Johnson Pump SPX FLOW
Johnson Pump SPX FLOW
CombiPrime H
Horizontal self-priming centrifugal pump
Orginal instructions
CH/EN (1611) 5.5
Read and understand this manual prior to operating or servicing this product.
EC Declaration of conformity
(Directive 2006/42/EC, appendix II-A)
Manufacturer
SPX Flow Technology Assen B.V.
Dr. A.F. Philipsweg 51
9403 AD Assen
The Netherlands
hereby declares that all pumps member of productfamilies CombiBloc, CombiBlocHorti,
CombiChem, CombiDirt, CombiFlex(U)(B), CombiPrime H, CombiLine, CombiLineBloc,
CombiMag, CombiMagBloc, CombiNorm, CombiPro(L)(M)(V), CombiPrime V, CombiSump,
CombiTherm, CombiWell, FRE, FRES, FREF, FREM, KGE(L), KGEF, HCR, MCH(W)(S),
MCHZ(W)(S), MCV(S), PHA, MDR whether delivered without drive (last position of serial
number = B), or delivered as an assembly with drive (last position of serial number = A),
are in conformity with the provisions of Directive 2006/42/EC (as altered most recently)
and where applicable the following directives and standards:
• EC directive 2014/35/EU, "Electric equipment for use within certain voltage limits"
• standards EN-ISO 12100 part 1 & 2, EN 809
The pumps to which this declaration refers may only be put into operation after they have
been installed in the way prescribed by the manufacturer, and, as the case may be, after
the complete system of which these pumps form part, has been made to fulfil the
requirements of Directive 2006/42/EC (as altered most recently).
Declaration of incorporation
(Directive 2006/42/EC, appendix II-B)
Manufacturer
SPX Flow Technology Assen B.V.
Dr. A.F. Philipsweg 51
9403 AD Assen
The Netherlands
hereby declares that the partly completed pump (Back-Pull-Out unit), member of
productfamilies CombiBloc, CombiBlocHorti, CombiChem, CombiDirt, CombiFlex(U)(B),
CombiPrime H, CombiLine, CombiLineBloc, CombiMag, CombiMagBloc, CombiNorm,
CombiPro(L)(M)(V), CombiTherm, CombiPrime V, FRE, FRES, FREF, FREM, KGE(L), KGEF,
HCR, PHA, MDR is in conformity with the following standards:
• EN-ISO 12100 parts 1 & 2, EN 809
and that this partly completed pump is meant to be incorporated into the specified pump
unit and may only be put into use after the complete machine of which the pump under
consideration forms part has been made and declared to comply with that directive.
Assen, September 1st 2016
R. van Tilborg,
Managing Director
All technical and technological information in this manual as well as possible drawings
made available by us remain our property and shall not be used (otherwise than for the
operation of this pump), copied, duplicated, made available to or brought to the notice of
third parties without our prior written consent.
Table of Contents
1 Introduction 9
1.1 Preface 9
1.2 Safety 9
1.3 Guarantee 10
1.4 Inspection of delivered items 10
1.5 Instructions for transport and storage 10
1.5.1 Weight 10
1.5.2 Use of pallets 10
1.5.3 Hoisting 11
1.5.4 Storage 11
1.6 Ordering parts 12
2 General 13
2.1 Pump description 13
2.2 Type code 13
2.3 Serial number 14
2.4 Application 14
2.5 Construction 14
2.5.1 Pump casing/impeller/pump shaft 14
2.5.2 Shaft sealing 15
2.5.3 Self-priming part 15
2.5.4 Bearing construction 15
2.6 Application area 15
2.7 Re-use 15
2.8 Scrapping 15
3 Installation 17
3.1 Safety 17
3.2 Preservation 17
3.3 Environment 17
3.4 Mounting 18
3.4.1 Installation of a pump unit 18
3.4.2 Assembling a pump unit 18
3.4.3 Alignment of the coupling 18
3.4.4 Tolerances for aligning the coupling 19
3.5 Piping 20
3.6 Accessories 20
3.7 Vacuum pump with service liquid tank 21
3.7.1 Mounting of accessories 21
3.7.2 Connection diagram with service liquid tank 21
1 Introduction
1.1 Preface
This manual is intended for technicians and maintenance staff and for those who are in
charge of ordering spare parts.
