AxleTech’ International Jeeued 07-99, 8250 Planetary Axle Wheel Ends Covered Planetary Spider Design Maintenance Manual No. 9E Rigid Axde ‘Tandem and Tridem Axles Steering Axle PRLCI925 PACaS0S ——«SPRC'1905EPROABOE = PSC ITS PRLC 1927 PRLCAS05 —EPRC1927 SPROGWS © FSC 1876, PRCISS © PRC4OO? ©—-««SPRCG27EPRC M0 © PSC 4504 PRLC 1935 PRCS324 © SPRC-4005 SPROABVE PSC, PROS?9S —PRESBIA PROS PALL 7214 PRLC402B PRO7E4Service Notes AxleTech International This maintenance manual describes the correct service and repair procedures for AxleTech ‘covered planetary spider dosign wheel end assem- blies. The information contained in this manual was current at time of printing and is subject to change without notice or liability. You must follow your company procedures when you service or repair equipment or components. ‘You must understand all procedures and instruo- tions before you begin to work on a unit. Some procedures require the use of special tools for safe and correct service. Failure to use special tools when required can cause serious personal injury to service personnel, as well as damage ‘equipment and components. The instructions contained in this Field Maintenance Manual are intended for use by skilled and experienced mechanics knowledge- able in the instalation, repair and replacement of the AxleTech product described herein, Installation, maintenance and replacement of such products require a high degree of skill and experience. The consequences of improper instal- lation, maintenance or replacement (including the use of inferior or substandard components) are grave and can result in product failure and result- ing loss of control of the vehiolo, possible injury 10 oF death of persons andior possible future or additional axle damage. AxleTech does not autho: rize anyone other than highly skilled and exper enced individuals to attempt to utilize the instruc tions contained in this Manual for the installation, maintenance or replacement of the product doscribed herein, and AxleTech shall have no bility of any kind for damages arising out of (or in connection with) any other use of the information contained in this Manual. AxleTech International uses the following nota- tions to warn the user of possible safety problems and to provide information that will prevent dam: age to equipment and components. BV warnuna | xwaanine inaicatos 0 procedure that you must follow exectly to avoid serious personal injury. Ai caution | a caution indicates @ procedure that you must follow exactly to avoid damaging equipment or components. Serious per- sonal injury can also o This symbol indicates that fasteners must be tight- ened to a specific torque NOTE: A NOTE indicates an oper- ation, procedure or instruction that is impor- tant for proper service. A NOTE can also supply information thet will help to make service quicker and easier. How to Order Order items from AxleTech International. Phone orders are also accepted by calling AxleTech International’s Customer Service Center at 877-547-3907 or send @ fax to 866-547-3987,AxleTech Table of Contents International Av Asbestos and Non-Asbestos Fiber Warnings. Section 1: Exploded Views Planetary Axle Components... 2 Whee! End Components... 3 Section 2: Introduction Description... 4 Identification Section 3: Disassembly Removing and Disassembling the Planetary Wheel Ends 6 Removing the Tires and Rims Removing the Planetary Spider Assembly Identifying the Planetary Spider Assembly 7 Disassembling the Planetary Spider Assembly. 8 Planetary Pinion Shaft With Tapered Roller Bearings Planetary Pinion Shaft With Needle Roller Bearings... 8 Planetary Pinion Shaft With Nylon Coating : Removing the Ring Gear and Axle Shaft... oo 1 Preparing to Remove the Wheel Hub ‘Axles With Dry Disc Brakes ‘Axles With Wet Disc Brakes ‘Axles with P Series or RSA Drum Brakes Removing the Ring Gear Hub and Wheel Hub .....nnuersnnen = Ty Removing the Hub Oil Seal and Bearings ae 12 Removing the Brake Drum or Disc Brake Rotor Removing the Brake Shoes Removing the Spindle «sre... eee 13 Axles with Dry Disc Brakes: Steering Axles with RSA Drum Brakes Steering Axles with P Series Cam Brakes Rigid Axles with P Series Cam Brakes Section 4: Prepare Parts for Assembly Cleaning Ground or Polished Parts... 15 Gleaning Parts with Rough Finishes Cleaning Axle Assemblies Drying Cleaned Parts Preventing Corrosion Inspecting Parts Inspecting Tapered Rollor Bearings 16 Inspecting Planetary Wheel End Components 17 Repairing or Replacing Perts Repair Welding Removing Capterows Fastoned wit Liquid Achosive a Using Dri-Loc Fasteners and Liquid Adhesive ona Reusing Dri-Loc Fasteners and Loctite® No. 277 Applying Silicone Gasket Material. 7 a 19 Flushing Lube From the Axle Installing the Spindle on Rigid Axles With P Series Cam Brakes. sn se D0 Installing the Spindle on Rigid Axles With Dry Dise Brakes... a 21 Installing the Spindle on Steering Axles With P Series Cam Brakes Installing the Spindle on Steering Axles With RSA Drum Brakes. eo 2Table of Contents AxleTech International Section 5: Assembly Installing the Axle Shaft in Rigid Axle Models. Assembling the Ring Gear Hub Assembly Assembling the Hub, Bearings, Oil Seal and Drum or Rotor Installing the Wheel Hub ... ‘Adjusting the Whee! Bearing Preload Installing the Planetary Ring Gear and Sun Gear Assembling the Planetary Spider Planetary Pinion Shaft With Tapered Roller Bearings. Planetary Pinlon Shaft With Negdle Roller Bearings Nylon Coated Planetary Pinion Shaft... Installing the Planetary Spider Assembly Installing the Planetary Spider Cover ‘Adjusting the Brakes Installing the Tires and Rims... Filling the Wheel Ends With Lubricant Measuring and Adjusting the Toe Setting Tandem and Tridem Axle Tire Matching Tandem Units Tridem Units How to Match Tires Tandem Units Tridem U Section 6: Lubrication ‘Lubrication Schedule Lubrication Specifications Se \n 7: Specifications Planetary Axle Wheel End Torque Specifications 23 24 26 26 28 29 20 Bt 32 33AxleTech International Asbestos and Non-Asbestos Fibers AD sssesr0s sen wanwine inher anne mene es pt eerep ernie emma rl SZapi Seton aaron Hazard Summary Sega seein rig inn warn ola era srs sass och reer are erase owt {fenhnoereceron sire yop estes daar nay once ‘Somat ranma yon oe bapanre beer ‘copy sonata conn aarti dan ese doth Cowakaranponr mar aig Recommended Work Practices 1, Sizamaddas eer iring pts oy Sirate celdtomarsietheasscOtiseatsetsortne wages dates merapsiow: 1 Semmusad Sentsa Soe eva oo sort sonrent omfg ater tus Orage eo ‘esos ores anes ah ens endo abe eam anon: asaesvos caucen ao Lg EASE WAzaRD ATOMS PERSIAN "AMER NTIG AER sy ac Weare edi ener Per frp HOS ola Sse areseans nal merece, ‘meas berenbalt te was 2 Poesdusate Sonia koe. 2. 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