DataMan®

Communications and
Programming Guide

Distribué par :

Contact :
12/2/2011 [email protected]

Version 4.2 Tél : 0326824929

Fax : 0326851908

Siège social :
2 rue René Laennec
51500 Taissy
France
www.hvssystem.com
 Legal Notices

The software described in this document is furnished under license, and may be used or
copied only in accordance with the terms of such license and with the inclusion of the
copyright notice shown on this page. Neither the software, this document, nor any copies
thereof may be provided to, or otherwise made available to, anyone other than the
licensee. Title to, and ownership of, this software remains with Cognex Corporation or its
licensor. Cognex Corporation assumes no responsibility for the use or reliability of its
software on equipment that is not supplied by Cognex Corporation. Cognex Corporation
makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be
construed as a commitment by Cognex Corporation. Cognex Corporation is not responsible
for any errors that may be present in either this document or the associated software.
No part of this document may be reproduced or transmitted in any form or by any means,
electronic or mechanical, for any purpose, nor transferred to any other media or language
without the written permission of Cognex Corporation.
Copyright © 2011 Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more
of the U.S. and foreign patents listed below as well as pending U.S. and foreign patents.
Such pending U.S. and foreign patents issued after the date of this document are listed on
Cognex web site at http://www.cognex.com/patents.
VisionPro
5481712, 5495537, 5548326, 5583954, 5602937, 5640200, 5751853, 5768443, 5825913, 5850466, 5872870, 5901241, 5943441, 5978080, 5978521,
5987172, 6005978, 6039254, 6064388, 6075881, 6137893, 6141033, 6167150, 6215915, 6240208, 6324299, 6381366, 6381375, 6411734, 6421458,
6459820, 6490375, 6516092, 6563324, 6658145, 6687402, 6690842, 6697535, 6718074, 6748110, 6771808, 6804416, 6836567, 6850646, 6856698,
6920241, 6959112, 6963338, 6973207, 6975764, 6985625, 6993177, 6993192, 7006712, 7016539, 7043081, 7058225, 7065262, 7088862, 7164796,
7190834, 7242801, 7251366, 7313761, EP0713593, JP3522280, JP3927239

DataMan
5742037, 5943441, 6215915, 6236769, 6282328, 6381375, 6408109, 6457032, 6690842, 6941026, 7175090, 7181066, 7412106, 7427028, 7549582,
7604174, 7614563, 7617984, US-2005-0087601-A1, US-2006-0131418-A1, US-2006-0131419-A1, US-2006-0133757-A1, US-2007-0090193-A1, US-2007-
0091332-A1, US-2007-0152064-A1, US-2007-0170259-A1, US-2008-0004822-A1, US-2008-0011855-A1, US-2008-0142604-A1, US-2008-0143838-A1, US-
2008-0158365-A1, US-2009-0090781-A1, US-2009-0108073, US-2009-0121027-A1, US-2009-0166424-A1, US-2009-0294541-A1, WO06065619A1,
EP1687752

CVL
5495537, 5548326, 5583954, 5602937, 5640200, 5717785, 5751853, 5768443, 5825483, 5825913, 5850466, 5859923, 5872870, 5901241, 5943441,
5949905, 5978080, 5987172, 5995648, 6002793, 6005978, 6064388, 6067379, 6075881, 6137893, 6141033, 6157732, 6167150, 6215915, 6240208,
6240218, 6324299, 6381366, 6381375, 6408109, 6411734, 6421458, 6457032, 6459820, 6490375, 6516092, 6563324, 6658145, 6687402, 6690842,
6718074, 6748110, 6751361, 6771808, 6798925, 6804416, 6836567, 6850646, 6856698, 6920241, 6959112, 6975764, 6985625, 6993177, 6993192,
7006712, 7016539, 7043081, 7058225, 7065262, 7088862, 7164796, 7190834, 7242801, 7251366, EP0713593, JP3522280, JP3927239

VGR
5495537, 5602937, 5640200, 5768443, 5825483, 5850466, 5859923, 5949905, 5978080, 5995648, 6002793, 6005978, 6075881, 6137893, 6141033,
6157732, 6167150, 6215915, 6324299, 6381375, 6408109, 6411734, 6421458, 6457032, 6459820, 6490375, 6516092, 6563324, 6658145, 6690842,
6748110, 6751361, 6771808, 6804416, 6836567, 6850646, 6856698, 6959112, 6975764, 6985625, 6993192, 7006712, 7016539, 7043081, 7058225,
7065262, 7088862, 7164796, 7190834, 7242801, 7251366

OMNIVIEW
6215915, 6381375, 6408109, 6421458, 6457032, 6459820, 6594623, 6804416, 6959112, 7383536

CVL Vision Library

5495537, 5548326, 5583954, 5602937, 5640200, 5717785, 5751853, 5768443, 5825483, 5825913, 5850466, 5859923, 5872870, 5901241, 5943441,
5949905, 5978080, 5987172, 5995648, 6002793, 6005978, 6064388, 6067379, 6075881, 6137893, 6141033, 6157732, 6167150, 6215915, 6240208,
6240218, 6324299, 6381366, 6381375, 6408109, 6411734, 6421458, 6457032, 6459820, 6490375, 6516092, 6563324, 6658145, 6687402, 6690842,
6718074, 6748110, 6751361, 6771808, 6798925, 6804416, 6836567, 6850646, 6856698, 6920241, 6959112, 6975764, 6985625, 6993177, 6993192,
7006712, 7016539, 7043081, 7058225, 7065262, 7088862, 7164796, 7190834, 7242801, 7251366, EP0713593, JP3522280, JP3927239

SMD 4
5995648, 5850466, 6751361, 6690842, 6563324, 6490375, 5949905, 5978080, 6137893, 6167150, 6075881, 6748110, 5859923, 6411734, 6324299,
6516092, 7190834, 6658145, 6836567, 6850646, 6975764, 6985625, 6993192, 7006712, 7043081, 7058225, 7065262, 7088862, 7164796, 7251366,
6856698, 6002793, 6005978, 6771808, 6804416, 7016539, 6959112, 5602937, 7242801, 5640200, 5495537, 5768443, 5825483, 6421458, 6459820,

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
Page |2
 Legal Notices

6215915, 6381375, 6457032, 6157732, 6408109, 6141033, 6026176, 6442291, 6151406, 6396942, 6614926, 5371690, 5845007, 5943441, 6963338,
5805722, 5909504, 5933523, 5964844, 5974169, 5987172, 6078700, 6252986, 6278796, 6307210, 6408429, 6424734, 6526165, 6571006, 6639624,
6681039, 6748104, 6813377, 6853751, 6898333, 6950548, 6993177, 7139421, 5757956

BGA II and BGA III

5495537, 5602937, 5640200, 5768443, 5801966, 5825483, 5850466, 5859923, 5949905, 5978080, 5995648, 6002793, 6005978, 6026176, 6055328,
6075881, 6115042, 6118893, 6130959, 6137893, 6141009, 6141033, 6151406, 6157732, 6167150, 6215915, 6289117, 6324299, 6353676, 6381375,
6396942, 6408109, 6411734, 6421458, 6442291, 6457032, 6459820, 6490375, 6516092, 6563324, 6577775, 6614926, 6658145, 6690842, 6748110,
6751361, 6771808, 6804416, 6836567, 6850646, 6856698, 6959112, 6975764, 6985625, 6993192, 7006712, 7016539, 7043081, 7058225, 7065262,
7088862, 7164796, 7190834, 7242801, 7251366

Wire Bonder
5495537, 5532739, 5581632, 5602937, 5640199, 5640200, 5642158, 5676302, 5754679, 5757956, 5768443, 5825483, 5835622, 5850466, 5859923,
5861909, 5949905, 5978080, 5991436, 5995648, 6002793, 6005978, 6035066, 6061467, 6075881, 6137893, 6141033, 6157732, 6167150, 6215915,
6289492, 6324299, 6381375, 6408109, 6411734, 6421458, 6457032, 6459820, 6490375, 6516092, 6563324, 6658145, 6690842, 6748110, 6751361,
6771808, 6804416, 6836567, 6850646, 6856698, 6959112, 6975764, 6985625, 6993192, 7006712, 7016539, 7043081, 7058225, 7065262, 7088862,
7164796, 7171036, 7190834, 7242801, 7251366

The following are registered trademarks of Cognex Corporation:

acuReader® BGAII® Check it with Checker® Checker® Cognex Vision for Industry CVC-1000® CVL® DataMan® DisplayInspect® DVT® EasyBuilder®
IDMax® In-SightIn-Sight 2000® In-Sight® (insignia with cross-hairs) MVS-8000® OmniView® PatFind® PatFlex® PatInspect® PatMax® PatQuick®
SensorView® SmartLearn® SmartView® SMD4® UltraLight® Vision Solutions® VisionPro® VisionView®

The following are trademarks of Cognex Corporation:

3D-Locate™ 3DMax™ CheckPoint™ Cognex VSoC™ FFD™ iLearn™ InspectEdge™ Legend™ LineMax™ NotchMax™ ProofRead™ SmartAdvisor™
SmartSync™ SmartSystem™

Other product and company names mentioned herein are the trademarks, or registered
trademarks, of their respective owners.

LASER LIGHT
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT 650 nm < 1 mW
CLASSIFIED PER IEC 60825-1, Ed 2. 2007-08
AS/NZS. 2211.1:2004

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
Page |3
 Contents

About this Manual ...................................................................................................... 9

Networking .............................................................................................................. 10
Connecting your DataMan to the Network .................................................................... 10
Connecting your DataMan Reader to the Network....................................................... 10
Connecting your DataMan Base Station to the Network ............................................... 10
Direct Connection to Your Computer ........................................................................... 11
Configuring the DataMan to Reside on the Same Subnet as the PC ............................... 11
Configuring the PC to Reside on the Same Subnet as the DataMan ............................... 13
Connecting Your Reader across Subnets ...................................................................... 16
Troubleshooting an Ethernet Connection...................................................................... 17
Industrial Network Protocols ................................................................................... 19
EtherNet/IP ............................................................................................................. 20
DMCC ..................................................................................................................... 20
Reader Configuration Code ........................................................................................ 20
Setup Tool ............................................................................................................... 20
Getting Started ........................................................................................................ 21
Object Model............................................................................................................ 24
Attributes .............................................................................................................. 25
SoftEvents ............................................................................................................ 27
General Fault Indicator ........................................................................................... 27
Services ................................................................................................................ 27
Acquire Service ...................................................................................................... 28
SendDMCC Service ................................................................................................. 28
GetDecodeResults Service ....................................................................................... 29
GetDecodeResults Request Data Format ................................................................... 29
Acquisition Sequence .............................................................................................. 29
Decode / Result Sequence ....................................................................................... 30
Behavior of DecodeStatusRegister ............................................................................ 30
Results Buffering .................................................................................................... 31
Assembly Object .................................................................................................... 32
Input Assembly...................................................................................................... 32
Output Assembly ................................................................................................... 33
PCCC Object .......................................................................................................... 33
Rockwell ControlLogix Examples ................................................................................. 36
Implicit Messaging ................................................................................................. 36
Establishing an Implicit Messaging Connection ........................................................... 36

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
Page |4
 Contents

Accessing Implicit Messaging Connection Data ........................................................... 42

Verifying Implicit Messaging Connection Operation ..................................................... 45
Explicit Messaging .................................................................................................. 47
Issuing DMCC Commands ....................................................................................... 47
Rockwell CompactLogix Examples ............................................................................... 51
Rockwell SLC 5/05 Examples ................................................................................... 52
Setting up the PLC for Ethernet Communication ......................................................... 52
Message Instruction (MSG) ..................................................................................... 53
Sending DMCC Commands from an SLC 5/05 ............................................................ 55
Message Instruction Results .................................................................................... 58
Using the Generic EtherNet/IP Profile........................................................................ 58
Establishing a Generic Implicit Messaging Connection ................................................. 58
Accessing Generic Implicit Messaging Connection Data ............................................... 61
Examples............................................................................................................ 61
MC Protocol .............................................................................................................. 63
DMCC ..................................................................................................................... 63
Reader Configuration Code ........................................................................................ 63
Setup Tool ............................................................................................................... 63
MC Protocol Scanner ................................................................................................. 64
Getting Started ........................................................................................................ 64
Network Configuration ............................................................................................ 65
Data Block Configuration ......................................................................................... 66
Interface ................................................................................................................. 67
Control Block ......................................................................................................... 67
Control Block Field Descriptions ............................................................................... 68
Status Block .......................................................................................................... 69
Status Block Field Descriptions ................................................................................ 69
Input Data Block .................................................................................................... 70
Input Data Block Field Descriptions .......................................................................... 70
Output Data Block .................................................................................................. 71
Output Data Block Field Descriptions ........................................................................ 71
String Command Block ........................................................................................... 71
String Command Block Field Descriptions .................................................................. 72
String Command Result Block .................................................................................. 72
String Command Result Block Field Descriptions ........................................................ 72
Operation ................................................................................................................ 72

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
Page |5
 Contents

Scanning ............................................................................................................... 72
Handshaking ......................................................................................................... 73
Acquisition Sequence .............................................................................................. 74
Decode / Result Sequence ....................................................................................... 75
Results Buffering .................................................................................................... 75
SoftEvents ............................................................................................................ 76
String Commands .................................................................................................. 76
General Fault Indicator ........................................................................................... 77
Examples ................................................................................................................ 77
Function................................................................................................................ 77
Triggering a Read ................................................................................................ 78
Getting Read Results............................................................................................ 78
Execute String Commands (DMCC) ........................................................................ 79
Execute Soft Events ............................................................................................. 79
Modbus TCP ............................................................................................................. 81
DMCC ..................................................................................................................... 81
Reader Configuration Code ........................................................................................ 81
Setup Tool ............................................................................................................... 81
Modbus TCP Handler ................................................................................................. 82
Getting Started ........................................................................................................ 82
Network Configuration ............................................................................................ 83
Data Block Configuration ......................................................................................... 83
Interface ................................................................................................................. 84
Control Block ......................................................................................................... 84
Control Block Field Descriptions ............................................................................... 85
Status Block .......................................................................................................... 86
Status Block Field Descriptions ................................................................................ 86
Input Data Block .................................................................................................... 87
Input Data Block Field Descriptions .......................................................................... 88
Output Data Block .................................................................................................. 88
Output Data Block Field Descriptions ........................................................................ 88
String Command Block ........................................................................................... 88
String Command Block Field Descriptions .................................................................. 89
String Command Result Block .................................................................................. 89
String Command Result Block Field Descriptions ........................................................ 89
Operation ................................................................................................................ 89

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
Page |6
 Contents

Requests ............................................................................................................... 89
Typical Sequence Diagram ...................................................................................... 90
Handshaking ......................................................................................................... 90
Acquisition Sequence .............................................................................................. 90
Decode / Result Sequence ....................................................................................... 91
Results Buffering .................................................................................................... 92
SoftEvents ............................................................................................................ 92
String Commands .................................................................................................. 93
General Fault Indicator ........................................................................................... 93
Examples ................................................................................................................ 94
ApplicationLayer Example ....................................................................................... 94
Function................................................................................................................ 94
Transferring “Control” Register Data ...................................................................... 94
Transferring Status Register Data .......................................................................... 95
Transferring Output Data ...................................................................................... 95
DataManControl Example ........................................................................................ 95
Function................................................................................................................ 95
Triggering a Read ................................................................................................ 95
Getting Read Results............................................................................................ 96
Execute String Commands (DMCC) ........................................................................ 96
Execute Soft Events ............................................................................................. 96
PROFINET ................................................................................................................ 97
DMCC ..................................................................................................................... 97
Reader Configuration Code ........................................................................................ 97
Setup Tool ............................................................................................................... 98
Getting Started ........................................................................................................ 98
Modules ................................................................................................................. 103
Acquisition Control Module ................................................................................... 104
Acquisition Status Module .................................................................................... 105
Results Control Module ........................................................................................ 105
Results Status Module ......................................................................................... 106
Soft Event Control Module ................................................................................... 106
User Data Module ............................................................................................... 107
Result Data Module ............................................................................................. 108
Operation ............................................................................................................... 109
SoftEvents ........................................................................................................... 109

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
Page |7
 Contents

General Fault Indicator .......................................................................................... 109

Acquisition Sequence ............................................................................................. 110
Decode / Result Sequence ...................................................................................... 111
Behavior of DecodeStatusRegister ........................................................................... 111
Results Buffering ................................................................................................... 112
Siemens Examples ................................................................................................... 112
Symbol Table ....................................................................................................... 112
Trigger and Get Results ......................................................................................... 114
Using Soft Events .................................................................................................. 118
Executing DMCC Commands ................................................................................... 120
DataMan Application Development ........................................................................ 122
DMCC Overview ...................................................................................................... 122
Command Syntax .................................................................................................... 122
Command Header Syntax....................................................................................... 122
Header Examples .................................................................................................. 122
Command ............................................................................................................ 122
Commands ........................................................................................................ 123
Parameters ........................................................................................................ 123
Arguments ......................................................................................................... 123
Footer ................................................................................................................. 123
Reader Response .................................................................................................. 123
Examples ............................................................................................................. 124
DMCC Application Development ................................................................................. 124
DMCC .NET Contents ............................................................................................. 124
Building the DMCC .NET Sample Code ..................................................................... 124
Using DMCC .NET .................................................................................................. 124
Enumerating DataMan Devices ............................................................................. 125
Connecting to a DataMan Device .......................................................................... 125
DataMan Device Settings ..................................................................................... 126
Displaying Static and Live Images from a DataMan Device ....................................... 126

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
Page |8
 About this Manual

About this Manual

The DataMan Communications and Programming Guide provides information about how to
integrate a DataMan device into your particular environment, including:
 Network configuration
 Industrial network protocols
 Integration with PLCs
 DataMan Control Commands (DMCC) API
Accordingly, the DataMan connected to a network can be triggered to acquire images by
several methods. It can be done by the Setup Tool, it can be triggered by trigger bits or
manipulating objects (industrial protocols), by external hard wired input or through DMCC
command. This document provides a detailed description on how to do each.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
Page |9
 Networking

Networking
You can connect your DataMan via a simple Ethernet connection. You can either set the IP
address and subnet mask of your DataMan manually or let them be configured
automatically using DHCP.

Connecting your DataMan to the Network

Connecting your DataMan Reader to the Network
Supply power to the reader using a Power over Ethernet (PoE) injector. Cognex
recommends the following connection sequence:
1. Connect the PoE injector to the Ethernet network (both ends of the patch cable).
2. Connect the power cord (AC 230V/110V) to the PoE injector.
3. Connect the reader to the PoE injector.

To disconnect the reader:

4. Disconnect the reader from the PoE injector.
5. Disconnect the power cord from the PoE injector.
6. Disconnect the PoE injector from the Ethernet network.

Connecting your DataMan Base Station to the Network

1. Power up your base station using one of these two options:
 If you want to connect the Ethernet cable directly to the network or your PC, power up
the base station using a 24V power supply.
 If you want to use a Power Over Ethernet adapter, that will power up your base
station.
2. Connect your base station to your PC with an Ethernet cable.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 10
 Networking

Ethernet connection
3. The base station becomes visible as connected through Ethernet, and it routes data
through the wireless interface to the reader.

Direct Connection to Your Computer

When connecting a DataMan directly to an Ethernet port on a PC, both the PC and the
DataMan must be configured for the same subnet. This can be done automatically though
Link Local Addressing or you can manually configure your reader and your PC.
Link Local Addressing automatically requests and assigns an IP address. In the Setup Tool,
this corresponds to the DHCP Server communication option. This is the default, you do not
have to make any changes.
You can also manually configure your DataMan to reside on the same subnet as the PC or
the other way round: configure your PC to reside on the same subnet as your DataMan.
These options are detailed in the following sections.

