s

Chassis Converters SIMOREG

SIMOREG
for Variable-Speed
DC Drives 6RA70 SIMOREG DC Master 1

Catalog DA 21 · 1999
Supersedes Catalog DA 21 · 1994

6RA22 SIMOREG K Converters

in Analog Technology 2

SIMOREG K Field Supply Units 3

Supplementary Units for Drives 4

SIMOREG K Converters
Installation Notes for Drives
with Electromagnetic Compatibility (EMC) 5

Appendix A
Á The technical data, selection and ordering data (Order Nos.), accessories and availability are subject to alteration.

Warning!
The technical data are intended for general information.
Please observe the Operating Instructions and the references indicated on the products for installation, operation and
maintenance.
All product designations used are trademarkes or product names of Siemens AG or other companies.

Á All dimensions in this catalog are stated in mm.

© Siemens AG 1999
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Design and mode of operation 1/2

Technical data 1/12
Terminal assignments 1/17
Characteristic data of pulse tacho evaluation electronics 1/23
Block diagram 1/24
Calculation of dynamic overload capability 1/25
Ordering and planning data 1/37
Options and accessories 1/41
Dimensions 1/54 1

Siemens DA 21 · 1999
1/1
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Design and mode of operation

SIMOREG 6RA70 convert- Power section: Armature

ers are fully digital, compact and field circuit
units for connection to a
The armature circuit is a
three-phase AC supply. They
three-phase bridge connec-
in turn supply the armature
tion:
and field of variable-speed
DC drives. The range of Á As a fully controlled B6C
rated DC currents extends three-phase connection in
from 15 A to 2 000 A, but can converters for single-quad-
be expanded by connecting rant drives
SIMOREG converters in par-
Á As two fully controlled
allel.
(B6)A (B6)C three-phase
Converters for single-quad- connections in converters
1 rant or four-quadrant opera-
tion are available to suit indi-
for four-quadrant drives. Fig. 1/1
Basic electronics board
vidual applications. As the The field circuit is a half-con-
converters feature an inte- trolled B2HZ single-phase
grated parameterization bridge connection.
panel, they are autonomous For converters with 15 to
and do not require any addi- 850 A (1200 A at 400 V sup-
tional parameterization ply voltage) rated DC cur-
equipment. All open-loop rent, the power section for
and closed-loop control armature and field is con-
tasks as well as monitoring structed of isolated thyristor
and auxiliary functions are modules. The heat sink is
performed by a microproces- thus potential-free. On de-
sor system. Setpoints and vices with higher currents or
actual values can be applied a higher supply voltage, the
in either analog or digital power section for the arma-
Fig. 1/2
form. ture circuit is constructed of Terminal expansion board
SIMOREG 6RA70 convert- disk thyristors and heat sinks
The panel provides all the
ers are characterized by their at voltage potential. All con-
facilities required during
compact, space-saving necting terminals are acces-
start-up for making adjust-
design. An electronics box sible from the front.
ments or settings and dis-
containing the closed-loop playing measured values.
control board is mounted in The following functions are
Cooling
the converter door. This box assigned to the three panel
also has space to hold addi- Converters with rated DC keys:
tional boards for process- currents up to 125 A are self-
related expansion functions Á P (select) key
cooled, while converters
and serial interfaces. This with rated DC currents of Á Switches over between
design makes them espe- 210 A and higher have parameter number and
cially easy to service since forced-air cooling (fan assem- parameter value and vice
individual components are bly). versa, acknowledges fault
easily accessible. Fig. 1/3 messages.
Converter operator panel
External signals (binary Á UP key
Parameterization devices Á Selects a higher parameter
inputs/outputs, analog The PMU also features con-
inputs/outputs, pulse encod- PMU simple operator panel nector X300 with a USS inter- number in parameter mode
ers, etc.) are connected by face in compliance with the or raises the set and dis-
All units feature a PMU panel played parameter value in
way of plug-in terminals. The RS232 or RS485 standard.
mounted in the converter value mode. Also selects a
converter software is stored
door. The PMU consists of a higher index on indexed
in a flash EPROM. Software
five-digit, seven-segment parameters.
upgrades can easily be
display, three LEDs as status
loaded via the serial interface Á DOWN key
indicators and three parame-
of the basic unit. Á Selects a lower parameter
terization keys.
number in parameter mode
or reduces the set and dis-
played parameter value in
value mode. Also selects a
lower index on indexed
parameters.

1/2 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Design and mode of operation

Á LED functions Keys on OP1S:

– Ready: Ready to operate,
Á P (Select) key
lights up in “Wait for ope-
ration enable” state. Á UP key
– Run: In operation, lights
Á DOWN key
up when operation is
enabled. Á Reversing key (not func-
– Fault: Disturbance, lights tional on SIMOREG)
up in “Active fault” status,
Á ON key
flashes when “Alarm” is
active. Á OFF key
The quantities output on the Á Inching key
five-digit, seven-segment
Á Numeric keys (0 to 9)
display are easy to under-
stand, e.g. LEDs on OP1S:
1
Á – percentage of rated value,
Á Green: Lights up in “Run”,
– servo gain factor,
flashes in “Ready”
– seconds,
– amperes or Á Red: Lights up with Fig. 1/4
SIMOREG 6RA70/15 A converter
– volts. “Fault”, flashes with
“Alarm”
OP1S converter operator
panel Parameterization via PC
The OP1S optional converter To allow start-up and trou-
operator panel can be bleshooting via a PC, the
mounted either in the con- SIMOVIS software is sup-
verter door or externally, e.g. plied with the converters.
in the cubicle door. For this
The PC is linked to the
purpose, it can be connected
SIMOREG via the USS inter-
up by means of a 5 m long
face on the basic unit or via
cable. Cables of up to 200 m
the PROFIBUS DP.
in length can be used if a
separate 5 V supply is avail- The software provides the
able. The OP1S is connected following functions:
to the SIMOREG via connec-
Á Menu-assisted access to
tor X300.
parameters. Fig. 1/5
The OP1S can be installed as SIMOREG 6RA70/280 A converter
Á Reading and writing of
an economic alternative to
parameter sets.
control cubicle measuring in-
struments which display Á Copying of existing parame-
physical measured quanti- ter sets to other converters
ties. of the same type.
The OP1S features an LCD Á Output of parameter sets
with 4 x 16 characters for to a printer.
displaying parameter names
in plaintext. German, Eng- Á Operation via control
lish, French, Spanish and words (binary commands
Italian can be selected as the such as ON/OFF instruc-
display languages. The tions, etc.) and specifica-
OP1S can store parameter tion of setpoints.
sets for easy downloading to Á Monitoring via status
other devices. words (checkback info
about converter status) and
readout of actual values.
Á Reading of fault messages
and alarms.
Á Readout of trace buffer
contents (oscilloscope
function integrated in
SIMOREG).
Fig. 1/6
SIMOREG 6RA70 converter featuring optional converter operator panel

Siemens DA 21 · 1999
1/3
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Design and mode of operation

Software structure Binectors Switchover of parameter Switchover of BICO data

sets sets
Two powerful microproces- Binectors are digital control
sors (C163 and C167) per- signals which can assume a 4 copies of parameters with The BICO data set can be
form all closed-loop and value of “0” or “1”. They are numbers ranging from P100 switched over by the control
drive control functions for employed, for example, to to P599 as well as some oth- word (binector input). It is
the armature and field cir- inject a setpoint or execute a ers are stored in the mem- possible to select which con-
cuit. Closed-loop control control function. Binectors ory. Binectors can be used to nector or binector quantity
functions are implemented can also be output via the select the active parameter must be applied at the inter-
in the software as program operator panel, binary out- set. This function allows, for vention point. The control
modules that are “wired up” puts or serial interfaces. example, up to four different structure or control quanti-
via parameters. motors to be operated alter- ties can therefore be flexibly
The following states can be
nately or four different gear adapted.
accessed via binectors:
changes to be implemented
Connectors
1 All important quantities in
Á Status of binary inputs on one converter. The set-
ting values for the following
Motorized potentiometer
Á Fixed control bits
the closed-loop control sys- functions can be switched The motorized potentiome-
tem can be accessed via con- Á Status of controllers, limita- over: ter features control func-
nectors. They correspond to tions, faults, ramp-function tions “Raise”, “Lower”,
Á Definition of motor and
measuring points and can be generator, control words, “Clockwise/Counterclock-
pulse encoder
accessed as digital values. status words wise” and “Manual/Auto”
14 bits (16 384 steps) corre- Á Optimization of closed-loop and has its own ramp-func-
spond to 100% in the stan- control tion generator with mutually
dard normalization. These Intervention points independent ramp time set-
Á Current and torque limita-
values can be used for other The inputs of software mod- tings and a selectable round-
tion
purposes in the converters, ules are defined at interven- ing factor. The setting range
e.g. to control a setpoint or tion points using the associ- Á Conditioning of speed con- (minimum and maximum
change a limit. They can also ated parameters. At the inter- troller actual value output quantities) can be set
be output via the operator vention point for connector by means of parameters.
panel, analog outputs and Á Speed controller
signals, the connector num- Control functions are speci-
serial interfaces. ber of the desired signal is Á Closed-loop field current fied via binectors.
The following quantities are entered in the relevant control In Automatic mode (“Auto”
available via connectors: parameter so as to define
Á Closed-loop EMF control setting), the motorized po-
which signal must act as the tentiometer input is deter-
Á Analog inputs and outputs input quantity. It is therefore Á Ramp-function generator mined by a freely selectable
Á Inputs of actual-value sens- possible to use both analog quantity (connector num-
Á Speed limitation
ing circuit inputs and signals from inter- ber). It is possible to select
faces as well as internal vari- Á Monitors and limit values whether the ramping times
Á Inputs and outputs of ramp- ables to specify setpoints,
Á Digital setpoints are effective or whether the
function generator, limita- additional setpoints, limita- input is switched directly
tions, gating unit, control- tions, etc. Á Technology controller through to the output.
lers, freely available soft-
The number of the binector Á Motorized potentiometer In the “Manual” setting, the
ware modules
to act as the input quantity is setpoint is adjusted with the
Á Digital fixed setpoints entered at the intervention Á Friction compensation
“Raise setpoint” and
point for binector signals. A Á Flywheel effect compensa- “Lower setpoint” functions.
Á General quantities such as
control function can there- tion It is also possible to define
operating status, motor
fore be executed or a control whether the output must be
temperature, thyristor tem- Á Speed controller adaptation
bit output by means of either set to zero or the last value
perature, alarm memory,
binary inputs, controls bits of
fault memory, hours run stored in the event of a
the serial interfaces or con- power failure. The output
meter, processor capacity
trol bits generated in the quantity is freely available at
utilization
closed-loop control.
a connector, e.g. for use as a
main setpoint, additional set-
point or limitation.

1/4 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Design and mode of operation

Closed-loop functions in Á Pulse encoder it is advisable to repeat the Ramp-function generator

armature circuit The type of pulse encoder, current controller optimiza-
The ramp-function generator
the number of marks per tion run when the motor is
Speed setpoint converts the specified set-
revolution and the maxi- warm. Closed-loop EMF
point after a step change into
The source for the speed mum speed are set via control can be employed if
a setpoint signal that chang-
setpoint and additional set- parameters. The evaluation the accuracy requirements
es constantly over time.
points can be freely selected electronics are capable of are not particularly high, if
Ramp-up and ramp-down
through parameter settings, processing encoder signals there is no possibility of
times can be set inde-
i.e. the setpoint source can (symmetrical: With addi- installing an encoder and if
pendently of one another.
be programmed as: tional inverted track or the motor is operated in The ramp-function generator
Á Analog values 0 to ± 10 V, asymmetrical: Referred to the armature voltage con- also features a lower and up-
0 to ± 20 mA, 4 to 20 mA ground) up to a maximum trol range. per transition rounding (jerk
differential voltage of 27 V. limitation) which take effect
Á Integrated motorized po- Á Caution: The drive cannot
tentiometer Á The rated voltage range
(5 V or 15 V) for the en-
be operated in EMF-de-
pendent field- weakening
at the beginning and end of
the ramp time respectively.
1
Á Binectors with functions: coder is set in a parameter. mode when this control All time settings for the
Fixed setpoint, inch, crawl With a rated voltage of method is employed. ramp-function generator are
Á Serial interfaces on basic 15 V, the SIMOREG con- mutually independent.
Á Freely selectable actual
unit verter can supply the volt-
speed signal 3 parameter sets are pro-
age for the pulse encoder.
Á Supplementary boards Any connector number can vided for the ramp-function
5 V encoders require an
be selected as the actual generator times. These can
The normalization is such external supply. The pulse
speed signal for this operat- be selected via binary select-
that 100 % setpoint (product encoder is evaluated on the
ing mode. This setting is able inputs or a serial inter-
of main setpoint and addi- basis of three tracks, i.e.
selected in most cases if face (via binectors). The gen-
tional setpoints) corre- track 1, track 2 and zero
the actual speed sensor is erator parameters can be
sponds to the maximum mo- marker. Pulse encoders
implemented on a tech- switched over while the
tor speed. without a zero marker may
nological supplementary drive is in operation. The
also be installed. The zero
The speed setpoint can be board. value of parameter set 1 can
marker allows an actual
limited to a minimum or position to be acquired. Á Before the actual speed also be weighted multiplica-
maximum value by means of The maximum frequency value is transferred to the tively via a connector (in or-
a parameter setting or con- of the encoder signals speed controller, it can be der to change generator data
nector. Furthermore, “add- must not exceed 300 kHz. smoothed by means of a by means of a connector).
ing points” are included in Pulse encoders with at parameterizable smoothing When ramp-function gener-
the software to allow, for least 1024 pulses per revo- (PT1 element) and two ad- ator time settings of zero are
example, additional set- lution are recommended justable band filters. The entered, the speed setpoint
points to be injected before (to ensure smooth running band filters are mostly is applied directly to the
or after the ramp-function at low speeds). used in order to filter out speed controller.
generator. The “Setpoint en- resonant frequencies
able” function can be se- Á Operation without
caused by mechanical reso- Speed controller
lected with a binector. After tachometer and with
nance. The resonant fre-
smoothing by a parame- closed-loop EMF control The speed controller com-
quency and filter quality
terizable filter (PT1 element), No actual-value sensor is pares the speed setpoint
can be selected.
the total setpoint is trans- needed if the closed-loop and actual value and, if these
ferred to the setpoint input EMF control function is em- two quantities deviate, ap-
of the speed controller. The ployed. Instead, the con- plies a corresponding cur-
ramp-function generator is verter output voltage rent setpoint to the current
effective at the same time. is measured in the controller (operating princi-
SIMOREG. The measured ple: Closed-loop speed con-
armature voltage is com- trol with subordinate current
Actual speed value pensated by the internal controller). The speed con-
One of four sources can be voltage drop in the motor troller is a PI controller with
selected as the actual speed (I*R compensation). The additional selectable D com-
signal. degree of compensation is ponent. A switchable speed
automatically determined droop can also be parameter-
Á Analog tachometer during the current control- ized. All controller charac-
The voltage of the tacho- ler optimization run. The teristics can be set inde-
generator at maximum accuracy of this control pendently of one another.
speed can be between 8 method is determined by The value of Kp (gain) can be
and 250 V. The volt- the temperature-depen- adapted as the function of a
age/maximum speed nor- dent change in resistance connector signal (external or
malization is set in a pa- in the motor armature cir- internal).
rameter. cuit and equals approxi-
mately 5 %. In order to
achieve greater accuracy,

Siemens DA 21 · 1999
1/5
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Design and mode of operation

The P gain of the speed con- Torque limitation Á Speed-dependent current Feedforward control
troller can be adapted as a limitation: Parameters can
Depending on parameteriza- The feedforward control
function of actual speed, be set to implement an
tion, the speed controller out- function in the current con-
actual current, setpoint/ac- automatically triggered,
put acts as either the torque trol loop improves the dy-
tual value deviation or wind- speed-dependent reduc-
setpoint or current setpoint. namic response of the con-
ing diameter. To achieve a tion in the current limitation
In closed-loop torque control trol, allowing rise times of
better dynamic response in at high speeds (commuta-
mode, the speed controller between 6 and 9 ms to be
the speed control loop, a tion limit curve of motor).
output is weighted with ma- achieved in the current con-
feedforward control function
chine flux Φ and then trans- Á I2t monitoring of power sec- trol loop. The feedforward
can be applied by, for exam-
ferred as a current setpoint tion: The temperature of control operates as a func-
ple, adding a torque setpoint
to the current limitation. the thyristors is calculated tion of the current setpoint
quantity after the speed con-
Torque-control mode is for all current values. When and motor EMF and ensures
troller as a function of friction
mostly used in conjunction the thyristor limit tempera- that the necessary firing an-
or drive moment of inertia.
1 The friction and moment of
with field weakening so that
the maximum motor torque
ture is reached, the con-
verter current is either re-
gle is transferred speedily to
the gating unit, in both inter-
inertia compensation values
can be limited independently duced to rated DC current mittent and continuous DC
can be calculated in an auto-
of speed. or the converter shut down operation or when the
matic optimization run.
with fault message, de- torque direction is reversed.
The following functions are
The output quantity of the pending on how the appro-
available:
speed controller directly priate response parameter Auto-reversing module
after enabling can be set via Á Independent setting of is set. This function is pro-
a parameter. positive and negative vided to protect the thyris- The auto-reversing module
torque limits via parame- tors. (only on converters for four-
Depending on how parame-
ters. quadrant drives) acts in con-
ters are set, the speed con-
junction with the current con-
troller can be bypassed and Á Switchover of torque limit Current controller trol loop to define the logical
the converter operated un- via binector as a function of
The current controller is a PI sequence of all processes re-
der torque or current control. a parameterizable change-
controller with mutually inde- quired to reverse the torque
Furthermore, it is possible to over speed.
pendent P gain and reset direction. One torque direc-
switch between closed-loop
Á Free input of torque limit by time settings. The P or I com- tion can be disabled by a pa-
speed control/closed-loop
means of a connector, e.g. ponent can also be deacti- rameter setting if necessary.
torque control in operation
by means of selection func- via analog input or vated (to obtain pure P con-
tion “Master/slave switch- serial interface. troller or pure I controller). Gating unit
over”. The function can be The lowest input quantity is The actual current is ac-
quired on the three-phase The gating unit generates
selected as a binector via a always applied as the cur-
AC side by means of current the gate pulses for the
binary assignable-function rent torque limit. Additional
transformers and applied to power section thyristors in
terminal or a serial interface. torque setpoints can be
the current controller after synchronism with the line
The torque setpoint is ap- added after the torque limit.
A/D conversion via a burden voltage. Synchronization is
plied by means of a select-
and rectifying circuit. The implemented independently
able connector and can thus
Current limitation resolution is 10 bits for con- of the rotating field and elec-
be supplied by an analog as-
verter rated current. The cur- tronics supply and is mea-
signable-function terminal or The purpose of the current
rent limiting output is applied sured on the power section.
a serial interface. limitation set after the torque
as the current setpoint. The gating pulse position tim-
In “slave drive” operation limit is to protect the con- ing is determined by the out-
(under torque or current con- verter and motor. The low- The current controller output put values of the current con-
trol), a limiting controller is est input quantity is always transfers the firing angle to troller and feedforward con-
active. Here, the limiting con- applied as the current limit. the gating unit, the feedfor- trol. The firing angle setting
troller can intervene on the ward control function acts in limit can be set in a parame-
The following current limit
basis of an adjustable, para- parallel. ter.
values can be set:
meterized speed limit in or-
Á Independent setting of The gating unit is automat-
der to prevent the drive from
positive and negative cur- ically adjusted to the con-
accelerating too far. In this
rent limits via parameters nected line frequency within
case, the drive is limited to
(setting of maximum motor a frequency range of 45 to
an adjustable speed devia-
current). 65 Hz.
tion.
Á Free input of current limit
via a connector, e.g. from
an analog input or serial in-
terface.
Á Separate setting of current
limit via parameters for
shutdown and fast stop.

