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Xmax 300

Service manual

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Ivan Cerovsek
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© © All Rights Reserved
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0% found this document useful (0 votes)
1K views116 pages

Xmax 300

Service manual

Uploaded by

Ivan Cerovsek
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Safety Information: Provides crucial guidelines for the safe and proper operation and maintenance of the vehicle.
  • Description: Illustrates and identifies various parts of the scooter with detailed diagrams.
  • Smart Key System: Explains the operation and safety features of the smart key system in the vehicle.
  • Instrument and Control Functions: Outlines the functionalities and operations of various instruments and controls in the vehicle.
  • For Your Safety – Pre-Operation Checks: Contains a checklist to ensure vehicle safety and performance before use.
  • Operation and Important Riding Points: Provides detailed instructions for operating the vehicle safely and efficiently.
  • Periodic Maintenance and Adjustment: Outlines maintenance schedules and procedures to keep the vehicle in prime condition.
  • Scooter Care and Storage: Instructions on how to properly care for and store the vehicle when not in use.
  • Specifications: Provides detailed specifications and technical data for the vehicle.
  • Consumer Information: Offers information about vehicle identification and diagnostic tools.
  • Index: Provides a comprehensive index for easy navigation of topics within the manual.

OWNER’S MANUAL

X-MAX 300
MOTORCYCLE

Read this manual carefully before oper-


ating this vehicle.

CZD300-A
B74-F8199-E0

[English (E)] DIC183


[Link] Page 1 Tuesday, May 2, 2017 1:04 PM

EAU81560

Read this manual carefully before operating this vehicle. This manual should
stay with this vehicle if it is sold.

EAU81591

Declaration of Conformity:

Hereby, MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS declares that


the radio equipment type, Smart Keyless System, SKEA7E-01 (Smart Unit) and
SKEA7E-02 (Hand Unit) is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following inter-
net address:
[Link]

REMOTE CONT. UNIT (Smart Unit)


Frequency band: 125 kHz
The maximum radio frequency power: 117 dBuV/m at 10 meters

XTMR COMP. (Hand Unit)


Frequency band: 433.92 MHz
The maximum radio frequency power: 10 mW

Manufacturer:
MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS
840, Chiyoda-machi, Himeji, Hyogo 670-8677, Japan

Importer:
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, 1117 ZN, Schiphol, the Netherlands
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM

Introduction
EAU10114

Welcome to the Yamaha world of motorcycling!


As the owner of the CZD300-A, you are benefiting from Yamaha’s vast experience
and newest technology regarding the design and manufacture of high-quality
products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages
of your CZD300-A. The Owner’s Manual does not only instruct you in how to op-
erate, inspect and maintain your scooter, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the
best possible condition. If you have any further questions, do not hesitate to con-
tact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put
safety first!
Yamaha continually seeks advancements in product design and quality. There-
fore, while this manual contains the most current product information available at
the time of printing, there may be minor discrepancies between your scooter and
this manual. If there is any question concerning this manual, please consult a
Yamaha dealer.
EWA12412

WARNING
Please read this manual carefully and completely before operating this
scooter.
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM

Important manual information


EAU63350

Particularly important information is distinguished in this manual by the following


notations:
This is the safety alert symbol. It is used to
alert you to potential personal injury haz-
ards. Obey all safety messages that follow
this symbol to avoid possible injury or death.

A WARNING indicates a hazardous situation


WARNING which, if not avoided, could result in death or
serious injury.

A NOTICE indicates special precautions that


NOTICE must be taken to avoid damage to the vehi-
cle or other property.

A TIP provides key information to make proce-


TIP dures easier or clearer.

*Product and specifications are subject to change without notice.

EAUN0430

CZD300-A
OWNER’S MANUAL
©2016 PT Yamaha Indonesia Motor
Manufacturing
1st edition, October 2016
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
[Link] Page 1 Tuesday, May 2, 2017 1:04 PM

Table of contents
Safety information ............................1-1 For your safety – pre-operation
Further safe-riding points................1-5 checks ............................................... 5-1

Description ........................................2-1 Operation and important riding


Left view ..........................................2-1 points................................................. 6-1
Right view........................................2-2 Starting the engine.......................... 6-2
Controls and instruments................2-3 Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Smart key system ............................3-1 Braking............................................ 6-4
Smart key system............................3-1 Tips for reducing fuel
Operating range of the smart key consumption................................ 6-4
system .........................................3-2 Engine break-in............................... 6-5
Handling of the smart key and Parking............................................ 6-5
mechanical keys ..........................3-3
Smart key ........................................3-5 Periodic maintenance and
Replacing the smart key battery .....3-6 adjustment ........................................ 7-1
Main switch .....................................3-8 Owner’s tool kit............................... 7-2
Periodic maintenance chart for the
Instrument and control functions....4-1 emission control system.............. 7-3
Indicator lights and warning General maintenance and
lights ............................................4-1 lubrication chart........................... 7-4
Speedometer...................................4-2 Removing and installing the
Tachometer .....................................4-3 panel............................................ 7-7
Multi-function display......................4-3 Checking the spark plug................. 7-8
Handlebar switches.......................4-12 Canister........................................... 7-9
Front brake lever ...........................4-13 Engine oil and oil filter element ....... 7-9
Rear brake lever ............................4-14 Final transmission oil .................... 7-12
ABS ...............................................4-14 Coolant ......................................... 7-13
Traction control system.................4-15 Air filter and V-belt case air filter
Fuel tank cap.................................4-17 elements .................................... 7-14
Fuel................................................4-18 Checking the throttle grip free
Fuel tank overflow hose ................4-19 play ............................................ 7-18
Catalytic converters .....................4-20 Valve clearance............................. 7-19
Storage compartments .................4-20 Tires .............................................. 7-19
Windshield.....................................4-22 Cast wheels .................................. 7-21
Handlebar position .......................4-25 Checking the front and rear brake
Adjusting the shock absorber lever free play ............................ 7-22
assemblies .................................4-25 Checking the front and rear brake
Sidestand ......................................4-26 pads........................................... 7-23
Ignition circuit cut-off system........4-27 Checking the brake fluid level....... 7-23
Auxiliary DC jack ..........................4-29 Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
Checking and lubricating the
cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
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Table of contents
Lubricating the front and rear
brake levers............................... 7-26
Checking and lubricating the
centerstand and sidestand ....... 7-27
Checking the front fork................. 7-27
Checking the steering................... 7-28
Checking the wheel bearings ....... 7-28
Battery .......................................... 7-29
Replacing the fuses...................... 7-30
Headlights .................................... 7-32
Auxiliary lights............................... 7-32
Brake/tail light............................... 7-33
Front turn signal light.................... 7-33
Rear turn signal light bulb............. 7-34
Replacing the license plate light
bulb ........................................... 7-34
Troubleshooting............................ 7-35
Troubleshooting charts................. 7-36
Emergency mode ........................ 7-38

Scooter care and storage ............... 8-1


Matte color caution ........................ 8-1
Care ................................................ 8-1
Storage ........................................... 8-4

Specifications................................... 9-1

Consumer information................... 10-1


Identification numbers.................. 10-1
Diagnostic connector ................... 10-2
Vehicle data recording.................. 10-2

Index................................................ 11-1
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Safety information
EAU1026B
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
Be a Responsible Owner z This scooter is designed to carry
As the vehicle’s owner, you are re- the operator and a passenger. 1
sponsible for the safe and proper oper- z The failure of motorists to detect
ation of your scooter. and recognize scooters in traffic is
Scooters are single-track vehicles. the predominating cause of auto-
Their safe use and operation are de- mobile/scooter accidents. Many
pendent upon the use of proper riding accidents have been caused by
techniques as well as the expertise of an automobile driver who did not
the operator. Every operator should see the scooter. Making yourself
know the following requirements be- conspicuous appears to be very
fore riding this scooter. effective in reducing the chance of
He or she should: this type of accident.
z Obtain thorough instructions from Therefore:
a competent source on all aspects • Wear a brightly colored jacket.
of scooter operation. • Use extra caution when you are
z Observe the warnings and mainte- approaching and passing
nance requirements in this Own- through intersections, since in-
er’s Manual. tersections are the most likely
z Obtain qualified training in safe places for scooter accidents to
and proper riding techniques. occur.
z Obtain professional technical ser- • Ride where other motorists can
vice as indicated in this Owner’s see you. Avoid riding in another
Manual and/or when made neces- motorist’s blind spot.
sary by mechanical conditions. • Never maintain a scooter with-
z Never operate a scooter without out proper knowledge. Contact
proper training or instruction. Take an authorized scooter dealer to
a training course. Beginners inform you on basic scooter
should receive training from a cer- maintenance. Certain mainte-
tified instructor. Contact an autho- nance can only be carried out
rized scooter dealer to find out by certified staff.
about the training courses nearest z Many accidents involve inexperi-
you. enced operators. In fact, many op-
erators who have been involved in
Safe Riding accidents do not even have a cur-
Perform the pre-operation checks rent driver’s license.
each time you use the vehicle to make • Make sure that you are qualified
sure it is in safe operating condition. and that you only lend your
Failure to inspect or maintain the vehi- scooter to other qualified opera-
cle properly increases the possibility of tors.

1-1
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Safety information
• Know your skills and limits. z This scooter is designed for on-
Staying within your limits may road use only. It is not suitable for
help you to avoid an accident. off-road use.
• We recommend that you prac-
1 tice riding your scooter where Protective Apparel
there is no traffic until you have The majority of fatalities from scooter
become thoroughly familiar with accidents are the result of head inju-
the scooter and all of its con- ries. The use of a safety helmet is the
trols. single most critical factor in the pre-
z Many accidents have been vention or reduction of head injuries.
caused by error of the scooter op- z Always wear an approved helmet.
erator. A typical error made by the z Wear a face shield or goggles.
operator is veering wide on a turn Wind in your unprotected eyes
due to excessive speed or under- could contribute to an impairment
cornering (insufficient lean angle of vision that could delay seeing a
for the speed). hazard.
• Always obey the speed limit and z The use of a jacket, substantial
never travel faster than warrant- shoes, trousers, gloves, etc., is ef-
ed by road and traffic condi- fective in preventing or reducing
tions. abrasions or lacerations.
• Always signal before turning or z Never wear loose-fitting clothes,
changing lanes. Make sure that otherwise they could catch on the
other motorists can see you. control levers or wheels and cause
z The posture of the operator and injury or an accident.
passenger is important for proper z Always wear protective clothing
control. that covers your legs, ankles, and
• The operator should keep both feet. The engine or exhaust sys-
hands on the handlebar and tem become very hot during or af-
both feet on the operator foot- ter operation and can cause
rests during operation to main- burns.
tain control of the scooter. z A passenger should also observe
• The passenger should always the above precautions.
hold onto the operator, the seat
strap or grab bar, if equipped, Avoid Carbon Monoxide Poisoning
with both hands and keep both All engine exhaust contains carbon
feet on the passenger footrests. monoxide, a deadly gas. Breathing
Never carry a passenger unless carbon monoxide can cause head-
he or she can firmly place both aches, dizziness, drowsiness, nausea,
feet on the passenger footrests. confusion, and eventually death.
z Never ride under the influence of Carbon Monoxide is a colorless, odor-
alcohol or other drugs. less, tasteless gas which may be pres-
ent even if you do not see or smell any

1-2
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Safety information
engine exhaust. Deadly levels of car- The total weight of the operator, pas-
bon monoxide can collect rapidly and senger, accessories and cargo must
you can quickly be overcome and un- not exceed the maximum load limit.
able to save yourself. Also, deadly lev- Operation of an overloaded vehicle
els of carbon monoxide can linger for could cause an accident. 1
hours or days in enclosed or poorly
ventilated areas. If you experience any Maximum load:
symptoms of carbon monoxide poi- 161 kg (355 lb)
soning, leave the area immediately, get
When loading within this weight limit,
fresh air, and SEEK MEDICAL TREAT-
keep the following in mind:
MENT.
z Cargo and accessory weight
z Do not run engine indoors. Even if
should be kept as low and close to
you try to ventilate engine exhaust
the scooter as possible. Securely
with fans or open windows and
pack your heaviest items as close
doors, carbon monoxide can rap-
to the center of the vehicle as pos-
idly reach dangerous levels.
sible and make sure to distribute
z Do not run engine in poorly venti-
the weight as evenly as possible
lated or partially enclosed areas
on both sides of the scooter to
such as barns, garages, or car-
minimize imbalance or instability.
ports.
z Shifting weights can create a sud-
z Do not run engine outdoors where
den imbalance. Make sure that
engine exhaust can be drawn into
accessories and cargo are se-
a building through openings such
curely attached to the scooter be-
as windows and doors.
fore riding. Check accessory
mounts and cargo restraints fre-
Loading
quently.
Adding accessories or cargo to your
• Properly adjust the suspension
scooter can adversely affect stability
for your load (suspension-ad-
and handling if the weight distribution
justable models only), and
of the scooter is changed. To avoid the
check the condition and pres-
possibility of an accident, use extreme
sure of your tires.
caution when adding cargo or acces-
• Never attach any large or heavy
sories to your scooter. Use extra care
items to the handlebar, front
when riding a scooter that has added
fork, or front fender. Such items
cargo or accessories. Here, along with
can create unstable handling or
the information about accessories be-
a slow steering response.
low, are some general guidelines to fol-
z This vehicle is not designed to
low if loading cargo to your scooter:
pull a trailer or to be attached to
a sidecar.

1-3
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Safety information
Genuine Yamaha Accessories ly inspect the accessory before
Choosing accessories for your vehicle using it to make sure that it does
is an important decision. Genuine not in any way reduce ground
Yamaha accessories, which are avail- clearance or cornering clearance,
1 able only from a Yamaha dealer, have limit suspension travel, steering
been designed, tested, and approved travel or control operation, or ob-
by Yamaha for use on your vehicle. scure lights or reflectors.
Many companies with no connection • Accessories fitted to the han-
to Yamaha manufacture parts and ac- dlebar or the front fork area can
cessories or offer other modifications create instability due to improp-
for Yamaha vehicles. Yamaha is not in er weight distribution or aerody-
a position to test the products that namic changes. If accessories
these aftermarket companies produce. are added to the handlebar or
Therefore, Yamaha can neither en- front fork area, they must be as
dorse nor recommend the use of ac- lightweight as possible and
cessories not sold by Yamaha or should be kept to a minimum.
modifications not specifically recom- • Bulky or large accessories may
mended by Yamaha, even if sold and seriously affect the stability of
installed by a Yamaha dealer. the scooter due to aerodynamic
effects. Wind may attempt to lift
Aftermarket Parts, Accessories, and the scooter, or the scooter may
Modifications become unstable in cross
While you may find aftermarket prod- winds. These accessories may
ucts similar in design and quality to also cause instability when
genuine Yamaha accessories, recog- passing or being passed by lar-
nize that some aftermarket accesso- ge vehicles.
ries or modifications are not suitable • Certain accessories can dis-
because of potential safety hazards to place the operator from his or
you or others. Installing aftermarket her normal riding position. This
products or having other modifications improper position limits the
performed to your vehicle that change freedom of movement of the
any of the vehicle’s design or operation operator and may limit control
characteristics can put you and others ability, therefore, such accesso-
at greater risk of serious injury or ries are not recommended.
death. You are responsible for injuries z Use caution when adding electri-
related to changes in the vehicle. cal accessories. If electrical ac-
Keep the following guidelines in mind, cessories exceed the capacity of
as well as those provided under “Load- the scooter’s electrical system, an
ing” when mounting accessories. electric failure could result, which
z Never install accessories or carry could cause a dangerous loss of
cargo that would impair the per- lights or engine power.
formance of your scooter. Careful-

1-4
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Safety information
Aftermarket Tires and Rims EAU57600

The tires and rims that came with your Further safe-riding points
scooter were designed to match the z Be sure to signal clearly when
performance capabilities and to pro- making turns.
vide the best combination of handling, z Braking can be extremely difficult 1
braking, and comfort. Other tires, rims, on a wet road. Avoid hard braking,
sizes, and combinations may not be because the scooter could slide.
appropriate. Refer to page 7-19 for tire Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires. z Slow down as you approach a
corner or turn. Once you have
Transporting the Scooter completed a turn, accelerate
Be sure to observe following instruc- slowly.
tions before transporting the scooter in z Be careful when passing parked
another vehicle. cars. A driver might not see you
z Remove all loose items from the and open a door in your path.
scooter. z Railroad crossings, streetcar rails,
z Point the front wheel straight iron plates on road construction
ahead on the trailer or in the truck sites, and manhole covers be-
bed, and choke it in a rail to pre- come extremely slippery when
vent movement. wet. Slow down and cross them
z Secure the scooter with tie-downs with caution. Keep the scooter up-
or suitable straps that are at- right, otherwise it could slide out
tached to solid parts of the scoot- from under you.
er, such as the frame or upper z The brake pads or linings could
front fork triple clamp (and not, for get wet when you wash the scoot-
example, to rubber-mounted han- er. After washing the scooter,
dlebars or turn signals, or parts check the brakes before riding.
that could break). Choose the lo- z Always wear a helmet, gloves,
cation for the straps carefully so trousers (tapered around the cuff
the straps will not rub against and ankle so they do not flap), and
painted surfaces during transport. a brightly colored jacket.
z The suspension should be com- z Do not carry too much luggage on
pressed somewhat by the tie- the scooter. An overloaded scoot-
downs, if possible, so that the er is unstable. Use a strong cord
scooter will not bounce exces- to secure any luggage to the carri-
sively during transport. er (if equipped). A loose load will
affect the stability of the scooter
and could divert your attention
from the road. (See page 1-3.)

