Mitsubishi HRSG

(Heat Recovery Steam Generator)

HRSG Basic Design

August 5, 2005

1
 MHI BUSINESS CONFIDENTIAL

HRSG Design Guideline

(HRSG Major Components)
† Pressure Parts † Non-pressure Parts
are designed based on are designed based on
ASME B&PV Code and MHI’s standard.
MHI’s standard.
„ Heating Element „ Support Structure
„ Steam Drum „ Element Tube
„ Header Support
„ Interconnecting Pipe „ Insulation
„ De-superheater „ Expansion Joint
„ Safety Valve „ Damper

August 5, 2005
Slide No. 2
 MHI BUSINESS CONFIDENTIAL

HRSG Design Guideline

(HRSG Performance)
Cilegon HRSGs have been designed based on the following condition.
Type Mitsubishi Heat Recovery Steam Generator
Triple Pressure Natural Circulation Reheat (Vertical
Gas Flow)
Design Condition Air Temp=30℃, NG Firing
Steam HP-SH Outlet 280.1 t/h
Flow IP-SH Outlet 37.5 t/h
LP-SH Outlet 40.7 t/h
RH Outlet 311.6 t/h
Steam HP-SH Outlet 130.8 kg/cm2a
Press. IP-SH Outlet 40.4 kg/cm2a
LP-SH Outlet 6.76 kg/cm2a
RH Outlet 37.6 kg/cm2a
Steam HP-SH Outlet 540 ℃
Temp. IP-SH Outlet 270.9 ℃
LP-SH Outlet 256.6 ℃
RH Outlet 568 ℃
August 5, 2005
Slide No. 3
 MHI BUSINESS CONFIDENTIAL

Heating Element
(Basic System Configuration)
From CP

Economizer From BFP Preheater

To Deaerator

Steam Drum Preheater System

Evaporator From IP SH

Superheater From HP ST Reheater

From BFP From BFP
De-superheater De-superheater

Superheater Reheater
To ST To ST

Main Steam System (HP/IP/LP) Reheat Steam System

August 5, 2005
Slide No. 4
 MHI BUSINESS CONFIDENTIAL

Heating Element
(Heating Element Arrangement)
† To optimize heat absorption characteristics
Steam Two Phase Water Water
(Steam/Water)
Pt :Pinch Point
Temp. Diff.
Temperature

Pt At :Approach Point
At Temp. Diff.
De-superheater

Gas Temp.

Fluid Temp.
Superheater Evaporator Economizer Preheater
(Reheater)
Heat Absorption

August 5, 2005
Slide No. 5
 MHI BUSINESS CONFIDENTIAL

Heating Element
(Calc. of Required Heating Surface Area)

(Counter Flow)
Tgo Q=RT×HS×LMTD
Tsi
(Tgi−Tso)−(Tgo−Tsi)
Inlet Header LMTD = (In case of Counter Flow)
(Tgi−Tso)
ln{ }
(Tgo−Tsi)
Outlet Header (Tgi−Tsi)−(Tgo−Tso)
Tso =
(Tgi−Tsi)
(In case of Parallel Flow)
Tgi ln{
(Tgo−Tso)
}

(Parallel Flow) Here、 Q ：Heat Absorption

Tgo ：Heat Transfer Rate
Tso RT
Inlet Header HS ：Heating surface
LMTD ：Legalistic Mean Temperature Difference
Outlet Header Tgi/Tgo ：Gas Temperature (Inlet/Outlet)
Tsi Tsi/Tso ：Water & Steam Temperature (Inlet/Outlet)
Tgi

August 5, 2005
Slide No. 6
 MHI BUSINESS CONFIDENTIAL

Heating Element
(Design Procedure of Heating Element)
† Depth of Gas Path (tube length)
Tube length is selected by limit of
manufacturing and limit of site
installation.

† Width of Gas Path

To be selected to keep design draft Quantity
loss.
of Row
† Quantity of Panel
To be calculated based on the width of
gas path and pitch of panel.

