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Johnson Pump SPX FLOW

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100% found this document useful (1 vote)
7K views85 pages

Johnson Pump SPX FLOW

Uploaded by

CWen Teow
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction: Introduces the manual, outlining its intent for technicians and maintenance personnel, and presenting safety guidelines.
  • General: Describes the pump specifications, including the function and components of the CombiPrime H pump.
  • Installation: Details the installation procedure and necessary safety precautions for setting up the pump.
  • Commissioning: Guidelines for initial inspections and operational preparation during commissioning of the pump.
  • Maintenance: Covers routine maintenance tasks and inspection requirements for optimal pump performance.
  • Problem solving: Offers troubleshooting tips and solutions to common issues encountered with the pump.
  • Disassembly and assembly: Instructions on safely disassembling and assembling pump parts, focusing on specific components and tools needed.
  • Dimensions: Provides detailed dimensional drawings and specifications for all components of the pump system.
  • Parts: Lists component parts along with identification details necessary for ordering replacements.
  • Technical Data: Includes optimal technical specifications, operational metrics, and recommended operational guidelines.

INSTRUCTION MANUAL

CombiPrime H
Horizontal self-priming centrifugal pump

Orginal instructions
CH/EN (1611) 5.5
Read and understand this manual prior to operating or servicing this product.
EC Declaration of conformity
(Directive 2006/42/EC, appendix II-A)
Manufacturer
SPX Flow Technology Assen B.V.
Dr. A.F. Philipsweg 51
9403 AD Assen
The Netherlands
hereby declares that all pumps member of productfamilies CombiBloc, CombiBlocHorti,
CombiChem, CombiDirt, CombiFlex(U)(B), CombiPrime H, CombiLine, CombiLineBloc,
CombiMag, CombiMagBloc, CombiNorm, CombiPro(L)(M)(V), CombiPrime V, CombiSump,
CombiTherm, CombiWell, FRE, FRES, FREF, FREM, KGE(L), KGEF, HCR, MCH(W)(S),
MCHZ(W)(S), MCV(S), PHA, MDR whether delivered without drive (last position of serial
number = B), or delivered as an assembly with drive (last position of serial number = A),
are in conformity with the provisions of Directive 2006/42/EC (as altered most recently)
and where applicable the following directives and standards:
• EC directive 2014/35/EU, "Electric equipment for use within certain voltage limits"
• standards EN-ISO 12100 part 1 & 2, EN 809
The pumps to which this declaration refers may only be put into operation after they have
been installed in the way prescribed by the manufacturer, and, as the case may be, after
the complete system of which these pumps form part, has been made to fulfil the
requirements of Directive 2006/42/EC (as altered most recently).

Declaration of incorporation
(Directive 2006/42/EC, appendix II-B)
Manufacturer
SPX Flow Technology Assen B.V.
Dr. A.F. Philipsweg 51
9403 AD Assen
The Netherlands
hereby declares that the partly completed pump (Back-Pull-Out unit), member of
productfamilies CombiBloc, CombiBlocHorti, CombiChem, CombiDirt, CombiFlex(U)(B),
CombiPrime H, CombiLine, CombiLineBloc, CombiMag, CombiMagBloc, CombiNorm,
CombiPro(L)(M)(V), CombiTherm, CombiPrime V, FRE, FRES, FREF, FREM, KGE(L), KGEF,
HCR, PHA, MDR is in conformity with the following standards:
• EN-ISO 12100 parts 1 & 2, EN 809
and that this partly completed pump is meant to be incorporated into the specified pump
unit and may only be put into use after the complete machine of which the pump under
consideration forms part has been made and declared to comply with that directive.
Assen, September 1st 2016

R. van Tilborg,
Managing Director

EC/EN (1609) 5.9 1


2 EC/EN (1609) 5.9
Instruction manual

All technical and technological information in this manual as well as possible drawings
made available by us remain our property and shall not be used (otherwise than for the
operation of this pump), copied, duplicated, made available to or brought to the notice of
third parties without our prior written consent.

SPXFLOW is a global multi-industry manufacturing leader. The company's highly-


specialized, engineered products and innovative technologies are helping to meet rising
global demand for electricity and processed foods and beverages, particularly in
emerging markets.

SPX Flow Technology Assen B.V.


P.O. Box 9
9400 AA Assen
The Netherlands
Tel. +31 (0)592 376767
Fax. +31 (0)592 376760

Copyright © 2015 SPXFLOW Corporation

INT/EN (1512) 1.2 3


4 INT/EN (1512) 1.2
CombiPrime H

Table of Contents

1 Introduction 9
1.1 Preface 9
1.2 Safety 9
1.3 Guarantee 10
1.4 Inspection of delivered items 10
1.5 Instructions for transport and storage 10
1.5.1 Weight 10
1.5.2 Use of pallets 10
1.5.3 Hoisting 11
1.5.4 Storage 11
1.6 Ordering parts 12
2 General 13
2.1 Pump description 13
2.2 Type code 13
2.3 Serial number 14
2.4 Application 14
2.5 Construction 14
2.5.1 Pump casing/impeller/pump shaft 14
2.5.2 Shaft sealing 15
2.5.3 Self-priming part 15
2.5.4 Bearing construction 15
2.6 Application area 15
2.7 Re-use 15
2.8 Scrapping 15
3 Installation 17
3.1 Safety 17
3.2 Preservation 17
3.3 Environment 17
3.4 Mounting 18
3.4.1 Installation of a pump unit 18
3.4.2 Assembling a pump unit 18
3.4.3 Alignment of the coupling 18
3.4.4 Tolerances for aligning the coupling 19
3.5 Piping 20
3.6 Accessories 20
3.7 Vacuum pump with service liquid tank 21
3.7.1 Mounting of accessories 21
3.7.2 Connection diagram with service liquid tank 21

CH/EN (1611) 5.5 5


3.7.3 Indication of connections 21
3.7.4 Installation examples with service liquid tank 22
3.8 Vacuum pump with float-controlled de-aerator 26
3.8.1 Mounting of accessories 26
3.8.2 Connection diagram with float-controlled de-aerator 26
3.8.3 Indication of connections 26
3.8.4 Installation examples with float-controlled de-aerator 27
3.9 Connection of the electric motor 30
3.10 Combustion engine 30
3.10.1 Safety 30
3.10.2 Sense of rotation 30
4 Commissioning 31
4.1 Inspection of the pump 31
4.2 Inspection vacuum pump part 31
4.3 Inspection of the motor 31
4.4 Checking the sense of rotation 31
4.5 Start-up 32
4.6 Adjusting the air-inlet valve 32
4.7 Mechanical seal 32
4.8 Pump in operation 32
4.9 Noise 32
5 Maintenance 33
5.1 Daily maintenance 33
5.2 Service liquid 33
5.3 Shaft sealing 33
5.3.1 Mechanical seal 33
5.3.2 Lip seal 33
5.4 Lubrication of the bearings 33
5.5 Environmental influences 34
5.6 Noise 34
5.7 Motor 34
5.8 Faults 34
6 Problem solving 35
7 Disassembly and assembly 37
7.1 Precautionary measures 37
7.2 Special tools 37
7.3 Liquid draining 37
7.4 Item numbers 37
7.5 Constructive variants 38
7.6 Back-Pull-Out system 38
7.6.1 Disassembling the guard 38
7.6.2 Disassembling the Back-Pull-Out unit 38
7.6.3 Assembling Back-Pull-Out unit 39
7.6.4 Assembling the guard 39
7.7 Replacing the impeller and the wear ring 41
7.7.1 Disassembling the impeller 41
7.7.2 Mounting the impeller 41
7.7.3 Disassembling the wear ring 42
7.7.4 Assembling the wear ring 42
7.8 Shaft sealing 43
7.8.1 Instructions for mounting a mechanical seal 43
7.8.2 Disassembling a mechanical seal M2 43

6 CH/EN (1611) 5.5


CombiPrime H

7.8.3 Assembling of the mechanical seals M2 44


7.8.4 Instructions for mounting a lip seal 44
7.8.5 Disassembling of the lip seals M4 45
7.8.6 Assembling of the lip seals M4 46
7.9 Bearing 47
7.9.1 Disassembly of bearings and pump shaft 47
7.9.2 Assembly of bearings and pump shaft 48
7.10 Adjustment of the axial play 49
8 Dimensions 51
8.1 Dimensions pump 52
8.2 Dimensions pump and motor with standard coupling 53
8.3 Dimensions pump and motor with spacer coupling 55
8.4 Dimensions base plate 56
8.5 Dimensions pump with service liquid tank 57
8.6 Dimensions pump with float de-aerator 59
9 Parts 61
9.1 Ordering parts 61
9.1.1 Order form 61
9.1.2 Recommended spare parts 61
9.2 Pump parts 62
9.3 Parts of shaft sealing group M2 64
9.4 Parts of shaft sealing group M4 65
9.5 Parts of service liquid tank TL 66
9.6 Parts of float de-aerator VL 68
10 Technical data 71
10.1 Recommended greases 71
10.2 Recommended locking liquids 71
10.3 Tightening moments 71
10.3.1 Tightening moments for bolts and nuts 71
10.3.2 Tightening moments for cap nut 71
10.4 Permissible forces and moments on the flanges 72
10.5 Maximum allowable working pressures 73
10.6 Hydraulic performance 74
10.7 Noise data 76
10.7.1 Pump noise as a function of pump power 76
10.7.2 Noise level of entire pump unit 77
Index 79
Order form for spare parts 81

CH/EN (1611) 5.5 7


8 CH/EN (1611) 5.5
CombiPrime H

1 Introduction

1.1 Preface
This manual is intended for technicians and maintenance staff and for those who are in
charge of ordering spare parts.
This manual contains important and useful information for the proper operation and
maintenance of this pump. It also contains important instructions to prevent potential
accidents and damage, and to ensure safe and fault-free operation of this pump.

! Read this manual carefully before commissioning the pump, familiarize


yourself with the operation of the pump and strictly obey the instructions!
The data published here comply with the most recent information at the time of going to
press. However they may be subject to later modifications.
SPXFLOW reserves the right to change the construction and design of the products at
any time without being obliged to change earlier deliveries accordingly.

1.2 Safety
This manual contains instructions for working safely with the pump. Operators and
maintenance staff must be familiar with these instructions.
Installation, operation and maintenance has to be done by qualified and well prepared
personnel.
Below is a list of the symbols used for those instructions and their meaning:

 Personal danger for the user. Strict and prompt observance of the
corresponding instruction is imperative!

! Risk of damage or poor operation of the pump. Follow the corresponding


instruction to avoid this risk.
➢ Useful instruction or tip for the user.
Items which require extra attention are shown in bold print.

This manual has been compiled by SPXFLOW with the utmost care. Nevertheless
SPXFLOW cannot guarantee the completeness of this information and therefore
assumes no liability for possible deficiencies in this manual. The buyer/user shall at all
times be responsible for testing the information and for taking any additional and/or
deviating safety measures. SPXFLOW reserves the right to change safety instructions.

CH/EN (1611) 5.5 Introduction 9


1.3 Guarantee
SPXFLOW shall not be bound to any guarantee other than the guarantee accepted by
SPXFLOW. In particular, SPXFLOW will not assume any liability for explicit and/or
implicit guarantees such as but not limited to the marketability and/or suitability of the
products supplied.
The guarantee will be cancelled immediately and legally if:
• Service and/or maintenance is not undertaken in strict accordance with the
instructions.
• The pump is not installed and operated in accordance with the instructions.
• Necessary repairs are not undertaken by our personnel or are undertaken without our
prior written permission.
• Modifications are made to the products supplied without our prior written permission.
• The spare parts used are not original SPXFLOW parts.
• Additives or lubricants used are other than those prescribed.
• The products supplied are not used in accordance with their nature and/or purpose.
• The products supplied have been used amateurishly, carelessly, improperly and/or
negligently.
• The products supplied become defective due to external circumstances beyond our
control.
All parts which are liable to wear are excluded from guarantee. Furthermore, all
deliveries are subject to our “General conditions of delivery and payment”, which will be
forwarded to you free of charge on request.

1.4 Inspection of delivered items


Check the consignment immediately on arrival for damage and conformity with the advice
note. In case of damage and/or missing parts, have a report drawn up by the carrier at
once.

1.5 Instructions for transport and storage

1.5.1 Weight
A pump or a pump unit is generally too heavy to be moved by hand. Therefore, use the
correct transport and lifting equipment. Weight of the pump or pump unit are shown on
the label on the cover of this manual.

1.5.2 Use of pallets


Usually a pump or pump unit is shipped on a pallet. Leave it on the pallet as long as
possible to avoid damages and to facilitate possible internal transport.