1-5
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Description
EAU63371

Left view
1 2 3 4

13 12 11 10 9 8 7 6 5
1. Storage compartment A (page 4-20)
2. Owner’s tool kit (page 7-2)
3. Grab bar (page 6-3)
4. Air filter element (page 7-14)
5. Shock absorber assembly spring preload adjusting ring (page 4-25)
6. Final transmission oil filler cap (page 7-12)
7. Final transmission oil drain bolt (page 7-12)
8. V-belt case air filter element (page 7-14)
9. Engine oil drain bolt (page 7-9)
[Link] oil filter element (page 7-9)
[Link] (page 4-26)
[Link] plug (page 7-8)
[Link] reservoir (page 7-13)

2-1
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Description
EAU63391

Right view
1 2 3 4 5,6

9 8 7
1. Rear storage compartment (page 4-20)
2. Fuel tank cap (page 4-17)
3. Storage compartment B (page 4-20)
4. Windshield (page 4-22)
5. Battery (page 7-29)
6. Fuses (page 7-30)
7. Centerstand (page 7-27)
8. Engine oil level check window (page 7-9)
9. Engine oil filler cap (page 7-9)

2-2
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Description
EAU63401

Controls and instruments


1 2 3 4 5 6 7 8 9 10

12 11
1. Rear brake lever (page 4-14)
2. Left handlebar switches (page 4-12)
3. Rear brake fluid reservoir (page 7-23)
4. Speedometer (page 4-2)
5. Multi-function display (page 4-3)
6. Tachometer (page 4-3)
7. Front brake fluid reservoir (page 7-23)
8. Right handlebar switches (page 4-12)
9. Front brake lever (page 4-13)
[Link] grip (page 7-18)
[Link] switch (page 3-8)
[Link] DC jack (page 4-29)

2-3
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Smart key system


EAU76444
z If you have an electric medical
Smart key system device, consult a doctor or the
The smart key system enables you to device manufacturer before us-
operate the vehicle without using a ing this vehicle.
mechanical key. In addition, there is an
answer-back function to help you lo-
cate the vehicle in a parking lot. (See 1
page 3-5.)

1
3

2
1. Vehicle mounted antenna
ECA24080

NOTICE
1. Smart key
The smart key system uses weak ra-
2. Smart key button
dio waves. The smart key system
may not work in the following situa-
tions.
z The smart key is placed in a lo-
cation exposed to strong radio
waves or other electromagnetic
1 noise
2 z There are facilities nearby that
are emitting strong radio waves
(TV or radio towers, power
1. Main switch
plants, broadcasting stations,
2. Main switch knob airports, etc.)
z You are carrying or using com-
EWA14704
munication equipment such as
WARNING
radios or mobile phones in
z Keep implanted pacemakers or close proximity of the smart key
cardiac defibrillators, as well as z The smart key is in contact with
other electric medical devices or covered by a metallic object
away from the vehicle mounted z Other vehicles equipped with a
antenna (see illustration). smart key system are nearby
z Radio waves transmitted by the
antenna may affect the opera-
tion of such devices when close
by.

3-1
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Smart key system


In such situations, move the smart EAU76450

key to another location and perform Operating range of the smart


the operation again. If it still does key system
not work, operate the vehicle in The operating range of the smart key
emergency mode. (See page 7-38.) system is about 80 cm (31.5 in) from
the main switch.
TIP
To preserve vehicle battery power, the
smart key system turns off approxi-
mately 9 days after the vehicle was last
3
used (the answer-back function is dis-
abled). In this situation, simply push
the main switch knob to turn the smart
key system back on.

TIP
z As the smart key system uses
weak radio waves, the operating
range may be affected by the sur-
rounding environment.
z When the battery of the smart key
is discharged, the smart key may
not work or its operating range
may become very small.
z If the smart key is turned off, the
vehicle will not recognize the
smart key even if it is within oper-
ating range. If the smart key sys-
tem does not operate, see page
3-5 and confirm that the smart key
is turned on.

3-2
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Smart key system


z Placing the smart key in the front EAU78623

or rear storage compartment may Handling of the smart key and


block communication between mechanical keys
the smart key and the vehicle. If 1 2
the rear storage compartment is
locked with the smart key inside,
the smart key system may be dis-
abled. The smart key should al-
ways be carried with you.
z When leaving the vehicle, make
3
sure you lock the steering and
take the smart key with you. It is
recommended that you turn the 1. Smart key
smart key off. 2. Mechanical key

1 2

868588

868588

3
1. Identification number card
2. Smart key (inside)
3. Identification number
EWA17952

WARNING
z The smart key should be carried
with you. Do not store it on the
vehicle.
z When the smart key is within
operating range, exercise due
care because other people not
carrying the smart key can start
the engine and operate the vehi-
cle.

3-3
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Smart key system


Included with the vehicle is one smart z Do not leave the smart key in a
key, two mechanical keys, and one place exposed to direct sun-
identification number card. The identi- light, high temperature or high
fication number can also be found on humidity.
the inside of the smart key itself. z Do not grind or attempt to mod-
If the vehicle battery is discharged, the ify the smart key.
mechanical key can be used to open z Keep the smart key away from
the seat. Carry one mechanical key strong magnetic fields and
in addition to the smart key. magnetic objects such as key
If the smart key is lost or the smart key holders, TVs, and computers.
3
battery has discharged, the identifica- z Keep the smart key away from
tion number can be used to operate electric medical equipment.
the vehicle in emergency mode. (See z Do not allow oils, polishing
page 7-38.) Write down the identifi- agents, fuel, or any strong
cation number in case of emergen- chemicals to come in contact
cy. with the smart key. The smart
If the smart key is lost and the smart key body may become discol-
key system identification number is un- ored or cracked.
known, the entire smart key system will
need to be replaced at considerable TIP
cost. Keep the identification number z The smart key battery life is ap-
card in a safe place. proximately two years, but this
ECA21573
may vary according to operating
NOTICE conditions.
The smart key has precision elec- z Replace the smart key battery
tronic components. Observe the fol- when the smart key system indi-
lowing precautions to prevent cator light flashes for 20 seconds
possible malfunction or damage. when the vehicle is turned on, or
z Do not place or store the smart when the smart key indicator light
key in a storage compartment. does not come on when the smart
The smart key may be damaged key button is pushed. (See page
from road vibrations or exces- 3-6.) After changing the smart key
sive heat. battery, if the smart key system
z Do not drop, bend, or subject still does not operate, check the
the smart key to strong impacts. vehicle battery and then have a
z Do not submerge the smart key Yamaha dealer check the vehicle.
in water or other liquids. z If the smart key continually re-
z Do not place heavy items or ex- ceives radio waves, the smart key
cessive stress on the smart key. battery will discharge quickly. (For
example, when placed in the vicin-
ity of electrical products such as
televisions, radios, or computers.)

3-4
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Smart key system


z You can register up to six smart EAU76471

keys for the same vehicle. See a Smart key


Yamaha dealer regarding spare
smart keys. 1
z If a smart key is lost, contact a
Yamaha dealer immediately to
prevent the vehicle from being 2
stolen.

3
1. Smart key indicator light
2. Smart key button

To turn the smart key on or off


Push the smart key button for approxi-
mately 1 second to turn the smart key
on or off. When the smart key is turned
off, the vehicle cannot be operated
even if the smart key is within operating
range. To operate the vehicle, turn the
smart key on and bring it within operat-
ing range.

To check whether the smart key is


turned on or off
Push the smart key button to confirm
the current operating status of the
smart key.
If the smart key indicator light:
z Short flash (0.1 seconds): The
smart key is turned on.
z Long flash (0.5 seconds): The
smart key is turned off.

Remote answer-back function


Push the smart key button to operate
the answer-back function remotely.
The beeper will sound twice and all of
the turn signal lights will flash twice.

3-5
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Smart key system


This feature is convenient for locating EAU76481

your vehicle in a parking lot and other Replacing the smart key bat-
areas. tery
Replace the battery in the following sit-
To turn the answer-back beeper on uations.
or off z The smart key system indicator
The beeper, which sounds when the light flashes for about 20 seconds
answer-back function is operated, can when the power of the vehicle is
be turned on or off according to the fol- turned on.
lowing procedure. z The answer-back function does
3 not operate when the smart key
1. Turn the smart key on and bring it
within operating range. button is pushed.
2. Turn the main switch to “OFF”,
and then push the main switch
knob once.
3. Within 9 seconds of pushing the
knob, push and hold the knob
again for 5 seconds.
4. When the beeper sounds, the set-
ting is complete.
If the beeper: 1
z Sounds twice: The beeper is 1. Smart key system indicator light “ ”
turned off. EWA14724
z Sounds once: The beeper is
WARNING
turned on.
z The battery and other remov-
able parts may cause injury if
swallowed. Keep the battery
and other removable parts away
from children.
z Do not expose the battery to di-
rect sunlight or other heat
sources.
ECA15784

NOTICE
z Use a cloth when opening the
smart key case with a screw-
driver. Direct contact with hard
objects may damage or scratch
the smart key.

3-6
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Smart key system


z Take precautions to prevent the
TIP
waterproof seal from being
Dispose of the removed battery in ac-
damaged or contaminated by
cordance with local regulations.
dirt.
z Do not touch the internal cir- 3. Install a new battery as shown.
cuits and terminals. This may Note the polarity of the battery.
cause malfunctions.
z Do not apply excessive force to Specified battery:
the smart key when replacing CR2032
the battery.
3
z Make sure the battery is in-
stalled correctly. Confirm the di-
rection of the positive/“+” side 1
of the battery.

To replace the smart key battery


1. Open the smart key case as
shown.
1. Battery

4. Gently snap the smart key case


closed.

2. Remove the battery.

1. Battery

3-7
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Smart key system


EAU76892
trical systems will be switched off,
Main switch which may result in loss of control or
an accident.

TIP
Do not push the main switch knob re-
1 peatedly or turn the main switch back
and forth beyond normal use. Other-
2 wise, to protect the main switch from
damage, the smart key system will
3
temporarily disable and the smart key
1. Main switch system indicator light will flash. If this
2. Main switch knob occurs, wait until the indicator light
stops flashing before operating the
main switch again.
The main switch positions are de-
scribed below.

EAU76500
ON (on)
1 2
1
1. Smart key system indicator light “ ”

The main switch is used to turn the ve-


hicle power on and off, lock and unlock
the steering, and open the seat, fuel
tank cap lid and storage compartment
A. After pushing the main switch knob
and confirmation with the smart key 1. Push.
has taken place, the main switch can 2. Turn.
be turned while the smart key system
All electrical circuits are supplied with
indicator light is on (approximately 4
the power, and the engine can be start-
seconds).
EWA18720
ed.
WARNING
To turn the vehicle power on
Never turn the main switch to
1. Turn the smart key on and bring it
“OFF”, “ ”, or “OPEN” while the ve-
within operating range.
hicle is moving. Otherwise the elec-

3-8
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Smart key system


2. Push the main switch knob and
TIP
the smart key indicator light will
When the main switch is turned to
come on for approximately 4 sec-
“OFF” but the smart key cannot be
onds.
confirmed (the smart key is either out-
3. While the smart key system indi-
side operation range or has been
cator light is on, turn the main
turned off), the beeper will sound for 3
switch to “ON”. All of the turn sig-
seconds and the smart key system in-
nal lights flash twice and the vehi-
dicator light will flash for 30 seconds.
cle power turns on.
z During this 30 seconds, the main
TIP switch can be freely operated. 3
z If the vehicle battery voltage is z After 30 seconds, the vehicle
low, the turn signal lights will not power will turn off automatically.
flash. z To turn the vehicle power off im-
z See “Emergency mode” on page mediately, push the main switch
7-38 for information on turning the knob four times within 2 seconds.
vehicle power on without the
smart key. EAU79040
OPEN (open)
EAU76510
OFF (off) 1 2

1. Push.
2. Turn.
1. Turn.
The seat and storage compartment A
All electrical systems are off. can be opened.
To open the seat, push the “SEAT”
To turn the vehicle power off button, and then lift the rear of the seat.
1. With the smart key turned on and
within operating range, turn the
main switch to “OFF”.
2. The turn signal lights flash once
and the vehicle power turns off.

3-9
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Smart key system

1 1

3 1. “SEAT” button 1. “LID” button

TIP
Make sure that the seat and storage
compartment are securely closed be-
fore starting off.

Open position reminder


To prevent you from accidentally leav-
ing the vehicle unlocked by walking
away with the main switch still in the
To open storage compartment A, push “OPEN” position, the smart key system
the “LID” button. beeper will sound under the following
conditions.
z When the main switch has been in
the open position for 3 minutes
z If the smart key is turned off while
1 the main switch is in the open po-
sition
z If you walk out of range of the
smart key system with the main
switch in the open position
1. Storage compartment A
If the beeper sounds after 3 minutes,
turn the main switch to “OFF” or “ ”.
If the beeper sounds because the
smart key was turned off or moved out
of range, turn the smart key on and
walk back into range.
TIP
z The beeper will turn off after 1 mi-
nute.

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Smart key system


z The seat can also be opened with To unlock the steering
the mechanical key. (See page
4-20.) 1 2

EAU76521
“ ” (lock)
1 2

3
1. Push.
2. Push and turn.

1. With the smart key turned on and


within operating range, push the
1. Push. main switch knob.
2. Push and turn. 2. While the smart key system indi-
cator light is on, push and turn the
The steering is locked and all electrical main switch to the desired posi-
systems are off. tion.
To lock the steering EAU76903

1. Turn the handlebar all the way to (parking)


the left. The hazard lights and turn signal lights
2. With the smart key turned on and can be turned on, but all other electri-
within operating range, push the cal systems are off.
main switch knob.
3. While the smart key system indi- To use the “ ” position
cator light is on, push and turn the 1. With the main switch in the “ ”
main switch to “ ”. position and the smart key turned
on and within operating range,
TIP push the main switch knob.
If the steering will not lock, try turning 2. While the smart key system indi-
the handlebar back to the right slightly. cator is light on, turn the main
switch to “ ”.

To exit the “ ” position


Simply turn the main switch to “ ”.

3-11
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Smart key system


ECA20760

NOTICE
Using the hazard or turn signal lights
for an extended length of time may
cause the battery to discharge.

