-3)
7. Front brake fluid reservoir (page 7-23)
8. Right handlebar switches (page 4-12)
9. Front brake lever (page 4-13)
[Link] grip (page 7-18)
[Link] switch (page 3-8)
[Link] DC jack (page 4-29)
2-3
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1
3
2
1. Vehicle mounted antenna
ECA24080
NOTICE
1. Smart key
The smart key system uses weak ra-
2. Smart key button
dio waves. The smart key system
may not work in the following situa-
tions.
z The smart key is placed in a lo-
cation exposed to strong radio
waves or other electromagnetic
1 noise
2 z There are facilities nearby that
are emitting strong radio waves
(TV or radio towers, power
1. Main switch
plants, broadcasting stations,
2. Main switch knob airports, etc.)
z You are carrying or using com-
EWA14704
munication equipment such as
WARNING
radios or mobile phones in
z Keep implanted pacemakers or close proximity of the smart key
cardiac defibrillators, as well as z The smart key is in contact with
other electric medical devices or covered by a metallic object
away from the vehicle mounted z Other vehicles equipped with a
antenna (see illustration). smart key system are nearby
z Radio waves transmitted by the
antenna may affect the opera-
tion of such devices when close
by.
3-1
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TIP
z As the smart key system uses
weak radio waves, the operating
range may be affected by the sur-
rounding environment.
z When the battery of the smart key
is discharged, the smart key may
not work or its operating range
may become very small.
z If the smart key is turned off, the
vehicle will not recognize the
smart key even if it is within oper-
ating range. If the smart key sys-
tem does not operate, see page
3-5 and confirm that the smart key
is turned on.
3-2
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1 2
868588
868588
3
1. Identification number card
2. Smart key (inside)
3. Identification number
EWA17952
WARNING
z The smart key should be carried
with you. Do not store it on the
vehicle.
z When the smart key is within
operating range, exercise due
care because other people not
carrying the smart key can start
the engine and operate the vehi-
cle.
3-3
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3-4
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3
1. Smart key indicator light
2. Smart key button
3-5
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your vehicle in a parking lot and other Replacing the smart key bat-
areas. tery
Replace the battery in the following sit-
To turn the answer-back beeper on uations.
or off z The smart key system indicator
The beeper, which sounds when the light flashes for about 20 seconds
answer-back function is operated, can when the power of the vehicle is
be turned on or off according to the fol- turned on.
lowing procedure. z The answer-back function does
3 not operate when the smart key
1. Turn the smart key on and bring it
within operating range. button is pushed.
2. Turn the main switch to “OFF”,
and then push the main switch
knob once.
3. Within 9 seconds of pushing the
knob, push and hold the knob
again for 5 seconds.
4. When the beeper sounds, the set-
ting is complete.
If the beeper: 1
z Sounds twice: The beeper is 1. Smart key system indicator light “ ”
turned off. EWA14724
z Sounds once: The beeper is
WARNING
turned on.
z The battery and other remov-
able parts may cause injury if
swallowed. Keep the battery
and other removable parts away
from children.
z Do not expose the battery to di-
rect sunlight or other heat
sources.
ECA15784
NOTICE
z Use a cloth when opening the
smart key case with a screw-
driver. Direct contact with hard
objects may damage or scratch
the smart key.
3-6
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1. Battery
3-7
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TIP
Do not push the main switch knob re-
1 peatedly or turn the main switch back
and forth beyond normal use. Other-
2 wise, to protect the main switch from
damage, the smart key system will
3
temporarily disable and the smart key
1. Main switch system indicator light will flash. If this
2. Main switch knob occurs, wait until the indicator light
stops flashing before operating the
main switch again.
The main switch positions are de-
scribed below.
EAU76500
ON (on)
1 2
1
1. Smart key system indicator light “ ”
3-8
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1. Push.
2. Turn.
1. Turn.
The seat and storage compartment A
All electrical systems are off. can be opened.
To open the seat, push the “SEAT”
To turn the vehicle power off button, and then lift the rear of the seat.
1. With the smart key turned on and
within operating range, turn the
main switch to “OFF”.
2. The turn signal lights flash once
and the vehicle power turns off.
3-9
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1 1
TIP
Make sure that the seat and storage
compartment are securely closed be-
fore starting off.
3-10
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EAU76521
“ ” (lock)
1 2
3
1. Push.
2. Push and turn.
3-11
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NOTICE
Using the hazard or turn signal lights
for an extended length of time may
cause the battery to discharge.
