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Sa194m 2007

Specification of the nut materia in accordance ASME code

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J.Guerhard
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352 views18 pages

Sa194m 2007

Specification of the nut materia in accordance ASME code

Uploaded by

J.Guerhard
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
2007 SECTION TL, PART A SA-194/5A-195M SPECIFICATION FOR CARBON AND ALLOY STEEL NUTS FOR BOLTS FOR HIGH-PRESSURE OR HIGH-TEMPERATURE SERVICE, OR BOTH SA-194) /SA-194M. (Adenia with ASTM Specification A I94/A L94M-Ola excepe forthe ation of para 6.7) Scope 1.1. This specification covers a variety of carbon, alloy, ‘and martensitic stainless steel nuts in the size range through 4 in. and metric M6 through M100 nominal. Tt also covers austenitic stainless steel nuts in the size range in. and M6 nominal and above. ‘These nuts are intended for high-pressure or high-temperature service, or both Grade substitutions without the purchaser’s permission are not allowed. 1.2. Bars from which the nuts are made shall be hot: ‘wrought. The material may be further processed by cen terless grinding or by cold drawing, Austenitic stainless sicel may be solution annealed or annealed and strain- hardened, When annealed and strain hardened austenitic stainless ste! is ordered in accordance with Supplementary Requirement $1, the purchaser should take special care to ensure that 7.2.2, Supplementary Requirement S1, and Appendix XI are thoroughly understood. 1.3. Supplementary requirements (S1 through $6) of an ‘optional nature are provided. These shall apply only when specified in the inquiry, contract, and order. 1.4. This specification is expressed in both inch-pound units and in SI units. However, unless the order specities the applicable °M" specification designation (SI units), the material shall be furnished to inch-pound units. 15. The values stated in either inch-pound units or ST units are to be regarded separately as standard, Within the text, the ST units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining, Values from the two systems may result in noneom= formance with the specification Referenced Documents 2.1 ASTM Standards: A IS3/A. 153M Specification for Zine Coating (Hot-Dip) fon Iron and Stee! Hardware A.216 Specification for Stainless Steel Bars and Shapes ‘A.320/A 320M Specification for Alloy-Stcel Bolting Matc- rials for Low-Temperature Service A 370 Test Methods and Definitions for Mechanical Test- ing of Steel Products A 962/A. 962M Specification for Common Requirements for Steel Fasteners or Fastener Materials, or Both, Intended for Use at Any Temperature from Cryogenic to the Creep Range B 633 Specification for Electrodeposited Coatings of Zine fon Iron and Steel B 695 Specification for Coatings of Zine Mechanically Deposited on on and Steel B 696 Specification for Coatings of Cadmium Mechani cally Deposited B 766 Specification for Electrodeposited Coatings of Cadmium E 112 Test Methods for Determining Average Grain Size 2.2 American National Standards: B 1.1 Unified Screw Threads B 1.13M Metric Screw Threads B 18.2.2 Square and Hex Nuts B 18.2.4.6M Metric Heavy Hex Nuts 3. Terminology BA Definitions of Terms Specific to This Standard BALL Austenitic Grades — All grades with a prefix of “8” oF 9" 34.2 Ferritic Grades — Grades 1, 2, 2H, 21M, 4,6, 6F, 7, 7M, and 16. 295 SA.194/8A-194M 34.3 Lor: [Link] Unless otherwise specified (see [Link]),a lot is the quantity of nuts of a single nominal size and grade produced by the same manufacturing process. 