! When using a forklift always set the forks as far apart as possible and lift the
package with both forks to prevent it from toppling over! Avoid jolting the
pump when moving it!

10 Introduction CH/EN (1611) 5.5


CombiPrime H

1.5.3 Hoisting
When hoisting a pump or complete pump units the straps must be fixed in accordance
with figure 1 and figure 2.

 When lifting a pump or a complete pump unit always use a proper and sound
lifting device, approved to bear the total weight of the load!

 Never go underneath a load that is being lifted!

! If the electric motor is provided with a lifting eye, this lifting eye is intended
only for the purpose of carrying out service activities to the electric motor!
The lifting eye is designed to bear the weight of the electric motor only!
It is NOT permitted to lift a complete pump unit at the lifting eye of an electric
motor!

4036_A

Figure 1: Lifting instructions for pump unit.


4037_A

Figure 2: Lifting instructions for single pump.

1.5.4 Storage
If the pump is not to be used immediately the pump shaft must be turned by hand twice
per week.

CH/EN (1611) 5.5 Introduction 11


1.6 Ordering parts
This manual contains a survey of the spare parts recommended by SPXFLOW as well as
the instructions for ordering them. A fax-order form is included in this manual.
You should always state all data stamped on the type plate when ordering parts and in
any other correspondence regarding the pump.
➢ This data is also printed on the label on the front of this manual.
If you have any questions or require further information with regard to specific subjects,
then do not hesitate to contact SPXFLOW.

12 Introduction CH/EN (1611) 5.5


CombiPrime H

2 General

2.1 Pump description


The CombiPrime H is a range of horizontal self-priming centrifugal pumps. Hydraulic
application area complies with EN 733 (DIN 24255). Flange dimensions, bolt circle and
number of holes comply with ISO 7005 PN10 (EN 1092-2 PN10). The CombiPrime H is
characterized by the built-in vacuum pump.
Thus it is possible to pump fluids mixed with air (gas) or only air during the suction phase.
The built-in vacuum pump is based on the liquid ring principle. The pump is driven by a
standard IEC foot motor. The power is transmitted through a flexible coupling.
Because of their modular lay-out, constructional components are widely interchangeable,
also with other pump types of the Combi system.

2.2 Type code


Pumps are available in various designs. The main characteristics of the pump are shown
in the type code.
Example: CH 40-250 B2 M2 TL
Pump family
CH CombiPrime H
Pump size
40-250 diameter discharge connection [mm] - nominal impeller diameter [mm]
Pump casing/pump cover material
G cast iron
B bronze
Impeller material
1 cast iron
2 bronze
3 aluminium bronze
Shaft sealing
M2 mechanical seals on shaft sleeves
M4 tab ring seals on shaft sleeves
De-aerating unit
TL works liquid receiver + air inlet valve
VL float de-aerator + air inlet valve

CH/EN (1611) 5.5 General 13


2.3 Serial number
Serial number of the pump or pump unit are shown on the name plate off the pump and
on the label on the cover of this manual
Example: 01-1000675A
01 year of manufacture
100067 unique number
5 number of pumps
A pump with motor
B pump with free shaft end

2.4 Application
• In general, this pump can be used for thin, clean or slightly polluted liquids. These
liquids should not affect the pump materials.
• The maximum allowed system pressure and temperature and the maximum speed
depend on the pump type and the pump construction. For relevant data see paragraph
2.6 "Application area".
• Further details about the application possibilities of your specific pump are mentioned
in the order confirmation and/or in the data sheet enclosed with the delivery.
• Do not use the pump for purposes other than those for which it is delivered without
prior consultation with your supplier.

 Using a pump in a system or under system conditions (liquid, working


pressure, temperature, etc.) for which it has not been designed may hazard
the user!

2.5 Construction
The pump has a modular design. The main components:
• Pump casing/impeller/pump shaft
• Shaft seal
• Self-priming unit
• Bearing
The CombiPrime H pumps are available in 3 bearing bracket groups, meaning that
bearing and shaft sealing are divided into 3 groups. Furthermore, the pumps have been
standardized in 5 groups featuring the same connection for pump cover and bearing
pedestal, depending on the nominal impeller diameters. The pump covers are clamped
between the pump casing and bearing bracket.

2.5.1 Pump casing/impeller/pump shaft


These are the parts that get into contact with the pumped liquid. For each individual
pump type there is only one design of the pump casing and the impeller. The pump
casing is available in cast iron and in bronze, the impeller is available in cast iron, bronze
and aluminium bronze. The pump shaft is available in alloyed and stainless steel. With the
available materials the pumps can be supplied in a construction suitable to pump sea
water.

14 General CH/EN (1611) 5.5


CombiPrime H

2.5.2 Shaft sealing


On both sides of the self-priming part there is a mechanical seal or a number of lip seals.
Both are mounted on shaft sleeves, which have been sealed in such a way that the
pumped liquid cannot touch the pump shaft. The mechanical seals meet EN 12756
(DIN 24960), with the exception of the mounting length. The lip seals are mounted on
stainless steel shaft sleeves which have been provided with a hard chromium oxide
wearing layer.

2.5.3 Self-priming part


The self-priming part consists of a built-in vacuum pump which is working according to
the liquid ring principle, an air-inlet valve with a check valve and a service liquid tank or
float controlled air-relief valve. The vacuum pump part is mounted on the pump shaft, but
works separately from the centrifugal pump. The service liquid which is supplied to the
hub section of the vacuum pump has to maintain the liquid ring. Apart from that, it also
serves for cooling and lubrication of the vacuum pump and the shaft seals.

2.5.4 Bearing construction


The bearing construction consists of 2 angular contact ball bearings combined with a
cylindrical bearing. The bearings are grease lubricated. The angular contact bearings are
mounted in a adjusting sleeve, with which the entire pump shaft can be shifted in order to
adjust the axial tolerance of the pump wheel.

2.6 Application area


The application area globally looks as follows:
Table 1: Application area.
Maximum value
Capacity 500 m3/h
Discharge head 100 m
System pressure 10 bar
Temperature 80°C
However, the maximum allowable pressures and temperatures depend strongly on the
selected materials and components. Also working conditions may cause differences.

2.7 Re-use
The pump may only be used for other applications after prior consultation with
SPXFLOW or your supplier. Since the lastly pumped medium is not always known, the
following instructions should be observed:
• Flush the pump properly
• Make sure the flushing liquid is discharged safely (environment!)

 Take adequate precautions and use the appropriate personal protection


means (rubber gloves, spectacles)!

2.8 Scrapping
If it has been decided to scrap a pump, the same procedure as for paragraph 2.7 "Re-
use" should be followed.

CH/EN (1611) 5.5 General 15


16 General CH/EN (1611) 5.5
CombiPrime H

3 Installation

3.1 Safety
• Read this manual carefully prior to installation and commissioning. Non-observance of
these instructions can result in serious damage to the pump and this will not be
covered under the terms of our guarantee. Follow the instructions given step by step.
• Ensure that the pump can not be started if work has to be undertaken to the pump
during installation and the rotating parts are insufficiently guarded.
• Depending on the design the pumps are suitable for liquids with a temperature of up
to 80°C. When installing the pump unit to work at 65°C and above the user should
ensure that appropriate protection measures and warnings are fitted to prevent
contact with the hot pump parts.
• If there is danger of static electricity, the entire pump unit must be earthed.
• If the pumped liquid is harmful to men or the environment, take appropriate measures
to drain the pump safely. Possible leakage liquid from the shaft seal should also be
discharged safely.

3.2 Preservation
In order to prevent corrosion, the inside of the pump is treated with a preserving agent
before leaving the factory.
Before commissioning the pump remove any preserving agents and flush the pump
thoroughly with hot water.

3.3 Environment
• The foundation must be hard, level and flat.
• The area in which the pump is installed must be sufficiently ventilated. An ambient
temperature or air humidity which is too high, or a dusty environment, can have a
detrimental effect on the operation of the electric motor.
• There should be sufficient space around the pump unit to operate and if necessary
repair it.
• Behind the cooling air inlet of the motor there must be a free area of at least ¼ of the
electric motor diameter, to ensure unobstructed air supply.

CH/EN (1611) 5.5 Installation 17


3.4 Mounting

3.4.1 Installation of a pump unit


Pump and motor shafts of complete pump units are adjusted perfectly in line in the
works.
1 In case of permanent arrangement place the base plate level on the foundation with
the aid of shims.
2 Carefully tighten the nuts on the foundation bolts.
3 Check the alignment of pump and motor shafts and if necessary realign, see
paragraph 3.4.3 "Alignment of the coupling".

3.4.2 Assembling a pump unit


If the pump and the electric motor still have to be assembled, do the following:
1 Fit both halves of the coupling to the pump shaft and the motor shaft respectively.
2 If size db of the pump, see figure 29, is not equal to the IEC size of the motor, level up
the difference by placing properly sized spacers under the pump or under the motor
feet.
3 Place the pump on the base plate. Fix the pump to the base plate.
4 Place the electric motor on the base plate. Move the motor to obtain a gap of 3 mm
between both coupling halves.
5 Place copper shims under the feet of the electric motor. Fix the electric motor to the
base plate.
6 Align the coupling in accordance with the following instructions.

3.4.3 Alignment of the coupling


1 Place a ruler (A) on the coupling. Place or remove as many copper shims as is
necessary to bring the electric motor to the correct height so that the straight edge
touches both coupling halves over the entire length, see figure 3.

A A

B
B

Figure 3: Aligning the coupling by means of a ruler and a pair of outside calipers.
2 Repeat the same check on both sides of the coupling at the height of the shaft. Move
the electric motor so that the straight edge touches both coupling halves over the
entire length.

18 Installation CH/EN (1611) 5.5


CombiPrime H

3 Check the alignment once again using a pair of external callipers (B) at 2 diametrical
opposite points on the sides of the coupling halves, see figure 3.
4 Fit the guard. See paragraph 7.6.4 "Assembling the guard".

3.4.4 Tolerances for aligning the coupling


The maximum allowable tolerances for the alignment of the coupling halves are shown in
Table 2. See also figure 4.
Table 2: Alignment tolerances

External diameter of V Vamax - Vamin


Vrmax [mm]
coupling [mm] min [mm] max [mm] [mm]
81-95 2 5* 4 6* 0,15 0,15
96-110 2 5* 4 6* 0,18 0,18
111-130 2 5* 4 6* 0,21 0,21
131-140 2 5* 4 6* 0,24 0,24
141-160 2 6* 6 7* 0,27 0,27
161-180 2 6* 6 7* 0,30 0,30
181-200 2 6* 6 7* 0,34 0,34
201-225 2 6* 6 7* 0,38 0,38
*) = coupling with spacer

Va min

Vr

Va max

Figure 4: Alignment tolerances standard coupling.

Va min

Vr

Va max

figure 5: Alignment tolerances spacer coupling.

CH/EN (1611) 5.5 Installation 19


3.5 Piping
• The piping to the suction and delivery connections must fit exactly and must not be
subject to stress during operation. For the maximum allowable forces and moments on
the pump flanges see paragraph 10.4 "Permissible forces and moments on the
flanges".
• The passage of the suction pipe must be amply dimensioned. This pipe should be as
short as possible and run towards the pump in such a way that no air pockets can
arise. If this is not possible, a venting facility should be provided at the highest point of
the pipe. If the inside diameter of the suction pipe is larger than the suction connection
of the pump, an eccentric reducer should be applied to prevent air pockets and whirls.
See figure 6.

4035_A

Figure 6: Eccentric reducer to suction flange.


• The maximum allowable system pressure is stated in paragraph 2.6 "Application area".
If there is a risk that this pressure might be exceeded, for instance because of an
excessive inlet pressure, appropriate measures should be taken by mounting a safety
valve in the piping.
• Sudden changes in the rate of flow can lead to high pressure impulses in the pump
and the piping (water shock). Therefore, do not use quick-acting closing devices,
valves etc.

3.6 Accessories
• Fit any parts that may have been supplied separately.
• It is recommended to always mount a check valve and a shut-off valve in the suction
pipe, as close as possible to the pump. If there is no check valve, the pump can only
be started with closed delivery valve.
• In case of possible pre-pressure on the suction side, mount a shut-off valve in the
suction pipe.
• If the liquid does not flow towards the pump, fit a foot valve at the bottom of the
suction pipe. If necessary, combine this foot valve with a suction strainer to prevent
impurities from being drawn in.
• When mounting, place temporarily (for the first 24 operating hours) a fine gauze
between suction flange and suction pipe to prevent internal pump parts from being
damaged by foreign matter. If the risk of damage continues to exist, fit a permanent
filter.
• In case the pump is provided with an isolation, special attention has to be paid To
temperature limits of shaft seal and bearing.