EAU79000
“ ” (fuel tank cap lid)
1. Push.
2. Turn.
3-12
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EAU78171
7 6 5 4 3 ABS warning light “ ” ABS
on. WARNING
If the ABS warning light does not go
EAU78180
Engine trouble warning light “ ” off after traveling at a speed of 10
This warning light comes on if a prob- km/h (6 mi/h) or higher, or if the
lem is detected in the engine or other warning light comes on or flashes
vehicle control system. If this occurs, while riding, the brake system re-
have a Yamaha dealer check the on- verts to conventional braking. If ei-
board diagnostic system. ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
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TIP 1
The ABS warning light may come on
while accelerating the engine with the
vehicle on its centerstand, but this
does not indicate a malfunction.
If this happens, turn the main switch off
and then back on again to reset the in-
dicator light. 1. Speedometer
4 The speedometer shows the vehicle's
EAU78591
Traction control system indicator traveling speed.
light “TCS” When the vehicle power is turned on,
This indicator light will flash when trac- the speedometer needle will sweep
tion control has engaged. once across the speed range and then
If the traction control system is turned return to zero in order to test the elec-
off, this indicator light will come on. trical circuit.
(See page 4-15.)
TIP
When the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check vehicle.
EAU78600
Smart key system indicator
light “ ”
This indicator light communicates the
status of the smart key system. When
the smart key system is operating nor-
mally, this indicator light will be off. If
there is an error in the smart key sys-
tem, the indicator light will flash. The
indicator light will also flash when com-
munication between the vehicle and
smart key takes place and when cer-
tain smart key system operations are
carried out.
4-2
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6 4
2
4-3
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Clock
1. Fuel meter
4-4
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4-5
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4-6
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1
2 1
2
1. Oil change indicator “Oil”
2. Oil change tripmeter 1. V-belt replacement indicator “V-Belt”
2. V-belt replacement tripmeter 4
The oil change tripmeter shows the
distance traveled since the oil was last The V-belt replacement tripmeter
changed. shows the distance traveled since the
The oil change indicator “OIL” flashes V-belt was last replaced.
at the initial 1000 km (600 mi), then at The V-belt replacement indicator “V-
4000 km (2400 mi) and every 5000 km Belt” will flash every 20000 km (12000
(3000 mi) thereafter to indicate that the mi) to indicate that the V-belt should be
engine oil should be changed. replaced.
After changing the engine oil, reset the After replacing the V-belt, reset the V-
oil change indicator and the oil change belt replacement indicator and the V-
tripmeter. To reset them both, select belt replacement tripmeter. To reset
the oil change tripmeter, and then push them both, select the V-belt replace-
the “TRIP” switch for three seconds. ment tripmeter, and then push the
While the oil change tripmeter is flash- “TRIP” switch for three seconds.
ing, push the “TRIP” switch for 15 to 20 While the V-belt replacement tripmeter
seconds. Release the “TRIP” switch, is flashing, push the “TRIP” switch for
and the oil trip value will reset to zero. 15 to 20 seconds. Release the “TRIP”
switch, and the V-belt trip value will re-
TIP
set to zero.
If the engine oil is changed before the
oil change indicator comes on (i.e., be- TIP
fore the periodic oil change interval has If the V-belt is replaced before the V-
been reached), the oil change tripmeter belt replacement indicator comes on
must be reset for the oil change indica- (i.e., before the periodic V-belt replace-
tor to come on at the correct time. ment interval has been reached), the V-
belt replacement tripmeter must be re-
set for the V-belt replacement indicator
to come on at the correct time.
4-7
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4-8
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TIP
The accuracy of the temperature read- 1
ing may be affected by engine heat
when riding slowly (under 20 km/h [12
mi/h]) or when stopped at traffic sig-
nals, etc.
4-9
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1 1
This function calculates the average This function calculates the fuel con-
fuel consumption since it was last re- sumption under current riding condi-
set. tions.
The average fuel consumption can be The instantaneous fuel consumption can
displayed as either “Consump- be displayed as either “Consumption_
tion/Average_ _._ km/L”, “Consump- _._km/L”, “Consumption_ _._L/100 km”
tion/Average_ _._ L/100 km” or or “Consumption_ _ _._MPG” (for the
“Consumption/Average_ _ _._ MPG” UK).
(for the UK). z “Consumption_ _._km/L”: The
z “Consumption/Average_ _._ km/L”: distance that can be traveled on
The average distance that can be 1.0 L of fuel under the current rid-
traveled on 1.0 L of fuel is shown. ing conditions is shown.
z “Consumption/Average_ _._ L/100 z “Consumption_ _._L/100 km”: The
km”: The average amount of fuel amount of fuel necessary to travel
necessary to travel 100 km is 100 km under the current riding
shown. conditions is shown.
z “Consumption/Average_ _ _._ MPG” z “Consumption_ _ _._MPG” (for the
(for the UK): The average distance UK): The distance that can be
that can be traveled on 1.0 [Link] traveled on 1.0 [Link] of fuel un-
of fuel is shown. der the current riding conditions is
To reset the average fuel consumption, shown.
push the “INFO” switch for at least
three seconds.
