Vel BF Web
Vel BF Web
For a complete
version of this catalog, please contact Velan directly.
VELAN COMPANY PROFILE
Velan is one of the world's leading manufacturers of industrial steel valves, CONTENTS
supplying gate, globe, check, ball, butterfly and knife gate valves for critical Zero leakage Butterfly Valves............................3
applications in the chemical, petrochemical, oil and gas, fossil and nuclear Applications in Major Industries ......................4
power, cogeneration, pulp and paper and cryogenic industries. See the back Principle of Operation ........................................5
cover of this catalog for a summary of the many quality products that Velan Valve Design Features ...................................... 6
designs and manufactures. Stem Seal Technology ....................................7-8
Valve Parts and Materials to
Founded in 1950, Velan earned a reputation for excellence as a major supplier of ASTM Standards ..................................................9
forged valves for nuclear power plants and the U.S. Navy. Velan Inc. pioneered Metal-seated Butterfly Flanged
many designs which became industry standards, including bellows seal valves, Type Valves, 3 –48” (80 – 1200 mm) .......... 10–11
all stainless steel knife gate valves and forged valves up to 24". Metal-seated Butterfly Wafer and Lug
Type Valves, 3 –48” (80 – 1200 mm) ................ 12
Velan valves are manufactured in 13 specialized manufacturing plants, Air & Electric Actuators ....................................13
including six in Canada & U.S.A., four in Europe and three in Asia. Engineered Solutions ........................................13
We have a total of 1,450 employees, 75% of whom are located in Stem Extensions & Steam Jackets ................14
our North American operations. Optional Bearing Lubrication &
Special Cleaning ................................................14
Qualification Testing ....................................15-16
John Leduc, Product Sales Manager – Butterfly Valves Fire Testing ..........................................................17
Velan has Sales offices and distributors located worldwide. Engineering Data................................................18
Visit the Velan website at [Link] for an updated contact list. How to Order ......................................................19
NOTE: The material in this catalog is for general information. For specific performance data and proper material selection, consult your
Velan representative. Although every attempt has been made to ensure that the information contained in this catalog is correct,
Velan reserves the right to change designs, materials or specifications without notice.
FLANGED FLANGED
SHORT PATTERN LONG PATTERN
TO ISO 5752 TO B16.10
3 – 48” 3 – 48”
(80 –1200 mm) (80 –1200 mm)
ASME Classes ASME Classes
150–600 150–600
Face-to-face Gate valve
to ISO 5752 Face-to-face
to B16.10
Body conforms to
API 600 wall thickness
3 – 48” 3 – 48”
(80–1200 mm) (80 –1200 mm)
ASME Classes ASME Classes
150–600 150–600
Face-to-face Face-to-face
to API 609 to API 609
Valves fire tested to API 607, Fourth Edition (see pg. 18). NOTE: This is a condensed catalog. For a complete
3 version of this catalog, please contact Velan directly.
APPLICATIONS IN MAJOR INDUSTRIES
PETROLEUM REFINING
● Oil Storage Isolation ● Steam Supply Valves
● Hot Cracking Gas ● Catalytic Cracker Units
● Flare Gas Hydrogen, ● Desulphurization Systems
Sour Gas Isolation and Tail Gas Treaters
● Product Segregation
PETROCHEMICAL PLANTS
● Brine, CO2 Vapor, ● Propylene Plants
Steam Service ● Oxygen Service
● Hydrogen Gas, ● Flare Inlet and
Propane Gas Maniford Isolation
● Ethylene Plants ● PSA & Molecular Sieves
● Ethylene Crackers ● Coker Plants
CRYOGENICS
● All Liquid Gases ● Oilfield Recovery
● Liquid Natural ● Gasification Plants
Gas Service and Storage
● LNG Ships ● Tank Farm Isolation
Body
Radial Loading
Detail A
Braided Graphite
FEP TYP.