† Quantity of Row
To be calculated based on the quantity
of panel and required heating surface Quantity
Width
area. Width
of Panel

Depth
August 5, 2005
Slide No. 7
 MHI BUSINESS CONFIDENTIAL

Heating Element
(Design Procedure of Heating Element)
Heating Depth of Gas Width of Gas Quantity of Quantity of
Description
Surface Path Path Panel Row
- m2 mm mm - -
Preheater 22,380 17,100 12,700 117 10
LP Economizer 2,250 17,100 12,700 13.5 8
LP Evaporator 21,100 17,100 12,700 117 8
LP Superheater 1,200 17,100 12,700 69 1
IP Primary Economizer 2,080 17,100 12,700 12.5 8
IP Secondary Economizer 3,640 17,100 12,700 17.5 10
IP Evaporator 17,900 17,100 12,700 117 8
IP Superheater 830 17,100 12,700 48 1
Primary Reheater 5,450 17,100 12,700 130 3
Secondary Reheater 5,490 17,100 12,700 78 4
HP Primary Economizer 15,170 17,100 12,700 91 8
HP Secondary Economizer 20,730 17,100 12,700 99.5 10
HP Tertiary Economizer 29,260 17,100 12,700 117 12
HP Evaporator 36,610 17,100 12,700 117 16
HP Primary Superheater 11,240 17,100 12,700 117 6
HP Secondary Superheater 3,660 17,100 12,700 52 4

August 5, 2005
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 MHI BUSINESS CONFIDENTIAL

Design Condition of Pressure Parts

(Design Pressure)

† Preheater, Eco, Feedwater System

To be selected based on shut-off pressure of pumps.
† Steam System
To be selected based on predicted maximum condition
with consideration of bellow;
„ Deviation of terminal point condition
(Gas side & Water/Steam side)
„ Blow-down pressure of safety valve
(4% of Set Point Pressure)

August 5, 2005
Slide No. 9
 MHI BUSINESS CONFIDENTIAL

Design Condition of Pressure Parts

(Design Temperature)

† Preheater, Eco, Feedwater System

To be selected as a saturated temperature at the
design pressure.
† Steam System
To be selected based on predicted maximum condition
with consideration of bellow;
„ Deviation of terminal point condition
(Gas side & Water/Steam side)
„ Flow unbalance of each tube
„ Film rise and metal rise
„ Minimum design temperature 372 deg-C
(ASME B&PV Code Section I PG-27.4)

August 5, 2005
Slide No. 10
 Design Pressure (barg)

0
100
200
300
400
500
600
700
800
HP Primary Economizer Inlet Pipe 235.0 204
HP Primary Economizer Inlet Header 235.0 204

HP Primary Economizer 235.0 372

HP Primary Economizer Outlet Header 235.0 224

August 5, 2005
HP Primary Economizer Outlet Pipe 235.0 224

HP Secondary Economizer Inlet Header 235.0 224

HP Secondary Economizer 235.0 372

Design Pressure

HP Secondary Economizer Outlet Header 235.0 295

Design Temperature

HP Secondary Economizer Outlet Pipe 235.0 295

HP Tertiary Economizer Inlet Header 235.0 295

HP Tertiary Economizer 235.0 372

HP Tertiary Economizer Outlet Header 235.0 368

HP Tertiary Economizer Outlet Pipe 235.0 368

HP Steam Drum Inlet Pipe 141.2 338
HP Steam Drum Inlet Pipe 141.2 338

HP Evaporator Downcomer 141.2 338

Design Condition

HP Evaporator Inlet Header 141.2 338

HP Evaporator 141.2 372

HP Evaporator 141.2 372

HP Evaporator Outlet Header 141.2 338

HP Evaporator Riser Pipe 141.2 338

HP Steam Drum 141.2 338
HP Primary Superheater Inlet Pipe 141.2 338

HP Primary Superheater Inlet Pipe 141.2 338

HP Primary Superheater Inlet Header 141.2 338
HP Primary Superheater 141.2 471

HP Primary Superheater 141.2 521

HP Primary Superheater Outlet Header 141.2 512

HP Primary Superheater Outlet Pipe 141.2 512

HP Superheater De-Superheater 141.2 512

HP Secondary Superheater Inlet Pipe 141.2 492

HP Secondary Superheater Inlet Header 141.2 492
HP Secondary Superheater 141.2 564
(Design Pressure and Temperature-HP System)