Configuring the DataMan to Reside on the Same Subnet as the PC

Perform the following steps to configure your DataMan device:
1. Use the ipconfig utility to determine the IP Address and subnet mask of your PC. In
the Start menu, click Run…

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 11
 Networking

2. In the Open field, type “cmd” and click OK.

3. In the command prompt window, type “ipconfig” and press Enter. A listing of all
network adaptors on the PC is shown.

4. Record your PC‟s IP Address and Subnet Mask. In this example,

 IP Address is 169.254.135.189
 Subnet Mask is 255.255.0.0.
5. Go to the Setup Tool‟s Connect to Reader pane, and use the Force Network
Settings dialog to manually configure the network settings on the target DataMan.
6. Click the Force Network Settings button. The Force Network Settings dialog
opens.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 12
 Networking
7. To force the network settings on your DataMan:
a. Enter the MAC address of the DataMan in the MAC Address field. The MAC Address
of the DataMan can be found on the label of the reader or the base station.

b. Select Use Static IP Address.

c. Enter an IP Address and Subnet Mask that will be on the same subnet as the PC.
Make sure this IP address is not yet in use (for example, test by pinging it).

 Example IP Address: 169.254.135.200

 Subnet Mask: 255.255.0.0

NOTE
The default Subnet Mask is 255.255.255.0. You can set it back to default by scanning the
Reset Scanner to Factory Defaults Configuration Code.
Authentication should be left blank unless Authentication has been enabled on the
DataMan. Authentication is disabled by default.

Click OK. Your DataMan is configured to the network settings specified, and it
reboots automatically.

Your DataMan appears under the Network devices node after the address has
been resolved. This can take up to 60 seconds.

8. If the device does not appear after 1 or 2 minutes, push the Refresh button on the
Setup Tool‟s Connect to Reader pane. This will force the Setup Tool to scan for
DataMan devices connected to the PC or connected to the same network.

Configuring the PC to Reside on the Same Subnet as the DataMan

If it is preferred that the DataMan network settings remain unchanged, you must already
know the IP Address and Subnet Mask of the DataMan or you must connect to the DataMan
via RS-232 to find them out. The DataMan IP Address and Subnet Mask can be found under
Communication Settings.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 13
 Networking

You can check (and configure) the Static IP Address of both the wireless reader and the
base station under Communication Settings when you connect to the base station in the
Setup Tool.

Once the IP Address and Subnet Mask of the DataMan are known, the PC‟s network
settings can be changed.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 14
 Networking
Perform the following steps to configure your PC (examples here are of Windows XP):
9. In the Start Menu, right click My Network Places, click the Properties menu option to
launch Network Connections.
10. Right click on the network adaptor connected to the DataMan and select the
Properties menu option.

11. Under the General tab, scroll down and select Internet Protocol (TCP/IP), and
click Properties.

12. Under the General tab, select the Use the following IP address radio option and
enter an IP Address and Subnet Mask that are on the same subnet as your DataMan.
Click OK.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 15
 Networking

13. Click Close. The network settings of your PC will change to the new specified
values.

14. Reboot the DataMan. It appears under the Network devices node on the Connect
to Reader pane after the network address has been resolved.

15. If the device does not appear after 1 or 2 minutes, click the Refresh button on the
Setup Tool‟s Connect to Reader pane. The Setup Tool scans for DataMan devices
connected to the PC or connected to the same network.

Connecting Your Reader across Subnets

The following options can be used to connect to the DataMan with the Setup Tool across
subnets if you already know the IP Address of the DataMan.
1. In the Setup Tool‟s Connect to Reader pane, click Add Device.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 16
 Networking

2. Enter a name and the actual IP Address of the target DataMan. The name has no
effect upon the DataMan. It is only used as an identifier to list the target DataMan
under the Network devices node.

3. Click OK. The name appears under the Network devices node. Double click the
new node or highlight it and click the Connect button. If the device is available,
you will be connected (a DataMan 200 is connected in this example).

Troubleshooting an Ethernet Connection

Based on your network configuration, the Setup Tool may not be able to communicate with
the DataMan device and it will not appear in the list of Network devices.
First check your Ethernet connection with the reader and click Refresh in the Setup Tool.
If you are using a tethered device (not a base station or a wireless reader), scan the
Enable DHCP code in the DataMan Configuration Codes document available from the Start
menu. This might allow the reader to acquire a suitable IP address from a DHCP server on
your subnet.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 17
 Networking
If the device still does not appear, you can use either the Add Device or Force Network
Settings options in the Setup Tool.
If you know the IP address of the device, use the Add Device option. If you do not know
the IP address, use the Force Network Settings options. Either method should allow your
DataMan to appear in the list of Network devices so that you can connect to it through
the Setup Tool and your Ethernet connection.
You can also use the RS-232 connection to configure the device with parameters that allow
it to communicate over your Ethernet network.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 18
 Industrial Network Protocols

Industrial Network Protocols

DataMan uses industrial network protocols that are based on standard Ethernet protocols.
These protocols: EtherNet/IP, PROFINET, MC Protocol and Modbus/TCP are enhanced to
provide more reliability than standard Ethernet.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 19
 EtherNet/IP

EtherNet/IP
DataMan supports EtherNet/IP™, an application level protocol based on the Common
Industrial Protocol (CIP). EtherNet/IP provides an extensive range of messaging options
and services for the transfer of data and I/O over Ethernet. All devices on an EtherNet/IP
network present their data to the network as a series of data values called attributes.
Attributes can be grouped with other related data values into sets, these are called
Assemblies.
By default the DataMan has the EtherNet/IP protocol disabled. The protocol can be enabled
via DMCC, scanning a reader programming code, or in the Setup Tool.

DMCC
The following commands can be used to enable/disable EtherNet/IP on the DataMan. The
commands may be issued via RS-232 or Telnet connection.
NOTE

Because you have to make changes to the Telnet client provided by Windows to
communicate with DataMan, it is recommended you use third party clients such as PuTTY.

Enable:
||>SET ETHERNET-IP.ENABLED ON
||>CONFIG.SAVE
||>REBOOT
Disable:
||>SET ETHERNET-IP.ENABLED OFF
||>CONFIG.SAVE
||>REBOOT

Reader Configuration Code

Scanning the following reader configuration codes will enable/disable EtherNet/IP.
NOTE
You must reboot the device for the change to take effect.

Enable: Disable: Reboot:

Setup Tool
EtherNet/IP can be enabled by checking Enabled on the Industrial Protocols pane‟s
EtherNet/IP tab. Make sure you save the new selection by clicking Yes to the Reboot
Required message window.
NOTE
The new settings take effect only after the reader is rebooted.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 20
 EtherNet/IP

Getting Started
Preparing to use EtherNet/IP involves the following main steps:
 Make sure you have the Rockwell Software tool on your machine.
 Set up the Rockwell Software tool so that it recognizes your DataMan device.
 Install the DataMan Electronic Data Sheet (EDS) for the DataMan reader.
Perform the following steps to set up EtherNet/IP:
1. Verify that the Rockwell Software is on your PC.
2. Make sure you select the Add on Profile installation and the Samples installation. Add
on Profile is only used with Rockwell ControlLogix or CompactLogix PLCs.
3. Install the Rockwell Add on Profiles by navigating to the following directory.
NOTE
Adjust the path for the specific Setup Tool version that you are using.

4. Select the Rockwell AOP directory:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 21
 EtherNet/IP
5. If you have not previously installed the Rockwell AOP, now run MPSetup.exe.
6. From the Start menu, go to Programs  Rockwell Software  RSLinx  Tools  EDS
Hardware Install Tool.

7. Run the ESD Install tool.

NOTE
If you have an existing EDS file, uninstall it first, then install the latest version of the EDS.
8. Run the Setup Tool and update the DataMan firmware.
9. Check if the firmware has been loaded into the unit by clicking in the Setup Tool View
 System Info.

In the Setup Tool, go to the Industrial Protocols pane and check the Enabled
checkbox on the EtherNet/IP™ tab.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 22
 EtherNet/IP

10. In order for the changes to take effect, you must save your settings and cycle power.
In the Setup Tool menu, click System  Save Settings.
11. Reboot your reader.
12. Your DataMan is visible now in the RSWHO.

If your DataMan is visible, but the icon is a question mark, repeat the EDS Installation.
13. Open one of the sample jobs and integrate your DataMan into your program using the
Add on Profile.
14. Alternatively, you can add the DataMan as a Module on your network.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 23
 EtherNet/IP

Object Model
The ID Reader Object is a vendor specific object class. This means it is not part of the CIP
common (public) architecture but rather an extension. It is a custom object that Cognex
has added to the EtherNet/IP architecture on the DataMan device. This object models all
data and functionality available in the DataMan reader. This includes triggering, status,
events, errors and result data.
The ID Reader Object is identified by its vender specific class code:
DataMan ID Reader Object Class Code: 0x79

Objects are made up of attributes (data) and services (functionality). These can be defined
at the class level (common to all instances of the class) or the instance level (unique to an
individual instance). There are common attributes and services defined by the CIP
specification that apply to all objects (often these are optional). Vendors may also define
their own attributes and services for their vendor specific classes.
The ID Reader Object attributes and services can be individually accessed via explicit
messaging. Also a number of the ID Reader Object attributes are exposed in the DataMan
assembly objects which allow them to be accessed as a group via implicit messaging.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 24
 EtherNet/IP

DataMan Reader System

Other
Identity Ethernet TCP/IP
Internal
Object Link Object Object
Objects

Assembly Object

Reader
Instance 11 Instance 21
Object Inputs Outputs

Attributes
The DataMan ID Reader Object (Class Code: 0x79) has the following attributes.

Attribute Access Data

Name Description
ID Rule Type
0 = EtherNet/IP triggering is
disabled
0x9 Set AcqTriggerEnable BOOL
1 = EtherNet/IP triggering is
enabled
Acquire an image when this
0xA Set AcqTrigger BOOL
attribute changes from 0 to 1.
Bit0: Trigger Ready
Bit1: Trigger Ack
0xB Get AcqStatusRegister BYTE Bit2: Acquiring
Bit3: Missed Acquisition
Bit4-7: Reserved
User defined data that may be
ARRAY of
0xC Set UserData used as an input to the
BYTE
acquisition/decode.
When true, it enables buffering of
0xD Set BufferResultsEnable BOOL
the decode results.
Bit0: Decoding
Bit1: Decode completed (toggle)
Bit2: Results buffer overrun
Bit3: Results available
0xE Get DecodeStatusRegister BYTE
Bit4: Reserved
Bit5: Reserved
Bit6: Reserved
Bit7: General fault indicator
Acknowledges that the client
0xF Set DecodeResultsAck BOOL
received the decode results.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 25
 EtherNet/IP
Attribute Access Data
Name Description
ID Rule Type
STRUCT
DecodeResults The last decode results
of
Decode results identifier.
ResultsID UINT Corresponds to the TriggerID of
the decoded image.
Decode result summary code
value
Bit0: 1=Read, 0=No read
Bit1: 1=Validated, 0=Not
Validated
0x10 Get ResultCode UINT Bit2: 1=Verified, 0=Not Verified
Bit3: 1=Acquisition trigger
overrun
Bit4: 1=Acquisition buffer
overrun
Bit5-15: Reserved (future use)
ResultExtended UINT Extended result information
Current number of result data
ResultLength UINT
bytes.
ARRAY of
ResultData Result data from last decode
BYTE
SoftEvents act as virtual inputs
(execute action on 0 to 1
transition)
Bit0: Train code
Bit1: Train match string
0x12 Set SoftEvents BYTE Bit2: Train focus
Bit3: Train brightness
Bit4: Un-Train
Bit5: Reserved (future use)
Bit6: Execute DMCC command
Bit7: Set match string
Trigger identifier. ID of the next
0x15 Get TriggerID UINT
trigger to be issued.
0x16 Set UserDataOption UINT Optional user data information
Current number of user data
0x17 Set UserDataLength UINT
bytes.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 26
 EtherNet/IP
Attribute Access Data
Name Description
ID Rule Type
Acknowledgment of SoftEvents.
Bit0: Train code ack
Bit1: Train match string ack
Bit2: Train focus ack
Bit3: Train brightness ack
0x18 Get SoftEventAck BYTE
Bit4: Un-Train ack
Bit5: Reserved (future use)
Bit6: Execute DMCC command
ack
Bit7: Set match string ack

SoftEvents
SoftEvents act as “virtual” inputs. When the value of a SoftEvent changes from 0  1 the
action associated with the event will be executed. When the action completes the
corresponding SoftEventAck bit will change from 1  0 to signal completion.
The SoftEvent and SoftEventAck form a logical handshake. After SoftEventAck changes to 1
the original SoftEvent should be set back to 0. When that occurs SoftEventAck will
automatically be set back to 0.
The “ExecuteDMCC” and “SetMatchString” soft event actions require user supplied data.
This data must be written to the UserData & UserDataLength area of the Input Assembly
prior to invoking the soft event. Since both of these soft events depend on the UserData,
only one may be invoked at a time.

General Fault Indicator

When a communication related fault occurs the “GeneralFault” bit will change from 0  1.
Currently the only fault conditions supported are soft event operations. If a soft event
operation fails, the fault bit will be set. The fault bit will remain set until the next successful
soft event operation. Or, until TriggerEnable is set to 0 and then back to 1.

SoftEvent

SoftEventAck

GeneralFault

SoftEvent SoftEvent cycle #2 SoftEvent

cycle #1 (failure occured) cycle #3

Services
The ID Reader Object supports the following Common CIP services.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 27
 EtherNet/IP
Service Code Service Name Description

0x05 Reset Resets the ID Reader object

Returns the contents of the specified

0x0E Get_Attribute_Single
attribute.

0x10 Set_Attribute_Single Modifies the specified attribute

The ID Reader Object supports the following vendor specific services.

Service Code Service Name Description

0x32 Acquire Triggers a single acquisition

0x34 SendDMCC Sends a DMCC command to the device

0x35 GetDecodeResults Gets the content of the DecodeResults

attribute

Acquire Service
The Acquire Service will cause an acquisition to be triggered (if the acquisition system is
ready to acquire an image). If the acquisition could not be triggered, then the Missed
Acquisition bit of the AcqStatusRegister will be set until the next successful acquisition.

SendDMCC Service
The SendDMCC Service sends a DMCC command string to the device. The request data
consists of the DMCC command string that is to be sent to the reader. The reply data will
contain the string result of the DMCC command. Additionally the service provides a numeric
result status for the call. Most of these result codes relate to the basic success/failure of
the service execution. However, the service also maps the actual DMCC status codes. This
allows the PLC to interpret the service request without having to parse the actual DMCC
return string.

Service Return Code Description DMCC Return Code

0 Success – No error 0

1 Bad Command -

4 No Answer – System too busy -

100 Unidentified error 100

101 Command invalid 101

102 Parameter invalid 102

103 Checksum incorrect 103

Parameter rejected/altered due to reader

104 104
state

Assigned wireless reader is not available

105 105
for the base station

NOTE

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 28
 EtherNet/IP
The string must be in the CIP STRING2 format (16-bit integer indicating the string length in
characters followed by the actual string characters, no terminating null required).

GetDecodeResults Service
The GetDecodeResults service reads data from the DecodeResults attribute of the ID
Reader Object. This service takes parameters indicating the “size” (number of bytes to
read) and the “offset” (offset into the DecodeResults attribute to begin reading). This gives
the service the flexibility to be used with PLC‟s that have different restrictions on the
amount of data allowed in an explicit message. It also allows the user to access very large
codes that cannot be completely transferred with implicit messaging (assembly object).

GetDecodeResults Request Data Format

Name Type Description

Size UINT The number of bytes of the DecodeResults attribute to read

The offset into the DecodeResults attribute. This specifies the first
Offset UINT byte of the DecodeResults attribute to begin reading (0 based
offset).

Acquisition Sequence
DataMan can be triggered to acquire images by several methods. It can be done implicitly
via the Assembly object. Or done explicitly via the ID Reader object. When using explicit
messaging it can be done in a single step by accessing the Acquire Service, it can also be
done by directly manipulating the ID Reader object attributes (AcqTrigger and
AcqStatusRegister) and finally it can be done via DMCC command. The ID Reader attributes
will be discussed here but these same values can be accessed via the assembly objects.
On startup the AcqTriggerEnable attribute will be False. It must be set to True to enable
triggering. When the device is ready to accept triggers, the Trigger Ready bit in the
AcqStatusRegister will be set to True.
While the AcqStatusRegister “Trigger Ready” bit is True, each time the ID Reader object
sees the AcqTrigger attribute change from 0 to 1, it will initiate an image acquisition. When
setting this via the assembly objects, the attribute should be held in the new state until
that same state value is seen in the Trigger Ack bit of the AcqStatusRegister (this is a
necessary handshake to guarantee that the change is seen by the ID Reader object).
During an acquisition, the Trigger Ready bit in the AcqStatusRegister will be cleared and
the Acquiring bit will be set to True. When the acquisition is completed, the Acquiring bit
will be cleared. The Trigger Ready bit will again be set True once the device is ready to
begin a new image acquisition.
If results buffering is enabled, the device will allow overlapped acquisition and decoding
operations. Trigger Ready will be set high after acquisition is complete but while decoding
is still in process. This can be used to achieve faster overall trigger rates. If result buffering
is not enabled, the Trigger Ready bit will remain low until both the acquisition and decode
operations have completed.
As a special case, an acquisition can be cancelled by clearing the Trigger signal before the
read operation has completed. This allows for the cancellation of reads in Presentation and
Manual mode if no code is in the field of view. To ensure that a read is not unintentionally

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 29
 EtherNet/IP
cancelled, it is advised that the PLC hold the Trigger signal True until both TriggerAck and
ResultsAvailable are True (or DecodeComplete toggles state).

Trigger EN

Trigger Ready 1 2 3
1 2 3
Trigger 1 2 M 3
1 2 M 3
Trigger Ack
1 1 2
2
M
M
3
3

Acquiring 1 2 3
2 3
1
Missed Acq M
M
Acquisition #1 Acquisition #2 Missed Acq Acquisition #3

Client

DataMan

To force a reset of the trigger mechanism set the AcqTriggerEnable attribute to False, until
the AcqStatusRegister is 0. Then, AcqTriggerEnable can be set to True to re-enable
acquisition.

Decode / Result Sequence

After an image is acquired it is decoded. While being decoded, the Decoding bit of the
DecodeStatusRegister is set. When the decode is complete, the Decoding bit is cleared and
the Decode Completed bit is toggled.
The BufferResultsEnable attribute determines how decode results are handled by the ID
Reader Object. If the BufferResultsEnable attribute is set to False, then the decode results
are immediately placed into the DecodeResults attribute and Results Available is set to
True.
If the BufferResultsEnable attribute is set to True the new results are queued. The earlier
decode results remain in the DecodeResults attribute until they are acknowledged by the
client setting the DecodeResultsAck attribute to True. After the Results Available bit is
cleared, the client should set the DecodeResultsAck attribute back to False to allow the
next queued results to be placed in to the DecodeResults attribute. This is a necessary
handshake to ensure the results are received by the DataMan reader‟s client (PLC).

Behavior of DecodeStatusRegister
Bit Bit Name Results if Buffering Disabled Results if Buffering Enabled

Set when decoding an

1 Decoding Set when decoding an image.
image.

Toggled on completion of an Toggled on completion of an

2 Decode Complete
image decode. image decode.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 30
 EtherNet/IP
Bit Bit Name Results if Buffering Disabled Results if Buffering Enabled

Set when decode results

could not be queued because
the client failed to
Results Buffer
3 Remains set to zero. acknowledge a previous
Overflow
result. Cleared when the
decode result is successfully
queued.

