10 HYDRAULIC PUMPS

Main Pump Specification EC210B-10-01

Main Pump Ports Location EC210B-10-02
Main Pump Sectional View EC210B-10-03
Main Pump Flow Adjustment EC210B-10-04
Main Pump Control System EC210B-10-05
Main Pump Circuit EC210B-10-06
Regulator Sectional View EC210B-10-07
Regulator Exploded View EC210B-10-08
Regulator Animation EC210B-10-09
Main Pump Control Curve EC210B-10-10
Regulator Adjustment EC210B-10-11
Power Shift Valve Structure EC210B-10-12
Power Shift Valve Output Pressure EC210B-10-13
Gear Pump EC210B-10-14

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Main Pump Specification
Item Unit Specifications
Model K3V 112DT
Make – Kawasaki
Function – Full horsepower control
Type Variable displacement, swash plate type, piston pump
Displacement cc/rev 2 x 105
Maximum flow rate lpm (gpm) 2 x 200 (2 x52.8)
Pressure (Normal/Boost) kgf/cm2 (psi) 330 / 350 (4694 / 4980)
Pump case pressure 1 (14.2)

Volvo Construction Equipment EC210B-10-01

Korea Ltd.
Main Pump Ports Location
A1 A2

Psv a4
Pi1
Dr
A3 a1 a2

Pi1 Pi2
B3
Psv Pi2
a3
a4
A3

B1 Dr
Pi2

Pi1 Port Port

A1, A2 Delivery
Psv B1 Suction
Dr1 Drain
B3
A3 Pi1, Pi2 Negative control signal
Psv Powershift pressure
a1, a2, a4 Gauge port
A3 Gear pump delivery
B3 Gear pump suction
a3

Volvo Construction Equipment EC210B-10-02

Korea Ltd.
Main Pump Sectional View
A

VIEW A
Volvo Construction Equipment EC210B-10-03
Korea Ltd.
Main Pump Flow Adjustment

Maximum flow Minimum flow

adjustment adjustment
Delivery flow, Q

Delivery flow, Q
Pilot pressure Pi Pilot pressure Pi

Volvo Construction Equipment EC210B-10-04

Korea Ltd.
Main Pump Control System
Hammer
Pressure Flow
Sensor Control
MCV Valve

Power
Shift
Valve

Engine

Engine ECU

Flow Control Switch V-ECU

Engine Speed Control Switch

Volvo Construction Equipment EC210B-10-05

Korea Ltd.
Main Pump Circuit
A1 A2

Psv a4

a1 a2

Pi1 Pi2

a3

A3

B1 Dr

Volvo Construction Equipment EC210B-10-06

Korea Ltd.
Regulator Sectional View
A
B

A B
View C

Section A–A Section B–B

Volvo Construction Equipment EC210B-10-07

Korea Ltd.
Regulator Exploded View
627
626

625
624 732

623
621
622 612
611 728
733 F 874 645
732 897 649 438
631 875 613 646
875 630
898
652 644 629
A
651 G 924
643 801
836 763
655 E 801
C
654 925
653
814 628
756

656 735 413 412

438

722
D
E
601
642 496 875
734
723 875
F 614
G
A 755
438 858
B
C
615
436 755
858
801 641 730 725 724 708 887

Volvo Construction Equipment EC210B-10-08

Korea Ltd.
Regulator Animation

Volvo Construction Equipment EC210B-10-09

Korea Ltd.
Main Pump Control Curve

7.8K 137K 153K

200L 198L 197L

200
I=
21
5
Q(lpm)

mA I=
(P 0
f = 145 mA
I= 2.8 PS (P
f=
55 K)
150 5m 0K 243K
A )
(P 90 114L
f= PS
28
.1K
)

100 228K
7.8K
200L 115L
350K
31.9K 75L
38L
350K
50 Pd = 80K at Q = Max 70L

342K
26L
0 50 100 150 200 250 300 350
P(kgf/cm2)
10 20 30 40 S02196B

Volvo Construction Equipment EC210B-10-10

Korea Ltd.
Regulator Adjustment

Adjustment of Adjustment of Adjustment of

outer spring inner spring negative control
characteristic
Delivery flow, Q

Delivery flow, Q

Delivery flow, Q
Delivery pressure Delivery pressure Pilot pressure, Pi

Volvo Construction Equipment EC210B-10-11

Korea Ltd.
Power Shift Valve Structure

Secondary pressure(kgf/cm2)
50

P A T 40

30

20

10

0 0
0 400 800
P2 Input current (mA)
Psv control chart
A1 T Pi
T A
A1 P2

Pi
P Psv Psv
a
a T

Flow Control Valve Power Shift Valve Hydraulic circuit

Volvo Construction Equipment EC210B-10-12

Korea Ltd.
Power Shift Valve Output Pressure

USA Market Other Market

Switch Engin RPM Mode Powershift Powershift Switch Engin RPM Mode Powershift Powershift
step Unload/Loaded Current Pressure step Unload/Loaded Current Pressure
(mA) (kfg/cm2) (mA) (kfg/cm2)

9 2000/1900 H 215/var. 3.8/var. 2000/1900 P 215/var. 3.8/var.

9
8 1900/1800 G1 250/var. 5.8/var. 1900/1800 H 250/var. 5.8/var.

7 1800/1700 G2 8 1800/1700 G1
290/var. 8.1/var.
6 1700/1600 G3 7 1700/1600 G2 290/var. 8.1/var.

5 1500 F1 6 1600/1500 G3

4 1400 F2 450 19.8 5 1500 F1

3 1300 F3 4 1400 F2 450 19.8

2 1000 I1 3 1300 F3
555 28.5
1 800 I2 2 1000 I1
555 28.5
1 800 I2

Volvo Construction Equipment EC210B-10-13

Korea Ltd.
Gear Pump

B3

A3

A2

a3

A3

- Type Fixed gear

- Displacement 10cc/rev.
- Flow rate 19Lpm(at 1900rpm)
- Relief pressure 40kgf/cm2
A1

Volvo Construction Equipment EC210B-10-14

Korea Ltd.