4-10
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4-11
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EAU12501
1 Horn switch “ ”
Press this switch to sound the horn.
EAU54212
Stop/Run/Start switch “ / / ”
2 To crank the engine with the starter,
set this switch to “ ”, and then push
3 the switch down towards “ ”. See
4 1. Dimmer/Pass switch “ / /PASS” page 6-2 for starting instructions prior
2. Turn signal switch “ / ” to starting the engine.
3. Horn switch “ ” Set this switch to “ ” to stop the en-
gine in case of an emergency, such as
Right
when the vehicle overturns or when the
throttle cable is stuck.
1
EAU78190
Hazard switch “ ”
With the main switch in the “ON”
or “ ” position, use this switch to turn
2 on the hazard lights (simultaneous
flashing of all turn signal lights).
3
The hazard lights are used in case of an
1. Stop/Run/Start switch “ / / ” emergency or to warn other drivers
2. Hazard switch “ ” when your vehicle is stopped where it
3. “TRIP/INFO” switch might be a traffic hazard.
ECA10062
EAU54201 NOTICE
Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high Do not use the hazard lights for an
beam and to “ ” for the low beam. extended length of time with the en-
To flash the high beam, push the pass gine not running, otherwise the bat-
side “PASS” of the switch while the tery may discharge.
headlights are on low beam.
EAU78491
EAU12461
“TRIP/INFO” switch
Turn signal switch “ / ” This switch is used to make setting and
To signal a right-hand turn, push this display changes in the multi-function
switch to “ ”. To signal a left-hand meter unit. See page 4-3 for more in-
turn, push this switch to “ ”. When formation.
released, the switch returns to the cen-
4-12
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(a) (b)
4-13
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4-14
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WARNING
The traction control system is not a
substitute for riding appropriately
for the conditions. Traction control
cannot prevent loss of traction due
2 to excessive speed when entering
turns, when accelerating hard at a
1 sharp lean angle, or while braking,
and cannot prevent front wheel slip-
1. Front wheel sensor
ping. As with any vehicle, approach
2. Front wheel sensor rotor
surfaces that may be slippery with
caution and avoid especially slip-
pery surfaces.
1
Setting the traction control system
1 2
2
4-15
[Link] Page 16 Tuesday, May 2, 2017 1:04 PM
TIP
When the vehicle is on the centerstand,
do not rev the engine for an extended
1. Traction control system indicator light “ ” period of time. Otherwise, the traction
2. Traction control system display control system will automatically dis-
able and need to be reset.
TIP
If the traction control system automat-
Turn the traction control system off to
ically disables, try resetting it as fol-
help free the rear wheel if the vehicle
lows.
gets stuck in mud, sand, or other soft
1. Stop the vehicle and turn it off
surfaces.
completely.
ECA16801
2. Wait a few seconds and then turn
NOTICE the vehicle power on.
Use only the specified tires. (See 3. The “ ” indicator light should
page 7-19.) Using different sized turn off and the system be en-
tires will prevent the traction control abled.
system from controlling tire rotation
TIP
accurately.
If the “ ” indicator light remains on af-
ter resetting, the vehicle may still be
Resetting the traction control sys- ridden; however, have a Yamaha deal-
tem er check the vehicle as soon as possi-
The traction control system will auto- ble.
matically disable under certain condi-
tions; such as when a sensor fault is 4. Have a Yamaha dealer check the
detected, or when only one wheel is al- vehicle and turn off the “ ”
lowed to rotate for more than a few warning light.
4-16
[Link] Page 17 Tuesday, May 2, 2017 1:04 PM
1
1. Install mark “ ”
WARNING 4
Make sure that the fuel tank cap is
1. Fuel tank cap lid properly closed after filling fuel.
Leaking fuel is a fire hazard.
2. Turn the fuel tank cap counter-
clockwise until the release
mark “ ” aligns with “ ”, and
then pull the cap off.
4-17
[Link] Page 18 Tuesday, May 2, 2017 1:04 PM
ECA11401
1 2 NOTICE
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
4-18
[Link] Page 19 Tuesday, May 2, 2017 1:04 PM
E10
1
1
TIP
z This mark identifies the recom- 1. Fuel tank overflow hose
mended fuel for this vehicle as Before operating the vehicle: 4
specified by European regulation z Check the fuel tank overflow hose
(EN228). connection and routing.
z Check that gasoline nozzle has z Check the fuel tank overflow hose
the same identifier when fueling. for cracks or damage, and replace
Your Yamaha engine has been de- it if necessary.
signed to use regular unleaded gaso- z Make sure that the fuel tank over-
line with a research octane number of flow hose is not blocked, and
95 or higher. If knocking (or pinging) clean it if necessary.
