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Vel BF Web

Founded in 1950, Velan earned a reputation for excellence as a major supplier of forged valves for nuclear power plants and the u.s. Navy. Velan valves are manufactured in 13 specialized manufacturing plants, including six in canada and U.s.a., four in Europe and three in Asia.

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0% found this document useful (0 votes)
94 views19 pages

Vel BF Web

Founded in 1950, Velan earned a reputation for excellence as a major supplier of forged valves for nuclear power plants and the u.s. Navy. Velan valves are manufactured in 13 specialized manufacturing plants, including six in canada and U.s.a., four in Europe and three in Asia.

Uploaded by

rampyaripatel
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

NOTE: This is a condensed catalog.

For a complete
version of this catalog, please contact Velan directly.
VELAN COMPANY PROFILE
Velan is one of the world's leading manufacturers of industrial steel valves, CONTENTS
supplying gate, globe, check, ball, butterfly and knife gate valves for critical Zero leakage Butterfly Valves............................3
applications in the chemical, petrochemical, oil and gas, fossil and nuclear Applications in Major Industries ......................4
power, cogeneration, pulp and paper and cryogenic industries. See the back Principle of Operation ........................................5
cover of this catalog for a summary of the many quality products that Velan Valve Design Features ...................................... 6
designs and manufactures. Stem Seal Technology ....................................7-8
Valve Parts and Materials to
Founded in 1950, Velan earned a reputation for excellence as a major supplier of ASTM Standards ..................................................9
forged valves for nuclear power plants and the U.S. Navy. Velan Inc. pioneered Metal-seated Butterfly Flanged
many designs which became industry standards, including bellows seal valves, Type Valves, 3 –48” (80 – 1200 mm) .......... 10–11
all stainless steel knife gate valves and forged valves up to 24". Metal-seated Butterfly Wafer and Lug
Type Valves, 3 –48” (80 – 1200 mm) ................ 12
Velan valves are manufactured in 13 specialized manufacturing plants, Air & Electric Actuators ....................................13
including six in Canada & U.S.A., four in Europe and three in Asia. Engineered Solutions ........................................13
We have a total of 1,450 employees, 75% of whom are located in Stem Extensions & Steam Jackets ................14
our North American operations. Optional Bearing Lubrication &
Special Cleaning ................................................14
Qualification Testing ....................................15-16
John Leduc, Product Sales Manager – Butterfly Valves Fire Testing ..........................................................17
Velan has Sales offices and distributors located worldwide. Engineering Data................................................18
Visit the Velan website at [Link] for an updated contact list. How to Order ......................................................19

NOTE: The material in this catalog is for general information. For specific performance data and proper material selection, consult your
Velan representative. Although every attempt has been made to ensure that the information contained in this catalog is correct,
Velan reserves the right to change designs, materials or specifications without notice.

NOTE: This is a condensed catalog. For a complete


2 version of this catalog, please contact Velan directly.
VELAN TRIPLE-OFFSET - ZERO LEAKAGE BUTTERFLY VALVES
Product range in Carbon and Alloy Steel, 316 Stainless, Duplex, Monel,
Hastelloy, Inconel, Alloy 20 and Titanium.

FLANGED FLANGED
SHORT PATTERN LONG PATTERN
TO ISO 5752 TO B16.10

3 – 48” 3 – 48”
(80 –1200 mm) (80 –1200 mm)
ASME Classes ASME Classes
150–600 150–600
Face-to-face Gate valve
to ISO 5752 Face-to-face
to B16.10
Body conforms to
API 600 wall thickness

LUG TYPE WAFER TYPE


TO API 609 TO API 609

3 – 48” 3 – 48”
(80–1200 mm) (80 –1200 mm)
ASME Classes ASME Classes
150–600 150–600
Face-to-face Face-to-face
to API 609 to API 609

Valves fire tested to API 607, Fourth Edition (see pg. 18). NOTE: This is a condensed catalog. For a complete
3 version of this catalog, please contact Velan directly.
APPLICATIONS IN MAJOR INDUSTRIES

FOSSIL POWER PLANTS


● Pump Isolation
● Condenser Cooling
● Pump and Steam Extraction Isolation
● Heat Exchanger, Condenser Cooling Isolation
● District Heating and Cooling

NUCLEAR POWER PLANTS


● Containment Isolation
● Saltwater Service
● Core Spray Systems
● Pump Isolation
(Velan holds the ASME N-stamp)