HP Secondary Superheater Outlet Header 141.2 545

HP Main Steam Pipe 136.8 543
0
50
100
150
200
250
300
350
400
450
500
550
600
650

Design Temperature (deg-C)

Slide No. 11
MHI BUSINESS CONFIDENTIAL
 Design Pressure (barg)

0
20
40
60
80
100
120
140
160
180
200
220
240
260
280
300
IP Primary Economizer Inlet Pipe 92.0 201 320
IP Primary Economizer Inlet Header 92.0 201

IP Primary Economizer 92.0 372

IP Primary Economizer Outlet Header 92.0 306

August 5, 2005
IP Primary Economizer Outlet Pipe 92.0 306

IP Secondary Economizer Inlet Header 92.0 306

IP Secondary Economizer 92.0 372

IP Secondary Economizer Outlet Header 92.0 306

IP Secondary Economizer Outlet Pipe 92.0 306

IP Steam Drum Inlet Pipe 43.0 257

IP Steam Drum Inlet Pipe 43.0 257

IP Evaporator Downcomer 43.0 257

IP Evaporator Inlet Header 43.0 257

IP Evaporator 43.0 372

IP Evaporator Outlet Header 43.0 257

IP Evaporator Riser Pipe 43.0 257

Design Condition

IP Steam Drum 43.0 257

IP Superheater Inlet Pipe 43.0 257

IP Superheater Inlet Pipe 43.0 257

IP Superheater Inlet Header 43.0 257

IP Superheater 43.0 372

IP Superheater Outlet Header 43.0 280

IP Steam Pipe 43.0 280

Primary Reheater Inlet Pipe 43.0 410

Primary Reheater Inlet Header 43.0 410

Primary Reheater 43.0 551

Primary Reheater Outlet Header 43.0 533

Primary Reheater Outlet Pipe 43.0 529

Reheater De-Superheater 43.0 529

Secondary Reheater Inlet Pipe 43.0 518

Secondary Reheater Inlet Header 43.0 518

Secondary Reheater 43.0 588

(Design Pressure and Temperature-IP System)

Secondary Reheater Outlet Header 43.0 574

Hot Reheat Pipe 40.9 571

0
50
100
150
200
250
300
350
400
450
500
550
600
650

Design Temperature (deg-C)

Slide No. 12
MHI BUSINESS CONFIDENTIAL
 Design Pressure (barg)

0
10
20
30
40
50
60
70
80
90
Preheater Inlet Pipe 26.0 230 100

Preheater Inlet Header 26.0 230

Preheater 26.0 372

August 5, 2005
Preheater Outlet Header 26.0 230

Preheater Outlet Pipe 26.0 230

LP Economizer Inlte Pipe 26.0 202

LP Economizer Inlet
26.0 202
Header

LP Economizer 26.0 372

LP Economizer Outlet
26.0 230
Header
LP Economizer Outlet
26.0 230
Pipe

LP Steam Drum Inet Pipe 10.0 185

Design Condition

LP Steam Drum Inet Pipe 10.0 185

LP Evaporator
10.0 185
Downcomer
LP Evaporator Inlet
10.0 185
Header

LP Evaporator 10.0 372

LP Evaporator Outlet
10.0 185
Header

LP Evaporator Riser Pipe 10.0 185

LP Steam Drum 10.0 185

LP Superheater Inlet Pipe 10.0 185

LP Superheater Inlet Pipe 10.0 185

LP Superheater Inlet
10.0 185
Header

LP Superheater 10.0 372

LP Superheater Outlet
10.0 276
Header
(Design Pressure and Temperature-IP System)

LP Steam Pipe 8.5 275

0
50
100
150
200
250
300
350
400

Design Temperature (deg-C)

Slide No. 13
MHI BUSINESS CONFIDENTIAL
 MHI BUSINESS CONFIDENTIAL

Pressure Parts Specification

(Material, Size and Thickness Selection)
† Material
To be selected based on the design temperature
according to ASME B&PV Code Section I.