20 Installation CH/EN (1611) 5.5


CombiPrime H

3.7 Vacuum pump with service liquid tank

3.7.1 Mounting of accessories


• Connect a pipe to the overflow of the service liquid tank to discharge excess service
liquid and extracted air.
• The pump is supplied with the exhaust pipe connected to the pump cover.

3.7.2 Connection diagram with service liquid tank

Figure 7: Connection diagram with service liquid tank.

3.7.3 Indication of connections


The suction, delivery and service liquid connections of the vacuum pump are indicated
both on the drawings and on the vacuum pump by the letters S, P and W. Suction point
PC is the connection to the space behind the impeller.
Indications used in figure 7 through figure 11:
V/O De-aeration / Overflow
S Inlet vacuum pump
SP Exhaust pipe
P Outlet vacuum pump
W Service liquid
PC Pump connection (=air-extraction connection centrifugal pump)
SF Filter in suction pipe (only in figure 9)
SC Suction flange connection
1 Service liquid tank
2 Vacuum pump
5 Check valve
6 Air inlet valve

CH/EN (1611) 5.5 Installation 21


3.7.4 Installation examples with service liquid tank
For a few situations is shown how pumps with a service liquid tank can be installed.

! Excess service liquid must always be discharged to the suction tank


separately.

Figure 8: Medium: thin, clean and slightly polluted liquids.

22 Installation CH/EN (1611) 5.5


CombiPrime H

Figure 9: Medium: thin liquids, polluted with highly abrasive constituents. The back
blades on the centrifugal impeller prevent heavy abrasive matter from
getting into the suction space behind the impeller. To prevent floating
abrasive matter from penetrating the pump, mount a filter in the suction
pipe. The straining capacity of the filter should correspond with the nature
of the pollutants. If necessary, mount several filters with different sieve
sizes behind each other. Use at least one filter with Rp 3/4" connections
and a sieve size of 0,6 mm.

! Clean the filters regularly.

CH/EN (1611) 5.5 Installation 23


Figure 10: Medium: thin, clean and slightly polluted liquids. In case part of the suction
pipe lies higher than the pump, venting should also be provided in this part.
If the suction pipe is short, or the lift in the suction pipe small, venting at the
highest point is not necessary. However, the suction time will be longer.

24 Installation CH/EN (1611) 5.5


CombiPrime H

Figure 11: Medium: thin, clean and slightly polluted liquids. In case of long suction
pipes (10 m or more) and a high suction head (4-7 m), also the suction
pipe must be vented.

CH/EN (1611) 5.5 Installation 25


3.8 Vacuum pump with float-controlled de-aerator

3.8.1 Mounting of accessories


• Connect the exhaust pipe of the float-controlled de-aerator to the suction pipe. The
passage of the exhaust pipe must be approx. 12 mm and the connection to the
suction pipe at least G1/2".
• The pump is supplied with the exhaust pipe connected to the pump cover.

3.8.2 Connection diagram with float-controlled de-aerator

Figure 12: Connection diagram with float-controlled de-aerator.

3.8.3 Indication of connections


The suction, delivery and service liquid connections of the vacuum pump are indicated
both on the drawings and on the vacuum pump by the letters S, P and W.
Suction point PC is the connection to the space behind the impeller.
Indications used in figure 12 through figure 16:
V/O De-aeration / Overflow
S Inlet vacuum pump
SP Exhaust pipe
P Outlet vacuum pump
W Service liquid
PC Pump connection (=air-extraction connection centrifugal pump)
SF Filter in exhaust pipe (only in figure 14)
SC Suction flange connection
1 Float-controlled de-aerator
2 Vacuum pump
5 Check valve
6 Air inlet valve

26 Installation CH/EN (1611) 5.5


CombiPrime H

3.8.4 Installation examples with float-controlled de-aerator


For a few situations is shown how pumps with a float-controlled de-aerator can be
installed.

! The excess service liquid is always returned to the suction pipe.

Figure 13: Medium: thin, clean and slightly polluted liquids.

CH/EN (1611) 5.5 Installation 27


Figure 14: Medium: thin liquids polluted with highly abrasive matter. The back blades
on the centrifugal impeller prevent heavy abrasive matter from getting into
the suction space behind the impeller. To prevent floating abrasive matter
from penetrating the pump, mount a filter in the suction pipe. The straining
capacity of the filter should correspond with the nature of the pollutant. If
necessary, mount several filters with different sieve sizes behind each
other. Use at least one filter with Rp 3/4" connections and a sieve size of
0,6 mm.

! Clean the filters regularly.

28 Installation CH/EN (1611) 5.5


CombiPrime H

Figure 15: Medium: thin, clean and slightly polluted liquids. In case part of the suction
pipe lies higher than the pump, venting should also be provided in this part.
If the suction pipe is short, or the lift in the suction pipe small, venting at the
highest point is not necessary. However, the suction time will be longer.

CH/EN (1611) 5.5 Installation 29


Figure 16: Medium: thin, clean and slightly polluted liquids. In case of long suction
pipes (10 m or more) and a high suction head (4 -7 m), also the suction
pipe must be vented.

3.9 Connection of the electric motor

 The electric motor must be connected to the mains by an approved


electrician, according to the locally prevailing regulations of the electricity
company.
• Refer to the instruction manual belonging to the electric motor.
• If possible, fit a working switch as close as possible to the pump.

3.10 Combustion engine

3.10.1 Safety
If the pump set is designed with a combustion engine, the manual for the engine should
be included in the delivery. If the manual is missing we urgently request you to contact us
immediately. Irrespective of the manual, the following points should be observed for all
combustion engines:
• Comply with the local safety regulations.
• The exhaust of combustion gases must be screened off to prevent incidental contact.
• The starting device should automatically be disengaged after the engine has been
started.
• The maximum speed of the engine set by us should not be changed.
• Before starting the engine check the oil level.

3.10.2 Sense of rotation


The sense of rotation of combustion engine and pump is indicated by means of an arrow
on the combustion engine and the pump casing. Verify whether the sense of rotation of
the combustion engine is the same as that of the pump.

30 Installation CH/EN (1611) 5.5


CombiPrime H

4 Commissioning

4.1 Inspection of the pump


Check whether the pump shaft turns freely. Do this by turning the shaft end at the
coupling a few times by hand.

4.2 Inspection vacuum pump part


1 Check whether all piping between the pump wheel casing and the service liquid tank
(version TL) or the float-controlled de-aerator (version VL) have been connected.
2 Fill the service liquid tank or the float-controlled de-aerator with liquid and close them
with plug (1690) or (3013) respectively.

4.3 Inspection of the motor


Pump driven by an electric motor:
• Check whether the fuses have been mounted.
Pump driven by a combustion engine:
• Check whether the room in which the engine is placed is well ventilated.
• Check whether the exhaust of the engine is not obstructed.
• Before starting the engine check the oil level.
• Never run the engine in a closed room.

4.4 Checking the sense of rotation

 Beware of possible non-screened rotating parts, when checking the sense of


rotation!
1 The sense of rotation of the pump is indicated by an arrow. Check whether the sense
of rotation of the motor corresponds with that of the pump.
2 Let the motor run for only a short time and check the sense of rotation.
3 If the sense of rotation is not correct, alter the sense of rotation. See the instructions
in the user manual belonging to the electric motor.
4 Fit the guard.

CH/EN (1611) 5.5 Commissioning 31


4.5 Start-up
Proceed as follows, both when the pump is put into operation for the first time and when
it is re-mounted after repairs.
1 Close the air-inlet valve (1650).
2 Fully open the stop valve in the suction pipe. Close the delivery stop valve.
3 Start the pump.
4 As soon as the pump is under pressure, slowly open the delivery stop valve until the
working pressure is attained.

 Make sure that when a pump is running, rotating parts are always properly
screened off by the guard!

4.6 Adjusting the air-inlet valve


The air-inlet valve (1650) serves to admit small quantities of air into the self- priming
system. The vacuum pump has been designed to pump a large quantity of air. After the
suction phase, the vacuum pump functions as liquid pump. However, in principle it is not
designed to only pump liquid. By adding a small quantity of air through the air-inlet valve,
it is possible to avoid problems. After the pump has been started with closed air-inlet
valve, the valve is adjusted as follows:
1 When the suction phase is over and the centrifugal pump maintains the liquid flow on
its own, the pump will start making a crackling noise.
2 Slowly open the air-inlet valve until the crackling stops.
3 Leave the valve in this position and secure it with a lock nut. The valve is now properly
adjusted. Provided the system conditions do not change, the pump can be
reconnected after a break without having to readjust the valve.

4.7 Mechanical seal


A mechanical seal nor the lip seals may never show any visible leakage.

4.8 Pump in operation


When the pump is in operation, pay attention to the following:
• The pump may never run without liquid in the service liquid tank or the float-controlled
de-aerator.
• Never use a stop valve in the suction line to control pump output. The stop valve
should always be fully opened during operation.
• Check whether the absolute inlet pressure is sufficient, to prevent vaporization in the
pump.
• Check whether the pressure difference between suction and delivery side
corresponds with the specifications of the pump's duty point.

4.9 Noise
The noise production of a pump depends to a great extent on the operating conditions.
The values stated in paragraph 10.7 "Noise data" are based on normal operation of the
pump, driven by an electric motor. In case the pump is driven by a combustion engine, or
in case it is used outside the normal operation area, as well as in case of cavitation, the
noise level may exceed 85 dB(A). In that case precautions should be taken, like building
a noise-barrier around the unit or wearing hearing protection.

32 Commissioning CH/EN (1611) 5.5


CombiPrime H

5 Maintenance

5.1 Daily maintenance


Regularly check the outlet pressure.

 No water should get into the terminal box of the electric motor when the
pump room is sprayed clean! Never spray water on hot pump parts! The
sudden cooling down may cause them to burst and hot water may flow out!

! Flawed maintenance will result in shorter lifespan, possible break down and
in any event loss of warranty.

5.2 Service liquid


After the pump has been put into operation once, the working-liquid tank and the float-
controlled de-aerator don't have to be filled up again: there is constantly a sufficient
quantity of pumped liquid in the working-liquid tank and the float- controlled de-aerator.

5.3 Shaft sealing

5.3.1 Mechanical seal


A mechanical seal generally requires no maintenance, however, it should never be
allowed to run dry. If there are no problems, do not dismantle the mechanical seal. As
the seal faces have run in on one another dismantling usually implicates replacement of
the mechanical seal. If a mechanical seal shows any leakage it has to be replaced.

5.3.2 Lip seal


The lip seals generally require no maintenance. The lip seals run around stainless steel
shaft sleeves which are provided with a hard wearing layer. The space between the lip
seals is filled with grease when they are mounted, so as to limit wearing to a minimum.
When the lip seals are leaking they have to be replaced.

5.4 Lubrication of the bearings


The bearings requires re-greasing after every 1000 hours of operation. The bearings are
filled with grease during assembly. In case the pump is overhauled, the bearing bracket
and the bearings have to be cleaned and provided with new grease. For recommended
greases and quantities see paragraph 10.1 "Recommended greases"

CH/EN (1611) 5.5 Maintenance 33


5.5 Environmental influences
• Regularly clean the filter in the suction pipe or the suction strainer at the bottom of the
suction pipe, as the inlet pressure may become too low if the filter or the suction
strainer is fouled.
• If there is a risk that the pumped liquid expands during solidification or freezing, the
pump has to be drained and, if necessary, flushed after it has been put out of service.
• If the pump is out of service for a long time, it has to be preserved.
• Check motor for accumulation of dust or dirt, which might influence motor
temperature.

5.6 Noise
If a pump starts making noise, this may point to certain problems with the pump unit. A
crackling noise can indicate cavitation or excessive motor noise can indicate
deterioration of the bearings.

5.7 Motor
Check motor specifications for start-stop frequency.

5.8 Faults

 The pump, of which you want to determine the fault, may be hot or under
pressure. Take the appropriate precautions first and protect yourself with
the proper safety devices (safety goggles, gloves, protective clothing)!
To determine the source of the malfunctioning of the pump, proceed as follows:
1 Switch off the power supply to the pump unit. Lock the working switch with a padlock
or remove the fuse. In case of a combustion engine: switch off the engine and close
the fuel supply to the engine.
2 Close the stop valves.
3 Determine the nature of the fault.
4 Try to determine the cause of the fault with chapter 6 "Problem solving" and take the
appropriate measures or contact your installer.