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark plug
life and reduce maintenance costs.
Gasohol
There are two types of gasohol: gaso-
hol containing ethanol and that con-
taining methanol. Gasohol containing
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not
recommended by Yamaha because it
can cause damage to the fuel system
or vehicle performance problems.
4-19
[Link] Page 20 Tuesday, May 2, 2017 1:04 PM
NOTICE
Use only unleaded gasoline. The use 1
of leaded gasoline will cause unre-
1. Rear storage compartment
pairable damage to the catalytic
converter.
TIP
z Storage compartment A must be
opened using the smart key sys-
tem. (See page 3-9.)
z The seat/rear storage compart-
ment can be opened using the
smart key system or the mechani-
cal key.
z Some helmets cannot be stored in
the rear storage compartment be-
cause of their size or shape.
4-20
[Link] Page 21 Tuesday, May 2, 2017 1:04 PM
Storage compartment B
To open storage compartment B, push 1. Keyhole cover
the storage compartment lid inward to
unlock it, and then pull to open. 2. Insert the mechanical key into the
seat lock, and then turn it clock-
4
wise.
2 1
2
1. Lid
2. Storage compartment
1. Seat lock
To close storage compartment B, push 2. Unlock.
the storage compartment lid into the
original position. TIP
Be sure to close the seat and all stor-
Seat/rear storage compartment age compartments before starting off.
ECA24020
To open the seat/rear storage com-
NOTICE
partment via the main switch
Turn the main switch to “OPEN”, and Make sure that the keyhole cover is
then push the “SEAT” button. installed when the mechanical key is
not being used.
To open the seat/rear storage com- ECA21150
4-21
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WARNING
2
Do not exceed the maximum load of
161 kg (355 lb) for the vehicle.
1. Quick fastener
2. Bolt access cover
4-22
[Link] Page 23 Tuesday, May 2, 2017 1:04 PM
1 1
1 1
1. Bolt 1. Bolt
1
1
1
1. Bolt
1
1. Bolt access cover
4-23
[Link] Page 24 Tuesday, May 2, 2017 1:04 PM
1. Bolt
4 1
1. Bolt
1. Bolt
4-24
[Link] Page 25 Tuesday, May 2, 2017 1:04 PM
4-25
[Link] Page 26 Tuesday, May 2, 2017 1:04 PM
Sidestand
The sidestand is located on the left
1 (a) (b)
side of the frame. Raise the sidestand
2 or lower it with your foot while holding
the vehicle upright.
1
2
3
4
5 TIP
The built-in sidestand switch is part of
3 the ignition circuit cut-off system,
1. Spring preload adjusting ring which cuts the ignition in certain situa-
2. Special wrench tions. (See the following section for an
3. Position indicator explanation of the ignition circuit cut-
4 off system.)
Spring preload setting: EWA10242
Minimum (soft):
1 WARNING
Standard: The vehicle must not be ridden with
3 the sidestand down, or if the side-
Maximum (hard):
5 stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have a
Yamaha dealer repair it if it does not
function properly.
4-26
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4-27
[Link] Page 28 Tuesday, May 2, 2017 1:04 PM
4-28
[Link] Page 29 Tuesday, May 2, 2017 1:04 PM
WARNING
To prevent electrical shock or short-
circuiting, make sure that the cap is
installed when the auxiliary DC jack 1
is not being used.
ECA15432
NOTICE
The accessory connected to the
auxiliary DC jack should not be used 1. Auxiliary DC jack
with the engine turned off, and the 4
load must never exceed 12 W (1 A), 6. Turn the main switch on, and then
otherwise the fuse may blow or the start the engine. (See page 6-2.)
battery may discharge. 7. Turn the accessory on.
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5-1
[Link] Page 2 Tuesday, May 2, 2017 1:04 PM
5-2
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM
6-1
[Link] Page 2 Tuesday, May 2, 2017 1:04 PM
NOTICE
If a warning or indicator light does
not work as described above, see
page 4-1 for the corresponding
warning and indicator light circuit
check.
2. Close the throttle.
3. While applying the front or rear
brake, push the “ ” side of the
stop/run/start switch. Release it
when the engine starts.
6-2
[Link] Page 3 Tuesday, May 2, 2017 1:04 PM
(a)
1
ZAUM0199
6-3
[Link] Page 4 Tuesday, May 2, 2017 1:04 PM
6-4
[Link] Page 5 Tuesday, May 2, 2017 1:04 PM
WARNING
1600 km (1000 mi) and beyond
z Since the engine and exhaust
The vehicle can now be operated nor-
system can become very hot,
mally.