This manual contains important and useful information for the proper operation and
maintenance of this pump. It also contains important instructions to prevent potential
accidents and damage, and to ensure safe and fault-free operation of this pump.
1.2 Safety
This manual contains instructions for working safely with the pump. Operators and
maintenance staff must be familiar with these instructions.
Installation, operation and maintenance has to be done by qualified and well prepared
personnel.
Below is a list of the symbols used for those instructions and their meaning:
Personal danger for the user. Strict and prompt observance of the
corresponding instruction is imperative!
This manual has been compiled by SPXFLOW with the utmost care. Nevertheless
SPXFLOW cannot guarantee the completeness of this information and therefore
assumes no liability for possible deficiencies in this manual. The buyer/user shall at all
times be responsible for testing the information and for taking any additional and/or
deviating safety measures. SPXFLOW reserves the right to change safety instructions.
1.5.1 Weight
A pump or a pump unit is generally too heavy to be moved by hand. Therefore, use the
correct transport and lifting equipment. Weight of the pump or pump unit are shown on
the label on the cover of this manual.
! When using a forklift always set the forks as far apart as possible and lift the
package with both forks to prevent it from toppling over! Avoid jolting the
pump when moving it!
1.5.3 Hoisting
When hoisting a pump or complete pump units the straps must be fixed in accordance
with figure 1 and figure 2.
When lifting a pump or a complete pump unit always use a proper and sound
lifting device, approved to bear the total weight of the load!
! If the electric motor is provided with a lifting eye, this lifting eye is intended
only for the purpose of carrying out service activities to the electric motor!
The lifting eye is designed to bear the weight of the electric motor only!
It is NOT permitted to lift a complete pump unit at the lifting eye of an electric
motor!
4036_A
1.5.4 Storage
If the pump is not to be used immediately the pump shaft must be turned by hand twice
per week.
2 General
2.4 Application
• In general, this pump can be used for thin, clean or slightly polluted liquids. These
liquids should not affect the pump materials.
• The maximum allowed system pressure and temperature and the maximum speed
depend on the pump type and the pump construction. For relevant data see paragraph
2.6 "Application area".
• Further details about the application possibilities of your specific pump are mentioned
in the order confirmation and/or in the data sheet enclosed with the delivery.
• Do not use the pump for purposes other than those for which it is delivered without
prior consultation with your supplier.
2.5 Construction
The pump has a modular design. The main components:
• Pump casing/impeller/pump shaft
• Shaft seal
• Self-priming unit
• Bearing
The CombiPrime H pumps are available in 3 bearing bracket groups, meaning that
bearing and shaft sealing are divided into 3 groups. Furthermore, the pumps have been
standardized in 5 groups featuring the same connection for pump cover and bearing
pedestal, depending on the nominal impeller diameters. The pump covers are clamped
between the pump casing and bearing bracket.
2.7 Re-use
The pump may only be used for other applications after prior consultation with
SPXFLOW or your supplier. Since the lastly pumped medium is not always known, the
following instructions should be observed:
• Flush the pump properly
• Make sure the flushing liquid is discharged safely (environment!)
2.8 Scrapping
If it has been decided to scrap a pump, the same procedure as for paragraph 2.7 "Re-
use" should be followed.
3 Installation
3.1 Safety
• Read this manual carefully prior to installation and commissioning. Non-observance of
these instructions can result in serious damage to the pump and this will not be
covered under the terms of our guarantee. Follow the instructions given step by step.
• Ensure that the pump can not be started if work has to be undertaken to the pump
during installation and the rotating parts are insufficiently guarded.
• Depending on the design the pumps are suitable for liquids with a temperature of up
to 80°C. When installing the pump unit to work at 65°C and above the user should
ensure that appropriate protection measures and warnings are fitted to prevent
contact with the hot pump parts.
• If there is danger of static electricity, the entire pump unit must be earthed.
• If the pumped liquid is harmful to men or the environment, take appropriate measures
to drain the pump safely. Possible leakage liquid from the shaft seal should also be
discharged safely.
3.2 Preservation
In order to prevent corrosion, the inside of the pump is treated with a preserving agent
before leaving the factory.
Before commissioning the pump remove any preserving agents and flush the pump
thoroughly with hot water.
3.3 Environment
• The foundation must be hard, level and flat.