† Size
To be selected to satisfy the required function of
component according to MHI’s standard.

† Thickness
To be calculated based on the design conditions
according to ASME B&PV Code Section I.

August 5, 2005
Slide No. 14
 MHI BUSINESS CONFIDENTIAL

Pressure Parts Specification

(Thickness Calc.)
† Tube † Drum, Header & Pipe
(Section I PG-27.2.1) (Section I PG-27.2.2)
P ×Do P × Di
t= +0.005Do t= +C
+
2S P 2 S×E - 2(1 - y) P
t :Thickness (in) t : Thickness (in )
P :Design Pressure ( psi)
P : Design Pressure ( psi )
Do :OuterDiameter (in)
Di : Inner Diameter (in )
S :Allowable Stress ( psi)
S : Allowable Stress ( psi )
E : Efficiency (-)
y : Temp. Coefficient (-)
C : Min. Allowance (in)

August 5, 2005
Slide No. 15
 MHI BUSINESS CONFIDENTIAL

Steam Drum
(General Arrangement)

To SH
(Steam)
Scrubber
Separator (Secondary Separator)
(for Feedwater)
Shroud
(Primary Separator)

From Eva
(Two Phase Flow)

From Eco Continuous

(Water) Blowdown Pipe
Chemical
To Eva
Injection Pipe
(Water)
August 5, 2005
Slide No. 16
 MHI BUSINESS CONFIDENTIAL

Steam Drum
(Design Procedure)

† Drum Size
„ Quantity of Scrubber :Steam Quality
„ Holding Capacity :Level Control
† Level Setting
„ High-high water level :trip
=Scrubber Bottom – α
„ High/Low water level :Alarm
„ Low Water Trip :trip
=Lower Detecting Level + α

August 5, 2005
Slide No. 17
 MHI BUSINESS CONFIDENTIAL

Header and Pipe

(Design Procedure)

† To consider the below;

„ Flow Velocity
(for Water and Two Phase Flow)
„ Pressure Loss
(for Steam)
„ Flow Unbalance
(for Header)

August 5, 2005
Slide No. 18
 MHI BUSINESS CONFIDENTIAL

Specification of pressure parts

(Heating Tube)