3.13.2 When Supplementary Requirement $5 is invoked on the purchase order, the following definitions of a Tot shall apply: For Grade 8 Nuts — The quantity of all the nuts of a single nominal diameter and grade made from the same heat of steel and made by the same manufacturing process. For All Other Grade Nuts (see 7.2 and [Link]) — All the nuts of a single nominal diameter and grade made from the same heat number and heat treated in the same batch if batch-type heat treating equipment is used or heat treated in the same continuous run of not more than 8 h under the ‘sare conditions if continuous-type heat treating equipment is used, 3.1 For Grade 8 Nuts — Variations within the grade designated by a letier and differentiated by chemistry and bby manufacturing process BLS For Grade 6 Nuts— Variations within the grade designated by the letter F as differentiated by chemical additions made for machineability. 3.1.6 Series — The dimensional relationship and geometry of the nuts as described in ANSI B 18.2.2 or B 18.2.4.6M. 4. Ordering Information 4.1. The inquiry and order for material under this speci fication shall include the following as required to describe the material adequately 4.1.1. Specification designation, year date, and grade, issue date and revision letter, 4.1.2 Quantity, number of pieces, 4.1.3. Dimensions (sce Section 8), 4.14. Options in accordance with [Link], 8.1, 82, 9.3, and 11, and 4.1.5. Supplementary Requirements, if any. 4.2. Coatings — Coatings are prohibited unless specified by the purchaser, Nuts plated with cadmium or zine shall ‘be marked as stated in 12.2. When coated nuts are ordered, the purchaser should take special care to ensure that Appen- dix X2 is thoroughly understood. It is the purchaser's responsibility to specify in the purchase order all informa: tion required by the coating facility. Examples of such information may include, but are not limited to, the fol- lowing: 4241 Reference to the appropriate coating specifica- tion; Specifications B 766, B 696, A I53/A 153M, B 695, 204 2007 SECTION TL, PART A B 633, or other specifications as agreed upon by the pur- ‘chaser and manufacturer 42.2. Requirements for coating thickness and local or batch average thickness measurement, or both, 42.3. Requirements for selective plating or coating or modification of dimensions to accommodate coating, 4.2.4 Requirements for hydrogen embrittlement relief, 43. Sce Supplementary Requirement $3 for nuts to be used in low temperature applications (Specification A 320/ 320M). ‘Common Requirements 5.1 Material and fasteners supplied to this specification shall conform to the requirements of Specification A 962/ A 962M, These requirements include test methods, finish, thread dimensions, marking, certification, optional supple- mentary requirements, and others. Failure to comply with the requirements of Specification A 962/A 962M consti tutes nonconformance with this specification. In case of conflict between the requirements ofthis specification and Specification A 962/A 962M, this specification shall prevail, 6, Manufacture (Process) 6.1. Stainless steels forall (ypes of Grade 6 and 8 nuts shall be made by one of the following processes: G11 Electric-furnace (with separate degassing and refining optional), 6.1.2 Vacuum induction furnace, or 6.13. Fither of the above followed by clectroslag remelting, or consumable-are remelting. 6.2. The steel producer shall exercise adequate control to eliminate excessive unhomogeneity, nonmetallies, pipe, porosity, and other defects. 