• The area in which the pump is installed must be sufficiently ventilated. An ambient
temperature or air humidity which is too high, or a dusty environment, can have a
detrimental effect on the operation of the electric motor.
• There should be sufficient space around the pump unit to operate and if necessary
repair it.
• Behind the cooling air inlet of the motor there must be a free area of at least ¼ of the
electric motor diameter, to ensure unobstructed air supply.
A A
B
B
Figure 3: Aligning the coupling by means of a ruler and a pair of outside calipers.
2 Repeat the same check on both sides of the coupling at the height of the shaft. Move
the electric motor so that the straight edge touches both coupling halves over the
entire length.
3 Check the alignment once again using a pair of external callipers (B) at 2 diametrical
opposite points on the sides of the coupling halves, see figure 3.
4 Fit the guard. See paragraph 7.6.4 "Assembling the guard".
Va min
Vr
Va max
Va min
Vr
Va max
4035_A
3.6 Accessories
• Fit any parts that may have been supplied separately.
• It is recommended to always mount a check valve and a shut-off valve in the suction
pipe, as close as possible to the pump. If there is no check valve, the pump can only
be started with closed delivery valve.
• In case of possible pre-pressure on the suction side, mount a shut-off valve in the
suction pipe.
• If the liquid does not flow towards the pump, fit a foot valve at the bottom of the
suction pipe. If necessary, combine this foot valve with a suction strainer to prevent
impurities from being drawn in.
• When mounting, place temporarily (for the first 24 operating hours) a fine gauze
between suction flange and suction pipe to prevent internal pump parts from being
damaged by foreign matter. If the risk of damage continues to exist, fit a permanent
filter.
• In case the pump is provided with an isolation, special attention has to be paid To
temperature limits of shaft seal and bearing.
Figure 9: Medium: thin liquids, polluted with highly abrasive constituents. The back
blades on the centrifugal impeller prevent heavy abrasive matter from
getting into the suction space behind the impeller. To prevent floating
abrasive matter from penetrating the pump, mount a filter in the suction
pipe. The straining capacity of the filter should correspond with the nature
of the pollutants. If necessary, mount several filters with different sieve
sizes behind each other. Use at least one filter with Rp 3/4" connections
and a sieve size of 0,6 mm.
Figure 11: Medium: thin, clean and slightly polluted liquids. In case of long suction
pipes (10 m or more) and a high suction head (4-7 m), also the suction
pipe must be vented.
Figure 15: Medium: thin, clean and slightly polluted liquids. In case part of the suction
pipe lies higher than the pump, venting should also be provided in this part.
If the suction pipe is short, or the lift in the suction pipe small, venting at the
highest point is not necessary. However, the suction time will be longer.
3.10.1 Safety
If the pump set is designed with a combustion engine, the manual for the engine should
be included in the delivery. If the manual is missing we urgently request you to contact us
immediately. Irrespective of the manual, the following points should be observed for all
combustion engines:
• Comply with the local safety regulations.
• The exhaust of combustion gases must be screened off to prevent incidental contact.
• The starting device should automatically be disengaged after the engine has been
started.
• The maximum speed of the engine set by us should not be changed.
• Before starting the engine check the oil level.
4 Commissioning
Make sure that when a pump is running, rotating parts are always properly
screened off by the guard!
4.9 Noise
The noise production of a pump depends to a great extent on the operating conditions.
The values stated in paragraph 10.7 "Noise data" are based on normal operation of the
pump, driven by an electric motor. In case the pump is driven by a combustion engine, or
in case it is used outside the normal operation area, as well as in case of cavitation, the
noise level may exceed 85 dB(A). In that case precautions should be taken, like building
a noise-barrier around the unit or wearing hearing protection.
5 Maintenance
No water should get into the terminal box of the electric motor when the
pump room is sprayed clean! Never spray water on hot pump parts! The
sudden cooling down may cause them to burst and hot water may flow out!
! Flawed maintenance will result in shorter lifespan, possible break down and
in any event loss of warranty.
5.6 Noise
If a pump starts making noise, this may point to certain problems with the pump unit. A
crackling noise can indicate cavitation or excessive motor noise can indicate
deterioration of the bearings.
5.7 Motor
Check motor specifications for start-stop frequency.