EAU79000
“ ” (fuel tank cap lid)

To open the fuel tank cap lid


3
1 2

1. Push.
2. Turn.

1. With the smart key turned on and


within operating range, push the
main switch knob.
2. While the smart key system indi-
cator light is on, turn the main
switch to “ ”.

To close the fuel tank cap lid


Push the fuel tank cap lid down until it
is closed.
TIP
Make sure that fuel tank cap lid is se-
curely closed before starting off.

3-12
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Instrument and control functions


EAU4939C
The electrical circuit of the warning
Indicator lights and warning light can be checked by turning the
lights main switch to “ON”. The warning light
1 2 should come on for a few seconds, and
then go off.
If the warning light does not come on
initially when the main switch is turned
to “ON”, or if the warning light remains
on, have a Yamaha dealer check the
vehicle.

EAU78171
7 6 5 4 3 ABS warning light “ ” ABS

1. Left turn signal indicator light “ ” 4


In normal operation, the ABS warning
2. Right turn signal indicator light “ ”
light comes on when the main switch is
3. High beam indicator light “ ”
4. Anti-lock Brake System (ABS) warning
turned to “ON”, and goes off after trav-
light “ ABS ” eling at a speed of 10 km/h (6 mi/h) or
5. Engine trouble warning light “ ” higher.
6. Traction control system indicator light “ ” If the ABS warning light:
7. Smart key system indicator light “ ” z does not come on when the main
switch is turned to “ON”
EAU11032
z comes on or flashes while riding
Turn signal indicator lights “ ”
z does not go off after traveling at a
and “ ”
speed of 10 km/h (6 mi/h) or high-
Each indicator light will flash when its
er
corresponding turn signal lights are
The ABS may not work correctly. If any
flashing.
of the above occurs, have a Yamaha
EAU11081 dealer check the system as soon as
High beam indicator light “ ” possible. (See page 4-14 for an expla-
This indicator light comes on when the nation of the ABS.)
high beam of the headlight is switched EWA16041

on. WARNING
If the ABS warning light does not go
EAU78180
Engine trouble warning light “ ” off after traveling at a speed of 10
This warning light comes on if a prob- km/h (6 mi/h) or higher, or if the
lem is detected in the engine or other warning light comes on or flashes
vehicle control system. If this occurs, while riding, the brake system re-
have a Yamaha dealer check the on- verts to conventional braking. If ei-
board diagnostic system. ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency

4-1
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Instrument and control functions


braking. Have a Yamaha dealer EAU63542

check the brake system and electri- Speedometer


cal circuits as soon as possible.

TIP 1
The ABS warning light may come on
while accelerating the engine with the
vehicle on its centerstand, but this
does not indicate a malfunction.
If this happens, turn the main switch off
and then back on again to reset the in-
dicator light. 1. Speedometer
4 The speedometer shows the vehicle's
EAU78591
Traction control system indicator traveling speed.
light “TCS” When the vehicle power is turned on,
This indicator light will flash when trac- the speedometer needle will sweep
tion control has engaged. once across the speed range and then
If the traction control system is turned return to zero in order to test the elec-
off, this indicator light will come on. trical circuit.
(See page 4-15.)
TIP
When the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check vehicle.

EAU78600
Smart key system indicator
light “ ”
This indicator light communicates the
status of the smart key system. When
the smart key system is operating nor-
mally, this indicator light will be off. If
there is an error in the smart key sys-
tem, the indicator light will flash. The
indicator light will also flash when com-
munication between the vehicle and
smart key takes place and when cer-
tain smart key system operations are
carried out.

4-2
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Instrument and control functions


EAU63551 EAU78484

Tachometer Multi-function display


2
1
1 3

6 4
2

1. Tachometer 1. Fuel meter


2. Tachometer red zone 2. Information display
4
3. Coolant temperature meter
The electric tachometer allows the rid- 4. Clock
er to monitor the engine speed and 5. Tripmeter display
keep it within the ideal power range. 6. Icy road warning indicator “ ”
When the vehicle power is turned on, EWA12423
the tachometer needle will sweep once
WARNING
across the r/min range and then return
to zero r/min in order to test the electri- Be sure to stop the vehicle before
cal circuit. making any setting changes to the
ECA10032 multi-function meter unit. Changing
NOTICE settings while riding can distract the
Do not operate the engine in the ta- operator and increase the risk of an
chometer red zone. accident.
Red zone: 9000 r/min and above The “TRIP/INFO” switch is located on
the right side of the handlebar. This
switch allows you to control or change
the settings of the multi-function meter
unit. To use the “TRIP” switch, move
the “TRIP/INFO” switch in direction (a).
To use the “INFO” switch, move the
“TRIP/INFO” switch in direction (b).

4-3
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Instrument and control functions


2. Push and hold the “TRIP” switch.
3. Turn the main switch to “ON”
while pushing the “TRIP” switch,
and then continue to push the
(a) (b)
“TRIP” switch for eight seconds.
The hour digits will start flashing.
4. Use the “TRIP” switch to set the
hours.
1 5. Push the “TRIP” switch for three
1. “TRIP/INFO” switch seconds, and then release it. The
minute digits will start flashing.
The multi-function display is equipped 6. Use the “TRIP” switch to set the
with the following: minutes.
4
z clock 7. Push the “TRIP” switch for three
z fuel meter seconds, and then release it to
z coolant temperature meter start the clock.
z tripmeter display
z information display Fuel meter
TIP
For the UK: To switch the displays be-
tween kilometers and miles, turn the 1
main switch to “ON” while pushing the
“INFO” switch, and then continue to
push the “INFO” switch for eight sec-
onds.

Clock
1. Fuel meter

The fuel meter indicates the amount of


fuel in the fuel tank. The segments of
the fuel meter disappear from “F” (full)
1 towards “E” (empty) as the fuel level
decreases. When the last segment of
the fuel meter starts flashing, refuel as
soon as possible.
TIP
1. Clock
z If a problem is detected in the fuel
The clock uses a 24-hour time system. meter, the all segments will flash
repeatedly. If this occurs, have a
To set the clock Yamaha dealer check the vehicle.
1. Turn the main switch to “OFF”.

4-4
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Instrument and control functions


z When approximately 2.4 L (0.63 Tripmeter display
US gal, 0.53 [Link]) of fuel re-
mains in the fuel tank, the last seg-
ment of the fuel meter will start
flashing. The display will automat-
ically change to the fuel reserve
tripmeter “F Trip” and start count-
ing the distance traveled from that
point. 1

Coolant temperature meter 1. Tripmeter display

The tripmeter display is equipped with


4
the following:
1 z odometer
z tripmeter
z time tripmeter
z fuel reserve tripmeter
z oil change tripmeter
z V-belt replacement tripmeter
Push the “TRIP” switch to change the
1. Coolant temperature meter
display between the odometer “Odo”,
The coolant temperature meter indi- tripmeter “Trip”, time tripmeter “Trip
cates the temperature of the coolant. Time”, oil change tripmeter “Oil Trip”,
If the top segment flashes, stop the ve- and V-belt replacement tripmeter “V-
hicle, then stop the engine, and let the Belt Trip” in the following order:
engine cool. (See page 7-37.)
ECA10022 Odo → Trip → Trip Time → Oil Trip →
NOTICE V-Belt Trip → Odo
Do not continue to operate the en- TIP
gine if it is overheating. When approximately 2.4 L (0.63 US
gal, 0.53 [Link]) of fuel remains in the
TIP
fuel tank, the last segment of the fuel
z If a problem is detected in the meter will start flashing. The display
coolant temperature meter, all will automatically change to the fuel re-
segments will flash repeatedly. If serve tripmeter “F Trip” and start
this occurs, have a Yamaha dealer counting the distance traveled from
check the vehicle as soon as pos- that point.
sible.
z The coolant temperature varies
with changes in the weather and
engine load.

4-5
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Instrument and control functions


Odometer “Odo” and tripmeter Fuel reserve tripmeter “F Trip”
“Trip”
The odometer shows the total distance
traveled by the vehicle.
The tripmeter shows the distance trav-
eled since it was last reset.
To reset the tripmeter, select it by
pushing the “TRIP” switch, and then
push the “TRIP” switch for three sec- 1
onds.
TIP 1. Fuel reserve tripmeter
z The odometer will lock at 999999. When approximately 2.4 L (0.63 US
4 z The tripmeter will reset and conti- gal, 0.53 [Link]) of fuel remains in the
nue counting after 9999.9 is fuel tank, the last segment of the fuel
reached. meter will start flashing. The display
will automatically change to the fuel re-
Time tripmeter “Time” serve tripmeter “F Trip” and start
counting the distance traveled from
that point. In this case, push the “TRIP”
switch to switch the display in the fol-
lowing order:

F Trip → Oil Trip → V-Belt Trip → Odo


→ Trip → Trip Time → F Trip
1 To reset the fuel reserve tripmeter, se-
lect it by pushing the “TRIP” switch,
1. Time tripmeter and then push the “TRIP” switch for
three seconds.
The time tripmeter displays the time The fuel reserve tripmeter will reset au-
that has elapsed while the main switch tomatically and disappear after refuel-
was in the “ON” position since it was ing and traveling 5 km (3 mi).
last reset.
The maximum time that can be shown
is 99:59.
TIP
To reset the time tripmeter, select it by
pushing the “TRIP” switch, and then
push the “TRIP” switch for three sec-
onds.

4-6
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Instrument and control functions


Oil change tripmeter “Oil Trip” V-belt replacement tripmeter “V-
Belt Trip”

1
2 1
2
1. Oil change indicator “Oil”
2. Oil change tripmeter 1. V-belt replacement indicator “V-Belt”
2. V-belt replacement tripmeter 4
The oil change tripmeter shows the
distance traveled since the oil was last The V-belt replacement tripmeter
changed. shows the distance traveled since the
The oil change indicator “OIL” flashes V-belt was last replaced.
at the initial 1000 km (600 mi), then at The V-belt replacement indicator “V-
4000 km (2400 mi) and every 5000 km Belt” will flash every 20000 km (12000
(3000 mi) thereafter to indicate that the mi) to indicate that the V-belt should be
engine oil should be changed. replaced.
After changing the engine oil, reset the After replacing the V-belt, reset the V-
oil change indicator and the oil change belt replacement indicator and the V-
tripmeter. To reset them both, select belt replacement tripmeter. To reset
the oil change tripmeter, and then push them both, select the V-belt replace-
the “TRIP” switch for three seconds. ment tripmeter, and then push the
While the oil change tripmeter is flash- “TRIP” switch for three seconds.
ing, push the “TRIP” switch for 15 to 20 While the V-belt replacement tripmeter
seconds. Release the “TRIP” switch, is flashing, push the “TRIP” switch for
and the oil trip value will reset to zero. 15 to 20 seconds. Release the “TRIP”
switch, and the V-belt trip value will re-
TIP
set to zero.
If the engine oil is changed before the
oil change indicator comes on (i.e., be- TIP
fore the periodic oil change interval has If the V-belt is replaced before the V-
been reached), the oil change tripmeter belt replacement indicator comes on
must be reset for the oil change indica- (i.e., before the periodic V-belt replace-
tor to come on at the correct time. ment interval has been reached), the V-
belt replacement tripmeter must be re-
set for the V-belt replacement indicator
to come on at the correct time.

4-7
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Instrument and control functions


Information display L/100 km → Consumption_ _._ km/L
→ Consumption_ _._ L/100 km → Av-
erage → Air-temp
1
For the UK:
Push the “TRIP” switch to change the
display between the air temperature
display “Air-temp”, battery voltage dis-
play “Battery”, traction control system
display “TCS ON” or “TCSOFF”, aver-
1. Information display age fuel consumption display “Con-
sumption/Average_ _._ km/L”,
The information display is equipped “Consumption/Average_ _._ L/100
4
with the following: km” or “Consumption/Average_ _
z air temperature display _._MPG”, instantaneous fuel con-
z battery voltage display sumption display “Consumption_ _._
z traction control system display km/L”, “Consumption_ _._ L/100 km”
z average fuel consumption display or “Consumption_ _ _._MPG” and av-
z instantaneous fuel consumption erage speed display “Average” in the
display following order:
z average speed display
z warning message function Air-temp → Battery → TCS ON or TC-
SOFF → Consumption/Average_ _._
Navigating the information display km/L → Consumption/Average_ _._
Push the “INFO” switch to change the L/100 km → Consumption/Average_ _
display between the air temperature _._ MPG → Consumption_ _._ km/L →
display “Air-temp”, battery voltage dis- Consumption_ _._ L/100 km →
play “Battery”, traction control system Consumption_ _ _._ MPG → Average
display “TCS ON” or “TCSOFF”, aver- → Air-temp
age fuel consumption display “Con-
sumption/Average_ _._ km/L” or TIP
“Consumption/Average_ _._ L/100 z When kilometers are selected for
km”, instantaneous fuel consumption the display units, “Consump-
display “Consumption_ _._ km/L” or tion/Average_ _ _._MPG” and
“Consumption_ _._ L/100 km” and av- “Consumption_ _ _._MPG” are not
erage speed display “Average” in the displayed.
following order: z When miles are selected for the
display units, “Consump-
Air-temp → Battery → TCS ON or TC- tion/Average_ _._ km/L”, “Con-
SOFF → Consumption/Average_ _._ sumption/Average_ _._ L/100
km/L → Consumption/Average_ _._

4-8
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Instrument and control functions


km”, “Consumption_ _._ km/L”, Battery voltage display
and “Consumption_ _._ L/100 km”
are not displayed.
1
Air temperature display

2 1. Battery voltage display

This display shows the current charge


4
state of the battery.
1. Air temperature display TIP
2. Icy road warning indicator “ ” z If the engine turns over slowly
when using the start switch, have
This display shows the air temperature
a Yamaha dealer charge the bat-
from –10 °C to 50 °C in 1 °C incre-
tery.
ments.
z If “---” appears in the battery volt-
The icy road warning indicator “ ” will
age display, have a Yamaha deal-
flash when the temperature is below 4
er check the battery.
°C.
The temperature displayed may vary
from the actual ambient temperature. Traction control system display

TIP
The accuracy of the temperature read- 1
ing may be affected by engine heat
when riding slowly (under 20 km/h [12
mi/h]) or when stopped at traffic sig-
nals, etc.

1. Traction control system display

This display shows the current status


of the traction control system. (See
page 4-15.)
z “TCS ON”: the system is on
z “TCSOFF”: the system is off

4-9
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Instrument and control functions


TIP TIP
If only “TCS” is displayed, there is a After resetting the average fuel con-
communication error within the vehi- sumption, “_ _._” will be shown until
cle. Have a Yamaha dealer check the the vehicle has traveled 1 km (0.6 mi).
vehicle as soon as possible.
Instantaneous fuel consumption
Average fuel consumption display display

1 1

1. Average fuel consumption display 1. Instantaneous fuel consumption display

This function calculates the average This function calculates the fuel con-
fuel consumption since it was last re- sumption under current riding condi-
set. tions.
The average fuel consumption can be The instantaneous fuel consumption can
displayed as either “Consump- be displayed as either “Consumption_
tion/Average_ _._ km/L”, “Consump- _._km/L”, “Consumption_ _._L/100 km”
tion/Average_ _._ L/100 km” or or “Consumption_ _ _._MPG” (for the
“Consumption/Average_ _ _._ MPG” UK).
(for the UK). z “Consumption_ _._km/L”: The
z “Consumption/Average_ _._ km/L”: distance that can be traveled on
The average distance that can be 1.0 L of fuel under the current rid-
traveled on 1.0 L of fuel is shown. ing conditions is shown.
z “Consumption/Average_ _._ L/100 z “Consumption_ _._L/100 km”: The
km”: The average amount of fuel amount of fuel necessary to travel
necessary to travel 100 km is 100 km under the current riding
shown. conditions is shown.
z “Consumption/Average_ _ _._ MPG” z “Consumption_ _ _._MPG” (for the
(for the UK): The average distance UK): The distance that can be
that can be traveled on 1.0 [Link] traveled on 1.0 [Link] of fuel un-
of fuel is shown. der the current riding conditions is
To reset the average fuel consumption, shown.
push the “INFO” switch for at least
three seconds.