PETROLEUM REFINING
● Oil Storage Isolation ● Steam Supply Valves
● Hot Cracking Gas ● Catalytic Cracker Units
● Flare Gas Hydrogen, ● Desulphurization Systems
Sour Gas Isolation and Tail Gas Treaters
● Product Segregation

PETROCHEMICAL PLANTS
● Brine, CO2 Vapor, ● Propylene Plants
Steam Service ● Oxygen Service
● Hydrogen Gas, ● Flare Inlet and
Propane Gas Maniford Isolation
● Ethylene Plants ● PSA & Molecular Sieves
● Ethylene Crackers ● Coker Plants

CRYOGENICS
● All Liquid Gases ● Oilfield Recovery
● Liquid Natural ● Gasification Plants
Gas Service and Storage
● LNG Ships ● Tank Farm Isolation

PULP AND PAPER


● Steam Isolation, Boiler Water
● Black and White Liquors
● Oxygen Lines
● Lime and Slurries

NOTE: This is a condensed catalog. For a complete


4 version of this catalog, please contact Velan directly.
PRINCIPLE OF OPERATION
The Velan Triple-Offset Butterfly Valve provides a bi-directional bubble tight shut-off. This
geometry ensures that the disc seal contacts the body seat only at the final shut-off position
without rubbing or galling, providing a torque generated resilient seal with sufficient “wedging”
to ensure a uniform seal contact.

THE TRIPLE-OFFSET GEOMETRY


OFFSET 1: The shaft is offset behind the seat axis to allow
complete sealing contact around the entire seat
OFFSET 2: The shaft centerline is offset from the pipe and valve
which provides interference free opening and closing
of the valve
OFFSET 3: The seat cone axis is offset from the shaft centerline
to eliminate friction during closing and opening and
to achieve uniform compressive sealing around the
entire seat.

FRICTION FREE SEALING FOR LONG CYCLE LIFE


THE LAMINATED DISC SEAL
Seating forces are generated by the torque during closing
Disc uniformly around the entire circumference. The resilient seal
flexes and energizes, assuming the shape of the seat. The
compression forces equally distributed around the perimeter
Retainer provide a tight bi-directional shut off. The resiliency of the
ring seal allows the valve body and disc to contract or expand,
without the risk of jamming due to temperature fluctuations.
Gasket(2) It is self-adjusting.
Laminated
disc seal
Hardfaced seat(1)

Body
Radial Loading

Velan provides an extra rigid retaining ring with


bolting, resulting from ASME stress calculations.
(1) Seat is hardfaced with Stellite as standard.
(2) The gasket is spiral wound SS/Graphite for zero leakage

5 NOTE: This is a condensed catalog. For a complete


version of this catalog, please contact Velan directly.
VALVE DESIGN FEATURES
The Torqseal’s advanced design features three-way eccentricity and unique elliptical seat
geometry ensuring compressive sealing around the entire seat and a “tight”, bubble free valve.
● STELLITE HARDFACED SEAT

Detail A

Raised, conical seat prevents solids build-up from


interfering with seal. Seat is hardfaced with
Stellite to meet severe service (in lieu of soft
316SS hardfacing).
● STANDARD LAMINATED
HP RESILIENT DISC SEAL TO
800°F (427°C)
One to four graphite layers
are carefully assembled
between stainless steel rings
and graphite using phenolic
resin bond. Solid seal rings
LOAD
are available for abbrasive
services as well as high
temperature applications up
Detail A
to 1112ºF (600ºC).
● "ZERO LEAKAGE" - SEAT TIGHTNESS
(API 598 RESILIENT SEAT STANDARD)
The disc seal, evenly compressed around its
circumference, produces a wedging effect which
flexes the seal ring and reacts like a spring. The
resilient seal assures "zero leakage" of liquids or
gases to API 598 - resilient seat standard. Resiliency
HP in the seal allows disc movement during thermal
cycles while retaining tight shutoff as shown.
● NO CAVITY There is no cavity to allow build-up of
NOTE: The valve is marked HP for the preferred pressure side solids.
when installing the valve (shaft side is the high pressure side for
flow assisted sealing). Valve is bi-directional ● ONE-PIECE SHAFT Large diameter shaft for safety
is connected to the disc close to the bearings to
● TRIPLE SHAFT BLOWOUT PROTECTION absorb loads with taper pin and key to allow for
CONFORMS TO API 609 differential expansion due to temperature.
Internal External ● SHAFT BEARINGS The shaft is centered on two
long bearings, chromed, nitrided, or as stellite
(option) protected against the entrance of solids by
Internal bearing seals which are standard on Torqseal valves.
● LOW EMISSION SHAFT SEALS 0 – 100 ppm
Shaft is burnished to 8 RMS, ID of packing
chamber finish 32 RMS. Live-loading available for
long maintenance free service. Easy access for
packing adjustment. (See page 6 for details and
alternative stem seals.)
● CERTIFIED TO API 591, PED AND ASME N.