Design Tube Specification Fin Specification

Design Heating
Temperatur
Pressure Outside Number Number Surface
Description e Material Thickness Type Material Thickness Height
Diameter of Tube of Fin
- bar(g) ℃ - mm mm - - mm mm fins/inch m2
Preheater 26.0 372 SA-192 38.1 2.5 1,170 Serrated SPCC 0.8 16 5.0 22,380
LP Economizer 26.0 372 SA-192 38.1 2.5 108 Serrated SPCC 0.8 16 5.5 2,250
LP Evaporator 10.0 372 SA-192 38.1 2.5 936 Serrated SPCC 0.8 16 6.0 21,100
LP Superheater 10.0 372 SA-192 38.1 2.5 69 Serrated SPCC 0.8 16 4.5 1,200
IP Primary Economizer 92.0 372 SA-192 38.1 2.5 100 Serrated SPCC 0.8 16 5.5 2,080
IP Secondary Economizer 92.0 372 SA-192 38.1 2.5 175 Serrated SPCC 0.8 16 5.5 3,640
IP Evaporator 43.0 372 SA-192 38.1 2.5 936 Serrated SPCC 0.8 16 5.0 17,900
IP Superheater 43.0 372 SA-192 38.1 2.5 48 Serrated SPCC 0.8 16 4.5 830
Primary Reheater 43.0 551 SA-213T12 38.1 2.5 390 Solid SA387-12-1 1.0 12 4.6 5,450
Secondary Reheater 43.0 588 Case2199-1 38.1 2.5 312 Solid SUH409L 1.0 12 6.0 5,490
HP Primary Economizer 235.0 372 SA-210C 38.1 4.0 728 Serrated SPCC 0.8 16 5.5 15,170
HP Secondary Economizer 235.0 372 SA-210C 38.1 4.0 995 Serrated SPCC 0.8 16 5.5 20,730
HP Tertiary Economizer 235.0 372 SA-210C 38.1 4.0 1,404 Serrated SPCC 0.8 16 5.5 29,260
HP Evaporator (LT) 141.2 372 SA-210C 38.1 2.6 1,404 Serrated SPCC 0.8 16 5.5
36,610
HP Evaporator (HT) 141.2 372 SA-210C 38.1 2.6 468 Serrated SPCC 0.8 16 4.0
HP Primary Superheater (LT) 141.2 471 SA-213T12 38.1 3.2 468 Serrated SA387-12-1 1.0 16 4.0
11,240
HP Primary Superheater (HT) 141.2 521 SA-213T12 38.1 4.4 234 Serrated SA387-12-1 1.0 16 4.0
August
HP Secondary5, 2005
Superheater 141.2 564 Case2199-1 38.1 4.0 208 Solid SUH409L 1.0 12 6.0 3,660
Slide No. 19
 MHI BUSINESS CONFIDENTIAL

Specification of pressure parts

(Steam Drum)

Design Design Inside Overall

Description Material Thickness
Pressure Temperature Diameter Length
- bar(g) ℃ - mm mm mm
LP Steam Drum 10.0 185 SA-515Gr65 2,000 16.0 9,110
IP Steam Drum 43.0 257 SA-515Gr65 1,700 38.0 9,046
HP Steam Drum 141.2 338 SA-299 2,000 125.0 10,802

August 5, 2005
Slide No. 20
 MHI BUSINESS CONFIDENTIAL

Specification of pressure parts

(Header -LP system-)

Design Design Outside

Description Material Thickness
Pressure Temperature Diameter
- bar(g) ℃ - mm mm
Preheater Inlet Header 26.0 230 SA-106A 323.9 12.7
Preheater Outlet Header 26.0 230 SA-106A 323.9 12.7
LP Economizer Inlet Header 26.0 202 SA-106B 219.1 15.1
LP Economizer Outlet Header 26.0 230 SA-106B 219.1 15.1
LP Evaporator Inlet Header 10.0 185 SA-106A 323.9 12.7
LP Evaporator Outlet Header 10.0 185 SA-106A 323.9 12.7
LP Superheater Inlet Header 10.0 185 SA-106A 273.1 12.7
LP Superheater Outlet Header 10.0 276 SA-106A 273.1 12.7

August 5, 2005
Slide No. 21
 MHI BUSINESS CONFIDENTIAL

Specification of pressure parts

(Header -IP system-)
Design Design Outside
Description Material Thickness
Pressure Temperature Diameter
- bar(g) ℃ - mm mm
IP Primary Economizer Inlet Header 92.0 201 SA-106B 219.1 15.1
IP Primary Economizer Outlet Header 92.0 306 SA-106B 219.1 15.1
IP Secondary Economizer Inlet Header 92.0 306 SA-106B 219.1 15.1
IP Secondary Economizer Outlet Header 92.0 306 SA-106B 219.1 15.1
IP Evaporator Inlet Header 43.0 257 SA-106A 273.1 12.7
IP Evaporator Outlet Header 43.0 257 SA-106A 273.1 12.7
IP Superheater Inlet Header 43.0 257 SA-106A 273.1 12.7
IP Superheater Outlet Header 43.0 280 SA-106A 273.1 12.7
Primary Reheater Inlet Header 43.0 410 SA-335P12 406.4 16.7
Primary Reheater Outlet Header 43.0 533 SA-335P12 508.0 38.1
Secondary Reheater Inlet Header 43.0 518 SA-335P12 508.0 32.5
Secondary Reheater Outlet Header 43.0 574 Case2199-1 558.8 34.9