4-10
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Instrument and control functions


“H TEMP”: Appears when the top seg-
TIP
ment of the coolant temperature meter
If traveling at speeds under 10 km/h (6
starts flashing. If “H TEMP” is dis-
mi/h), “_ _._” is displayed.
played, stop the vehicle, then stop the
engine, and let the engine cool.
Average speed display “ICE”: Appears when the icy road
warning indicator “ ” starts flashing. If
“ICE” is displayed, be careful of icy
1 roads.
“OIL SERV”: Appears when the oil
change indicator “OIL” starts flashing.
If “OIL SERV” is displayed, change the
engine oil, and then reset the oil chan- 4
ge indicator and oil change tripmeter.
“V-BELT SERV”: Appears when the V-
1. Average speed display belt replacement indicator “V-Belt”
starts flashing. If “V-BELT SERV” is
The average speed “Average_ _ _kmh”
displayed, replace the V-belt, and then
or “Average_ _ _MPH” (for the UK) is
reset the V-belt replacement indicator
displayed.
and V-belt replacement tripmeter.
The average speed is the total distance
divided by the total time (with the main
When there are two or more warnings,
switch in the “ON” position) since the
the warning messages are displayed in
display was last reset to zero.
the following order:
This display shows the average speed
since it was last reset.
L FUEL → H TEMP → ICE → OIL SERV
To reset the average speed display,
→ VBELT SERV → L FUEL
select it by pushing the “INFO” switch,
and then push the “INFO” switch for
three seconds.

Warning message function


This function displays a warning mes-
sage corresponding to the current
warning.
“L FUEL”: Appears when the last seg-
ment of the fuel meter starts flashing. If
“L FUEL” is displayed, refuel as soon
as possible.

4-11
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Instrument and control functions


EAU1234M
ter position. To cancel the turn signal
Handlebar switches lights, push the switch in after it has re-
Left turned to the center position.

EAU12501
1 Horn switch “ ”
Press this switch to sound the horn.

EAU54212
Stop/Run/Start switch “ / / ”
2 To crank the engine with the starter,
set this switch to “ ”, and then push
3 the switch down towards “ ”. See
4 1. Dimmer/Pass switch “ / /PASS” page 6-2 for starting instructions prior
2. Turn signal switch “ / ” to starting the engine.
3. Horn switch “ ” Set this switch to “ ” to stop the en-
gine in case of an emergency, such as
Right
when the vehicle overturns or when the
throttle cable is stuck.
1
EAU78190
Hazard switch “ ”
With the main switch in the “ON”
or “ ” position, use this switch to turn
2 on the hazard lights (simultaneous
flashing of all turn signal lights).
3
The hazard lights are used in case of an
1. Stop/Run/Start switch “ / / ” emergency or to warn other drivers
2. Hazard switch “ ” when your vehicle is stopped where it
3. “TRIP/INFO” switch might be a traffic hazard.
ECA10062

EAU54201 NOTICE
Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high Do not use the hazard lights for an
beam and to “ ” for the low beam. extended length of time with the en-
To flash the high beam, push the pass gine not running, otherwise the bat-
side “PASS” of the switch while the tery may discharge.
headlights are on low beam.
EAU78491

EAU12461
“TRIP/INFO” switch
Turn signal switch “ / ” This switch is used to make setting and
To signal a right-hand turn, push this display changes in the multi-function
switch to “ ”. To signal a left-hand meter unit. See page 4-3 for more in-
turn, push this switch to “ ”. When formation.
released, the switch returns to the cen-

4-12
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Instrument and control functions


To use the “TRIP” switch, move the EAU12902

“TRIP/INFO” switch in direction (a). To Front brake lever


use the “INFO” switch, move the
“TRIP/INFO” switch in direction (b).
1

(a) (b)

1. Front brake lever


1 The front brake lever is located on the 4
1. “TRIP/INFO” switch right side of the handlebar. To apply
the front brake, pull this lever toward
the throttle grip.

4-13
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Instrument and control functions


EAU12952 EAU78200

Rear brake lever ABS


The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
1 trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
1. Rear brake lever let the ABS work; do not “pump” the
brakes as this will reduce braking ef-
4 The rear brake lever is located on the fectiveness.
left side of the handlebar. To apply the EWA16051

rear brake, pull this lever toward the WARNING


handlebar grip. Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
z The ABS performs best with
long braking distances.
z On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
z The ABS performs a self-diagno-
sis test each time the vehicle first
starts off after the main switch is
turned to “ON” and the vehicle has
traveled at a speed of 10 km/h (6
mi/h) or higher. During this test, a
“clicking” noise can be heard from
the front of the vehicle, and if ei-
ther brake lever is even slightly ap-
plied, a vibration can be felt at the
lever, but these do not indicate a
malfunction.

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Instrument and control functions


z This ABS has a test mode which EAU78611

allows the owner to experience Traction control system


the pulsation at the brake levers The traction control system (TCS)
when the ABS is operating. How- helps maintain traction when acceler-
ever, special tools are required, so ating on slippery surfaces, such as un-
please consult your Yamaha deal- paved or wet roads. If sensors detect
er. that the rear wheel is starting to slip
(uncontrolled spinning), the traction
ECA20100
control system assists by regulating
NOTICE
engine power until traction is restored.
Be careful not to damage the wheel When traction control has engaged,
sensor or wheel sensor rotor; other- the “ ” indicator light will flash. You
wise, improper performance of the may notice changes in engine re-
ABS will result. sponse or exhaust sound. 4
EWA18860

WARNING
The traction control system is not a
substitute for riding appropriately
for the conditions. Traction control
cannot prevent loss of traction due
2 to excessive speed when entering
turns, when accelerating hard at a
1 sharp lean angle, or while braking,
and cannot prevent front wheel slip-
1. Front wheel sensor
ping. As with any vehicle, approach
2. Front wheel sensor rotor
surfaces that may be slippery with
caution and avoid especially slip-
pery surfaces.
1
Setting the traction control system
1 2
2

1. Rear wheel sensor


2. Rear wheel sensor rotor

1. Traction control system indicator light “ ”


2. Traction control system display

4-15
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Instrument and control functions


When the vehicle is turned on, traction seconds. Should this happen, the “ ”
control is automatically turned on. indicator light will come on, and possi-
To turn the traction control system off, bly the “ ” warning light, too.
use the “INFO” switch to change the
information display to the traction con-
trol system display. Then push the “IN-
FO” switch for three seconds. The
display will show “TCSOFF” , and the
“TCS” indicator light will come on.
1 2
1 2
4 1. Traction control system indicator light “ ”
2. Engine trouble warning light “ ”

TIP
When the vehicle is on the centerstand,
do not rev the engine for an extended
1. Traction control system indicator light “ ” period of time. Otherwise, the traction
2. Traction control system display control system will automatically dis-
able and need to be reset.
TIP
If the traction control system automat-
Turn the traction control system off to
ically disables, try resetting it as fol-
help free the rear wheel if the vehicle
lows.
gets stuck in mud, sand, or other soft
1. Stop the vehicle and turn it off
surfaces.
completely.
ECA16801
2. Wait a few seconds and then turn
NOTICE the vehicle power on.
Use only the specified tires. (See 3. The “ ” indicator light should
page 7-19.) Using different sized turn off and the system be en-
tires will prevent the traction control abled.
system from controlling tire rotation
TIP
accurately.
If the “ ” indicator light remains on af-
ter resetting, the vehicle may still be
Resetting the traction control sys- ridden; however, have a Yamaha deal-
tem er check the vehicle as soon as possi-
The traction control system will auto- ble.
matically disable under certain condi-
tions; such as when a sensor fault is 4. Have a Yamaha dealer check the
detected, or when only one wheel is al- vehicle and turn off the “ ”
lowed to rotate for more than a few warning light.

4-16
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Instrument and control functions


EAU78502

Fuel tank cap

To remove the fuel tank cap


1. Turn the main switch to “ ” to
1
open the fuel tank cap lid.

1
1. Install mark “ ”

2. Close the fuel tank cap lid.


EWA11092

WARNING 4
Make sure that the fuel tank cap is
1. Fuel tank cap lid properly closed after filling fuel.
Leaking fuel is a fire hazard.
2. Turn the fuel tank cap counter-
clockwise until the release
mark “ ” aligns with “ ”, and
then pull the cap off.

1. Fuel tank cap


2. Release mark “ ”

To install the fuel tank cap


1. Insert the fuel tank cap onto the
tank opening and turn it clockwise
until the install mark “ ” aligns
with “ ”.

4-17
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Instrument and control functions


EAU13213
dry, soft cloth, since fuel may
Fuel deteriorate painted surfaces or
Make sure there is sufficient gasoline in plastic parts. [ECA10072]
the tank. 4. Be sure to securely close the fuel
EWA10882
tank cap.
WARNING EWA15152

Gasoline and gasoline vapors are WARNING


extremely flammable. To avoid fires Gasoline is poisonous and can cau-
and explosions and to reduce the se injury or death. Handle gasoline
risk of injury when refueling, follow with care. Never siphon gasoline by
these instructions. mouth. If you should swallow some
1. Before refueling, turn off the en- gasoline or inhale a lot of gasoline
4 gine and be sure that no one is sit- vapor, or get some gasoline in your
ting on the vehicle. Never refuel eyes, see your doctor immediately. If
while smoking, or while in the vi- gasoline spills on your skin, wash
cinity of sparks, open flames, or with soap and water. If gasoline
other sources of ignition such as spills on your clothing, change your
the pilot lights of water heaters clothes.
and clothes dryers.
2. Do not overfill the fuel tank. Stop EAU76750

filling when the fuel reaches the


bottom of the filler tube. Because Recommended fuel:
fuel expands when it heats up, Regular unleaded gasoline (Gasohol
heat from the engine or the sun [E10] acceptable)
can cause fuel to spill out of the Fuel tank capacity:
fuel tank. 13 L (3.4 US gal, 2.9 [Link])

ECA11401
1 2 NOTICE
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.

1. Fuel tank filler tube


2. Maximum fuel level

3. Wipe up any spilled fuel immedi-


ately. NOTICE: Immediately
wipe off spilled fuel with a clean,

4-18
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Instrument and control functions


EAU58301

Fuel tank overflow hose

E10
1
1

TIP
z This mark identifies the recom- 1. Fuel tank overflow hose
mended fuel for this vehicle as Before operating the vehicle: 4
specified by European regulation z Check the fuel tank overflow hose
(EN228). connection and routing.
z Check that gasoline nozzle has z Check the fuel tank overflow hose
the same identifier when fueling. for cracks or damage, and replace
Your Yamaha engine has been de- it if necessary.
signed to use regular unleaded gaso- z Make sure that the fuel tank over-
line with a research octane number of flow hose is not blocked, and
95 or higher. If knocking (or pinging) clean it if necessary.
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark plug
life and reduce maintenance costs.
Gasohol
There are two types of gasohol: gaso-
hol containing ethanol and that con-
taining methanol. Gasohol containing
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not
recommended by Yamaha because it
can cause damage to the fuel system
or vehicle performance problems.

4-19
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Instrument and control functions


EAU13447 EAU78512

Catalytic converters Storage compartments


This vehicle is equipped with catalytic
converters in the exhaust system. This model is equipped with 3 storage
EWA10863
compartments. The front storage com-
WARNING partments and rear storage compart-
The exhaust system is hot after op- ment are located as shown.
eration. To prevent a fire hazard or
burns:
z Do not park the vehicle near 2
possible fire hazards such as
grass or other materials that 1
easily burn.
4 z Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system. 1. Storage compartment A
z Make sure that the exhaust sys- 2. Storage compartment B
tem has cooled down before
doing any maintenance work.
z Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
ECA10702

NOTICE
Use only unleaded gasoline. The use 1
of leaded gasoline will cause unre-
1. Rear storage compartment
pairable damage to the catalytic
converter.
TIP
z Storage compartment A must be
opened using the smart key sys-
tem. (See page 3-9.)
z The seat/rear storage compart-
ment can be opened using the
smart key system or the mechani-
cal key.
z Some helmets cannot be stored in
the rear storage compartment be-
cause of their size or shape.

4-20
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Instrument and control functions


Storage compartment A
To open storage compartment A, turn 1
the main switch to “OPEN” and then
push the “LID” button.
To close storage compartment A, push
the storage compartment lid until it is
closed.

Storage compartment B
To open storage compartment B, push 1. Keyhole cover
the storage compartment lid inward to
unlock it, and then pull to open. 2. Insert the mechanical key into the
seat lock, and then turn it clock-
4
wise.
2 1
2

1. Lid
2. Storage compartment
1. Seat lock
To close storage compartment B, push 2. Unlock.
the storage compartment lid into the
original position. TIP
Be sure to close the seat and all stor-
Seat/rear storage compartment age compartments before starting off.
ECA24020
To open the seat/rear storage com-
NOTICE
partment via the main switch
Turn the main switch to “OPEN”, and Make sure that the keyhole cover is
then push the “SEAT” button. installed when the mechanical key is
not being used.
To open the seat/rear storage com- ECA21150

partment with the mechanical key NOTICE


1. Open the keyhole cover. Keep the following points in mind
when using the storage compart-
ment.

4-21
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Instrument and control functions


z Since the storage compartment EAU78521

accumulates heat when ex- Windshield


posed to the sun and/or the en- To suit the rider’s preference, the wind-
gine heat, do not store anything shield height can be changed to one of
susceptible to heat, consum- two positions.
ables or flammable items inside
it. 1
z To avoid humidity from spread-
ing through the storage com-
partment, wrap wet articles in a
plastic bag before storing them
in the compartment.
4 z Since the storage compartment
may get wet while the vehicle is
being washed, wrap any articles 1. Windshield
stored in the compartment in a
plastic bag. To change the windshield height to
z Do not keep anything valuable the high position
or breakable in the storage 1. Remove the bolt access covers by
compartment. removing the quick fasteners.
EWA15401

WARNING
2
Do not exceed the maximum load of
161 kg (355 lb) for the vehicle.

1. Quick fastener
2. Bolt access cover

2. Remove the windshield by remov-


ing the bolts.

4-22
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Instrument and control functions

1 1

1 1

1. Bolt 1. Bolt

3. Remove the bolts, and then install Tightening torque:


the bolts in the desired position. Windshield bolt: 4
8 N·m (0.8 kgf·m, 5.8 lb·ft)

5. Place the bolt access covers, and


then install the quick fasteners.

1
1
1

1. Bolt

1
1. Bolt access cover

To change the windshield height to


the low position
1 1. Remove the bolt access covers by
removing the quick fasteners.
2. Remove the windshield by remov-
1. Bolt ing the bolts.
3. Remove the bolts, and then install
4. Install the windshield to the high
the bolts in the desired position.
position by installing the bolts, and
then tighten the bolts to the spec-
ified torque. WARNING! A loose
windshield could cause an acci-
dent. Be sure to tighten the
screws to the specified torque.
[EWA15511]

4-23
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Instrument and control functions


Tightening torque:
1 Windshield bolt:
8 N·m (0.8 kgf·m, 5.8 lb·ft)

5. Place the bolt access covers, and


then install the quick fasteners.
1

1. Bolt

4 1

1. Bolt

4. Install the windshield to the low


position by installing the bolts, and
then tighten the bolts to the spec-
ified torque. WARNING! A loose
windshield could cause an acci-
dent. Be sure to tighten the
screws to the specified torque.
[EWA15511]

1. Bolt

4-24
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Instrument and control functions


EAU46833 EAU14893

Handlebar position Adjusting the shock absorber


The handlebar can be adjusted to one assemblies
of two positions to suit the rider’s pref- EWA10211

erence. Have a Yamaha dealer adjust WARNING


the position of the handlebar. Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may re-
sult.
Each shock absorber assembly is
equipped with a spring preload adjust-
ing ring.
ECA10102
4
NOTICE
1 To avoid damaging the mechanism,
1. Handlebar
do not attempt to turn beyond the
maximum or minimum settings.
Adjust the spring preload as follows.
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring on each shock ab-
sorber assembly in direction (a). To de-
crease the spring preload and thereby
soften the suspension, turn the adjust-
ing ring on each shock absorber as-
sembly in direction (b).
z Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.
z Use the spring preload adjusting
tool included in the owner’s tool
kit to make this adjustment.