34 Maintenance CH/EN (1611) 5.5


CombiPrime H

6 Problem solving

Faults in a pump installation can have various causes. The fault may not be in the pump, it
may also be caused by the pipe system or the operating conditions. Firstly, always check
that installation has been executed in accordance with the instructions in this manual and
that the operating conditions still correspond with the specifications for which the pump
was purchased.
In general, breakdowns in a pump installation are attributable to the following causes:
• Faults with the pump.
• Breakdowns or faults in the pipe system.
• Faults due to incorrect installation or commissioning.
• Faults due to incorrect choice of pump.
A number of the most frequently occurring failures as well as their possible causes are
shown in the table below.

Table 3: Most frequently occurring failures.


Most common faults Possible causes, see Table 4.
Pump delivers no liquid 1 4 8 9 10 11 13 14 17 19 20 21 29
2 3 4 8 9 10 11 13 14 15 17 19 20 21 28
Pump has insufficient volume flow
29 44
Pump has insufficient head 2 4 13 14 17 19 28 29
Pump stops after start up 1 8 9 10 11
Pump has higher power consumption than 12 15 16 17 18 22 23 24 25 26 27 32
normal 34 38 39
Pump has lower power consumption than
3 14 15 16 17 18 20 21 28 29 44
normal
Mechanical seals have to be replaced to
23 25 26 30 32 33 34
often
9 10 11 15 18 19 20 22 23 24 25 26 27
Pump vibrates or is noisy
29 37 38 39 40 43
Bearings wear too much or become hot 23 24 25 26 27 37 38 39 40 42
Pump running rough hot or seizes 23 24 25 26 27 34 37 38 39 40 42

CH/EN (1611) 5.5 Problem solving 35


Table 4: Possible causes of pump failures.
Possible causes
1 Service liquid tank or float de-aerator not filled with liquid
2 Gas or air coming from the liquid
3 Air lock in the suction pipe
4 Air leak in the suction pipe
8 The manometric suction head is too high
9 Suction pipe or suction strainer is blocked
10 Insufficient immersion of foot valve or suction pipe during operation of the pump
11 NPSH available too low
12 Speed too high
13 Speed too low
14 Wrong sense of rotation
15 Pump does not operate at the right duty point
16 Liquid density differs from the calculated liquid density
17 Liquid viscosity differs from the calculated liquid viscosity
18 Pump operates when the liquid flow is too low
19 Wrong pump selection
20 Obstruction in impeller or pump casing
21 Obstruction in the piping
22 Wrong installation of the pump unit
23 Pump and motor not well aligned
24 Rotating part running out of true
25 Imbalance in rotating parts (for instance: impeller or coupling)
26 Pump shaft is running out of true
27 Bearings faulty or worn out
28 Wear ring faulty or worn out
29 Damaged impeller
30 Seal faces of the mechanical seal are worn out or damaged
32 Bad mounting of the mechanical seals or of the lip seals
33 Mechanical seals or lip seals not suitable for the pumped liquid or operation circumstances
34 Pump wheel cover not perpendicularly mounted
37 Axial retaining of impeller or pump shaft is defective
38 The bearings have been mounted wrongly
39 Too much or too little bearing lubrication
40 Wrong or polluted lubricant
42 Too high axial force because of worn dorsal blades or excessive inlet pressure
43 Air-inlet valve closed
44 Air-inlet valve opened too much

36 Problem solving CH/EN (1611) 5.5


CombiPrime H

7 Disassembly and assembly

7.1 Precautionary measures

 Take adequate measures to avoid that the motor is started while you are
working on the pump. This is especially important for electric motors with
remote control:
• Switch the operating switch near the pump (if available) to "OFF".
• Switch off the pump switch on the switchboard.
• If necessary remove the fuses.
• Hang a danger board near the switchboard cabinet.

7.2 Special tools


Assembly and disassembly work requires no special tools. However, such tools can
make certain jobs easier, for instance replacing the shaft seal. If such is the case it will be
indicated in the text.

7.3 Liquid draining

! Make sure no liquid or oil gets into the environment!


Before starting any disassembly the pump should be drained.
1 If necessary, close the valves in the suction and delivery pipe and in the flushing or
cooling supply lines to the shaft seal. Also drain the self-priming section by
disconnecting the piping P, S and W.
2 Remove the drain plug (0310).
3 If harmful liquids are pumped wear protective gloves, shoes, glasses, etc., and
thoroughly flush the pump.
4 Refit the drain plug.

 If possible, wear protective gloves. Regular contact with oil products may
result in allergic reactions.

7.4 Item numbers


If no specific figure numbers are stated, then the item numbers used in these instructions
refer to the cross section drawings and parts lists, which can be found in chapter 9
"Parts".
The connection markings P, S and W on the self-priming section are explained in
paragraph 3.7.3 "Indication of connections" for the Service liquid tank configuration TL or
paragraph 3.8.3 "Indication of connections" for the Float Deaerator configuration VL.

CH/EN (1611) 5.5 Disassembly and assembly 37


7.5 Constructive variants
The pumps can be supplied in 2 constructive variants and with 2 processing liquid
devices. The variants have a special code, which is stated in the type designation on the
type plate on the pump.
M2 Mechanical seal, unbalanced, shaft sleeve
M4 Lip seals, hardened shaft sleeves
TL Processing liquid tank and air-inlet valve
VL Float-operated de-aerator and air-inlet valve

7.6 Back-Pull-Out system


The pumps are designed with a Back-Pull-Out system. If the pump unit is designed with
a spacer-coupling, just remove the spacer. After that the bearing bracket with the entire
rotating part can be removed. This means that almost the whole pump can be dismantled
without having to detach the suction and delivery piping. The motor remains in its
position.
If the pump unit does not have a spacer coupling, the motor has to be removed from the
foundation before disassembly.

7.6.1 Disassembling the guard


1 Loosen bolts (0960). See figure 20.
2 Remove both jackets (0270). See figure 18.

7.6.2 Disassembling the Back-Pull-Out unit

0800 2100

0140 4039_A

Figure 17: Back-Pull-Out principle.


1 Mounted with spacer coupling: Remove the spacer. Else: Remove the electric motor.
2 Disconnect the connections S, P and W from the pump wheel casing.
3 Loosen the bracket support (0140) from the base plate, see figure 17.
4 Remove the Allen screws (0800).
5 Pull the entire bearing bracket (2100) from the pump casing. The entire bearing
bracket of large pumps is very heavy. Support it with a beam or hang it in a pulley
sling.
6 Remove the coupling half from the pump shaft and remove the coupling key (2210).
7 Unscrew bolts (0940) and remove the assembly plate (0275) from the adjusting bush
(2240). See figure 21.

38 Disassembly and assembly CH/EN (1611) 5.5


CombiPrime H

7.6.3 Assembling Back-Pull-Out unit


1 Fit a new gasket (0300) into the pump casing and fit the entire bearing bracket back
into the pump casing. Tighten the Allen screws (0800) crosswise.
2 Reconnect the connections S, P and W to the pump wheel casing.
3 Fix the bearing support (0140) on the base plate.
4 Fit the assembly plate (0275) to the adjusting bush (2240) with bolts (0940). See
figure 21.
5 Fit the coupling key (2210) and fit the coupling half onto the pump shaft.
6 Place the motor back in its place or fit the spacer of the spacer coupling.
7 Check the alignment of pump and motor shaft, see paragraph 3.4.3 "Alignment of the
coupling". If necessary, realign.

7.6.4 Assembling the guard


1 Fit the jacket (0270) at motor side. The annular groove must be located at motor side.

4700
0270

Figure 18: Fitting the jacket at motor side.


2 Place the assembly plate (0280) over the motor shaft and fit it into the annular groove
of the jacket.

0280 0270 0280


4701

Figure 19: Fitting the assembly plate at motor side.

CH/EN (1611) 5.5 Disassembly and assembly 39


3 Close the jacket and fit bolt (0960). See figure 20.

0960 0970 0980 0990


Figure 20: Fitting jacket.
4 Fit the jacket (0270) at pump side. Place it over the present jacket at motor side. The
annular groove must be located at pump side.

0270
0270 0275

0940

Figure 21: Fitting the jacket at pump side.


5 Close the jacket and fit bolt (0960). See figure 20.
6 Slide the jacket at motor side towards the motor as far as possible. Fix both jackets
with bolt (0960).
4703

Figure 22: Adjusting the jacket at motor side.

40 Disassembly and assembly CH/EN (1611) 5.5


CombiPrime H

7.7 Replacing the impeller and the wear ring


The play between the impeller and the wear ring is 0,3 mm to the diameter at delivery. In
case the play has increased to 0,5-0,7 mm due to wear, the impeller and the wear ring
should be replaced.

7.7.1 Disassembling the impeller

Figuur 23: Disassembling the impeller.


The item numbers used are referring to figure 23.
1 Remove the Back-Pull-Out unit, see paragraph 7.6.2 "Disassembling the Back-Pull-
Out unit".
2 Remove the cap nut (1820) and the gasket (1340). Sometimes the nut has to be
heated to break the Loctite-contact.
3 Remove the impeller (0120) with a pulley puller, or wrest the impeller by inserting for
instance 2 big screwdrivers between the impeller and the stuffing box cover (0110).
4 Remove the impeller key (1860).
5 Remove the gasket (1940).

7.7.2 Mounting the impeller


1 Fit the gasket (1940).
2 Place the impeller key (1860) in the key way of the pump shaft.
3 Push the impeller onto the pump shaft.
4 Degrease the thread on the pump shaft and the thread in the cap nut.
5 Fit the gasket (1340).
6 Put a drop of Loctite 243 on the thread and fit the cap nut. For tightening moment of
the nut see paragraph 10.3.2 "Tightening moments for cap nut".
7 Fit the Back-Pull-Out unit, see paragraph 7.6.3 "Assembling Back-Pull-Out unit".

CH/EN (1611) 5.5 Disassembly and assembly 41


7.7.3 Disassembling the wear ring
This only concerns bearing groups 2 and 3, except for types 40-250 and 50-
250.
After removing the Back-Pull-Out unit (see paragraph 7.6.2 "Disassembling the Back-
Pull-Out unit") the wear ring can be removed. In most cases the ring has been fixed so
tightly that it cannot be removed undamaged.

4043
b d
A B

C D

Figure 24: Removal of wear ring.


1 Measure the thickness (d) and the width (b) of the ring, see figure 24 A.
2 Make a centre hole in the middle of the edge of the ring at two opposite points, see
figure 24 B.
3 Use a drill with a diameter just a little bit smaller than the thickness (d) of the ring and
drill two holes in the ring, see figure 24 C. Don't drill deeper than the width (b) of the
ring. Take care not to damage the fitting edge of the pump casing.
4 Use a chisel to cut the remaining part of the ring thickness. Now you can remove the
ring in two parts from the pump casing, see figure 24 D.
5 Clean the pump casing and carefully remove all bore dust and metal splinters.

7.7.4 Assembling the wear ring


1 Clean and degrease the fitting edge of the pump casing where the wear ring is to be
mounted.
2 Degrease the outer edge of the wear ring and put a few drops of Loctite 641 on it.
3 Fit the wear ring in the pump casing. Take care it is not pushed out of
alignment!

42 Disassembly and assembly CH/EN (1611) 5.5


CombiPrime H

7.8 Shaft sealing

7.8.1 Instructions for mounting a mechanical seal


➢ First read the following instructions regarding the mounting of a mechanical seal. Follow
these instructions closely when mounting a mechanical seal.
• A mechanical seal is a fragile precision instrument. Leave the seal in its original
packing until you are ready to fit it!
• Clean all receiving parts properly. Make sure your hands and working environment are
clean!
• Never touch the sliding surfaces with ones fingers!
• Take care not to damage the seal during assembly. Never put the rings down on their
sliding surfaces!

7.8.2 Disassembling a mechanical seal M2

Figure 25: Mechanical seal M2 (A = bearing group 1 and 2, B = bearing group 3).
The item numbers used are referring to figure 25.
1 Remove the impeller, see paragraph 7.7.1 "Disassembling the impeller".
2 Pull the shaft sleeve (1900) off the pump shaft and remove the rotating part of the
mechanical seal from the shaft sleeve.
Bearing group 3 only: Remove gasket (1940).
3 Mark the position of the pump cover (0110) in relation to the bearing bracket (2100).
4 Loosen the Allen screws (1880).
5 Push the cover of the pump wheel casing (1510) backward.

CH/EN (1611) 5.5 Disassembly and assembly 43


6 Knock the pump cover loose and push it off the pump shaft. Press the counter-ring of
the mechanical seal out of it.
7 Pull the pump wheel (1500) from the pump shaft and remove the key (1890).
8 Pull the shaft sleeve (1900) from the pump shaft and remove the rotating part of the
mechanical seal from the shaft sleeve.
Bearing group 3 only: Remove gasket (1940).
9 Push the cover of the pump wheel casing (1510) off the pump shaft and press the
counter-ring out.
10 Remove gasket (1361).
11 Remove O-rings (1905) out of the shaft sleeves (1900).