5.8 Faults
The pump, of which you want to determine the fault, may be hot or under
pressure. Take the appropriate precautions first and protect yourself with
the proper safety devices (safety goggles, gloves, protective clothing)!
To determine the source of the malfunctioning of the pump, proceed as follows:
1 Switch off the power supply to the pump unit. Lock the working switch with a padlock
or remove the fuse. In case of a combustion engine: switch off the engine and close
the fuel supply to the engine.
2 Close the stop valves.
3 Determine the nature of the fault.
4 Try to determine the cause of the fault with chapter 6 "Problem solving" and take the
appropriate measures or contact your installer.
6 Problem solving
Faults in a pump installation can have various causes. The fault may not be in the pump, it
may also be caused by the pipe system or the operating conditions. Firstly, always check
that installation has been executed in accordance with the instructions in this manual and
that the operating conditions still correspond with the specifications for which the pump
was purchased.
In general, breakdowns in a pump installation are attributable to the following causes:
• Faults with the pump.
• Breakdowns or faults in the pipe system.
• Faults due to incorrect installation or commissioning.
• Faults due to incorrect choice of pump.
A number of the most frequently occurring failures as well as their possible causes are
shown in the table below.
Take adequate measures to avoid that the motor is started while you are
working on the pump. This is especially important for electric motors with
remote control:
• Switch the operating switch near the pump (if available) to "OFF".
• Switch off the pump switch on the switchboard.
• If necessary remove the fuses.
• Hang a danger board near the switchboard cabinet.
If possible, wear protective gloves. Regular contact with oil products may
result in allergic reactions.
0800 2100
0140 4039_A
4700
0270
0270
0270 0275
0940
4043
b d
A B
C D
Figure 25: Mechanical seal M2 (A = bearing group 1 and 2, B = bearing group 3).
The item numbers used are referring to figure 25.
1 Remove the impeller, see paragraph 7.7.1 "Disassembling the impeller".
2 Pull the shaft sleeve (1900) off the pump shaft and remove the rotating part of the
mechanical seal from the shaft sleeve.
Bearing group 3 only: Remove gasket (1940).
3 Mark the position of the pump cover (0110) in relation to the bearing bracket (2100).
4 Loosen the Allen screws (1880).
5 Push the cover of the pump wheel casing (1510) backward.
7.9 Bearing
! Make sure your working environment is clean and leave the bearings in their
original packing until you are ready to mount them.
1 Clean the interior of the bearing bracket properly.
2 Mount the Nilos rings (2310 and 2320) on the pump shaft.
8 Dimensions
9 Parts
0320
Figure 33:
0800
Pump parts
CombiPrime H.
0100
Parts
0130 2180
0120
1860 2210
1340 2200
2360
1820 2240
0140
Material
Item Quantity Description
G1 G2 G3 B2 B3
0100 1 pump casing cast iron bronze
aluminium aluminium
0120* 1 impeller cast iron bronze bronze
bronze bronze
0130* 1 1) cast iron bronze
wear ring
0140 1 bracket support steel
0300* 1 gasket --
0310 1 plug cast iron bronze
0320 1 plug cast iron bronze
0800 ** Allen screw steel stainless steel
1340* 1 gasket --
1820* 1 cap nut stainless steel
1860* 1 impeller key stainless steel
1930 4 set screw stainless steel
2100 1 bearing bracket cast iron
2110 1 bearing cover cast iron
2170 1 grease nipple steel
2175 1 grease nipple steel
2180 2 oil baffle NBR/spring steel
2200* 1 pump shaft steel alloy stainless steel
2210* 1 coupling key steel
2220* 1 deflector rubber
2240* 1 adjusting bush cast iron
2250* 1 cylindrical roller bearings -
angular contact ball
2260* 2 -
bearing
2300* 1 inner circlip spring steel
2310* 1 Nilos ring steel
2320 1 Nilos ring steel
2340 1 adjusting ring steel
2360* 1 outer circlip spring steel
2400 1 name plate stainless steel
2410 1 arrow plate aluminium
2810 4 Allen screw steel
2815 4 Allen screw steel
2820 1 Allen screw steel
2830 1 washer steel
** Number dependent on pump type 8 or 12
1) Item 0130 not for the pump types of bearing bracket 1 and for 40-250 and 50-250
Material
Item Quantity Description
G1 G2 G3 B2 B3
1400 1 pipe nipple stainless steel
1501 1 pipe stainless steel
1502 1 male connector stainless steel
1503 1 male connector steel stainless steel
1504* 1 washer stainless steel
1511 1 non-return valve NBR/brass stainless steel
1520 1 double nipple ductile iron stainless steel
1540 1 elbow steel stainless steel
1550 1 elbow steel stainless steel
1609 1 tank support steel
1630 1 tee ductile iron stainless steel
1640 1 reducing ring ductile iron stainless steel
1650 1 air inlet valve brass
1670 4 male connector steel stainless steel
1671 1 pipe stainless steel
1690 1 plug ductile iron bronze
1760 1 tank stainless steel
2010 2 nut steel stainless steel
* If the delivery head is over 30 m throttling is applied in order to create a vacuum behind
the air inlet valve.