63. Grades 1 and 2 nuts shall be hot or cold forged, or shall be machined from hot-forged, hot-rlled, or cold- drawn bars 63.1 All Grade I and 2 nuts made by cold forging or by machining from cold-drawan bars shall be stress-relief annealed at a temperature of at least 1000°F [538°C] 63.2 Grade 1 and 2 nuts made by hot forging or by ‘machining from hot-forged or hot-rolled bars need not be given any stress relief annealing treatment. GA Grades 2H, 2HM, 3, 4, 6, 6F, 7, 7M, and 16 nuts shall be hot- or cold-forged or shall be machined from hot- forged, hot-rolled, or cold-drawn bars and shall be heat treated to meet the required mechanical properties, These 2007 SECTION TL, PART A ‘grades shall be reheated above the critical range of the steel, quenched in a suitable medium, and then tempered ‘ata temperature not less than the following Mine Tepe Grade and Type Temperaure. F [C 2 850 1655] 2H 1130 [620}, 3 1030 (565), 4 1100 [5951 6 and oF 1100 (595), 7 1100 (595), ™ 1130 [620}, 16 1200 (680) Nuts machined from bar heat treated in accordance with this specification need not be reheat-reated. For Grade 2HM and 7M nuts, a final stress relief shall be done at for above the minimum tempering temperature after all forming, machining, and tapping operations. This final stress relief may be the tempering operation, 641 Grade 6 and 6F nuts shall be tempered for a ‘minimum of | h at the temperature, 8M, 8T, 8F, 8P, 8N, SMN, 8R, _ IN, and 9C nuts shall be hot or cold forged, or shall be machined from hot-forged, hot-rolled or cold-drawn bars. 6.6 Grades 8A, 8CA, SMA, 8TA, 8FA, SPA, 8NA, 8MNA, 8RA, 8SA, SLNA, SMLNA, 8MLCuNA, and 9CA, ‘nuts shall be hot- or cold-forged or shall be machined from hhot-forged, hot-rolled, or cold-drawn bars and the nuts shall subsequently be carbide-solution treated by heating, them for a sufficient time at a temperature to dissolve chromium carbides followed by cooling at arate sufficient to prevent reprecipitation of the carbides. 6.7 Chemical Composition ~ The material shall con- form tothe requirements for chemical composition as spec ified in Table 1 Mechanical Requirements TA Hardness Test: TAL Requirements: TLL All nuts shall be capable of meeting the hardness requirements specitied in Table 2. TAA2_ Sample nuts of Grades 1, 2, 2H, 2HM, 3, 4, 7, 7M, and 16 which have been given the treatment described in 7.1.5 shall meet the minimum hardness speci- fied in Table 2. 7.2 Number of Tests — (Grades 1, 2, 2H, and 16 and all types of Grade 6) TA2A Tests on the number of sample nuts in accordance with the following table shall be performed by the manufacturer following all production heat treatments: 4 205 SA-194/5A-195M Lat Size Samples upto 800 1 01 0 8000 2 001 to 22 000 3 (vee 22 000, 5 71.2.2 In addition, a hardness test shall be per- formed by the manufacturer in accordance with 7.1.5 on fone sample nut selected from each nominal diameter and series from each grade and heat number following comple- tion of all production heat treatments TAB Number of Tests, Grades 2HM and 7M; 73.1 The maximum hardness of Grade 2M. and 7M shall be 235 HB or 99 HRB. Produet which has been 100% tested and found acceptable shall have a line under the “M 7A3.2_ In addition, [Link] shall be met. TAA Number of Tests, All Types of Grade 8 — Tests fon the number of sample nuts in accordance with [Link] shall be performed by the manufacturer. TAS Test 2— In addition to the testing required by [Link] the manufacturer shall also perform hardness tests fon sample nuts after the following test heat treatment. Alter completion of all production heat treatments heat the specimen nuts fo the temperatures indicated below for 24 h, then slow cool. Test at room temperature. Temperature, “FCI 850 1455) 1000 (540), 1100 (390) 1200 [650], 715.1 Special Requirement, Grades 2HM and ‘7M — Preparation of Grades 2HM and 7M nuts for hard ness test and the hardness test itself shall be performed with consideration to (7) protect legibility of markings; (2) ‘minimize exterior dimensional changes; and (3) maintain thread fit 