1/6 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Design and mode of operation

Closed-loop control Field-current controller Optimization run Monitoring and diagnosis

functions in field circuit
The current controller for the 6RA70 converters are sup-
field is a PI controller with in- plied with parameters set to Display of operational data
EMF controller
dependent settings for Kp the factory settings. Auto-
The operating status of the
The EMF controller com- and Tn. It can also be oper- matic optimization runs can
converter is displayed via
pares the EMF (induced mo- ated as a pure P or pure I con- be selected by means of spe-
parameter r000. Approxi-
tor voltage) setpoint and troller. A feedforward control cial key numbers to support
mately 50 parameters are
actual value and specifies operates in parallel to the setting of the controllers.
provided for displaying meas-
the setpoint for the field cur- field current controller. This
The following controller func- ured values. An additional
rent controller, providing an calculates and sets the firing
tions can be set in an auto- 300 signals from the closed-
EMF-dependent closed-loop angle for the field circuit as a
matic automatization run: loop control can be selected
field-weakening control. The function of current setpoint
in the software (connectors)
EMF controller operates as a and line voltage. The feedfor- Á Current controller optimiza-
for output on the display
PI controller, the P and I com-
ponents can be set inde-
ward control supports the
current controller and en-
tion run for setting current
controllers and feedfor-
unit. Examples of display- 1
able measured values: Set-
pendently of one another. sures a good dynamic re- ward controls (armature
points, actual values, status
The controller can also be op- sponse in the field circuit. and field circuit).
of binary inputs/outputs, line
erated as a pure P or pure I
Á Speed controller optimiza- voltage, line frequency, firing
controller. A feedforward
Gating unit tion run for setting charac- angle, inputs/outputs of ana-
control operates in parallel to
teristic data for speed con- log terminals, input/output of
the EMF controller. This ap- The gating unit generates
troller. controllers, display of limita-
plies feedforward control as the gate pulses for the
tions.
a function of speed to the power section thyristors in Á Automatic recording of fric-
field current setpoint by synchronism with the line tion and moment of inertia
means of an automatically voltage in the field circuit. compensation for feedfor- Trace function
recorded field characteristic Synchronization is measured ward control of speed con- The trace function can be se-
(see optimization runs). An on the power section and is troller. lected to store up to 8 mea-
adding point is located after not therefore dependent on
Á Automatic recording of sured quantities with 128
the EMF controller, at which the electronics supply. The
field characteristic for an measuring points each. A
additional field current set- gate pulse position timing is
EMF-dependent closed- measured quantity or the
points can be entered via a determined by the output val-
loop field-weakening con- activation of a fault message
connector, e.g. analog input ues of the current controller
trol and automatic optimiza- can be parameterized as a
or serial interface. The limita- and feedforward control.
tion of EMF controller in trigger condition. It is possi-
tion for the field current set- The firing angle setting limit
field-weakening operation. ble to record the pre-event
point is then applied (maxi- can be set in a parameter.
and post-event history by
mum and minimum setpoint The gating unit is automat- Furthermore, all parameters programming a trigger delay.
limits can be set indepen- ically adjusted to the con- set automatically during opti- The sampling time for the
dently of one another). The nected line frequency within mization runs can be altered measured-value memory
limitation is implemented via a frequency range of 45 to afterwards on the operator can be parameterized to
a parameter or connector, in 65 Hz. panel. between 3 and 300 ms.
which case the minimum is
applied as the upper limit Measured values can be out-
and the maximum for the put via the operator panels or
lower limit. serial interfaces.

Fault messages
A number is allocated to
each fault message. The
time at which the event oc-
curred is also stored with the
fault message, allowing the
fault cause to be pinpointed
promptly. The most recent
8 fault messages are stored
with fault number, fault
value and hours count for di-
agnostic purposes.

Fig. 1/7
SIMOREG converter family

Siemens DA 21 · 1999
1/7
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Design and mode of operation

When a fault occurs Fault/error messages are Alarms Functions of inputs and
divided into the following outputs
Á the binary output function Special states are indicated
categories:
“Fault” is set to LOW by alarms. These states do
(selectable function), Á Line fault: Phase failure, not lead to drive shutdown Analog selectable inputs
fault in field circuit, under- nor do the alarms need to be
Á the drive is switched off After conversion to a digital
voltage, overvoltage, line acknowledged, but are auto-
(controller disable and cur- value, the quantity at the ana-
frequency <45 or >65 Hz matically reset when the
rent I = 0, pulse disable, log inputs can be flexibly ad-
cause of the problem has
relay “Line contactor Á Interface fault: Basic unit justed in terms of normaliza-
been eliminated.
CLOSED” drops out) and interfaces or interfaces to tion, filtering, sign selection
supplementary boards are When one or several alarms and offset via parameters.
Á an F with a fault number Since these values are avail-
malfunctioning. occur,
appears on the display, able as connectors, the ana-
LED “Fault” lights up. Á Drive fault: Monitor for Á the binary output function
log inputs can also act as a
1 Fault messages can be ac-
speed controller, current
controller, EMF controller,
“Alarm” is set to LOW
(selectable function) and
main setpoint or an addi-
knowledged on the operator tional setpoint or limitation.
field current controller has
panel, via a binary assignable- Á the alarm is indicated by a
responded, drive blocked,
function terminal or a serial flashing “Fault” LED.
no armature current Analog outputs
interface. When the fault has
Alarms are divided into the The actual current is output
been acknowledged, the sys- Á Electronic motor overload
following categories: as a real-time quantity at ter-
tem switches to the “Start- protection (I2t monitor for
ing lockout” status. “Start- motor) has responded Á Motor overtemperature: minal 12. The output can be
ing lockout” is cancelled by The calculated I2t value of parameterized as a bipolar
Á Tacho-generator monitor quantity or absolute value,
OFF (L signal at terminal 37). the motor has reached
and overspeed signal with selectable polarity.
100%.
Automatic restart: The sys-
Á Start-up error Selectable analog outputs
tem can be restarted auto- Á Alarms from motor sen-
matically within a parame- Á Fault on electronics board sors (only with terminal ex- are provided for the output
terizable time period of 0 to pansion option): Monitor of of other analog signals, in
2 s. If this time is set to zero, Á Fault message from thyris- the form of a bipolar signal or
bearing condition, motor
a fault message is activated tor check: This fault mes- absolute value. The normali-
fan, motor temperature,
immediately (on power fail- sage will occur only if the zation, offset, polarity and a
has responded.
ure) without a restart. Auto- thyristor check is activated filtering time can also be
matic restart can be parame- via the appropriate parame- Á Drive alarms: Drive parameterized. The required
terized in connection with ter. The check function blocked, no armature cur- output quantities are se-
the following fault mes- ascertains whether the rent. lected by means of connec-
sages: Phase failure (field or thyristors are capable of tor numbers specified at in-
Á External alarms via binary
armature), undervoltage, blocking and firing. tervention points. Possible
assignable-function termi-
overvoltage, failure of elec- Á Fault messages from mo- nals. outputs are, for example, ac-
tronics power supply, under- tor sensors (with terminal tual speed, ramp-function
voltage on parallel SI- Á Alarms from supplemen- generator output, current
expansion option); Monitor
MOREG unit. tary boards. setpoint, line voltage, etc.
of brush length, bearing
condition, air flow, motor
temperature, has re-
sponded
Á External faults via binary as-
signable-function terminals
Fault messages can be deac-
tivated individually. The de-
fault setting for some fault
messages is “deactivated”
so that they need to be acti-
vated in the appropriate
parameter.

1/8 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Design and mode of operation

Binary inputs Binary selectable inputs: Fur- Binary outputs When the drive is switched
ther binary input terminals on with the “Drive ON” func-
Á Switch-on/Shutdown Selectable signalling func-
are provided for optional tion and “Enable operation”
(OFF1) via terminal 37 tions are available at binary
function selections. A binec- signal, an H signal is output
This terminal function is output terminals (open emit-
tor number is assigned to to release the brake; output
ANDed with the control bit ter output). Any binector
each assignable-function ter- of the internal controller en-
of the serial interface. With quantity - chosen via the ap-
minal for use for control func- able signal is delayed for a
an H signal applied to termi- propriate selection parame-
tions. parameterizable period (cor-
nal 37, the main contactor ter - can be output at each
responding to mechanical
(terminal 109/110) is ener- Examples of binary input terminal. The polarity of the
brake release time). When
gized via an internal se- functions: output signal and a settable
the drive is stopped via the
quence control. If an H sig- delay (0 to 15 s) can also be
Á Voltage disconnect (OFF2): “Shutdown” or “Fast stop”
nal is applied to terminal 38 parameterized.
With an OFF2 (low) signal, function, an L signal to close
(enable operation), then the the brake is output when a
the controllers are disabled Examples of binary output
controllers are enabled.
The drive accelerates at the
instantaneously, the arma- functions: speed of n < nmin is reached. 1
ture circuit current reduced At the same time, the inter-
speed setpoint up to oper- Á Fault: An L signal is output
and, when I = 0, the main nal controller enable signal
ating speed. With an L sig- when a fault message is remains active for a parame-
contactor de-energized.
nal at terminal 37, the drive active. terizable time period (corre-
The drive coasts down in
is decelerated along the an uncontrolled manner. Á Alarm: An L signal is output sponding to mechanical
deceleration ramp down to when an alarm is active. brake closing time). I = 0 is
speed n < nmin. When the Á Fast stop (OFF3): With a then input, the pulses dis-
brake control delay has ex- fast stop (low) signal, the Á n < nmin: An H signal is out- abled and the main contactor
pired, the controllers are speed setpoint at the put at speeds of less than de-energized.
disabled and the main con- speed controller input is nmin. This signal is used, for
tactor de-energized when set to zero and the drive example, to active a zero- A further operating mode
I = 0. The field current is braked along the current speed message. can be selected for the
then reduced to its stand- limit (separate current limit “Close brake” signal (L sig-
Á Switch-on command for a nal at binary selectable out-
still value (parameterizable) can be parameterized for
mechanical brake: A motor put). With this option, there
after a parameterizable fast stop). When n < nmin,
brake can be activated via is no delay until n < nmin is
delay following main con- I= 0 is input on expiry of
this signal. reached when “Internal con-
tactor dropout has expired. the brake control delay
time and the main contac- troller disable” is applied
tor finally de-energized. (drive is at zero current), but,
Á Enable operation via instead, the (operating)
terminal 38 Á INCH: The inching function brake is activated at speeds
This function is ANDed is available with an L signal greater than nmin.
with the control bit of the at terminal 37, an H signal
serial interface. The control- at terminal 38 and activa- An internal controller disable
lers are enabled with an H tion of inching mode. In signal is output in response
signal applied to terminal active inching mode, the to fault messages, voltage
38. With an L signal at ter- main contactor is ener- disconnection or cancella-
minal 38, the controllers gized and the drive acceler- tion of the “Enable opera-
are disabled and, at I = 0, ated to a parameterized tion” signal at terminal 38
the pulses are disabled too. inching setpoint. When the during operation.
The ”Enable operation” sig- inching signal is cancelled,
nal has high priority, i.e. if it the drive is braked down to
changes to ”L” during op- n < nmin; the controllers are
eration, the effect is always then disabled and the main
I = 0, causing the drive to contactor de-energized af-
coast to a standstill. ter a parameterizable delay
(0 to 60 s) has elapsed. It is
also possible to select
whether the ramp-function
generator must be active in
inching mode or whether a
ramp-up time = ramp-
down time = 0 should be
applied.

Siemens DA 21 · 1999
1/9
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Design and mode of operation

Safety shutdown (E-STOP) Serial interfaces USS protocol Peer-to-peer protocol

The task of the E-STOP func- The following serial inter- Disclosed SIEMENS proto- The peer-to-peer protocol is
tion is to open the relay con- faces are available: col, easy to program on ex- used to link one converter to
tacts (terminals 109/110) for ternal systems, e.g. on PC, another. With this mode,
Á One serial interface on con-
energizing the main contac- any master interfaces can be data are exchanged be-
nector X300 on the PMU
tor within about 15 ms, inde- used. The drives operate as tween converters, e.g. to
for a USS protocol to the
pendently of semiconductor slaves on a master. Drives build a setpoint cascade, via
RS232 or RS485 standard.
components and the func- are selected via a slave a serial interface. Since a se-
For connection of optional
tional status of the micro- number. rial interface is employed as
OP1S operator panel or for
processor board (basic elec- a four-wire line, it is possible
PC-based SIMOVIS. The following data can be ex-
tronics). If the basic electron- to receive data from the up-
changed via the USS proto-
ics are operating correctly, Á One serial interface at ter- stream converter, condition
col:
the closed-loop control out- minals of basic electronics them (e.g. through multiplica-
1 puts an I = 0 command to
de-energize the main contac-
board, two-wire or four-
wire RS485 for USS proto-
Á PKW data for writing and
reading parameters.
tive weighting) and then
send them to the down-
tor. When an E-STOP com- col or peer-to-peer connec- stream converter. Only one
Á PZD data (process data)
mand is given, the drive tion. serial interface is used for
such as control words, set-
coasts to a standstill. the whole operation.
Á One serial interface at ter- points, status words, ac-
The E-STOP function can be minals of terminal expan- tual values. The following data can be ex-
triggered by one of the fol- sion board (option), two- changed between convert-
lowing methods: Connector numbers are en- ers:
wire or four-wire RS485 for
tered in parameters to select
Á Switch operation: E-STOP USS protocol or peer-to- Á Transmission of control
the transmit data (actual val-
is activated when the peer connection. ues), the receive data (set- words and actual values.
switch between terminals Á PROFIBUS DP on a supple- points) represent connector Á Reception of status words
105 and 106 opens. mentary card (optional). numbers that can be pro-
and setpoints.
grammed to act at any inter-
Á Pushbutton operation: Á SIMOLINK on a supple- vention points. Up to five data words are
Opening an NC contact mentary card (optional) transmitted in each direc-
between terminals 106 and with fiber-optic connection. tion. Data are exchanged on
107 triggers the E-STOP
the basis of connector num-
function and stores the
Physical characteristics of bers and intervention points.
shutdown operation. Clos-
ing an NO contact between interfaces The serial interfaces can be
terminals 106 and 108 re- Á RS232: ± 12 V interface for operated simultaneously.
sets the function. point-to-point connection. For example, the first inter-
face can be used as an auto-
When the E-STOP function Á RS485: 5 V normal mode mation link (USS protocol)
is reset, the drive switches interface, noise-proof, for for open-loop control, diag-
to the “Starting lockout” an additional bus connec- nostics and specification of
state. This status needs to tion with a maximum of the master setpoint. A sec-
be acknowledged through 31 bus nodes ond interface operates in
activation of the “Shut- conjunction with the peer-to-
down” function, e.g. by
peer protocol to act as a set-
opening terminal 37. point cascade.
Note: The E-STOP function
is not an EMERGENCY
STOP function according to
EN 60 204-1.

1/10 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Design and mode of operation

Control terminal block

Terminals on microprocessor board (basic electronics) Connectors on PMU simple operator panel
Á P10 reference voltage, 10 mA load rating Á Connector X300 for connection of OP1S, two-wire RS232 or RS485,
N10 reference voltage, 10 mA load rating max. 187.5 kBd USS interface
Á 2 analog inputs via differential amplifiers,
Terminals on gating board
resolution can be set between 10 and ± 14 bits,
0 to ± 10 V, 0 to ± 20 mA, 4 to 20 mA Á Analog tachometer 8 to 250 V for maximum speed
Á An analog input for motor temperature sensor using PTC or KTY84 Á E-STOP
Á Real-time analog output to ground for actual current value, Terminals on optional terminal expansion board
5 V for rated converter current, max. 2 mA
Á 4 binary selectable inputs via optocouplers, can also be used as interface to
Á 2 analog outputs to ground, motor
0 to ± 10 V, ± 11-bit resolution, max. 2 mA
Á 4 binary selectable inputs to ground
Á Pulse encoder evaluation for 5 or 24 V encoder, 2 tracks and zero mark,
maximum frequency 300 kHz Á 2 analog inputs to ground, ± 10-bit resolution
Á One analog input for evaluation of motor temperature via PTC or KTY84
Á
Á
P15 power supply, 200 mA for pulse encoder
4 binary inputs to ground, 2 with selectable function Á 2 P24 binary outputs, open emitter, to ground, 100 mA load rating
1
Á 2 binary outputs to ground, open emitter P24, Á 2 analog outputs to ground, ± 10 V, 2 mA load rating, ±11-bit resolution
100 mA load rating Á One serial interface, two- and four-wire RS485, max. 187.5 kBd
Á One serial interface, two-wire or four-wire RS485, Á One parallel interface (2 connectors) for parallel connection of SIMOREG
max. 187.5 kBd Á P24 power supply for driving binary inputs
Á P24 power supply for driving binary inputs Á 8 terminals for converter ground
Á 9 terminals for converter ground

Interface to motor A temperature switch can Monitoring of brush length Monitoring of air flow in
also be evaluated via the op- motor fan
The brush length is moni-
tional terminal expansion
Monitoring of motor tored via floating micro- A ventcaptor (type 3201.03)
board. A parameterizable
temperature switches, the shortest brush is installed in the ventilation
alarm or fault message is out-
in each case is evaluated. If circuit of the motor fan for
The motor temperature can put when the monitor re-
the brush has worn out, the this purpose. An alarm or
be monitored by either PTC sponds (binary switching sig-
microswitch opens, causing fault message is output
thermistors or linear tem- nal). Signals are evaluated
an alarm or fault message when the monitor responds.
perature sensors (KTY84- via the binary selectable in-
(parameterizable) to be out- Signals are evaluated via the
130). These can be con- put (terminal 214) on the op-
put. Signals are evaluated via binary selector input (termi-
nected via an input on the tional terminal expansion.
the binary selectable input nal 213) on the optional ter-
basic converter electronics
(terminal 211) on the op- minal expansion board.
board and an input on the
tional terminal expansion
optional terminal expansion
board.
board. An alarm or fault mes-
sage can be parameterized
for PTC thermistors. Two
thresholds, one for alarm
and one for shutdown, can
be entered for a KTY84-130.
Limit values are input and dis-
played in ° C .