ECA10311
park in a place where pedestri-
NOTICE ans or children are not likely to
touch them and be burned.
z Keep the engine speed out of
z Do not park on a slope or on soft
the tachometer red zone.
ground, otherwise the vehicle
z If any engine trouble should oc-
may overturn, increasing the
cur during the engine break-in
risk of a fuel leak and fire.
period, immediately have a
Yamaha dealer check the vehi-
cle.
6-5
[Link] Page 6 Tuesday, May 2, 2017 1:04 PM
6-6
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM
WARNING
Failure to properly maintain the vehi-
7 cle or performing maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
EWA15123
WARNING
Turn off the engine when performing
maintenance unless otherwise
specified.
z A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
z Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to
7-1
[Link] Page 2 Tuesday, May 2, 2017 1:04 PM
7-2
[Link] Page 3 Tuesday, May 2, 2017 1:04 PM
TIP
z The annual checks must be performed every year, except if a kilometer-
based maintenance, or for the UK, a mileage-based maintenance, is
performed instead.
z From 50000 km (30000 mi), repeat the maintenance intervals starting from
10000 km (6000 mi).
z Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.
EAU71071
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
X 1000 mi 0.6 6 12 18 24
7-3
[Link] Page 4 Tuesday, May 2, 2017 1:04 PM
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
X 1000 mi 0.6 6 12 18 24
7-4
[Link] Page 5 Tuesday, May 2, 2017 1:04 PM
ODOMETER
CHECK OR
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
X 1000 mi 0.6 6 12 18 24
7-5
[Link] Page 6 Tuesday, May 2, 2017 1:04 PM
ODOMETER
CHECK OR
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
X 1000 mi 0.6 6 12 18 24
EAU79370
TIP
z Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa- 7
per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element and sub air filter element need to be replaced
and the V-belt air filter element needs to be serviced more frequently when
riding in unusually wet or dusty areas.
z Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always chan-
ge the fluid. Regularly check the brake fluid levels and fill the reservoirs as
required.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-6
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1. Panel A
1. Panel A
EAU78530
7
Panel A
1
1
1. Screw
7-7
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7-8
[Link] Page 9 Tuesday, May 2, 2017 1:04 PM
1
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
7-9
[Link] Page 10 Tuesday, May 2, 2017 1:04 PM
2 7
1
2
1. Bolt
2. Oil filter element cover
1. Engine oil filler cap 6. Remove and replace the oil filter
2. O-ring element and O-ring.
7-10
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NOTICE
Make sure that no foreign material
2 enters the crankcase.
1. Oil filter element 10. Install and tighten the oil filler cap
2. O-ring and its O-ring.
7. Install the oil filter element cover 11. Start the engine, and then let it idle
by installing the bolts, then tight- for several minutes while checking
ening them to the specified it for oil leakage. If oil is leaking,
torque. immediately turn the engine off
and check for the cause.
Tightening torque: 12. Turn the engine off, and then
Oil filter element cover bolt: check the oil level and correct it if
10 N·m (1.0 kgf·m, 7.2 lb·ft) necessary.
7 TIP
Make sure that the O-ring is properly
seated.
8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
Tightening torque:
Engine oil drain bolt:
20 N·m (2.0 kgf·m, 14 lb·ft)
7-11
[Link] Page 12 Tuesday, May 2, 2017 1:04 PM
5. Remove the final transmission oil 8. Install the final transmission oil fill-
drain bolt and its gasket to drain er cap and its new O-ring, and
the oil from the final transmission then tighten the oil filler cap.
case. 9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
7-12
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EAU78580
To check the coolant level
1. Place the vehicle on the center-
stand.
TIP
1. Floorboard mat
z The coolant level must be
checked on a cold engine since 4. Remove the coolant reservoir cov-
the level varies with engine tem- er.
perature.
z Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
7 2. Check the coolant level through
the check window. 1
TIP
The coolant should be between the mi-
1. Coolant reservoir cover
nimum and maximum level marks.
5. Remove the coolant reservoir cap,
add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
2 attempt to remove the radiator
3 cap when the engine is hot.
[EWA15162] NOTICE: If coolant is not
corrosion. If water has been Air filter and V-belt case air fil-
added to the coolant, have a ter elements
Yamaha dealer check the anti- The air filter element and the sub air fil-
freeze content of the coolant as ter element should be replaced every
soon as possible, otherwise the 20000 km (12000 mi). The pre air filter
effectiveness of the coolant will element and the V-belt case air filter el-
be reduced. [ECA10473] ement should be cleaned at the inter-
vals specified in the periodic
maintenance and lubrication chart.
Service the air filter elements more fre-
quently if you are riding in unusually
wet or dusty areas. The air filter check
hose must be frequently checked and
1 cleaned if necessary.