Set when new results are Set when new results are
placed in the DecodeResults placed in the DecodeResults
attribute. Stays set until the attribute. Stays set until the
4 Results Available
results are acknowledged by results are acknowledged by
setting DecodeResultsAck to setting DecodeResultsAck to
true. true.

Trigger 1 2
Ready 1 2
Trigger 1
1 2
Trigger 1 2
Ack 1 2
Acquiring 1 2
1 2
Decoding 1 2
1 2
Decode 1 22
Cmplt 1
Results 1 2
Avail 1 2
Results 1 h
Ack 1 2t
t
Read #2 p
Read #1
:
Client
/
DataMan /
w
w
w
Results Buffering .
f
There is an option to enable a queue for decode results. If enabled this allows a finite
a
number of decode result data to queue up until the client (PLC) has time to read them. This
c
is useful to smooth out data flow if the client (PLC) slows down for short periods of time.
e
Also, if result buffering is enabled the device will allow overlapped acquisition and decode b
operations. Depending on the application this can be used to achieve faster over all trigger o
rates. See Acquisition Sequence description above for further detail. o
k
In general, if reads are occurring faster than results can be sent out the primary difference
.
between buffering or not buffering is determining which results get discarded. If buffering c
o
m
DataMan® Communications and Programming Guide /
12/2/2011 | Version 4.2 a
P a g e | 31 l
b
 EtherNet/IP
is not enabled the most recent results are kept and the earlier result (which was not read
by the PLC fast enough) is lost. Essentially the more recent result will simply over write the
earlier result. If buffering is enabled (and the queue becomes full) the most recent results
are discarded until room becomes available in the results queue.

Assembly Object
Assemblies are combinations of selected attributes (data items) from CIP objects with in a
device. The device vendor defines assemblies according to their needs. They combine data
together in useful groupings according to the requirements of the application.
The designation of Input & Output assembly can be confusing. DataMan is an I/O adapter
class device. The convention for adapters is that Input Assemblies produce (transmit) data
for another device (i.e. DataMan  PLC) and Output Assemblies consume (receive) data
from another device (i.e. PLC  DataMan). Essentially DataMan acts as an I/O module for
another device such as a PLC.
Assembly objects use implicit messaging. In the abstract they are just blocks of data which
are transmitted as the raw payload of implicit messaging packets. These implicit messaging
packets are produced (transmitted) repeatedly at a predefined chosen rate (100ms,
200ms, etc).
DataMan readers have a single input assembly and single output assembly. These
assemblies combine selected attributes (data) of the DataMan ID Reader Object into
groupings that minimize network bandwidth and still allow for efficient control and
processing. The data in these assemblies can also be accessed individually from the ID
Reader Object. However, using the assembly objects is much more efficient. This is the
reason that they are the primary means of runtime communication between a DataMan
reader and a PLC.

Input Assembly
The Input assembly provides status information, process state, and decode results.

Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

11 Missed Trigger Trigger

0 Reserved Acquiring
Acq Ack Ready

Results Decode
General Results
1 Reserved Buffer Complete Decoding
Fault Available
Overrun Toggle

Soft Soft Soft Soft Soft Soft Soft Soft

2 Event Event Event Event Event Event Event Event
Ack 7 Ack 6 Ack 5 Ack 4 Ack 3 Ack 2 Ack 1 Ack 0

3-5 Reserved

6
Trigger ID (16-bit integer)
7

8
Result ID (16-bit integer)
9

10 Result Code (16-bit integer)

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 32
 EtherNet/IP

Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

11

12
Result Extended (16-bit integer)
13

14
Result Data Length (16-bit integer)
15

16 Result Data 0

499 Result Data 483

Output Assembly
The Output assembly contains control signals, software event signals, and any user data
required for the trigger & decode.

Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

21 Buffer
Results Trigger
0 Reserved Results Trigger
Ack Enable
Enable

Soft Soft Soft Soft Soft Soft Soft Soft

1
Event 7 Event 6 Event 5 Event 4 Event 3 Event 2 Event 1 Event 0

2
Reserved
3

4
User Data Option (16-bit integer)
5

6
User Data Length (16-bit integer)
7

8 User Data 0

499 User Data 491

PCCC Object
DataMan has limited support for the Rockwell PCCC object. This allows legacy PLC‟s (PLC-5,
SLC, etc) to communicate with DataMan using their native PCCC command set and explicit
messaging. The PCCC object allows DataMan to look like a Rockwell PLC-5 logic controller.
PCCC commands are organized to work with “data tables” that exist in legacy logic
controllers. Each data table is an array of a give data type (BYTE, INT, FLOAT, etc). The
commands are oriented to read/write one or more data items of a given data table. Items
are addressed by specifying the data table and the index of the item in the table (indexes
base from 0). For instance to read the 6th integer in PLC data table you would send the
PCCC command to read N7:5. “N” specifies an integer table, “7” is the table number in the

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 33
 EtherNet/IP
PLC (each table has a unique numeric identifier – assigned when the user PLC program was
created), and “5” is the index into the table (note indexes begin at 0).
The PCCC object in DataMan maps the read and write requests to ID Reader assemblies (or
in one special case to the DMCC service). Read commands return data from the Input
assembly (instance 11). Write commands send data to the Output assembly (instance 21).
In essence the PCCC Object gives the outward appearance of PLC-5 data tables but is
actually accessing the assembly data. Currently the implementation only supports an
Integer data table (N7) and an ASCII data table (A9). There is one special case of String
data table (ST10:0) for DMCC.

Table Data Type Table Size

N7 Integer (16-bit) 250 elements

A9 ASCII (8-bit) 500 elements

ST10 String 1 element

The ResultCode value is located at word offset 5 (counting from 0) of the Input Assembly.
To access this value you would issue the following PLC command.

Integer Table N7 Input Assembly

PLC Command

Word 0 Word 0
PCCC Read 1 Word 11 Word
Word11
Word
element @ “N7:5”
... ...
Word 5 Word 5
Word 6 Word 6
Word 7 Word 7
... ...

Word n Word n

The decode ResultData begins at byte offset 16 (counting from 0) of the Input Assembly.
To read the first 4 bytes of result data you would issue the following PLC command.

ASCII Table A9 Input Assembly

PLC Command

Byte 0 Byte 0
PCCC Read 4
Word
Byte 1 1 Byte 1
elements @ “A9:16”
... ...
Byte 16 Byte 16
Byte 17 Byte 17
Byte 18 Byte 18
Byte 19 Byte 19
... ...
Byte n Byte n

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 34
 EtherNet/IP
The UserData begins at word offset 4 (counting from 0) of the Output Assembly. To write 4
words of UserData you would issue the following PLC command.

Integer Table N7 Output Assembly

PLC Command

Word 0 Word 0
PCCC Write 4
Word
... 1 ...
elements @ “N7:4”
Word 4 Word 4
Word 5 Word 5
Word 6 Word 6
Word 7 Word 7
Word 8 Word 8
... ...
Word n Word n

The bit to trigger an acquisition is in byte offset 0 of the Output Assembly. To write to this
byte you would issue the following PLC command.

PLC Command ASCII Table A9 Output Assembly

PCCC Write 1 Byte 0 Byte 0

Word 1 Word
element @ “A9:0” Byte 1 Byte 1 1
Byte 2 Byte 2
Byte 3 Byte 3
Byte 4 Byte 4
Byte 5 Byte 5
... ...
Byte n Byte n

The PCCC Object supports a special case mapping of a string table element (ST10:0) to the
DMCC service. Any string written to ST10:0 will be passed to the DMCC service for
processing. This allows PCCC write string commands to be used to invoke DMCC
commands.
NOTE
The string table is only one element in size. Writing to the other elements will return an
error.

PLC Command String Table ST10

PCCC Write 1 String 0

element @ “ST10:0”
DMCC
Service

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 35
 EtherNet/IP

Rockwell ControlLogix Examples

Implicit Messages transmit time-critical application specific I/O data, and can be point-to-
point or multicast. Explicit messages require a response from the receiving device. As a
result, explicit messages are better suited for operations that occur less frequently. An
instruction to send a DMCC command is an example of an explicit message.

Implicit Messaging
EtherNet/IP implicit messaging allows a DataMan reader‟s inputs and outputs to be mapped
into tags in the ControlLogix PLC. Once these connections are established the data is
transferred cyclically at a user defined interval (10ms, 50ms, 100ms, etc).
The figure below represents Ethernet-based I/O through EtherNet/IP:

ControlLogix DataMan ID Reader

Input
DataMan:I
Assembly
ID Reader
Object
Output
DataMan:O
Assembly

Acquisition Decode DMCC

Subsystem Subsystem Subsystem

The Input Assembly and Output Assembly map various attributes (data) from the ID
Reader object: The Input Assembly is the collection of DataMan reader data values sent to
the PLC (PLC inputs); and the Output Assembly is the collection of data values received by
the DataMan reader from the PLC (PLC outputs).

Establishing an Implicit Messaging Connection

To setup an EtherNet/IP implicit messaging connection between a DataMan and a
ControlLogix controller, the DataMan reader must first be added to the ControlLogix I/O
Configuration tree. The most efficient method is to use the Add-On-Profile. This example
assumes that the Add-On-Profile has already been installed. If you do not have the Add-
On-Profile, see Section Using the Generic EtherNet/IP Profile.
To establish an implicit messaging connection with a ControlLogix PLC:
1. Open RSLogix5000 and load your project (or select “File->New…” to create a new
one).
From the I/O Configuration node, select the Ethernet node under the project Ethernet
Module, right-click on the icon and select New Module from the menu:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 36
 EtherNet/IP

2. From the Select Module dialog, choose your model of DataMan ID Reader from the list.
NOTE
This option will only be available after the DataMan Add-On Profile has been installed.

NOTE
The remainder of the steps is identical regardless of which DataMan model is selected.

3. After the selection is made, the configuration dialog for the DataMan ID Reader system
will be displayed. Give the module a name and enter the DataMan‟s IP address. The
default is a bidirectional (send/receive) connection consisting of control, status, and 32
bytes of result data with keying disabled. To change this default connection, select the
“Change…” button. If no change is required skip over the next step.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 37
 EtherNet/IP

4. Change the connection configuration.

Selecting the “Change…” button will bring up the Module Definition dialog. This dialog is
used to alter the connection configuration. You can change:
 DataMan revision
 Electronic keying
 Connection type (bidirectional/receive-only)
 Amount of data received (from the DataMan)
 Amount of data sent (to the DataMan)

Electronic Keying: Defines the level of module type checking that is performed by the
PLC before a connection will be established.
Exact Match – All of the parameters must match or the connection will be rejected.
 Vendor

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 38
 EtherNet/IP
 Product Type
 Catalog Number
 Major Revision
 Minor Revision
Compatible Module – The following criteria must be met, or else the inserted module will
reject the connection:
 The Module Types must match
 Catalog Number must match
 Major Revision must match
 The Minor Revision of the module must be equal to or greater than the one specified in
the software.
Disable Keying – The controller will not employ keying at all.
Connection: Defines the type of data flow.
Data (Bidirectional) – The connection will send data (to the DataMan) and receive data
(from the DataMan).
Input (Results only) – The connection will only receive data (from the DataMan). Generally
used in situations where more than one PLC needs to receive data from the same DataMan
device.
Input Results from Sensor: Defines the amount of data received on the connection
(from the DataMan). The minimum amount is the Status data only. The connection can be
configured to also receive read result data. The amount of result data received is defined in
fixed increments (16 bytes, 32 bytes, 64 bytes etc). The size should be selected to return
no more than the largest code size to be read by the application. Setting the size larger
wastes network bandwidth and diminishes performance.

Output Data to Sensor: Defines the amount of data transmitted on the connection (to the
DataMan). The minimum amount is the Control data only. The connection can be
configured to also send user data. The amount of user data sent is defined in fixed
increments (16 bytes, 32 bytes, 64 bytes etc).

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 39
 EtherNet/IP

5. The final step is configuring the connection rate. The rate at which data is
transmitted/received is defined as the Requested Packet Interval (RPI). The RPI
defines how frequently the data is transmitted/received over the connection. To
optimize network performance this rate should be set no lower than absolutely
required by a given application. In general it should be set no lower than ½ the
expected maximum read rate of the user application. Setting it lower wastes
bandwidth and does not improve processing performance.
6. Select the “Connection” tab of the “New Module” dialog to set the rate.

7. After adding the module to ControlLogix, the I/O tree should appear as follows:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 40
 EtherNet/IP

8. When the DataMan module is added to the I/O tree RSLogix 5000 creates tags that
map to the DataMan reader Input and Output Data (i.e. the Input & Output Assembly
Objects in the DataMan Reader). These tags can be found under the “Controller Tags”
node of the project tree.
NOTE
The base name of these tags is the name you gave to the DataMan Module that you added
to the I/O Configuration in the earlier steps.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 41
 EtherNet/IP
The tags are organized in two groups: Status and Control. The Status group represents all
the data being received (from the DataMan). The Control group represents all the data
being sent (to the DataMan).
These tags are the symbolic representation of the DataMan Assembly Object contents. The
PLC ladder is written to access these tag values. By monitoring or changing these tag
values the PLC ladder is actually monitoring and changing the DataMan Assembly Object
contents.
NOTE
There is a time delay between the DataMan and these PLC tag values (base on the
configured RPI). All PLC ladder must be written to take that time delay into account.

Accessing Implicit Messaging Connection Data

The section above details establishing an implicit message connection between a
ControlLogix and a DataMan ID Reader. This example assumes that the DataMan Add-On-
Profile is being utilized. One aspect of the Add-On-Profile is that it will automatically
generate ControlLogix tags representing the connection data.
The generated tags are divided into two groups: Status & Control. The Status group
represents all the data being received (from the DataMan). The Control group represents
all the data being sent (to the DataMan).
A description of the Status tag group follows. This is the data received by the ControlLogix
from the DataMan reader.

 TriggerReady: Indicates when the DataMan reader can accept a new trigger. This tag
is True when the Control tag “TriggerEnable” has been set and the sensor is not
currently acquiring an image.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 42
 EtherNet/IP
 TriggerAck: Indicates when the DataMan reader has been triggered (i.e. the Control
tag “Trigger” has been set to True). This tag will stay set until the Trigger tag is
cleared.
 Acquiring: Indicates when the DataMan reader is currently acquiring an image; either
by setting the Trigger bit or by an external trigger.
 MissedAcq: Indicates when the DataMan reader misses an acquisition trigger; cleared
when the next successful acquisition occurs.
 Decoding: Indicates when the DataMan reader is decoding an acquired image.
 DecodeCompleted: Tag value is toggled (10 or 01) on the completion of a
decode.
 ResultsBufferOverrun: Indicates when the DataMan reader has discarded a set of
decode results because the results queue is full. Cleared when the next set of results
are successfully queued.
 ResultsAvailable: Indicates when a set of decode results are available (i.e. the
ResultID, ResultCode, ResultLength and ResultsData tags contain valid data).
 GeneralFault: Indicates when a fault has occurred (i.e. Soft event “SetMatchString”
or “ExecuteDMCC” error has occurred).
 TrainCodeAck: Indicates that the soft event “TrainCode” has completed.
 TrainMatchStringAck: Indicates that the soft event “TrainMatchString” has
completed.
 TrainFocusAck: Indicates that the soft event “TrainFocus” has completed.
 TrainBrightnessAck: Indicates that the soft event “TrainBrightness” has completed.
 UnTrainAck: Indicates that the soft event “UnTrain” has completed.
 ExecuteDmccAck: Indicates that the soft event “ExecuteDMCC” has completed.
 SetMatchStringAck: Indicates that the soft event “SetMatchString” has completed.
 TriggerID: Value of the next trigger to be issued. Used to match triggers issued with
corresponding result data received later.
 ResultID: The value of TriggerID when the trigger that generated these results was
issued. Used to match TriggerID‟s with result data.
 ResultCode: Indicates success/failure of this set of results.
Bit 0 ,1=read 0=no read
Bit 1 ,1=validated 0=not validated (or validation not in use)
Bit 2 ,1=verified 0=not verified (or verification not in use)
Bit 3 ,1=acquisition trigger overrun
Bit 4 ,1=acquisition buffer overflow (not the same as result buffer overflow).
Bits 5-15 ,reserved (future use)
 ResultExtended: Currently unused.
 ResultLength: Number of bytes of result data contained in the ResultData tag.
 ResultData: Decode result data.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 43
 EtherNet/IP
A description of the Control tag group follows. This is the data sent from the ControlLogix
to the DataMan reader.

 TriggerEnable: Setting this tag enables EtherNet/IP triggering. Clearing this field
disables the EtherNet/IP triggering.
 Trigger: Setting this tag triggers an acquisition when the following conditions are
met:
 The TriggerEnable tag is set.

 No acquisition/decode is currently in progress.

 The device is ready to trigger.

 ResultsBufferEnable: When set, the decode results will be queued. Results are
pulled from the queue (made available) each time the current results are
acknowledged. until acknowledged by the PLC. The Decode ID, Decode Result and
Decode ResultsData fields are held constant until the DecodeResultsAck field has
acknowledged them and been set. The DataMan reader will respond to the
acknowledgement by clearing the ResultsValid bit. Once the DecodeResultsAck field is
cleared the next set of decode results will be posted.
 ResultsAck: The ResultsAck tag is used to acknowledge that the PLC has read the
latest results. When ResultsAck is set, the ResultsAvailable tag will be cleared. If
results buffering is enabled the next set of results will be made available when the
ResultsAck tag is again cleared.
 TrainCode: Changing this tag from 0 to 1 will cause the train code operation to be
invoked.
 TrainMatchString: Changing this tag from 0 to 1 will cause the train match string
operation to be invoked.
 TrainFocus: Changing this tag from 0 to 1 will cause the train focus operation to be
invoked.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 44
 EtherNet/IP
 TrainBrightness: Changing this tag from 0 to 1 will cause the train brightness
operation to be invoked.
 Untrain: Changing this tag from 0 to 1 will cause the un-train operation to be
invoked.
 ExecuteDMCC: Changing this tag from 0 to 1 will cause the DMCC operation to be
invoked. A valid DMCC command string must be written to UserData prior to invoking
this soft event.
 SetMatchString: Changing this tag from 0 to 1 will cause the set match string
operation to be invoked. The match string data must be written to UserData prior to
invoking this soft event.
 UserDataOption: Currently unused.
 UserDataLength: Number of bytes of user data contained in the UserData tag.
 UserData: This data is sent to the DataMan reader to support acquisition and/or
decode.

Verifying Implicit Messaging Connection Operation

The DataMan reader has been added as an I/O device in a ControlLogix project. After this
project is downloaded to the controller, the I/O connection will be established. Once a
successful connection has been established, cyclic data transfers will be initiated, at the
requested RPI.
To verify a proper I/O connection, follow these steps:
1. Download the project created above to the ControlLogix controller.
2. Upon the completion of the download, the project I/O indicator should be “I/O OK”.
This signifies that the I/O connection has been completed successfully.

