Ref: PM 01 A Rev 00

HIRA REGISTER
Name of the Job Site: GRASIM INDUSTRIES LIMITED , VILAYAT BHARUCH (GUJARAT) Date: 18TH Aug 2019

HIRA No: 04 Rev- 00 Assessment Team:

Mr. Bijumon / Mr. Sunil saini
Name of the Main Activity Reinforcement work

Residual Risk
Risk
After applying
considering Safe
Additional Control Measures to Additional Action By
existing control work
bring Risk to ALARP Level Control
R/ measures method
(A-Elimination, Measures
NR
Sl. Existing Control Measures B-Substitution, (Give

Probability Rating

Probability Rating
Sub Activity /E Hazard Risk

Impact Rating

Impact Rating
No (As per company defined procedure) C-Engineering, only
/

Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc
E- PPEs usage ) no)

 Mandatory PPE’s
 Area barrication with signage.
 PEP talk shall be conducted before
starting of the job.
 Crane shall be inspected by competent
person prior to use.
Failure of sling or  Provide tag lines to the load & withdraw
Loading & Section
boom while personnel from the area under
1. unloading of  Job specific training shall be Incharge/Site
NR loading & H suspended load. 3 2 M 2 2 L
rebar conducted. Engineer
unloading by  Don’t apply hand directly under the
 
crane heavy load, use leverage arrangements
to avoid direct application of hand.
 No overloading to lifting gears. Ensure
proper coordination while shifting the
load in group.
 Keep proper clearance from overhead
lines while using crane.

Page 1 of 7
 Ref: PM 01 A Rev 00
HIRA REGISTER
Name of the Job Site: GRASIM INDUSTRIES LIMITED , VILAYAT BHARUCH (GUJARAT) Date: 18TH Aug 2019

HIRA No: 04 Rev- 00 Assessment Team:

Mr. Bijumon / Mr. Sunil saini
Name of the Main Activity Reinforcement work

Residual Risk
Risk
After applying
considering Safe
Additional Control Measures to Additional Action By
existing control work
bring Risk to ALARP Level Control
R/ measures method
(A-Elimination, Measures
NR
Sl. Existing Control Measures B-Substitution, (Give

Probability Rating

Probability Rating
Sub Activity /E Hazard Risk

Impact Rating

Impact Rating
No (As per company defined procedure) C-Engineering, only
/

Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc
E- PPEs usage ) no)

 Rebar group to be supported at proper

location prior to lifting.
 Only licensed operator / driver shall be
engaged & copy to be available with
operator / driver.
Hit by suspended
NR H  Tag rope shall be provided to handle the 2 2 L N/A 2 2 L
load
suspended load.
 Engage experienced & trained rigger for
the rigging job.
 Create awareness through onsite
training on material handling.

2. Cutting &  Keeping hand away and use leverage

bending of Section
Hit by rebar while arrangement to hold die.
reinforcement NR L 2 2 L N/A 2 2 L Incharge/Site
manual cutting  Safe distance shall be maintained.
Engineer
 Use appropriate PPE’s.
NR Improper cutting L  Use good conditioned hand tools. Don’t 2 2 L N/A 2 2 L Section
Tools Hammer, use mushroom headed die. Chisel, Incharge/Site
Die. hammer. Engineer
 Homemade tools are strictly prohibited;
only certified tools should be used.
 Tools to be calibrated / inspected prior to
use.

Page 2 of 7
 Ref: PM 01 A Rev 00
HIRA REGISTER
Name of the Job Site: GRASIM INDUSTRIES LIMITED , VILAYAT BHARUCH (GUJARAT) Date: 18TH Aug 2019

HIRA No: 04 Rev- 00 Assessment Team:

Mr. Bijumon / Mr. Sunil saini
Name of the Main Activity Reinforcement work

Residual Risk
Risk
After applying
considering Safe
Additional Control Measures to Additional Action By
existing control work
bring Risk to ALARP Level Control
R/ measures method
(A-Elimination, Measures
NR
Sl. Existing Control Measures B-Substitution, (Give

Probability Rating

Probability Rating
Sub Activity /E Hazard Risk

Impact Rating

Impact Rating
No (As per company defined procedure) C-Engineering, only
/

Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc
E- PPEs usage ) no)

 Use experienced and trained person for

Over loading
rebar cutting.
NR while cutting by L 2 2 L N/A 2 2 L
 Machine shall be inspected by
machine
competent person.
 Hand gloves shall be changed on
Cut by sharp  Use appropriate hand gloves. regularly.
R L 2 3 M 2 2 L
edge of rebar  First Aider shall be available at site.

