100% found this document useful (1 vote)
2K views12 pages

Saudi Aramco Typical Inspection Plan: Cross Country Buried Pipeline (Mainline) SATIP-L-450-04 3-Jul-18 Mechanical

This document outlines the inspection plan for a cross country buried pipeline project. It lists 15 items that will be inspected at various project phases including document review, material receiving, and installation. Inspection procedures and responsibilities are identified for tasks like welding, bending, testing, and installing the pipeline, valves, anchors, and road/pipeline crossings. Quality records will track inspections conducted in accordance with the listed Saudi Aramco standards and procedures.

Uploaded by

karthi51289
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
2K views12 pages

Saudi Aramco Typical Inspection Plan: Cross Country Buried Pipeline (Mainline) SATIP-L-450-04 3-Jul-18 Mechanical

This document outlines the inspection plan for a cross country buried pipeline project. It lists 15 items that will be inspected at various project phases including document review, material receiving, and installation. Inspection procedures and responsibilities are identified for tasks like welding, bending, testing, and installing the pipeline, valves, anchors, and road/pipeline crossings. Quality records will track inspections conducted in accordance with the listed Saudi Aramco standards and procedures.

Uploaded by

karthi51289
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Document Review and Material Receiving: Details procedures related to document verification, material receiving, and inspections required for project initiation.
  • Site Preparations and Installations: Covers the activities related to site preparation, field installations, and inspections such as field bending and coating.
  • General Notes: General guidelines, notes, and recommendations relevant to the inspection and construction process.
  • Pre-Commissioning: Lists the checks and documentation required prior to commissioning such as gauge calibration and system flushing.

SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018) Rev. 2018.04.

00 30-Apr-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Cross Country Buried Pipeline (Mainline) SATIP-L-450-04 3-Jul-18 MECHANICAL


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD LSTK
QA/QC PID

1.0 DOCUMENT REVIEW

Welding Procedure Specification


1.1 Refer to SATIP-W-012-01
(WPS & PQR)

1.2 Welder Qualification/Certification Refer to SATIP-W-012-01

1.3 Pressure Test Package Refer to SATIP-A-004-03

Positive Material Identification Program


1.4 and Testing Procedure for Pressure- SAIC-L-2004 SAIC-L-2004 R R
Retaining Alloy Materials

1.5 Thrust Boring Procedure SAIC-L-2109 SAIC-L-2109 R R

Flanged Joint Gasket Verification & Bolt


1.6 SAIC-L-2002 SAIC-L-2002 RH RH
Tightening Procedure

Procedure for Piping Material Traceability


1.7 SAIC-L-2110 SAIC-L-2110 R R
for Pipeline Installation

1.8 Final Pipeline Route & Profile See Remarks R R For Approval by SAPMT

For Review and Approval by SAPMT per SAES-L-450,


1.9 Pipe Handling Procedure See Remarks R R
Para. 8.1

2.0 MATERIAL RECEIVING

Visual inspection & Material verification of


[Link] to be notified for the arrival of the first batch of
2.1 Pipe, Fittings, preformed bends (Cold & SAIC-L-2112 SAIC-L-2112 W W
delivered materials, then random inspection thereafter.
Hot Bends)

2.2 Valves Refer to SAES-L-008-01

3.0 INSTALLATION

3.1 Shop Fabrication Refer to SATIP-L-350-08

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Cross Country Buried Pipeline (Mainline) SATIP-L-450-04 3-Jul-18 MECHANICAL


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD LSTK
QA/QC PID
Pipeline Route, Profile & Right of Way
3.2 Refer to SATIP-L-450-01
Preparation

Trenching
a) Sandy areas
3.3 Refer to SATIP-L-450 01
b) Rocky Areas
c) Subkha areas