4-25
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Instrument and control functions


EAU15306

Sidestand
The sidestand is located on the left
1 (a) (b)
side of the frame. Raise the sidestand
2 or lower it with your foot while holding
the vehicle upright.
1
2
3
4
5 TIP
The built-in sidestand switch is part of
3 the ignition circuit cut-off system,
1. Spring preload adjusting ring which cuts the ignition in certain situa-
2. Special wrench tions. (See the following section for an
3. Position indicator explanation of the ignition circuit cut-
4 off system.)
Spring preload setting: EWA10242
Minimum (soft):
1 WARNING
Standard: The vehicle must not be ridden with
3 the sidestand down, or if the side-
Maximum (hard):
5 stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have a
Yamaha dealer repair it if it does not
function properly.

4-26
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Instrument and control functions


EAU78690

Ignition circuit cut-off system


The ignition circuit cut-off system
works with the sidestand switch and
brake light switches. It has the follow-
ing functions.
z It prevents the engine from start-
ing when the sidestand is down.
z It prevents the engine from start-
ing if the brakes are not applied.
z It will stop the running engine if the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord- 4
ing to the following procedure.

4-27
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Instrument and control functions

With the engine turned off: WARNING


1. Move the sidestand down. • The vehicle must be placed on the
2. Turn the main switch on. centerstand during this inspection.
3. Keep the front or rear brake applied. • If a malfunction is noted, have a
4. Push the start switch. Yamaha dealer check the system
Does the engine start? before riding.

The sidestand switch may not be


NO YES working correctly.
The vehicle should not be ridden until
checked by a Yamaha dealer.

With the engine still off:


4 5. Move the sidestand up.
6. Keep the front or rear brake applied.
7. Push the start switch.
Does the engine start?

The brake switch may not be working


YES NO correctly.
The vehicle should not be ridden until
checked by a Yamaha dealer.

With the engine still running:


8. Move the sidestand down.
Does the engine stall?

The sidestand switch may not be


YES NO working correctly.
The vehicle should not be ridden until
checked by a Yamaha dealer.

The system is OK. The vehicle can be


ridden.

4-28
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Instrument and control functions


EAU78213
5. Insert the accessory plug into the
Auxiliary DC jack auxiliary DC jack.
EWA14361

WARNING
To prevent electrical shock or short-
circuiting, make sure that the cap is
installed when the auxiliary DC jack 1
is not being used.
ECA15432

NOTICE
The accessory connected to the
auxiliary DC jack should not be used 1. Auxiliary DC jack
with the engine turned off, and the 4
load must never exceed 12 W (1 A), 6. Turn the main switch on, and then
otherwise the fuse may blow or the start the engine. (See page 6-2.)
battery may discharge. 7. Turn the accessory on.

This vehicle is equipped with an auxil-


iary DC jack located within storage
compartment A.
A 12-V accessory connected to the
auxiliary DC jack can be used when the
main switch is in the “ON” position and
should only be used when the engine is
running.

To use the auxiliary DC jack


1. Open storage compartment A.
(See page 3-9.)
2. Turn the main switch off.
3. Remove the auxiliary DC jack cap.

1. Auxiliary DC jack cap

4. Turn the accessory off.


4-29
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For your safety – pre-operation checks


EAU63440

Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE

• Check fuel level in fuel tank.


• Refuel if necessary.
5 4-18,
Fuel • Check fuel line for leakage.
4-19
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-9
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 7-12
• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
Coolant 7-13
level.
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
7-22,
• Check brake pads for wear.
Front brake 7-23,
• Replace if necessary.
7-23
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
7-22,
• Check brake pads for wear.
Rear brake 7-23,
• Replace if necessary.
7-23
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check throttle grip free play. 7-18,
Throttle grip
• If necessary, have Yamaha dealer adjust throttle grip 7-26
free play and lubricate cable and grip housing.

5-1
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For your safety – pre-operation checks


ITEM CHECKS PAGE

• Make sure that operation is smooth.


Control cables 7-25
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth. 7-19,
Wheels and tires
• Check air pressure. 7-21
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 7-26
• Lubricate lever pivoting points if necessary.
Centerstand, side- • Make sure that operation is smooth.
7-27
stand • Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly
Chassis fasteners tightened. —
• Tighten if necessary.
Instruments, lights, • Check operation.

signals and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system. 5
Sidestand switch • If system is not working correctly, have Yamaha dealer 4-26
check vehicle.

5-2
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Operation and important riding points


EAU15952 EAU78221

Read the Owner’s Manual carefully to


TIP
become familiar with all controls. If
This model is equipped with a lean an-
there is a control or function you do not
gle sensor to stop the engine in case of
understand, ask your Yamaha dealer.
EWA10272 a turnover. In this case, the engine
WARNING trouble warning light will come on but
this is not a malfunction. Before re-
Failure to familiarize yourself with
starting the engine, turn the main
the controls can lead to loss of con-
switch off and then back on to reset the
trol, which could cause an accident
engine trouble warning light. Failing to
or injury.
do so will prevent the engine from
starting even though the engine will
crank when pushing the start switch.

6-1
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Operation and important riding points


EAU78231

Starting the engine TIP


ECA10251 If the engine does not start, release the
NOTICE start switch after 5 seconds. Before
See page 6-5 for engine break-in in- pressing the start switch again, wait 10
structions prior to operating the ve- seconds to allow battery voltage to re-
hicle for the first time. store.
ECA11043
In order for the ignition circuit cut-off
NOTICE
system to enable starting, the side-
stand must be up. (See page 4-27.) For maximum engine life, never ac-
1. Turn the main switch on and make celerate hard when the engine is
sure that the stop/run/start switch cold!
is set to “ ”.
The following warning lights and
indicator lights should come on for
a few seconds, then go off.
z Engine trouble warning light
z Traction control system indi-
cator light 6
z Smart key system indicator
light
TIP
The ABS warning light should come on
and stay on until the vehicle reaches a
traveling speed of 10 km/h (6 mi/h) or
higher.
ECA22510

NOTICE
If a warning or indicator light does
not work as described above, see
page 4-1 for the corresponding
warning and indicator light circuit
check.
2. Close the throttle.
3. While applying the front or rear
brake, push the “ ” side of the
stop/run/start switch. Release it
when the engine starts.

6-2
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Operation and important riding points


EAU45093 EAU16782

Starting off Acceleration and deceleration


1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand, (b)
push the scooter off the center-
stand.

(a)
1
ZAUM0199

The speed can be adjusted by opening


and closing the throttle. To increase
the speed, turn the throttle grip in di-
rection (a). To reduce the speed, turn
the throttle grip in direction (b).
1. Grab bar

2. Sit astride the seat, and then ad-


6
just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.

6-3
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Operation and important riding points


EAU16794 EAU16821

Braking Tips for reducing fuel con-


EWA10301
sumption
WARNING Fuel consumption depends largely on
z Avoid braking hard or suddenly your riding style. Consider the follow-
(especially when leaning over to ing tips to reduce fuel consumption:
one side), otherwise the scooter z Avoid high engine speeds during
may skid or overturn. acceleration.
z Railroad crossings, streetcar z Avoid high engine speeds with no
rails, iron plates on road con- load on the engine.
struction sites, and manhole z Turn the engine off instead of let-
covers become extremely slip- ting it idle for an extended length
pery when wet. Therefore, slow of time (e.g., in traffic jams, at traf-
down when approaching such fic lights or at railroad crossings).
areas and cross them with cau-
tion.
z Keep in mind that braking on a
wet road is much more difficult.
z Ride slowly down a hill, as brak- 6
ing downhill can be very diffi-
cult.
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually in-
creasing the pressure.

6-4
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Operation and important riding points


EAU16842 EAUN1421

Engine break-in Parking


There is never a more important period When parking, turn the vehicle power
in the life of your engine than the period off, and then turn the smart key off.
between 0 and 1600 km (1000 mi). For
TIP
this reason, you should read the fol-
Even when the vehicle is parked in a lo-
lowing material carefully.
cation partitioned by a fence or the
Since the engine is brand new, do not
glass window of a shop, if the smart
put an excessive load on it for the first
key is within operating range, other
1600 km (1000 mi). The various parts in
people will be able to start the engine
the engine wear and polish themselves
and operate the vehicle. Please turn
to the correct operating clearances.
the smart key off when leaving the ve-
During this period, prolonged full-throt-
hicle. (See page 3-5.)
tle operation or any condition that
might result in engine overheating If the sidestand is lowered when the
must be avoided. engine is running, the engine will stop
and the beeper will sound for approxi-
EAU34323
mately 1 minute. To stop the beeper,
6 turn the vehicle power off or raise the
sidestand.
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500 TIP
r/min. NOTICE: After 1000 km (600 z Before leaving the vehicle, be sure
mi) of operation, be sure to replace to turn the main switch to “OFF”
the engine oil, final transmission oil or “ ”. Otherwise, the battery may
and the oil filter element. [ECA12932] discharge.
z The sidestand alarm beeper can
1000–1600 km (600–1000 mi) be set to not activate. Please con-
Avoid prolonged operation above 5400 tact your Yamaha dealer.
r/min. EWA10312

WARNING
1600 km (1000 mi) and beyond
z Since the engine and exhaust
The vehicle can now be operated nor-
system can become very hot,
mally.
ECA10311
park in a place where pedestri-
NOTICE ans or children are not likely to
touch them and be burned.
z Keep the engine speed out of
z Do not park on a slope or on soft
the tachometer red zone.
ground, otherwise the vehicle
z If any engine trouble should oc-
may overturn, increasing the
cur during the engine break-in
risk of a fuel leak and fire.
period, immediately have a
Yamaha dealer check the vehi-
cle.

6-5
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Operation and important riding points


z Do not park near grass or other
flammable materials which
might catch fire.

6-6
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Periodic maintenance and adjustment


EAU17246
death. See page 1-2 for more in-
formation about carbon monox-
Periodic inspection, adjustment, and ide.
lubrication will keep your vehicle in the
EWA15461
safest and most efficient condition
WARNING
possible. Safety is an obligation of the
vehicle owner/operator. The most im- Brake discs, calipers, drums, and
portant points of vehicle inspection, linings can become very hot during
adjustment, and lubrication are ex- use. To avoid possible burns, let
plained on the following pages. brake components cool before
The intervals given in the periodic touching them.
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
EWA10322

WARNING
Failure to properly maintain the vehi-
7 cle or performing maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
EWA15123

WARNING
Turn off the engine when performing
maintenance unless otherwise
specified.
z A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
z Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to

7-1
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Periodic maintenance and adjustment


EAU17303 EAU79250

Owner’s tool kit


Emission controls not only function to
ensure cleaner air, but are also vital to
proper engine operation and maximum
performance. In the following periodic 1
maintenance charts, the services relat-
ed to emissions control are grouped
separately. These services require
specialized data, knowledge, and
equipment. Maintenance, replace-
ment, or repair of the emission control 1. Owner’s tool kit
devices and systems may be per-
formed by any repair establishment or The owner’s tool kit is located on the
individual that is certified (if applicable). bottom of the seat. (See page 3-9.)
Yamaha dealers are trained and The service information included in this
equipped to perform these particular manual and the tools provided in the
services. owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform 7
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

7-2
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Periodic maintenance and adjustment


EAU71030

TIP
z The annual checks must be performed every year, except if a kilometer-
based maintenance, or for the UK, a mileage-based maintenance, is
performed instead.
z From 50000 km (30000 mi), repeat the maintenance intervals starting from
10000 km (6000 mi).
z Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.

EAU71071

Periodic maintenance chart for the emission control system


ODOMETER
CHECK OR

ANNUAL CHECK
READINGS
MAINTENANCE JOB

NO. ITEM
X 1000 km 1 10 20 30 40

X 1000 mi 0.6 6 12 18 24

7 • Check fuel hoses for cracks or


1 * Fuel line damage. √ √ √ √ √
• Replace if necessary.
• Check condition.
√ √
2 * Spark plug • Adjust gap and clean.
• Replace. √ √
3 * Valve clearance • Check and adjust. Every 20000 km (12000 mi)
4 * Fuel injection • Check engine idle speed. √ √ √ √ √ √
• Check for leakage.
5 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket if necessary.
Evaporative emis- • Check control system for dam-
6 * sion control sys- age. √ √
tem • Replace if necessary.

7-3
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Periodic maintenance and adjustment


EAU71372

General maintenance and lubrication chart


ODOMETER
CHECK OR

ANNUAL CHECK
READINGS
MAINTENANCE JOB

NO. ITEM
X 1000 km 1 10 20 30 40

X 1000 mi 0.6 6 12 18 24

• Perform dynamic inspection


Diagnostic system
1 * using Yamaha diagnostic tool. √ √ √ √ √ √
check
• Check the error codes.
2 * Air filter element • Replace. √ √
Pre air filter ele-
3 * • Clean. √ √
ment
Sub air filter ele-
4 * • Replace. √ √
ment
Air filter case
5 • Clean. √ √ √ √ √
check hose
V-belt case air fil- • Clean.
6 * √ √ √ √ √
ter element • Replace if necessary.
• Check operation, fluid level, 7
and for fluid leakage.
7 * Front brake √ √ √ √ √ √
• Replace brake pads if neces-
sary.
• Check operation, fluid level,
and for fluid leakage.
8 * Rear brake √ √ √ √ √ √
• Replace brake pads if neces-
sary.
• Check for cracks or damage. √ √ √ √ √
9 * Brake hoses
• Replace. Every 4 years
10 * Brake fluid • Change. Every 2 years
• Check runout and for damage.
11 * Wheels √ √ √ √
• Replace if necessary.
• Check tread depth and for
damage.
12 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or
13 * Wheel bearings √ √ √ √
damage.

7-4
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Periodic maintenance and adjustment

ODOMETER
CHECK OR

ANNUAL CHECK
READINGS
MAINTENANCE JOB

NO. ITEM
X 1000 km 1 10 20 30 40

X 1000 mi 0.6 6 12 18 24

• Check bearing assemblies for


√ √ √
looseness.
14 * Steering bearings
• Moderately repack with lithium-
√ √
soap-based grease.
• Make sure that all nuts, bolts
15 * Chassis fasteners and screws are properly tight- √ √ √ √ √
ened.
Front and rear
16 brake lever pivot • Lubricate with silicone grease. √ √ √ √ √
shaft
• Check operation.
Sidestand, center-
17 • Lubricate with lithium-soap- √ √ √ √ √
stand
based grease.
• Check operation and replace if
18 * Sidestand switch √ √ √ √ √ √
necessary.
7
• Check operation and for oil
19 * Front fork leakage. √ √ √ √
• Replace if necessary.
• Check operation and for oil
Shock absorber
20 * leakage. √ √ √ √
assemblies
• Replace if necessary.
• Change (warm engine before At the initial interval and
draining). when the oil change indi-
21 Engine oil √
• Check oil level and vehicle for cator flashes or comes on
oil leakage. [every 5000km (3000 mi)].
Engine oil filter el-
22 • Replace. √ √ √
ement

Final transmission • Check vehicle for oil leakage. √ √ √ √ √


23 *
oil • Change. √ √ √
• Check coolant level and vehicle
√ √ √ √ √
24 * Cooling system for coolant leakage.
• Change. Every 3 years
When the V-belt replacement
25 * V-belt • Replace. indicator flashes [every 20000
km (12000 mi)]
Front and rear
26 * • Check operation. √ √ √ √ √ √
brake switches

7-5
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Periodic maintenance and adjustment

ODOMETER
CHECK OR

ANNUAL CHECK
READINGS
MAINTENANCE JOB

NO. ITEM
X 1000 km 1 10 20 30 40

X 1000 mi 0.6 6 12 18 24

Moving parts and


27 * • Lubricate. √ √ √ √ √
cables
• Check operation and free play.
• Adjust the throttle cable free
Throttle grip hous-
28 * play if necessary. √ √ √ √ √
ing and cable
• Lubricate the throttle grip hous-
ing and cable.
Lights, signals and • Check operation.
29 * √ √ √ √ √ √
switches • Adjust headlight beam.