August 5, 2005
Slide No. 22
 MHI BUSINESS CONFIDENTIAL

Specification of pressure parts

(Header -HP system-)

Design Design Outside

Description Material Thickness
Pressure Temperature Diameter
- bar(g) ℃ - mm mm
HP Primary Economizer Inlet Header 235.0 204 SA-106C 323.9 43.0
HP Primary Economizer Outlet Header 235.0 224 SA-106C 323.9 43.0
HP Secondary Economizer Inlet Header 235.0 224 SA-106C 323.9 43.0
HP Secondary Economizer Outlet Header 235.0 295 SA-106C 355.6 47.0
HP Tertiary Economizer Inlet Header 235.0 295 SA-106C 355.6 47.0
HP Tertiary Economizer Outlet Header 235.0 368 SA-106C 406.4 58.0
HP Evaporator Inlet Header 141.2 338 SA-106C 406.4 36.5
HP Evaporator Outlet Header 141.2 338 SA-106C 323.9 28.6
HP Primary Superheater Inlet Header 141.2 338 SA-106C 273.1 25.4
HP Primary Superheater Outlet Header 141.2 512 SA-335P12 355.6 49.0
HP Secondary Superheater Inlet Header 141.2 492 SA-335P12 323.9 41.0
HP Secondary Superheater Outlet Header 141.2 545 Case2199-1 406.4 51.0

August 5, 2005
Slide No. 23
 MHI BUSINESS CONFIDENTIAL

Specification of pressure parts

(Pipe -LP system-)

Design Design Outside

Description Material Thickness
Pressure Temperature Diameter
- bar(g) ℃ - mm mm
LP Feedwater Pipe SA-106B 88.9 5.5
26.0 202
(LP Economizer Inlet) A-106B 88.9 5.5

LP Drum Feedwater Pipe 26.0 230 SA-106B 88.9 5.5

SA-106B 88.9 5.5

LP Drum Feedwater Pipe 10.0 185
SA-106B 88.9 5.5
LP Evaporator Downcomer 10.0 185 SA-106A 323.9 10.3
LP Evaporator Riser Pipe 10.0 185 SA-106A 273.1 9.3
SA-106A 355.6 11.1
LP Superheater Inlet Pipe 10.0 185
SA-106A 273.1 9.3
LP Main Steam Pipe 8.5 275 SA-515Gr60 457.0 10.0

August 5, 2005
Slide No. 24
 MHI BUSINESS CONFIDENTIAL

Specification of pressure parts

(Pipe -IP system-)
Design Design Outside
Description Material Thickness
Pressure Temperature Diameter
- bar(g) ℃ - mm mm
IP Feedwater Pipe
92.0 201 SA-106B 88.9 5.5
(IP Primary Economizer Inlet)
IP Primary Economizer Outlet Pipe 92.0 306 SA-106B 88.9 7.6

IP Drum feedwater Pipe 92.0 306 SA-106B 88.9 5.5

IP Drum Feedwater Pipe 43.0 257 SA-106B 88.9 7.6

IP Evaporator Downcomer 43.0 257 SA-106A 273.1 9.3

IP Evaporator Riser Pipe 43.0 257 SA-106A 273.1 9.3
SA-106A 273.1 12.7
IP Superheater Inlet Pipe 43.0 257
SA-106A 273.1 9.3
IP Main Steam Pipe 43.0 280 SA-106B 168.3 7.1
Cold Reheater Steam Pipe 43.0 410 A-515Gr60 571.0 25.0
Primary Reheater Outlet Pipe 43.0 529 SA-335P12 508.0 26.2
Reheater De-Superheater 43.0 529 SA-335P12 508.0 46.0
Secondary Reheater Inlet Pipe 43.0 518 SA-335P12 508.0 20.6
Hot Reheat Steam Pipe 40.9 571 A-387Gr22-1 660.0 39.0
August 5, 2005
Slide No. 25
 MHI BUSINESS CONFIDENTIAL