Siemens DA 21 · 1999
1/11
 SIMOREG
06RA7 DC MASTER

6RA70 SIMOREG DC MASTER

Technical data

Order No. 6RA70 . . - . . S22-0 6RA70 . . -6DS22-0

18-6D 25-6D 28-6D 31-6D 25-6G 31-6G 75 78 81 85 87 91

Converters with rated DC currents of between 30 and 1 200 A for single-quadrant operation
Rated supply voltage armature V 3-ph. AC 400 3-ph. AC 575 3-ph. AC 400
(+15%/-20%) (+10%/-15%) (+15%/-20%)
Rated input current
armature1) A 25 50 75 104 50 104 175 233 332 498 705 995
Air flow rate m3/h – 160 570 1 300
Fan noise level dBA – 40 63 83
Rated supply voltage V
– Electronics supply 2-ph. AC 380 to 460 (+15%/-25%); 2-ph. AC 380 to 460 (+15%/-25%);
Irated = 1 A (-35% for min) or Irated = 1 A (-35% for min) or
1-ph. AC 190 to 230 (+15%/-25%); Irated = 2 A 1-ph. AC 190 to 230 (+15%/-25%); Irated = 2 A

1 – Field
– Fan
2-ph. AC 400 (+15%/-20%)
–
2-ph. AC 400 (+15%/-20%)
DC 24 3-ph.AC400(15%) 3-ph.AC400(15%)
internal 0.24 A, 75 W 1.1 A, 570 W
Rated frequency Hz Converters self-adapt to the frequency Converters self-adapt to the frequency
of the available supply voltage of the available supply voltage
in the range from 45 to 65 Hz in the range from 45 to 65 Hz
(armature and field are independent) (armature and field are independent)
Rated DC voltage V 485 690 485
Rated DC current A 30 60 90 125 60 125 210 280 400 600 850 1 200
Overload capability max. 1.5 times rated DC current max. 1.5 times rated DC current
Rated output kW 14.5 29 44 61 41 86 102 136 194 291 412 582
Power loss at rated DC current W 163 240 347 400 265 454 676 800 1 328 1 798 2 420 4 525
(approx.)
Rated DC current field A 5 10 15 25 30
Rated DC voltage field V max. 325 max. 325
Operational ambient °C 0 to 45 at Irated self-cooled 0 to 45 at Irated forced-cooled
temperature 2)
Storage and transport temperature °C -25 to +70 -25 to +70
Installation altitude above sea level 3) ≤ 1 000 m at rated DC current ≤ 1 000 m at rated DC current
Control stability 4) Bn = 0.006% of the rated motor speed, Bn = 0.006% of the rated motor speed,
valid for pulse encoder operation and valid for pulse encoder operation and
digital setpoint digital setpoint
Bn = 0.1% of the rated motor speed, Bn = 0.1% of the rated motor speed,
valid for analog tacho and analog setpoint valid for analog tacho and analog setpoint
Humidity class DIN 40 040; SN 26 556 F F
Degree of protectionDIN 40 050; IEC 144 IP 00 IP 00
Dimensions See dimension drawings in Section 5 See dimension drawings in Section 5
Weight (approx.) kg 11 14 16 16 14 16 16 17 30 30 40 80

1) Values apply to output rated DC current 3) The following diagram shows the load values 4) Conditions: The control stability is referred to
as a function of installation altitude: the rated motor speed and applies when the
2) Load values (DC current) as a function of coolant SIMOREG converter is warm.
temperature
Load The following conditions are applicable:
100
b1 b2 ADA12-5278a Á Temperature changes of ±10 ° K
Ambient or Change in load values %
coolant (percentage reduction “a”) 80 Á Line voltage changes corresponding to
temperature in devices in devices 67% +10%/-5% of the rated input voltage
with with enhanced 60
self-cooling air cooling Á Load changes up to 100% of maximum
torque
+40 ° C 0% 40
+45 ° C 0% -5% Á Temperature coefficient of temperature-
20 compensated tacho-generators 0.15‰
+50 ° C -6% -10%
per 10 ° K (applies only to analog tacho-
+55 ° C -11% (-15%) * generator)
0
+60 ° C -18% 0 1000 2000 3000 4000 m 5000
Installation altitude Á Constant setpoint

* In spite of derating, converters of >400 A with

forced air cooling may be operated at an ambient or
coolant temperature of 50 ° C only if the rated Curve b1: Reduction factor of load values
supply voltage of the converter fan is safely within (DC current) at installation altitudes above
the limited tolerance range of 400 V +10%/-15%. 1000 m
Curve b2: Reduction factor of rated supply
voltage for armature at installation altitudes
above 2000 m

1/12 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Technical data

Order No. 6RA70 . . -GS22-0 6RA70 . . - . . S22-0

75 81 85 87 90 86-6K 88-6K 88-6L

Converters with rated DC currents of between 210 and 1 000 A for single-quadrant operation
Rated supply voltage armature V 3-ph. AC 575 3-ph. AC 690 3-ph. AC 830
(+10%/-15%) (+10%/-15%) (+10%/-15%)
Rated input current
armature 1) A 175 332 498 663 829 597 788 746
Air flow rate m3/h 160 570 1 300 570 1 300
Fan noise level dBA 40 63 83 63 83
Rated supply voltage V
– Electronics supply 2-ph. AC 380 to 460 (+15%/-25%); 2-ph. AC 380 to 460 (+15%/-25%);
Irated = 1 A (-35% for 1 min) or Irated = 1 A (-35% for 1 min) or
1-ph. AC 190 to 230 (+15%/-25%); Irated = 2 A 1-ph. AC 190 to 230 (+15%/-25%); Irated = 2 A
– Field
– Fan
2-ph. AC 400 (+15%/-20%)
DC 24 3-ph. AC 400 (±15%) 3-ph. AC 400 (±15%)
2-ph. AC 400 (+15%/-20%)
3-ph. AC 400 3-ph. AC 400 (±15%)
1
internal 0.24 A, 75 W 1.1 A, 570 W (±15%) 1.1 A, 570 W
0.24 A, 75 W
Rated frequency Hz Converters self-adapt to the frequency Converters self-adapt to the frequency
of the available supply voltage of the available supply voltage
in the range from 45 to 65 Hz in the range from 45 to 65 Hz
(armature and field are independent) (armature and field are independent)
Rated DC voltage V 690 830 1 000
Rated DC current A 210 400 600 800 1 000 720 950 900
Overload capability max. 1.5 times rated DC current max. 1.5 times rated DC current
Rated output kW 145 276 414 552 690 598 789 900
Power loss at rated DC current W 730 1 550 1 955 2 638 4 130 2 720 4 380 4 638
(approx.)
Rated DC current field A 15 25 30 30
Rated DC voltage field V max. 325 max. 325
Operational ambient °C 0 to 40 at Irated forced-cooled 0 to 40 at Irated forced-cooled
temperature 2)
Storage and transport temperature °C -25 to +70 -25 to +70
Installation altitude above sea level 3) ≤ 1 000 m at rated DC current ≤ 1 000 m at rated DC current
Control stability 4) Bn = 0.006% of the rated motor speed, Bn = 0.006% of the rated motor speed,
valid for pulse encoder operation and valid for pulse encoder operation and
digital setpoint digital setpoint
Bn = 0.1% of the rated motor speed, Bn = 0.1% of the rated motor speed,
valid for analog tacho and analog setpoint valid for analog tacho and analog setpoint
Humidity class DIN 40 040; SN 26 556 F F
Degree of protectionDIN 40 050; IEC 144 IP 00 IP 00
Dimensions See dimension drawings in Section 5 See dimension drawings in Section 5
Weight (approx.) kg 16 30 30 40 80 40 80 80

1) Values apply to output rated DC current 3) The following diagram shows the load values 4) Conditions: The control stability is referred to
as a function of installation altitude: the rated motor speed and applies when the
2) Load values (DC current) as a function of coolant SIMOREG converter is warm.
temperature
Load The following conditions are applicable:
100
b1 b2 ADA12-5278a Á Temperature changes of ±10 ° K
Ambient or Change in load values %
coolant (percentage reduction “a”) 80 Á Line voltage changes corresponding to
temperature in devices in devices 67% +10%/-5% of the rated input voltage
with with enhanced
60
self-cooling air cooling Á Load changes up to 100% of maximum
torque
+40 ° C 0% 40
+45 ° C 0% -5% Á Temperature coefficient of temperature-
20 compensated tacho-generators 0.15‰ per
+50 ° C -6% -10%
10 ° K (applies only to analog tacho-
+55 ° C -11% (-15%) * generator)
0
+60 ° C -18% 0 1000 2000 3000 4000 m 5000
Installation altitude Á Constant setpoint

* In spite of derating, converters of >400 A with

forced air cooling may be operated at an ambient or
coolant temperature of 50 ° C only if the rated Curve b1: Reduction factor of load values
supply voltage of the converter fan is safely within (DC current) at installation altitudes above
the limited tolerance range of 400 V +10%/-15%. 1000 m
Curve b2: Reduction factor of rated supply
voltage for armature at installation altitudes
above 2000 m

Siemens DA 21 · 1999
1/13
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Technical data

Order No. For single-quadrant operation For four-quadrant operation

6RA70 . . - . . S22-0 6RA70 . . - . . V62-0
93-4D 95-4D 93-4G 95-4G 93-4K 95-4K 93-4L 95-4L 13-6D 18-6D 25-6D 28-6D 31-6D 25-6G 31-6G

Converters with rated DC currents of between 15 and 2 000 A

Rated supply voltage armature V 3-ph. AC 400 3-ph. AC 575 3-ph. AC 690 3-ph. AC 830 3-ph. AC 400 3-ph. AC 575
(+15%/-20%) (+10%/-15%) (+10%/-15%) (+10%/-15%) (+15%/-20%) (+10%/-15%)
Rated input current
armature 1) A 1 326 1 658 1 326 1 658 1 244 1 658 1 244 1 575 13 25 50 75 104 50 104
Air flow rate m3/h 1 400 –
Fan noise level dBA 83 –
Rated supply voltage V
– Electronics supply 2-ph. AC 380 to 460 (+15%/-25%); 2-ph. AC 380 to 460 (+15%/-25%);
Irated = 1 A (-35% for 1 min) or Irated = 1 A (-35% for 1 min) or
1-ph. AC 190 to 230 (+15%/-25%); Irated = 2 A 1-ph. AC 190 to 230 (+15%/-25%); Irated = 2 A

1 – Field
– Fan
2-ph. AC 400 (+15%/-20%)
3-ph. AC 400 (±15%)
2-ph. AC 400 (+15%/-20%)
–
1.1 A, 570 W
Rated frequency Hz Converters self-adapt to the frequency Converters self-adapt to the frequency
of the available supply voltage of the available supply voltage
in the range from 45 to 65 Hz in the range from 45 to 65 Hz
(armature and field are independent) (armature and field are independent)
Rated DC voltage V 485 690 830 1 000 420 600
Rated DC current A 1 600 2 000 1 600 2 000 1 500 2 000 1 500 1 900 15 30 60 90 125 60 125
Overload capability max. 1.5 times rated DC current max. 1.5 times rated DC current
Rated output kW 776 970 1 104 1 380 1 245 1 650 1 500 1 900 6.3 12.6 25 38 52.5 36 75
Power loss at rated DC current W 5 710 6 810 5 942 7 349 6 706 8 190 6 778 8 700 117 163 240 312 400 265 455
(approx.)
Rated DC current field A 40 3 5 10
Rated DC voltage field V max. 325 max. 325
Operational ambient °C 0 to 40 at Irated forced-cooled 0 to 45 at Irated self-cooled
temperature 2)
Storage and transport temperature ° C -25 to +70 -25 to +70
Installation altitude above sea level 3) ≤ 1 000 m at rated DC current ≤ 1 000 m at rated DC current
Control stability 4) Bn = 0.006% of the rated motor speed, Bn = 0.006% of the rated motor speed,
valid for pulse encoder operation and valid for pulse encoder operation and
digital setpoint digital setpoint
Bn = 0.1% of the rated motor speed, Bn = 0.1% of the rated motor speed,
valid for analog tacho and analog setpoint valid for analog tacho and analog setpoint
Humidity class DIN 40 040; SN 26 556 F F
Degree of protection DIN 40 050; IEC 144 IP 00 IP 00
Dimensions See dimension drawings in Section 5 See dimension drawings in Section 5
Weight (approx.) kg 125 11 11 14 14 16 14 16

1) Values apply to output rated DC current 3) The following diagram shows the load values 4) Conditions: The control stability is referred to
as a function of installation altitude: the rated motor speed and applies when the
2) Load values (DC current) as a function of coolant SIMOREG converter is warm.
temperature
Load The following conditions are applicable:
100
Ambient or Change in load values b1 b2 ADA12-5278a Á Temperature changes of ±10 ° K
%
coolant (percentage reduction “a”) Á Line voltage changes corresponding to
80
temperature in devices in devices 67% +10%/-5% of the rated input voltage
with with enhanced
self-cooling air cooling 60
Á Load changes up to 100% of maximum
torque
+40 ° C 0% 40
+45 ° C 0% -5% Á Temperature coefficient of temperature-
20
compensated tacho-generators 0.15‰
+50 ° C -6% -10%
per 10 ° K (applies only to analog tacho-
+55 ° C -11% (-15%) * generator)
0
+60 ° C -18% 0 1000 2000 3000 4000 m 5000
Á Constant setpoint
Installation altitude

* In spite of derating, converters of >400 A with

forced air cooling may be operated at an ambient or Curve b1: Reduction factor of load values
coolant temperature of 50 ° C only if the rated (DC current) at installation altitudes above
supply voltage of the converter fan is safely within 1000 m
the limited tolerance range of 400 V +10%/-15%.
Curve b2: Reduction factor of rated supply
voltage for armature at installation altitudes
above 2000 m

1/14 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Technical data

Order No. 6RA70 . . - 6DV62-0 6RA70 . . - 6GV62-0

75 78 81 85 87 91 75 81 85 87 90

Converters with rated DC currents of between 210 and 1 200 A for four-quadrant operation
Rated supply voltage armature V 3-ph. AC 400 3-ph. AC 575
(+15% / -20%) (+10% / -15%)
Rated input current
armature 1) A 175 233 332 498 705 995 175 332 498 705 912
Air flow rate m3/h 160 570 1 300 160 570 1 300
Fan noise level dBA 40 63 83 40 63 83
Rated supply voltage V
– Electronics supply 2-ph. AC 380 to 460 (+15% / -25%); 2-ph. AC 380 to 460 (+15% / -25%);
Irated= 1 A (-35% for 1 min) or Irated = 1 A (-35% for 1 min) or
1-ph. AC 190 to 230 (+15% / -25%); Irated = 2 A 1-ph. AC 190 to 230 (+15% / -25%); Irated = 2 A
– Field
– Fan
2-ph. AC 400 (+15% / -20%)
DC 24 3-ph. AC 400 (±15%) 3-ph.
2-ph. AC 400 (+15% / -20%)
DC 24 3-ph. AC 400 (±15%) 3-ph. AC 400
1
internal 0.24 A, 75 W AC 400 inter- 0.24 A, 75 W (±15%)
(±15%) nal 1.1 A, 570 W
1.1 A,
570 W
Rated frequency Hz Converters self-adapt to the frequency Converters self-adapt to the frequency
of the available supply voltage of the available supply voltage
in the range from 45 to 65 Hz in the range from 45 to 65 Hz
(armature and field are independent) (armature and field are independent)
Rated DC voltage V 420 600
Rated DC current A 210 280 400 600 850 1 200 210 400 600 850 1 100
Overload capability max. 1.5 times rated DC current max. 1.5 times rated DC current
Rated output kW 88 118 168 252 357 504 126 240 360 510 660
Power loss at rated DC current W 676 800 1 328 1 800 2 420 4 525 730 1 550 1 955 2 780 4 515
(approx.)
Rated DC current field A 15 25 30 15 25 30
Rated DC voltage field V max. 325 max. 325
Operational ambient °C 0 to 40 at Irated forced-cooled 0 to 40 at Irated forced-cooled
temperature 2)
Storage and transport temperature °C -25 to +70 -25 to +70
Installation altitude above sea level 3) ≤ 1 000 m at rated DC current ≤ 1 000 m at rated DC current
Control stability 4) Bn = 0.006% of the rated motor speed, Bn = 0.006% of the rated motor speed,
valid for pulse encoder operation and valid for pulse encoder operation and
digital setpoint digital setpoint
Bn = 0.1% of the rated motor speed, Bn = 0.1% of the rated motor speed,
valid for analog tacho and analog setpoint valid for analog tacho and analog setpoint
Humidity class DIN 40 040; SN 26 556 F F
Degree of protection DIN 40 050; IEC 144 IP 00 IP 00
Dimensions See dimension drawings in Section 5 See dimension drawings in Section 5
Weight (approx.) kg 16 17 30 30 45 85 16 30 30 45 85

1) Values apply to output rated DC current 3) The following diagram shows the load values 4) Conditions: The control stability is referred to
as a function of installation altitude: the rated motor speed and applies when the
2) Load values (DC current) as a function of coolant SIMOREG converter is warm.
temperature
The following conditions are applicable:
Load
100 Á Temperature changes of ±10 ° K
Ambient or Change in load values b1 b2 ADA12-5278a
%
coolant (percentage reduction “a”) 80 Á Line voltage changes corresponding to
temperature in devices in devices 67% +10%/- 5% of the rated input voltage
with with enhanced
self-cooling air cooling 60 Á Load changes up to 100% of maximum
torque
+40 ° C 0%
40
+45 ° C 0% -5% Á Temperature coefficient of temperature-
compensated tacho-generators 0.15‰
+50 ° C -6% -10% 20
per 10 ° K (applies only to analog tacho-
+55 ° C -11% (-15%) * generator)
0
+60 ° C -18% 0 1000 2000 3000 4000 m 5000 Á Constant setpoint
Installation altitude

* In spite of derating, converters of >400 A with

forced air cooling may be operated at an ambient or
coolant temperature of 50 ° C only if the rated Curve b1: Reduction factor of load values
supply voltage of the converter fan is safely within (DC current) at installation altitudes above
the limited tolerance range of 400 V +10%/-15%. 1000 m
Curve b2: Reduction factor of rated supply
voltage for armature at installation altitudes
above 2000 m

Siemens DA 21 · 1999
1/15
 SIMOREG
06RA7 DC MASTER

6RA70 SIMOREG DC MASTER

Technical data

Order No. 6RA70 . . - . . V62-0 6RA70 . . - . . V62-0

86-6K 90-6K 88-6L 93-4D 95-4D 93-4G 95-4G 93-4K 95-4K 93-4L 95-4L

Converters with rated DC currents of between 760 and 2 000 A for four-quadrant operation
Rated supply voltage armature V 3-ph. AC 690 3-ph. AC 830 3-ph. AC 400 3-ph. AC 575 3-ph. AC 690 3-ph. AC 830
(+10% / -15%) (+10% / -15%) (+15%/-20%) (+10%/-15%) (+10%/-15%) (+10%/-15%)
Rated input current
armature 1) A 630 829 788 1 326 1 658 1 326 1 658 1 244 1 658 1 244 1 575
Air flow rate m3/h 570 1 300 1 400
Fan noise level dBA 63 83 83
Rated supply voltage V
– Electronics supply 2-ph. AC 380 to 460 (+15% / -25%); 2-ph. AC 380 to 460 (+15% / -25%);
Irated = 1 A (-35% for 1 min) or Irated = 1 A (-35% for 1 min) or
1-ph. AC 190 to 230 (+15% / -25%); Irated = 2 A 1-ph. AC 190 to 230 (+15% / -25%); Irated = 2 A

1 – Field
– Fan
2-ph. AC 400 (+15% / -20%)
3-ph. AC 400 (±15%) 3-ph. AC 400 (±15%)
2-ph. AC 400 (+15% / -20%)
3-ph. AC 400 (±15%)
0.24 A, 75 W 1.1 A, 570 W 1.1 A, 570 W
Rated frequency Hz Converters self-adapt to the frequency Converters self-adapt to the frequency
of the available supply voltage of the available supply voltage
in the range from 45 to 65 Hz in the range from 45 to 65 Hz
(armature and field are independent) (armature and field are independent)
Rated DC voltage V 725 875 420 600 725 875
Rated DC current A 760 1 000 950 1 600 2 000 1 600 2 000 1 500 2 000 1 500 1 900
Overload capability max. 1.5 times rated DC current max. 1.5 times rated DC current
Rated output kW 551 725 831 672 840 960 1 200 1 088 1 450 1 313 1 663
Power loss at rated DC current W 2 850 4 605 4 870 5 708 6 810 5 942 7 349 6 706 8 190 7 153 8 700
(approx.)
Rated DC current field A 30 40
Rated DC voltage field V max. 325 max. 325
Operational ambient °C 0 to 40 at Irated forced-cooled 0 to 40 at Irated forced-cooled
temperature 2)
Storage and transport temperature ° C -25 to +70 -25 to +70
Installation altitude above sea level 3) ≤ 1 000 m at rated DC current ≤ 1 000 m at rated DC current
Control stability 4) Bn = 0.006% of the rated motor speed, Bn = 0.006% of the rated motor speed,
valid for pulse encoder operation and valid for pulse encoder operation and
digital setpoint digital setpoint
Bn = 0.1% of the rated motor speed, Bn = 0.1% of the rated motor speed,
valid for analog tacho and analog setpoint valid for analog tacho and analog setpoint
Humidity class DIN 40 040; SN 26 556 F F
Degree of protection DIN 40 050; IEC 144 IP 00 IP 00
Dimensions See dimension drawings in Section 5 See dimension drawings in Section 5
Weight (approx.) kg 45 85 85 145

1) Values apply to output rated DC current 3) The following diagram shows the load values 4) Conditions: The control stability is referred to
as a function of installation altitude: the rated motor speed and applies when the
2) Load values (DC current) as a function of coolant SIMOREG converter is warm.
temperature
The following conditions are applicable:
Load
100 Á Temperature changes of ±10 °K
Ambient or Change in load values b1 b2 ADA12-5278a
%
coolant (percentage reduction “a”) Á Line voltage changes corresponding to
80
temperature in devices in devices 67% +10%/- 5% of the rated input voltage
with with enhanced
self-cooling air cooling 60 Á Load changes up to 100% of maximum
torque
+40 ° C 0%
40
+45 ° C 0% -5% Á Temperature coefficient of temperature-
compensated tacho-generators 0.15‰ per
+50 ° C -6% -10% 20
10 °K (applies only to analog tacho-
+55 ° C -11% (-15%) * generator)
0
+60 ° C -18% 0 1000 2000 3000 4000 m 5000 Á Constant setpoint
Installation altitude
* In spite of derating, converters of >400 A with
forced air cooling may be operated at an ambient or
coolant temperature of 50°C only if the rated Curve b1: Reduction factor of load values
supply voltage of the converter fan is safely within (DC current) at installation altitudes above
the limited tolerance range of 400 V +10%/-15%. 1000 m
Curve b2: Reduction factor of rated supply
voltage for armature at installation altitudes
above 2000 m

1/16 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Terminal assignments

Type Terminal design Function Terminal Connection values/comments

Power section Converters with Armature line input 1U1 See technical data
Á 15 and 30 A: 1V1
DKS10 PCB feed-through screw-type terminal 1W1
(max. cross-section 10 mm2, stranded) Protective conductor PE U
Á 60 to 280 A:
1U1,1V1,1W1: Through-hole for M 8
(3 x 20 copper bus) Armature circuit/ 1C1 (1D1)
1C1,1D1: Through-hole for M 8 motor connection 1D1 (1C1)
(5 x 20 copper bus)
Á 400 to 600 A:
1U1,1V1,1W1: Through-hole for M 10
(5 x 30 copper bus)
1C1,1D1: Through-hole for M 10
(5 x 35 copper bus)
1
Á 710 to 850 A:
Through-hole for M 12 (5 x 60 copper bus)
Á 950 to 1200 A:
Through-hole for M 12 (10 x 60 copper bus)
Á 1600 to 2000 A:
1U1,1V1,1W1: Through-hole for M 12
(10 x 80 copper bus)
1C1,1D1: Through-hole for M 12
(10 x 50 copper bus)
The converters are designed for a permanent
power supply connection according to
DIN VDE 0160 Section 6.5.2.1.
PE conductor connection:
Minimum cross-section 10 mm2
The connection cross-sections must be
determined according to the applicable
regulations, e.g. DIN VDE 100 Part 523,
DIN VDE 0276 Part 1000.