12 Proof Load Test 7.2.1 Requirements — All nuts shall be capable of withstanding the proof loads specified in Table 3 and Table 4. However, nuts manufactured to dimensions and contig. trations other than those covered by ANSI B 1.1, ANSI B 1.13M, ANSIB 18.2.2, and B 18.2.4.6M are not subject, to the proof load test. 7.22 Number of Tests: [Link] Tests on the number of sample nuts in accordance with [Link] shall be performed by the manufac. turer following all production heat treatments except that, unless proof load testing or Supplementary Requirement S1 is specified in the order, nuts which would require a proof load in excess of 120 000 Ibf or 530 kN may be SA.194/8A-194M furnished on the basis of minimum hardness requirements Proof load testing of nuts requiring a proof load of over 120 000 Ibf or 530 KN is covered in Supplementary Requirement S4 7.23 Test Method —The test shall be in accordance with Annex A3, Paragraph A3.5.1, of Test Methods and Definitions 370, 73 Cone Proof Load Test: 73.1 Requirements — ‘his test shall be performed only when visible suriace discontinuities become a matter of isue between the manufactarer and the purchaser. The requirements specified in Table Sand Table 6 sll be mot for the size range % 0 15 n, and M6 to M36, Nuts not inthis size range and all types of Grade 8 nuts are not subject to this test. Also, nuts manufactured to dimensions and configurations other than those covered by ANSIB 1.1, ‘ANSIB 113M, ANSIB 18.2.2, and ANSIB 18.2.4.6M are not subjoct tothe cone proof Toad test 73.2. Number of Tests — Sample nuts in accordance with 7.2.1 shall be tested by the manufacturer 133 Test Method — The test shall consist of assem- bling a hardened cone (See Fig. 1) and the nut to be tested on a hardened sts] mandrel, and applying the proof load Specified in Table Sand Table 6. The mandrel shall conform to the requirements of Annex A3, Paragraph A3.3.1 of Test Methods and Definitions A 370 except that the threads shall be in accordance with ANSI B 1.1 of the appropriate thread series, Class 3A fit or ANSI 113M ofthe appro- priate thread pitch, tolerance 4H, The hardened cone shall te as described in Fig. 2. The lot shall be considered acceptable ifthe sample nut withstands aplication of the proof load without failure 8 Dimensions 8.1 Nuts shall be hexagonal in shape, and in accordance ‘with the dimensions for the hex or heavy hex series, as required, by ANSIB 18.2.2 and ANSIB 18.2.4.6M. Unless otherwise specified, the American National Standard Heavy Hex Series shall be used and nuts shall be either double chamfered or have a machined or forged washer face, at the option of the manufacturer, and, conform to the angularity requirements of ANSI B 18.2.2 and ANSI B 182.4.0M. 8.2. Unless otherwise specified, threads shall be in accordance with ANSI B 1.1 or ANSIB 1.13M, and shall be gaged in accordance with ANSI B 1.2 and ANSI B 113M as deseribed in 8.2.1 and 8.2.2. 824 Nuts up to and including 1 in, nominal size shall be UNC Series Class 2B fit, Metric nuts up to and including M24 nominal size shall be coarse thread series tolerance 61. 296 2007 SECTION TL, PART A 8.2.2 Nuts over | in. nominal size shall be either UNC Series Class 2B fit or 8 UN Series Class 2B fit Unless otherwise specified, the 8 UN series shall be fur- ished. Metric nuts over M24 nominal size shall be coarse thread series tolerance 6H. 9. Workmanship, Finish, and Appearance 9.1 Nuts shall be free of defects and shall be good ‘commercial finish, 92. If visible surface imperfections in size, through 15 in, and MG through M36 and in any grade other than Grade $ become a matter of issue between the manufacturer and the purchaser, the cone proof load test described in 7.3 shall be employed 93 If a scale-free bright finish is required, this shall be specified on the purchase order. 