Two Inch System Corrosion Probes
Linear Polarization Resistance (LPR) Probes
Linear Polarization Resistance (LPR) corrosion probe is an effective electrochemical method
of measuring corrosion. Linear polarization resistance are commonly used in conductive
environments such as water or any electrolyte where instantaneous, on-line corrosion
rate readings are required. Corrosion rates are determined electrochemically from the
measured polarization resistance. LPR probes are therefore recommended for water
systems, oil systems with high and continuous water cuts, and for detection of corrosion
due to condensation of water. The LPR probe may also be used in combination with other
LPR FLUSH PROBE 2 ELECTRODES electrochemical techniques such as polarization, AC impedance and electrochemical noise
measurements. Linear polarization probes are ideally suited to monitor fluctuations that may
occur within a system; for example, these probes can be used to monitor corrosion inhibitor
effects on a regular basis. ER probes, in comparison, also function in low or varying water
cut, but require an exposure period in order to establish corrosion rates.
The operating principle is based on measuring the flow of current between electrodes.
Two basic types of linear polarization probes can be provided to accommodate the two-
electrode (working and counter) and three-electrode (working, counter and reference)
techniques. The surface may be flush or projecting. Flush type LPR probe with two and three
electrode are designed to be installed flush with the pipe wall. These probes are available
both with fixed and with adjustable length. Flush type probe, the mounting studs form part
of the end cap. In case of damage, the entire probe has to be replaced.
LPR PROBE 3 ELECTRODES
The projecting design reduces the risk for deposits on the electrodes, which may otherwise
influence the results, and also offer larger electrode area in the same application. Projecting
LPR probe with two or three electrodes, which are mounted at the end of the probe by
threaded, insulated studs. Electrodes are replaceable and can be provided by EuropCorr®
in any alloy required.
Monitoring the relationship between electrochemical potential and current generated
between electrically charged electrodes in a process stream allows the calculation of the
corrosion rate. LPR is most effective in aqueous solutions, and has proven to be a rapid
response technique. This measurement of the actual corrosion rate allows almost instant
feedback to operators. LPR monitoring has seen wide industry use for nearly 50 years.
LPR PROBE 2 ELECTRODES
Linear Polarization Resistance Theory
Electrical conductivity (the reciprocal of resistance) of a fluid can be related to its corrosiveness.
A two or three electrode probe is inserted into the process system, with the electrodes
being electrically isolated from each other and the process line. A small potential in the
range of 20Mv (which does not affect the natural corrosion process), is applied between
the elements and the resulting current is measured. The polarization resistance is the ratio
of the applied potential and the resulting current level. The measured resistance is inversely
related to the corrosion rate. The electrical resistance of any conductor is given by:
Where
R = Effective instantaneous resistance
V = Applied voltage
I = Instantaneous current between electrodes
If the electrodes are corroding at a high rate with the metal ions passing easily into
solution, a small potential applied between the electrodes will produce a high current,
and therefore a low polarization resistance. This corresponds to a high corrosion rate.
Two Inch System Corrosion Probes
Linear Polarization Resistance (LPR) Probes
Advantages
The major advantage to LPR monitoring is the speed in which system. By using a EuropCorr® retriever and service valve, the
it can provide a measurement of the corrosion rate. Changes probe can be changed/inspected with no interruption to the
in the corrosion rate can typically be detected in minutes, system. Probe readings/measurements can be taken any time
providing an almost instantaneous measuring system. This fast by connecting EuropCorr® MaxiCorr portable instrument to
response allows an operator to evaluate process changes 6 pin Amphenol connector or it can form part of a continuous
and is particularly useful in monitoring the effectiveness of a corrosion monitoring system, when used in conjunction with
prevention program. For example, quick feedback means that EuropCorr® MegaCorr data logger.
inhibitor selection and quantities can bee valuated and fine- As all measurements with LPR probes require a conducting
tuned in minimal time. LPR monitoring can also give an indication electrolyte, consistent results are most easily obtained in
of metal behaviour, for example when an alloy changes from water systems. In oil/water conditions and in particular where
a passive to an active state, thereby resulting in increased water conditions vary (slug flow, 2-phase flow), the required
susceptibility to corrosion. EuropCorr® LPR probes can often electrolyte may be not present or fluctuating, leading to
have long lives, depending on the monitoring conditions and results which are difficult to interpret reliably.
maintenance care. For projecting probes, the electrodes are
replaceable, which extends probe life and offers options in Probe length will be calculated by us based on the following
electrode material types for different monitoring objectives. information provided by the client:
Probe terminals are metal/glass sealed and can be operated - Position: access fitting position and monitoring position (TOL,
in system rated up to 6000psi and 220°C. The EuropCorr® MOL & BOL)
LPR probes have 6 pin Amphenol connector, supplied - Type of access fitting: Hydraulic or Mechanical system and
with probe packing and probe O-ring, probe diameter flareweld, Buttweld, Socketweld or flanged
32mm, standard probes are designed for mounting through - Dimensions: pipeline size and wall thickness, additionally for
EuropCorr® hollow plug assembly, can be used with both flanged fitting: gasket gap and nozzle height (distance from
EuropCorr® two inch high pressure mechanical and hydraulic top face of flange to external of pipe wall)
ORDERING INFORMATION:
LPR Probe Type Element Type Part No.
Adjustable 352006
2 Electrodes
Fixed 352001 Available length intervals for adjustable probes:
Flush Mounted LPR Probe
Adjustable 352007 A1: 055 - 075 mm A6: 190 - 230 mm
3 Electrodes
Fixed 352002 A2: 065 - 085 mm A7: 230 - 270 mm
A3: 085 - 115 mm A8: 270 - 310 mm
2 Electrodes (L=32mm) 352003
Projecting LPR Probe A4: 110 - 150 mm A9: 310 - 350 mm
3 Electrodes (L=32mm) 352004 A5: 150 - 190 mm A10: 350 - 390 mm
Spare Parts for LPR Probe Part No. Material
Probe packing 350001 PTFE
Probe o-ring 300008 Viton
Electrode/Insulator Kit 352005 C.S./PTFE
Pressure rating: 6000 PSI (420 BAR)
Temperature rating: +220°C, high temperature probes are available on request
Meets NACE MR0175/ISO15156
LPR probes are manufactured from A182 F316L with carbon steel electrode. Probe body and electrodes are available in alternative
materials upon request.