7.8.3 Assembling of the mechanical seals M2


1 Ensure the shaft sleeve (1900) and the splash ring (2220) are undamaged. The
splash ring should also clasp the pump shaft properly. If necessary, replace these
parts.
2 Place the bearing bracket with the shaft upright.
3 Put the cover of the pump wheel casing (1510) and the pump cover (0110) flat down
and press the counter-ring of the seal straight into it. If necessary, use a plastic
pressure piece. Never hammer it inside! The maximum axial turn of the counter-
ring is 0,1 mm.
4 Put some glycerine or silicon spray on the O-rings and mount the O-rings into the
shaft sleeves.
5 Push the cover of the pump wheel casing (1510) over the pump shaft.
6 Wet the clean shaft sleeve with some low-surface-tension water (add detergent),
feed the bellows with a slight twist in clockwise direction onto the shaft sleeve. Use
no oil or grease! Apply pressure only on the corner rings.
7 Push a shaft sleeve (1900) on the pump shaft.
8 Bearing group 3 only: Fit a new gasket (1940).
9 Place the key (1890) in the pump shaft and push the pump wheel (1500) over the
pump shaft.
10 Mount the gasket (1361).
11 Mount the pump cover (0110) in the right position into the fitting edge of the bearing
bracket. Check whether the pump cover is at right angles to the pump shaft.
12 Mount the cover of the pump wheel casing (1510) against the pump cover. Watch its
position in view of the connections. Tighten the Allen screws (1880) crosswise.
The cover should not be oblique.
13 Push the other shaft sleeve (1900) on the pump shaft.
14 Bearing group 3 only: Fit a new gasket (1940).
15 Fit the impeller and other parts, see paragraph 7.7.2 "Mounting the impeller".

7.8.4 Instructions for mounting a lip seal


• A lip seal is a fragile precision instrument. Leave the seal in its original packing until
you are ready to fit it!
• Clean all receiving parts properly. Make sure your hands and working environment are
clean!

44 Disassembly and assembly CH/EN (1611) 5.5


CombiPrime H

7.8.5 Disassembling of the lip seals M4

Figure 26: Lip seal M4.


The item numbers used are referring to figure 26.
1 Remove the impeller, see paragraph 7.7.1 "Disassembling the impeller".
2 Mark the position of the pump cover (0110) in relation to the bearing bracket (2100).
3 Loosen the Allen screws (1880).
4 Push the cover of the pump wheel casing (1510) backward.
5 Knock the pump cover loose and push it off the pump shaft. Remove the tabbed
sealing rings (1910).
6 Pull the shaft sleeve (1900) from the pump shaft and remove the O-ring (1905).
7 Pull the pump wheel (1500) from the pump shaft and remove the sunk key (1890).
8 Slide the cover of the pump wheel casing (1510) off the pump shaft and remove the
tabbed sealing rings.
9 Remove the gasket (1361).
10 Pull the shaft sleeve (1920) from the pump shaft.
11 Remove the gasket (1950) from the pump shaft.

CH/EN (1611) 5.5 Disassembly and assembly 45


7.8.6 Assembling of the lip seals M4
1 Check the shaft sleeves (1900 and 1920) and the splash ring (2220) for damages.
Also, the splash ring should clasp the shaft properly. If necessary, replace these parts.
2 Place the bearing bracket with the shaft upright.
3 Mount the gasket (1950) around the pump shaft.
4 Slide the cover of the pump wheel casing (1510) onto the pump shaft.
5 Mount a lip seal on both ends of the shaft sleeve. The pointing direction of the tab
should be opposite to the sliding direction. Shaft sleeve (1900) will have 2 lip seals,
shaft sleeve (1920) will have 3. When being mounted, the lip seals and the
space between them both must be filled with grease.
6 Slide the shaft sleeve (1920) onto the pump shaft.
7 Mount the sunk key (1890) in the pump shaft and slide the pump wheel casing
(1500) onto the pump shaft.
8 Mount the pump cover (0110) in the right position in the fitting edge of the bearing
bracket. Check the position of the pump cover. It should be at right angles to the
pump shaft.
9 Mount the gasket (1361) between the pump cover and the pump wheel casing.
10 Mount the cover of the pump wheel casing (1510) against the pump cover. Watch
the position in view of the place for the connections. Tighten the Allen screws (1880)
crosswise. The cover should not be oblique.
11 Mount the O-ring (1905) into the shaft sleeve (1900) and slide the shaft sleeve onto
the pump shaft.
12 Fit the impeller and the other parts, see paragraph 7.7.2 "Mounting the impeller".

46 Disassembly and assembly CH/EN (1611) 5.5


CombiPrime H

7.9 Bearing

7.9.1 Disassembly of bearings and pump shaft

Figure 27: Bearing.


The item numbers used are referring to figure 27.
1 Remove the impeller and the shaft seal, see paragraph 7.7.1 "Disassembling the
impeller" and paragraph 7.8.2 "Disassembling a mechanical seal M2" / paragraph
7.8.5 "Disassembling of the lip seals M4".
2 Remove the coupling guard, see paragraph 7.6.1 "Disassembling the guard".
3 Remove the splash ring (2220).
4 Remove the Allen screws (2810) and the bearing cover (2110).
5 Knock at the impeller side of the pump shaft (2200), until the adjusting bush (2240)
with the bearings (2260) comes out of the bearing bracket. Use a plastic hammer so
as to avoid damage to the thread. Remove the pump shaft with the bearings from the
bearing bracket.
6 Remove the coupling with a coupling puller and remove the coupling key (2210).
7 Loosen bolts (0940) and remove the assembly plate (0275).
8 Remove the inner circlip (2300) and pull the adjusting bush (2240) off the bearings.
9 Remove the outer circlip (2360) and the adjusting ring (2340) and pull the bearings
from the pump shaft with a suitable puller. If such a puller is not available, knock the
inner raceway of the bearing carefully. Use a normal hammer and a soft-metal drift.
Never knock with a hammer directly on the bearing!
10 Remove the Nilos rings (2310 and 2320).

CH/EN (1611) 5.5 Disassembly and assembly 47


7.9.2 Assembly of bearings and pump shaft

! Make sure your working environment is clean and leave the bearings in their
original packing until you are ready to mount them.
1 Clean the interior of the bearing bracket properly.
2 Mount the Nilos rings (2310 and 2320) on the pump shaft.

! Make sure the Nilos rings are positioned properly!


3 If possible, preheat the bearings to 90°C before mounting them on the pump shaft.
The cylindrical bearing (2250) is to be mounted on the impeller side. The two angular
contact bearings are mounted on the driving side in O-arrangement. Make sure all
bearings are mounted straight on the pump shaft.

! If preheating is not possible: never knock directly on the bearing! Use a


mounting bush which is positioned against the inner raceway of the bearing
and a normal hammer. A soft hammer may loose splinters which might
damage the bearing.
4 Mount the adjusting ring (2340) and mount the outer circlip (2360).
5 Grease the bearings. See paragraph 10.1 "Recommended greases" for
recommended grease types.
6 Press the adjusting bush (2240) over the two angular contact bearings and place the
inner circlip (2300) in the adjusting bush. Make sure the inner circlip falls into the
groove.
7 Mount the shaft with the bearings into the bearing bracket from the motor side. Knock
the shaft end on the coupling side until the first bearing (2250) slides through the
bearing boring.
8 Carefully knock the shaft further into the bearing bracket until the adjusting bush
(2240) is completely inside the bearing block. The shaft with the bearings should
enter straight into the bearing bracket.
9 Mount the bearing cover (2110) and the splash ring (2220).
10 Mount the set screws (1930) and the Allen screws (2810) and adjust the axial play as
described in paragraph 7.10 "Adjustment of the axial play".
11 Mount the self-priming part and the impeller as described in paragraph 7.8 "Shaft
sealing" and paragraph 7.7.2 "Mounting the impeller".

48 Disassembly and assembly CH/EN (1611) 5.5


CombiPrime H

7.10 Adjustment of the axial play


After repairs to the pump, the axial play of the pump wheel has to be adjusted. This play
should be the same on both sides. To adjust the play proceed as follows, see figure 28:

Figure 28: Adjustment of the axial play.


1 Loosen the set screws (1930).
2 Tighten the Allen screws (2810) crosswise. The adjusting bush (2240) with the
bearing, pump shaft and pump wheel is shifting to the left. Turn the pump shaft by
hand whilst tightening the screws. Tighten the Allen screws until you feel that the
pump wheel starts to drag.
3 Screw the set screws (1930) sofar into the adjusting bush (2240) until they are just
touching the bearing bracket.
4 Then loosen the Allen screws (2810) again.
5 Re-tighten the set screws (1930) crosswise, whilst turning the pump shaft by hand.
Count the number of turns you can give the set screws until the pump wheel starts to
turn.
6 Then loosen the set screws again by half of the number of tightening turns.
7 Now tighten the Allen screws (2810) properly, crosswise.
8 Verify that all 4 set screws are fixed tightly.
9 Verify that the pump shaft can be turned easily.
➢ If you wish you can use a clock gauge instead of counting the number of tightening
turns of the screws. Determine the position of the shaft end in the two extreme positions
of the shaft. Then adjust the shaft end right in the middle of the measured values.

CH/EN (1611) 5.5 Disassembly and assembly 49


50 Disassembly and assembly CH/EN (1611) 5.5
CombiPrime H

8 Dimensions

Figure 29: Pump dimensions.

Figure 30: Dimensions pump + electric motor, with spacer-coupling or standard


coupling (insert)

CH/EN (1611) 5.5 Dimensions 51


8.1 Dimensions pump
See figure 29
ISO 7005 PN16
aa ab ac ad ae af ag ah ai x ak aj x al am an
50 32 102 78 125 100 165 140 4 x 18 4 x 18 20 18
65 40 122 88 145 110 185 150 4 x 18 4 x 18 20 18
65 50 122 102 145 125 185 165 4 x 18 4 x 18 20 20
80 65 138 122 160 145 200 185 8 x 18 4 x 18 22 20
100 80 158 138 180 160 220 200 8 x 18 8 x 18 22 22
125 80 188 138 210 160 250 200 8 x 18 8 x 18 24 22
100 100 158 158 180 180 220 220 8 x 18 8 x 18 22 22
125 100 188 158 210 180 250 220 8 x 18 8 x 18 24 22
150 125 212 188 240 210 285 250 8 x 23 8 x 18 24 24
ISO 7005 ≅ EN 1092-2
ISO 7005 PN10
aa ab ac ad ae af ag ah ai x ak aj x al am an
200 150 268 212 295 240 340 285 8 x 23 8 x 23 26 24
200 200 268 268 295 295 340 340 8 x 23 8 x 23 26 26
ISO 7005 ≅ EN 1092-2
CH aa ab da db ea eb ec ed mg tb va vb vc vd ve vf vi vj zb zc zd [kg]
32-160 410 132 45 8 27 24 100 440 100 190 240 14 70 12 268 50 80 360 292 34
32C-160 410 132 45 8 27 24 100 440 100 190 240 14 70 12 268 50 80 360 292 34
32-200 50 32 410 160 45 8 27 24 100 440 100 190 240 14 70 12 268 50 80 360 340 35
32C-200 410 160 45 8 27 24 100 440 100 190 240 14 70 12 268 50 80 360 340 35
32-250 533 180 75 10 35 32 100 570 125 250 320 14 95 14 346 65 100 470 405 50
40C-160 410 132 45 8 27 24 100 440 100 190 240 14 70 12 268 50 80 360 292 38
40C-200 65 40 410 160 45 8 27 24 100 460 100 212 265 14 70 12 268 50 100 360 340 46
40-250 533 180 75 10 35 32 100 570 125 250 320 14 95 14 346 65 100 470 405 60
50C-160 410 160 45 8 27 24 100 460 100 212 265 14 70 12 268 50 100 360 340 40
50C-200 65 50 410 160 45 8 27 24 100 460 100 212 265 14 70 12 268 50 100 360 360 55
50-250 533 180 75 10 35 32 100 570 125 250 320 14 95 14 346 65 100 470 405 70
65C-160 423 160 45 8 27 24 100 460 125 212 280 14 95 12 268 65 100 360 360 50
65C-200 423 180 45 8 27 24 140 460 125 250 320 14 95 14 268 65 100 360 405 65
80 65
65A-250 550 200 75 10 35 32 140 570 160 280 360 18 120 14 346 80 100 470 450 85
65-315 610 225 110 12 45 42 140 655 160 315 400 18 120 16 368 80 125 530 505 100
80C-160 423 180 45 8 27 24 140 485 125 250 320 14 95 14 268 65 125 360 405 50
80C-200 533 180 75 10 35 32 140 595 125 280 345 14 95 14 346 65 125 470 430 75
80-250 100 80 550 200 75 10 35 32 140 595 160 315 400 18 120 15 346 80 125 470 480 88
80A-250 550 200 75 10 35 32 140 595 160 315 400 18 120 15 346 80 125 470 480 88
80-315 610 250 110 12 45 42 140 655 160 315 400 18 120 16 368 80 125 530 565 120
80-400 125 80 610 280 110 12 45 42 140 655 160 355 435 18 120 18 368 80 125 530 635 150
100-160 550 200 75 10 35 32 100 595 160 280 360 18 120 15 346 80 125 470 515 85
100C-200 550 200 75 10 35 32 140 595 160 280 360 18 120 15 346 80 125 470 480 90
100C-250 125 100 550 225 75 10 35 32 140 610 160 315 400 18 120 16 346 80 140 470 505 110
100-315 610 250 110 12 45 42 140 670 160 315 400 18 120 18 368 80 140 530 565 140
100-400 630 280 110 12 45 42 140 670 200 400 500 23 150 20 368 100 140 530 635 185
125-250 550 250 75 10 35 32 140 610 160 315 400 18 120 18 346 80 140 470 605 130
125-315 150 125 630 280 110 12 45 42 140 670 200 400 500 23 150 20 368 100 140 530 635 185
125-400 630 315 110 12 45 42 140 670 200 400 500 23 150 20 368 100 140 530 715 200
150-315 630 280 110 12 45 42 140 690 200 450 550 23 150 22 368 100 160 530 680 185
200 150
150-400 630 315 110 12 45 42 140 690 200 450 550 23 150 22 368 100 160 530 765 220
200-200 200 200 570 280 75 10 35 32 100 670 200 400 500 23 150 20 346 100 200 470 680 170