NOTE: This is a condensed catalog. For a complete


6 version of this catalog, please contact Velan directly.
NEW STEM SEAL TECHNOLOGY PIONEERED BY VELAN
ASSURES LOWEST POSSIBLE ENVIRONMENTAL EMISSIONS
As a result of extensive tests conducted by Velan between 1966 and 1972, a new technology emerged at
the time for high performance, leakproof, long life, and low maintenance stem seals for nuclear power,
now available for all industries and applications. Velan is continuing its efforts in updating the low
emission technology which, in the case of butterfly valves, concerns the stem seal alone (no body-bonnet
joint) to newly emerging standards.

1. STANDARD LOW EMISSION STEM SEAL


WITH 0-100 PPM OPTIONAL
LIVE-LOADING
provides predictable and
constant packing
compression for more
than 5000 cycles before
adjustment or re-packing.

1) Short and narrow packing chamber


Maximum 5 rings, 1/4" wide.
2) Large compression load required
Graphite rings precompressed to 4000 psi
for effectiveness of all rings. Gland torque must
be maintained after installation and in service to
levels shown in manuals.
3) Superior finish (32 RMS) of packing chamber and
stem (8 RMS) to assure long cycle life.
4) Stem bearing to assure concentric stem rotation,
Stem bearing allowing stem packing to provide maximum
sealing effectiveness.
5) Two-piece gland with spherical mating surfaces
to assure an even packing load over 360%.

2. STEM SEAL WITH “0”


HELIUM BUBBLES
Special High Performance Packing
is installed and then compressed using gland
bolting to approximately 80% of its "free length".
The inherent sealing ability due to its cup and
cone technology and excellent quality
of materials has been proven in standard and
Graphite
Graphite
very difficult valve applications, all backed up
high density by an intensive research program.
low density

Braided Graphite
FEP TYP.

NOTE: This is a condensed catalog. For a complete


version of this catalog, please contact Velan directly.
7
NEW STEM SEAL TECHNOLOGY PIONEERED BY VELAN
ASSURES LOWEST POSSIBLE ENVIRONMENTAL EMISSIONS
The new European specification, called TA-LUFT which is controlled by a section of the German TUV
agency (Technischer Überwachungs-Verein), demands for critical valves a maximum leakage of less than
1 ppm (0.0014 ppm). Certification issued after extensive pressure and cycling tests with H.P. helium,
witnessed by TA-Luft inspectors, assures the design and performance of a given stem seal to be equivalent
to a bellows seal design. Velan has qualified two different stem seal designs to the TA-LUFT regulations.

3. THE TA-LUFT* SEAL


WITH LESS THAN
1 PPM (0.0014 PPM)
* Technical instructions to maintain
cleanliness of air.

1) Fully-guided stem
Stem bearings in body and gland follower
prevent wobbling and packing leakage due to
side thrust on stem.
2) Precompressed packing rings to 4000 psi.
3) Two O-Rings in gland follower provide
additional stem seal protection to assure
tightness of less than 1 ppm.
4) Live-loading
Provides constant packing compression and is
essential for this packing arrangement.
5) Two-piece flanged gland.

6) Superior finish of packing chamber (32 RMS)


and stem (8 RMS) to assure long life.

4. LANTERN RING OPTION


DOUBLE PACKED WITH
LEAK-OFF MONITORING
PURGE PORT
OPTIONAL
LIVE-LOADING
provides predictable and
constant packing
compression for more
than 5000 cycles before
adjustment or re-packing.

Double packing with leak-off monitoring purge port.


Two sets of packing rings, precompressed to 4000
psi (graphite). A lantern ring and leak-off connection
allows removal of leakage, if any, from bottom
packing set.