EAU79370

TIP
z Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa- 7
per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element and sub air filter element need to be replaced
and the V-belt air filter element needs to be serviced more frequently when
riding in unusually wet or dusty areas.
z Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always chan-
ge the fluid. Regularly check the brake fluid levels and fill the reservoirs as
required.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.

7-6
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Periodic maintenance and adjustment


EAU18752

Removing and installing the


panel
The panel shown needs to be removed
to perform some of the maintenance 1
jobs described in this chapter. Refer to
this section each time the panel needs
to be removed and installed.

1. Panel A

1 To install the panel


Place the panel in the original position,
and then install the screws.

1. Panel A

EAU78530

7
Panel A

To remove the panel


Remove the screws, and then pull the
panel outward and slide it forward as
shown.

1
1

1. Screw

7-7
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Periodic maintenance and adjustment


EAU19623

Checking the spark plug


The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
it should be removed and checked in
accordance with the periodic mainte-
nance and lubrication chart. In addi-
1. Spark plug gap
tion, the condition of the spark plug
can reveal the condition of the engine.
Spark plug gap:
The porcelain insulator around the 0.8–0.9 mm (0.031–0.035 in)
center electrode of the spark plug
should be a medium-to-light tan (the Clean the surface of the spark plug
ideal color when the vehicle is ridden gasket and its mating surface, and
normally). If the spark plug shows a then wipe off any grime from the spark
distinctly different color, the engine plug threads.
could be operating improperly. Do not
attempt to diagnose such problems Tightening torque:
yourself. Instead, have a Yamaha deal- Spark plug:
er check the vehicle. 13 N·m (1.3 kgf·m, 9.4 lb·ft)
7
If the spark plug shows signs of elec-
trode erosion and excessive carbon or TIP
other deposits, it should be replaced. If a torque wrench is not available
when installing a spark plug, a good
Specified spark plug: estimate of the correct torque is 1/4–
NGK/LMAR8A-9 1/2 turn past finger tight. However, the
spark plug should be tightened to the
Before installing a spark plug, the
specified torque as soon as possible.
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.

7-8
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Periodic maintenance and adjustment


EAU36112 EAU79020

Canister Engine oil and oil filter ele-


ment
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
1
2 To check the engine oil level
1. Canister 1. Place the vehicle on a level surfa-
2. Canister breather hose ce and hold it in an upright posi-
tion. A slight tilt to the side can
This model is equipped with a canister
result in a false reading.
to prevent the discharging of fuel vapor
2. Start the engine, warm it up for
into the atmosphere. Before operating
several minutes, and then turn it
this vehicle, make sure to check the
off.
following:
3. Wait a few minutes until the oil set-
z Check each hose connection.
tles, and then check the oil level
z Check each hose and canister for
through the check window locat-
7 cracks or damage. Replace if
ed at the bottom-right side of the
damaged.
crankcase.
z Make sure that the canister
breather is not blocked, and if TIP
necessary, clean it. The engine oil should be between the
minimum and maximum level marks.

1
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark

7-9
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Periodic maintenance and adjustment


4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.

To change the engine oil (with or 2 1


without oil filter element replace-
ment)
1. Start the engine, warm it up for
several minutes, and then turn it 1. Engine oil drain bolt
off. 2. Gasket
2. Place an oil pan under the engine
to collect the used oil. TIP
3. Remove the engine oil filler cap Skip steps 5–7 if the oil filter element is
and its O-ring, and then remove not being replaced.
the engine oil drain bolt and its
gasket to drain the oil from the 5. Remove the oil filter element cover
crankcase. by removing the bolts.
4. Check the O-ring for damage, and
replace it if necessary. 1

2 7
1

2
1. Bolt
2. Oil filter element cover

1. Engine oil filler cap 6. Remove and replace the oil filter
2. O-ring element and O-ring.

7-10
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Periodic maintenance and adjustment


TIP
1 Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
ECA24060

NOTICE
Make sure that no foreign material
2 enters the crankcase.
1. Oil filter element 10. Install and tighten the oil filler cap
2. O-ring and its O-ring.
7. Install the oil filter element cover 11. Start the engine, and then let it idle
by installing the bolts, then tight- for several minutes while checking
ening them to the specified it for oil leakage. If oil is leaking,
torque. immediately turn the engine off
and check for the cause.
Tightening torque: 12. Turn the engine off, and then
Oil filter element cover bolt: check the oil level and correct it if
10 N·m (1.0 kgf·m, 7.2 lb·ft) necessary.

7 TIP
Make sure that the O-ring is properly
seated.
8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.

Tightening torque:
Engine oil drain bolt:
20 N·m (2.0 kgf·m, 14 lb·ft)

9. Refill with the specified amount of


the recommended engine oil.

Recommended engine oil:


See page 9-1.
Oil quantity:
Oil change:
1.50 L (1.59 US qt, 1.32 [Link])
With oil filter removal:
1.60 L (1.69 US qt, 1.41 [Link])

7-11
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Periodic maintenance and adjustment


EAU20067

Final transmission oil


The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
2 1
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Final transmission oil drain bolt
1. Start the engine, warm up the final
2. Gasket
transmission oil by riding the
scooter for several minutes, and 6. Install the final transmission oil
then stop the engine. drain bolt and its new gasket, and
2. Place the scooter on the center- then tighten the bolt to the speci-
stand. fied torque.
3. Place an oil pan under the final
transmission case to collect the Tightening torque:
used oil. Final transmission oil drain bolt:
20 N·m (2.0 kgf·m, 14 lb·ft)
4. Remove the final transmission oil
filler cap and its O-ring from the fi-
7. Refill with the specified amount of
nal transmission case. 7
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
1
the final transmission case.
Make sure that no oil gets on
the tire or wheel. [EWA11312]

2 Recommended final transmission


oil:
See page 9-1.
Oil quantity:
1. Final transmission oil filler cap 0.20 L (0.21 US qt, 0.18 [Link])
2. O-ring

5. Remove the final transmission oil 8. Install the final transmission oil fill-
drain bolt and its gasket to drain er cap and its new O-ring, and
the oil from the final transmission then tighten the oil filler cap.
case. 9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.

7-12
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Periodic maintenance and adjustment


EAU20071
3. If the coolant is at or below the mi-
Coolant nimum level mark, remove the left
The coolant level should be checked floorboard mat by pulling it up.
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance 1
and lubrication chart.

EAU78580
To check the coolant level
1. Place the vehicle on the center-
stand.
TIP
1. Floorboard mat
z The coolant level must be
checked on a cold engine since 4. Remove the coolant reservoir cov-
the level varies with engine tem- er.
perature.
z Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
7 2. Check the coolant level through
the check window. 1
TIP
The coolant should be between the mi-
1. Coolant reservoir cover
nimum and maximum level marks.
5. Remove the coolant reservoir cap,
add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
2 attempt to remove the radiator
3 cap when the engine is hot.
[EWA15162] NOTICE: If coolant is not

available, use distilled water or


1
soft tap water instead. Do not
1. Coolant level check window use hard water or salt water
2. Maximum level mark
since it is harmful to the engine.
3. Minimum level mark
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
7-13
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Periodic maintenance and adjustment


be protected against frost and EAU78573

corrosion. If water has been Air filter and V-belt case air fil-
added to the coolant, have a ter elements
Yamaha dealer check the anti- The air filter element and the sub air fil-
freeze content of the coolant as ter element should be replaced every
soon as possible, otherwise the 20000 km (12000 mi). The pre air filter
effectiveness of the coolant will element and the V-belt case air filter el-
be reduced. [ECA10473] ement should be cleaned at the inter-
vals specified in the periodic
maintenance and lubrication chart.
Service the air filter elements more fre-
quently if you are riding in unusually
wet or dusty areas. The air filter check
hose must be frequently checked and
1 cleaned if necessary.

Cleaning the air filter check hose


1. Coolant reservoir cap

Coolant reservoir capacity (up to


the maximum level mark): 1
0.18 L (0.19 US qt, 0.16 [Link]) 7

6. Install the coolant reservoir cover.


7. Place the left floorboard mat in the
original position and push it down-
ward to secure it.
1. Air filter check hose
EAU33032
1. Check the hose on the rear side of
Changing the coolant
the air filter case for accumulated
The coolant must be changed at the in-
dirt or water.
tervals specified in the periodic mainte-
2. If dirt or water is visible, remove
nance and lubrication chart. Have a
the hose from the clamp, clean it,
Yamaha dealer change the coolant.
and then install it.
WARNING! Never attempt to remove
the radiator cap when the engine is TIP
hot. [EWA10382] If dirt or water was found in the check
hose, be sure to check the air filter ele-
ment for excessive dirt or damage and
replace it if necessary.

7-14
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Periodic maintenance and adjustment


Replacing the air filter element and
sub air filter element and cleaning
the pre air filter element
1. Place the vehicle on the center-
1
stand.
2. Remove the rubber plugs.

1. Air filter element

1
1 2

1. Rubber plug

3. Remove the air filter case cover by


removing the screws.

2 1 1. Sub air filter element


7 2. Air filter case cover

2 5. Insert a new sub air filter element


into the air filter case cover.
6. Insert a new air filter element into
2 2 the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
1. Air filter case cover
case. The engine should never
2. Screw
be operated without the air filter
4. Pull the air filter element and sub element installed, otherwise the
air filter element out. piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10482]

7. Pull the pre air filter element out,


and then blow out the dirt with
compressed air as shown.

7-15
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Periodic maintenance and adjustment

1
1
1. Pre air filter element 1. Long screw
2. Air filter case cover
11. Install the rubber plugs.

Cleaning the V-belt case air filter el-


ement
1. Place the vehicle on the center-
stand.
2. Remove the air filter case cover.
(See the previous section.)
3. Remove the V-belt case cover
screws.
7
8. Check the pre air filter element for
damage, and replace it if neces- 1
sary.
9. Insert the pre air filter element into
the air filter case cover.
10. Install the air filter case cover by
installing the screws.
TIP 1
The long screw should be installed as 1. Screw
shown.
4. Remove the air filter case bolts.

7-16
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Periodic maintenance and adjustment


7. Remove the air filter element, and
then blow out the dirt with com-
pressed air from the clean side as
shown.

1. Bolt

5. Lift up the air filter case slightly, re-


move the rear wheel sensor lead 1
from the holder, and then remove
1. V-belt case air filter element
the V-belt case cover.

2 2

7
1

1. Rear wheel sensor lead 1. Clean side


2. Lead holder
8. Check the V-belt case air filter ele-
6. Remove the V-belt case air filter ment for damage and replace it if
cover by removing the bolts. necessary.
9. Insert the element into the V-belt
2 case.
1
10. Install the V-belt case air filter cov-
er by installing the bolts.
11. Install the rear wheel sensor lead
into the holder at the white tape on
the lead as shown.

2
1. V-belt case air filter cover
2. Bolt

7-17
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Periodic maintenance and adjustment


EAU21386

3 3
Checking the throttle grip free
1 play
Measure the throttle grip free play as
shown.
2 2
3 3

2 2
1. Rear wheel sensor lead
2. White tape
1
3. Lead holder

12. Install the air filter case bolts, and


then tighten the bolts to the spec-
1. Throttle grip free play
ified torque.
Throttle grip free play:
Tightening torque: 3.0–5.0 mm (0.12–0.20 in)
Bolt:
10 N·m (1.0 kgf·m, 7.2 lb·ft)
Periodically check the throttle grip free
13. Install the V-belt case cover by in- play and, if necessary, have a Yamaha
stalling the screws. dealer adjust it. 7
14. Install the air filter case cover by
installing the screws.

7-18
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Periodic maintenance and adjustment


EAU21402 EAU69760

Valve clearance Tires


The valve clearance changes with use, Tires are the only contact between the
resulting in improper air-fuel mixture vehicle and the road. Safety in all con-
and/or engine noise. To prevent this ditions of riding depends on a relatively
from occurring, the valve clearance small area of road contact. Therefore, it
must be adjusted by a Yamaha dealer is essential to maintain the tires in good
at the intervals specified in the periodic condition at all times and replace them
maintenance and lubrication chart. at the appropriate time with the speci-
fied tires.

Tire air pressure


The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
EWA10504

WARNING
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
7 z The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
z The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.

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Periodic maintenance and adjustment


Tire air pressure (measured on cold Minimum tire tread depth (front and
tires): rear):
1 person: 1.6 mm (0.06 in)
Front:
200 kPa (2.00 kgf/cm², 29 psi)
Rear: TIP
225 kPa (2.25 kgf/cm², 33 psi) The tire tread depth limits may differ
2 persons: from country to country. Always com-
Front: ply with the local regulations.
200 kPa (2.00 kgf/cm², 29 psi)
Rear: EWA10472

225 kPa (2.25 kgf/cm², 33 psi) WARNING


Maximum load*:
161 kg (355 lb) z Have a Yamaha dealer replace
* Total weight of rider, passenger, car- excessively worn tires. Besides
go and accessories being illegal, operating the vehi-
cle with excessively worn tires
EWA10512
decreases riding stability and
WARNING can lead to loss of control.
Never overload your vehicle. Opera- z The replacement of all wheel
tion of an overloaded vehicle could and brake-related parts, includ-
cause an accident. ing the tires, should be left to a
Yamaha dealer, who has the
Tire inspection necessary professional knowl- 7
edge and experience to do so.
z Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
characteristics.

Tire information
This model is equipped with tubeless
1. Tire sidewall tires and rubber tire air valves.
2. Tire tread depth Tires age, even if they have not been
used or have only been used occasion-
The tires must be checked before each ally. Cracking of the tread and sidewall
ride. If the center tread depth reaches rubber, sometimes accompanied by
the specified limit, if the tire has a nail carcass deformation, is an evidence of
or glass fragments in it, or if the side- ageing. Old and aged tires shall be
wall is cracked, have a Yamaha dealer checked by tire specialists to ascertain
replace the tire immediately. their suitability for further use.

7-20
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Periodic maintenance and adjustment


EWA10462 EAU21963

WARNING Cast wheels


The front and rear tires should be of To maximize the performance, durabil-
the same make and design, other- ity, and safe operation of your vehicle,
wise the handling characteristics of note the following points regarding the
the vehicle may be different, which specified wheels.
could lead to an accident. z The wheel rims should be
checked for cracks, bends, warp-
After extensive tests, only the tires list- age or other damage before each
ed below have been approved for this ride. If any damage is found, have
model by Yamaha. a Yamaha dealer replace the
wheel. Do not attempt even the
Front tire: smallest repair to the wheel. A de-
Size:
120/70-15 M/C 56P formed or cracked wheel must be
Manufacturer/model: replaced.
DUNLOP/SCOOTSMART z The wheel should be balanced
Rear tire: whenever either the tire or wheel
Size: has been changed or replaced. An
140/70-14 M/C 62P
Manufacturer/model: unbalanced wheel can result in
DUNLOP/SCOOTSMART poor performance, adverse han-
dling characteristics, and a short-
7 ened tire life.