Material
Item Quantity Description
G1 G2 G3 B2 B3
1400 1 pipe nipple stainless steel
1501 1 pipe stainless steel
1502 1 male connector stainless steel
1503 2 male connector steel stainless steel
1504** 1 washer stainless steel
1511 1 non-return valve NBR/brass stainless steel
1520 1 double nipple ductile iron stainless steel
1540 1 elbow steel stainless steel
1550 1 elbow connector steel stainless steel
1609 1 tank support steel
1630 1 T-piece ductile iron stainless steel
1640 1 reducing ring ductile iron stainless steel
1650 1 air-inlet valve brass
1670 4 male connector steel stainless steel
1671 1 pipe stainless steel
2010 2 nut steel stainless steel
3001 8 nut stainless steel
3002 8 washer stainless steel
3003* 2 O-ring NBR
3004 1 cover stainless steel
3005 1 jacket stainless steel
3006 2 bow stainless steel
3007 2 bolt stainless steel
3008* 1 float needle POM
3009* 1 float stainless steel
3010* 2 washer stainless steel
3011* 2 split pin stainless steel
3012* 2 O-ring Viton
3013 1 plug stainless steel
3014 1 long valve seat stainless steel
3015 3 sealing ring gylon
3016 1 bottom stainless steel
3017 2 bow stainless steel
3018 1 short valve seat stainless steel
3019 4 tie rod stainless steel
3020 4 nut stainless steel
** If the delivery head is over 30 m throttling is applied in order to create a vacuum behind
the air inlet valve.
10 Technical data
Y
X
Z
Y
X
Table 5: Permissible forces and moments on the flanges, based on EN-ISO 5199
Pump unit with a non-grouted base plate
Horizontal Pump, End branch, x-Axis Horizontal Pump, Top branch, z-Axis
CH
Force [N] Moment [N.m] Force [N] Moment [N.m]
Fy Fz Fx ΣF My Mz Mx ΣM Fy Fz Fx ΣF My Mz Mx ΣM
32-160 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
32C-160 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
32-200 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
32C-200 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
32-250 525 473 578 910 350 403 490 718 298 368 315 578 263 298 385 560
40C-160 648 595 735 1155 385 420 525 770 350 438 385 683 315 368 455 665
40C-200 648 595 735 1155 385 420 525 770 350 438 385 683 315 368 455 665
40-250 648 595 735 1155 385 420 525 770 350 438 385 683 315 368 455 665
50C-160 648 595 735 1155 385 420 525 770 473 578 525 910 350 403 490 718
50C-200 648 595 735 1155 385 420 525 770 473 578 525 910 350 403 490 718
50-250 648 595 735 1155 385 420 525 770 473 578 525 910 350 403 490 718
65C-160 788 718 875 1383 403 455 560 823 595 735 648 1155 385 420 525 770
65C-200 788 718 875 1383 403 455 560 823 595 735 648 1155 385 420 525 770
65-250 788 718 875 1383 403 455 560 823 595 735 648 1155 385 420 525 770
65-315 788 718 875 1383 403 455 560 823 595 735 648 1155 385 420 525 770
80C-160 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80C-200 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80-250 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80A-250 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80-315 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823
80-400 1243 1120 1383 2170 525 665 735 1068 718 875 788 1383 403 455 560 823
100-160 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
100C-200 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
100C-250 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
100-315 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
100-400 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910
125-250 1575 1418 1750 2748 613 718 875 1278 1120 1383 1243 2170 525 665 735 1068
125-315 1575 1418 1750 2748 613 718 875 1278 1120 1383 1243 2170 525 665 735 1068
125-400 1575 1418 1750 2748 613 718 875 1278 1120 1383 1243 2170 525 665 735 1068
150-315 2100 1890 2345 3658 805 928 1138 1680 1418 1750 1575 2748 613 718 875 1278
150-400 2100 1890 2345 3658 805 928 1138 1680 1418 1750 1575 2748 613 718 875 1278
200-200 2100 1890 2345 3658 805 928 1138 1680 1890 2345 2100 3658 805 928 1138 1680
The basic values mentioned in the table above are related to the pump casing materials
cast iron and bronze.
