Project RAYALASEEMA THERMAL POWER PROJECT(1X600MW) (COAL HANDLING PACKAGE)

Subject Design of side arm charger foundations - for Wagon tippler Complex

Design of Side Arm charger foundations

Designed by S.Krishna sh
Project RAYALASEEMA THERMAL POWER PROJECT(1X600MW) (COAL HANDLING PACKAGE)
Subject Design of supporting system for side arm charger & Wagon tippler shed foundations

CONTENTS

1 INTRODUCTION

2 DESIGN DATA AND GENERAL ARRANGMENT

3 DESIGN

INTRODUCTION

This Document contains design calculations pertaining to Side Arm Charger foundation system & wagon for the
tippler shed foundations for proposed RTPP project

Designed by S.Krishna sh
Proj RAYALASEEMA THERMAL POWER PROJECT(1X600MW) (COAL HANDLING PACKAGE)
Sub Design of side arm charger foundations - for Wagon tippler Complex
Analysis and Design of Side Arm Charger Foundation

General The side arm Charger track and rollers will rest on 2300 wide and 1000 mm wide beam
resting on RC frame consists of RC column spaced at aprox 3.0 to 4.0m c/c and tie beams are
provided at various intervals and the foundations are resting on firm strata/
The columns are tied at various intermediate levels as shown in GA..

The basic general arrangement and loading is taken from civil requirement of side arm charger
drawing no. 7M0024 00100001 , SHEET 1 TO 3 , GA and load data of wagon tippler complex

Design Loading on side arm charger track and guide rollers are as mentioned
below 8 tm
19 20 20
7.25 19 I I

2t
2.25 20.5

eff L = 9.25 (c/c wheel)

19t hori plan
8 tm
effective length 10.105

12.105
10.105+1*2

Analysis and design of Block :

As the loading is spaced at 10.105m c/c and the effective length of block is considered 10.105+1*2 =12.105
m, H

Hence the SAC block is supporting on RC columns spaced at 3 to 4 m c/c

The loading pattern is shown above

The SBC at foundation level has considered at 25t/sq.m

stopper block
Proj RAYALASEEMA THERMAL POWER PROJECT(1X600MW) (COAL HANDLING PACKAGE)
Sub Design of side arm charger foundations - for Wagon tippler Complex

stopper block design 20

0.3
STEEL FE500
0.895 0.9 CONC M30
Design of Stopper Block :
1.5
effective size of block 530x1000 mm
load 21 t horizontal
BM 21* ( 1-.15 ) = 17.9 tm

M/bd2 17.9 *1.5 E07 = 1.12

1000x490x490

Hence provide reinforcement of 0.325 % ~ 1750 sqmm (6-Y20)

elevation

plan
-12.5m lvl

-20.6m lvl
 details SAC foundation
PROJECT RAYALASEEMA THERMAL POWER PROJECT(1X600MW) (COAL HANDLING PACKAGE)
TITLE Design of side arm charger foundations - for Wagon tippler Complex

Loading

Load description Vertical loads (p) Moments (t.m)

critical load case of support reaction My Mx
LC1 200.00 t 20.00 0.00
0.00
reference
Stadd output

Configuration of Pedestal & Footing Design Specifications

Width of column Along X axis 0.45 m Grade of Concrete M 25

Width of column along Y axis 1.25 m Grade of Steel Fe 500
Depth of Foundation 19.00 m Cover to Reinf.(foot) in mm 50
Thickness of footing at edge 0.65 m
Thickness of foot. at face of Ped. 0.65 m Refer Enclosed
Width of footing along X axis 2.50 m Sketch for
Width of footing along Y axis 3.00 m Configuration of
Columns & footing

Self weight of footing 12.19 t

Self weight of Pedestal 0.00 t
Soil weight above footing 250.02 t
Load Combination For Design
For Footing Design
Load combination P* My Mx Load factor
(in t) (wrt Y axis) (wrt X axis) for design
(1) LC 1 462.21 20.00 0.00 1.5
(2) LC 2 262.21 0.00 0.00 1.5