NOTE: This is a condensed catalog. For a complete


8 version of this catalog, please contact Velan directly.
VALVE PARTS AND MATERIALS TO ASTM STANDARDS

7
See page 6 ITEM QTY DESCRIPTION
for external blowout 61B 1
protection detail. 1 1 Valve body
5 2 17B Seat (hard faced)
See page 7-8
for live-loading and 2 1 Disc
lantern ring option. 19B
3 1 Bottom cover
Detail A 4 1 Shaft
26A 5 1 Laminated seal
6 1 Thrust bearing
7 1 Retaining ring
12
11 1 Packing flange
12 1 Gland bushing
13A
13A 2 Packing
13B 13B 3 Packing
78
13C 2 Bearing protector
141 14 Opt. Lantern ring
15 11
15 2 Gland stud
Detail B 16A 17A 16A 2 Gland heavy hex nut
16B 1 Taper pin hex nut(2)
17A 4 Actuator bracket socket
head cap screw
55
17B Set Retainer socket
head cap screw
19A 1 Bottom cover
spiral wound gasket
13C
19B 1 Disc spiral wound gasket
26A 1 Actuator key
26B
Detail C 26B 1 Disc key
Bearing 31 1 Locking plate
4 Seal 36 Opt. Belleville washer
55 2 Body bushing
61C 56A 2 Thrust bearing hex
head cap screw
56A 56B 4 Cover heavy hex
head cap screw
55 61A 1 Taper pin
61B 1 Centering pin
6 63 1 Packing spacer
31 78 1 Actuator bracket

NOTE: This is a condensed catalog. For a complete


19A 16B version of this catalog, please contact Velan directly.

3 Detail D
Internal Blowout 61A
56B
Protection

9
METAL-SEATED BUTTERFLY VALVES
3–48” (80 – 1200 mm) ASME CLASSES 150, 300, 600
FLANGED TYPE, FLANGE DIMENSIONS TO B16.5

OP EN

CLOSED
CLOSED
OP EN

LONG PATTERN SHORT PATTERN

DIMENSIONS / Flanged Valves – ASME Class 150


SIZE
in A D E F H
mm Long pattern Short pattern
3 11.00 9.74 8.00 4.50 2.05 5.58
DN80 279 247 203 114 52 142
4 12.85 11.59 9.00 5.00 2.05 5.58
DN100 326 294 229 127 52 142
6 13.63 12.37 10.50 5.50 2.05 7.70
DN150 346 314 267 140 52 196
8 16.05 14.51 11.50 6.00 2.63 9.16
DN200 408 369 292 152 67 233
10 17.45 15.72 13.00 6.50 3.52 11.27
DN250 443 399 330 165 89 286
12 19.64 17.41 14.00 7.00 4.84 13.32
DN300 499 442 356 178 123 338
14 22.67 20.44 15.00 7.50 4.84 13.32
DN350 576 519 381 191 123 338
16 24.71 21.69 16.00 8.50 6.06 14.31
DN400 628 551 406 216 154 363
18 26.42 24.00 17.00 8.75 2.34 19.07
DN450 671 610 432 222 59 484
20 28.88 25.21 18.00 9.00 3.81 20.32
DN500 734 640 457 229 97 516
24 32.88 29.21 20.00 10.50 7.13 22.32
DN600 835 742 508 267 181 567
30 40.66 40.66 24.00 12.50 9.33 24.43
DN750 1033 1033 610 318 237 621
36 47.30 47.30 28.00 13.00 11.50 28.73
DN900 1201 1201 711 330 292 730
For sizes over 36” (900 mm), consult the factory.
NOTE: Velan reserves the right to substitute gear operators when required. NOTE: This is a condensed catalog. For a complete
version of this catalog, please contact Velan directly.