80 80-250
32-250 40-250 50-250 65A-250 100C-250
70
60
50 32-200 32C-200 40C-200 65C-200 80C-200
100C-200
50C-200
40
H 30
25
32-160 32C-160 40C-160 50C-160 65C-160 80C-160 100-160
20
15
10
5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 400
Q
3
[m/h]
[m] 70 100-400
60
150-400
50
80-400 125-400
40
65-315
30 80-315 125-315 150-315
25 100-315
80-250
20 32-250 40-250 50-250 65A-250 100C-250
H 15 125-250
200-200
10
80A-250
8
7
6
3 4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 500
Q
3
[m/h]
[m] 100
80
70 32-200 32C-200 40C-200 65C-200 80C-200
60 50C-200
50
H 30
25
20
15
7 8 10 15 20 30 40 50 60 80 100 150 200 300 400
Q
3
[m/h]
10
8
4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 500
Q
3
[m/h]
4103_A
96
94
92 A
90
88
86
84
82 B
80
78
76
74
72
70
68
66
64
62
60
58
56
54
0,1 1 10 P [kW] 100 200
Figure 43: Noise level as function of pump power [kW] at 1450 min-1
A = sound power level, B = sound pressure level.
[dB(A)]
100
4104_A
95
A
90
85
B
80
75
70
65
60
0,1 1 10 P [kW] 100 300
Figure 44: Noise level as function of pump power [kW] at 2900 min-1
A = sound power level, B = sound pressure level.
4102
3,0
2,8
2,6
2,4
2,2
2,0
1,8
1,6
1,4
1,2
1,0
0,8
0,6
0,4
0,2
0,0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
|L1 - L2| [dB]
Figure 45: Noise level of entire pump unit.
In order to determine the total noise level of the entire pump unit, the noise level of the
motor must be added to that of the pump. This can be easily done by using the graph
above.
1 Determine the noise level (L1) of the pump, see figure 43 or figure 44.
2 Determine the noise level (L2) of the motor, see documentation of the motor.
3 Determine the difference between both levels |L1 - L2|.
4 Find the differential value on the |L1 - L2|-axis and go up to the curve.
5 From the curve go left to the L[dB] -axis and read out the value.
6 Add this value to the highest value of both noise levels (L1 or L2).
Example:
1 Pump 75 dB; motor 78 dB.
2 |75-78| = 3 dB.
3 3 dB on the X-axis = 1,75 dB on the Y-axis.