To verify the correct, 2-way transfer of I/O data, in RSLogix, go to the controller tags and
change the state of the TriggerEnable bit from 0 to 1:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 45
 EtherNet/IP

3. The TriggerReady tag changes to 1.

4. Triggering is now enabled. Whenever the Trigger tag is changed from 0 to 1, the
DataMan reader will acquire an image. Note that the current TriggerID value is 1. The
results of the next trigger to be issued should come back with a corresponding
ResultID of 1.
5. After the acquisition/decode has completed, the DecodeCompleted tag will toggle and
the ResultsAvailable tag will go to 1. In the example shown here a successful read has
occurred (ResultCode bit 0 = 1) and the read has returned 16 bytes of data
(ResultLength=16). The data can be found in the ResultData tag.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 46
 EtherNet/IP

Explicit Messaging
Unlike implicit messaging, explicit messages are sent to a specific device and that device
always responds with a reply to that message. As a result, explicit messages are better
suited for operations that occur infrequently. Explicit messages can be used to read and
write the attributes (data) of the ID Reader Object. They may also be used for acquiring
images, sending DMCC commands and retrieving result data.

Issuing DMCC Commands

One of the more common explicit messages sent to a DataMan ID Reader is an instruction
to execute a DMCC command. Explicit messages are sent from ControlLogix to a DataMan
using MSG instructions. There are two different paths for invoking DMCC messages with
explicit messaging; via the PCCC Object or via the ID Reader Object “SendDMCC” service.
In this example we show the SendDMCC service.
The CIP STRING2 format is required for transmission across EtherNet/IP (that is, 16-bit
length value followed by actual string characters, no null terminator). But Logix stores
strings in a slightly different format (i.e. 32-bit length value followed by actual string
characters, no null terminator). Therefore some of the sample ladder involves converting
to/from the two different string formats.
NOTE
This example is intended as a demonstration of DataMan explicit messaging behavior. This
same operation could be written in much more efficient ladder but would be less useful as a
learning tool.
1. Add the following tags to the ControlLogix Controller Tags dialog:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 47
 EtherNet/IP

Send_DMCC_Command: Boolean flag used to initiate the command.

DMCC_Command_String: String containing the DMCC command to execute.
DMCC_Result_String: String receiving the DMCC command results
Message_Data: Temp buffer holding the data to send via the MSG instruction.
Message_Result: Temp buffer holding the data received via the MSG instruction.
Message_Pending: Boolean flag used to indicate that a message is in process.
MSG_DMCC: Data structure required by the Logix MSG instruction.
2. Add the following two rungs to the MainRoutine of your ControlLogix
project:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 48
 EtherNet/IP
3. Edit the MSG instruction. Configure it for “CIP Generic”, service 0x34 “SendDMCC”,
class 0x79 “ID Reader Object” and instance 1. Set the source to “Message_Data” and
the destination to “Message_Result”.

4. On the MSG instruction “Communication” tab, browse for and select the DataMan
which you added to the project I/O Configuration tree. This tells Logix where to send
the explicit message.

5. Download to the ControlLogix and place in “Run Mode”.

6. To operate:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 49
 EtherNet/IP
 Place a DMCC command in the “DMCC_Command_String” tag. For example “||>GET
TRIGGER.TYPE$r$l”. Note the $r$l at the end of the string. This is how Logix
represents a CRLF.
 Toggle the “Send_DMCC_Command” tag to 1.
 When the “Send_DMCC_Command” tag goes back to 0 execution is complete. The
DMCC command results will be found in “DMCC_Result_String”.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 50
 EtherNet/IP

Rockwell CompactLogix Examples

CompactLogix differs very little from ControlLogix in terms of programming. The
ControlLogix examples apply to equally to CompactLogix systems. There is only a slight
difference in adding the DataMan device in the project I/O tree.
The I/O Configuration tree in a CompactLogix project looks a bit different from a
ControlLogix project. Regarding the Ethernet connection, the difference is that the Ethernet
logic module is actually embedded in the CompactLogix processor module. It is displayed in
the I/O Configuration tree as if it were a separate module on the backplane. This module is
also configured exactly like a ControlLogix Ethernet module.
The DataMan module is added in the same way for CompactLogix as for ControlLogix.
Right-click on the Ethernet node in the I/O Configuration tree and select “New
Module”.

From the “Select Module” dialog, choose your model of DataMan ID Reader from the list.

After the selection is made, the configuration dialog for the DataMan ID Reader system will
be displayed. From this point on configuration and programming are done exactly as shown
in the ControlLogix section above.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 51
 EtherNet/IP
Rockwell SLC 5/05 Examples
This section outlines a PCCC (PC3) Communications configuration between a DataMan
reader and the PLC. This example uses the Allen-Bradley SLC5/05 and Rockwell 500
software.

Setting up the PLC for Ethernet Communication

1. From within the RSLogix 500 software program, open the .RSS file, then open the
Channel Configuration dialog (Project Folder > Controller Folder > Channel
Configuration)

2. The Allen-Bradley SLC has 2 channels available for configuration: Channel 1

(Ethernet); and Channel 0 (DF1 Full Duplex - serial). Click on the Chan. 1 - System
tab.
3. Configure Channel 1 (Ethernet) as necessary. Consult with a network administrator for
proper settings.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 52
 EtherNet/IP

4. Configure the Timeouts as required.

Message Instruction (MSG)

Message instructions may now be constructed within the application. Refer to the RSLogix
500 documentation for expanded instructions for developing messages.
The following setup parameters can be configured within a Message (MSG) Instruction.

 Type: Peer-To-Peer. This cannot be modified.

 Read/Write: Select the function you want to perform on a DataMan reader. Read
retrieves data from the DataMan; Write sends data to the DataMan.
 Target Device: Choose PLC5 to talk to a DataMan reader. This tells the SLC which
communication protocol to use. The DataMan reader acts much like a ControlLogix
controller (see Rockwell document 13862).
 Local/Remote: Choose Local to indicate that the DataMan reader is on the same
network as the SLC; Remote tells the SLC that you will be communicating to a
DataMan on another network. For remote communication, you must direct the
message through another device acting as a gateway to that secondary network.
Typically, this could be an Allen-Bradley ControlLogix controller. (Refer to Rockwell
documentation on how to address devices on other networks through a gateway.)
 Control Block: This is a temporary integer file that the MSG instruction uses to store
data (i.e., IP address, message type, etc.). This is typically not the user data to be
sent.
 Control Block Length: This is automatically computed by the MSG instruction.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 53
 EtherNet/IP
 Setup Screen: Selecting Setup Screen will open the Message Instruction Setup
dialog.
The following setup parameters can be configured within an MSG Instruction Setup screen.

This Controller section:

 Communication Command: Should be the same command (READ/WRITE) that was
chosen on the first screen (as seen in MSG Instruction screen).
 Data Table Address: This is the location of the data file on the SLC where data will
be written to (READ) or sent from (WRITE) (as seen in MSG Instruction screen). In
this instance, 'F8:0', 'F' indicates the float file, '8' indicates the file number 8, and '0'
indicates the offset into that file (in this case, start at the 0th element). The figure
below shows an example of the Float Table accessed from the RSLogix 500 main
screen.

 Size in Elements: This is the number of elements (or individual data) to send. In this
example, two elements are being sent (3.14 and 78.87).
 Channel: Depends on the configuration of the SLC. In the SLC, Channel 1 is the
Ethernet port.
Target Device section:
 Message Timeout: Choose an appropriate length of time in which the DataMan
reader will be able to respond. If the DataMan does not respond within this length of
time, the MSG instruction will error out. This parameter cannot be changed from this
screen. Message Timeout is determined by the parameters entered in the Channel 1
setup dialog.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 54
 EtherNet/IP
Data Table Address: This is the location on the DataMan reader where data will be read
or written to. In this instance, 'N7:1', 'N' indicates that the data is of type integer (16-bit);
'7' is ignored by the DataMan (data is always being written to the Output Assembly, and
read from the Input Assembly); and the '1' is the element offset from the start of the
target buffer. For example: If the message were a READ, 'N7:2' would instruct to read the
3rd integer (the ':2' indicates the 3rd element, due to the SLC's 0-based index) from the
Input Assembly (because a READ gets data from the DataMan's Input Assembly). If the
message were a WRITE, 'N7:12' would indicate to write a (16-bit) integer value to the 13
integer location of the Output Assembly.
NOTE
The ST10:0 destination address is a special case used for sending DMCC commands to a
DataMan reader. Any string sent to ST10:0 will be interpreted as a DMCC command.
 Local/Remote: Set to Local or Remote, depending on the application.
 MultiHop: This setting is dependent on the information previously entered. For
successful In-Sight communication, this should YES at this time.

Sending DMCC Commands from an SLC 5/05

1. Configure the SLC5/05 as necessary.
2. Create a String Table that will hold your DMCC commands.

3. Add the required DMCC command strings to the Data File.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 55
 EtherNet/IP

4. Add a new Message (MSG) instruction to your ladder logic and configure it as shown in
the following example:

5. Enter the MSG Setup Screen and configure it as follows:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 56
 EtherNet/IP

This Controller Parameter Description

Data Table
ST10:0 First element from the String Table (ST) created above
Address

Always set to 1. PCCC MSG only allows 1 string (therefore

Size in Elements 1
1 command) to be sent at a time.

Channel 1 Set this to the Ethernet channel of your controller.

Target Device Parameter Description

Message Timeout (From channel configuration dialog)

Data Table This is the destination address. For DMCC commands, this
ST10:0
Address will always be ST10:0

6. Click the MultiHop tab and configure it as required (i.e. set IP address of DataMan).
7. When everything is configured, close the MSG window.
8. Save your ladder logic, download it to the controller, then go online and set the
controller in RUN mode.
9. Trigger the message to send it to the DataMan reader.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 57
 EtherNet/IP
Message Instruction Results

The Enable (EN) bit of the message instruction will be set to 1 when the input to the
instruction is set high. The Done (DN) bit will be set to 1 when DataMan has replied that
the DMCC command was received and executed with success. If the Error bit (ER) is
enabled (set to 1), there has been a problem with the message instruction. If an error
occurs, click the Setup Screen for the MSG instruction. The Error Code will be shown at the
bottom of the window.

Using the Generic EtherNet/IP Profile

For devices without a specific Add-On-Profile Rockwell provides a Generic EtherNet/IP
profile. This profile allows you to create implicit messaging connections but lacks the
automatic tag generation feature of a specific product Add-On-Profile.

Establishing a Generic Implicit Messaging Connection

To setup an EtherNet/IP implicit messaging connection between a DataMan and a
ControlLogix controller, the DataMan reader must first be added to the ControlLogix I/O
Configuration tree. This can be accomplished with the Rockwell provided generic profile.
To establish a generic implicit messaging connection with a ControlLogix PLC:
1. Open RSLogix5000 and load your project (or select “File->New…” to create a new
one).
2. From the I/O Configuration node, select the Ethernet node under the project Ethernet
Module, right-click on the icon and select New Module from the menu:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 58
 EtherNet/IP
3. From the Select Module dialog, choose the Allen-Bradley Generic Ethernet Module.

4. After the selection is made, the configuration dialog for the Generic Ethernet Module
will be displayed. Configure the following:
 Give the module a name.
 Enter your DataMan‟s IP address.
 Set the Comm Format to “Data – INT”. This tells the module to treat the data as an
array of 16-bit integers.
 Input Assembly: Set instance 11. Set the size to the amount of Input Assembly data
you want the PLC to receive. Basic “Status” data requires 8 integers. The amount
beyond that will be the actual decode result data. In the example below the size is set
to 24 (8 for status + 16 for result data). This connection will receive the status info
plus 32 bytes of result data.
 Output Assembly: Set instance 21. Set the size to 4 integers. This size is sufficient to
send all required “Control” data to the DataMan.
 Configuration Assembly: Set instance 1. Set size to zero (no used).

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 59
 EtherNet/IP

5. The final step is configuring the connection rate. The rate at which data is
transmitted/received is defined as the Requested Packet Interval (RPI). The RPI
defines how frequently the data is transmitted/received over the connection. To
optimize network performance this rate should be set no lower than absolutely
required by a given application. In no case should it be set to lower than ½ the
median scan rate of the PLC ladder program. Setting it lower wastes bandwidth and
does not improve processing performance.

6. After adding the generic module to ControlLogix, the I/O tree should appear as
follows.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 60
 EtherNet/IP
7. When the Generic Module is added to the I/O tree RSLogix 5000 creates tags that map
to the DataMan reader Input and Output Data (i.e. the Input & Output Assembly
Objects in the DataMan Reader). These tags can be found under the “Controller Tags”
node of the project tree.
NOTE
The base name of these tags is the name you gave to the Generic Module that you added
to the I/O Configuration earlier.

The tags are organized in three groups: Config “MyDM200:C”, Input “MyDM200:I”, and
Output “MyDM200:O”. You can ignore the Config tags (no used). The Input tags represent
all the data being received (from the DataMan). The Ouput tags represent all the data
being sent (to the DataMan).
These tags are the data table representation of the DataMan Assembly Object contents.
The PLC ladder is written to access these tag values. By monitoring or changing these tag
values the PLC ladder is actually monitoring and changing the DataMan Assembly Object
contents.
NOTE
There is a time delay between the DataMan and these PLC tag values (based on the
configured RPI). All PLC ladder must be written to take that time delay into account.

Accessing Generic Implicit Messaging Connection Data

The section above details establishing an implicit message connection between a
ControlLogix and a DataMan ID Reader using the Generic Module profile. Unlike the
DataMan Add-On-Profile the Generic profile does not automatically generate named tags
representing the individual data items within an Assembly Object. Instead it simply
generates an array of data according to the size of the connection you defined.
To access individual data items within an Assembly Object you must manually select the
correct tag offset and data subtype (if necessary) within the tag array that the Generic
profile provided. This can be awkward and error prone since it requires you to manually
reference the vendor documentation which defines the Assembly Objects.
NOTE
The start of the Input tags “MyDM200:I.Data[0]” maps directly to the start of the DataMan
Input Assembly. Likewise, the start of the Output tags “MyDM200:O.Data[0]” maps directly
to the start of the DataMan Output Assembly.
Examples
Input Assembly “TriggerReady”: Bit 0 of word 0 of the Input Assembly. From the Input tag
array for the DataMan select bit 0 of word 0.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 61
 EtherNet/IP

Input Assembly “ResultLength”: Word 7 of the Input Assembly. From the Input tag array
for the DataMan select word 7.

Output Assembly “Trigger”: Bit 1 of word 0 of the OutputAssembly. From the Output tag
array for the DataMan select bit 1 of word 0.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 62
 MC Protocol

MC Protocol
The MC Protocol uses standard Ethernet hardware and software to exchange I/O data,
alarms, and diagnostics. It is Mitsubishi Electric‟s publicly available, standardized
communication format for communicating with Q, iQ and L Series PLCs through Ethernet or
serial connections. DataMan supports MC Protocol on Ethernet only.
By default the DataMan has MC Protocol disabled. The protocol can be enabled in the Setup
Tool, via DMCC, or by scanning a parameter code.

DMCC
The following commands can be used to enable/disable MC Protocol. The commands can be
issued via RS-232 or Telnet connection.
NOTE

Because you have to make changes to the Telnet client provided by Windows to
communicate with DataMan, it is recommended you use third party clients such as PuTTY.

Enable:
||>SET MC-PROTOCOL.ENABLED ON
||>CONFIG.SAVE
||>REBOOT

Disable:
||>SET MC-PROTOCOL.ENABLED OFF
||>CONFIG.SAVE
||>REBOOT

Reader Configuration Code

Scanning the following reader configuration codes will enable/disable PROFINET.

NOTE

You must reboot the device for the change to take effect.

Enable: Disable: Reboot:

Setup Tool
MC Protocol can be enabled by checking Enabled on the Industrial Protocols pane‟s MC
Protocol tab. Make sure you save the new selection by clicking Yes to the Reboot Required
message window.
NOTE
You must reboot your reader for the new settings to take effect.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 63
 MC Protocol

MC Protocol Scanner
MC Protocol on DataMan is implemented as a client type device also referred to as a
scanner. All communication is initiated by the DataMan reader in the form of read and write
requests. The PLC acts as a passive server reacting to the read and write requests. Since
the PLC cannot initiate communication it relies on the reader to periodically ask (scan) the
PLC for any actions or information that the PLC requires (such as triggering or retrieving
read results).

Getting Started
By default, MC Protocol is not enabled on the DataMan reader. The protocol must be
enabled and the protocol configuration parameters must be set to correctly interact with a
PLC. Protocol configuration is accomplished via the DataMan Setup Tool.
1. From the Windows Start menu, start the Setup Tool.
2. Under Communication Settings, click the Industrial Protocols node.
3. Select the MC Protocol tab.

4. Enable the protocol and set the proper configuration settings.

MC Protocol configuration consists of two aspects; defining the network information and
defining the data to be exchanged. All configuration parameters are accessed via the MC
Protocol tab.
You must modify the “IP Address” to match the address of your PLC. Also, modify “Network
Number”, “PC Number” and “Destination Module” if they differ from your network.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 64
 MC Protocol
NOTE
Make sure you select System  Save Settings to save any changes made to the MC
Protocol configuration settings. Also, the reader must be rebooted for the new settings to
take effect.

Network Configuration
The network configuration defines all the information that the DataMan reader needs to
establish a connection with a PLC.

Name Default Range Description

IP Address of the PLC to

IP Address <empty > Any valid IP address
connect to.

Host Port Any Hex port number Port number of the MC Protocol
3000
(Hex) 1000-FFFF channel on the PLC

Time to in milliseconds for a

Timeout
1000 5 - 30000 response from the PLC to an
(ms)
MC Protocol message.

Requested time in milliseconds

Poll Interval
1000 10 - 30000 between successive polls of the
(ms)
Control Block from the PLC.

Defines frame type used.

PLC Series QCPU QCPU or LCPU
Currently only 3E supported.

MC Protocol network number

Network
0 0 - 239 to communicate with (0 = local
Number
network)

1 -120 = station on CC- Station identifier on the

Link IE field specified network of the
network adapter destination module.
126 = Master station on
PC Number 0xFF
CC-Link IE field
network
255 = Direct connect to
local station

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 65
 MC Protocol

Name Default Range Description

0x3ff = Local station Module identifier of the device

(default) to connect to.
0x3d0 = Control system
CPU
0x3d1 = Standby
system CPU
Destination
0x3FF 0x3d2 = System A CPU
Module
0x3d3 = System B CPU
0x3e0 = CPU 1
0x3e1 = CPU 2
0x3e2 = CPU 3
0x3e3 = CPU 4

Data Block Configuration

The data block configuration defines the data that will be exchanged between the DataMan
reader and the PLC. Six data blocks are available. Each block has a predefined function.
Not all data blocks are required. Configure only those data blocks which are needed by
your application. Typically the Control and Status blocks are defined because they control
most data flow. However, there are some use cases where even these blocks are not
required.
A data block is configured by defining the PLC Device type (that is, memory type), Device
offset and Number of Devices contained in the data block. If either the Device type or
Number of Devices is undefined, that block will not be used (that is, no data will be
exchanged for that block).

Block Name Supported Device Types Offset Number of Devices

Control <none>, D, W, R, ZR, M, X, 0 - 65535 0, if type <none>

Y, L, F, B 32, if bit type
2, if word type
(read-only)

Status <none>, D, W, R, ZR, M, X, 0 - 65535 0, if type <none>

Y, L, F, B 32, if bit type
2, if word type
(read-only)

PLC Input None, D, W, R, ZR 0 - 65535 0 - 960

PLC Output None, D, W, R, ZR 0 - 65535 0 - 960

Command None, D, W, R, ZR 0 - 65535 0 - 960

Command None, D, W, R, ZR 0 - 65535 0 - 960

Result

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 66
 MC Protocol

Interface
This section describes the interface to the DataMan reader as seen by the PLC via MC
Protocol. The interface model consists of 6 data blocks grouped in 3 logical pairs:
 Control and Status
 Input Data and Output Data
 String Command and String Response
Not all of the blocks are required. You may select which blocks are appropriate for your
particular application. However, Control and Status will generally be included for most
applications.
You can define the starting address and device type for each interface block that you
choose to use in your application. Undefined blocks will not be exchanged. For any transfer
(read or write) the entire block is sent, even if only one field within the block has changed
value. The protocol implementation will minimize network use by grouping as many value
changes as logically possible into a single transfer.