 Use experienced person for bending

cutting works and authorized personnel
Improper for machine operation.  Unauthorized operation shall be
NR M 2 2 L 2 2 L
machine setting  Machine shall be check before starting strictly prohibited.
the job.
 Proper electrical connection.
 Don’t keep hand, fingers in between
rebar.
Press in between
 Only experienced and trained person
R rebar while L 2 2 L N/A 2 2 L
Reinforcement shall be engaged. Section
cutting & bending
3. cage  Equipment shall be inspected by Incharge/Site
preparation competent person. Engineer
 Proper stacking shall be done for
Improper stacking
NR L separate scrap and unwanted rebars on 2 2 L N/A 2 2 L
of rebar
regular basis.
 Create awareness through onsite
Cont….  While handling full length rebar in group, training on material handling. Section In
Hit by rebar while
R L watch in front and go. 2 3 M 2 2 L charge/Site
handling
Reinforcement  Use safety glasses for eye protection. Engineer

Page 3 of 7
 Ref: PM 01 A Rev 00
HIRA REGISTER
Name of the Job Site: GRASIM INDUSTRIES LIMITED , VILAYAT BHARUCH (GUJARAT) Date: 18TH Aug 2019

HIRA No: 04 Rev- 00 Assessment Team:

Mr. Bijumon / Mr. Sunil saini
Name of the Main Activity Reinforcement work

Residual Risk
Risk
After applying
considering Safe
Additional Control Measures to Additional Action By
existing control work
bring Risk to ALARP Level Control
R/ measures method
(A-Elimination, Measures
NR
Sl. Existing Control Measures B-Substitution, (Give

Probability Rating

Probability Rating
Sub Activity /E Hazard Risk

Impact Rating

Impact Rating
No (As per company defined procedure) C-Engineering, only
/

Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc
E- PPEs usage ) no)

 Ensure the proper barricade around  Onsite training shall be

excavation with caution board. conducted.
NR Fall in excavation M 3 3 M 2 2 L
 Materials should be stacked at least
2mtrs from the edge of trench

cage  Daily visual checking of the condition of  Job specific training shall be
preparation NR Collapse of soil M 2 3 M 2 2 L
the soil stacked area. conducted Section In
charge/Site
Engineer
Water  Dewatering shall be done.
R L 2 2 L N/A 2 2 L
Accumulation  Pep talk

4. Tying of  Use full body harness while working on  Create awareness through onsite Section In
reinforcement or above 2mtrs height. training on work at height. charge/Site
at height  Mandatory PPE’s shall be used.  Only work at height trained Engineer
 Hazardous communication shall be done personnel allow to work at height.
NR Fall from height. H 3 3 M 2 2 L
through PEP talk.
 Certified metal scaffolding should be
used with certification of competent
person.
 Clear all loose material from elevated
Material fall from work platform.  Create awareness through onsite
NR H 3 3 M 2 2 L
height  Ensure good housekeeping training on material handling.
 Keep Materials in secured manner.
NR Nearby activities M  Proper Co-ordination with concerned 2 2 L N/A 2 2 L
nearby supervisor /engineer before
starting of the job.

Page 4 of 7
 Ref: PM 01 A Rev 00
HIRA REGISTER
Name of the Job Site: GRASIM INDUSTRIES LIMITED , VILAYAT BHARUCH (GUJARAT) Date: 18TH Aug 2019

HIRA No: 04 Rev- 00 Assessment Team:

Mr. Bijumon / Mr. Sunil saini
Name of the Main Activity Reinforcement work

Residual Risk
Risk
After applying
considering Safe
Additional Control Measures to Additional Action By
existing control work
bring Risk to ALARP Level Control
R/ measures method
(A-Elimination, Measures
NR
Sl. Existing Control Measures B-Substitution, (Give

Probability Rating

Probability Rating
Sub Activity /E Hazard Risk

Impact Rating

Impact Rating
No (As per company defined procedure) C-Engineering, only
/

Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc
E- PPEs usage ) no)

 Area isolation with signage.