Field circuit Á 15 and 840 A: 2-ph. AC 400 to 460 V (+15%/-20%)

MKDS PCB terminal block (screw-type terminal) Mains connection XF1-2/3U1
Max. cross-section 4 mm2, stranded XF1-1/3W1
325 V rated DC voltage
Field winding XF2-2/3C with 2-ph. AC 400 V mains connection
Á 1200 to 2000 A:
G10/4 converter terminal (screw-type) connection XF2-1/3D
Max. cross-section 10 mm2, stranded

Electronics Á Type 49 plug-in terminal 2-ph. AC 380 to 460 V (+15%/-25%); Irated = 1 A

power Max. cross-section 1.5 mm2, stranded (-35% for 1 min) or
Incoming supply XP/5U1 1-ph. AC 190 to 230 V (+15%/-25%); Irated = 2 A
supply 1) XP/5W1
XP/5N1

Fan 2) DFK-PC4 plug-in terminal (screw-type) Incoming supply 4U1 3-ph. AC 400 V (± 15%)
Max. cross-section 4 mm2, stranded 4V1 Further information
4W see technical data

Protective conductor PE U

1) Note: For converters with a power connection and fan connection isolating transformer must be used 2) On forced-ventilated converters
section supply voltage that lies must be adapted to AC 400 V via for power section supply voltages ≥ 400 A
outside the tolerance range (note a transformer. exceeding 500 V. This isolating
max. permissible power section transformer must have a center tap
supply voltage), the electronics An autotransformer is re- that is connected to protective earth
power supply, field circuit mains commended for power section PE.
supply voltages up to 500 V. An

Siemens DA 21 · 1999
1/17
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Terminal assignments

Type Terminal design Function Terminal Connection values/comments

Open-loop and closed-loop control section

Analog Plug-in (screw-type) terminal Reference:
inputs, Max. cross-section 1.5 mm2 –M X174/1
reference – P10 X174/2 ±1% at 25 °C (stability 0.1% per 10 °K);
voltage – N10 X174/3 10 mA short-circuit-proof
Selectable input:
– Main setpoint + X174/4 Differential input
– Main setpoint - X174/5 Parameter settings:
±10 V; 150 kΩ 1)
Resolution can be parameterized
up to approx. 555 µV (±14 bits)
0 to 20 mA; 300 Ω
4 to 20 mA; 300 Ω
1 Selectable input:
– Analog 1+ X174/6 Differential input
– Analog 1 - X174/7 Parameter settings:
±10 V; 150 kΩ 1)
Resolution can be parameterized
up to approx. 555 µV (±14 bits)
0 to 20 mA; 300 Ω
4 to 20 mA; 300 Ω
Signs can be reversed and signals switched
through by means of binary input functions.
Common mode suppression: ±15V

Analog MSTB2.5 plug-in terminal Tacho connection ±270 V; >143 kΩ

inputs, Max. cross-section 2.5 mm2 8 to 270 V XT/103 Signs can be reversed and signals switched
tacho Analog ground M XT/104 through by means of binary input functions.
inputs

Pulse encoder Plug-in (screw-type) terminal Supply X173/26 200 mA; short-circuit-proof
input Max. cross-section 1.5 mm2 (+13.7 V to +15.2 V) (electronic protection)
Pulse encoder ground M X173/27
Track 1:
– Positive terminal X173/28 Load: ≤5.25 mA at 15 V
– Negative terminal X173/29 (w/o switching losses, see para. cable,
cable length, shield connection2))
Track 2:
– Positive terminal X173/30 Switching hysteresis: 3)
– Negative terminal X173/31 Pulse/pause ratio: 1:1
Zero marker:
– Positive terminal X173/32 Level of input pulses: 2)
– Negative terminal X173/33 Track offset: See Table 1/2 2)
Pulse frequency: See Table 1/3 2)
Cable length: 3)

Other Plug-in (screw-type) terminal Motor temperature:

analog Max. cross-section 1.5 mm2 – Positive terminal X174/22 Sensor acc. to P146, index 1
inputs – Negative terminal X174/23 Sensor acc. to P146, index 1
PTC or KTY84-130
Analog ground M X174/24

1) Resolution can be parameterized 2) See Section “Characteristic data of

up to approx. 555 µV (±14 bits) pulse tacho evaluation electronics”

1/18 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Terminal assignments

Type Terminal design Function Terminal Connection values/comments

Analog Plug-in (screw-type) terminal Actual current X175/12 0 ±10 V corresponds to 0 ± 200%
outputs Max. cross-section 1.5 mm2 Analog ground M X175/13 Converter rated DC current
Max. load 2 mA, short-circuit-proof
Analog selectable output 1 X175/14 0 ±10 V, max. 2 mA, short-circuit-proof
Analog ground M X175/15 Resolution ±11 bits
Analog selectable output 2 X175/16 0 ±10V, max. 2 mA, short-circuit-proof
Analog ground M X175/17 Resolution ±11 bits

Binary Plug-in (screw-type) terminal Supply X171/34 24 V DC, max. load 100 mA,
control Max. cross-section 1.5 mm2 internal supply referred to internal ground
inputs
Digital ground M X171/35
Switch-on/shutdown X171/37 Á H signal: Switch-on1)
Line contactor CLOSED + (with H signal
1
at terminal 38), acceleration along ramp-
function generator ramp to operating speed.
Á L signal: Shutdown1)
Deceleration along ramp-function
generator ramp to n < nmin (P370) + controller
disable + line contactor OPEN.
Enable operation X171/38 Á H signal: Controller enabled1)
Á L signal: Controller disabled1)
The L signal also acts at a higher level
on ”Inch” and ”Crawl”.
Binary selectable input 1 X171/39 1)

Binary selectable input 6 X171/36 The group message is acknowledged on a

(fault acknowledgement) positive edge. The converter remains in the
“Fault” state until the fault has been elimi-
nated and acknowledged and then switches to
the “Starting lockout” state. The “Starting
lockout” state can be reset by applying an
L signal to terminal 37.1)

Safety MSTB2.5 plug-in terminal Supply for safety XS/106 DC 24 V, max. load 50 mA, short-circuit-proof,
shutdown Max. cross-section 2.5 mm2 shutdown evaluation via fault message F028
(E-STOP) Safety shutdown
– Switch XS/105 2) Ie = 20 mA
– Pushbutton XS/107 2) NC contact Ie = 30 mA
– Reset XS/108 2) NO contact Ie = 10 mA

1) H signal: +13 to +33 V* 2) Note: Either terminal 105 or

L signal: -33 to + 3 V terminals 107 + 108 may be used!
or terminal open* Terminal 105 is connected to
terminal 106 in the delivery state.
* for binary control inputs
8.5 mA at 24 V

Siemens DA 21 · 1999
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 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Terminal assignments

Type Terminal design Function Terminal Connection values/comments

Binary Plug-in (screw-type) terminal Ground M:

control Max. cross-section 1.5 mm2 – Binary selectable outputs X171/47
outputs – Binary selectable outputs X171/54
Selectable output “Fault” X171/46 Á H signal: No fault 1)
Á L signal: Fault 1)
Short-circuit-proof 100 mA 1)
Binary selectable output 2 X171/48 Short-circuit-proof 100 mA 1)
Relay for line contactor:
– Common potential XR/109 Load rating:
– NO contact XR/110 ≤ AC 250 V, 4 A; cos Φ = 1
≤ AC 250 V, 2 A; cos Φ = 0,4
≤ DC 30 V, 2 A
1 Serial Housing earth X300/1 5)
interface 1 Receive cable X300/2 5)
RS232/ RS232 standard (V.24)
X300 2) 3) 4)
Send and receive cable, X300/3 5)
two-wire RS485, pos.
diff. input/output
BOOT, control signal X300/4 5)
for software update
Ground X300/5 5)
5 V voltage supply X300/6 5)
for OP1S
Send cable RS232 X300/7 5)
standard (V.24)
Send and receive cable, X300/8 5)
two-wire RS485,
pos. diff. input/output
Ground X300/9 5)

Serial Plug-in (screw-type) terminal TX+ X172/56 RS485, 4-wire send cable,
interface 2 Max. cross-section 1.5 mm2 positive differential input
RS485 6) 7) TX- X172/57 RS485, 4-wire send cable,
negative differential input
RX+/TX+ X172/58 RS485, 4-wire receive cable, positive
differential input, 2-wire send/receive cable,
positive differential input
RX-/TX- X172/59 RS485, 4-wire receive cable, negative
differential input, 2-wire send/receive cable,
negative differential input
M X172/60 Ground

1) H signal: +16 to +30 V 4) A serial connection to a PLC or PC 6) Cable length: 7) Please observe DIN 19 245,
L signal: 0 to +2 V can be made using connector X300 – For baud rate of 187.5 kBd: 600 m Part 1: In particular, the potential
on the PMU, allowing the converter – For baud rate of ≤ 93.75 kBd: difference between the data
2) 9-pin SUBMIN D socket to be controlled and operated from a 1200 m reference potentials M of all
central control center or room. interfaces must not exceed
3) Cable length:
-7 V/+12 V. If this cannot be
– Up to 15 m 5) Connector pin guaranteed, then equipotential
acc. to EIA RS232-C standard
bonding must be provided.
– Up to 30 m
Capacitive load max. 2.5 nF
(cable and receiver)

1/20 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Terminal assignments

Type Terminal design Function Terminal Connection values/comments

Terminal expansion board 6RX1700-0AK01 (optional)

Motor Plug-in (screw-type) terminal Motor temperature:
interface Max. cross-section 1.5 mm2 – Positive terminal X164/204 Sensor acc. to P146, index 2
– Negative terminal X164/205 Sensor acc. to P146, index 2
Supply of X164/210 DC 24 V, max. load
binary inputs Internal supply referred to internal ground,
effective when ground M_GT is connected to
internal ground (wire jumper closed between
terminals 216 and 217)
Binary input
Binary input
X164/211
X164/212

Binary input X164/213  Motor data evaluationor data evaluation
Binary input X164/214  1
Ground M_GT:
– Binary inputs X164/215 Can be separated from internal ground
– Binary inputs X164/216 Wire jumper between terminals
216 and 217 open.
M X164/217 Wire jumper between terminals
216 and 217 open.

Analog
inputs
Plug-in (screw-type) terminal
Max. cross-section 1.5 mm2
Analog selectable input 2
Analog ground
X164/8
X164/9
 ±10 V, 52 kΩ


Resolution: ±10 bits
Signs can be reversed and signals switched


Analog selectable input 3 X164/10 through by means of binary input functions.
Analog ground X164/11

1) Wire jumper between terminals

216 and 217 open.

Siemens DA 21 · 1999
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 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Terminal assignments

Type Terminal design Function Terminal Connection values/comments

Analog Plug-in (screw-type) terminal

Max. cross-section 1.5 mm2
Analog selectable output 3
Analog ground
X164/18
X164/19
 0 ±10 V, max. 2 mA
Analog selectable output 4 X164/20  short-circuit-proof, measuring ±11 bit
Analog ground M X164/21 
Binary Plug-in (screw-type) terminal Supply X163/44 DC 24 V, max. load 100 mA,
control Max. cross-section 1.5 mm2 internal supply referred to internal ground
inputs
Digital ground M X163/45 1)

Selectable input:
1)
1 – Binary 2
– Binary 3
X163/40
X163/41 1)
1)
– Binary 4 X163/42
– Binary 5 X163/43 1)

Binary Plug-in (screw-type) terminal

control Max. cross-section 1.5 mm2 Ground M:
outputs – Binary selectable outputs X163/51
– Binary selectable outputs X163/53
Selectable output:
– Binary 3 X163/50  2)
– Binary 4 X163/52  short-circuit-proof 100 mA


Serial Plug-in (screw-type) terminal

interface 3 Max. cross-section 1.5 mm2 TX+ X172/61 RS485, 4-wire send cable,
RS485 3) 4) positive differential input
TX- X172/61 RS485, 4-wire send cable,
negative differential input
RX+/TX+ X172/63 RS485, 4-wire receive cable, positive
differential input, 2-wire send/receive cable,
positive differential input
RX-/TX- X172/64 RS485, 4-wire receive cable, negative
differential input, 2-wire send/receive cable,
negative differential input
M X172/65 Ground

1) H signal: +13 to +33 V * 2) H signal: +13 to +30 V 3) Cable length: 4) Please observe DIN 19 245,
L signal: -33 to +3 V L signal: 0 to +2 V – For baud rate of 187.5 kBd: 600 m Part 1: In particular, the potential
or terminal open* – For baud rate of ≤ 93.75 kBd: difference between the data
1200 m reference potentials M of all
* for binary control inputs 8.5 mA interfaces must not exceed
at 24 V -7 V / +12 V. If this cannot be
guaranteed, then equipotential
bonding must be provided.

1/22 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Characteristic data of pulse tacho evaluation electronics

Level of input pulses

Rated input voltage range
The evaluation electronics 5 V P140 = 0x 15 V P140 = 1x
are capable of processing en-
coder signals (both symmet- Low level Differential voltage <0.8 V Differential voltage <5 V
rical and asymmetrical) up to High level Differential voltage >2 V Differential voltage >8 V 1)
a maximum of 27 V differen- Hysteresis >0.2 V >1 V
tial voltage. The evaluation Common mode ±10 V ±10 V
electronics are electronically Table 1/1
adapted (in parameter P140) Effect of plug-in jumper setting
to the encoder signal volt-
age. The parameter setting Rated input voltage range
selects one of two possible 5V 15 V
rated input voltages
(see Table 1/1). Differential voltage 2) 2V >2.5 V 8V 10 V >14 V 1
Tmin 3) 630 ns 380 ns 630 ns 430 ns 380 ns
If the pulse encoder does
not supply symmetrical en- Table 1/2
Minimum distance between edges
coder signals, then its
grounding lead must be
routed with each signal ca- fmax
ble as a twisted pair and con- 50 kHz 100 kHz 150 kHz 200 kHz 300 kHz
nected to the negative termi-
nals of track 1, track 2 and Differential voltage 4) to 27 V to 22 V to 18 V to 16 V to 14 V
the zero marker. Table 1/3
Maximum input frequency as a function of supply voltage

Switching frequency Cable, cable length, shield The maximum cable length
connection must not be exceeded. Gen-
The maximum frequency
erally, a twisted cable pair
of the encoder pulses is The encoder cable capaci-
with common pair shield is
300 kHz. To ensure correct tance must be recharged at
sufficient for each track.
evaluation of the encoder each encoder edge change.
Crosstalk between the ca-
pulses, the minimum dis- The RMS value of this cur-
bles is thus reduced. The
tance Tmin between two rent is proportional to the ca-
shielding of all pairs protects
encoder signal edges ble length and pulse fre-
against noise pulses.
(tracks 1 and 2) specified in quency and must not exceed
the table must be observed the current specified by the The shield must be con-
(see Table 1/2). encoder manufacturer. nected to the shield bar of
A suitable cable as recom- the SIMOREG converter
If the pulse encoder is incor-
mended by the encoder over the largest possible sur-
rectly matched to the en-
manufacturer must be used. face area.
coder cable, disturbing cable
reflections will be produced
at the receive end. These re-
flections must be damped
so that the encoder pulses
can be correctly evaluated.
The limit values specified in
Table 1/3 must be main-
tained to ensure that the re-
sultant power loss in the
adapting element of the
evaluation electronics is not
exceeded.