1) Fully-guided stem
Stem bearings in body and gland follower
prevent wobbling and packing leakage due to
side thrust on stem.
2) Precompressed packing rings to 4000 psi.
3) Two O-Rings in gland follower provide
additional stem seal protection to assure
tightness of less than 1 ppm.
4) Live-loading
Provides constant packing compression and is
essential for this packing arrangement.
5) Two-piece flanged gland.
7
See page 6 ITEM QTY DESCRIPTION
for external blowout 61B 1
protection detail. 1 1 Valve body
5 2 17B Seat (hard faced)
See page 7-8
for live-loading and 2 1 Disc
lantern ring option. 19B
3 1 Bottom cover
Detail A 4 1 Shaft
26A 5 1 Laminated seal
6 1 Thrust bearing
7 1 Retaining ring
12
11 1 Packing flange
12 1 Gland bushing
13A
13A 2 Packing
13B 13B 3 Packing
78
13C 2 Bearing protector
141 14 Opt. Lantern ring
15 11
15 2 Gland stud
Detail B 16A 17A 16A 2 Gland heavy hex nut
16B 1 Taper pin hex nut(2)
17A 4 Actuator bracket socket
head cap screw
55
17B Set Retainer socket
head cap screw
19A 1 Bottom cover
spiral wound gasket
13C
19B 1 Disc spiral wound gasket
26A 1 Actuator key
26B
Detail C 26B 1 Disc key
Bearing 31 1 Locking plate
4 Seal 36 Opt. Belleville washer
55 2 Body bushing
61C 56A 2 Thrust bearing hex
head cap screw
56A 56B 4 Cover heavy hex
head cap screw
55 61A 1 Taper pin
61B 1 Centering pin
6 63 1 Packing spacer
31 78 1 Actuator bracket
3 Detail D
Internal Blowout 61A
56B
Protection
9
METAL-SEATED BUTTERFLY VALVES
3–48” (80 – 1200 mm) ASME CLASSES 150, 300, 600
FLANGED TYPE, FLANGE DIMENSIONS TO B16.5
OP EN
CLOSED
CLOSED
OP EN
10
DIMENSIONS / Flanged Valves – ASME Class 300
SIZE
in A D E F H
mm Long pattern Short pattern
3 11.00 9.74 11.12 4.50 2.05 5.58
DN80 279 247 282 114 52 142
4 12.85 11.59 12.00 5.00 2.05 5.58
DN100 326 294 305 127 52 142
6 15.12 12.39 15.88 5.50 2.63 2.63
DN150 384 315 403 140 67 67
8 17.24 15.53 16.50 6.00 3.52 2.63
DN200 438 394 419 152 89 67
10 20.92 18.74 18.00 6.50 4.84 13.32
DN250 531 476 457 165 123 338
12 23.01 20.00 19.75 7.00 6.06 15.56
DN300 584 508 502 178 154 395
14 24.42 22.00 30.00 7.50 2.37 18.57
DN350 620 559 762 191 60 472
16 25.95 23.34 33.00 8.50 3.81 19.82
DN400 659 593 838 216 97 503
18 28.82 25.15 36.00 8.75 7.13 22.32
DN450 732 639 914 222 181 567
20 30.71 20.07 39.00 9.00 7.13 23.57
DN500 780 510 991 229 181 599
24 37.41 33.69 45.00 10.50 9.33 27.24
DN600 950 856 1143 267 237 692
30 43.04 40.09 45.00 17.75 11.50 39.98
DN750 1093 1018 1143 451 292 1015
36 49.29 44.05 68.00 20.00 14.00 42.15
DN900 1252 1119 1727 508 356 1071
For sizes over 36” (900 mm), consult the factory.
NOTE: Velan reserves the right to substitute gear operators when required.