Design of footing

Calulation of Gross and Net Base pressures

Load combination Pmax Net SBC Remarks Pmin Remarks SBC

(t/sqm) (t/sqm)
(1) LC 1 68.03 33.83 < Allow SBC 55.23 no tension =' 40 t/sq.m
Hence OK for hard rock

Where Pmax. Is Gross SBC

Critical Design Forces and Moments at bottom of footing
Loads Load factors
P 212.19 t P = Load from
Mx 20.00 tm 1.5 Super structure
My 0.00 tm

is Critical for design

 details SAC foundation
PROJECT RAYALASEEMA THERMAL POWER PROJECT(1X600MW) (COAL HANDLING PACKAGE)
TITLE Design of side arm charger foundations - for Wagon tippler Complex

Designed Vertical load = 329.12 t

Moment with respect to X-axis = 30.00 tm
Moment with respect to Y-axis = 0.00 tm

Flexural Design of Footing

Ox = 1.025 m
Oy = 0.88 m

Calculation of net base pressures

* p1/p2/p3/p4 +(x) t/sqm x= 0
p1 = 51.88 t/sqm 51.88 t/sqm
p2 = 51.88 t/sqm 51.88 t/sqm * If p4 comes to -ve
p3 = 35.88 t/sqm 35.88 t/sqm Value then a dummy
p4 = 35.88 t/sqm 35.88 t/sqm pressure (x t/sqm)
added from bottom and
p1p2 = 51.88 t/sqm top to counteract
p2p4 = 47.22 t/sqm the negative effect
p3p4 = 35.88 t/sqm
p1p3 = 47.22 t/sqm

Max. BM with respect to X-Axis (at face of pedestal)

BMx = 48.16 tm
bx = 2.50 m
M/bd2 = 0.55
pt = 0.13
Ast = 1927.88 sqmm
Ast per metre width = 771.15 sqmm
Provide Y16-150 = 1350.00 sqmm minimum Ast = 780 sqmm
pt = 0.23

Max. BM with respect to Y-axis(at face of pedestal)

Bmy = 69.16 tm
by = 3.00 m
M/bd2 = 0.66
pt = 0.16
Ast = 2783.46 sqmm
Ast per metre width = 927.82 sqmm
Provide Y16-150 = 1350.00 sqmm minimum Ast = 780 sqmm
pt = 0.23
 details SAC foundation
PROJECT RAYALASEEMA THERMAL POWER PROJECT(1X600MW) (COAL HANDLING PACKAGE)
TITLE Design of side arm charger foundations - for Wagon tippler Complex

Shear Design :
tpeff. = 0.59
(A) Check for Two Way shear (ie Punching shear)

Desiged P = 245.15 t

a1 = 1.040 m
a2 = 1.840 m

t1 = 0.650 m
t2 = 0.650 m

Therefore Tv = 0.721 N/sqmm < Allowable Stress Hence OK

1.25 n/sqmm

(B) Check for One way Shear

Calculation for Net base pressures at various points

p1'p2' = 51.88 t/sqm

p1'p3' = 50.36 t/sqm
p2'p4' = 50.36 t/sqm
p3'p4' = 35.88 t/sqm

a1 = 2.500 m
a2 = 3.000 m

t1 = 0.650 m t1eff. = 0.590 m

t2 = 0.650 m t2eff = 0.590 m

Tv with respect to X-Axis = 0.25 N/sqmm < Tc Hence ok

pt at this section = 0.23

Tc from SP:16-1980 = 0.35 N/sqmm > Tv

Tv with respect to Y-Axis = 0.32 N/sqmm < Tc Hence ok

pt at this section = 0.23

Tc from SP:16-1980 = 0.35 N/sqmm > Tv

_ indicates
shear section
falls out of the
footing