1) Restriction: See switching 3) The phase error LG (deviation from LG = + (90° - fp x Tmin x 360° x 10-6) 4) Differential voltage of encoder
frequency 90°), which may occur as the result LG [°] = phase error pulses without load (approximate
of encoder and cable, can be fp [kHz] = pulse frequency encoder current supply voltage)
2) Differential voltage at evaluation calculated from Tmin : Tmin [ns] = minimum distance
electronics terminals iiiibetween edges

Siemens DA 21 · 1999
1/23
 1

1/24
210 3) S_IMP Rx+/Tx+ 3AC 50-60 Hz, 400 V
P24_S
211 BA
Rx-/Tx-
3AC 50-60 Hz, 400 V

Block diagram
Binary 212 3AC 50-60 Hz, 500 V
T/R Rx+/Tx+
select inputs 213 BA
Rx-/Tx- Parallel switch 1AC 50-60 Hz, 230 V
214 X165
R/T Rx+/Tx+ interface
215 BA (2x)
Rx-/Tx- K1
216
1
217 Clk Rx+/Tx+

NC
M BA
X161 Rx-/Tx-
X166
or 4V1

1V1
4W1

1U1
4U1

1W1

5W1
5N1
5W1
5N1

104
5U1
5U1

103
105
106
107
108
204 X164 Tx+ 61
Motor Tx- 62
205

M
temperature # XT XS XP XP
BA
KTY84 / + Rx+/Tx+ 63 ES/
X164 P24

8-270 V
PTC 8 Rx-/Tx- 64
9 # RS485 M ~
M BA 65 E-Stop =
6RA70 SIMOREG DC MASTER

10 M
X162
11 Analog
# D 18 XR
M tacho
A 109
19
M E-Stop 1)
44 3) D 20 110
P24_S A Power ON M
45 21 Electronics power
M M K1 ~
40 X164 supply
Binary 50 X6
41
select inputs 51 Temperature monitoring X7
42 M
43 52 X3.4

M 53 M
X163 P24 M Armature current X3.1
X110 / X111 X163
CUD2 C98043-A7006 X3.2
2)
X3.3 Load
~ M
Supply voltage ~ X11-X16
1 CUD1 X110 / X111 Tx+ 56 X21-X26 2)
M armature ~
10k 2 Tx- 57 ~
P10 ± 1% / 10 mA 3U1 3W1
Main 3 BA + Armature voltage
Rx+/Tx+ 58 =
setpoint N10 ± 1% / 10 mA
4 = C98043-A7004 /
Rx-/Tx- 59
Gating pulses armature C98043-A7010 / XF1
5 U/ I BA
M 60 X101
# RS485 C98043-A7014+15
M
6 X172 Supply voltage field X102
U/ I 12 ~
7 # -ist ~
KTY84 / PTC 13 Gating pulses field
22 M
D 14
23 # A 15 Field current actual value
Open- and M f
24 M D I act16 U
Shunt
X174 closed-loop A 17 Fan control and monitoring
34 3) control for M
P24_S X175
35 armature X75
M 46 X102
36
and field Fan control
47 and monitoring or
Switch-on/ 37 M
48 air flow monitoring
shutdown 38 X101 C98043-A7002 / A7003 - +
Enable signal 54 XF2
39 P24 M
ADA12-5283c
Analog tacho X171 3D 3C 1C1 1D1
X171 M Selection # C98043-A7005 (1D1) (1C1)
5/15 V
26
P15 =
Supply 27 -
M 200mA max. Armature
~
28 & current M
COMP PMU 1) Into converters 400 A.
Track 1 > 29 X>Y RS232 / RS485 to X300
30 RS485 2) Into converters 210 to 280 A. G
COMP 1
Track 2 > 31 X109 X108 BA 3) P24_S total max. 200 mA.
X>Y +
EEPROM
32 RS232 BA = electronically switchable bus termination
COMP M
Zero mark > 33 BA
U/I = electronically switchable voltage /
X>Y
C98043-A7009 current input
X173 X107 2
C98043-A7001 Rear panel wiring X300
2
TB and CB boards to OP1S
6RA70 DC MASTER
SIMOREG

Siemens DA 21 · 1999
 SIMOREG
6RA70 DC MASTER

Calculation of dynamic overload capability

Overview of function The dynamic overload period Planning for dynamic over- Structure of limit charac-
is made possible by a ther- load capability teristics fields for intermit-
The rated DC current (=
mal monitoring function (I2t tent overload operation
maximum permissible con- The planning sheets contain
monitor) in the power sec-
tinuous DC current) speci- the following information: Each characteristics field re-
tion. This uses the time char-
fied on the converter rating fers to a load cycle of inter-
acteristic of the actual load Á The maximum overload
plate may be exceeded in op- mittent overload operation
current to calculate the time period tan for starting with
eration. The amount by with a total period of 300 s.
characteristic of an equiva- cold power section and
which the rated value may This type of load cycle con-
lent value for the thyristor specified constant over-
be exceeded and for what sists of two periods, i.e. the
junction temperature over load,
period are explained in more base-load duty period (actual
ambient temperature. Con-
detail below. Á The maximum current inter- armature current ≤ rated DC
verter-specific charac-
val tab (maximum cooling current) and the overload
The absolute upper limit for teristics (e.g. thermal resis-
time) until the power sec- duty period (actual armature
the absolute overload cur- tance and time constants)
rent corresponds to 1.5 are included in the calcula-
tion reaches the “cold” state, current ≥ rated DC current). 1
times the DC current rating. tion. When the converter is Á Limit characteristic fields Each limit characteristic rep-
The maximum overload pe- switched on, the calculation for calculating overload resents the maximum base-
riod depends both on the commences with the initial capability in thermally set- load current (limit base-load
time characteristic of the values that were calculated tled, intermittent overload current specified in % of
overload current and on the before the converter power operation (periodic load rated DC current) for a cer-
load history of the converter supply was last switched cycles). tain overload factor over the
and is specific to individual off/last failed. Allowance for minimum base-load duty pe-
Note: The power section is
units. ambient conditions (ambient riod (limit base-load period)
in the “cold” state when the
temperature and installation for a specific unit. For the re-
Every overload must be pre- calculated equivalent junc-
altitude) can be made via a mainder of the load cycle,
ceded by an “underload” tion temperature corre-
parameter setting. the maximum permissible
(load phase with load current sponds to less than 5% of its
current then corresponds to
< rated DC current). After The I2t monitor responds if maximum permissible value.
the overload current deter-
the maximum permissible the calculated equivalent This state can be scanned
mined by the overload fac-
overload period has expired, junction temperature ex- via a binary selectable out-
tor. If no limit characteristic
the load current must be re- ceeds the permitted value. put.
is specified for the desired
duced to a value of at least Two alternative reactions
overload factor, then the
≤ rated DC current. can be parameterized:
characteristic for the next-
Á Alarm with reduction of higher overload factor is ap-
armature current setpoint plicable.
to rated DC current or
The limit characteristics fami-
Á Fault with shutdown of lies are valid for a load cycle
converter. period of 300 s. However,
simple rules of calculation
The I2t monitor can be
can be applied to configure
switched off, in which case
load cycles that are longer or
the armature current is lim-
shorter than 300 s. These
ited to the rated DC current
are illustrated by two basic
value.
planning tasks on the follow-
ing page.

Siemens DA 21 · 1999
1/25
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Calculation of dynamic overload capability

260
ADA21-5130
x=1.1
s
Overload period in s for cycle time of 300 s

200
x=1.2

160
x=1.3
Example for basic task 2
120 x=1.4

x=1.5 Overloading with x times tan (s)

80 rated DC current
Example for basic task 1 x=1.1 1439

1 40
x=1.2
x=1.3
906
631
x=1.4 456
x=1.5 333
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 2169
Base-load current in % of rated DC current

Fig. 1/9
Characteristics for example calculations for basic tasks 1 and 2

Basic task 1
Definition
Á Known quantities:
Converter, cycle time, over-
load factor, overload period Base-load duty period300 Min. base-load duty period for 300 s cycle time
(300 s overload period)
Á Quantities to be found: Overload period300 Max. overload period for 300 s cycle time
(min.) base-load duty pe- Table 1/4
riod and max. base-load cur- Explanation of terms
rent
Á Solution: See Table 1/5 Cycle time
Example for basic task 1 < 300 s ≥ 300 s

Á Known quantities: 1. Determine curve Selection of limit characteristic for specific converter and overload factor
– 30 A converter (see Fig. 1/9)
– Cycle time 113.2 s 2. Overload period300 = (300 s/cycle time) x overload periodOverload period300
– Overload factor 1.45 3. Base-load duty period300 = 300 s - overload period300 300 s - overload period300
– Overload period 20 s 4. Base-load duty period300 < Yes: Required cycle time not configurable
base-load duty period300 for
Á Quantities to be found: max. base-load current = 0 No: Read off max. base-load current for overload period300 from limit characteristic
(min.) base-load duty pe- 5. Determine percentage for Read off percentage for base-load current from diagram
base-load current
riod and max. base-load cur-
Table 1/5
rent Steps to solve basic task 1
Á Solution:
– Limit characteristic
for 30 A converter Cycle time
– Overload factor 1.5 < 300 s ≥ 300 s
– Overload period300 =
1. Determine curve Selection of limit characteristic for specific converter and overload factor
(300 s/113.2 s) x 20 s = (see Fig. 1/9)
53 s -> 2. Max. overload period = (cycle time/300 s) x overload period300 300 s - base-load duty period300
– Max. base-load current = 3. Min. base-load period = Cycle time - max. overload period Cycle time - max. overload period
44 % Irated = 13.2 A Table 1/6
Steps for solving basic task 2
Basic task 2
Á Known quantities:
Converter, cycle time, Example for basic task 2 Á Quantities to be found: – Base-load current =
overload factor, base-load – Max. overload period 60 % Irated ->
Á Known quantities:
current – Min. base-load duty period – Overload period300 = 127 s
– 30 A converter
– Max. overload period =
Á Quantities to be found: – Cycle time 140 s Á Solution:
(140 s/300 s) x 127 s =
Maximum overload period, – Overload factor 1.15 – Limit characteristic for
59 s
minimum base-load period – Base-load current = 30 A converter
– Min. base-load duty period
0.6 Irated = 18 A – Overload factor 1.2
Á Solution: See Table 1/6 = 140 s - 59 s = 81 s

1/26 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Calculation of dynamic overload capability

320
ADA21-5131

s
x=1.1
Overload period in s for cycle time of 300 s

280
x=1.2

240

x=1.5 x=1.4 x=1.3

200

Overloading with x times tan (s)

160 rated DC current
x=1.1
x=1.2 1594
120
x=1.3 1077
1
x=1.4 801
x=1.5 622
80
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 1706
Base-load current in % of rated DC current

Fig. 1/10
6RA7013-6DV62 15 A/400 V

260
ADA21-5132
x=1.1
s
Overload period in s for cycle time of 300 s

200
x=1.2

160
x=1.3

120 x=1.4

x=1.5 Overloading with x times tan (s)

80 rated DC current
x=1.1 1439
x=1.2 906
40 x=1.3 631
x=1.4 456
x=1.5 333
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 2169
Base-load current in % of rated DC current

Fig. 1/11
6RA7018-6DS22 30 A/1Q/400 V, 6RA7018-6DV62 30 A/4Q/400 V

260 A DA21-5133

x=1.1
s
Overload period in s for cycle time of 300 s

x=1.2
200

x=1.3
160
x=1.4

120 x=1.5

Overloading with x times tan (s)

80 rated DC current
x=1.1 2071
x=1.2 1352
40 x=1.3 988
x=1.4 756
x=1.5 592
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 2169
Base-load current in % of rated DC current

Fig. 1/12
6RA7025-6DS22 60 A/1Q/400 V, 6RA7025-6GS22 60 A/1Q/575 V

Siemens DA 21 · 1999
1/27
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Calculation of dynamic overload capability

280
ADA21-5134
s x=1.1

240
Overload period in s for cycle time of 300 s

x=1.2

200
x=1.3

160 x=1.4

x=1.5
120
Overloading with x times tan (s)
rated DC current
80
x=1.1 2535
x=1.2 1446
1 40 x=1.3 1016
x=1.4 761
x=1.5 587
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 2522
Base-load current in % of rated DC current

Fig. 1/13
6RA7025-6DV62 60 A/4Q/400 V, 6RA7025-6GV62 60 A/4Q/575 V

260
ADA21-5135
x=1.1
s
Overload period in s for cycle time of 300 s

200 x=1.2

160 x=1.3

120 x=1.4

x=1.5 Overloading with x times tan (s)

80 rated DC current
x=1.1 1879
x=1.2 1186
40 x=1.3 831
x=1.4 604
x=1.5 443
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 2668
Base-load current in % of rated DC current

Fig. 1/14
6RA7028-6DS22 90 A/1Q/400 V

260
ADA21-5136

x=1.1
s
Overload period in s for cycle time of 300 s

200 x=1.2

x=1.3
160
x=1.4
120 x=1.5

Overloading with x times tan (s)

80 rated DC current
x=1.1 1911
x=1.2 1320
40 x=1.3 1007
x=1.4 804
x=1.5 659
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 2658
Base-load current in % of rated DC current

Fig. 1/15
6RA7028-6DV62 90 A/4Q/400 V

1/28 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Calculation of dynamic overload capability

260
x=1.1 ADA21-5137

s
Overload period in s for cycle time of 300 s

x=1.2
200

x=1.3
160
x=1.4

120 x=1.5

Overloading with x times tan (s)

80 rated DC current
x=1.1 1994

40
x=1.2
x=1.3
1318
968
1
x=1.4 743
x=1.5 582
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 3110
Base-load current in % of rated DC current

Fig. 1/16
6RA7031-6DS22 125 A/1Q/400 V, 6RA7031-6GS22 125 A/1Q/575 V

260
x=1.1 ADA21-5138

s
Overload period in s for cycle time of 300 s

x=1.2
200

x=1.3
160
x=1.4

120 x=1.5

Overloading with x times tan (s)

80 rated DC current
x=1.1 2160
x=1.2 1453
40 x=1.3 1079
x=1.4 836
x=1.5 662
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 3112
Base-load current in % of rated DC current

Fig. 1/17
6RA7031-6DV62 125 A/4Q/400 V, 6RA7031-6GV62 125 A/4Q/575 V

240
ADA21-5139

s x=1.1
Overload period in s for cycle time of 300 s

200

160
x=1.2

120

x=1.3 Overloading with x times tan (s)

80 rated DC current
x=1.1 680
x=1.4 x=1.2 318
40 x=1.3 167
x=1.5 x=1.4 78
x=1.5 25
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 766
Base-load current in % of rated DC current

Fig. 1/18
6RA7075-6DS22 210 A/1Q/400 V, 6RA7075-6GS22 210 A/1Q/575 V, 6RA7075-6DV62 210 A/4Q/400 V, 6RA7075-6GV62 210 A/4Q/575 V

Siemens DA 21 · 1999
1/29
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Calculation of dynamic overload capability

240
ADA21-5140

s x=1.1
Overload period in s for cycle time of 300 s

200

x=1.2
160

120 x=1.3

x=1.4 Overloading with x times tan (s)

80 rated DC current
x=1.5 x=1.1 729
x=1.2 381
1 40 x=1.3 237
x=1.4 155
x=1.5 103
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 840
Base-load current in % of rated DC current

Fig. 1/19
6RA7078-6DS22 280 A/1Q/400 V, 6RA7078-6DV62 280 A/4Q/400 V

130 ADA21-5141

x=1.1
s
Overload period in s for cycle time of 300 s

100

80

60
x=1.2
Overloading with x times tan (s)
40 rated DC current
x=1.1 130,4
x=1.2 53,9
x=1.3
20 x=1.3 21,7
x=1.4 x=1.5 x=1.4 8,9
x=1.5 3,8
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 198
Base-load current in % of rated DC current

Fig. 1/20
6RA7081-6DS22 400 A/1Q/400 V, 6RA7081-6GS22 400 A/1Q/575 V

180 ADA21-5142
s
x=1.1
160
Overload period in s for cycle time of 300 s

140

120

100
x=1.2
80
Overloading with x times tan (s)
60 rated DC current
x=1.1 282.0
40 x=1.3 x=1.2 112.0
x=1.3 47.0
20 x=1.4
x=1.4 x=1.5 13.0
x=1.5 4.9
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 338
Base-load current in % of rated DC current

Fig. 1/21
6RA7081-6DV62 400 A/4Q/400 V, 6RA7081-6GV62 400 A/4Q/575 V

1/30 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Calculation of dynamic overload capability

200
A DA21-5143

s x=1.1
Overload period in s for cycle time of 300 s

160

120
x=1.2

80
Overloading with x times tan (s)
x=1.3 rated DC current
x=1.1 330
x=1.4
40 x=1.2 136
x=1.5 x=1.3 74
1
x=1.4 44
x=1.5 28
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 381
Base-load current in % of rated DC current

Fig. 1/22
6RA7085-6DS22 600 A/1Q/400 V, 6RA7085-6GS22 600 A/1Q/575 V

220
ADA21-5144

x=1.1
s
Overload period in s for cycle time of 300 s

160

x=1.2
120

x=1.3 Overloading with x times tan (s)

80
rated DC current
x=1.4 x=1.1 423
40 x=1.2 183
x=1.5 x=1.3 105
x=1.4 63
x=1.5 36
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 452
Base-load current in % of rated DC current

Fig. 1/23
6RA7085-6DV62 600 A/4Q/400 V, 6RA7085-6GV62 600 A/4Q/575 V

180
x=1.1 ADA21-5145
s
160
Overload period in s for cycle time of 300 s

140

120
x=1.2

100

80 x=1.3

Overloading with x times tan (s)

60 x=1.4 rated DC current

x=1.5 x=1.1 296

40
x=1.2 161
x=1.3 102
20 x=1.4 70
x=1.5 50
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 516
Base-load current in % of rated DC current

Fig. 1/24
6RA7087-6DS22 850 A/1Q/400 V, 6RA7087-6GS22 800 A/1Q/575 V, 6RA7086-6KS22 720 A/1Q/690 V

Siemens DA 21 · 1999
1/31
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Calculation of dynamic overload capability

220
ADA21-5146
x=1.1
s
Overload period in s for cycle time of 300 s

160

x=1.2

120

x=1.3

80 Overloading with x times tan (s)

x=1.4 rated DC current
x=1.1 382
x=1.5
x=1.2
1 40
x=1.3
228
150
x=1.4 102
x=1.5 68
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 582
Base-load current in % of rated DC current

Fig. 1/25
6RA7087-6DV62 850 A/4Q/400 V, 6RA7087-6GV62 850 A/4Q/575 V, 6RA7086-6KV62 760 A/4Q/690 V

160 ADA21-5147
s
x=1.1
140
Overload period in s for cycle time of 300 s

120

100

80
x=1.2

60 Overloading with x times tan (s)

rated DC current
x=1.3 x=1.1
40 185
x=1.2 86
x=1.4
x=1.3 46
20
x=1.4 26
x=1.5 x=1.5 16
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 296
Base-load current in % of rated DC current

Fig. 1/26
6RA7090-6GS22 1000 A/1Q/575 V, 6RA7088-6KS22 950 A/1Q/690 V, 6RA7088-6LS22 900 A/1Q/830 V

160 ADA21-5148
s x=1.1
140
Overload period in s for cycle time of 300 s

120

100

80 x=1.2

60 Overloading with x times tan (s)

rated DC current
x=1.3
40 x=1.1 218
x=1.2 99
x=1.4 x=1.3 50
20
x=1.4 25
x=1.5 x=1.5 13
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 373
Base-load current in % of rated DC current

Fig. 1/27
6RA7090-6KV62 1000 A/4Q/690 V, 6RA7088-6LV62 950 A/4Q/830 V

1/32 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Calculation of dynamic overload capability

160 ADA21-5149
s
x=1.1
140
Overload period in s for cycle time of 300 s

120

100

80
x=1.2

60 Overloading with x times tan (s)

rated DC current
40 x=1.3 x=1.1 208.0
x=1.2 91.0
20 x=1.4 x=1,3 43.6
1
x=1.4 20.5
x=1.5 x=1.5 10.5
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 366
Base-load current in % of rated DC current

Fig. 1/28
6RA7090-6GV62 1100 A/4Q/575 V

160 ADA21-5150
s
140 x=1.1
Overload period in s for cycle time of 300 s

120

100

80
x=1.2

60 Overloading with x times tan (s)

rated DC current
x=1.3
40 x=1.1 180
x=1.4 x=1.2 88
x=1.3 49
20
x=1.4 30
x=1.5
x=1.5 19
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 312
Base-load current in % of rated DC current

Fig. 1/29
6RA7091-6DS22 1200 A/1Q/400 V

160 ADA21-5151
s x=1.1
140
Overload period in s for cycle time of 300 s

120

100

80
x=1.2
60 Overloading with x times tan (s)
rated DC current
x=1.3
40 x=1.1 223
x=1.2 104
x=1.4
x=1.3 54
20
x=1.4 28
x=1.5 x=1.5 15
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 383
Base-load current in % of rated DC current

Fig. 1/30
6RA7091-6DV62 1200 A/4Q/400 V

Siemens DA 21 · 1999
1/33
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Calculation of dynamic overload capability

220
ADA21-5152
x=1.1
s
Overload period in s for cycle time of 300 s

160

120 x=1.2

80 x=1.3 Overloading with x times tan (s)

rated DC current
x=1.1 407
x=1.4
x=1.2 183
1 40
x=1.3 100
x=1.5 x=1.4 59
x=1.5 35
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 565
Base-load current in % of rated DC current

Fig. 1/31
6RA7093-4KS22 1500 A/1Q/690 V, 6RA7093-4LS22 1500 A/1Q/830 V

240
ADA21-5153

s x=1.1
Overload period in s for cycle time of 300 s

200

160

x=1.2
120

Overloading with x times tan (s)

80 rated DC current
x=1.3
x=1.1 546
x=1.4 x=1.2 195
40 x=1.3 92
x=1.4 47
x=1.5 x=1.5 27
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 480
Base-load current in % of rated DC current

Fig. 1/32
6RA7093-4KV62 1500 A/4Q/690 V, 6RA7093-4LV62 1500 A/4Q/830 V

240
ADA21-5154
x=1.1
s
Overload period in s for cycle time of 300 s

200

160

x=1.2
120

x=1.3 Overloading with x times tan (s)

80 rated DC current
x=1.4 x=1.1 518
x=1.2 219
40 x=1.3 122
x=1.5 x=1.4 73
x=1.5 45
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 548
Base-load current in % of rated DC current

Fig. 1/33
6RA7093-4DS22 1600 A/1Q/400 V, 6RA7093-4GS22 1600 A/1Q/575 V, 6RA7093-4DV62 1600 A/4Q/400 V, 6RA7093-4GV62 1600 A/4Q/575 V

1/34 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Calculation of dynamic overload capability

220
ADA21-5155

x=1.1
s
Overload period in s for cycle time of 300 s

160

x=1.2

120

x=1.3

80 Overloading with x times tan (s)

x=1.4
rated DC current
x=1.1 513
x=1.2 259
40 x=1.5
x=1.3 160
1
x=1.4 108
x=1.5 76
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 1056
Base-load current in % of rated DC current

Fig. 1/34
6RA7095-4LS22 1900 A/1Q/830 V, 6RA7095-4LV62 1900 A/4Q/830 V

180
ADA21-5156
s
160 x=1.1
Overload period in s for cycle time of 300 s

140

120
x=1.2
100

80
x=1.3
Overloading with x times tan (s)
60 rated DC current
x=1.4
x=1.1 321
40
x=1.2 164
x=1.3 96
20 x=1.5
x=1.4 59
x=1.5 38
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 600
Base-load current in % of rated DC current

Fig. 1/35
6RA7095-4DS22 2000 A/1Q/400 V, 6RA7095-4GS22 2000 A/1Q/575 V

Siemens DA 21 · 1999
1/35
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Calculation of dynamic overload capability

320
x=1.1 ADA21-5157
s
280
Overload period in s for cycle time of 300 s

240

200

160
x=1.2

120 Overloading with x times tan (s)

x=1.3 rated DC current
80 x=1.4 x=1.1 477

1 40 x=1.5
x=1.2
x=1.3
247
154
x=1.4 103
x=1.5 72
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 614
Base-load current in % of rated DC current

Fig. 1/36
6RA7095-4KS22 2000 A/1Q/690 V

180
ADA21-5158
s
160 x=1.1
Overload period in s for cycle time of 300 s

140

120

100
x=1.2
80
Overloading with x times tan (s)
60 rated DC current
x=1.3
x=1.1 274
40
x=1.4 x=1.2 128
x=1.3 65
20
x=1.4 37
x=1.5
x=1.5 23
0
0 10 20 30 40 50 60 70 80 90 % 100 tab (s) = 493
Base-load current in % of rated DC current

Fig. 1/37
6RA7095-4DV62 2000 A/4Q/400 V, 6RA7095-4GV62 2000 A/4Q/575 V, 6RA7095-4KV62 2000 A/4Q/690 V

1/36 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Ordering and planning data

SIMOREG 6RA70 converters in (B6) A (B6) C connection for four-quadrant operation, fuses
Rating data SIMOREG converter Fuse
Supply DC DC Output Line DC current
voltage 1) voltage current
Rating code designation
V V A kW Order No. acc. to DIN 41 752 Order No. Order No.