4 Highest noise level + 1,75 dB = 78 + 1,75 = 79,75 dB.
Index
A
Accessories . . . . . . . . . . . . . . . . . . . . . . . . .20 Environmental influences . . . . . . . . . . . . . . 34
mounting . . . . . . . . . . . . . . . . . . . . 21, 26
Adjusting the air-inlet valve . . . . . . . . . . . .32 F
Adjustment of the axial play . . . . . . . . . . . .49 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Application . . . . . . . . . . . . . . . . . . . . . . . . .14 Foundation . . . . . . . . . . . . . . . . . . . . . . . . . 17
Application area . . . . . . . . . . . . . . . . . . . . .15
G
B Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Back Pull Out system . . . . . . . . . . . . . . . . .38 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Back Pull Out unit Guard
assembling . . . . . . . . . . . . . . . . . . . . . .39 assembly . . . . . . . . . . . . . . . . . . . . . . . 39
disassembling . . . . . . . . . . . . . . . . . . .38 disassembling . . . . . . . . . . . . . . . . . . . 38
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Bearing groups . . . . . . . . . . . . . . . . . . . . . .14 H
Bearings Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
assembly . . . . . . . . . . . . . . . . . . . . . . .48
I
C Impeller
Combustion engine . . . . . . . . . . . . . . . . . .30 disassembling . . . . . . . . . . . . . . . . . . . 41
safety . . . . . . . . . . . . . . . . . . . . . . . . . .30 mounting . . . . . . . . . . . . . . . . . . . . . . . 41
sense of rotation . . . . . . . . . . . . . . . . .30 replacing . . . . . . . . . . . . . . . . . . . . . . . 41
Construction . . . . . . . . . . . . . . . . . . . . . . . .14 Inspection
bearing construction . . . . . . . . . . . . . .15 motor . . . . . . . . . . . . . . . . . . . . . . . . . . 31
impeller . . . . . . . . . . . . . . . . . . . . . . . . .14 pump . . . . . . . . . . . . . . . . . . . . . . . . . . 31
pump casing . . . . . . . . . . . . . . . . . . . .14 vacuum pump part . . . . . . . . . . . . . . . 31
self-priming part . . . . . . . . . . . . . . . . . .15
shaft sealing . . . . . . . . . . . . . . . . . . . . .15 L
Construction variants . . . . . . . . . . . . . . . . .38 Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Coupling Lip seals
alignment . . . . . . . . . . . . . . . . . . . . . . .18 assembling . . . . . . . . . . . . . . . . . . . . . . 46
alignment tolerances . . . . . . . . . . . . . .19 assembly instructions . . . . . . . . . . . . . 44
disassembling . . . . . . . . . . . . . . . . . . . 45
D Liquid draining . . . . . . . . . . . . . . . . . . . . . . 37
Daily maintenance . . . . . . . . . . . . . . . . . . . .33 Lubrication of the bearings . . . . . . . . . . . . 33
E M
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Maintenance
Electric motor lip seal . . . . . . . . . . . . . . . . . . . . . . . . . 33
connection . . . . . . . . . . . . . . . . . . . . . .30 mechanical seal . . . . . . . . . . . . . . . . . . 33
Environment . . . . . . . . . . . . . . . . . . . . . . . .17 Maintenance staff . . . . . . . . . . . . . . . . . . . . . 9
O
Operational range . . . . . . . . . . . . . . . . . . . .74
P
Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Permissible forces on flanges . . . . . . . . . .72
Permissible torques on flanges . . . . . . . . .72
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Precautionary measures . . . . . . . . . . . . . . .37
Pump description . . . . . . . . . . . . . . . . . . . .13
Pump shaft
assembly . . . . . . . . . . . . . . . . . . . . . . .48
Pump unit
assembly . . . . . . . . . . . . . . . . . . . . . . .18
installation . . . . . . . . . . . . . . . . . . . . . .18
R
Recommended greases . . . . . . . . . . . . . . .71
Recommended locking liquid . . . . . . . . . .71
Re-use . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
S
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .9, 17
symbols . . . . . . . . . . . . . . . . . . . . . . . . . 9
Scrapping . . . . . . . . . . . . . . . . . . . . . . . . . .15
Sense of rotation . . . . . . . . . . . . . . . . . . . .31
Serial number . . . . . . . . . . . . . . . . . . . . . . .14
Service liquid . . . . . . . . . . . . . . . . . . . . . . . .33
Shaft sealing . . . . . . . . . . . . . . . . . . . . . . . .43
Special tools . . . . . . . . . . . . . . . . . . . . . . . .37
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Static electricity . . . . . . . . . . . . . . . . . . . . .17
Storage . . . . . . . . . . . . . . . . . . . . . . . . 10, 11
T
Technicians . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tightening moments
for bolts and nuts . . . . . . . . . . . . . . . . .71
for cap nut . . . . . . . . . . . . . . . . . . . . . .71
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Type code . . . . . . . . . . . . . . . . . . . . . . . . . .13
V
Vacuum pump with float-controlled de-aerator
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Your order will only be dealt with if this order form has been correctly completed and signed.
Order date:
Your order number:
Pump type:
Execution:
CombiPrime H
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please visit [Link].
SPXFLOW Corporation reserves the right to incorporate our latest design and material changes without
notice or obligation. Design features, materials of construction and dimensional data, as described in this
bulletin, are provided for your information only and should not be relied upon unless confirmed in writing.
ISSUED 12/2015
Copyright © 2015 SPXFLOW Corporation