7-14
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1
1 2
1. Rubber plug
7-15
[Link] Page 16 Tuesday, May 2, 2017 1:04 PM
1
1
1. Pre air filter element 1. Long screw
2. Air filter case cover
11. Install the rubber plugs.
7-16
[Link] Page 17 Tuesday, May 2, 2017 1:04 PM
1. Bolt
2 2
7
1
2
1. V-belt case air filter cover
2. Bolt
7-17
[Link] Page 18 Tuesday, May 2, 2017 1:04 PM
3 3
Checking the throttle grip free
1 play
Measure the throttle grip free play as
shown.
2 2
3 3
2 2
1. Rear wheel sensor lead
2. White tape
1
3. Lead holder
7-18
[Link] Page 19 Tuesday, May 2, 2017 1:04 PM
WARNING
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
7 z The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
z The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
7-19
[Link] Page 20 Tuesday, May 2, 2017 1:04 PM
Tire information
This model is equipped with tubeless
1. Tire sidewall tires and rubber tire air valves.
2. Tire tread depth Tires age, even if they have not been
used or have only been used occasion-
The tires must be checked before each ally. Cracking of the tread and sidewall
ride. If the center tread depth reaches rubber, sometimes accompanied by
the specified limit, if the tire has a nail carcass deformation, is an evidence of
or glass fragments in it, or if the side- ageing. Old and aged tires shall be
wall is cracked, have a Yamaha dealer checked by tire specialists to ascertain
replace the tire immediately. their suitability for further use.
7-20
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7-21
[Link] Page 22 Tuesday, May 2, 2017 1:04 PM
Rear
1
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
7-22
[Link] Page 23 Tuesday, May 2, 2017 1:04 PM
Checking the front and rear Checking the brake fluid level
brake pads Before riding, check that the brake fluid
is above the minimum level mark.
Front brake Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake
1 1
Rear brake
Rear brake
7
1
1
1. Brake pad wear indicator
7-23
[Link] Page 24 Tuesday, May 2, 2017 1:04 PM
NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always 7
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
7-24
[Link] Page 25 Tuesday, May 2, 2017 1:04 PM
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
7
7-25
[Link] Page 26 Tuesday, May 2, 2017 1:04 PM
Recommended lubricant:
Silicone grease
7-26
[Link] Page 27 Tuesday, May 2, 2017 1:04 PM
Recommended lubricant:
Lithium-soap-based grease
ECA10591
NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
7-27
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7-28
[Link] Page 29 Tuesday, May 2, 2017 1:04 PM
7-29
[Link] Page 30 Tuesday, May 2, 2017 1:04 PM
NOTICE
Always keep the battery charged.
Storing a discharged battery can 1
2
cause permanent battery damage.
3
4
1. Fuse box
2. Main fuse
3. Spare main fuse 7
4. Starter relay cover
7-30
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7-31
[Link] Page 32 Tuesday, May 2, 2017 1:04 PM
NOTICE
Do not affix any type of tinted film or
stickers to the headlight lens.
7-32
[Link] Page 33 Tuesday, May 2, 2017 1:04 PM
7-33
[Link] Page 34 Tuesday, May 2, 2017 1:04 PM
4 3
1
2
1. License plate light unit
2. Bolt
3. License plate light bulb socket
4. Plate
7
2. Remove the burnt-out bulb by
pulling it out.
7-34
[Link] Page 35 Tuesday, May 2, 2017 1:04 PM
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
EAU76550
Smart key system troubleshooting
7-35
[Link] Page 36 Tuesday, May 2, 2017 1:04 PM
Troubleshooting charts
There is no
Have a Yamaha dealer check the vehicle.
compression.
7-36
[Link] Page 37 Tuesday, May 2, 2017 1:04 PM
WARNING
z Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
z Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
7-37
[Link] Page 38 Tuesday, May 2, 2017 1:04 PM
Emergency mode 1 2
When the smart key is lost or dam-
aged, or its battery has discharged, the 868588
1
1. Smart key system indicator light “ ” Release the knob after the smart
key system indicator light flashes
3. After the smart key system indica- once.
tor light goes off, input the identifi- ↓
cation number as follows. The first digit of the identification
number has been set as “1”.
↓
Push and hold the knob again.
↓
7-38
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7-39
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly in-
stalled. 8
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10784
NOTICE
z Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
8-1
[Link] Page 2 Tuesday, May 2, 2017 1:04 PM
8-2
[Link] Page 3 Tuesday, May 2, 2017 1:04 PM
WARNING
Contaminants on the brakes or tires
can cause loss of control.