3-ph. AC 400 420 15 6.3 6RA7013-6DV62-0 D420/15 MREQ-GEG 6V62 3NE1814-0 3NE1814-0
30 12.6 6RA7018-6DV62-0 D420/30 MREQ-GEG 6V62 3NE1815-0 3NE4102
60 25 6RA7025-6DV62-0 D420/60 MREQ-GEG 6V62 3NE1817-0 3NE4120
90 38 6RA7028-6DV62-0 D420/90 MREQ-GEG 6V62 3NE1820-0 3NE4122
125 53 6RA7031-6DV62-0 D420/125 MREQ-GEG 6V62 3NE1021-0 3NE4124
210 88 6RA7075-6DV62-0 D420/210 MREQ-GEGF 6V62 3NE3227 3NE3227
280 118 6RA7078-6DV62-0 D420/280 MREG-GEEF 6V62 3NE3231 3NE3231
400 168 6RA7081-6DV62-0 D420/400 MREQ-GEGF 6V62 3NE3233 3NE3233
600 252 6RA7085-6DV62-0 D420/600 MREQ-GEGF 6V62 3NE3336 3NE3336
850
1200
357
504
6RA7087-6DV62-0
6RA7091-6DV62-0
D420/850 MREQ-GEGF 6V62
D420/1200 MREQ-GEGF6V62
3NE3338-8
2)
3NE3334-0B 3)
2)
1
1600 672 6RA7093-4DV62-0 D420/1600 MREQ-GEGF 4V62 2) 2)

2000 840 6RA7095-4DV62-0 D420/2000 MREQ-GEGF 4V62 2) 2)

3-ph. AC 575 600 60 36 6RA7025-6GV62-0 D600/60 MREQ-GEG 6V62 3NE1817-0 3NE4120

125 75 6RA7031-6GV62-0 D600/125 MREQ-GEG 6V62 3NE1021-0 3NE4124
210 126 6RA7075-6GV62-0 D600/210 MREQ-GEGF 6V62 3NE3227 3NE3227
400 240 6RA7081-6GV62-0 D600/400 MREQ-GEGF 6V62 3NE3233 3NE3233
600 360 6RA7085-6GV62-0 D600/600 MREQ-GEGF 6V62 3NE3336 3NE3336
850 510 6RA7087-6GV62-0 D600/850 MREQ-GEGF 6V62 3NE3338-8 3NE3334-0B 3)
1100 660 6RA7090-6GV62-0 D600/1100 MREQ-GEGF 6V62 2) 2)
1600 960 6RA7093-4GV62-0 D600/1600 MREQ-GEGF 4V62 2) 2)
2000 1200 6RA7095-4GV62-0 D600/2000 MREQ-GEGF 4V62 2) 2)

3-ph. AC 690 725 760 551 6RA7086-6KV62-0 D725/760 MREQ-GEGF 6V62 3NE3337-8 3NE3334-0B 3)
1000 725 6RA7090-6KV62-0 D725/1000 MREQ-GEGF 6V62 2) 2)
1500 1088 6RA7093-4KV62-0 D725/1500 MREQ-GEGF 4V62 2) 2)

2000 1450 6RA7095-4KV62-0 D725/2000 MREQ-GEGF 4V62 2) 2)

3-ph. AC 830 875 950 831 6RA7088-6LV62-0 D875/950 MREQ-GEGF 6V62 2) 2)

1500 1313 6RA7093-4LV62-0 D875/1500 MREQ-GEGF 4V62 2) 2)
1900 1663 6RA7095-4LV62-0 D875/1900 MREQ-GEGF 4V62 2) 2)

1) 50/60 Hz 3) Two fuses connected in parallel

are used
2) Branch fuses contained in
converter, no external semi-
conductor protection fuses required

Siemens DA 21 · 1999
1/37
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Ordering and planning data

SIMOREG 6RA70 converters in B6C connection for single-quadrant operation, fuses

Rating data SIMOREG converter Fuse
Supply DC DC Output Line DC current
voltage 1) voltage current
Rating code designation
V V A kW Order No. acc. to DIN 41 752 Order No. Order No.

3-ph. AC 400 485 30 15 6RA7018-6DS22-0 D485/30 MRE-GEE 6S22 3NE1815-0 –

60 29 6RA7025-6DS22-0 D485/60 MRE-GEE 6S22 3NE1817-0 –
90 44 6RA7028-6DS22-0 D485/90 MRE-GEE 6S22 3NE1820-0 –
125 61 6RA7031-6DS22-0 D485/125 MRE-GEE 6S22 3NE1021-0 –
210 102 6RA7075-6DS22-0 D485/210 MRE-GEEF 6S22 3NE3227 –
280 136 6RA7078-6DS22-0 D485/280 MRE-GEEF 6S22 3NE3231 –
400 194 6RA7081-6DS22-0 D485/400 MRE-GEEF 6S22 3NE3233 –
600 291 6RA7085-6DS22-0 D485/600 MRE-GEEF 6S22 3NE3336 –
850 412 6RA7087-6DS22-0 D485/850 MRE-GEEF 6S22 3NE3338-8
1 1200
1600
582
776
6RA7091-6DS22-0
6RA7093-4DS22-0
D485/1200 MRE-GEEF 6S22
D485/1600 MRE-GEEF 4S22
2)
2)
–
–
2000 970 6RA7095-4DS22-0 D485/2000 MRE-GEEF 4S22 2) –

3-ph. AC 575 690 60 41 6RA7025-6GS22-0 D690/60 MRE-GEE 6S22 3NE1817-0 –

125 86 6RA7031-6GS22-0 D690/125 MRE-GEE 6S22 3NE1021-0 –
210 145 6RA7075-6GS22-0 D690/210 MRE-GEEF 6S22 3NE3227 –
400 276 6RA7081-6GS22-0 D690/400 MRE-GEEF 6S22 3NE3233 –
600 414 6RA7085-6GS22-0 D690/600 MRE-GEEF 6S22 3NE3336 –
800 552 6RA7087-6GS22-0 D690/800 MRE-GEEF 6S22 3NE3338-8 –
1000 690 6RA7090-6GS22-0 D690/1000 MRE-GEEF 6S22 2) –
1600 1104 6RA7093-4GS22-0 D690/1600 MRE-GEEF 4S22 2) –
2000 1380 6RA7095-4GS22-0 D690/2000 MRE-GEEF 4S22 2) –

3-ph. AC 690 830 720 598 6RA7086-6KS22-0 D830/720 MRE-GEEF 6S22 3NE3337-8 –
950 789 6RA7088-6KS22-0 D830/950 MRE-GEEF 6S22 2) –
1500 1245 6RA7093-4KS22-0 D830/1500 MRE-GEEF 4S22 2) –
2000 1660 6RA7095-4KS22-0 D830/2000 MRE-GEEF 4S22 2) –

3-ph. AC 830 1000 900 900 6RA7088-6LS22-0 D1000/900 MRE-GEEF 6S22 2) –

1500 1500 6RA7093-4LS22-0 D1000/1500 MRE-GEEF 4S22 2) –
1900 1900 6RA7095-4LS22-0 D1000/1900 MRE-GEEF 4S22 2) –

1) 50/60 Hz
2) Branch fuses contained in
converter, no external semi-
conductor protection fuses required

1/38 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Ordering and planning data

Fuses for integrated field Converter Field rectifier Fuse

power supply Rated DC current Max. perm. Order No. Rated current
for armature circuit field current
A controllable field rectifier
A A A
acts as a stabilized field
power supply and closed- 15 3 5SD420 16
loop EMF-dependent field- 30 5 5SD420 16
weakening control. 60 to 125 10 5SD420 16
Note: 210 to 280 15 5SD440 25
400 to 600 25 5SD440 25
Á The rated output voltage 720 to 1200 30 5SD480 30
for the armature and field 1500 to 2000 40 3NE1802-0 40 1
circuit is already reached
Table 1/7
when the line-side input Field current supply/fuses
voltage is 5 % lower than
its rated value. If the rated
input voltage is applied, the
output voltage will be 5 %
3AC
higher.
Á Converters for a 400 V Commutating reactor Commutating reactor
rated supply voltage are in-
stalled for line voltages of Linked via parallel
interface on optional
230, 380, 400 or 415 V and terminal expansion board

A DA21-5159a
SIMOREG SIMOREG
units for a 575 V rated sup-
ply voltage for line voltages
of 440, 460, 480, 500 or
550 V. The achievable out-
put voltage is converted
linearly.
Á The rated voltage of the
supply system is entered in
parameter P078. The mes-
Fig. 1/38
sages indicating under- and Parallel connection of SIMOREG converters
overvoltage also refer to
this value.

Use of RI suppression Parallel connection of The optional terminal expan-

Commutating reactor filters SIMOREG K converters sion board is needed to
The commutating reactors make a parallel connection.
If a drive forms an integral SIMOREG K converters can
required are listed in Catalog This features 2 connectors
component of an installation, be connected in parallel to in-
DA 93.1. for the parallel interface via
it does not need to meet any crease their power output.
which the firing pulses for
Commutating reactors are interference emission stan-
Separate commutating reac- the other parallel-connected
dimensioned according to dards in its own right. How-
tors for the converters are converters are transferred.
the rated motor current in ever, EMC legislation does
needed for correct current
the armature or field circuit. require that the installation Permissible output current
distribution.
as a whole is electromagneti- for parallel connection:
Commutating reactors can cally compatible with its envi- Please note: Imax = n x Irated (SIMOREG)
be dispensed with only in ronment. Only converters with the n = number of SIMOREG
cases where a single con- same DC current rating may units
verter is connected to a If the system is to comply
be connected in parallel.
trans-former with at least with RI level “A1” according Note:
4% uk. Commutating reac- to EN 55 011, then RI sup- The correct terminal-phase
tors must always be in- pression filters must be in- connections must be made
stalled if several converters stalled in addition to commu- at inputs 1U1/1V1/1W1 and
are connected to the same tating reactors. at outputs 1C1/1D1.
transformer. RI suppression filters can
only be installed in grounded-
neutral systems.
Please refer to Section 5 of
the catalog for further infor-
mation.

Siemens DA 21 · 1999
1/39
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Ordering and planning data

SIMOREG K converters for

12-pulse operation Calculation of required inductance:
In 12-pulse operation, two 1. Inductance of reactor at 0.2 x Idrated (LD1)
SIMOREG converters are 2. Inductance of reactor at Idmax (LD2)
supplied with voltages dis-
Inductance for 50 Hz line frequency:
placed by 30 degrees, result-
LD1 = 0.296 x 10-3 x Udi/(0.2 x Idrated)
ing in a reduction in harmon-
LD2 = 0.296 x 10-3 x Udi/(0.33 x Idmax)
ics. Each SIMOREG receives
half the total current, one Inductance for 60 Hz line frequency:
unit operates under speed LD1 = 0.24 x 10-3 x Udi/(0.2 x Idrated)
control and the other under LD2 = 0.24 x 10-3 x Udi/(0.33 x Idmax)
current control. Current set-
Legend:
points are transferred from
L: Inductance in henry
1 the first converter to the sec-
ond via the peer-to-peer con-
Idrated: 50 % of rated DC current of DC motor
Idmax: 50 % of maximum current of DC motor
nection.
Udi = 1.35 x Urated
Smoothing reactors must be Urated = Rated voltage of supply system
installed in the DC circuit for
12-pulse operation. Fig. 1/39
Calculation of required inductance
Calculation of smoothing
reactor:
Á One smoothing reactor is
needed for each of the two
converters. This is a twin-
value reactor, i.e. the reac- Converter transformer,
e.g. Dy5Dd0 or Yy0Yd11
tor inductance is defined
for two current values.
Á The reactor is dimensioned Overvoltage protection Overvoltage protection
thermally according to the
RMS of the reactor DC cur- 3
SIMOREG 3
SIMOREG
rent.
ADA21-5160a

Calculation of required induc-

tance: See Fig. 1/39.
Smoothing Smoothing
reactor reactor

Fig. 1/40
12-pulse operation

SIMOREG for supplying nals 1C1/1D1) is not used to Condensation protection

high inductances supply DC motors, but large-
SIMOREG converters are
scale field windings.
For supplying high induc- designed to comply with
tances such as the fields of Note: humidity class F without con-
large DC or synchronous mo- An external snubber circuit densation.
tors or solenoids, the gating (e.g. resistor or block varis-
Where converters are in-
unit is switched to long tor) must be provided at the
stalled in tropical climates, it
pulses via a parameter set- DC voltage output of the con-
is advisable to install con-
ting. Long pulses ensure reli- verter.
verter cubicle heating.
able triggering of thyristors
for high-inductance equip-
ment. In such cases, the con-
verter armature circuit (termi-

1/40 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Options and accessories

Option Short code Order No.

Technology software in basic unit S00 6RX1700-0AS00

Terminal expansion board (CUD2) K01 6RX1700-0AK01
SIMOVIS PC - PMU (RS232) connecting cable, 3 m – 6SX7005-0AB00
SUI RS232/RS485 interface converter incl. mounting accessories, 6SX7005-0AA00
mains connection: 1-ph. AC 115 V/230 V
Converter operator panel (OP1S) – 6SE7090-0XX84-2FK0
AOP1 adapter for mounting OP1S in cubicle door, incl. 5 m connecting cable 6SX7010-0AA00
PMU-OP1S connecting cable, 3 m 6SX7010-0AB03
PMU-OP1S connecting cable, 5 m 6SX7010-0AB05
Bus adapter for electronics box (LBA) – 6SE7090-0XX84-4HA0
Carrier module (ADB)
Pulse encoder evaluation board (SBP)
–
–
6SE7090-0XX84-0KA0
6SX7010-0FA00
1
PROFIBUS board (CBP) – 6SX7010-0FF00
SIMOLINK board (SLB) – 6SX7010-0FJ00
T100 technology board incl. hardware operating manual, without SW module – 6SE7090-0XX87-0BB0
Hardware operating manual for T100 6SE7080-0CX87-0BB0
MS100 “Universal Drive” software module for T100 (EPROM) without manual 6SE7098-0XX84-0BB0
Manual for MS100 “Universal Drive” software module
Á German 6SE7080-0CX84-0BB0
Á English 6SE7087-6CX84-0BB0
Á French 6SE7087-7CX84-0BB0
Á Spanish 6SE7087-8CX84-0BB0
Á Italian 6SE7087-2CX84-0BB0
T400 technology board – 6DD1606-0AD0
Operating instructions for SIMOREG 1)
Á German D00 6RX1700-0AD00
Á Italian D72 6RX1700-0AD72
Á English D76 6RX1700-0AD76
Á French D77 6RX1700-0AD77
Á Spanish D78 6RX1700-0AD78
Operating instructions for all languages above on CD-ROM incl. SIMOVIS D64 6RX1700-0AD64
Further documentation
Á Wiring manual for 1Q converters C98130-A1255-A1-*-22
Á Wiring manual for 4Q converters C98130-A1256-A1-*-22

1) Note: A brief operating manual is

supplied with the SIMOREG
converter. The full operating
instructions must be ordered
separately.

Siemens DA 21 · 1999
1/41
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Options and accessories

Ordering of options
Basic hardware/software Option Complete Order No.
Order with converter unit Description Order No. Description Code
and option
SIMOREG K 6RA7018-6DV62-0 Terminal K01 6RA7018-6DV62-0-Z
A number of options have Converter expansion K01 + D76
their own short code. When
Operating instructions D76
a converter unit is ordered in English
with an additional option, the
suffix -Z plus the appropriate Table 1/8
Example illustrating how to order a converter unit and option
short code must be added to
the converter order number.
If you wish to order several
options, these can be added Option Complete Order No.
after -Z in any sequence.
1 See Table 1/8 for ordering
Description Order No. Code

example. Terminal 6RX1700-0AK01 K01 6RX1700-0AK01

expansion 6RX1700-0AD76
Separate ordering of option Operating instructions 6RX1700-0AD76 D76
in English
If you wish to order an option
separately or post-delivery Table 1/9
(for separate delivery from Example illustrating how to order options separately
SIMOREG K), or if the option
has no short code, then you
must order it under its own, Software modules Á Two tracking/storage ele- Technology controller
separate order number. ments
The following software mod- The technology controller
See Table 1/9 for ordering ules are available: Á Two analog signal memo- can be used for higher-level
example. ries closed-loop controls, such as
Á Three connector/binector
tension, position or pressure
converters Á Ten analog signal selector
controllers. The output can
Note: switches
In the case of supplemen- Á Three binector/connector be wired freely and can act,
converters Á Three characteristic blocks for example, as a main set-
tary boards (except for termi-
nal expansion option), the point, additional setpoint or
Á One technology controller Á One velocity/speed calcula-
current limit.
bus adapter for the electron- tor
Á One simple ramp-function
ics box (LBA) must be or- The technology controller is
generator Á One speed/velocity calcula-
dered additionally. The car- a PID controller with sepa-
tor
rier module (ADB) must be Á Twelve adders/subtracters rate settings for the closed-
ordered additionally for Á 28 AND elements, each loop control characteristics.
Á Four sign inverters
boards SBP, CBP and SLB. with three inputs A droop setting is also avail-
An ADB can hold two of the Á Two switchable sign in- able.
Á 20 OR elements, each with
above supplementary verters
three inputs Connector numbers can be
boards.
Á Three dividers entered freely to select the
Á 16 inverters
Technology software in ba- source for setpoint and ac-
Á Four multipliers
sic unit Á Four EXCLUSIVE OR ele- tual value. A filter (PT1 ele-
Á Three high-resolution multi- ments, each with two in- ment) can be parameterized
The software option “Tech-
pliers/dividers puts at the setpoint and actual
nology software in basic
unit” is released for use by value inputs.
Á Four absolute-value gener- Á Twelve NAND elements,
means of a PIN number. The ators with filter each with three inputs The technology controller
-Z suffix and short code S00 output can be limited by mu-
Á Three limit-value monitors Á 14 RS flipflops
must be added to the con- tually independent, positive
with filter
verter order number for this Á Four D flipflops and negative values, which
option. You will then receive Á Seven limit-value monitors can be parameterized or in-
Á Ten timers
the PIN number with which without filter put via freely selectable con-
the software modules can Á Five binary signal selector nectors. The output signal
Á Three limiters
be enabled in the SIMOREG switches can be weighted multiplica-
converter. Á One maximum selection tively (parameterized or via
Á One dead zone
with three inputs connector signal) after the
Á Four alarm triggers limiting stage.
Á One minimum selection
with three inputs Á Four fault triggers

1/42 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Options and accessories

Terminal expansion board

(CUD2)
The optional terminal expan-
sion board (CUD2) is moun-
ted on the basic electronics
assembly (CUD1) and does
not require any additional
built-in components. This
board provides a range of

DA65-5105
additional inputs and out-
puts. The terminal functions
are described in Section “De-
sign and mode of operation”.
1
Pulse encoder evaluation
board
The SBP (Sensor Board
Pulse) optional board allows
a second pulse encoder Fig. 1/41
Pulse encoder evaluation board
to be connected to the
SIMOREG converter.