10
DIMENSIONS / Flanged Valves – ASME Class 300
SIZE
in A D E F H
mm Long pattern Short pattern
3 11.00 9.74 11.12 4.50 2.05 5.58
DN80 279 247 282 114 52 142
4 12.85 11.59 12.00 5.00 2.05 5.58
DN100 326 294 305 127 52 142
6 15.12 12.39 15.88 5.50 2.63 2.63
DN150 384 315 403 140 67 67
8 17.24 15.53 16.50 6.00 3.52 2.63
DN200 438 394 419 152 89 67
10 20.92 18.74 18.00 6.50 4.84 13.32
DN250 531 476 457 165 123 338
12 23.01 20.00 19.75 7.00 6.06 15.56
DN300 584 508 502 178 154 395
14 24.42 22.00 30.00 7.50 2.37 18.57
DN350 620 559 762 191 60 472
16 25.95 23.34 33.00 8.50 3.81 19.82
DN400 659 593 838 216 97 503
18 28.82 25.15 36.00 8.75 7.13 22.32
DN450 732 639 914 222 181 567
20 30.71 20.07 39.00 9.00 7.13 23.57
DN500 780 510 991 229 181 599
24 37.41 33.69 45.00 10.50 9.33 27.24
DN600 950 856 1143 267 237 692
30 43.04 40.09 45.00 17.75 11.50 39.98
DN750 1093 1018 1143 451 292 1015
36 49.29 44.05 68.00 20.00 14.00 42.15
DN900 1252 1119 1727 508 356 1071
For sizes over 36” (900 mm), consult the factory.
NOTE: Velan reserves the right to substitute gear operators when required.

DIMENSIONS / Flanged Valves – ASME Class 600

SIZE
in A D E F H
mm Long pattern Short pattern
4 13.20 12.21 17.00 7.50 2.63 8.79
DN100 335 310 432 191 67 223
6 16.42 14.71 22.00 8.25 3.52 9.76
DN150 417 374 559 210 89 248
8 21.38 18.37 26.00 9.06 6.06 15.25
DN200 543 467 660 230 154 387
10 23.00 20.58 31.00 9.81 5.43 18.26
DN250 584 523 787 249 138 464
12 25.63 21.96 33.00 10.62 7.13 19.51
DN300 651 558 838 270 181 496
NOTE: Velan reserves the right to substitute gear operators when required.
NOTE: This is a condensed catalog. For a complete
version of this catalog, please contact Velan directly.

11
METAL-SEATED BUTTERFLY VALVES
3–48” (80 – 1200 mm) ASME CLASSES 150, 300, 600
WAFER AND LUG TYPE

WAFER TYPE LUG TYPE

G
OP EN

CLO SED
CLO SED
C A
D OP EN

B R

DIMENSIONS / Wafer and Lug Valves


ASME Class 150 ASME Class 300 ASME Class 600
SIZE SIZE SIZE
in A E F H in A E F H in A E F H
mm mm mm
3 11.00 1.88 2.05 5.58 3 11.00 1.88 2.88 5.58 4 13.20 2.50 2.63 8.79
DN80 279 48 52 142 DN80 279 48 73 142 DN100 335 64 67 223
4 12.85 2.12 2.05 5.58 4 12.85 2.12 2.88 5.58 6 16.42 3.06 3.52 9.76
DN100 326 54 52 142 DN100 326 54 73 142 DN150 417 78 89 248
6 13.63 2.25 2.05 7.70 6 15.93 2.31 4.25 2.63 8 21.38 4.00 6.06 15.25
DN150 346 57 52 196 DN150 405 59 108 67 DN200 543 102 154 387
8 16.05 2.50 2.63 9.16 8 17.24 2.88 4.25 2.63 10 23.00 4.62 5.43 18.26
DN200 408 64 67 233 DN200 438 73 108 67 DN250 584 117 138 464
10 17.45 2.81 3.52 11.27 10 20.92 3.25 5.25 13.32 12 25.63 5.50 7.13 9.51
DN250 443 71 89 286 DN250 531 83 133 338 DN300 651 140 181 496
12 19.64 3.19 4.84 13.32 12 23.01 3.62 5.25 15.56
NOTE: Velan reserves the right to
DN300 499 81 123 338 DN300 584 92 133 395
substitute gear operators when required.
14 22.67 3.62 4.84 13.32 14 24.42 4.62 7.63 18.57
DN350 576 92 123 338 DN350 620 117 194 472
16 24.70 4.00 6.06 14.31 16 25.95 5.25 7.63 19.82
DN400 627 102 154 363 DN400 659 133 194 503
18 26.42 4.50 23.40 19.07 18 28.82 5.88 7.63 22.32
DN450 671 114 594 484 DN450 732 149 194 567
20 28.88 5.00 3.81 20.32 20 30.71 6.25 7.63 23.57
DN500 734 127 97 516 DN500 780 159 194 599
24 32.88 6.06 7.13 22.32 24 37.41 7.12 6.50 27.24
DN600 835 154 181 567 DN600 950 181 165 692
30 40.66 7.50 9.33 24.43 30 48.39 9.50 6.50 39.98
DN750 1033 191 237 621 DN750 1229 241 165 1015
36 47.30 8.00 11.50 28.73 36 51.39 9.50 9.00 42.15
DN900 1201 203 292 730 DN900 1305 241 229 1071

For sizes over 36” (900 mm), consult the factory.