Specification of pressure parts

(Pipe -HP system-)
Design Design Outside
Description Material Thickness
Pressure Temperature Diameter
- bar(g) ℃ - mm mm
HP Feedwater Pipe
235.0 204 SA-106C 273.0 28.6
(HP Primary Economizer Inlet)
HP Primary Economizer Outlet Pipe 235.0 224 SA-106C 273.1 25.4
HP Secondary Economizer Outlet Pipe 235.0 295 SA-106C 355.6 35.7
273.0 30.0
HP Drum Feedwater Pipe 235.0 368 SA-106C
168.3 18.3
SA-335P12 273.0 21.4
SA-335P12 168.3 14.3
HP Drum Feedwater Pipe 141.2 338
SA-335P12 273.1 28.6
SA-335P12 219.1 18.2
HP Evaporator Downcomer 141.2 338 SA-106C 406.4 26.2
HP Evaporator Riser Pipe 141.2 338 SA-106C 219.1 15.1
SA-106C 273.1 25.4
HP Primary Superheater Inlet Pipe 141.2 338
SA-106C 273.1 18.2
HP Primary Superheater Outlet Pipe 141.2 512 SA-335P12 323.9 34.0
HP Superheater De-Superheater 141.2 512 SA-335P12 355.6 49.0
HP Secondary Superheater Inlet Pipe 141.2 492 SA-335P12 323.9 28.6
HP Main Steam Pipe 136.8 543 SA-335P22 355.6 47.0
August 5, 2005
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 MHI BUSINESS CONFIDENTIAL

De-superheater
(General Arrangement)

Spray Water
(from BFP)

Body
Warming
Steam Liner Pipe

Main Flow Main Flow

(Inlet) Spray Nozzle (Outlet)

August 5, 2005
Slide No. 27
 MHI BUSINESS CONFIDENTIAL

De-superheater
(Design Consideration)

† Spray Water Flow Capacity

To be selected based on the predicted
maximum spray water flow rate considering
deviation of terminal point condition.
(Gas condition etc.)
† Warming Steam
Warming steam is supplied from inlet
section of SH/RH to reduce thermal stress
caused by the temperature difference
between main steam and spray water.

August 5, 2005
Slide No. 28
 MHI BUSINESS CONFIDENTIAL

Safety Valve
(Discharge Capacity)

† Safety Valve for Steam Drum & SH

To be selected according to ASME B & PV
Code Section I PG-67.4.2 & PG-68.2
„ Total Capacity (Drum + SH) ≧Max. Steam Flow
„ Total Capacity (Drum) ≧75% of Max. Steam Flow

† Safety Valve for RH

To be selected according to ASME B & PV
Code Section I PG-68.4
„ Total Capacity (Inlet + Outlet) ≧Max. Steam Flow
„ Total Capacity (Outlet) ≧15% of Max. Steam Flow

August 5, 2005
Slide No. 29
 MHI BUSINESS CONFIDENTIAL

Safety Valve
(Set Pressure)
† Set Pressure
To be selected according to ASME B & PV
Code Section I PG-67.3, PG-68.1 & PG-68.4.
„ Drum 1 (Low) ≦ Design Pressure
„ Drum 2 (High) ≦ 1.03 x Design Pressure
„ SH ≦ Drum1 Set Pressure – Pressure Loss
„ RH Inlet 1 (Low) ≦ Design Pressure
„ RH Inlet 2 (High) ≦ 1.03 x Design Pressure
„ RH Outlet ≦ RH Inlet 1 Set Pressure – Pressure Loss

† Blowdown Pressure
To be selected according to ASME B & PV
Code Section I PG-72.1
„ Blowdown ≦ 4% of Set Pressure