Suitable pulse encoders Terminal Designation Meaning Range

All commercially available
pulse encoders can be con- 67 PG Power supply for 5/15 V
nected to this optional board. pulse encoder Imax = 250 mA
Their pulses can be pro- 66 MG Power supply
cessed as either bipolar or ground
unipolar, TTL- or HTL-level 65 PTC- Negative(-) terminal
KTY84/PTC100
signals.
64 PTC+ Positive(+) terminal 3 mA
Encoder signals up to a pulse KTY84/PTC100 Accuracy ±1%
frequency of 410 kHz (4096 63 Coarse/fine ground Ground
pulses per rev. at 6000 rev/ 62 Coarse pulse 1 Digital input for
coarse pulse 1
min) can be evaluated. En-
61 Coarse pulse 2 Digital input for
coder monitoring can also be coarse pulse 2
implemented through evalu- 60 Fine pulse 2 Digital input for
ation of the check track. fine pulse

The supply voltage for the Table 1/10

Terminal assignments on terminal strip X400
connected encoder can be
set to 5 V or 15 V.

Terminal Designation Meaning Range

Temperature sensor
The temperature sensor con-
75 Track A+ Positive(+) terminal TTL/HTL/HTL unipolar
nection on the board is not Track A
evaluated in the SIMOREG 74 Track A- Negative(-) terminal TTL/HTL/HTL unipolar
system. Track A
73 Track B+ Positive(+) terminal TTL/HTL/HTL unipolar
Track B
Connections 72 Track B- Negative(-) terminal TTL/HTL/HTL unipolar
Track B
Signal cables are connected
71 Zero pulse+ Positive(+) terminal TTL/HTL/HTL unipolar
to terminal strips X400 and Zero track
X401. 70 Zero pulse- Negative(-) terminal TTL/HTL/HTL unipolar
Zero track
Connectable cross-section:
69 CTRL+ Positive(+) terminal TTL/HTL/HTL unipolar
2.5 mm2 (AWG12) Check track
68 CTRL- Negative(-) terminal TTL/HTL/HTL unipolar
Check track
Table 1/11
Terminal assignments on terminal strip X401

Siemens DA 21 · 1999
1/43
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Options and accessories

Voltage range of encoder

RS422(TTl) HTL bipolar HTL unipolar
inputs
See Table 1/12 for data.
Voltage range - Max. 33 V
Input Min. -33 V
Voltage range of digital Voltage range + Max. 33 V
inputs Input Min. -33 V
Switching level Min. -150 mV Min. -2 V Min. 4 V
See Table 1/13 for data. Differential voltage -LOW
Switching level Max. 150 mV Max. 2 V Max. 8 V
Differential voltage -HIGH
Note Table 1/12
Voltage range of encoder inputs
The inputs are not floating.
Coarse pulses are smoothed
1 with 0.7 ms and fine pulses
with approximately 200 ns. Rated value Min. Max.

LBA and ADB are required.

Voltage range LOW 0V -0.6 V 3V
Voltage range HIGH 13 V 24 V 33 V
Profibus board Input current LOW ≤ 2 mA
The optional CBP (Communi- Input current HIGH 10 mA 8 mA 12 mA
cation Board PROFIBUS) Table 1/13
board is used to link drives to Voltage range of digital inputs
higher-level automation sys-
tems via the PROFIBUS.
The CBP is mounted on an
ADB for installation in the
converter.
The optional board features
three LEDs (green, yellow
and red) as operating status
indicators.
DA65-5102

The board is supplied with

power via the basic unit.

Data exchange via PROFI-

BUS
The bus system allows data
to be exchanged very rapidly
between the drives and Fig. 1/42
Optional CBP board
higher-level systems (e.g.
SIMATIC, SIMADYN D, PCs/
programmers). The drives
are accessed in the bus sys-
tem according to the mas-
ter/slave principle, the drives Higher-level Master Drives Other "Slave"
are always slaves. Each "Master" "Slave"
computer
slave is uniquely identified CBP
by a bus address.
Up to 32
"Slave"
nodes

ADA65-5103

Fig. 1/43
PROFIBUS connections

1/44 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Options and accessories

PROFIBUS telegram
Data are exchanged in tele-
grams. Each telegram con-
tains useful data which are
Protocol frame Parameter ID Useful data Process data Protocol frame
divided into two groups value (PKW)
(header) (PZD) (trailer)
(see also Fig. 1/44):
ADA65-5104
1. Parameters (parameter
ID value, PKW)
2. Process data (PZD)
The PKW area contains all
transfer data which are Fig. 1/44
Structure of useful data in telegram of PROFIBUS-DP
needed to read or write
parameter values, or read 1
parameter properties.
The PZD area contains all the
information needed to con- Pin Designation Meaning
trol a variable-speed drive.
Control information (control 1 PE Earth connection
words) and setpoints are 2 – Not assigned
passed to the slaves by the 3 PBUS_A Signal cable A
PROFIBUS-DP master. Infor- 4 PBUS_RTS Data direction signal
mation about the status of 5 M_ISO PROFIBUS ground, floating
slaves (status words) as well 6 P5_ISO 5 V PROFIBUS, floating (100 mA)
as actual values are trans- 7 – Not assigned
ferred in the opposite direc-
8 PBUS_B Signal cable B
tion.
9 – Not assigned
The length of the PKW and Table 1/14
PZD components in the tele- Pin assignments on X448
gram, as well as the baud
rate, are determined by the
master. Only the bus ad-
dress and, if necessary, the
telegram failure time, are set
on the slaves.
Connections
The optional CBP board fea-
tures a 9-pin, subminiature D
socket (X448) for the con-
nection to the PROFIBUS
system. The connections are
short-circuit-proof and float-
ing.

Siemens DA 21 · 1999
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 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Options and accessories

SIMOLINK board
The SLB (SIMOLINK) op-
tional board acts as the inter-
face between SIMOREG
drives and the SIMOLINK
system.
The SLB is mounted on the
ADB carrier module.

DA65-5101
Every SLB optional board is a
node in the SIMOLINK sys-
tem. The maximum number
of nodes is restricted to 201.
1 The SIMOLINK drive inter-
face is used to exchange
data rapidly between dif-
ferent drives and to syn-
chronize them with a com-
mon system clock cycle. Fig. 1/45
SIMOLINK is a closed circuit SIMOLINK board
into which all nodes are con-
nected.
Data are exchanged be-
Designation Value
tween the individual nodes
by way of fiber-optic cables.
Optical fibers made of glass Size (length x width) 90 mm x 83 mm
or plastic can be used as External voltage supply DC 24 V
transmission lines. Power consumption from external voltage supply max. 200 mA
The SLB optional board has Voltage supply from basic unit DC 5 V
a 24 V voltage input for Power consumption from basic unit max. 600 mA
voltage supply
connecting an external
Switchover of voltage source Automatic, external has priority
voltage supply, thereby
Node address Parameter Pxxx
ensuring that data can still be Pxxx = 0 : Dispatcher function
exchanged within the Pxxx ≠ 0 : Transceiver function
SIMOLINK circuit when the Baud rate 11 Mbaud
converter is switched off. Propagation delay max. 3 clock cycles
Fiber optic cable Plastic or glass
The board features three
Cable length Á max. 40 m between 2 nodes (plastic)
LEDs for displaying the cur- Á 300 m between 2 nodes (glass)
rent operational status. Reduction of transmitter power Parameter Pxxx
(values for plastic fiber optics) Pxxx = y : 40 m
Pxxx = y : 25 m
Operating principle Pxxx = y : 10 m
Display 3 LEDs
The SLB optional board acts Á green: SIMOLINK
as the interface between the Á red: Optional board
SIMOLINK system and con- Á yellow: Interface to basic unit
verters and/or inverters. It Table 1/15
can operate as either a Technical data
SIMOLINK Dispatcher or a
SIMOLINK Transceiver, its Voltage supply Note
status being selected by
means of parameter set- The optional board can be The external voltage supply
tings. supplied with the necessary must not be switched over
operating voltage, both inter- while the bus is operating
nally from the SIMOREG since, when the supply is
converter and from an exter- switched over automatically,
nal source. In this case, the a reset signal is generated
external power source has on the board which causes
priority. Switchover be- some telegrams to be lost.
tween the sources takes
place auto-matically on the
board.

1/46 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Options and accessories

65

Microcontroller 66
20 mA 10 V X132:
CPU:
10 bits + sign RS485, 2-wire Serial interface 1
50 SIEMENS 67
±10 V 20 mA 51 + A SAB 80C166 T/Rx+ (USS protocol)
- D 68
X130:
52
T/Rx-
5 analog inputs ±10 V 20 mA 53 + A 69
±10 V/0.4 mA or -
0 to 20 mA/250 Ω or
D
4 to 20 mA/250 Ω 54
±10 V 20 mA 55 + A
- Tx+ 70
2 differential inputs D RS485, 4-wire
(terminals 50 to 53) X133:
56 Tx- 71
3 inputs to ground
(terminals 54 to 59) ±10 V 20 mA 57 +
-
A
D Rx+ 72 Serial interface 2 1
(peer-to-peer)
58 Rx- 73
±10 V 20 mA 59 + A
- D 74

9 bits+sign 60
+24 V 75 X131:
D 61
A u 2 analog outputs
+ 76 P24AUX i ±10 V/5 mA max
P24INT 62
or
max 90 mA 0 to 20 mA/500 Ωmax
X134:
D 63 or
77 A u
4 to 20 mA/500 Ωmax
8 binary inputs i 64
24 V DC 78 Slot for
(Input resistance: 79 software
4.4 KΩ typ.) module, e.g. 85
MS100 P24INT
80 +24 V
86
81 +
87
X136:
82
88
83 5 binary outputs
89 24 V DC / 90 mA max
84 90
91
92

P24AUX
1/2 LBA 1/2 LBA

Communications Dual- Dual-

port port
SIMOREG
board RAM RAM basic unit

X135 X137
A DA21-5161a

Fig. 1/46
Connection diagram for T100

T100 technology board Á Comfort ramp-function Á Drive-specific control func- – High-speed peer-to-peer
generator with rounding, tions, e.g. starting/shut- link with a baud rate of up
The T100 can be mounted in
parameter set selection via down controller. to 187.5 kbd with which a
the electronics box of
control command, dv/dt digital setpoint cascade can
SIMOREG converters. The Á Terminals with 8 binary
output and cut-out function. be created.
bus adapter (LBA) is needed inputs, 5 binary outputs,
for this purpose. Á Comfort motorized potenti- 5 analog inputs and 2 ana- – USS interface with a baud
ometer with non-volatile log outputs. All external sig- rate of up to 187.5 kbd for
The T100 board extends the storage of output value. nals are connected directly implementing a simple field
basic converter functionality to screw-type plug-in termi-
Á Wobble generator with tri- bus connection to the
by many drive-related tech- nals 50 to 92 on the T100
angular wobble pattern, ad- SIMATIC PLC or an external
nological functions such as: board.
justable P steps and syn- system.
Á Higher-level PID controller chronizing input or output Á 2 serial interfaces that can
for use, for example, as a for reciprocating drives. operate in mutual indepen-
tension, compensating dence:
roller position, flow or pres-
sure controller.

Siemens DA 21 · 1999
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 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Options and accessories

Technical data of T100

Terminal Features
In addition to the functions
listed above, the T100 also
contains a series of freely in- Five analog inputs Á Possible input level/input impedance
– -10 V to +10 V/24 kΩ typ
terconnectable closed-loop – 0 to ± 20 mA/250 Ω typ
control, arithmetic and logic – 4 to 20 mA/250 Ω typ
blocks: Á Two differential inputs
Á Three inputs to ground
Á Five adders with three in- Á Non-floating
Á Resolution 10 bits + sign
puts each
Two analog outputs Á Possible output level/driver capability
Á Three subtracters – -10 V to +10 V/5 mA max.
– 0 to 20 mA/500 Ω max.
Á Four sign inverters – 4 to 20 mA/500 Ω max.
Á Non-floating
Á
1 Á Three dividers
Eight binary inputs Á
Resolution 9 bits + sign
Input level 24 V DC, compatible with SIMATIC:
Á Four multipliers LOW = -33 V to +5 V, HIGH = +13 V to +33 V
Á Non-floating
Á Three high-resolution multi- Á Input impedance: 4.4 kΩ typ.
pliers/dividers with three in- Á Signal status display on PMU and OP1S
puts Five binary outputs Á Transistor switch, switched in relation to 24 DC, ”open emitter”
Á Output level compatible with SIMATIC:
Á Four absolute-value gener- LOW < +2 V, HIGH +17.5 to +33 V
Á Switching capacity: 90 mA max. (resistant to sustained short circuits)
ators with filter Á Signal status display on PMU and OP1S
Á Two limiters 24 V DC load power supply Á From SIMOREG converter: A short-circuit-proof 24 V DC
for binary inputs/outputs voltage supply is available at terminals 76 and 85 which has
Á Two limit-value monitors a total load rating of 90 mA.
Á External 24 V DC supply:
with filter Permissible voltage range +20 to +30 V
Á One minimum selection One peer-to-peer interface Á RS485 transmission method, 4-wire, full duplex
Á Non-floating
with three inputs Á Terminating resistances can be activated by jumpers
Á Settable baud rate up to 187.5 kbd
Á One maximum selection Á Receive and send signals can be freely
with three inputs interconnected by parameters
Á Max. cable length for 187.5 kbd: 500 m,
Á Two analog signal tracking/ for other baud rates: 1 000 m
storage elements with non- One serial USS interface Á RS485 transmission method, 2-wire, semi-duplex
volatile storage on power Á Non-floating
Á Terminating resistances can be activated by jumpers
failure Á Settable baud rate up to 187.5 kbd
Á Max. cable length for 187.5 kbd: 500 m,
Á Two analog signal storage for other baud rates: 1 000 m
elements
Table 1/16
Á Ten analog signal selector Features of T100
switches
Á One simple ramp-function Communications functions The PC with SIMOVIS is con- Note
generator of T100 nected to the USS interface
All the software functions
on the SIMOREG unit.
Á One dead band It is possible to access impor- described here are contai-
tant internal signals and pa- All important internal signals ned in the MS100 “Universal
Á Three characteristic blocks rameters of both the basic of the T100 can be moni- Drive” software module.
Á 16 AND elements with converter and T100 via the tored by means of display pa- The module is a 40-pin
three inputs each USS interface on the basic rameters (multimeter func- EPROM submodule that
unit or the T100 board. tion). must be ordered separately
Á Eight OR elements with and inserted in the specially
three inputs each The access method and reac- The T100 features three diag-
provided receptacle on the
tions of the T100 are identi- nostic LEDs which indicate
Á Eight inverters T100 board.
cal to those of the SIMOREG the following operating
Á Three EXCLUSIVE OR ele- basic unit. states:
ments 1. T100 is operating correctly
The T100 has its own pa-
in cyclical mode.
Á Six NAND elements with rameter memory and can be
2. Data exchange between
three inputs each parameterized via the PMU
T100 and SIMOREG is OK.
operator control and parame-
Á Seven RS flipflops 3. Data exchange between
terization panel, the OP1S
T100 and communica-
Á Two D flipflops operator panel or a PC with
tions board is OK.
SIMOVIS installed.
Á Five timers
Á Four binary signal selector
switches
Á Oneparametersetswitchover

1/48 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Options and accessories

Connector to backplane bus

CUx Com board

EDO-DRAM Dual-port RAM

2 MByte 4 KB

3,3 V
ADRAM

5V

8
20 EEPROM
32 KB
AB

32
3081 AD NOVRAM Programming
1
processor 128 byte voltage
16 4

DB
Flash EPROM
1 MB
ASIC U3 16

SSI-1 Diagnostic
connector
SSI-2

U1 UART

Control A/D converter

MFB 1 D/A converter
logic Multiplexer

Encoder Serial Serial Binary Analog Analog

inputs interface 1 interface 2 I/O inputs outputs

A DA21-5162a

Fig. 1/47
Block diagram of T400

TT400 technology board The T400 and SIMADYN D A virtually instantaneous par- The configuration is parame-
control system are compat- allel interface (dual-port terized by means of
The T400 board can be in-
ible. Users who wish to im- RAM) allows data to be ex-
stalled in the electronics box Á a PC with SIMOVIS on the
plement specialist applica- changed between the basic
of SIMOREG converters. basic unit *,
tions or market their own unit and T400. All signals can
The LBA bus adapter is
technological know-how can be directly connected to Á the PMU operator control
needed for this purpose.
create their own process so- terminals on the T400. and parameterization panel,
The T400 is used to imple- lution on the T400 using the A 15 V/100 mA pulse power
Á the OP1S user-friendly
ment supplementary pro- CFC configuring language, a supply is available. operator control panel,
cess-specific functions (e.g. feature previously associ-
An external DC 24 V supply Á an interface board,
for tension and position con- ated with SIMADYN D.
must be available to drive
trols, winders, reels, synchro Á an interface on the T400 in
Process-specific functions the binary inputs and out-
and positioning controls, conjunction with Service
are configured with CFC and puts. This voltage can be sup-
hoisting gear and drive-re- IBS program.
then executed cyclically by plied by the basic unit pro-
lated open-loop control func-
the processor. The closed- vided the total current at the Á Altered parameter settings
tions). Frequently used sup-
loop control sampling time is terminals does not exceed can be stored permanently
plementary process-specific
about 1 ms. 150 mA. in the EEPROM.
functions are available as pre-
programmed standard con-
figurations.