Control Block
The Control block contains bit type data. However, the block may be defined to exist in
either bit or word memory in the PLC. This block consists of the control signals sent from
the PLC to the reader. It is used by the PLC to initiate actions and acknowledge certain data
transfers.

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Buffer
Results Trigger
Reserved Results Trigger
Ack Enable
Enable
Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8
Reserved

Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16

Initiate
Set User
Reserved String
Data
Cmd
Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit 26 Bit 25 Bit 24
Soft Soft Soft Soft Soft Soft Soft Soft
Event 7 Event 6 Event 5 Event 4 Event 3 Event 2 Event 1 Event 0

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 67
 MC Protocol

Control Block Field Descriptions

Bit Name Description

0 Trigger This field is set to enable triggering via the Trigger bit. Clear
Enable this field to disable the network triggering mechanism.
1 Trigger Setting this bit triggers an acquisition.
Note, the Trigger Ready bit must be set high before triggering
an acquisition.
2 Buffer When this bit is set, each read result set (ResultID,
Results ResultCode, ResultLength and ResultData fields) will be held
Enable in the Output Block until it is acknowledged. Once
acknowledged, the next set of read results will be made
available from the buffer. If new read results arrive before the
earlier set is acknowledged the new set will be queued in the
reader‟s buffer. Up to 6 sets of read results can be held in the
reader‟s buffer. Refer to Section Operation for a description of
the acknowledgement handshake sequence.
3 ResultsAck Set by the PLC to acknowledge that it has received the latest
results (ResultID, ResultCode, ResultLength and ResultData
fields). When the reader sees this bit transition from 01 it
clears the ResultsAvailable bit. This forms a logical handshake
between the PLC and reader. If result buffering is enabled, the
acknowledgement will cause the next set of queued results to
be moved from the buffer. See Section Operation for a
description of the acknowledgement handshake sequence.
4-15 Reserved Future use
16 SetUserData Set by the PLC to signal that new UserData is available. After
reading the new UserData the reader sets SetUserDataAck to
signal that the transfer is complete. This forms a logical
handshake between the PLC and reader.
17 Initiate Set by the PLC to signal that a new StringCommand is
StringCmd available. After processing the command the reader sets
StringCmdAck to signal that the command result is available.
This forms a logical handshake between the PLC and reader.
18-23 Reserved Future use
24-31 SoftEvents Bits act as virtual discrete inputs. When a bit transitions from
01 the associated action is executed. After executing the
action the reader sets the corresponding SoftEventAck to
signal that the action is complete. This forms a logical
handshake between the PLC and reader.
Bit0: Train code
Bit1: Train match string
Bit2: Train focus
Bit3: Train brightness
Bit4: Un-Train
Bit5: Reserved (future use)
Bit6: Execute DMCC command
Bit7: Set match string

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 68
 MC Protocol
Status Block
The status block contains bit type data. However, the block may be defined to exist in
either bit or word memory in the PLC. This block consists of the status signals sent from
the reader to the PLC. It is used by the reader to signal status and handshake certain data
transfers.

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Missed Trigger Trigger
Reserved Acquiring
Acq Ack Ready

Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

Results Results Decode

General
Reserved Buffer Complete Decoding
Fault Available Overrun Toggle
Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16
String Set User
Reserved
Cmd Ack Data Ack
Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit 26 Bit 25 Bit 24
SoftEvent SoftEvent SoftEvent SoftEvent SoftEvent SoftEvent SoftEvent SoftEvent
Ack 7 Ack 6 Ack 5 Ack 4 Ack 3 Ack 2 Ack 1 Ack 0

Status Block Field Descriptions

Bit Name Description

0 Trigger Ready Indicates when the reader is ready to accept a new

Trigger. The reader sets this bit when TriggerEnable has
been set and the reader is ready to accept a new trigger.
1 TriggerAck Indicates when the reader recognizes that Trigger has
been set. This bit will remain set until the Trigger bit has
been cleared.
2 Acquiring Set to indicate that the reader is in the process of
acquiring an image.
3 Missed Acq Indicates that the reader missed a requested acquisition
trigger. The bit is cleared when the next acquisition is
issued.
4-7 Reserved Future use
8 Decoding Set to indicate that the reader is in the process of
decoding an image.
9 Decode Complete Indicates new result data is available. Bit toggles state
Toggle (01 or 10) each time new result data becomes
available.
10 Results Buffer Set to indicate that the reader has discarded a set of read
Overrun results because the PLC has not acknowledged the earlier
results. Cleared when the next set of result data is
successfully queued in the buffer. This bit only has
meaning if result buffering is enabled.
11 Results Available Set to indicate that new result data is available. Bit will
remain set until acknowledged with ResultsAck even if
additional new read results become available.
12-14 Reserved Future use

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 69
 MC Protocol
Bit Name Description

15 General Fault Set to indicate that an Ethernet communications fault has

occurred. Currently only used by soft event operations.
Bit will remain set until the next successful soft event or
until TriggerEnable is set low and then high again.
16 Set User Data Ack Set to indicate that the reader has received new
UserData. Bit will remain set until the corresponding
SetUserData bit is cleared. This forms a logical
handshake between the PLC and reader.
17 String Set to indicate that the reader has completed processing
Cmd Ack the latest string command and that the command
response is available. Bit will remain set until the
corresponding InitiateStringCmd bit is cleared. This forms
a logical handshake between the PLC and reader.
18-23 Reserved Future use
24-31 SoftEvent Set to indicate that the reader has completed the soft
Ack event action. Bit will remain set until the corresponding
SoftEvent bit is cleared. This forms a logical handshake
between the PLC and reader.
Bit0: Ack train code
Bit1: Ack train match string
Bit2: Ack train focus
Bit3: Ack train brightness
Bit4: Ack untrain
Bit5: Reserved (future use)
Bit6: Ack Execute DMCC command
Bit7: Ack set match string

Input Data Block

The Input Data block contains word type data. This is data sent from the PLC to the reader.
The block consists of user defined data that may be used as input to the acquisition/decode
operation.

Word 0 Word 1 Word 2..N

User Data
Reserved User Data
Length

Input Data Block Field Descriptions

Word Name Description

0 Reserved Future use
1 User Data Number of bytes of valid data actually contained in the
Length UserData field.
2..N User Data User defined data that may be used as an input to the
acquisition/decode.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 70
 MC Protocol
Output Data Block
The Output Data block contains word type data. This is data sent from the reader to the
PLC. The block consists primarily of read result data.

Word 0 Word 1 Word 2 Word 3 Word 4 Word 5..N

Reserved Trigger ID Result ID Result Code Result Length Result Data

Output Data Block Field Descriptions

Word Name Description

0 Reserved Future use
1 Trigger ID Trigger identifier. Identifier of the next trigger to be issued.
Used to match issued triggers with result data that is received
later. This same value will be returned as the ResultID of the
corresponding read.
2 Result ID Result set identifier. This is the value of TriggerID when the
corresponding trigger was issued. Used to match up triggers
with corresponding result data.
3 Result Code Indicates the success or failure of the read that produced this
result set.
Bit0: 1=Read, 0=No read
Bit1: 1=Validated, 0=Not Validated
Bit2: 1=Verified, 0=Not Verified
Bit3: 1=Acquisition trigger overrun
Bit4: 1=Acquisition buffer overrun
Bit5-15: Reserved (future use)
4 Result Data Number of bytes of valid data actually in the ResultData field.
Length
5..N Result Data Result data from this acquisition/decode.

String Command Block

The String Command block contains word type data. This is data sent from the PLC to the
reader. The block is used to transport string based commands (DMCC) to the reader.
NOTE
Do not send string commands that change the reader configuration at the same time that
reads are being triggered. Changing configuration during acquisition/decode can lead to
unpredictable results.

Word 0 Word 1..N

Length String Command

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 71
 MC Protocol

String Command Block Field Descriptions

Word Name Description

0 Length Number of bytes of valid data in the StringCommand field.
1..N String ASCII text string containing the command to execute. No null
Command termination required.

String Command Result Block

The String Command Result block contains word type data. This is data sent from the
reader to the PLC. The block is used to transport the response from string based
commands (DMCC) to the PLC.

Word 0 Word 1 Word 2..N

Result Length String Command Result
Code

String Command Result Block Field Descriptions

Word Name Description

0 Result Code Code value indicating the success or failure of the command.
Refer to the Command Reference, available through the
Windows Start menu, for specific values.
1 Length Number of bytes of valid data in the StringCommand field.
2..N String ASCII text string containing the command to execute. No null
Command termination required.
Result

Operation
MC Protocol is a command/response based protocol. All communications are originated
from the DataMan reader. The reader must send read requests to the PLC at a periodic
interval to detect changes in the control bits.

Scanning
To initiate actions or control data transfer, the PLC changes the state of certain bits of the
Control block. Since only the reader can initiate communications, the reader scans (that is,
reads the Control block from the PLC) at a periodic rate. This rate is defined by the user.
After each scan, the reader will process changes in state of the bits in the Control block.
Some state changes require additional communications with the PLC, such as writing
updated acknowledge bit values or reading a new string command. These additional
communications are handled automatically by the reader. Other state changes initiate

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 72
 MC Protocol
activities such as triggering a read or executing a soft event. The reader performs the
requested action and later reports the results.
For any transfer (read or write), the entire interface block is sent, even if only one field
within the block has changed value. The protocol implementation will minimize network
usage by grouping as many value changes as logically possible into a single transfer.

Typical Sequence Diagram

DataMan PLC

Periodic reads continue

Read (Control) throughout sequence

PLC sets Trigger bit

Read (Control)

Write (Status)
Acquiring

Write (Status)
Decoding

Reader sends results

then the updated
Write (Results)
ResultsAvailable and
DecodeComplete bits.
Write (Status)

Handshaking
A number of actions are accomplished by means of a logical handshake between the reader
and PLC (triggering, transferring results, executing soft events, string commands, and so
on). This is done to ensure that both sides of a transaction know the state of the operation
on the opposite side. Network transmission delays will always introduce a finite time delay
in transfer data and signals. Without this handshaking, it is possible that one side of a
transaction might not detect a signal state change on the other side. Any operation that
has both an initiating signal and corresponding acknowledge signal will use this basic
handshake procedure.
The procedure involves a four-way handshake.
1. Assert signal
2. Signal acknowledge

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 73
 MC Protocol
3. De-assert signal
4. De-assert acknowledge
The requesting device asserts the signal to request an action (set bit 01). When the
target device detects the signal and the requested operation has completed, it asserts the
corresponding acknowledge (set bit 01). When the requesting device detects the
acknowledge, it de-asserts the original signal (10). Finally, when the target device
detects the original signal de-asserted, it de-asserts its acknowledge (bit 01). To function
correctly both sides must see the complete assert/de-assert cycle (01 and 10). The
requesting device should not initiate a subsequent request until the cycle completes.

Acquisition Sequence
DataMan can be triggered to acquire images by several methods. It can be done via the MC
Protocol by setting the Trigger bit or issuing a trigger String Command. It can also be done
via DMCC command (Telnet) or hardwired trigger signal. The Trigger bit method will be
discussed here.
On startup the TriggerEnable will be False. It must be set to True to enable triggering via
the MC Protocol Trigger bit. When the device is ready to accept triggers, the reader will set
the TriggerReady bit to True.
While the TriggerReady bit is True, each time the reader detects the Trigger bit change
from 01, it will initiate a read. The Trigger bit should be held in the new state until that
same state value is seen in the TriggerAck bit (this is a necessary handshake to guarantee
that the trigger is seen by the reader).
During an acquisition, the TriggerReady bit will be cleared and the Acquiring bit will be set
to True. When the acquisition is completed, the Acquiring bit will be cleared. When the
device is ready to begin another image acquisition, the TriggerReady bit will again be set to
True.
If results buffering is enabled, the reader will allow overlapped acquisition and decoding
operations. TriggerReady will be set high after acquisition is complete but while decoding is
still in process. This can be used to achieve faster overall trigger rates. If result buffering is
not enabled, the TriggerReady bit will remain low until both the acquisition and decode
operations have completed.

Trigger EN

Trigger Ready 1 2 3
1 2 3
Trigger 1 2 M 3
1 2 M 3
Trigger Ack
1 1 2
2
M
M
3
3

Acquiring 1 2 3
2 3
1
Missed Acq M
M
Acquisition #1 Acquisition #2 Missed Acq Acquisition #3

PLC

DataMan

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 74
 MC Protocol
To force a reset of the trigger mechanism set the TriggerEnable to False until TriggerReady
is also set to False. Then, TriggerEnable can be set to True to re-enable acquisition.
As a special case, an acquisition can be cancelled by clearing the Trigger signal before the
read operation has completed. This allows for the cancellation of reads in Presentation and
Manual mode if no code is in the field of view. To ensure that a read is not unintentionally
cancelled, it is advised that the PLC hold the Trigger signal True until both TriggerAck and
ResultsAvailable are True (or DecodeComplete toggles state).

Decode / Result Sequence

After an image is acquired, it is decoded. While being decoded, the Decoding bit is set.
When the decode operation has completed, the Decoding bit is cleared. The
ResultsBufferEnable determines how decode results are handled by the reader.
If ResultsBufferEnable is set to False, then the read results are immediately placed into the
Output Data block, ResultsAvailable is set to True and DecodeComplete is toggled.
If ResultsBufferEnable is set to True, the new results are queued in a buffer and
DecodeComplete is toggled. The earlier read results remain in the Output Data block until
they are acknowledged by the PLC. After the acknowledgment handshake, if there are
more results in the queue, the next set of results will be placed in the Output Data block
and ResultsAvailable is set to True.

Trigger 1 2
Ready 1 2
Trigger 1
1 2
Trigger 1 2
Ack 1 2
Acquiring 1 2
1 2
Decoding 1 2
1 2
Decode 1 22
Cmplt 1
Results 1 2
Avail 1 2
Results 1 h
Ack 1 2t
t
Read #2 p
Read #1
:
PLC
/
DataMan /
w
w
w
Results Buffering
.
There is an option to enable a queue for read results. If enabled, this allows a finite number
f
of sets of result data to be queued up until the PLC has time to read them. This is useful to
a
smooth out data flow if the PLC slows down for short periods of time.
c
e
b
o
o
k
DataMan® Communications and Programming Guide
.
12/2/2011 | Version 4.2
c
P a g e | 75 o
m
 MC Protocol
Also, if result buffering is enabled the reader will allow overlapped acquisition and decode
operations. Depending on the application this can be used to achieve faster overall trigger
rates. See Acquisition Sequence description above for further detail.
In general, if reads are occurring faster than results can be sent out, the primary difference
between buffering or not buffering determines which results get discarded. If buffering is
not enabled, the most recent results are kept and the earlier result (which was not read by
the PLC quickly enough) is lost. The more recent result will overwrite the earlier result. If
buffering is enabled (and the queue becomes full) the most recent results are discarded
until room becomes available in the results queue.

SoftEvents
SoftEvents act as “virtual” inputs. When the value of a SoftEvent bit changes from 0  1
the action associated with the event will be executed. When the action completes, the
corresponding SoftEventAck bit will change from 0  1 to signal completion.
The SoftEvent and SoftEventAck form a logical handshake. After SoftEventAck changes to
1, the original SoftEvent should be set back to 0. When that occurs, SoftEventAck will
automatically be set back to 0.
NOTE
Do not execute soft events that change the reader configuration at the same time that
reads are being triggered. Changing configuration during acquisition/decode can lead to
unpredictable results.
The “ExecuteDMCC” and “SetMatchString” soft event actions require user supplied data.
This data must be written to the UserData and UserDataLength area of the Input Data
block prior to invoking the soft event. Since both of these soft events depend on the
UserData, only one may be invoked at a time.

String Commands
The DataMan MC Protocol implementation includes a String Command feature. This feature
allows you to execute string-based DMCC commands over the MC protocol connection. The
DMCC command is sent to the reader via the String Command block. The DMCC command
result is returned via the String Command Result block. Initiating a command and
notification of completion is accomplished by signaling bits in the Control and Status blocks.
To execute a DMCC command, the command string is placed in the data field of the String
Command block. The command string consists of standard ASCII text. The command
format is exactly the same as would be used for a serial (RS-232) or Telnet connection.
The string does not need to be terminated with a null character. Instead, the length of the
string (that is, the number of ASCII characters) is placed in the length field of the String
Command block.
After executing the DMCC command, the result string is returned in the String Command
Result block. Similar to the original command, the result string consists of ASCII characters
in the same format as would be returned via serial or Telnet. Also, there is no terminating
null character. Instead the length of the result is returned in the Command String Result
length field. The Command String Result block also contains a numeric result code. This
allows you to determine the success or failure of the command without having to parse the
text string. The values of the result code are defined in the DMCC documentation.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 76
 MC Protocol
General Fault Indicator
When an MC Protocol communication-related fault occurs, the “GeneralFault” bit will
change from 0  1. Currently the only fault conditions supported are soft event operations.
If a soft event operation fails, the fault bit will be set. The fault bit will remain set until the
next successful soft event operation, or, until TriggerEnable is set to 0 and then back to 1.

SoftEvent

SoftEventAck

GeneralFault

SoftEvent SoftEvent cycle #2 SoftEvent

cycle #1 (failure occured) cycle #3

Examples
Included with the Setup Tool installer is an example PLC program created with Mitsubishi
(GX Works2) software. This simple program clearly demonstrates DataMan ID readers‟
capabilities and proper operation. The same operations can be achieved by using more
advanced features and efficient programming practices with Mitsubishi PLCs. However,
such an advanced program is less useful for demonstration purposes.

Function
The example application demonstrates the following operations:
1. Triggering a read
2. Getting read results
3. Executing string commands (DMCC)
4. Executing soft event operations
a. Train code

b. Train match string

c. Train focus

d. Train brightness

e. Un-train

f. Execute DMCC

g. Set match string

The “Main” program contains a PLC ladder rung to invoke each of these operations. The
operation is invoked by toggling the control bit on the rung from 0  1. This will invoke the
associated subroutine to perform the operation. When the operation is complete, the
subroutine will set the control bit back to 0.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 77
 MC Protocol

Triggering a Read
The example provides two trigger options; “Continuous Trigger” and “Single Trigger”. As
the name implies, enabling the “Continuous Trigger” bit will invoke a continuous series of
read operations. Once enabled, the “Continuous Trigger” control bit will remain set until
you disable it. The “Single Trigger” control bit invokes a single read operation. This control
bit will automatically be cleared when the read is completed.
Primarily, the trigger subroutine manages the trigger handshake operation between the
PLC and the reader. The control Trigger bit is set, the PLC waits for the corresponding
TriggerAck status bit from the reader, and the control Trigger bit is reset. Refer to a
description of handshaking in Section Operation.
The trigger subroutine contains a delay timer. This is not required for operation. It exists
simply to add an adjustable artificial delay between reads for demonstration purposes.