8-3
[Link] Page 4 Tuesday, May 2, 2017 1:04 PM
8-4
[Link] Page 5 Tuesday, May 2, 2017 1:04 PM
8-5
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM
Specifications
Dimensions: Final transmission oil:
Overall length: Type:
2185 mm (86.0 in) Motor oil SAE 10W-30 type SE or higher or
Overall width: Gear oil SAE 85W GL-3
775 mm (30.5 in) Quantity:
Overall height: 0.20 L (0.21 US qt, 0.18 [Link])
1415/1465 mm (55.7/57.7 in) Coolant quantity:
Seat height: Coolant reservoir (up to the maximum level
795 mm (31.3 in) mark):
Wheelbase: 0.18 L (0.19 US qt, 0.16 [Link])
1540 mm (60.6 in) Radiator (including all routes):
Ground clearance: 1.10 L (1.16 US qt, 0.97 [Link])
135 mm (5.31 in) Air filter:
Minimum turning radius: Air filter element:
2.6 m (8.53 ft) Oil-coated paper element
Weight: Fuel:
Curb weight: Recommended fuel:
179 kg (395 lb) Regular unleaded gasoline (Gasohol [E10]
Engine: acceptable)
Combustion cycle: Fuel tank capacity:
4-stroke 13 L (3.4 US gal, 2.9 [Link])
Cooling system: Fuel reserve amount:
Liquid cooled 2.4 L (0.63 US gal, 0.53 [Link])
Valve train: Fuel injection:
SOHC Throttle body:
Number of cylinders: ID mark:
Single cylinder B741 00
Displacement: Spark plug(s):
292 cm³ Manufacturer/model:
Bore × stroke: NGK/LMAR8A-9
70.0 × 75.9 mm (2.76 × 2.99 in) Spark plug gap:
Compression ratio: 0.8–0.9 mm (0.031–0.035 in)
9 10.9 : 1 Clutch:
Starting system:
Clutch type:
Electric starter Dry, centrifugal, shoe
Lubrication system:
Drivetrain:
Wet sump
Primary reduction ratio:
Engine oil: 1.000
Recommended brand:
Final drive:
YAMALUBE
Belt
SAE viscosity grades:
Secondary reduction ratio:
10W-40
7.590 (48/18 x 37/13)
Recommended engine oil grade:
Transmission type:
API service SG type or higher, JASO
V-belt automatic
standard MA or MB
Chassis:
Engine oil quantity:
Frame type:
Oil change:
Underbone
1.50 L (1.59 US qt, 1.32 [Link])
Caster angle:
With oil filter removal:
26.5 °
1.60 L (1.69 US qt, 1.41 [Link])
9-1
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Specifications
Trail: Rear brake:
95 mm (3.7 in) Type:
Front tire: Hydraulic single disc brake
Type: Specified brake fluid:
Tubeless DOT 4
Size: Front suspension:
120/70-15 M/C 56P Type:
Manufacturer/model: Telescopic fork
DUNLOP/SCOOTSMART Spring:
Rear tire: Coil spring
Type: Shock absorber:
Tubeless Hydraulic damper
Size: Wheel travel:
140/70-14 M/C 62P 110 mm (4.3 in)
Manufacturer/model: Rear suspension:
DUNLOP/SCOOTSMART Type:
Loading: Unit swing
Maximum load: Spring:
161 kg (355 lb) Coil spring
(Total weight of rider, passenger, cargo Shock absorber:
and accessories) Hydraulic damper
Tire air pressure (measured on cold Wheel travel:
tires): 79 mm (3.1 in)
1 person: Electrical system:
Front: System voltage:
200 kPa (2.00 kgf/cm², 29 psi) 12 V
Rear: Ignition system:
225 kPa (2.25 kgf/cm², 33 psi) TCI
2 persons: Charging system:
Front: AC magneto
200 kPa (2.00 kgf/cm², 29 psi) Battery:
Rear: Model: 9
225 kPa (2.25 kgf/cm², 33 psi) GTZ8V
Front wheel: Voltage, capacity:
Wheel type: 12 V, 7.0 Ah (10 HR)
Cast wheel Bulb wattage:
Rim size: Headlight:
J15M/C x MT3.5 LED
Rear wheel: Brake/tail light:
Wheel type: LED
Cast wheel Front turn signal light:
Rim size: 10.0 W
J14M/C x MT4.0 Rear turn signal light:
Front brake: 10.0 W
Type: Auxiliary light:
Hydraulic single disc brake LED
Specified brake fluid: License plate light:
DOT 4 5.0 W
Meter lighting:
LED
9-2
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Specifications
High beam indicator light:
LED
Turn signal indicator light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Smart key system indicator light:
LED
Traction control system indicator/warning
light:
LED
Fuse(s):
Main fuse:
20.0 A
Main fuse 2:
7.5 A
Terminal fuse 1:
2.0 A
Signaling system fuse:
10.0 A
Signaling system fuse 2:
7.5 A
Radiator fan motor fuse:
7.5 A
Turn signal light and hazard fuse:
7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
9 ABS solenoid fuse:
15.0 A
Answer back fuse:
2.0 A
Backup fuse:
7.5 A
9-3
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Consumer information
EAU53562
1
ENGINE SERIAL NUMBER:
1. Engine serial number
EAU26411
Vehicle identification number
10
1
1. Model label
10-1
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Consumer information
EAU69910 EAU74701
10-2
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Index
A Hazard switch ....................................... 4-12
ABS ...................................................... 4-14 Headlights............................................. 7-32
ABS warning light................................... 4-1 High beam indicator light........................ 4-1
Acceleration and deceleration................ 6-3 Horn switch........................................... 4-12
Air filter and V-belt case air filter I
elements ............................................ 7-14 Identification numbers .......................... 10-1
Auxiliary DC jack .................................. 4-29 Ignition circuit cut-off system ............... 4-27
Auxiliary lights ...................................... 7-32 Indicator lights and warning lights ..........4-1