NOTE: Velan reserves the right to substitute gear operators when required.
NOTE: This is a condensed catalog. For a complete
version of this catalog, please contact Velan directly.
12
AIR AND ELECTRIC ACTUATORS
Velan supplies high quality actuators for pneumatically-operated butterfly valves. All actuators are totally
enclosed. External adjustment stops provide accurate adjustment for closing and opening positions. All
moving parts are permanently lubricated. Actuators can be installed in the field although it is preferable that
they be installed and tested in the factory.

The triple-offset design concept of the Torqseal


Butterfly valve differs from that of a standard quarter-
turn valve in terms of seating characteristic. A typical
valve (i.e. ball or high performance butterfly) is
position seated and has a set rotation of 0 to 90º. In
order to prevent over-traveling when automating this
type of valve, travel stops are used on air operators
and limit switches on motor operators. The Torqseal,
on the other hand, is torque seated and requires a set
torque from the operator to fully close the valve.
Because of this characteristic, there is no defined
seating position, and in general the valve requires 5-
10º of over-travel for a tight seal. Therefore, the travel
stop or limit switch should not be used on the closed
position. The actuator’s closing torque, properly sized
for the application and valve size, should be used
instead. In order to protect the valve stem, this torque
should always be limited by either:
a) The torque switch in a motor operator.
b) The spring torque in a fail-closed air operator.
c) A regulator for a double-acting or
fail-open air operator.

ENGINEERED SOLUTIONS
A double block and bleed set-up, incorporating 12” (300 mm)
ASME Class 300 Stainless Steel Torqseal Triple-Offset Butterfly
Valves on hydrogen service at 500 psi/480°C at a major refinery.

Four 14" Class 300, C12,


pneumatically operated,
Velan Torqseal Valves were
installed in a Delayed
Coker. The valves were
installed in Hydrocarbon
Vapor lines on return to
Fractionator and they
operate at approximately
850°F @ 50 psi. Steam
purges were installed to
keep the coke fines and
partially cracked,
polymeric, residual
hydrocarbons out of the
valve seat area.
NOTE: This is a condensed catalog. For a complete
version of this catalog, please contact Velan directly.

13
OPTIONS

STEM EXTENSIONS STEAM JACKETS


Torqseal valves are available with stem extension Steam jackets are also available for Torqseal valves in
for buried service applications among others. both the bolt-on and weld on design. Torqseal valves
Chain wheel operators are also available. with steam jackets are an ideal choice for applications
where the media tends to crystallize when cooled
down, such as sulphur and other applications.

BEARING LUBRICATION SPECIAL CLEANING


Grease from a standard grease fitting is distributed Special cleaning (oxygen, chlorine etc.)
to the shaft through a groove in the outside available on all Torqseal. Please consult the
diameter of the bearing and from radial holes in the factory for further information.
bushing’s well.

Annular
groove

Bushing

Grease
fitting

Stem

Valve
body

NOTE: This is a condensed catalog. For a complete


14 version of this catalog, please contact Velan directly.
RELIABILITY THROUGH FUNCTIONAL QUALIFICATION TESTS

Reliability of valve operation affects service life and AMBIENT CYCLING TESTS
maintenance. To predict reliability, a sound valve
design, backed up by a stress analysis must be Valve passed:
subjected to functional cycle testing under critical 5000 Cycles with preferred flow direction,
operating conditions. 3000 Cycles with nonpreferred flow direction and
To develop the Velan Torqseal Triple-Offset Metal- zero leakage at seats and gasket
Seated Butterfly valves, it required an unusual effort Also tested 8” Class 300 to 30,000 cycles
and extended period of time as many competitive with no jamming.
valves in the same category, tested in our R&D,
showed repeated leaks of seats and laminated disc
gaskets. Some highlights of the tests performed in
our R&D laboratory are shown here. Detailed reports
are available on request.

HYDROSTATIC TESTS
Valve passed testing with zero leakage.

ACCEPTABLE RESULTS
API 598 resilient seat standard for laminated seal.
API 598 metal seat standard for solid seal.