Getting Read Results

For this example the operation of triggering a read and getting read results was
intentionally separated. This is to support the situation where the PLC is not the source of
the read trigger. For example, the reader may be configured to use a hardware trigger. In
such a case, only the get results subroutine would be needed.
Like the triggering subroutine, the get results subroutine manages the results handshake
operation between the PLC and the reader. However, it also copies the result data to
internal storage. The routine waits for the ResultsAvailable status bit to become active, it
copies the result data to internal storage, and then executes the ResultsAck handshake.
Refer to a description of handshaking in Section Operation.
The read result consists of a ResultCode, ResultLength, and ResultData. Refer to Section
Output Data Block Field Descriptions for details of the ResultCode values. The ResultLength
field indicates how many bytes of actual result data exist in the ResultData field. The
subroutine converts this byte length to word length before copying the results to internal
storage.
The get results subroutine gathers read statistics (number of good reads, number of no-
reads, and so on). This is not required for operation. It is simply for demonstration
purposes.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 78
 MC Protocol
Execute String Commands (DMCC)

The string command feature provides a simple way to invoke DMCC commands from the
PLC. The command format and command result format is exactly identical to that used for
serial or Telnet DMCC operation.
This subroutine copies an example DMCC command (||>GET CAMERA.EXPOSURE) to the
String Command block and then manages the string command handshake operation
between the PLC and the reader to invoke the command and retrieve the command result.
Any valid DMCC command may be invoked with this mechanism. Refer to the DataMan
Command Reference document available through the Windows Start menu.

Execute Soft Events

Soft Events are used to invoke a predefined action. Each Soft Event is essentially a virtual
input signal. Each of the soft event subroutines manages the handshake operation between
the PLC and the reader to invoke the predefined action. The associated action is invoked
when the SoftEvent bit toggles from 0  1. The subroutine then watches for the associated
SoftEventAck bit from the reader which signals that the action is complete. For a
description of handshaking, see Section Operation.
NOTE

The “Execute DMCC” and “Set Match String” soft events make use of the Input Data block.
The subroutine for these two events copies the relevant data into the User Data fields of
the Input Data block and then invokes the User Data subroutine to transfer the data to the
reader. Only after the user data is transferred is the actual soft event action invoked. It is
required that the user data be transferred before invoking either of these events.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 79
 MC Protocol

NOTE
The “Train Match String” soft event only prepares the training mechanism. The actual
training occurs on the next read operation. Therefore, a trigger must be issued following
“Train Match String”.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 80
 Modbus TCP

Modbus TCP
Modbus is an application layer protocol. It provides client/server communication between
devices connected to different types of buses or networks. Modbus is a request/response
protocol, whose services are specified by using function codes.
Modbus TCP provides the Modbus protocol using TCP/IP. System port 502 is reserved for
Modbus communication. It uses standard Ethernet hardware and software to exchange I/O
data and diagnostics. DataMan provides Modbus TCP server functionality only.
By default, DataMan has the Modbus TCP protocol disabled. The protocol can be enabled in
the Setup Tool, via DMCC, or by scanning a parameter code.

DMCC
The following commands can be used to enable/disable Modbus TCP. The commands can be
issued via RS-232 or Telnet connection.
NOTE

Because you have to make changes to the Telnet client provided by Windows to
communicate with DataMan, it is recommended you use third party clients such as PuTTY.

Enable:
||>SET MODBUSTCP.ENABLED ON
||>CONFIG.SAVE
||>REBOOT

Disable:
||>SET MODBUSTCP.ENABLED OFF
||>CONFIG.SAVE
||>REBOOT

Reader Configuration Code

Scanning the following reader configuration codes will enable/disable Modbus TCP.

NOTE

You must reboot the device for the change to take effect.

Enable: Disable: Reboot:

Setup Tool
Modbus TCP can be enabled by checking Enabled on the Industrial Protocols pane‟s
Modbus TCP tab. Make sure you save the new selection by clicking Yes to the Reboot
Required message window.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 81
 Modbus TCP
NOTE
You must reboot your reader for the new settings to take effect.

Modbus TCP Handler

Modbus TCP on DataMan is implemented as a server type device. All communication is
initiated by the PLC in the form of read and write requests. The PLC acts as a client which
actively sends read and write requests.

Getting Started
By default, Modbus TCP is not enabled on the DataMan reader. The protocol must be
enabled and the protocol configuration parameters must be set to correctly interact with a
PLC. Protocol configuration is accomplished via the DataMan Setup Tool.
1. From the Windows Start menu, start the Setup Tool.
2. Under Communication Settings, click the Industrial Protocols node.
3. Select the Modbus TCP tab.

4. Enable the protocol and set the proper configuration settings.

Modbus TCP configuration consists of two aspects; defining the network information and
defining the data to be exchanged. All configuration parameters are accessed via the
Modbus TCP tab.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 82
 Modbus TCP
NOTE
Make sure you select System  Save Settings to save any changes made to the Modbus
TCP configuration settings. Also, the reader must be rebooted for the new settings to take
effect.

Network Configuration
The network configuration defines all the information that the DataMan reader needs to
establish a connection with a PLC. In most cases the default values may be used and no
changes are need.

Name Default Range Description

Port number where Modbus TCP

Host Port 502 Fixed
can be accessed on this reader.

Maximum number of
Max
3 1-6 simultaneous Modbus TCP
Connections
connections.

Timeout period after which the

Modbus TCP connection will be
closed. If no traffic is received
Idle Timeout
120 1 - 3600 on a Modbus TCP connection for
(seconds)
this amount of time, the
connection will automatically be
closed.

String byte swap enable. If set

String byte to True, bytes within each
False True / False
swap register that forms a string will
be swapped.

Data Block Configuration

The data block configuration defines the data that will be exchanged between the DataMan
reader and the PLC. Six data blocks are available. Each block has a predefined function.
DataMan only supports Modbus TCP server operation. For server operation, only two
configuration options exist. By default the „Control‟ and „Status‟ data blocks are located in
bit address space (Coil and Discrete Input). If needed, one or both of these data blocks
may be redefined to exist in register address space (Holding Register and Input Register).
All other data block configurations are fixed.

Block Name Address Space Offset Quantity

Control Coil or Holding Register 0 32, if coil

2, if holding register

Status Discrete Input or Input 0 32, if discrete input

Register 2, if input register

PLC Input Holding Register 2000 1 – 2005

PLC Output Input Register 2000 1 - 2005

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 83
 Modbus TCP

Block Name Address Space Offset Quantity

Command Holding Register 1000 1 - 1000

String

Command Input Register 1000 1 - 1000

String Result

Interface
This section describes the interface to the DataMan reader as seen by the PLC via Modbus
TCP. The interface model consists of 6 data blocks grouped in 3 logical pairs:
 Control and Status
 Input Data and Output Data
 String Command and String Response
The following list contains the data blocks, their start/end addresses and their length.

Data block Name Start End Size Description

Address address

Control block 0 31 2 words bit access

Status block 0 31 2 words bit access

Input data block 2000 4004 2005 words word access

Output data block 2000 4004 2005 words word access

String Command 1000 1999 1000 words word access

block

String Response 1000 1999 1000 word access

block

Control Block
The Control block contains bit type data. This block consists of the control signals sent from
the PLC to the reader. It is used by the PLC to initiate actions and acknowledge certain data
transfers.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 84
 Modbus TCP

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Buffer
Results Trigger
Reserved Results Trigger
Ack Enable
Enable
Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8
Reserved

Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16

Initiate
Set User
Reserved String
Data
Cmd
Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit 26 Bit 25 Bit 24
Soft Soft Soft Soft Soft Soft Soft Soft
Event 7 Event 6 Event 5 Event 4 Event 3 Event 2 Event 1 Event 0

Control Block Field Descriptions

Bit Name Description

0 Trigger This field is set to enable triggering via the Trigger bit. Clear
Enable this field to disable the network triggering mechanism.
1 Trigger Setting this bit triggers an acquisition.
Note that the Trigger Ready bit must be set high before
triggering an acquisition.
2 Buffer When this bit is set, each read result (ResultID, ResultCode,
Results ResultLength and ResultData fields) will be held in the Output
Enable Block until it is acknowledged. Once acknowledged, the next
set of read results will be made available from the buffer. If
new read results arrive before the earlier set is acknowledged
the new set will be queued in the reader‟s buffer. Up to 6 read
results can be held in the reader‟s buffer. Refer to Section
Operation for a description of the acknowledgement
handshake sequence.
3 ResultsAck Set by the PLC to acknowledge that it has received the latest
results (ResultID, ResultCode, ResultLength and ResultData
fields). When the reader sees this bit transition from 01 it
clears the ResultsAvailable bit. This forms a logical handshake
between the PLC and reader. If result buffering is enabled, the
acknowledgement will cause the next set of queued results to
be moved from the buffer. See Section Operation for a
description of the acknowledgement handshake sequence.
4-15 Reserved Future use
16 SetUserData Set by the PLC to signal that new UserData is available. After
reading the new UserData the reader sets SetUserDataAck to
signal that the transfer is complete. This forms a logical
handshake between the PLC and reader.
17 Initiate Set by the PLC to signal that a new StringCommand is
StringCmd available. After processing the command, the reader sets
StringCmdAck to signal that the command result is available.
This forms a logical handshake between the PLC and reader.
18-23 Reserved Future use

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 85
 Modbus TCP

24-31 SoftEvents Bits act as virtual discrete inputs. When a bit transitions from
01 the associated action is executed. After executing the
action the reader sets the corresponding SoftEventAck to
signal that the action is complete. This forms a logical
handshake between the PLC and reader.
Bit0: Train code
Bit1: Train match string
Bit2: Train focus
Bit3: Train brightness
Bit4: Un-Train
Bit5: Reserved (future use)
Bit6: Execute DMCC command
Bit7: Set match string

Status Block
The status block contains bit type data. This block consists of the status signals sent from
the reader to the PLC. It is used by the reader to signal status and handshake certain data
transfers.

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Missed Trigger Trigger
Reserved Acquiring
Acq Ack Ready

Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

Results Results Decode

General
Reserved Buffer Complete Decoding
Fault Available Overrun Toggle
Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16
String Set User
Reserved
Cmd Ack Data Ack
Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit 26 Bit 25 Bit 24
SoftEvent SoftEvent SoftEvent SoftEvent SoftEvent SoftEvent SoftEvent SoftEvent
Ack 7 Ack 6 Ack 5 Ack 4 Ack 3 Ack 2 Ack 1 Ack 0

Status Block Field Descriptions

Bit Name Description

0 Trigger Ready Indicates when the reader is ready to accept a new

Trigger. The reader sets this bit when TriggerEnable has
been set and the reader is ready to accept a new trigger.
1 TriggerAck Indicates when the reader recognizes that Trigger has
been set. This bit will remain set until the Trigger bit has
been cleared.
2 Acquiring Set to indicate that the reader is in the process of
acquiring an image.
3 Missed Acq Indicates that the reader missed a requested acquisition
trigger. The bit is cleared when the next acquisition is
issued.
4-7 Reserved Future use

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 86
 Modbus TCP
Bit Name Description

8 Decoding Set to indicate that the reader is in the process of

decoding an image.
9 Decode Complete Indicates new result data is available. Bit toggles state
Toggle (01 or 10) each time new result data becomes
available.
10 Results Buffer Set to indicate that the reader has discarded a set of read
Overrun results because the PLC has not acknowledged the earlier
results. Cleared when the next set of result data is
successfully queued in the buffer. This bit only has
meaning if result buffering is enabled.
11 Results Available Set to indicate that new result data is available. Bit will
remain set until acknowledged with ResultsAck even if
additional new read results become available.
12-14 Reserved Future use
15 General Fault Set to indicate that an Ethernet communications fault has
occurred. Currently only used by soft event operations.
Bit will remain set until the next successful soft event or
until TriggerEnable is set low and then high again.
16 Set User Data Ack Set to indicate that the reader has received new
UserData. Bit will remain set until the corresponding
SetUserData bit is cleared. This forms a logical
handshake between the PLC and reader.
17 String Set to indicate that the reader has completed processing
Cmd Ack the latest string command and that the command
response is available. Bit will remain set until the
corresponding InitiateStringCmd bit is cleared. This forms
a logical handshake between the PLC and reader.
18-23 Reserved Future use
24-31 SoftEvent Set to indicate that the reader has completed the soft
Ack event action. Bit will remain set until the corresponding
SoftEvent bit is cleared. This forms a logical handshake
between the PLC and reader.
Bit0: Ack train code
Bit1: Ack train match string
Bit2: Ack train focus
Bit3: Ack train brightness
Bit4: Ack untrain
Bit5: Reserved (future use)
Bit6: Ack Execute DMCC command
Bit7: Ack set match string

Input Data Block

The Input Data block is sent from the PLC to the reader. The block consists of user defined
data that may be used as input to the acquisition/decode operation.

Word 0 Word 1 Word 2..N

User Data
Reserved User Data
Length

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 87
 Modbus TCP
Input Data Block Field Descriptions

Word Name Description

0 Reserved Future use
1 User Data Number of bytes of valid data actually contained in the
Length UserData field.
2..N User Data User defined data that may be used as an input to the
acquisition/decode.

Output Data Block

The Output Data block is sent from the reader to the PLC. The block consists primarily of
read result data.

Word 0 Word 1 Word 2 Word 3 Word 4 Word 5..N

Reserved Trigger ID Result ID Result Code Result Length Result Data

Output Data Block Field Descriptions

Word Name Description

0 Reserved Future use
1 Trigger ID Trigger identifier. Identifier of the next trigger to be issued.
Used to match issued triggers with result data that is received
later. This same value will be returned as the ResultID of the
corresponding read.
2 Result ID Result identifier. This is the value of TriggerID when the
corresponding trigger was issued. Used to match up triggers
with corresponding result data.
3 Result Code Indicates the success or failure of the read that produced this
result set.
Bit0: 1=Read, 0=No read
Bit1: 1=Validated, 0=Not Validated
Bit2: 1=Verified, 0=Not Verified
Bit3: 1=Acquisition trigger overrun
Bit4: 1=Acquisition buffer overrun
Bit5-15: Reserved (future use)
4 Result Data Number of bytes of valid data actually in the ResultData field.
Length
5..N Result Data Result data from this acquisition/decode.

String Command Block

The String Command block is sent from the PLC to the reader. The block is used to
transport string based commands (DMCC) to the reader.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 88
 Modbus TCP
NOTE
Do not send string commands that change the reader configuration at the same time that
reads are being triggered. Changing configuration during acquisition/decode can lead to
unpredictable results.

Word 0 Word 1..N

Length String Command

String Command Block Field Descriptions

Word Name Description

0 Length Number of bytes of valid data in the StringCommand field.
1..N String ASCII text string containing the command to execute. No null
Command termination required.

String Command Result Block

The String Command Result block is sent from the reader to the PLC. The block is used to
transport the response from string based commands (DMCC) to the PLC.

Word 0 Word 1 Word 2..N

Result Length String Command Result
Code

String Command Result Block Field Descriptions

Word Name Description

0 Result Code Code value indicating the success or failure of the command.
Refer to the Command Reference, available through the
Windows Start menu, for specific values.
1 Length Number of bytes of valid data in the StringCommand field.
2..N String ASCII text string containing the command to execute. No null
Command termination required.
Result

Operation
Modbus TCP is a request/response based protocol. All communications are originated from
the PLC. The reader acts as server.

Requests
To initiate actions or control data transfer, the PLC changes the state of certain bits of the
Control block and sends requests to the reader.
After each request, the reader will process changes in state of the bits in the Control block.
Some state changes require additional communications with the PLC, such as writing
updated acknowledge bit values or reading a new string command. These additional
communications are handled automatically by the reader. Other state changes initiate

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 89
 Modbus TCP
activities such as triggering a read or executing a soft event. The reader performs the
requested action and later reports the results.

Typical Sequence Diagram

PLC DataMan

initiate request Function code|Data Request

perform action

initiate response

receive response Function code|Data Response

Handshaking
A number of actions are accomplished by means of a logical handshake between the reader
and the PLC (triggering, transferring results, executing soft events, string commands, and
so on). This is done to ensure that both sides of a transaction know the state of the
operation on the opposite side. Network transmission delays will always introduce a finite
time delay in transfer data and signals. Without this handshaking, it is possible that one
side of a transaction might not detect a signal state change on the other side. Any
operation that has both an initiating signal and corresponding acknowledge signal will use
this basic handshake procedure.
The procedure involves a four-way handshake.
1. Assert signal
2. Signal acknowledge
3. De-assert signal
4. De-assert acknowledge
The requesting device asserts the signal to request an action (set bit 01). When the
target device detects the signal and the requested operation has completed, it asserts the
corresponding acknowledge (set bit 01). When the requesting device detects the
acknowledge, it de-asserts the original signal (10). Finally, when the target device
detects the original signal de-asserted, it de-asserts its acknowledge (bit 01). To function
correctly both sides must see the complete assert/de-assert cycle (01 and 10). The
requesting device should not initiate a subsequent request until the cycle completes.

Acquisition Sequence
DataMan can be triggered to acquire images by several methods. It can be done by setting
the Trigger bit or issuing a trigger String Command. It can also be done via DMCC

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 90
 Modbus TCP
command (Telnet) or hardwired trigger signal. The Trigger bit method will be discussed
here.
On startup the TriggerEnable will be False. It must be set to True to enable triggering via
the Trigger bit. When the device is ready to accept triggers, the reader will set the
TriggerReady bit to True.
While the TriggerReady bit is True, each time the reader detects the Trigger bit change
from 01, it will initiate a read. The Trigger bit should be held in the new state until that
same state value is seen in the TriggerAck bit (this is a necessary handshake to guarantee
that the trigger is seen by the reader).
During an acquisition, the TriggerReady bit will be cleared and the Acquiring bit will be set
to True. When the acquisition is completed, the Acquiring bit will be cleared. When the
device is ready to begin another image acquisition, the TriggerReady bit will again be set to
True.
If results buffering is enabled, the reader will allow overlapped acquisition and decoding
operations. TriggerReady will be set high after acquisition is complete but while decoding is
still in process. This can be used to achieve faster overall trigger rates. If result buffering is
not enabled, the TriggerReady bit will remain low until both the acquisition and decode
operations have completed.

Trigger EN

Trigger Ready 1 2 3
1 2 3
Trigger 1 2 M 3
1 2 M 3
Trigger Ack
1 1 2
2
M
M
3
3

Acquiring 1 2 3
2 3
1
Missed Acq M
M
Acquisition #1 Acquisition #2 Missed Acq Acquisition #3

PLC

DataMan

To force a reset of the trigger mechanism set the TriggerEnable to False until TriggerReady
is also set to False. Then, TriggerEnable can be set to True to re-enable acquisition.
As a special case, an acquisition can be cancelled by clearing the Trigger signal before the
read operation has completed. This allows for the cancellation of reads in Presentation and
Manual mode if no code is in the field of view. To ensure that a read is not unintentionally
cancelled, it is advised that the PLC hold the Trigger signal True until both TriggerAck and
ResultsAvailable are True (or DecodeComplete toggles state).

Decode / Result Sequence

After an image is acquired, it is decoded. While being decoded, the Decoding bit is set.
When the decode operation has completed, the Decoding bit is cleared. The
ResultsBufferEnable determines how decode results are handled by the reader.
If ResultsBufferEnable is set to False, then the read results are immediately placed into the
Output Data block, ResultsAvailable is set to True and DecodeComplete is toggled.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 91
 Modbus TCP
If ResultsBufferEnable is set to True, the new results are queued in a buffer and
DecodeComplete is toggled. The earlier read results remain in the Output Data block until
they are acknowledged by the PLC. After the acknowledgment handshake, if there are
more results in the queue, the next set of results will be placed in the Output Data block
and ResultsAvailable is set to True.