52 Dimensions CH/EN (1611) 5.5


CombiPrime H

8.2 Dimensions pump and motor with standard coupling


See figure 30.
IEC Motor IP55
90 90 100 112 132 132 160 160 180 180 200 225 225 250 280 280
Type CH S L L M S M M L M L L S M M S M
aa ab sp zb zc zh sv(*) 336 348 402 432 486 520 652 672 712 742 790 904 904 1014 1124 1176
32-160 60 80 360 160 sb 177 177 177 177 177
x 1 1 1 1 1
32C-160 60 80 360 160 sb 177 177 177 177 177
x 1 1 1 1 1
32-200 60 80 360 180 sb 205 205 205 223
50 32
x 1 1 1 2
32C-200 60 80 360 180 sb 205 205 205 223
x 1 1 1 2
32-250 72 100 470 225 sb 243 2432 243 260 260
x 2 2 3 3
40C-160 60 80 360 160 sb 177 177 177 177 223
x 1 1 1 1 2
40C-200 60 100 360 180 sb 205 205 223 223
65 40
x 1 1 2 2
40-250 72 100 470 225 sb 243 243 243 260 260 260
x 2 2 2 3 3 3
50C-160 60 100 360 180 sb 205 205 205 205 223
x 1 1 1 1 2
50C-200 60 100 360 200 sb 205 205 205 223 223 260 290
65 50
x 1 1 1 2 2 3 4
50-250 72 100 470 225 sb 243 243 243 243 260 260 260 290
x 2 2 2 2 3 3 3 4
65C-160 72 100 360 200 sb 205 223 223 260 290
x 1 2 2 3 4
65C-200 72 100 360 225 sb 243 243 243 260 290
x 2 2 2 3 4
80 65
65A-250 90 100 470 250 sb 280 280 280 280 280 280 280 290 315
x 3 3 3 3 3 3 3 4 4
65-315 90 125 530 280 sb 315 315 315 315 315 315
x 4 4 4 4 4 4

CH/EN (1611) 5.5 Dimensions 53


IEC Motor IP55
90 90 100 112 132 132 160 160 180 180 200 225 225 250 280 280
Type CH S L L M S M M L M L L S M M S M
aa ab sp zb zc zh sv(*) 336 348 402 432 486 520 652 672 712 742 790 904 904 1014 1124 1176
80C-160 72 125 360 225 sb 243 243 243 260 290
x 2 2 2 3 4
80C-200 72 125 470 250 sb 260 260 260 260 290 315 380 410
x 3 3 3 3 4 4 6 6
80-250 72 125 470 280 sb 290 290 290 290 290 290 290 315 380 410
100 80
x 4 4 4 4 4 4 4 4 6 6
80A-250 72 125 470 280 sb 290 290 290 290 290 290 290 315 380 410
x 4 4 4 4 4 4 4 4 6 6
80-315 90 125 530 315 sb 340 340 340 340 340 340 340 340
x 4 4 4 4 4 4 4 4
80-400 90 125 530 355 sb 370 370 370 370 370 370
125 80
x 4 4 4 4 4 4
100-160 90 125 470 315 sb 280 280 280 290 315 380
x 3 3 3 4 4 6
100C-200 90 125 470 280 sb 280 280 290 315 380 410
x 3 3 4 4 6 6
100C-250 90 140 470 280 sb 315 315 315 315 315 315 315 315 380 410 410
125 100
x 4 4 4 4 4 4 4 4 6 6 6
100-315 90 140 530 315 sb 340 340 340 340 340 340 340
x 4 4 4 4 4 4 4
100-400 110 140 530 355 sb 370 370 370 370 3704 370 370 410 410 410
x 4 4 4 4 4 4 6 6 6
125-250 90 140 470 355 sb 340 340 340 340 340 340 340
x 4 4 4 4 4 4 4
125-315 110 140 530 355 sb 370 370 370 370 370 370 410 410 410
150 125
x 4 4 4 4 4 4 6 6 6
125-400 110 140 530 400 sb 405 405 405 405 405 405 445 445 445 445 445
x 4 4 4 4 4 4 6 6 6 6 6
150-315 110 160 530 400 sb 410 410 410 410 410 410 410 410 410 410
x 6 6 6 6 6 6 6 6 6 6
200 150
150-400 110 160 530 450 sb 445 445 445 445 445 445 445 445 445
x 6 6 6 6 6 6 6 6 6
200-200 110 200 470 400 sb 370 370 370 370
200 200
x 4 4 4 4

x = Base plate number


(*) Motor length based on DIN 42673, could be different due to applied motor make

54 Dimensions CH/EN (1611) 5.5


CombiPrime H

8.3 Dimensions pump and motor with spacer coupling


See figure 30.
IEC Motor IP55
90 90 100 112 132 132 160 160 180 180 200 225 225 250 280 280
Type CH S L L M S M M L M L L S M M S M
aa ab sd sp zb zc zh sv(*) 336 348 402 432 486 520 652 672 712 742 790 904 904 1014 1124 1176
32-160 100 60 80 360 160 sb 177 177 195 195 195
x 1 1 2 2 2
32-200 100 60 80 360 180 sb 223 223 223 223
50 32
x 2 2 2 2
32-250 100 72 100 470 225 sb 243 2432 243 260 260
x 2 2 3 3
40-160 100 60 80 360 160 sb 177 195 195 195 223
x 1 2 2 2 2
40-200 100 60 100 360 180 sb 223 223 223 240
65 40
x 2 2 2 3
40-250 100 72 100 470 225 sb 243 243 243 260 260 260
x 2 2 2 3 3 3
50-160 100 60 100 360 180 sb 205 223 223 223 223
x 1 2 2 2 2
50-200 100 60 100 360 200 sb 223 223 223 223 240 260 290
65 50
x 2 2 2 2 3 3 4
50-250 100 72 100 470 225 sb 243 243 243 260 260 260 260 290
x 2 2 2 3 3 3 3 4
65-160 100 72 100 360 200 sb 223 240 240 260 290
x 2 3 3 3 4
65-200 140 72 100 360 225 sb 243 260 260 260 290
x 2 3 3 3 4
80 65
65-250 140 90 100 470 250 sb 280 280 280 280 280 280 280 300 325
x 3 3 3 3 3 3 3 5 5
65-315 140 90 125 530 280 sb 315 315 315 315 325 325
x 4 4 4 4 5 5
80-160 140 72 125 360 225 sb 243 260 260 260 290
x 2 3 3 3 4
80-200 140 72 125 470 250 sb 260 260 260 260 300 325 380 410
x 3 3 3 3 5 5 6 6
100 80
80-250 140 72 125 470 280 sb 290 290 290 290 290 290 300 325 380 410
x 4 4 4 4 4 4 5 5 6 6
80-315 140 90 125 530 315 sb 340 340 340 340 350 350 350 350
x 4 4 4 4 5 5 5 5
80-400 140 90 125 530 355 sb 370 370 380 380 380 380
125 80
x 4 4 5 5 5 5
100-125 100 72 125 360 250 sb 243 260 260 260 290
100 100
x 2 3 3 3 4

CH/EN (1611) 5.5 Dimensions 55


IEC Motor IP55
90 90 100 112 132 132 160 160 180 180 200 225 225 250 280 280
Type CH S L L M S M M L M L L S M M S M
aa ab sd sp zb zc zh sv(*) 336 348 402 432 486 520 652 672 712 742 790 904 904 1014 1124 1176
100-160 100 90 125 470 315 sb 280 280 280 300 325 380
x 3 3 3 5 5 6
100-200 140 90 125 470 280 sb 280 280 300 325 380 410
x 3 3 5 5 6 6
100-250 140 90 140 470 280 sb 315 315 315 315 315 315 325 325 380 410 410
125 100
x 4 4 4 4 4 4 5 5 6 6 6
100-315 140 90 140 530 315 sb 340 340 340 350 350 350 350
x 4 4 4 5 5 5 5
100-400 140 110 140 530 355 sb 370 370 410 410 410 410 410 410 410 410
x 4 4 6 6 6 6 6 6 6 6
125-250 140 90 140 470 355 sb 340 340 340 340 340 350 350
x 4 4 4 4 4 5 5
125-315 140 110 140 530 355 sb 370 410 410 410 410 410 410 410 410
150 125
x 4 6 6 6 6 6 6 6 6
125-400 140 110 140 530 400 sb 405 445 445 445 445 445 445 445 445 445 445
x 4 6 6 6 6 6 6 6 6 6 6
150-315 140 110 160 530 400 sb 410 410 410 410 410 410 410 410 410 410
x 6 6 6 6 6 6 6 6 6 6
200 150
150-400 140 110 160 530 450 sb 445 445 445 445 445 445 445 445 445
x 6 6 6 6 6 6 6 6 6
200-200 140 110 200 470 400 sb 370 410 410 410
200 200
x 4 6 6 6

x = Base plate number


(*) Motor length based on DIN 42673, could be different due to applied motor make

8.4 Dimensions base plate


Base plate [mm] Weight
number L B fa fb fc fd fe ff fh [kg]
1 800 305 19 6 385 433 120 560 45 20
2 1000 335 19 8 425 473 145 710 63 38
3 1250 375 24 10 485 545 175 900 80 69
4 1250 500 24 10 610 678 175 900 90 79
5 1600 480 24 10 590 658 240 1120 100 107
6 1650 600 24 10 720 788 240 1170 130 129

56 Dimensions CH/EN (1611) 5.5


CombiPrime H

8.5 Dimensions pump with service liquid tank

Figure 31: Dimensions pump with service liquid tank.

CH/EN (1611) 5.5 Dimensions 57


CH a b c d e f g* g**
32-160 94 66 165 275 215 183 200 -
32C-160 94 66 165 275 215 183 200 -
32-200 94 66 155 300 240 208 200 -
32C-200 94 66 155 300 240 208 200 -
32-250 109 81 165 330 270 238 200 235
40C-160 94 66 165 275 215 183 200 -
40C-200 94 66 155 300 240 208 200 -
40-250 109 81 165 330 270 238 200 235
50C-160 94 66 165 275 215 183 200 -
50C-200 94 66 155 300 240 208 200 -
50-250 109 81 165 330 270 238 200 235
65C-160 94 66 165 275 215 183 200 -
65C-200 94 66 155 300 240 208 200 -
65A-250 109 81 165 330 270 238 200 235
65-315 140 112 130 345 285 253 - 305
80C-160 94 66 165 275 215 183 200 -
80C-200 109 81 155 300 240 208 200 -
80-250 109 81 165 330 270 238 200 235
80A-250 109 81 165 330 270 238 200 235
80-315 140 112 130 345 285 253 - 305
80-400 132 104 130 395 335 303 - 305
100-160 109 81 155 300 240 208 200 -
100C-200 109 81 155 300 240 208 200 -
100C-250 109 81 165 330 270 238 200 235
100-315 140 112 130 345 285 253 - 305
100-400 132 104 130 395 335 303 - 305
125-250 109 81 165 330 270 238 - 305
125-315 140 112 130 345 285 253 - 305
125-400 132 104 130 395 335 303 - 305
150-315 140 112 130 345 285 253 - 305
150-400 132 104 130 395 335 303 - 305
200-200 109 81 165 330 270 238 - 305
* n = 2400 - 3600 min-1
** n = 1450 - 2400 min-1
Connections
V/O De-aeration / Overflow Rp½
S Inlet self-priming pump Rp½
SP Air-intake line Rp½
P Outlet self-priming pump Rp½
W Inlet service liquid Rp½
SC Suction flange connection Rp½

58 Dimensions CH/EN (1611) 5.5


CombiPrime H

8.6 Dimensions pump with float de-aerator

Figure 32: Dimensions pump with float de-aerator.