8” Class 150 valve - ambient cycling

COLD CYCLING TEST (1000 CYCLES)


820 psi water to test preferred seat side
490 psi water to test nonpreferred seat side

Seat bubble test performed on 8” (200 mm)


ISO Class Lug style Torqseal valve.
(O bubbles accepted).

Cold temperature testing


R & D testing of the Cryogenic Torqseal
to -314ºF (-192ºC).
valve in our Lyon, France facility.

NOTE: This is a condensed catalog. For a complete


15 version of this catalog, please contact Velan directly.
RELIABILITY THROUGH FUNCTIONAL QUALIFICATION TESTS

HOT CYCLING TESTS


1000 Cycles 150–200 psi superheated steam at 650–900°F
The valve under flow of steam at 150–200 psi superheated to
800–900°F passed 7250 cycles without seizing or jamming.

8” Class 300 valve hot cycled at 150 psi steam


superheated to 800°F.

Steam test on 8” (200 mm) Class 600, Steam test on 14” Class 150 valve.
lug style Torqseal valve.

NOTE: This is a condensed catalog. For a complete


16 version of this catalog, please contact Velan directly.
FIRE TESTED TO API 607, FOURTH EDITION
1. The valve was tested first to API 598 with
8” Class 150 valve 0-seat leakage in preferred and nonpreferred
before the fire test. direction and 0-external leakage.
2. Valve during burn period is exposed to 1400-1800°F
(760°-980°C) flames for the duration of 30 minutes.
Performed twice, once in each direction.

RESULTS AFTER 2 FIRE TESTS


FIRST SECOND
TYPE OPERATIONAL OPERATIONAL ALLOWABLE
OF TEST TEST TEST LEAKAGE
PREFERRED NONPREFERRED ml/min

Seat leakage 0 ml/min 0 ml/min 160 ml/min

3. Rapid water quenching lowers External leakage 0 ml/min 0 ml/min 200 ml/min
the valve temperature to below
212°F (100°C). Performed twice, Valve after two fire tests,
once in each direction. maintains 0-seat and
stem seal leakage
TEST REPORTS

17 NOTE: This is a condensed catalog. For a complete


version of this catalog, please contact Velan directly.
PRESSURE TEMPERATURE RATINGS
PRESSURE/TEMPERATURE RATINGS (ASME B16.34)

CLASS 150 CLASS 300 CLASS 600


TEMP Carbon Steel Stainless Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel TEMP
°F A 216 Gr. WCB A 351 Gr. CF8M A 216 Gr. WCB A 351 Gr. CF8M A 216 Gr. WCB A 351 Gr. CF8M °C
PSIG BAR PSIG BAR PSIG BAR PSIG BAR PSIG BAR PSIG BAR
-20 to 100 285 19.65 275 18.96 740 51.02 720 49.64 1480 102.0 1440 99.3 -29 to 38
200 260 17.93 235 16.20 675 46.54 620 42.75 1350 93.1 1240 85.5 93
300 230 15.86 215 14.82 655 45.16 560 38.61 1315 90.7 1120 77.2 149
400 200 13.79 195 13.44 635 43.78 515 35.51 1270 87.6 1025 70.7 204
500 170 11.72 170 11.72 600 41.37 480 33.09 1200 82.7 955 65.8 260
600 140 9.65 140 9.65 550 37.92 450 31.03 1095 75.5 900 62.1 316
650 125 8.62 125 8.62 535 36.89 445 30.68 1075 74.1 890 61.4 343
700 110 7.58 110 7.58 535 36.89 430 29.65 1065 73.4 870 60.0 371
750 95 6.55 95 6.55 505 34.82 425 29.30 1010 69.6 855 59.0 399
800 80 5.52 80 5.52 410 26.27 415 28.61 825 56.9 845 58.3 427

NOTE: This is a condensed catalog. For a complete


18 version of this catalog, please contact Velan directly.
HOW TO ORDER BUTTERFLY VALVES
GENERAL INFORMATION ON HOW TO ORDER:
• The figure numbers shown on this brochure are designed to cover essential features on Velan valves.
• Please use figure numbers to ensure prompt and accurate processing of your order.
• A detailed description must accompany any special orders.

TYPE OF SIZE OF CLASS OR SEAT/SEAL BODY BEARING DISC SHAFT SPECIAL


CONNECTION CONNECTION MODEL NUMBER TYPE MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL SERVICE

A B C D E F G H I J
– –
F 1 4 1 B P 0 2 A C A A
Example: 6”, flanged, Class 300, butterfly valve, metal seal in disc, short pattern, carbon steel with stainless steel trim.