10, Retests 10.1 Provisions for retests by the purchaser and his representative are specified in Supplementary Requite- ment $2. 11, Certification LLL The producer of nuts shall furnish a certification to the purchaser or his representative showing the results of the chemical analysis, macroetch examination (Carbon and Alloy Stcels Only), mechanical tests, and the minimum, tempering temperature for nuts of Grades 2H, 2HM, 3, 4, 6, 6F, 7, and 7M, 11.2 Certification shall also include at least the fol- lowing 11.2.1. A statement thatthe fasteners were manufac: tured, sampled, tested and inspected in accordance with the specification and any supplementary requirements or other requirements designated in the purchase order ot ‘contract and was found to meet those requirements, 11.2.2 The specification number, year date, and iden- Lifcation symbol 12. Product Marking 12.1 All nuts shall bear the manufacturer's identifica- tion mark 12.2. Nuts shall be legibly marked on one face to indi cate the grade and process ofthe manufacturer, as presented in Table 7. Marking of wrench flats or bearing surfaces is not permitted unless agreed upon between manufacturer and purchaser, Nuts coated with zine shall have an asterisk 2007 SECTION TL, PART A SA-194/5A-195M (©) marked after the grade symbol. Nuts coated with cad- been determined to meet the requirements of this specifi- ‘mium shall have a plus sign (4) marked after the grade cation symbol 12.3 For purposes of identification marking, the manu- facturer is considered the organization that certifies the fastener was manufactured, sampled, tested, and inspected —_13.1 bolting; chemical analysis; coated; marking on fas- in accordance with the specification and the results have tenets; plated 13. Keywords FIG. 1 APPLICATION OF HARDENED STEEL CONE TO TESTING OF NUTS FIG.2 HARDENED STEEL CONE —E eri Final round vara ih Coptic point of cone to be sharp for me tes Roateel minimum Specifed (ers (or 2 2007 SECTION TL, PART A SAA194/5A-96M1 aroore ove oetvor vervsr — oot esto oz ave totes nate aot areoro otro voever — 00 ESD 90% OF ESP0ES NTHOE amt sroore otros voce: — cote st0 ou G0 Tsy0csNbOE ashy WN BNO oetorr oerexT — aot ev SHO 00% 8070 oosoEs yaa de curve verost = ot © aot coz sro ezeaes as eoeeih v8 48 vote getout — oot sro ozo oo STO ors EOE Say ya 48 wew ovo yt en xs oats oerout oot eves oo ao vores, tee satya ‘10 ooeoe oetvor verve: — oT ev Stu oo a0 ooores © Steady He ogee xou ozi-o% worst ote Ser oo" G0 ooLves — eve aaL—yOR 98 otros vemos: = cot © eo st0 00 eo owes woe nah yo sere neo yout ‘ote keow seosro oetsro seosro oO EOD oT-S¥0 BHOLED povte aah, wee uw seo nares orto: cot ov 0900 set sto czas 35 oup 264) 4 ovtoz: got umsro 0900. Set St ooetes 9th aah ” SESE OL wD OHO oot $0 oDtes §—otp aan 9 sooo oeoy = apt oro ano oor wworo 10s 2941 © ‘wrap aio veoozo seosro —onwe 6e00—ae OL oF eore “uonse9 ° vz pue oro os oper oot wor voqeg ‘wwe ’2 ovo sooo oot uwsto uoge9 t % % % % % % % % t % % % GUNN TeLTeW ——_jonus “guawarg ‘ue6oriN “wnyeiweL “unluey "umuapaAIeW “ORIN ‘urWOND “WO>IIS % ‘seoudsoyg “souetbveyy “uoseD SHA 2pu19 19 ue ungunog [0 ONY "@) ‘CD S3L0NI SLNAW3UINDaY TVOTWSHO Tanevl 208 SA-194/5A-195M 2007 SECTION TL, PART A 2yetdozee Ae3'60]0u429 ous) EU! £090" 184 Ay 1045 uz yu anpois'ayeu8os arin py 0) 251698 94 J0 SEMEN ( avepu anos pe sans natu [Link] uy paaussap sy (=) ee unbospu payioat 8: 9g yon "v.48 pe “38 49 SApE1D 4 WaD¥9 paps yous: ga pe 95g Jo UONLARE eUOHLAW! AUL CT) SU0N cr) ee) 3003 uunppeuen uunweiy “unuap ‘wrpeue sree stro seosro oo seo OLOSYO LYOaEO unweng or sco sxtiog

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