 PEP talk.
 Emergency contact number.

 Physical (Hand)  Hand gloves shall be changed

R L  Hand gloves shall be ensured 2 2 L 2 2 L
Injury frequently

 Nose mask shall be changed

R  Dust L  Nose mask shall be provided 2 2 L 2 2 L
frequently
Section In
5. Housekeeping charge / Site
Engineer
 DE nailing should be done
 Nail penetration /
NR L  All nails shall be collected and kept in a 2 2 L  STA for all workers prior to the job. 2 2 L
scratch
designated area and reused.

 Fall of Persons  All floor openings shall be covered properly

NR M 2 2 L NA 2 2 L
(Floor Opening) and ensured.

Page 5 of 7
 Ref: PM 01 A Rev 00
HIRA REGISTER
Name of the Job Site: GRASIM INDUSTRIES LIMITED , VILAYAT BHARUCH (GUJARAT) Date: 18TH Aug 2019

HIRA No: 04 Rev- 00 Assessment Team:

Mr. Bijumon / Mr. Sunil saini
Name of the Main Activity Reinforcement work

Residual Risk
Risk
After applying
considering Safe
Additional Control Measures to Additional Action By
existing control work
bring Risk to ALARP Level Control
R/ measures method
(A-Elimination, Measures
NR
Sl. Existing Control Measures B-Substitution, (Give

Probability Rating

Probability Rating
Sub Activity /E Hazard Risk

Impact Rating

Impact Rating
No (As per company defined procedure) C-Engineering, only
/

Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc
E- PPEs usage ) no)

 Materials shall not be stacked on the floor

opening cover.
 Fall of material  Material / Work not related to our
NR M  While doing housekeeping in cable cellar 2 2 L 2 2 L
(Floor Opening) organization shall not be disturbed.
overhead works in switch gear hall shall be
avoided.

 Over height material stacking shall not be

 Improper material  Packing’s shall be provided under
NR L allowed. 2 2 L 2 2 L
stacking material.
 All materials shall be properly stacked.

 Manual handling shall be avoided

as low as reasonably practicable.
 Right team for the right job.
 Workers shall not be allowed to
 All non-routine works shall be informed to
attend or disturb material / work not
the job supervisor, cornered engineer & In
related to our organization without
charge. Section In
 Fall of person permission and strict supervision.
6. General NR H  Edge protection shall be provided / 2 2 L 2 2 L charge / Site
 Fall of material  Strict supervision shall be ensured.
ensured while working at height. Engineer
 STA for all Non routine activity shall
 All workers shall wear and anchor full body
be conducted prior to the job.
harness while working above 1.8mtrs
 Risk assessment and risk mitigation
height.
exercise shall be done for all non-
routine activities.
Incidents in Near By work Area (process Plant).
Bomb threat and mob violence & Impact to the site from outside activities.
7. Emergencies Human sudden health emergencies. Refer HIRA no 16 Emergencies
Human behavior (Horse Play).
Leak of gases form the nearby plant.

Page 6 of 7
 Ref: PM 01 A Rev 00
HIRA REGISTER

CM/SECTION HEAD __________________________ HSEM/ HSEO___________________ R : Routine NR: Non Routine E : Emergency L : Legal Requirement
X
IMPACT / CONSEQUENCE
Impact Description (The highest category will be used) Probability Description (The highest category will be used) 1 2 3 4 5
1 2 3 4 5
Value Description Result of Hazard to Assets/ Progress Value Status Description P A
R
5 Single or multiple fatality Catastrophic Damages, Critical Delay E Inevitable Happens regularly on this site LOW
O B RISK
4 Serious injury requiring hospitalisation Major Damages, Serious Delay Most likely Known to have occurred on this site in the past B
D
A C MEDIUM RISK
3 Lost Time Accident Serious Damage, Moderate Delay
C Likely Known to occur on other sites B
2 Injury requiring Medical treatment but not lost time Moderate Damage ,Minor Delay
B Unlikely Known to occur in the Industry I D
L HIGH
1 First Aid treatment only Minor Damage, No Delay
A
Most Minor Damage, No Delay E RISK
Unlikely I
T
Y

Page 7 of 7