SIZE
in A D E F H
mm Long pattern Short pattern
4 13.20 12.21 17.00 7.50 2.63 8.79
DN100 335 310 432 191 67 223
6 16.42 14.71 22.00 8.25 3.52 9.76
DN150 417 374 559 210 89 248
8 21.38 18.37 26.00 9.06 6.06 15.25
DN200 543 467 660 230 154 387
10 23.00 20.58 31.00 9.81 5.43 18.26
DN250 584 523 787 249 138 464
12 25.63 21.96 33.00 10.62 7.13 19.51
DN300 651 558 838 270 181 496
NOTE: Velan reserves the right to substitute gear operators when required.
NOTE: This is a condensed catalog. For a complete
version of this catalog, please contact Velan directly.
11
METAL-SEATED BUTTERFLY VALVES
3–48” (80 – 1200 mm) ASME CLASSES 150, 300, 600
WAFER AND LUG TYPE
G
OP EN
CLO SED
CLO SED
C A
D OP EN
B R
ENGINEERED SOLUTIONS
A double block and bleed set-up, incorporating 12” (300 mm)
ASME Class 300 Stainless Steel Torqseal Triple-Offset Butterfly
Valves on hydrogen service at 500 psi/480°C at a major refinery.
13
OPTIONS
Annular
groove
Bushing
Grease
fitting
Stem
Valve
body
Reliability of valve operation affects service life and AMBIENT CYCLING TESTS
maintenance. To predict reliability, a sound valve
design, backed up by a stress analysis must be Valve passed:
subjected to functional cycle testing under critical 5000 Cycles with preferred flow direction,
operating conditions. 3000 Cycles with nonpreferred flow direction and
To develop the Velan Torqseal Triple-Offset Metal- zero leakage at seats and gasket
Seated Butterfly valves, it required an unusual effort Also tested 8” Class 300 to 30,000 cycles
and extended period of time as many competitive with no jamming.
valves in the same category, tested in our R&D,
showed repeated leaks of seats and laminated disc
gaskets. Some highlights of the tests performed in
our R&D laboratory are shown here. Detailed reports
are available on request.
HYDROSTATIC TESTS
Valve passed testing with zero leakage.
ACCEPTABLE RESULTS
API 598 resilient seat standard for laminated seal.
API 598 metal seat standard for solid seal.
Steam test on 8” (200 mm) Class 600, Steam test on 14” Class 150 valve.
lug style Torqseal valve.
3. Rapid water quenching lowers External leakage 0 ml/min 0 ml/min 200 ml/min
the valve temperature to below
212°F (100°C). Performed twice, Valve after two fire tests,
once in each direction. maintains 0-seat and
stem seal leakage
TEST REPORTS
A B C D E F G H I J
– –
F 1 4 1 B P 0 2 A C A A
Example: 6”, flanged, Class 300, butterfly valve, metal seal in disc, short pattern, carbon steel with stainless steel trim.
C CLASS I SHAFT
A - 410 (H1100), D - 630(3) (H1150), G - Hastelloy C
0 - 150 1 - 300 2 - 600 for Sour service to for Sour service to H - Alloy 20
NACE(4) spec. = (2xH1150) NACE(4) spec. = (2xH1150) J - 660
D TYPE B - 316 E - Monel K-500 T - Titanium(1)
A - Long pattern API 609, ASME B16.10 C - Lug, wafer API 609, MSS SP-68 C - XM19 (Nitronic 50) F - Inconel(1)
B - Short pattern API 609, ISO 5752
J SPECIAL SERVICE
E SEAT SEAL RING A- Standard I - NACE(4) sour gas U - TA-Luft stem seal
A - 316 & Graphite E - Inconel & Graphite L - XM19 (solid) B- Block & bleed J - Steam jacket V - EFV stem seal
B - 410 & Graphite F - Hastelloy C & Graphite P - Duplex & Graphite C- Chlorine N - Nuclear X - Special (other services)
C - Monel & Graphite G - 316 (solid) T - Titanium(1) & Graphite G- Oxygen R - Coker
D - Alloy 20 & Graphite K - Inconel (solid) H- Cryogenic T - Double packed