Trigger Ready 1 2
1 2
Trigger 1
1 2
Trigger Ack 1 2
1 2
Acquiring 1 2
1 2
Decoding 1 2
1 2
Decode Cmplt 1 22
1
Results Avail 1 2
1 2
Results Ack 1 h
1 2t
t
Read #2 p
Read #1
:
PLC
/
DataMan /
w
w
w
Results Buffering
.
There is an option to enable a queue for read results. If enabled, this allows a finite number
f
of sets of result data to be queued up until the PLC has time to read them. This is useful to
a
smooth out data flow if the PLC slows down for short periods of time.
c
Also, if result buffering is enabled the reader will allow overlapped acquisition and decode e
operations. Depending on the application this can be used to achieve faster overall trigger b
rates. See the Acquisition Sequence description for further details. o
o
In general, if reads are occurring faster than results can be transferred to the PLC, some k
data will be lost. The primary difference between buffering or not buffering determines .
which results get discarded. If buffering is not enabled, the most recent results are kept c
and the earlier result (which was not read by the PLC quickly enough) is lost. The more o
recent result will overwrite the earlier result. If buffering is enabled (and the queue m
becomes full) the most recent results are discarded until room becomes available in the /
results queue. a
l
SoftEvents b
SoftEvents act as “virtual” inputs. When the value of a SoftEvent bit changes from 0  1 u
the action associated with the event will be executed. When the action completes, the m
corresponding SoftEventAck bit will change from 0  1 to signal completion. .
p
h
p
?
a
DataMan® Communications and Programming Guide i
12/2/2011 | Version 4.2 d
P a g e | 92 =
2
 Modbus TCP
The SoftEvent and SoftEventAck form a logical handshake. After SoftEventAck changes to
1, the original SoftEvent should be set back to 0. When that occurs, SoftEventAck will
automatically be set back to 0.
NOTE
Do not execute soft events that change the reader configuration at the same time that
reads are being triggered. Changing configuration during acquisition/decode can lead to
unpredictable results.
The “ExecuteDMCC” and “SetMatchString” soft event actions require user supplied data.
This data must be written to the UserData and UserDataLength area of the Input Data
block prior to invoking the soft event. Since both of these soft events depend on the
UserData, only one may be invoked at a time.

String Commands
The DataMan MC Protocol implementation includes a String Command feature. This feature
allows you to execute string-based DMCC commands. The DMCC command is sent to the
reader via the String Command block. The DMCC command result is returned via the String
Command Result block. Initiating a command and notification of completion is
accomplished by signaling bits in the Control and Status blocks.
To execute a DMCC command, the command string is placed in the data field of the String
Command block. The command string consists of standard ASCII text. The command
format is exactly the same as would be used for a serial (RS-232) or Telnet connection.
The string does not need to be terminated with a null character. Instead, the length of the
string (that is, the number of ASCII characters) is placed in the length field of the String
Command block.
After executing the DMCC command, the result string is returned in the String Command
Result block. Similar to the original command, the result string consists of ASCII characters
in the same format as would be returned via serial or Telnet. Also, there is no terminating
null character. Instead, the length of the result is returned in the Command String Result
length field. The Command String Result block also contains a numeric result code. This
allows you to determine the success or failure of the command without having to parse the
text string. The values of the result code are defined in the DMCC documentation.

General Fault Indicator

When a communication-related fault occurs, the “GeneralFault” bit will change from 0  1.
Currently the only fault conditions supported are soft event operations. If a soft event
operation fails, the fault bit will be set. The fault bit will remain set until the next successful
soft event operation, or, until TriggerEnable is set to 0 and then back to 1.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 93
 Modbus TCP

SoftEvent

SoftEventAck

GeneralFault

SoftEvent SoftEvent cycle #2 SoftEvent

cycle #1 (failure occured) cycle #3

Examples
Included with the Setup Tool installer are two example PLC programs created with CoDeSys
v2.3 software. These samples are designed and tested on a Wago 750-841 PLC. These
simple programs clearly demonstrate DataMan ID readers‟ capabilities and proper
operation. The same operations can be achieved by using more advanced features and
efficient programming practices with Wago PLCs.
However, such an advanced program is less useful for demonstration purposes. The
examples try to show different approaches in the techniques used for the communication to
the DataMan reader.
NOTE
All examples are designed to work only if the “Control” datablock is mapped to the Coil
space and the “Status” datablock is mapped to the Discrete Input space.

ApplicationLayer Example
This sample realizes a generic data transfer between the DataMan reader and the PLC.
Memory areas of the “Control”, “Status” and “Output Area” are cloned in the PLC and
synchronized as needed or cyclically. Each data area is synchronized with its own instance
of “ETHERNETMODBUSMASTER_TCP”. This causes 3 TCP connections to be open
simultaneously. Make sure that the Modbus TCP related setting “Maximum Connections” on
the DataMan reader is set to at least 3 for this example to work.

Function
The example application demonstrates the following operations:
1. Transfer the 32-bit “Control” register data from the PLC to the reader.
2. Transfer the 32-bit “Status” register data from the reader to the PLC.
3. Transfer “Output Data” from the reader to the PLC.
All actions are started when there is a connection to the reader.

Transferring “Control” Register Data

All data gets transferred when there is a change in the local PLC data. The local PLC data
can be manipulated in the visualization.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 94
 Modbus TCP
NOTE
No synchronization is implemented from the reader to the PLC, so the local PLC data might
be incorrect after building up the connection or if another Modbus TCP client manipulates
the Contol register simultaneously. There is a timeout setting that can lead to a disconnect
if you do not manipulate the “Control” register during this timeframe.

Transferring Status Register Data

All data gets transferred cyclically. The poll interval can be specified in the visualization.

Transferring Output Data

All data gets transferred cyclically. The poll interval can be specified in the visualization.

DataManControl Example
This sample shows in a sequential manner the steps to do to achieve one of the functions
named in the following subsection. To outline this chronological sequence “Sequential
Function Chart” was chosen as programming language.

Function
The example application demonstrates the following operations:
1. Triggering a read
2. Getting read results
3. Executing string commands (DMCC)
4. Executing soft event operations
a. Train code

b. Train match string

c. Train focus

d. Train brightness

e. Untrain

f. Execute DMCC

g. Set match string

The “Main” program contains variables to invoke each of these operations. The operation is
invoked by toggling the control bool directly or from the visualization (red=0, green=1)
from 0  1. This will invoke the associated subroutine to perform the operation. When the
operation 4 is complete, the subroutine will set the control bit back to 0.

Triggering a Read
The example provides a “Continuous Trigger”. As the name implies, enabling the “xTrigger”
bit will invoke a continuous series of read operations. Once enabled, the “xTrigger” control
bit will remain set until you disable it.
Primarily, the trigger subroutine manages the trigger handshake operation between the
PLC and the reader. The control Result Ack and Trigger bits are reset, the Trigger Enable
bit is set, the PLC waits for the corresponding TriggerReady status bit from the reader, and
the control Trigger bit is set. Refer to a description of handshaking in Section Operation.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 95
 Modbus TCP
Getting Read Results

For this example the operation of triggering a read and getting read results was
intentionally separated. This is to support the situation where the PLC is not the source of
the read trigger. For example, the reader may be configured to use a hardware trigger. In
such a case, only the get results subroutine would be needed.
Like the triggering subroutine, the get results subroutine manages the results handshake
operation between the PLC and the reader. The routine waits for the ResultsAvailable
status bit to become active, it copies the result data to internal storage, and then executes
the ResultsAck handshake. Refer to a description of handshaking in Section Operation.
The read result consists of a ResultCode, ResultLength, and ResultData. Refer to Section
Output Data Block Field Descriptions for details of the ResultCode values. The ResultLength
field indicates how many bytes of actual result data exist in the ResultData field. The
subroutine converts this byte length to word length before copying the results to internal
storage.

Execute String Commands (DMCC)

The string command feature provides a simple way to invoke DMCC commands from the
PLC. The command format and command result format is exactly identical to that used for
serial or Telnet DMCC operation.
This subroutine copies an example DMCC command (||>GET DEVICE.TYPE) to the String
Command block and then manages the string command handshake operation between the
PLC and the reader to invoke the command and retrieve the command result. Any valid
DMCC command may be invoked with this mechanism. Refer to the DataMan Command
Reference document available through the Windows Start menu.

Execute Soft Events

Soft Events are used to invoke a predefined action. Each Soft Event is essentially a virtual
input signal. Each of the soft event subroutines manages the handshake operation between
the PLC and the reader to invoke the predefined action. The associated action is invoked
when the SoftEvent bit toggles from 0  1. The subroutine then watches for the associated
SoftEventAck bit from the reader which signals that the action is complete. For a
description of handshaking, see Section Operation.
NOTE
The “Execute DMCC” and “Set Match String” soft events make use of the Input Data block.
The subroutine for these two events copies the relevant data into the User Data fields of
the Input Data block and then invokes the User Data subroutine to transfer the data to the
reader. Only after the user data is transferred is the actual soft event action invoked. It is
required that the user data be transferred before invoking either of these events.
NOTE
The “Train Match String” soft event only prepares the training mechanism. The actual
training occurs on the next read operation. Therefore, a trigger must be issued following
“Train Match String”.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 96
 PROFINET

PROFINET
PROFINET is an application-level protocol used in industrial automation applications. This
protocol uses standard Ethernet hardware and software to exchange I/O data, alarms, and
diagnostics.
DataMan supports PROFINET I/O. This is one of the 2 “views” contained in the PROFINET
communication standard. PROFINET I/O performs cyclic data transfers to exchange data
with Programmable Logic Controllers (PLCs) over Ethernet. The second “view” in the
standard, PROFINET CBA (Component Based Automation), is not supported.
A deliberate effort has been made to make the DataMan PROFINET communication model
closely match the Cognex In-Sight family. Customers with In-Sight experience should find
working with DataMan familiar and comfortable.
By default, the DataMan has the PROFINET protocol disabled. The protocol can be enabled
via DMCC, scanning a parameter code or in the Setup Tool.

DMCC
The following commands can be used to enable/disable PROFINET. The commands can be
issued via RS-232 or Telnet connection.
NOTE

Because you have to make changes to the Telnet client provided by Windows to
communicate with DataMan, it is recommended you use third party clients such as PuTTY.

Enable:
||>SET PROFINET.ENABLED ON
||>CONFIG.SAVE
||>REBOOT

Disable:
||>SET PROFINET.ENABLED OFF
||>CONFIG.SAVE
||>REBOOT

Reader Configuration Code

Scanning the following reader configuration codes will enable/disable PROFINET.

NOTE

You must reboot the device for the change to take effect.

Enable: Disable: Reboot:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 97
 PROFINET

Setup Tool
The PROFINET protocol can be enabled by checking Enabled on the Industrial Protocols
pane‟s PROFINET tab.

Make sure you save the new selection by clicking Yes to the Reboot Required message
window.
NOTE
You must reboot your reader for the new settings to take effect.

Getting Started
Preparing to use PROFINET involves the following main steps:
 Make sure you have the Siemens Step 7 programming software (SIMATIC) installed.
 Set up the Siemens Software tool so that it recognizes your DataMan device.
Install the Generic Station Description (GSD) file.
Perform the following steps to set up PROFINET:
1. Verify that SIMATIC is on your machine.
2. From the Windows Start menu, launch the SIMATIC Manager.
3. If you already have a project, select “Cancel” to skip past the New Project wizard.
Otherwise, let the wizard guide you through creating a new project.
4. Once the Manager has opened the project, double-click on the “Hardware” icon to
open the “HW Config” dialog screen. From the main menu, select “OptionsInstall
GSD File…”.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 98
 PROFINET

5. Browse to the location where the GSD file was installed (or the location where you
saved the GSD file if it was downloaded from the web).

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 99
 PROFINET
6. Select the GSD file you wish to install and follow the displayed instructions to complete
the installation.

NOTE

There may be more than one GSD file in the list. If you are unsure which to install,
choose the one with the most recent date.

7. Add your DataMan device to your project. This makes the DataMan available in the
Hardware Catalog. Launch the SIMATIC Hardware Config tool.
8. In the main menu, select View  Catalog.
9. The catalog is displayed. Expand the “PROFINET IO” tree to the “Cognex ID Readers”
node.
10. With the left mouse button, drag the DataMan reader over and drop it on the
PROFINET IO network symbol in the left pane.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 100
 PROFINET

The HW Config tool automatically maps the DataMan I/O modules into the memory
space.
NOTE
By default, the 64 byte User Data and 64 byte Result Data Modules are inserted. There
are multiple sizes available for both of these modules. To optimize performance use
the module size that most closely matches the actual data requirements of your
application. You can change the module simply by deleting the one in the table and
inserting the appropriate sized module from the catalog.

11. Right-click on the DataMan icon and select “Object Properties…”.

12. Give the reader a name. This must match the name of your actual DataMan reader.
The name must be unique and conform to DNS naming conventions. Refer to the
SIMATIC Software help for details.
13. If your DataMan reader is configured to use its own static IP, uncheck the “Assign IP
address via IO controller” box. Otherwise if you wish the PLC to assign an IP address,
select the Ethernet button and configure the appropriate address.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 101
 PROFINET

14. In the “IO Cycle” tab, select the appropriate cyclic update rate for your application.

15. By default, the SIMATIC software maps the User Data & Result Data Modules to offset
256. This is outside of the default process image area size of 128. That is, by default,
data in these modules are inaccessible by some SFCs such as BLKMOV. As a solution,
either remap the modules to lower offsets within the process image area or expand
the process image area to include these modules.
If you choose to expand the process image area, make the size large enough for the
module size plus the default 256 offset.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 102
 PROFINET

NOTE

Expanding the process image can have a performance impact on the PLC scan cycle time. If
your scan time is critical, use the minimal acceptable module sizes and manually remap
them down lower in the process image.

Modules
The PROFINET implementation on DataMan consists of seven I/O modules.
1. Acquisition Control Module
2. Acquisition Status Module
3. Results Control Module
4. Results Status Module
5. Soft Event Control Module
6. User Data Module
7. Result Data Module

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 103
 PROFINET

Acquisition Control Module

Controls image acquisition. This module consists of data sent from the PLC to the DataMan
device.
Slot number: 1
Total Module size: 1 byte

Bit Name Description

0 Trigger Enable Setting this bit enables triggering via PROFINET. Clearing
this bit disables triggering.

Setting this bit triggers an acquisition when the following

conditions are met:
1 Trigger  Trigger Enable is set
 No acquisition is currently in progress
 The device is ready to trigger

2–7 Reserved Reserved for future use

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 104
 PROFINET
Acquisition Status Module
Indicates the current acquisition status. This module consists of data sent from the
DataMan device to the PLC.
Slot number: 2
Total Module size: 3 bytes

Bit Name Description

Indicates when the device is ready to accept a new trigger.

0 Trigger Ready Bit is True when “Trigger Enable” has been set and the
device is ready to accept a new trigger.

Indicates that the DataMan has received a new Trigger.

1 Trigger Ack This bit will remain True as long as the “Trigger” bit
remains True (that is, it is interlocked with the Trigger bit).

2 Acquiring Indicates that the DataMan is currently acquiring an image.

Indicates that the DataMan was unable to successfully

3 Missed Ack trigger an acquisition. Bit is cleared when the next
successful acquisition occurs.

4–7 Reserved Reserved for future use

ID value of the next trigger to be issued (16-bit integer).

Used to match issued triggers with corresponding result
8–23 Trigger ID
data received later. This same value will be returned in
ResultID of the result data.

Results Control Module

Controls the processing of result data. This module consists of data is sent from the PLC to
the DataMan device.
Slot number: 3
Total Module size: 1 byte

Bit Name Description

Enables queuing of “Result Data”. If enabled, the current

result data will remain until acknowledged (even if new
results arrive). New results are queued. The next set of
results are pulled from the queue (made available in the
Result Data module) each time the current results are
0 Results Buffer Enable acknowledged. The DataMan will respond to the
acknowledge by clearing the “Results Available” bit. Once
the “Results Ack” bit is cleared the next set of read results
will be posted and “Results Available” will be set True. If
results buffering is not enabled newly received read results
will simply overwrite the content of the Result Data
module.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 105
 PROFINET

Bit Name Description

Bit is used to acknowledge that the PLC has successfully

read the latest result data. When set True the “Result
1 Results Ack Available” bit will be cleared. If result buffering is enabled,
the next set of result data will be pulled from the queue
and “Result Available” will again be set True.

2–7 Reserved Reserved for future use

Results Status Module

Indicates the acquisition and result status. This module consists of data sent from the
DataMan device to the PLC.
Slot number: 4
Total Module size: 1 byte

Bit Name Description

0 Decoding Indicates that the DataMan is decoding an acquired image.

1 Decode Complete Bit is toggled on the completion of a decode operation when

the new results are made available (01 or 10).

Indicates that the DataMan has discarded a set of read

2 Result Buffer Overrun results because the results queue is full. Cleared when the
next set of results are successfully queued.

Indicates that a new set of read results are available (i.e.

3 Results Available the contents of the Result Data module are valid). Cleared
when the results are acknowledged.

4–6 Reserved Reserved for future use

Indicates that a fault has occurred (i.e. Soft Event “Set

7 General Fault
Match String” or “Execute DMCC” error has occurred).

Soft Event Control Module

Used to initiate a Soft Event and receive acknowledgment of completion. Note, this is a bi-
directional I/O module. Module data sent from the PLC initiates the Soft Event. Module data
sent by the DataMan device acknowledges completion.
Slot number: 5
Total Module size: 1 byte (input) and 1 byte (output)

Data written from the PLC to DataMan:

Bit Name Description

Bit transition from 01 will cause the train code operation
0 Train Code
to be invoked.

1 Bit transition from 01 will cause the train match string
Train Match String
operation to be invoked.
Bit transition from 01 will cause the train focus operation
2 Train Focus
to be invoked.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 106
 PROFINET

Bit Name Description

Bit transition from 01 will cause the train brightness

3 Train Brightness
operation to be invoked.
Bit transition from 01 will cause the untrain operation to
4 Untrain
be invoked.

5 Reserved Reserved for future use

Bit transition from 01 will cause the DMCC operation to be

6 Execute DMCC invoked. Note that a valid DMCC command string must first
be placed in “User Data” before invoking this event.

Bit transition from 01 will cause the set match string
7 Set Match String operation to be invoked. Note that match string data must
first be placed in “User Data” before invoking this event.

Data written from the DataMan to PLC:

Bit Name Description

0 Train Code Ack Indicates that the “Train Code” operation has completed

1 Indicates that the “Train Match String” operation has

Train Match String Ack
completed

2 Train Focus Ack Indicates that the “Train Focus” operation has completed

Indicates that the “Train Brightness” operation has

3 Train Brightness Ack
completed

4 Untrain Ack Indicates that the “Untrain” operation has completed

5 Reserved Reserved for future use

6 Execute DMCC Ack Indicates that the “Execute DMCC” operation has completed

Indicates that the “Set Match String” operation has

7 Set Match String Ack
completed

User Data Module

Data sent from a PLC to a DataMan to support acquisition, decode and other special
operations. Currently this module is only used to support the “Execute DMCC” and “Set
Match String” soft events.
Note, there are actually 5 versions of the User Data module. Only one instance can be
configured for use in a given application. The “User Data Option” and “User Data Length”
fields are the same for each module. The “User Data” field varies in size based on the
selected module. Choose the module which is large enough to exchange the amount of
data required by your application.

Slot number: 6
Total Module size: 4 + 16 (16 bytes of User Data)
4 + 32 (32 bytes of User Data)
4 + 64 (64 bytes of User Data)

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 107
 PROFINET
4 + 128 (128 bytes of User Data)
4 + 250 (250 bytes of User Data)

Byte Name Description

Currently only used by “Set Match String” soft event.