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Periodic maintenance and adjustment


EAU50861
braking performance, which may re-
Checking the front and rear sult in loss of control and an acci-
brake lever free play dent.
Front
1

1. No brake lever free play

Rear
1

1. No brake lever free play

There should be no free play at the


brake lever ends. If there is free play,
have a Yamaha dealer inspect the
brake system.
EWA14212

WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the

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Periodic maintenance and adjustment


EAU22312 EAU22582

Checking the front and rear Checking the brake fluid level
brake pads Before riding, check that the brake fluid
is above the minimum level mark.
Front brake Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake

1 1

1. Brake pad wear indicator

Rear brake

1. Minimum level mark

Rear brake

7
1
1
1. Brake pad wear indicator

The front and rear brake pads must be


checked for wear at the intervals spec-
ified in the periodic maintenance and 1. Minimum level mark
lubrication chart. Each brake pad is
provided with a wear indicator, which Specified brake fluid:
allows you to check the brake pad DOT 4
wear without having to disassemble
EWA15991
the brake. To check the brake pad
wear, check the position of the wear in- WARNING
dicator while applying the brake. If a Improper maintenance can result in
brake pad has worn to the point that loss of braking ability. Observe
the wear indicator almost touches the these precautions:
brake disc, have a Yamaha dealer re- z Insufficient brake fluid may al-
place the brake pads as a set. low air to enter the brake sys-
tem, reducing braking
performance.

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Periodic maintenance and adjustment


z Clean the filler cap before re- EAU22733

moving. Use only DOT 4 brake Changing the brake fluid


fluid from a sealed container. Have a Yamaha dealer change the
z Use only the specified brake flu- brake fluid at the intervals specified in
id; otherwise, the rubber seals the periodic maintenance and lubrica-
may deteriorate, causing leak- tion chart. In addition, have the oil seals
age. of the master cylinders and calipers as
z Refill with the same type of well as the brake hoses replaced at the
brake fluid. Adding a brake fluid intervals listed below or whenever they
other than DOT 4 may result in a are damaged or leaking.
harmful chemical reaction. z Oil seals: Replace every two
z Be careful that water does not years.
enter the brake fluid reservoir z Brake hoses: Replace every four
when refilling. Water will signifi- years.
cantly lower the boiling point of
the fluid and may result in vapor
lock.
ECA17641

NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always 7
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.

7-24
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Periodic maintenance and adjustment


EAUU0311 EAU23098

Checking the V-belt Checking and lubricating the


The V-belt must be checked and re- cables
placed by a Yamaha dealer at the inter- The operation of all control cables and
vals specified in the periodic the condition of the cables should be
maintenance and lubrication chart. checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions. [EWA10712]

Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
7

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Periodic maintenance and adjustment


EAU49921 EAU23173

Checking and lubricating the Lubricating the front and rear


throttle grip and cable brake levers
The operation of the throttle grip
Front brake lever
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.

Rear brake lever

The pivoting points of the front and rear


brake levers must be lubricated at the
intervals specified in the periodic main-
tenance and lubrication chart.

Recommended lubricant:
Silicone grease

7-26
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Periodic maintenance and adjustment


EAU23215 EAU23273

Checking and lubricating the Checking the front fork


centerstand and sidestand The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.

To check the condition


Check the inner tubes for scratches,
damage and excessive oil leakage.

To check the operation


1. Place the vehicle on a level surfa-
The operation of the centerstand and ce and hold it in an upright posi-
sidestand should be checked before tion. WARNING! To avoid injury,
each ride, and the pivots and metal-to- securely support the vehicle so
metal contact surfaces should be lubri- there is no danger of it falling
cated if necessary. over. [EWA10752]
EWA10742
2. While applying the front brake,
WARNING push down hard on the handle-
If the centerstand or sidestand does bars several times to check if the
7 not move up and down smoothly, front fork compresses and re-
have a Yamaha dealer check or re- bounds smoothly.
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

ECA10591

NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.

7-27
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Periodic maintenance and adjustment


EAU45512 EAU23292

Checking the steering Checking the wheel bearings


Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over. [EWA10752] The front and rear wheel bearings must
2. Hold the lower ends of the front be checked at the intervals specified in
fork legs and try to move them for- the periodic maintenance and lubrica-
ward and backward. If any free tion chart. If there is play in the wheel
play can be felt, have a Yamaha hub or if the wheel does not turn
dealer check or repair the steer- smoothly, have a Yamaha dealer
ing. check the wheel bearings.

7-28
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Periodic maintenance and adjustment


EAU60691
z Batteries produce explosive hy-
Battery drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
1 away from the battery and pro-
vide sufficient ventilation when
2 charging it in an enclosed
space.
3 z KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.

1. Negative battery lead (black) To charge the battery


2. Positive battery lead (red) Have a Yamaha dealer charge the bat-
3. Battery
tery as soon as possible if it seems to
The battery is located behind panel A. have discharged. Keep in mind that the
(See page 7-7.) battery tends to discharge more quick-
This model is equipped with a VRLA ly if the vehicle is equipped with op-
(Valve Regulated Lead Acid) battery. tional electrical accessories.
ECA16522
There is no need to check the electro-
NOTICE
lyte or to add distilled water. However,
the battery lead connections need to To charge a VRLA (Valve Regulated
7 Lead Acid) battery, a special (con-
be checked and, if necessary, tight-
ened. stant-voltage) battery charger is re-
EWA10761 quired. Using a conventional battery
WARNING charger will damage the battery.
z Electrolyte is poisonous and
dangerous since it contains sul- To store the battery
furic acid, which causes severe 1. If the vehicle will not be used for
burns. Avoid any contact with more than one month, remove the
skin, eyes or clothing and al- battery, fully charge it, and then
ways shield your eyes when place it in a cool, dry place.
working near batteries. In case NOTICE: When removing the
of contact, administer the fol- battery, be sure to turn the main
lowing FIRST AID. switch off, then disconnect the
• EXTERNAL: Flush with plenty negative lead before discon-
of water. necting the positive lead. [ECA16304]
• INTERNAL: Drink large quan- 2. If the battery will be stored for
tities of water or milk and im- more than two months, check it at
mediately call a physician. least once a month and fully char-
• EYES: Flush with water for 15 ge it if necessary.
minutes and seek prompt
medical attention.

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Periodic maintenance and adjustment


3. Fully charge the battery before EAU78242

installation. NOTICE: When in- Replacing the fuses


stalling the battery, be sure to The main fuse and the fuse boxes,
turn the main switch off, then which contain the fuses for the individ-
connect the positive lead before ual circuits, are located under panel A.
connecting the negative lead. (See page 7-7.)
[ECA16842] TIP
4. After installation, make sure that To access the main fuse, remove the
the battery leads are properly con- starter relay cover as shown.
nected to the battery terminals.
ECA16531

NOTICE
Always keep the battery charged.
Storing a discharged battery can 1
2
cause permanent battery damage.
3
4
1. Fuse box
2. Main fuse
3. Spare main fuse 7
4. Starter relay cover

7-30
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Periodic maintenance and adjustment


1 Specified fuses:
2 Main fuse:
3 20.0 A
4 Main fuse 2:
5 7
6 7.5 A
Terminal fuse 1:
8 2.0 A
7 9 Signaling system fuse:
10
10.0 A
11 Signaling system fuse 2:
12 7.5 A
1. Signaling system fuse 2 Radiator fan motor fuse:
2. Signaling system fuse 7.5 A
3. ABS control unit fuse Backup fuse:
4. Main fuse 2 7.5 A
5. Radiator fan motor fuse Turn signal light and hazard fuse:
6. Backup fuse 7.5 A
7. Spare fuse ABS control unit fuse:
8. ABS motor fuse
7.5 A
ABS motor fuse:
9. ABS solenoid fuse
30.0 A
[Link] signal light and hazard fuse ABS solenoid fuse:
[Link] fuse 1 15.0 A
[Link] back fuse Answer back fuse:
2.0 A
7 If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn 3. Turn the main switch on and turn
off the electrical circuit in ques- on the electrical circuit in question
tion. to check if the device operates.
2. Remove the blown fuse, and then 4. If the fuse immediately blows
install a new fuse of the specified again, have a Yamaha dealer
amperage. WARNING! Do not check the electrical system.
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15132]

7-31
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Periodic maintenance and adjustment


EAU64070 EAU54502

Headlights Auxiliary lights


This model is equipped with LED-type This model is equipped with LED-type
headlights. auxiliary lights.
If a headlight does not come on, have If an auxiliary light does not come on,
a Yamaha dealer check its electrical have a Yamaha dealer check it.
circuit.
ECA16581

NOTICE
Do not affix any type of tinted film or
stickers to the headlight lens.

7-32
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Periodic maintenance and adjustment


EAU70540 EAU39881

Brake/tail light Front turn signal light


This model is equipped with an LED- If a front turn signal light does not
type brake/tail light. come on, have a Yamaha dealer check
If the brake/tail light does not come on, its electrical circuit or replace the bulb.
have a Yamaha dealer check it.

7-33
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Periodic maintenance and adjustment


EAUT1331 EAU78560

Rear turn signal light bulb Replacing the license plate


If a rear turn signal light does not come light bulb
on, have a Yamaha dealer check the 1. Remove the license plate light unit
electrical circuit or replace the bulb. by removing the bolts and plate,
and then remove the license plate
light bulb socket (together with the
bulb) by pulling it out.

4 3
1

2
1. License plate light unit
2. Bolt
3. License plate light bulb socket
4. Plate
7
2. Remove the burnt-out bulb by
pulling it out.

1. License plate light bulb

3. Insert a new bulb into the socket.


4. Install the socket (together with
the bulb) by pushing it in, and then
install the license plate light unit by
installing the plate and bolts.

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Periodic maintenance and adjustment


EAU60701
z Is the smart key battery installed
Troubleshooting correctly? (See page 3-6.)
Although Yamaha vehicles receive a z Is the smart key being used in a lo-
thorough inspection before shipment cation with strong radio waves or
from the factory, trouble may occur other electromagnetic noise? (See
during operation. Any problem in the page 3-1.)
fuel, compression, or ignition systems, z Are you using the smart key that is
for example, can cause poor starting registered to the vehicle?
and loss of power. z Is the vehicle battery discharged?
The following troubleshooting charts When the vehicle battery is dis-
represent quick and easy procedures charged, the smart key system will
for checking these vital systems your- not operate. Please have the vehi-
self. However, should your vehicle re- cle battery charged or replaced.
quire any repair, take it to a Yamaha (See page 7-29.)
dealer, whose skilled technicians have If the smart key system does not work
the necessary tools, experience, and after checking the above items, have a
know-how to service the vehicle prop- Yamaha dealer check the smart key
erly. system.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look TIP
like Yamaha parts, but they are often See “Emergency mode” on page 7-38
7 inferior, have a shorter service life and for information on starting the engine
can lead to expensive repair bills. without the smart key.
EWA15142

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.

EAU76550
Smart key system troubleshooting

Please check the following items when


the smart key system does not work.
z Is the smart key turned on? (See
page 3-5.)
z Is the smart key battery dis-
charged? (See page 3-6.)

7-35
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Periodic maintenance and adjustment


EAU68020

Troubleshooting charts

Starting problems or poor engine performance


1. Fuel There is enough fuel. Check the battery.

Check the fuel level


in the fuel tank.
The engine does not
There is no fuel. Supply fuel. start.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not
Operate the electric
start.
starter.
Check the battery Check the ignition.
lead connections,
The engine turns over
and have a Yamaha
slowly.
dealer charge the
battery if necessary.
7

Wipe off with a dry


cloth and correct the
3. Ignition Wet spark plug gap, or
Operate the electric
starter.
replace the spark
Remove the spark plug.
plug and check
the electrodes.
The engine does not
Have a Yamaha
start.
Dry dealer check the
Check the
vehicle.
compression.

4. Compression There is compression.


The engine does not start.
Have a Yamaha dealer check the vehicle.

Operate the electric


starter.

There is no
Have a Yamaha dealer check the vehicle.
compression.

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Periodic maintenance and adjustment


Engine overheating
EWAT1041

WARNING
z Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
z Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.

Wait until the engine


has cooled. Have a Yamaha
dealer check and
There is leakage.
repair the cooling
The coolant level is system.
low.
Check the cooling
system for leakage.
Add coolant.
There is no leakage.
Check the coolant (See TIP.)
level in the reservoir
and radiator.

7 Start the engine. If the engine overheats again,


The coolant level is
have a Yamaha dealer check and repair the cooling
OK.
system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.

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Periodic maintenance and adjustment


EAU76561

Emergency mode 1 2
When the smart key is lost or dam-
aged, or its battery has discharged, the 868588

vehicle can still be turned on and the 868588


engine started. You will need the smart
key system identification number.

To operate the vehicle in emergency


mode 3
1. Identification number card
1. Stop the vehicle in a safe place
2. Smart key (inside)
and turn the main switch to “OFF”.
3. Identification number
2. Push the main switch knob for 5
seconds until the smart key sys- 4. Inputting the identification number
tem indicator light flashes once, is done by counting the number of
then release it. Repeat two more flashes of the smart key system in-
times. The smart key system indi- dicator light.
cator light will come on for three For example, if the identification
seconds to indicate the transition number is 123456:
to emergency mode. Push and hold the knob.

The smart key system indicator 7
light will start to flash.

1
1. Smart key system indicator light “ ” Release the knob after the smart
key system indicator light flashes
3. After the smart key system indica- once.
tor light goes off, input the identifi- ↓
cation number as follows. The first digit of the identification
number has been set as “1”.

Push and hold the knob again.

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Periodic maintenance and adjustment


Release the knob after the smart
key system indicator light flashes
twice.

The second digit has been set as
“2”.

Repeat the above procedure until
all digits of the identification num-
ber have been set. The smart key
system indicator light will flash for
10 seconds if the correct identifi-
cation number was entered.
TIP
When one of the following situations
applies, emergency mode will be ter-
minated and the smart key system in-
dicator light will flash quickly for 3
seconds. In this case, start over again
from step 2.
7 z When there are no knob opera-
tions for 10 seconds during the
identification number input pro-
cess.
z When the smart key system indi-
cator light is allowed to flash nine
or more times.
z The identification number is not
entered correctly.
5. While the smart key system indi-
cator light is on, push the knob
once more to complete emergen-
cy mode access. The smart key
indicator light will go off and then
come back on for approximately 4
seconds.
6. While the smart key system indi-
cator light is on, turn the main
switch to “ON”. The vehicle can
now be operated normally.

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Scooter care and storage


EAU37834 EAUN1000

Matte color caution Care


ECA15193
While the open design of a scooter re-
NOTICE veals the attractiveness of the technol-
Some models are equipped with ogy, it also makes it more vulnerable.
matte colored finished parts. Be Rust and corrosion can develop even if
sure to consult a Yamaha dealer for high-quality components are used. A
advice on what products to use be- rusty exhaust pipe may go unnoticed
fore cleaning the vehicle. Using a on a car, however, it detracts from the
brush, harsh chemical products or overall appearance of a scooter. Fre-
cleaning compounds when cleaning quent and proper care does not only
these parts will scratch or damage comply with the terms of the warranty,
their surface. Wax also should not but it will also keep your scooter look-
be applied to any matte colored fin- ing good, extend its life and optimize
ished parts. its performance.

Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly in-
stalled. 8
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.