CH/EN (1611) 5.5 Dimensions 59


CH a c d e f g* g**
32-160 94 243 378 268 268 200 -
32C-160 94 243 378 268 268 200 -
32-200 94 233 402 292 292 200 -
32C-200 94 233 402 292 292 200 -
32-250 109 243 432 322 322 200 235
40C-160 94 243 378 268 268 200 -
40C-200 94 233 402 292 292 200 -
40-250 109 243 432 322 322 200 235
50C-160 94 243 378 268 268 200 -
50C-200 94 233 402 292 292 200 -
50-250 109 243 432 322 322 200 235
65C-160 94 243 378 268 268 200 -
65C-200 94 233 402 292 292 200 -
65A-250 109 243 432 322 322 200 235
65-315 140 209 447 337 337 - 305
80C-160 94 243 378 268 268 200 -
80C-200 109 233 402 292 292 200 -
80-250 109 243 432 322 322 200 235
80A-250 109 243 432 322 322 200 235
80-315 140 209 447 337 337 - 305
80-400 132 209 449 389 389 - 305
100-160 109 233 402 292 292 200 -
100C-200 109 233 402 292 292 200 -
100C-250 109 243 432 322 322 200 235
100-315 140 209 447 337 337 - 305
100-400 132 209 449 389 289 - 305
125-250 109 243 432 322 322 - 305
125-315 140 209 447 337 337 - 305
125-400 132 209 449 389 389 - 305
150-315 140 209 447 337 337 - 305
150-400 132 209 449 389 389 - 305
200-200 109 243 432 322 322 - 305
* n = 2400 - 3600 min-1
** n = 1450 - 2400 min-1
Connections
V De-aeration Rp½
O Waste water drain Rp½
S Inlet self-priming pump Rp½
SP Air-intake line Rp½
P Outlet self-priming pump Rp½
W Inlet service liquid Rp½
SC Suction flange connection Rp½

60 Dimensions CH/EN (1611) 5.5


CombiPrime H

9 Parts

9.1 Ordering parts

9.1.1 Order form


You can use the order form included in this manual for ordering parts.
When ordering parts always quote the following data:
1 Your address.
2 The quantity, the item number and the description of the part.
3 The pump number. The pump number is stated on the label on the cover of this
manual and on the type plate of the pump.
4 In the event of different electric motor voltage you should state the correct voltage.

9.1.2 Recommended spare parts


Parts marked with a * are recommended spare parts.

CH/EN (1611) 5.5 Parts 61


62
9.2

0320

Figure 33:
0800
Pump parts

2810 2820 2830 1930 2150


2100 2250 2400 2300 2260
2170 2130 2320 2410 2175
2340

CombiPrime H.
0100

Parts
0130 2180
0120
1860 2210
1340 2200
2360
1820 2240

0140

2220 2110 2145


0300 2815 2310 2140
0310

CH/EN (1611) 5.5


CombiPrime H

Material
Item Quantity Description
G1 G2 G3 B2 B3
0100 1 pump casing cast iron bronze
aluminium aluminium
0120* 1 impeller cast iron bronze bronze
bronze bronze
0130* 1 1) cast iron bronze
wear ring
0140 1 bracket support steel
0300* 1 gasket --
0310 1 plug cast iron bronze
0320 1 plug cast iron bronze
0800 ** Allen screw steel stainless steel
1340* 1 gasket --
1820* 1 cap nut stainless steel
1860* 1 impeller key stainless steel
1930 4 set screw stainless steel
2100 1 bearing bracket cast iron
2110 1 bearing cover cast iron
2170 1 grease nipple steel
2175 1 grease nipple steel
2180 2 oil baffle NBR/spring steel
2200* 1 pump shaft steel alloy stainless steel
2210* 1 coupling key steel
2220* 1 deflector rubber
2240* 1 adjusting bush cast iron
2250* 1 cylindrical roller bearings -
angular contact ball
2260* 2 -
bearing
2300* 1 inner circlip spring steel
2310* 1 Nilos ring steel
2320 1 Nilos ring steel
2340 1 adjusting ring steel
2360* 1 outer circlip spring steel
2400 1 name plate stainless steel
2410 1 arrow plate aluminium
2810 4 Allen screw steel
2815 4 Allen screw steel
2820 1 Allen screw steel
2830 1 washer steel
** Number dependent on pump type 8 or 12
1) Item 0130 not for the pump types of bearing bracket 1 and for 40-250 and 50-250

CH/EN (1611) 5.5 Parts 63


9.3 Parts of shaft sealing group M2

Figure 34: Parts of shaft sealing group M2


(A = bearing group 1 and 2, B = bearing group 3).
Material
Item Quantity Description
G1 G2 G3 B2 B3
0110 1 pump cover cast iron bronze
1220* 2 mechanical seal --
1361* 1 gasket --
1500* 1 air-wheel bronze
1510 1 self-priming casing cast iron bronze
1710 1 1) steel stainless steel
pipe nipple
1720 1 elbow 1) ductile cast iron stainless steel
1730 1 1) stainless steel
reducing nipple
1740 1 1) steel stainless steel
socket
1880 8 Allen screw steel stainless steel
1890 1 key stainless steel
1900* 2 shaft sleeve stainless steel
1905* 2 O-ring viton
1940** 2 gasket --
1)
Items 1710, 1720, 1730 and 1740 only for the pump types with a nominal impeller
diameter of 160 and 250 mm (n = 1500 / 1800 min-1)
** only for bearing bracket group 3

64 Parts CH/EN (1611) 5.5


CombiPrime H

9.4 Parts of shaft sealing group M4

Figure 35: Parts of shaft sealing group M4.


Material
Item Quantity Description
G1 G2 G3 B2 B3
0110 1 pump cover cast iron bronze
1361* 1 gasket --
1500* 1 air-wheel bronze
1510 1 self-priming casing cast iron bronze
1710 1 1) steel stainless steel
pipe nipple
1720 1 elbow 1) ductile cast iron stainless steel
1730 1 reducing nipple 1) stainless steel
1740 1 socket 1) steel stainless steel
1880 5 Allen screw steel stainless steel
1890 1 key stainless steel
1900* 1 shaft sleeve stainless steel with wearing layer
1905* 1 O-ring viton
1910* 5 lip seal PTFE
1920* 1 shaft sleeve stainless steel with wearing layer
1940* 1 gasket --
1950* 1 gasket --
1)
Items 1710, 1720, 1730 and 1740 only for the pump types with a nominal impeller
diameter of 160 and 250 mm (n = 1500 / 1800 min-1)

CH/EN (1611) 5.5 Parts 65


9.5 Parts of service liquid tank TL

Figure 36: Parts of service liquid tank TL.

66 Parts CH/EN (1611) 5.5


CombiPrime H

Material
Item Quantity Description
G1 G2 G3 B2 B3
1400 1 pipe nipple stainless steel
1501 1 pipe stainless steel
1502 1 male connector stainless steel
1503 1 male connector steel stainless steel
1504* 1 washer stainless steel
1511 1 non-return valve NBR/brass stainless steel
1520 1 double nipple ductile iron stainless steel
1540 1 elbow steel stainless steel
1550 1 elbow steel stainless steel
1609 1 tank support steel
1630 1 tee ductile iron stainless steel
1640 1 reducing ring ductile iron stainless steel
1650 1 air inlet valve brass
1670 4 male connector steel stainless steel
1671 1 pipe stainless steel
1690 1 plug ductile iron bronze
1760 1 tank stainless steel
2010 2 nut steel stainless steel
* If the delivery head is over 30 m throttling is applied in order to create a vacuum behind
the air inlet valve.

CH/EN (1611) 5.5 Parts 67


9.6 Parts of float de-aerator VL

Figure 37: Parts of float de-aerator VL.

68 Parts CH/EN (1611) 5.5


CombiPrime H

Material
Item Quantity Description
G1 G2 G3 B2 B3
1400 1 pipe nipple stainless steel
1501 1 pipe stainless steel
1502 1 male connector stainless steel
1503 2 male connector steel stainless steel
1504** 1 washer stainless steel
1511 1 non-return valve NBR/brass stainless steel
1520 1 double nipple ductile iron stainless steel
1540 1 elbow steel stainless steel
1550 1 elbow connector steel stainless steel
1609 1 tank support steel
1630 1 T-piece ductile iron stainless steel
1640 1 reducing ring ductile iron stainless steel
1650 1 air-inlet valve brass
1670 4 male connector steel stainless steel
1671 1 pipe stainless steel
2010 2 nut steel stainless steel
3001 8 nut stainless steel
3002 8 washer stainless steel
3003* 2 O-ring NBR
3004 1 cover stainless steel
3005 1 jacket stainless steel
3006 2 bow stainless steel
3007 2 bolt stainless steel
3008* 1 float needle POM
3009* 1 float stainless steel
3010* 2 washer stainless steel
3011* 2 split pin stainless steel
3012* 2 O-ring Viton
3013 1 plug stainless steel
3014 1 long valve seat stainless steel
3015 3 sealing ring gylon
3016 1 bottom stainless steel
3017 2 bow stainless steel
3018 1 short valve seat stainless steel
3019 4 tie rod stainless steel
3020 4 nut stainless steel
** If the delivery head is over 30 m throttling is applied in order to create a vacuum behind
the air inlet valve.

CH/EN (1611) 5.5 Parts 69


70 Parts CH/EN (1611) 5.5
CombiPrime H

10 Technical data

10.1 Recommended greases


Recommended greases according to classification NLGI-2.
BP Energrease LS-EP 2
CHEVRON Black Pearl Grease EP 2
CHEVRON MultifaK EP-2
EXXONMOBIL Beacon EP 2 (Moly)
EXXONMOBIL Mobilux EP 2 (Moly)
SHELL Gadus S2 V100 2
SKF LGMT 2
TOTAL Total Lical EP 2

Quantity/bearing [gr] = 0,005 * Outer diameter [mm] * bearing width [mm]

10.2 Recommended locking liquids


Description Locking liquid
cap nut (1820) Loctite 243
wear ring (0130) Loctite 641

10.3 Tightening moments

10.3.1 Tightening moments for bolts and nuts


Materials 8.8 A2, A4
Thread Tightening moment [Nm]
M6 9 6
M8 20 14
M10 40 25
M12 69 43
M16 168 105

10.3.2 Tightening moments for cap nut


Size Tightening moment [Nm]
M12 (bearing group 1) 43
M16 (bearing group 2) 105
M24 (bearing group 3) 220

CH/EN (1611) 5.5 Technical data 71


10.4 Permissible forces and moments on the flanges
Forces and moments acting on the pump flanges due to pipe loads can cause
misalignment of the pump and driver shafts, deformation and overstressing of the pump
casing, or overstressing of the fixing bolts between the pump and the base plate.
The maximum allowable forces and moments on the flanges should be based on the
following maximum values for the lateral displacement of the shaft end, relative to the
fixed point in space:
• pumps of bearing group 1: 0,15 mm,
• pumps of bearing group 2: 0,20 mm,
• pumps of bearing group 3: 0,25 mm,
The values can be applied simultaneously in all directions with positive or negative signs,
or separately on each flange (suction and discharge).

Y
X
Z

Y
X

Figure 38: Coordinate system.