Specifies which code target to assign the string (16-bit
Integer).
0-1 User Data Option 0, assign string to all targets
1, assign string to 2D codes
2, assign string to QR codes
3, assign string to 1D / stacked / postal codes

2-3 User Data Length Number of bytes of valid data actually contained in the
“User Data” field (16-bit Integer).

Data sent from the PLC to the DataMan to support

4… User Data acquisition, decode and other special operations (array of
bytes).

Result Data Module

Read result data sent from a DataMan to a PLC.
NOTE

There are actually 5 versions of the Result Data module. Only a single instance can be
configured for use in a given application. The “Result ID”, “Result Code”, “Result Extended”
and “Result Length” fields are the same for each module. The “Result Data” field varies in
size based on the selected module. Choose the module which is large enough to exchange
the amount of result data required by your application.

Slot number: 7
Total Module size: 8 + 16 (16 bytes of Result Data)
8 + 32 (32 bytes of Result Data)
8 + 64 (64 bytes of Result Data)
8 + 128 (128 bytes of Result Data)
8 + 246 (246 bytes of Result Data)

Byte Name Description

The value of the “Trigger ID” when the trigger that

0-1 Result ID generated these results was issued. Used to match up
triggers with corresponding result data (16-bit Integer).

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 108
 PROFINET

Byte Name Description

Indicates the success or failure of the read that produced

these results (16-bit Integer).
Bit 0,1=read, 0=no read
Bit 1,1=validated, 0=not validated (or validation not in use)
2-3 Result Code
Bit 2,1=verified, 0=not verified (or verification not in use)
Bit 3,1=acquisition trigger overrun
Bit 4,1=acquisition buffer overflow
Bits 5-15 reserved

4-5 Result Extended Currently unused (16-bit Integer).

Actual number of bytes of read data contained in the

6-7 Result Length
“Result Data” field (16-bit Integer).

8… Result Data Decoded read result data (array of bytes)

Operation
SoftEvents
SoftEvents act as “virtual” inputs. When the value of a SoftEvent changes from 0  1 the
action associated with the event will be executed. When the action completes the
corresponding SoftEventAck bit will change from 0  1 to signal completion. The
acknowledge bit will change back to 0 when the corresponding SoftEvent bit is set back to
0.
The “ExecuteDMCC” and “SetMatchString” soft event actions require user supplied data.
This data must be written to the UserData & UserDataLength area of the UserData Module
prior to invoking the soft event. Since both of these soft events depend on the UserData,
only one may be invoked at a time.

General Fault Indicator

When a communication related fault occurs the “GeneralFault” bit will change from 0  1.
Currently the only fault conditions supported are soft event operations. If a soft event
operation fails, the fault bit will be set. The fault bit will remain set until the next soft event
operation or until triggering is disabled and again re-enabled.

SoftEvent

SoftEventAck

GeneralFault

SoftEvent SoftEvent cycle #2 SoftEvent

cycle #1 (failure occured) cycle #3

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 109
 PROFINET
Acquisition Sequence
DataMan can be triggered to acquire images by several methods. It can be done explicitly
by manipulating the Trigger bit of the Acquisition Control Module, it can be triggered by
external hard wired input, and finally it can be triggered via DMCC command. Manipulating
the Acquisition Control Module bits will be discussed here.
On startup the “Trigger Enable” bit will be False. It must be set to True to enable
triggering. When the device is ready to accept triggers, the “Trigger Ready” bit will be set
to True.
While the Trigger Ready bit is True, each time the reader sees the “Trigger” bit change
from 0 to 1, it will initiate an image acquisition. The client (PLC) should hold the bit in the
new state until that same state value is seen back in the Trigger Ack bit (this is a necessary
handshake to guarantee that the change is seen by the reader).
During an acquisition, the Trigger Ready bit will be cleared and the Acquiring bit will be set
to True. When the acquisition is completed, the Acquiring bit will be cleared. The Trigger
Ready bit will again be set True once the device is ready to begin a new image acquisition.
If results buffering is enabled, the device will allow overlapped acquisition and decoding
operations. Trigger Ready will be set high after acquisition is complete but while decoding
is still in process. This can be used to achieve faster overall trigger rates. If result buffering
is not enabled, the Trigger Ready bit will remain low until both the acquisition and decode
operations have completed.
To force a reset of the trigger mechanism set the Trigger Enable bit to False, until the
Trigger Ready bit is 0. Then, Trigger Enable can be set to True to re-enable acquisition.
As a special case, an acquisition can be cancelled by clearing the Trigger signal before the
read operation has completed. This allows for the cancellation of reads in Presentation and
Manual mode if no code is in the field of view. To ensure that a read is not unintentionally
cancelled, it is advised that the PLC hold the Trigger signal True until both TriggerAck and
ResultsAvailable are True (or DecodeComplete toggles state).

Trigger EN

Trigger Ready 1 2 3
1 2 3
Trigger 1 2 M 3
1 2 M 3
Trigger Ack 1 2 M 3
1 2 M 3
Acquiring 1 2 3
1 2 3
Missed Acq M
M
Acquisition #1 Acquisition #2 Missed Acq Acquisition #3

Client

DataMan

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 110
 PROFINET
Decode / Result Sequence
After an image is acquired it is decoded. While being decoded, the “Decoding” bit of the
Result Status Module is set. When decode is complete, the Decoding bit is cleared and the
“Decode Complete” bit is toggled.
The “Results Buffer Enable” bit determines how decode results are handled by the reader.
If the Results Buffer Enable bit is set to False, then the decode results are immediately
placed into the Results Module and Results Available is set to True.
If the Results Buffer Enable bit is set to True the new results are queued. The earlier
decode results remain in the Results Module until they are acknowledged by the client by
setting the “Results Ack” bit to True. After the Results Available bit is cleared, the client
should set the Results Ack bit back to False to allow the next queued results to be placed in
to the Results Module. This is a necessary handshake to ensure the results are received by
the DataMan client (PLC).

Behavior of DecodeStatusRegister

Bit Bit Name Results if Buffering Disabled Results if Buffering Enabled

Set when decoding an

1 Decoding Set when decoding an image.
image.

Toggled on completion of an Toggled on completion of an

2 Decode Complete
image decode. image decode.

Set when decode results

could not be queued because
the client failed to
Results Buffer
3 Remains set to zero. acknowledge a previous
Overflow
result. Cleared when the
decode result is successfully
queued.

Set when new results are Set when new results are
placed in the Results Module. placed in the Results Module.
4 Results Available Stays set until the results Stays set until the results are
are acknowledged by setting acknowledged by setting
Results Ack to true. Results Ack to true.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 111
 PROFINET

Trigger 1 2
Ready 1 2
Trigger 1
1 2
Trigger 1 2
Ack 1 2
Acquiring 1 2
1 2
Decoding 1 2
1 2
Decode 1 22
Cmplt 1
Results 1 2
Avail 1 2
Results 1 h
Ack 1 2t
t
Read #2 p
Read #1
:
Client
/
DataMan /
w
w
Results Buffering w
There is an option to enable a queue for decode results. If enabled this allows a finite .
number of decode result data to queue up until the client (PLC) has time to read them. This f
is useful to smooth out data flow if the client (PLC) slows down for short periods of time or a
if there are surges of read activity. c
e
Also, if result buffering is enabled the device will allow overlapped acquisition and decode b
operations. Depending on the application this can be used to achieve faster over all trigger o
rates. See Acquisition Sequence description above for further detail. o
In general, if reads are occurring faster than results can be sent out, the primary difference k
.
between buffering or not buffering is determining which results get discarded. If buffering
c
is not enabled the most recent results are kept and the earlier result (which was not read
o
by the PLC fast enough) is lost. Essentially the more recent result will simply over write the
m
earlier result. If buffering is enabled (and the queue becomes full) the most recent results
/
are discarded until room becomes available in the results queue. a
l
Siemens Examples b
This section gives some examples of using the DataMan with a Siemens S7-300 PLC. It is u
assumed that the reader is familiar with the S7-300 and the SIMATIC programming m
software. .
p
Symbol Table h
Although not required, defining symbols for the DataMan I/O module elements can be p
?
extremely helpful. It makes the code much easier to read and reduces mistakes. This
a
sample table shows symbols defined for a typical instance of a DataMan reader. Note,
i
d
=
DataMan® Communications and Programming Guide 2
12/2/2011 | Version 4.2 7
P a g e | 112 8
6
 PROFINET
DataMan I/O modules may be at different addresses in your project. Make sure to adjust
your symbol definitions based on the specific offsets of the I/O modules.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 113
 PROFINET
Trigger and Get Results
Run the sample program “DM200_SampleRead” for the complete example program.
NOTE
This sample can be used with any PROFINET enabled DataMan reader.
Perform the following steps to install the program:
1. Start the SIMATIC Manager software.
2. Close any open applications.
3. From the main menu, select File  Retrieve…
4. Browse to find the sample file on your PC.

5. Look for the Siemens folder and select the zip file.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 114
 PROFINET

6. Select a destination directory to save the project on your PC.

7. The Siemens software extracts the sample archive and makes it available.
8. Reduced to the basics the process of reading and retrieving results consists of the
following:
9. Define an area in your application to save read results. There are many options
regarding how and where result data can be stored. For our example we define a Data
Block (DB) which contains the fields of the Result Data module that we are interested
in for our application.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 115
 PROFINET

10. Enable the reader

11. Set the trigger signal and set semaphore to indicate a read is pending.

12. As soon as the trigger signal is acknowledged, clear the trigger signal.

13. As soon as the results are available save a copy of the result data and set the results
acknowledge signal.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 116
 PROFINET

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 117
 PROFINET
14. When the reader sees the result acknowledge signal clear result acknowledge, clear
the read pending semaphore, and signal that the read process has completed.

NOTE

The reader clears “Results Available” as soon as it sees the PLC‟s “Results Ack” signal.

Using Soft Events

Run the sample program “DM200_SoftEvents” for the complete example program.
NOTE
This sample can be used with any PROFINET enabled DataMan reader.
Perform the following steps to install the program:
1. Start the SIMATIC Manager software.
2. Close any open applications.
3. From the main menu, select File  Retrieve…
4. Browse to find the sample file on your PC.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 118
 PROFINET

5. Look for the Siemens folder and select Dm200_SoftEvents.zip.

6. Select a destination directory to save the project on your PC.

7. The Siemens software extracts the sample archive and makes it available.
Soft events are a means of invoking an activity by simply manipulating a single control bit.
The activity for each bit is predefined (for more details, see Section SoftEvents). With the
exception of “Execute DMCC” and “Set Match String” all soft events may be invoked in the
same way. “Execute DMCC” and “Set Match String” require the added step of loading the
User Data module with application data before invoking the event.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 119
 PROFINET
Reduced to the basics the process of invoking a Soft Event consists of the following:

Executing DMCC Commands

Refer to sample program “DM200_SoftEvents” for the complete example program (for
information on how to install it, see Section Using Soft Events).
NOTE
This sample can be used with any PROFINET enabled DataMan reader.
“Execute DMCC” is a Soft Event which requires the added step of loading the User Data
module with the desired DMCC command string before invoking the event. Note, the Soft
Event mechanism does not provide a means of returning DMCC response data (other than
a failure indication). So this mechanism cannot be used for DMCC “||>GET…” commands.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 120
 PROFINET
The process of executing a DMCC command is the same as that for all other Soft Events
(see example above) except the step of invoking the Soft Event also includes copying the
command string to the User Data Module. In this example the command string is exists in a
Data Block. This example could be expanded to utilize a Data Block with an array of
command strings that the copy function could reference by an index value. That would
allow the user to pre-define all DMCC commands that are required by the application and
invoke them simply by index.

The function “Set User Data” (FC11) simply copies the provided string to the User Data
module. Refer to the example program for the actual STL code.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 121
 DataMan Application Development

DataMan Application Development

DataMan Control Commands (DMCC) are a method of configuring and controlling a
DataMan reader from a COM port or through an Ethernet connection, either directly or
programmatically through a custom application.

For a complete list of DMCC commands, click the Windows Start menu and
browse to Cognex DataMan Setup Tool v x.x  Documentation  Command
Reference.

DMCC Overview
Depending on the DataMan reader you are using, the COM port connection can be either
RS232 or USB and an Ethernet connection can be established through the Telnet protocol.
By default, the DataMan reader is configured to communicate over TCP port number 23,
but you can use the Setup Tool to assign a different port number as necessary.

Command Syntax
All DMCC commands are formed of a stream of ASCII printable characters with the
following syntax:
command-header command [arguments] footer
For example:
||>trigger on\CR\LF

Command Header Syntax

||checksum:command-id>
All options are colon separated ASCII text. A header without the header-option block will
use header defaults.
checksum
0: no checksum (default)
1: last byte before footer is XOR of bytes
command-id
An integer command sequence that can be reported back in acknowledgement.

Header Examples

Example Description
||> Default Header
||0:123> Header indicating no-checksum and ID of 123
||1> Header indicating checksum after command and data.

Command
The command is an ASCII typable string possibly followed by data. All command names
and public parameters data are case insensitive. Only a single command may be issued

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 122
 DataMan Application Development
within a header-footer block. Commands, parameters and arguments are separated by a
space character.

Commands
Short names specifying an action. A commonly used command is GET or SET followed by a
Parameter and Value.

Parameters
Short names specifying a device setting. Parameter names are organized with a group of
similar commands with one level of structural organization separated by a period ('.').

Arguments
Boolean: ON or OFF
Integer: 123456
String: ASCII text string enclosed by quotes (“).The string content is passed to a function
to translate the string to the final format. The following characters must be backslash
escaped: quote (\”), backslash (\\), pipe (\|), tab (\t), CR(\r), LF (\n).

Footer
The footer is a carriage return and linefeed (noted as \CR\LF or \r\n).

Reader Response
The reader will have one of several response formats. The choice of response format is
configured using the SET COM.DMCC-RESPONSE command.
Silent: (0, Default) No response will be sent from the reader. Invalid commands are
ignored without feedback. Command responses are sent in space delimited ASCII text
without a header or footer.
Extended: (1) The reader responds with a header data footer block similar to the
command format.
NOTE
While the reader can process a stream of DMCC commands, it is typically more robust to
either wait for a response, or insert a delay between consecutive commands.
||checksum:command-id[status]
checksum
The response uses the same checksum format as the command sent to the reader.
0: no checksum
1: last byte before footer is XOR of bytes
command-id
The command-id sent to the reader is returned in the response header.
status
An integer in ASCII text format.
0: no error
1: reader initiated read-string
100: unidentified error

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 123
 DataMan Application Development
101: command invalid
102: parameter invalid
103: checksum incorrect
104: parameter rejected/altered due to reader state

Examples

Command Silent Extended Response Description

Response
||>GET ON ||[0]ON\r\n Is the DataMatrix
SYMBOL.DATAMATRIX\r\n symbology
enabled?
||>SET SYMBOL.DATAMATRIX no response ||[0]\r\n Enable the
ON\r\n DataMatrix
symbology.
||>TRIGGER ON\r\n decoded data ||[0]\r\n Trigger
or no-read ||[1]decoded data Command
response or no-read response
in base64\r\n

DMCC Application Development

You can use DMCCs as an application programming interface for integrating a reader into a
larger automation system.
If you want to create your own application from scratch that you want to communicate with
the DataMan reader through the serial port, make sure you set port.DtrEnable = true, if
the port is an instance of the SerialPort class.
You can also use the DMCC .NET Software Development Kit (hereafter referred to as DMCC
.NET). The following sections give detailed information about installing DMCC .NET, its
contents, building the DMCC .NET sample code, and about the different DMCC recipes.

DMCC .NET Contents

The DMCC .NET comprises the Cognex.DataMan.SDK.dll and its documentation. In addition,
a sample application is provided in the form of a complete Microsoft Visual Studio project
(in .csproj format).

Building the DMCC .NET Sample Code

Open the Sample code in Microsoft Visual Studio and choose Build solution.

Using DMCC .NET

To use DMCC .NET for your own purposes, perform the following steps:
1. In Microsoft Visual Studio, click Create Solution/Project.
2. Under Project, right-click References and choose Add Reference…
3. In the pop-up window, click the Browse tab and look for the Cognex.DataMan.SDK.dll
file in the directory where you installed the solution.
4. Add the following lines to the beginning of your code:

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 124
 DataMan Application Development

using Cognex.DataMan.SDK;
using Cognex.DataMan.SDK.Events;

to find the different elements belonging to the SDK in these namespaces. They will appear
in the intellisense as seen in the following image:

Enumerating DataMan Devices

1. Create a new DataManSystemManager.

DataManSystemManager myManager = new DataManSystemManager();

2. Subscribe to its SystemDiscovered event.

myManager.SystemDiscovered += new
DataManSystemManager.SystemDiscoveredEventHandler(myManager_NetworkDeviceApp
eared);

3. Create event handler of type SystemDiscoveredEventHandler.

4. The event handler argument of type SystemDiscoveredEventArgs has a property
System of type DataManSystem. These DataManSystem objects represent readers.
You can store these DataManSystem objects in your own collection.
5. To start device discovery, call the myManager.Refresh() method.
NOTE
The SystemDiscovered event will be fired every time a device is detected.

Connecting to a DataMan Device

Connect to your device by performing the following steps:
1. Create DataManSystem instance

DataManSystem mySystem = new DataManSystem();

2. Create DataManConnectionParams instance

DataManConnectionParams myParams = new DataManConnectionParams(address);

where the address is a string. This can be a COM port (for example, “COM23”) or an IP
address (for example, “10.10.123.42”).
3. Call the Connect() method of your DataManSystem instance.

DataMan® Communications and Programming Guide

12/2/2011 | Version 4.2
P a g e | 125
 DataMan Application Development

mySystem.Connect(myParams);

4. (Optional) Verify if you are connected:

if (mySystem.IsConnected())

5. To disconnect, call

mySystem.Disconnect();

NOTE
Check the events of DataManSystem. After calling Connect(), subscribe to the events that
you need. Unsubscribe before calling Disconnect().

DataMan Device Settings

Use DataManSystem.SendDmcc() for different settings. Refer to the DMCC Command
Reference available through the Windows Start menu.
There are two versions of the SendDmcc() method:
1. The SendDmcc(string) takes a string which is the DMCC including the header. This is a
non-blocking, asynchronous method for sending DMCC. This returns an ID so that you
can find the matching response in the event handler. You have to subscribe to the
appropriate events of the DataManSystem instances and handle responses in the
appropriate event handler, such as DmccResponseArrived.
2. The SendDmcc(string,int) takes a DMCC as the first argument and the second
argument is a timeout value. This is the blocking version. It will not return until a
response is received or the timeout expires (when a null response is returned). You
can retrieve the DMCC result as the return value of the SendDmcc() method.
The following is an example for sending a DMCC:

int id = mySystem.SendDmcc("||>GET DEVICE.TYPE");

Displaying Static and Live Images from a DataMan Device

To have static images displayed, use DataManSystem.GetImage() to get images.
To have live images displayed, perform the following steps:
1. Turn on live image acquisition mode by setting the
DataManSystem.Imaging.Live.Enabled to true.
2. Periodically poll the device for images by using DataManSystem.GetImage(). See an
example implementation in the source of the Sample application. In the example, a
new polling thread is created to avoid locking the GUI.
3. Turn off live image acquisition by setting the DataManSystem.Imaging.Live.Enabled to
false.
NOTE
In addition, Live Image properties, such as size, quality and format, can be controlled
through the DataManSystem.Imaging.Live properties.

Distribué par :

2 rue René Laennec 51500 Taissy France Email : [email protected]

Fax: 03 26 85 19 08, Tel : 03 26 82 49 29 Site web : www.hvssystem.com