B K
Battery.................................................. 7-29 Key, handling of smart and mechanical
Brake fluid, changing ........................... 7-24 keys ......................................................3-3
Brake fluid level, checking ................... 7-23 L
Brake lever, front .................................. 4-13 License plate light bulb, replacing ........7-34
Brake lever, rear ................................... 4-14 M
Brake levers, lubricating....................... 7-26 Main switch............................................. 3-8
Brake/tail light ...................................... 7-33 Maintenance and lubrication, periodic ... 7-4
Braking ................................................... 6-4 Maintenance, emission control
C system .................................................. 7-3
Cables, checking and lubricating......... 7-25 Matte color, caution................................ 8-1
Canister .................................................. 7-9 Model label ........................................... 10-1
Care........................................................ 8-1 Multi-function display ............................. 4-3
Catalytic converters ............................. 4-20 O
Centerstand and sidestand, checking Operating range of the smart key
and lubricating ................................... 7-27 system .................................................. 3-2
Coolant................................................. 7-13 P
D Panel, removing and installing................ 7-7
Data recording, vehicle ........................ 10-2 Parking....................................................6-5
Diagnostic connector ........................... 10-2 Part locations.......................................... 2-1
Dimmer/Pass switch ............................ 4-12 S
E Safe-riding points ...................................1-5
Emergency mode ................................. 7-38 Safety information...................................1-1
Engine break-in ...................................... 6-5 Shock absorber assemblies,
Engine oil and oil filter element .............. 7-9 adjusting ............................................. 4-25
Engine serial number............................ 10-1 Sidestand.............................................. 4-26
Engine trouble warning light................... 4-1 Smart key................................................ 3-5
F Smart key battery, replacing................... 3-6
Final transmission oil............................ 7-12 Smart key system ...................................3-1
Front and rear brake lever free play, Smart key system indicator light ............4-2
checking............................................. 7-22 Smart key system, troubleshooting ...... 7-35 11
Front and rear brake pads, checking ... 7-23 Spark plug, checking .............................. 7-8
Front fork, checking ............................. 7-27 Specifications ......................................... 9-1
Front turn signal light ........................... 7-33 Speedometer .......................................... 4-2
Fuel....................................................... 4-18 Starting off .............................................. 6-3
Fuel consumption, tips for reducing ...... 6-4 Starting the engine.................................. 6-2
Fuel tank cap........................................ 4-17 Steering, checking ................................ 7-28
Fuel tank overflow hose ....................... 4-19 Stop/Run/Start switch .......................... 4-12
Fuses, replacing ................................... 7-30 Storage ................................................... 8-4
H Storage compartments ......................... 4-20
Handlebar position, adjusting .............. 4-25 T
Handlebar switches.............................. 4-12 Tachometer............................................. 4-3
11-1
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Index
Throttle grip and cable, checking and
lubricating...........................................7-26
Throttle grip free play, checking ...........7-18
Tires ......................................................7-19
Tool kit ....................................................7-2
Traction control system ........................4-15
Traction control system indicator light ...4-2
TRIP/INFO switch .................................4-12
Troubleshooting....................................7-35
Troubleshooting charts.........................7-36
Turn signal indicator lights......................4-1
Turn signal switch .................................4-12
V
Valve clearance.....................................7-19
V-belt, checking....................................7-25
Vehicle identification number ...............10-1
W
Wheel bearings, checking.....................7-28
Wheels ..................................................7-21
Windshield ............................................4-22
11
11-2
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Original instructions
PRINTED IN INDONESIA
2016.11
DIC183