August 5, 2005
Slide No. 30
 MHI BUSINESS CONFIDENTIAL

Safety Valve
(Set Pressure-HP System)
150

HP Drum Safety Valve HP Drum Safety Valve HP Steam Pipe Safety Valve

145.00
145

141.20 Design Pressure between HP Steam Drum∼HP superheater 141.2

140
139.59
136.50
Pressure (bar-g)

135 135.56

131.04
131.30 OperatingPressure
130 (at 30deg-C Gas Firing 100% Load)

127.21
125

120

August 5, 2005
Slide No. 31
 MHI BUSINESS CONFIDENTIAL

Safety Valve
(Set Pressure-IP System)

47

IP Drum Safety Valve IP Drum Safety Valve IP Steam Pipe Safety Valve

45
44.20

43.00 Design Pressure between IP Steam Drum∼IP superheater 43

43
Pressure (bar-g)

42.44 41.60

41 41.28
39.94

39 39.33
Operating Pressure
(at 30deg-C Gas Firing 100% Load) 38.58

37

35
August 5, 2005
Slide No. 32
 MHI BUSINESS CONFIDENTIAL

Safety Valve
(Set Pressure-LP System)
12

LP Drum Safety Valve LP Drum Safety Valve LP Steam Pipe Safety Valve

11

10.30
10.00 Design Pressure between LP Steam Drum∼LP superheater 10.0
10

9.69
9.40
Pressure (bar-g)

9
8.40

7.90
8

6.58 Operating Pressure

(at 30deg-C Gas Firing 100% Load)
6

5.62

5
August 5, 2005
Slide No. 33
 MHI BUSINESS CONFIDENTIAL

Safety Valve
(Set Pressure-RH System)
47

Cold Reheat Steam Pipe Cold Reheat Steam Pipe HTR Steam Pipe Safety Valve
Safety Valve Safety Valve
45
44.20

43.00 Design Pressure of Reheater 43

43
Pressure (bar-g)

42.44

41 41.28 40.40

38.79
39

37.85 Operating Pressure

37 (at 30deg-C Gas Firing 100% Load)

35.83
35
August 5, 2005
Slide No. 34
 MHI BUSINESS CONFIDENTIAL

Support Structure
† Hot Beam
„ Supports heating
element load.
„ Transfer the load to
main column.
† Main Column
„ Load of heating
element and header
is transferred to main
column on the top.
„ Load of casing is
supported by main
column directly.

August 5, 2005
Slide No. 35
 MHI BUSINESS CONFIDENTIAL

Element Tube Support

† Tube Sheet
„ Supports and aligns
the heating element.
„ Plate with drilled
hole type.

† Hanger
„ Tube sheet is
hanged by hanger
rod or hanger plate.

August 5, 2005
Slide No. 36
 MHI BUSINESS CONFIDENTIAL

Insulation

Inner Liner

Stud Bolt
Washer

Section Type
Pressure Parts External
HRSG Outlet Duct External Internal Duct / Casing
HRSG Casing Internal Insulation Plate
HRSG Inlet Duct Internal

August 5, 2005
Slide No. 37
 MHI BUSINESS CONFIDENTIAL

Expansion Joint
† Location
„ HRSG Inlet
„ HRSG Outlet
(If required)
† Type
„ Metal Type
„ Fabric Type
Bellow

Sample section of fabric type

August 5, 2005
Slide No. 38
 MHI BUSINESS CONFIDENTIAL

Silencer

† Location
„ HRSG Stack
† Design Condition
„ Boundary (Whole plant)
: 60dB(A) on night
70dB(A) on day
„ 85dB(A) at 1m from HRSG

August 5, 2005
Slide No. 39
 MHI BUSINESS CONFIDENTIAL

Damper
† Location
„ HRSG Outlet
† Purpose
„ Rain Protection
„ Heat Conservation
† Type
„ Louver Type

August 5, 2005
Slide No. 40