72 Technical data CH/EN (1611) 5.5


CombiPrime H

Table 5: Permissible forces and moments on the flanges, based on EN-ISO 5199
Pump unit with a non-grouted base plate
Horizontal Pump, End branch, x-Axis Horizontal Pump, Top branch, z-Axis
CH
Force [N] Moment [N.m] Force [N] Moment [N.m]
Fy Fz Fx ΣF My Mz Mx ΣM Fy Fz Fx ΣF My Mz Mx ΣM
32-160 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
32C-160 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
32-200 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
32C-200 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
32-250 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
40C-160 648 595 735 1155 385 420 525 770 350 438 385 683 315 368 455 665
40C-200 648 595 735 1155 385 420 525 770 350 438 385 683 315 368 455 665
40-250 648 595 735 1155 385 420 525 770 350 438 385 683 315 368 455 665
50C-160 648 595 735 1155 385 420 525 770 473 578 525 910 350 403 490 718
50C-200 648 595 735 1155 385 420 525 770 473 578 525 910 350 403 490 718
50-250 648 595 735 1155 385 420 525 770 473 578 525 910 350 403 490 718
65C-160 788 718 875 1383 403 455 560 823 595 735 648 1155 385 420 525 770
65C-200 788 718 875 1383 403 455 560 823 595 735 648 1155 385 420 525 770
65-250 788 718 875 1383 403 455 560 823 595 735 648 1155 385 420 525 770
65-315 788 718 875 1383 403 455 560 823 595 735 648 1155 385 420 525 770
80C-160 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80C-200 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80-250 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80A-250 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80-315 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80-400 1243 1120 1383 2170 525 665 735 1068 718 875 788 1383 403 455 560 823
100-160 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
100C-200 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
100C-250 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
100-315 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
100-400 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
125-250 1575 1418 1750 2748 613 718 875 1278 1120 1383 1243 2170 525 665 735 1068
125-315 1575 1418 1750 2748 613 718 875 1278 1120 1383 1243 2170 525 665 735 1068
125-400 1575 1418 1750 2748 613 718 875 1278 1120 1383 1243 2170 525 665 735 1068
150-315 2100 1890 2345 3658 805 928 1138 1680 1418 1750 1575 2748 613 718 875 1278
150-400 2100 1890 2345 3658 805 928 1138 1680 1418 1750 1575 2748 613 718 875 1278
200-200 2100 1890 2345 3658 805 928 1138 1680 1890 2345 2100 3658 805 928 1138 1680
The basic values mentioned in the table above are related to the pump casing materials
cast iron and bronze.

10.5 Maximum allowable working pressures


Table 6: Maximum allowable working pressure [bar]
Materials [bar]
100-160
6
200-200
all other 10
Test pressure: 1,5 x max. working pressure.

CH/EN (1611) 5.5 Technical data 73


10.6 Hydraulic performance
[m] 120 80A-250
100

80 80-250
32-250 40-250 50-250 65A-250 100C-250
70
60
50 32-200 32C-200 40C-200 65C-200 80C-200
100C-200
50C-200
40

H 30
25
32-160 32C-160 40C-160 50C-160 65C-160 80C-160 100-160

20

15

10
5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 400
Q
3
[m/h]

Figure 39: Performance overview 3000 min-1.

[m] 70 100-400
60
150-400
50
80-400 125-400
40
65-315
30 80-315 125-315 150-315
25 100-315
80-250
20 32-250 40-250 50-250 65A-250 100C-250
H 15 125-250

200-200
10
80A-250
8
7
6
3 4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 500
Q
3
[m/h]

Figure 40: Performance overview 1500 min-1.

74 Technical data CH/EN (1611) 5.5


CombiPrime H

[m] 100
80
70 32-200 32C-200 40C-200 65C-200 80C-200
60 50C-200
50

40 32-160 32C-160 40C-160 50C-160 65C-160 80C-160 100-160

H 30
25

20

15
7 8 10 15 20 30 40 50 60 80 100 150 200 300 400
Q
3
[m/h]

Figure 41: Performance overview 3600 min-1.

[m] 100 100-400


80
70
80-400 125-400
60 150-400
50 65-315
80-315 125-315
40
100-315
80-250 150-315
30
32-250 40-250 50-250 65A-250 100C-250
25 125-250
H 20
200-200
15
80A-250

10
8
4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 500
Q
3
[m/h]

Figure 42: Performance overview 1800 min-1.

CH/EN (1611) 5.5 Technical data 75


10.7 Noise data

10.7.1 Pump noise as a function of pump power


[dB(A)]
98

4103_A
96
94
92 A
90
88
86
84
82 B
80
78
76
74
72
70
68
66
64
62
60
58
56
54
0,1 1 10 P [kW] 100 200

Figure 43: Noise level as function of pump power [kW] at 1450 min-1
A = sound power level, B = sound pressure level.

[dB(A)]
100

4104_A
95
A
90

85
B
80

75

70

65

60
0,1 1 10 P [kW] 100 300

Figure 44: Noise level as function of pump power [kW] at 2900 min-1
A = sound power level, B = sound pressure level.

76 Technical data CH/EN (1611) 5.5


CombiPrime H

10.7.2 Noise level of entire pump unit


L [dB]
3,2

4102
3,0
2,8
2,6
2,4
2,2
2,0
1,8
1,6
1,4
1,2
1,0
0,8
0,6
0,4
0,2
0,0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
|L1 - L2| [dB]
Figure 45: Noise level of entire pump unit.
In order to determine the total noise level of the entire pump unit, the noise level of the
motor must be added to that of the pump. This can be easily done by using the graph
above.
1 Determine the noise level (L1) of the pump, see figure 43 or figure 44.
2 Determine the noise level (L2) of the motor, see documentation of the motor.
3 Determine the difference between both levels |L1 - L2|.
4 Find the differential value on the |L1 - L2|-axis and go up to the curve.
5 From the curve go left to the L[dB] -axis and read out the value.
6 Add this value to the highest value of both noise levels (L1 or L2).

Example:
1 Pump 75 dB; motor 78 dB.
2 |75-78| = 3 dB.
3 3 dB on the X-axis = 1,75 dB on the Y-axis.
4 Highest noise level + 1,75 dB = 78 + 1,75 = 79,75 dB.

CH/EN (1611) 5.5 Technical data 77


78 Technical data CH/EN (1611) 5.5
CombiPrime H

Index

A
Accessories . . . . . . . . . . . . . . . . . . . . . . . . .20 Environmental influences . . . . . . . . . . . . . . 34
mounting . . . . . . . . . . . . . . . . . . . . 21, 26
Adjusting the air-inlet valve . . . . . . . . . . . .32 F
Adjustment of the axial play . . . . . . . . . . . .49 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Application . . . . . . . . . . . . . . . . . . . . . . . . .14 Foundation . . . . . . . . . . . . . . . . . . . . . . . . . 17
Application area . . . . . . . . . . . . . . . . . . . . .15
G
B Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Back Pull Out system . . . . . . . . . . . . . . . . .38 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Back Pull Out unit Guard
assembling . . . . . . . . . . . . . . . . . . . . . .39 assembly . . . . . . . . . . . . . . . . . . . . . . . 39
disassembling . . . . . . . . . . . . . . . . . . .38 disassembling . . . . . . . . . . . . . . . . . . . 38
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Bearing groups . . . . . . . . . . . . . . . . . . . . . .14 H
Bearings Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
assembly . . . . . . . . . . . . . . . . . . . . . . .48
I
C Impeller
Combustion engine . . . . . . . . . . . . . . . . . .30 disassembling . . . . . . . . . . . . . . . . . . . 41
safety . . . . . . . . . . . . . . . . . . . . . . . . . .30 mounting . . . . . . . . . . . . . . . . . . . . . . . 41
sense of rotation . . . . . . . . . . . . . . . . .30 replacing . . . . . . . . . . . . . . . . . . . . . . . 41
Construction . . . . . . . . . . . . . . . . . . . . . . . .14 Inspection
bearing construction . . . . . . . . . . . . . .15 motor . . . . . . . . . . . . . . . . . . . . . . . . . . 31
impeller . . . . . . . . . . . . . . . . . . . . . . . . .14 pump . . . . . . . . . . . . . . . . . . . . . . . . . . 31
pump casing . . . . . . . . . . . . . . . . . . . .14 vacuum pump part . . . . . . . . . . . . . . . 31
self-priming part . . . . . . . . . . . . . . . . . .15
shaft sealing . . . . . . . . . . . . . . . . . . . . .15 L
Construction variants . . . . . . . . . . . . . . . . .38 Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Coupling Lip seals
alignment . . . . . . . . . . . . . . . . . . . . . . .18 assembling . . . . . . . . . . . . . . . . . . . . . . 46
alignment tolerances . . . . . . . . . . . . . .19 assembly instructions . . . . . . . . . . . . . 44
disassembling . . . . . . . . . . . . . . . . . . . 45
D Liquid draining . . . . . . . . . . . . . . . . . . . . . . 37
Daily maintenance . . . . . . . . . . . . . . . . . . . .33 Lubrication of the bearings . . . . . . . . . . . . 33

E M
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Maintenance
Electric motor lip seal . . . . . . . . . . . . . . . . . . . . . . . . . 33
connection . . . . . . . . . . . . . . . . . . . . . .30 mechanical seal . . . . . . . . . . . . . . . . . . 33
Environment . . . . . . . . . . . . . . . . . . . . . . . .17 Maintenance staff . . . . . . . . . . . . . . . . . . . . . 9

CH/EN (1611) 5.5 79


Max. allowable working pressure . . . . . . .73 Vacuum pump with service liquid tank . . . 21
Mechanical seal . . . . . . . . . . . . . . . . . . . . .32 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . 17
assembling . . . . . . . . . . . . . . . . . . . . . .44
assembly instructions . . . . . . . . . . . . .43 W
disassembling . . . . . . . . . . . . . . . . . . .43 Wear ring
Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . .32 assembly . . . . . . . . . . . . . . . . . . . . . . . 42
disassembling . . . . . . . . . . . . . . . . . . . 42
N replacing . . . . . . . . . . . . . . . . . . . . . . . 41
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 34 Working switch . . . . . . . . . . . . . . . . . . . . . 30

O
Operational range . . . . . . . . . . . . . . . . . . . .74

P
Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Permissible forces on flanges . . . . . . . . . .72
Permissible torques on flanges . . . . . . . . .72
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Precautionary measures . . . . . . . . . . . . . . .37
Pump description . . . . . . . . . . . . . . . . . . . .13
Pump shaft
assembly . . . . . . . . . . . . . . . . . . . . . . .48
Pump unit
assembly . . . . . . . . . . . . . . . . . . . . . . .18
installation . . . . . . . . . . . . . . . . . . . . . .18

R
Recommended greases . . . . . . . . . . . . . . .71
Recommended locking liquid . . . . . . . . . .71
Re-use . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

S
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .9, 17
symbols . . . . . . . . . . . . . . . . . . . . . . . . . 9
Scrapping . . . . . . . . . . . . . . . . . . . . . . . . . .15
Sense of rotation . . . . . . . . . . . . . . . . . . . .31
Serial number . . . . . . . . . . . . . . . . . . . . . . .14
Service liquid . . . . . . . . . . . . . . . . . . . . . . . .33
Shaft sealing . . . . . . . . . . . . . . . . . . . . . . . .43
Special tools . . . . . . . . . . . . . . . . . . . . . . . .37
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Static electricity . . . . . . . . . . . . . . . . . . . . .17
Storage . . . . . . . . . . . . . . . . . . . . . . . . 10, 11

T
Technicians . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tightening moments
for bolts and nuts . . . . . . . . . . . . . . . . .71
for cap nut . . . . . . . . . . . . . . . . . . . . . .71
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Type code . . . . . . . . . . . . . . . . . . . . . . . . . .13

V
Vacuum pump with float-controlled de-aerator
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

80 CH/EN (1611) 5.5


Order form for spare parts
FAX Nr.
ADDRESS

Your order will only be dealt with if this order form has been correctly completed and signed.

Order date:
Your order number:
Pump type:
Execution:

Quantity Item. No. Part Article number pump

Delivery address: Invoicing address:

Ordered by: Signature: Telephone:

ORDFORM (1512) 3.3 EN 81


82 ORDFORM (1512) 3.3 EN
CombiPrime H
Horizontal self-priming centrifugal pump

CombiPrime H

Horizontal self-priming centrifugal pump

SPX Flow Technology Assen B.V.


Dr. A. F. Philipsweg 51, 9403 AD Assen, THE NETHERLANDS
Phone: + 31 (0) 592 37 67 67 Fax: + 31 (0) 592 37 67 60
E-Mail: [Link]@[Link]
[Link]
[Link]

For more information about our worldwide locations, approvals, certifications, and local representatives,
please visit [Link].

SPXFLOW Corporation reserves the right to incorporate our latest design and material changes without
notice or obligation. Design features, materials of construction and dimensional data, as described in this
bulletin, are provided for your information only and should not be relied upon unless confirmed in writing.

ISSUED 12/2015
Copyright © 2015 SPXFLOW Corporation

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