Cleaning
ECA10784

NOTICE
z Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-

8-1
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Scooter care and storage


structed. Also, thoroughly rinse compounds for plastic may
the area off with water, immedi- leave scratches on the wind-
ately dry it, and then apply a cor- shield. Test the product on a
rosion protection spray. small hidden part of the wind-
z Improper cleaning can damage shield to make sure that it does
plastic parts (such as cowlings, not leave any marks. If the wind-
panels, windshields, headlight shield is scratched, use a quality
lenses, meter lenses, etc.) and plastic polishing compound af-
the mufflers. Use only a soft, ter washing.
clean cloth or sponge with wa-
ter to clean plastic. However, if After normal use
the plastic parts cannot be thor- Remove dirt with warm water, a mild
oughly cleaned with water, di- detergent, and a soft, clean sponge,
luted mild detergent with water and then rinse thoroughly with clean
may be used. Be sure to rinse water. Use a toothbrush or bottlebrush
off any detergent residue using for hard-to-reach areas. Stubborn dirt
plenty of water, as it is harmful and insects will come off more easily if
to plastic parts. the area is covered with a wet cloth for
z Do not use any harsh chemical a few minutes before cleaning.
products on plastic parts. Be
sure to avoid using cloths or After riding in the rain, near the sea, or
sponges which have been in on salt-sprayed roads
contact with strong or abrasive Since sea salt or salt sprayed on roads
cleaning products, solvent or during winter are extremely corrosive
8 thinner, fuel (gasoline), rust re- in combination with water, carry out
movers or inhibitors, brake fluid, the following steps after each ride in
antifreeze or electrolyte. the rain, near the sea, or on salt-
z Do not use high-pressure wash- sprayed roads.
ers or steam-jet cleaners since
they cause water seepage and TIP
deterioration in the following ar- Salt sprayed on roads in the winter
eas: seals (of wheel and swing- may remain well into spring.
arm bearings, fork and brakes), 1. Clean the scooter with cold water
electric components (couplers, and a mild detergent after the en-
connectors, instruments, gine has cooled down. NOTICE:
switches and lights), breather Do not use warm water since it
hoses and vents. increases the corrosive action
z For scooters equipped with a of the salt. [ECA10792]
windshield: Do not use strong 2. Apply a corrosion protection spray
cleaners or hard sponges as on all metal, including chrome-
they will cause dulling or and nickel-plated, surfaces to pre-
scratching. Some cleaning vent corrosion.

8-2
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Scooter care and storage


Cleaning the windshield z Make sure that there is no oil or
Avoid using any alkaline or strong acid wax on the brakes or tires. If
cleaner, gasoline, brake fluid, or any necessary, clean the brake
other solvent. Clean the windshield discs and brake linings with a
with a cloth or sponge dampened with regular brake disc cleaner or
a neutral detergent, and after cleaning, acetone, and wash the tires with
thoroughly wash it off with water. For warm water and a mild deter-
additional cleaning, use Yamaha Wind- gent.
shield Cleaner or other quality cleaner. z Before operating the scooter
Some cleaning compounds for plastics test its braking performance
may leave scratches on surfaces of the and cornering behavior.
windshield. Before using them, make a ECAU0022
test by polishing an area which does NOTICE
not affect your visibility.
z Apply spray oil and wax spar-
ingly and make sure to wipe off
After cleaning
any excess.
1. Dry the scooter with a chamois or
z Never apply oil or wax to any
an absorbing cloth.
rubber parts, plastic parts or
2. Use a chrome polish to shine
headlight, taillight and meter
chrome, aluminum and stainless-
lenses, but treat them with a
steel parts, including the exhaust
suitable care product.
system. (Even the thermally in-
z Avoid using abrasive polishing
duced discoloring of stainless-
compounds as they will wear
steel exhaust systems can be re-
away the paint. 8
moved through polishing.)
3. To prevent corrosion, it is recom-
TIP
mended to apply a corrosion pro-
z Consult a Yamaha dealer for ad-
tection spray on all metal,
vice on what products to use.
including chrome- and nickel-plat-
z Washing, rainy weather or humid
ed, surfaces.
climates can cause the headlight
4. Use spray oil as a universal clean-
lens to fog. Turning the headlight
er to remove any remaining dirt.
on for a short period of time will
5. Touch up minor paint damage
help remove the moisture from the
caused by stones, etc.
lens.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.
EWA10943

WARNING
Contaminants on the brakes or tires
can cause loss of control.

8-3
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Scooter care and storage


EAU36564
head so that the electrodes are
Storage grounded. (This will limit spark-
ing during the next step.)
Short-term d. Turn the engine over several
Always store your scooter in a cool, dry times with the starter. (This will
place and, if necessary, protect it coat the cylinder wall with oil.)
against dust with a porous cover. Be e. Remove the spark plug cap
sure the engine and the exhaust sys- from the spark plug, and then
tem are cool before covering the install the spark plug and the
scooter. spark plug cap. WARNING! To
ECA10821
prevent damage or injury
NOTICE
from sparking, make sure to
z Storing the scooter in a poorly ground the spark plug elec-
ventilated room or covering it trodes while turning the en-
with a tarp, while it is still wet, gine over. [EWA10952]
will allow water and humidity to 4. Lubricate all control cables and
seep in and cause rust. the pivoting points of all levers and
z To prevent corrosion, avoid pedals as well as of the side-
damp cellars, stables (because stand/centerstand.
of the presence of ammonia) 5. Check and, if necessary, correct
and areas where strong chemi- the tire air pressure, and then lift
cals are stored. the scooter so that both of its
wheels are off the ground. Alterna-
Long-term tively, turn the wheels a little every
8 Before storing your scooter for several month in order to prevent the tires
months: from becoming degraded in one
1. Follow all the instructions in the spot.
“Care” section of this chapter. 6. Cover the muffler outlet with a
2. Fill up the fuel tank and add fuel plastic bag to prevent moisture
stabilizer (if available) to prevent from entering it.
the fuel tank from rusting and the 7. Remove the battery and fully char-
fuel from deteriorating. ge it. Store it in a cool, dry place
3. Perform the following steps to and charge it once a month. Do
protect the cylinder, piston rings, not store the battery in an exces-
etc. from corrosion. sively cold or warm place [less
a. Remove the spark plug cap than 0 °C (30 °F) or more than 30
and spark plug. °C (90 °F)]. For more information
b. Pour a teaspoonful of engine on storing the battery, see page
oil into the spark plug bore. 7-29.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder

8-4
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Scooter care and storage


TIP
Make any necessary repairs before
storing the scooter.

8-5
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Specifications
Dimensions: Final transmission oil:
Overall length: Type:
2185 mm (86.0 in) Motor oil SAE 10W-30 type SE or higher or
Overall width: Gear oil SAE 85W GL-3
775 mm (30.5 in) Quantity:
Overall height: 0.20 L (0.21 US qt, 0.18 [Link])
1415/1465 mm (55.7/57.7 in) Coolant quantity:
Seat height: Coolant reservoir (up to the maximum level
795 mm (31.3 in) mark):
Wheelbase: 0.18 L (0.19 US qt, 0.16 [Link])
1540 mm (60.6 in) Radiator (including all routes):
Ground clearance: 1.10 L (1.16 US qt, 0.97 [Link])
135 mm (5.31 in) Air filter:
Minimum turning radius: Air filter element:
2.6 m (8.53 ft) Oil-coated paper element
Weight: Fuel:
Curb weight: Recommended fuel:
179 kg (395 lb) Regular unleaded gasoline (Gasohol [E10]
Engine: acceptable)
Combustion cycle: Fuel tank capacity:
4-stroke 13 L (3.4 US gal, 2.9 [Link])
Cooling system: Fuel reserve amount:
Liquid cooled 2.4 L (0.63 US gal, 0.53 [Link])
Valve train: Fuel injection:
SOHC Throttle body:
Number of cylinders: ID mark:
Single cylinder B741 00
Displacement: Spark plug(s):
292 cm³ Manufacturer/model:
Bore × stroke: NGK/LMAR8A-9
70.0 × 75.9 mm (2.76 × 2.99 in) Spark plug gap:
Compression ratio: 0.8–0.9 mm (0.031–0.035 in)
9 10.9 : 1 Clutch:
Starting system:
Clutch type:
Electric starter Dry, centrifugal, shoe
Lubrication system:
Drivetrain:
Wet sump
Primary reduction ratio:
Engine oil: 1.000
Recommended brand:
Final drive:
YAMALUBE
Belt
SAE viscosity grades:
Secondary reduction ratio:
10W-40
7.590 (48/18 x 37/13)
Recommended engine oil grade:
Transmission type:
API service SG type or higher, JASO
V-belt automatic
standard MA or MB
Chassis:
Engine oil quantity:
Frame type:
Oil change:
Underbone
1.50 L (1.59 US qt, 1.32 [Link])
Caster angle:
With oil filter removal:
26.5 °
1.60 L (1.69 US qt, 1.41 [Link])

9-1
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Specifications
Trail: Rear brake:
95 mm (3.7 in) Type:
Front tire: Hydraulic single disc brake
Type: Specified brake fluid:
Tubeless DOT 4
Size: Front suspension:
120/70-15 M/C 56P Type:
Manufacturer/model: Telescopic fork
DUNLOP/SCOOTSMART Spring:
Rear tire: Coil spring
Type: Shock absorber:
Tubeless Hydraulic damper
Size: Wheel travel:
140/70-14 M/C 62P 110 mm (4.3 in)
Manufacturer/model: Rear suspension:
DUNLOP/SCOOTSMART Type:
Loading: Unit swing
Maximum load: Spring:
161 kg (355 lb) Coil spring
(Total weight of rider, passenger, cargo Shock absorber:
and accessories) Hydraulic damper
Tire air pressure (measured on cold Wheel travel:
tires): 79 mm (3.1 in)
1 person: Electrical system:
Front: System voltage:
200 kPa (2.00 kgf/cm², 29 psi) 12 V
Rear: Ignition system:
225 kPa (2.25 kgf/cm², 33 psi) TCI
2 persons: Charging system:
Front: AC magneto
200 kPa (2.00 kgf/cm², 29 psi) Battery:
Rear: Model: 9
225 kPa (2.25 kgf/cm², 33 psi) GTZ8V
Front wheel: Voltage, capacity:
Wheel type: 12 V, 7.0 Ah (10 HR)
Cast wheel Bulb wattage:
Rim size: Headlight:
J15M/C x MT3.5 LED
Rear wheel: Brake/tail light:
Wheel type: LED
Cast wheel Front turn signal light:
Rim size: 10.0 W
J14M/C x MT4.0 Rear turn signal light:
Front brake: 10.0 W
Type: Auxiliary light:
Hydraulic single disc brake LED
Specified brake fluid: License plate light:
DOT 4 5.0 W
Meter lighting:
LED

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Specifications
High beam indicator light:
LED
Turn signal indicator light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Smart key system indicator light:
LED
Traction control system indicator/warning
light:
LED
Fuse(s):
Main fuse:
20.0 A
Main fuse 2:
7.5 A
Terminal fuse 1:
2.0 A
Signaling system fuse:
10.0 A
Signaling system fuse 2:
7.5 A
Radiator fan motor fuse:
7.5 A
Turn signal light and hazard fuse:
7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
9 ABS solenoid fuse:
15.0 A
Answer back fuse:
2.0 A
Backup fuse:
7.5 A

9-3
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Consumer information
EAU53562

Identification numbers TIP


Record the vehicle identification num- The vehicle identification number is
ber, engine serial number, and the used to identify your vehicle and may
model label information in the spaces be used to register it with the licensing
provided below. These identification authority in your area.
numbers are needed when registering
EAU26442
the vehicle with the authorities in your
Engine serial number
area and when ordering spare parts
from a Yamaha dealer.

VEHICLE IDENTIFICATION NUMBER:

1
ENGINE SERIAL NUMBER:
1. Engine serial number

The engine serial number is stamped


into the crankcase.

MODEL LABEL INFORMATION: EAU26501


Model label

EAU26411
Vehicle identification number
10
1

1. Model label

The model label is affixed to the inside


of the rear storage compartment. (See
page 4-20.) Record the information on
this label in the space provided. This
information will be needed when order-
1. Vehicle identification number
ing spare parts from a Yamaha dealer.
The vehicle identification number is
stamped into the frame.

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Consumer information
EAU69910 EAU74701

Diagnostic connector Vehicle data recording


This model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research and de-
1 velopment purposes. This data will be
uploaded only when a special Yamaha
diagnostic tool is attached to the vehi-
cle, such as when maintenance checks
or service procedures are performed.

1. Diagnostic connector Although the sensors and recorded


data will vary by model, the main data
The diagnostic connector is located as points are:
shown. z Vehicle status and engine perfor-
mance data
z Fuel-injection and emission-relat-
ed data

Yamaha will not disclose this data to a


third party except:
z With the consent of the vehicle
owner
z Where obligated by law
z For use by Yamaha in litigation
z For general Yamaha-conducted
research purposes when the data
is not related to an individual vehi-
cle nor owner
10

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Index
A Hazard switch ....................................... 4-12
ABS ...................................................... 4-14 Headlights............................................. 7-32
ABS warning light................................... 4-1 High beam indicator light........................ 4-1
Acceleration and deceleration................ 6-3 Horn switch........................................... 4-12
Air filter and V-belt case air filter I
elements ............................................ 7-14 Identification numbers .......................... 10-1
Auxiliary DC jack .................................. 4-29 Ignition circuit cut-off system ............... 4-27
Auxiliary lights ...................................... 7-32 Indicator lights and warning lights ..........4-1
B K
Battery.................................................. 7-29 Key, handling of smart and mechanical
Brake fluid, changing ........................... 7-24 keys ......................................................3-3
Brake fluid level, checking ................... 7-23 L
Brake lever, front .................................. 4-13 License plate light bulb, replacing ........7-34
Brake lever, rear ................................... 4-14 M
Brake levers, lubricating....................... 7-26 Main switch............................................. 3-8
Brake/tail light ...................................... 7-33 Maintenance and lubrication, periodic ... 7-4
Braking ................................................... 6-4 Maintenance, emission control
C system .................................................. 7-3
Cables, checking and lubricating......... 7-25 Matte color, caution................................ 8-1
Canister .................................................. 7-9 Model label ........................................... 10-1
Care........................................................ 8-1 Multi-function display ............................. 4-3
Catalytic converters ............................. 4-20 O
Centerstand and sidestand, checking Operating range of the smart key
and lubricating ................................... 7-27 system .................................................. 3-2
Coolant................................................. 7-13 P
D Panel, removing and installing................ 7-7
Data recording, vehicle ........................ 10-2 Parking....................................................6-5
Diagnostic connector ........................... 10-2 Part locations.......................................... 2-1
Dimmer/Pass switch ............................ 4-12 S
E Safe-riding points ...................................1-5
Emergency mode ................................. 7-38 Safety information...................................1-1
Engine break-in ...................................... 6-5 Shock absorber assemblies,
Engine oil and oil filter element .............. 7-9 adjusting ............................................. 4-25
Engine serial number............................ 10-1 Sidestand.............................................. 4-26
Engine trouble warning light................... 4-1 Smart key................................................ 3-5
F Smart key battery, replacing................... 3-6
Final transmission oil............................ 7-12 Smart key system ...................................3-1
Front and rear brake lever free play, Smart key system indicator light ............4-2
checking............................................. 7-22 Smart key system, troubleshooting ...... 7-35 11
Front and rear brake pads, checking ... 7-23 Spark plug, checking .............................. 7-8
Front fork, checking ............................. 7-27 Specifications ......................................... 9-1
Front turn signal light ........................... 7-33 Speedometer .......................................... 4-2
Fuel....................................................... 4-18 Starting off .............................................. 6-3
Fuel consumption, tips for reducing ...... 6-4 Starting the engine.................................. 6-2
Fuel tank cap........................................ 4-17 Steering, checking ................................ 7-28
Fuel tank overflow hose ....................... 4-19 Stop/Run/Start switch .......................... 4-12
Fuses, replacing ................................... 7-30 Storage ................................................... 8-4
H Storage compartments ......................... 4-20
Handlebar position, adjusting .............. 4-25 T
Handlebar switches.............................. 4-12 Tachometer............................................. 4-3

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Index
Throttle grip and cable, checking and
lubricating...........................................7-26
Throttle grip free play, checking ...........7-18
Tires ......................................................7-19
Tool kit ....................................................7-2
Traction control system ........................4-15
Traction control system indicator light ...4-2
TRIP/INFO switch .................................4-12
Troubleshooting....................................7-35
Troubleshooting charts.........................7-36
Turn signal indicator lights......................4-1
Turn signal switch .................................4-12
V
Valve clearance.....................................7-19
V-belt, checking....................................7-25
Vehicle identification number ...............10-1
W
Wheel bearings, checking.....................7-28
Wheels ..................................................7-21
Windshield ............................................4-22

11

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Original instructions

PRINTED IN INDONESIA
2016.11

DIC183

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