A TYPE OF CONNECTION F BODY MATERIAL


B - Butt weld F - Flanged B16.5 P - Flanged B16.47 U - Undrilled 02 - A105, WCB 12 - F304L, CF3 25 - LCB
C - Combination (B16.47 series A) series B (API 605) flanges 03 - F1, WC1 13 - F316(2), CF8M 28 - F317, CG8M
D - DIN flanged L - Lug R - Flanged ring joint W - Wafer 04 - F5, C5 14 - F316L, CF3M 31 - LCC
05 - F11, WC6 19 - Monel M35 32 - F51
B SIZE OF CONNECTION 06 - F22, WC9 20 - Inconel 625 34 - F91, C12A
09 - F9, C12 21 - Hastelloy C 37 - Incoloy 825
Customers have the choice of specifying valve size as part of the
10 - F316H/F316(2) 22 - Titanium Gr. 5 40 - Titanium Gr. 2/Gr. 3
valve figure number (B) using the numbers below, or indicating 11 - F304, CF8 23 - Alloy 20 45 - F55
valve size separately.
EXAMPLES: G BEARING
F14-1BP02-ACAA (valve size is part of figure number) A- 316 Nitrided E - Monel(1) J - Stellite
6”F-1BP02-ACAA (valve size is shown separately) B- XM19, (Nitronic 50) F - Inconel(1) K - Aluminum Bronze
C- CS Nitrided G - Hastelloy C T - Titanium(1)
10 - 3” (80 mm) 19 - 14” (350 mm) 26 - 26” (650 mm) 40 - 40” (1000 mm) D- 316 (chrome plated) H - Alloy 20
12 - 4” (100 mm) 20 - 16” (400 mm) 28 - 28” (700 mm) 42 - 42” (1050 mm)
14 - 6” (150 mm) 21 - 18” (450 mm) 30 - 30” (750 mm) 44 - 44” (1100 mm)
H DISC
15 - 8” (200 mm) 22 - 20” (500 mm) 32 - 32” (800 mm) 46 - 46” (1150 mm) A - A105, WCB (plated) E - Monel M35 H - Alloy 20
16 - 10” (250 mm) 23 - 22” (550 mm) 34 - 34” (850 mm) 48 - 48” (1200 mm) B - Same as body not plated F - Inconel(1)
C - 316, CF8M G - Hastelloy C
18 - 12” (300 mm) 24 - 24” (600 mm) 36 - 36” (900 mm)

C CLASS I SHAFT
A - 410 (H1100), D - 630(3) (H1150), G - Hastelloy C
0 - 150 1 - 300 2 - 600 for Sour service to for Sour service to H - Alloy 20
NACE(4) spec. = (2xH1150) NACE(4) spec. = (2xH1150) J - 660
D TYPE B - 316 E - Monel K-500 T - Titanium(1)
A - Long pattern API 609, ASME B16.10 C - Lug, wafer API 609, MSS SP-68 C - XM19 (Nitronic 50) F - Inconel(1)
B - Short pattern API 609, ISO 5752
J SPECIAL SERVICE
E SEAT SEAL RING A- Standard I - NACE(4) sour gas U - TA-Luft stem seal
A - 316 & Graphite E - Inconel & Graphite L - XM19 (solid) B- Block & bleed J - Steam jacket V - EFV stem seal
B - 410 & Graphite F - Hastelloy C & Graphite P - Duplex & Graphite C- Chlorine N - Nuclear X - Special (other services)
C - Monel & Graphite G - 316 (solid) T - Titanium(1) & Graphite G- Oxygen R - Coker
D - Alloy 20 & Graphite K - Inconel (solid) H- Cryogenic T - Double packed

(1) Must specify grade.


(2) Material code “10” F316H/F316 (CF8M) has a minimum carbon content of 0.04 and is to be used if
temperatures are over 1000°F (538°C).
(3) Not suitable for temperatures above 600°F.
(4) NACE service valves are supplied with all materials conforming to NACE MRO103.(Including
bolting with max. hardness of RC22). For compliance to NACE MRO175/ISO 15156 consult
Engineering.

NOTE: This is a condensed catalog. For a complete


19 version of this catalog, please contact Velan directly.

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