3.4 Stringing & Pipe Laying SAIC-L-2132 SAIC-L-2132 W S

3.5 Welding Refer to SATIP-W-012-01

3.6 Verification of NDE Application Refer to the SATIP for the applicable NDE Method

3.7 Field Bending SAIC-L-2114 SAIC-L-2114 W W

Inspection prior to Welding of


3.8 SAIC-L-2115 SAIC-L-2115 H W
Temperature Tie-In Weld Joint

3.9 Inspection of anchor installations SAIC-L-2130 SAIC-L-2130 W W

3.10 Concrete Placement Refer to SATIP-Q-001-02

3.11 Pile Driving Refer to Civil SATIP (to be determined)

3.12 Road Crossing Refer to SATIP-Q-006-02

3.13 Thrust Boring SAIC-L-2120 SAIC-L-2120 W W

Underground Pipeline crossing or parallel


3.14 with existing pipelines and other buried SAIC-L-2131 SAIC-L-2131 W W
facilities

Pipeline crossing or parallel with buried or


3.15 Refer to SATIPs P-107-01 & T-911-01
O/H Power Lines & telecoms

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Cross Country Buried Pipeline (Mainline) SATIP-L-450-04 3-Jul-18 MECHANICAL


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD LSTK
QA/QC PID

3.16 Backfilling, Berming & Stabilization Refer to SATIP-L-450 01

Thermal Expansion Relief Valve (for liquid


3.17 Refer to SATIP-J-600-01
service)

Pipeline Appurtenances Installation


3.18 SAIC-L-2122 SAIC-L-2122 W S
(Including Surge Relief)

Sectionalizing Valve's electrical &


3.20 Refer to SATIP-J-700-01
Instrument requirements

3.21 Scraper trap Installation Refer to SATIP-L-420-01

3.22 Internal Coating (if required)of Field Welds Refer to SATIP-H-002 02

3.23 External Coating of Field Welds Refer to applicable SATIP-H series

SAIC-L-2139
3.24 Pre-Test Punchlisting-PIPELINES SAIC-L-2139 H H Use SATR-A-2007

Pipeline Internal
3.25 SAIC-L-2017 SAIC-L-2017 H H Use SATR-A-2008
Cleaning/Flushing/Scraping

Pressure Testing
3.26 a) Strenght test Refer to SATIP-A-004- 03
b) Tightness test

3.27 Lay-up SATR-A-2009 SATR-A-2009 H H

3.28 Cathodic Protection Refer to applicable SATIP-X series

Flange Joint Inspection (Gasket Use SATR-L-2001 - See Note 1 of General Notes, plus
3.29 SAIC-L-2014 SAIC-L-2014 H W
Verification & Bolt Tightening) minimum of 10% for SA witness

3.30 Pipeline Markers SAIC-L-2125 SAIC-L-2125 W S

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Cross Country Buried Pipeline (Mainline) SATIP-L-450-04 3-Jul-18 MECHANICAL


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD LSTK
QA/QC PID

Pipelines Leak Detection System (Except


3.31 flowlines, trunklines, and test lines) per SAIC-L-2127 SAIC-L-2127 W W
SAES-Z-003

4.0 PRE-COMMISSIONING

4.1 Caliper/Internal Gauging SAIC-L-2128 SAIC-L-2128 H H Use SATR-L-2009

4.2 Pipeline Re-instatement Inspection SAIC-L-2133 SAIC-L-2133 H W Use SATR-A-2011

Final Inspection for Mech. Completion SA Form-


4.3 H
(MCC) 6133

4.4 Leak testing Refer to SATIP-A-004-05

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1
of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents


W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)

Saudi Aramco: Company General Use


Rev. 2018.04.00

###

Saudi Aramco: Company General Use


30-Apr-18

Saudi Aramco: Company General Use


3-Jul-18 3-Jul-18

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)

Saudi Aramco: Company General Use


Rev. 2018.04.00

###

Saudi Aramco: Company General Use


30-Apr-18

Saudi Aramco: Company General Use


3-Jul-18 3-Jul-18

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Rev. 20
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Rev. 20
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Rev. 20
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Rev. 20
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Saudi Aramco: Company General Use
Rev. 2018.04.00
###
Saudi Aramco: Company General Use
30-Apr-18
Saudi Aramco: Company General Use
3-Jul-18
3-Jul-18
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Saudi Aramco: Company General Use
Rev. 2018.04.00
###

You might also like