* The SIMOVIS service program read or written via a PC or

enables the entire parameter set programming device.
of a standard configuration to be

Siemens DA 21 · 1999
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 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Options and accessories

Features Baud rates [kbd]:

9.6/19.2/38.4/93.75/187.5
The T400 has the following
features: Note:
If serial interface 2 (peer,
T400
Á Two analog outputs
USS) is used, the 2nd ab- 11-pin
Á Five analog inputs solute encoder cannot be X5
operated since both applica-
Á Two binary outputs
tions utilize the same termi-
Á Eight binary inputs, four of nals.
which can be used to call X137
alarm tasks Á Absolute encoder 1 with
SSI or EnDat protocol 11-pin
Á Four bidirectional binary in- (RS485) for positioning ap- X6
puts or outputs plications;
1 Á Two incremental encoder Á Absolute encoder 2 with
inputs with zero pulse SSI or EnDat protocol
– Encoder 1 for HTL (15 V) (RS485) for positioning ap- 11-pin H2
encoder plications; X7 H1
– Encoder 2 for HTL (15 V) H3
or TTL/RS422 encoder (5 V) Note:
If serial interface 2 (peer,
Á For each incremental en- USS) is used, the 2nd ab-
coder: One coarse pulse in- solute encoder cannot be
put for suppression of zero 11-pin
operated since both applica-
pulse, coarse pulse inputs X8
tions utilize the same termi-
(simultaneous) also avail- nals.
X135
able as binary inputs
Á Wide variety of synchroniz-
Á No isolation of inputs/out- ing options:
puts – Synchronization of T400 11-pin
Á Serial interface 1 with with MASTERDRIVES X9
RS232 and RS485 trans- (Cux, CBx) or second T400
mission format: Protocol – T400 supplies synchroniz-
can be selected via switch ing signals for MASTER-
on board: DRIVES (CUx, CBx) or
A DA21-5163
– Service protocol DUST1 second T400
for start-up (CFC test Á Operation without fan
mode, “Service IBS”,
TELEMASTER) and Á 3 LEDs for operational Fig. 1/48
T400 technology board
program download with status displays
19.2 kbaud and RS232 Á Hardlock PAL: Receptacle
transmission format for 28-pin EPLD submod-
– USS protocol, 2-wire, with ule as copy protection for
selectable RS232 or RS485 user program (as on 32-bit
transmission format; max. CPU boards);
38.4 KB; configurable as
slave for parameterization Á Soldered-in Flash memory
with OP1S or SIMOVIS or (2 MB) for downloadable
as master for OP2 operator program codes (no MS5x
panel connection memory module needed)

Á Serial interface 2 with Á 4 MB DRAM as main mem-

RS485 transmission format ory for program and data
and protocol that is select- Á 32 KB permanent modifica-
able through configuring of tion memory
appropriate function block:
– Peer-to-peer, for high- Á 128 byte NOVRAM for data
speed process link, 4-wire storage during Power OFF
– USS protocol, configur- Á Cache: 4 KB program, 4 KB
able as slave for parame- data
terization with OP1S or
SIMOVIS (2- or 4-wire) or Á Clock cycle (external/inter-
as master for OP2 operator nal): 32/32 MHz
panel connection (2-wire)

1/50 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Options and accessories

Type Features

General Isolation of inputs/outputs No

Space required 1 slot
Dimensions (W x H x D) in mm 267 x 140 x 14
Weight 0.4 kg
Power supply Voltage supply/typ. power consumption +5 V ±5%: 1.1 A
+15 V ±4%: 140 mA + max. 100 mA encoder supply
-15 V ±3%: 140 mA
Analog outputs Number 2
Output range ±10 V
Short-circuit protection Yes
Short-circuit current ±10 mA
Resolution 12 bits (4.88 mV)
Accuracy, absolute ±3 bits
Linearity error
Voltage rise time
< 1 bit
4.2 V/µs
1
Delay time 3.5 µs
Analog inputs Number 2 differential inputs, 3 unipolar
Input range ±10 V
Measuring principle Sampling
Conversion time 12 µs
Input impedance 20 kΩ
Input filter (-3 dB limit frequency) 1.5 kHz
Resolution 12 Bit (4.88 mV)
Accuracy, absolute ±3 Bit
Linearity error < 1 Bit
Binary outputs Number 2 + max. 4 (bidirect.)
Ext. supply voltage:
Á Rated value DC 24 V
Á Permissible range DC 15 to 33 V
Á for “0” signal max. 0.1 V
Á for “1” signal Ext. supply voltage -0.3 V
Output current Max. 50 mA/output
Output current, ext. 50 mA + output currents
Supply voltage
Switching frequency/ohmic load 5 kHz
Overload protection Yes (limited to 100 mA)
Max. switching delay 70 µs
Binary inputs and coarse signals Number 8 + max. 4 (bidirect.)
+ max. 2 (coarse pulses)
Input voltage:
Á Rated value DC 24 V
Á for “0” signal -1 to +6 V or input open
Á for “1” signal +13 to +33 V
Input current Input current:
Á for “0” signal –
Á for “1” signal 8 mA typ.
Input smoothing (time constant) 0.1 ms
5 V, 15 V incremental encoder Number 2
Signal voltage (rated value):
Á “Encoder 1” 15 V (HTL only) unipolar
Á “Encoder 2” 5 V or 15 V unipolar or differential
Max. pulse frequency 1.5 MHz
Input filter Configurable on function block (NAV)
5 V incremental encoder Signal voltage for differential inputs
(RS422 encoder):
Á for “0” signal < -0.2 V
Á for “1” signal > 0.2 V
Signal voltage for unipolar inputs
(TTL encoder):
Á for “0” signal < 0.8 V
Á for “1” signal > 2.3 V
Input current 15 mA (limited)
15 V incremental encoder Signal voltage for differential inputs:
Á for “0” signal -30 V to 4 V
Á for “1” signal 8 V to 30 V
Signal voltage for unipolar inputs:
Á for “0” signal <5V
Á for “1” signal >8V
Input current 15 mA (limited)
Absolute encoder Number max. 2
of connectable encoders Single-turn or multi-turn encoder
With SSI (synchronous-serial) orEnDat interface
Signal voltage 5 V acc. to RS422
Data transfer rate 100 kHz to 2 MHz
Data display Dual, Gray, Gray Excess Code

Siemens DA 21 · 1999
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 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Options and accessories

Standard configurations Available standard configura- Á Initial diameter can be Features:

tions measured via contact pulse
Standard configurations for Á Angular synchronism with
encoder
commonly used application Á Standard configuration for gear ratio adjustable within
types are available as pre-in- axial winders Á Tension controller can be wide limits
stalled configurations. The applied either to the speed
Á Standard configuration for Á Offset angle setting be-
standard configuration can controller or directly to the
angular synchronism con- tween drives as a function
be adapted to suit a specific torque control
trols of coarse and fine pulse
plant by means of parame- Á V = constant control can be markers for angle sensing
terization. implemented (synchronization)
Standard configuration for
axis winder with T400 Á Winder-specific open-loop Á Synchronization signals
Components and features of control with alarm and fault can be supplied by proxim-
standard configuration Scope of applications:
evaluation ity-type switches (e.g.
1 Á Peer-to-peer communica-
tion (digital setpoint cas-
Á Foil plants Á Inching and crawling opera-
BEROs) or pulse encoders
(zero pulse)
Á Paper machines tion
cade) Á Modification of angle set-
Á Paper finishing machines Á Two motorized potenti-
Á The T400 with standard ting by setpoint input
ometers for optional use
configuration can be oper- Á Coating machines Á Different offset angles can
ated with and without a Á Smooth, overshoot-free
Á Printing presses of all types be specified for both direc-
communications board shutdown via braking char-
(foil, paper) tions of rotation (automatic
(e.g. CBP) acteristic
switchover on direction re-
Á Wire-drawing machines versal). This option must be
A communications board
can be used to Á Reels in metalworking (e.g. Standard configuration for applied for synchronization
1. specify T400 control straightening machines, angular synchronism control if the switching positions of
commands and set treatment plants, etc.) with T400 the fine pulse marker are
points via a bus system different for clockwise and
Features: Scope of application:
(e.g. PROFIBUS DP) or a anti-clockwise rotation of
point-to-point connec- Á Suitable for wind-on and Á Substitute for mechanical drive (or machine part act-
tion, wind-off coils, with and and electrical shafts, e.g. ing as synchronization part-
2. read actual values and without on-the-fly roller on gantry traversing mecha- ner) and need to be com-
status words and to change nisms, feed and discharge pensated. Another exam-
read and write technol- machines on furnaces or ple is a crane runway on
Á Suitable for direct and indi- which the fine pulse
ogy parameters. looms
rect tension control marker is two-dimensional.
Á Inputs, outputs and pro- Á Substitute for gear units
Á Compensating roller or ten- Á Backstop function
cess data can be ”wired with fixed or variable gear
sion capsule-type dyna-
up” to the DPRAM to pro- ratio, e.g. change-gear
mometer can be connected Á Overspeed and blocking
vide access to all important units, installed at transition
protection
SIMOREG data, thereby en- Á Diameter calculation with points on conveyor belts or
suring highly flexible config- ”Set diameter” and at transition point between Á Inching operation
uring ”Stop”, plus non-volatile one machine section and
Á Adaptation of position con-
storage of diameter meas- the next, such as on pack-
Á Non-volatile storage of all troller based on gear ratio
urement aging machines, book
important operating data spine gluing machines Á Setpoint (speed setpoint)
Á Adaptation of tension and can be supplied by pulse
Á All parameters can be reset speed controllers as a func- Á Phase-locked synchro-
to IPL status encoder, for example, in
tion of diameter nism, also applicable for
cases where speed set-
Á Parameters can be set via mutual engagement of two
Á Polygon-based friction com- point is not available via ter-
PC with SIMOVIS linked to machine parts. Also suit-
pensation, speed-depen- minal or interface
basic unit interface able for printing or folding
dent Á A maximum of ten slave
of bags, round stock, etc.
Á Acceleration compensa- drives can be connected if
tion as a function of diame- pulse encoder cable length
ter, material width and gear < 100 m, n < 3000 rev/min
stage
Á Ramp-function generator
for acceleration on on-the-
fly roller change followed
by shutdown
Á Pulse encoder for path ve-
locity measurement can be
connected

1/52 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Options and accessories

T400 terminal assignments Connector Connector pin Terminal

+24 V external (for binary inputs and outputs) X5 1 45

Bidirectional binary input and output 1 2 46
Bidirectional binary input and output 2 3 47
Bidirectional binary input and output 3 4 48
Bidirectional binary input and output 4 5 49
Ground for binary inputs and outputs 6 50
Binary output 1 7 51
Binary output 2 8 52
Binary input 1 (alarm-capable) 9 53
Binary input 2 (alarm-capable) 10 54
Binary input 3 (alarm-capable) 11 55
Binary input 4 (alarm-capable) X6 1 56
Binary input 5 2 57
Binary input 6
Binary input 7
3
4
58
59 1
Binary input 8 5 60
Ground for binary inputs and outputs 6 61
Increm. encoder 2: Track A (HTL) Increm. encoder 2: Track A+ (with RS422) 7 62
Increm. encoder 2: Track B (HTL) Increm. encoder 2: Track B+ (with RS422) 8 63
Increm. encoder 2: Zero pulse (HTL) Increm. encoder 2: Zero pulse+ (with RS422) 9 64
Increm. encoder 2: Coarse pulse 10 65
Ground for increm. encoder 2 11 66
Ser. interface 1: Rx-RS232 X7 1 67
Ser. interface 1: Tx-RS232 2 68
Ground for ser. interface 3 69
Ser. interface 1: Tx/Rx-RS485+ 4 70
Ser. interface 1: Tx/Rx-RS485- 5 71
Ser. interface 2: Rx/RS485+ Absolute encoder 2: Data+ 6 72
Ser. interface 2: Rx/RS485- Absolute encoder 2: Data- 7 73
Ser. interface 2: Tx/Rx-RS485+ Absolute encoder 2: Clock+ 8 74
Ser. interface 2: Tx/Rx-RS485+ Absolute encoder 2: Clock- 9 75
Absolute encoder 1: Data+ 10 76
Absolute encoder 1: Data- 11 77
Absolute encoder 1: Clock+ X8 1 78
Absolute encoder 1: Clock- 2 79
+15 V encoder supply (max. 100 mA) 3 80
Increm. encoder 1: Track A 4 81
Increm. encoder 1: Track B 5 82
Increm. encoder 1: Zero pulse 6 83
Increm. encoder 1: Coarse pulse 7 84
Ground for increm. encoder 1 8 85
Increm. encoder 2: Track A- (with RS422) 9 86
Increm. encoder 2: Track B- (with RS422) 10 87
Increm. encoder 2: Zero pulse- (with RS422) 11 88
Ground for analog inputs/outputs X9 1 89
Analog input 1 Analog input 1+ 2 90
Analog input 1- 3 91
Analog input 2 Analog input 2+ 4 92
Analog input 2- 5 93
Analog input 3 6 94
Analog input 4 7 95
Analog input 5 8 96
Analog output 1 9 97
Analog output 2 10 98
Ground for analog inputs/outputs 11 99

Siemens DA 21 · 1999
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 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Dimensions

239
227 for M 6 268
60 230 19

XF1 XF2

V8
V7

366
385

V1 V3 V5
350

1 V4 V6 V2

T2 T3
12.5

A DA21-5164
63.5 15 10 10

10
70 112.5
1U1

1W1
1V1
1C1(1D1)
1D1(1C1)

Fig. 1/49
Dimension drawing for 15 and 30 A

283 for M 6 268

271.5 230 19

XF1 XF2

V8
V7

V1 V3 V5
366
385
350

R100

V4 V6 V2

T2 T3
12.5

ADA21-5165
108 15 48.5 37 48.5 37 48.5
10

129 1U1 1D1 1V1 1C1 1W1

(1C1) (1D1) for M 8

Fig. 1/50
Dimension drawing for 60 to 280 A

1/54 Siemens DA 21 · 1999

 SIMOREG
6RA70 DC MASTER

Dimensions

268
19 230
318 179.7
306.5 123.7
for M 8

XF1 XF2

V8

V7

V1 V3 V5

V4 V6 V2
R100

1
625

602
585

T2 T3

for M 10

1U1 1D1 1V1 1C1 1W1

(1C1) (1D1)
4U1
133

4V1
4W1
10

ADA21-5166
35 120 39 47.5 47.5 47.5 47.5
10

for M 10 160

Fig. 1/51
Dimension drawing for 400 and 600 A

268 350
19 230 for M 8 150
Lifting eye ∅ 20

XF1 XF2
V1
V3
V5 V8
V7

T2
T3
677
700

V4
660

V6
V2
510

for M 12
1U1 1V1 1W1
85

1D1 1C1
55

(1C1) (1D1)

ADA21-5167
33 30 139
10

76 30 133 35 for M 10
119 30 192
162 30
205 30

Fig. 1/52
Dimension drawing for 720 to 850 A

Siemens DA 21 · 1999
1/55
 SIMOREG
6RA70 DC MASTER

6RA70 SIMOREG DC MASTER

Dimensions

310
410 194
45 320 for M 10 150 Lifting eye ∅ 20
XF1
XF2

4U1
4V1
V7 4W1
V8

V1 V3 V5
767
780

740
F1 F3 F5
R100

717
1
R100

F4 F6 F2

1D1 1C1
T2 T3
(1C1) (1D1)

A DA21-5168
40
15

66 1U1 1V1 1W1 140

20

122 30 215 30 for M 12

198 for M 12
350
254 30 362
330
394
406

Fig. 1/53
Dimension drawing for 900 to 1200 A

500
304 for M 10 450
260 45 360
Lifting eye ∅ 20
ADA21-5169

XF1
XF2
4U1
4V1
4W1

F111 F131 F151 F141 F161

F121
F112 F132 F152 F142 F162
F122
855

T2 T3 T2 T3
880

V24 V26 V22 V14 V16 V12

V11 V13 V15 V21 V23 V25

24

1U1 1V1 1W1

1C1 1D1
(1D1) (1C1)
35

35
30

63.5 174 40 63 40 for M 12

for M 12 347 24
235 316
433

Fig. 1/54
Dimension drawing for 1500 to 2000 A

1/56 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters

in Analog Technology

Design and mode of operation 2/2

Technical data 2/6
Block diagrams / Terminal assignment 2/10
Ordering and engineering data 2/19
Dimension drawings 2/21
Supplementary boards / Accessories 2/22 2

Siemens DA 21 · 1999
2/1
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Design and mode of operation

Applications Power section

6RA22 SIMOREG K convert- 6RA22 SIMOREG K convert-
ers for single-phase or three- ers for single-phase, single-
phase input are used for the quadrant drives have B2HK
armature supply of shunt- half-controlled, single-phase
wound DC motors. Even in bridge connections, and
the basic version, 6RA22 6RA22 SIMOREG K convert-
converters have several ers for single-phase, four-
technological functions, quadrant drives have a circu-
such as: lating-current-free inverse-
parallel connection with two
Á a ramp-function generator,
fully controlled single-phase
Á a limit monitor, bridge circuits (B2)A(B2)C.
Á armature voltage actual 6RA22 SIMOREG K convert-
value sensing with (I x R) ers for three-phase single-
compensation for units in quadrant drives use a fully-
B2HK and B6C connec- controlled three-phase Fig. 2/1
tions (i.e. the tacho-gener- bridge connection B6C; Converters in B2HK connection for single-quadrant drives, without enclosure
ator is not required), SIMOREG K converters for
three-phase, four-quadrant
Á an automatic electronic
drives in circulating-current-
switch-on/off circuit for
free inverse-parallel connec-
units in (B2)A(B2)C,
tion use two fully controlled
2 (B6)A(B6)C connections,
three-phase bridge circuits
Á for units in (B2)A(B2)C, (B6)A(B6)C.
(B6)A(B6)C connections,
additional inputs and out-
Cooling
puts are routed to a matrix
board for customized cir- 6RA22 SIMOREG K convert-
cuits. ers with rated DC w 160 A
are designed for natural air
Function options provide ad-
cooling, and units with rated
ditional advantages, such as:
DC W 240 A for forced air
Á separately adjustable P cooling (fan).
gain and integral action
time for the speed control-
Field power supply
ler,
For 6RA22 SIMOREG K
Á supplementary current set- Fig. 2/2
converters (except for the Converters in B6C connection for single-quadrant drives, with enclosure
point incorporated in the
(B2)A(B2)C connection), a
current limiting,
field rectifier in an uncon-
Á speed actual value adapta- trolled single-phase bridge
tion with fine adjustment. circuit B2 is integrated in the
unit. When the rectifier is
connected to a two-phase
Design and mode of opera-
400 V supply voltage, a rated
tion
output voltage of 340 V is ob-
6RA22 SIMOREG K convert- tained at terminals C2/D2,
ers for single-phase input are and when connected to a
available in two types of con- two-phase 230 V supply, a
struction. Units with housing rated output voltage of 200 V
are recommended for single- is obtained. For 6RA22
motor drives. Units without SIMOREG K converters with
housing, installed in a sub- (B2)A(B2)C connection, a
rack, provide a space-saving field supply unit, e.g. the
arrangement where two or 6RA2200-8DD00 (refer to
more drives are to be com- Section 3 of this Catalog)
bined to form a unit. should be separately or-
dered and fitted.

2/2 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Design and mode of operation

Power supply Functions of the open-loop

and closed-loop control for
The power supply of the
converters in B2HK and
6RA22 SIMOREG K con-
B6C connections
verter provides the following:
Ramp-function generator
Á Unregulated ±24 V volt-
ages for the trigger pulses In response to a step-change
and relays; in input voltage (external
speed setpoint), the ramp-
Á regulated ±15 V voltages
function generator limits the
for the controllers and inter-
rate of change of the speed
nal signal processing (exter-
setpoint fed to the speed
nal ±50 mA max.);
controller to a technologi-
Á regulated ±10 V voltages cally permissible value for
as reference voltages (e.g. the drive. Ramp-up and
for the setpoints; external ramp-down times are adjust-
±10 mA). able via a potentiometer. The
setting range of the potenti- Fig. 2/3
The power supply trans-
ometer can, if necessary, be Converters in (B2)A(B2)C connection for four-quadrant drives
former input for converters
adapted to other conditions
in B2HK connection is taken
by changing a capacitor.
directly from the incoming
supply (terminals U1, V1). Speed controller
Depending on the supply
The speed controller has
voltage (two-phase 400 V or
three inputs: 2
two-phase 230 V), a jumper
must be changed at the in- Á The speed actual value can
put of the power supply either be supplied from the
transformer. Converters in integral armature voltage
(B2)A(B2)C connection have actual value sensing with
separate supply terminals (I x R) compensation or
for the power supply trans- from a DC tacho-generator.
former and the power sec- The actual value voltage is
tion. Here too, either the two- adapted and the maximum
phase 400 V or two-phase speed set using two poten-
230 V can be connected. tiometers for coarse and
Converters in B6C and fine adjustment.
(B6)A(B6)C connection are
Á The speed setpoint is
connected to three-phase
either supplied from the in-
400 V through separate Fig. 2/4
tegral ramp-function gener- Converters in (B6)A(B6)C connection for four-quadrant drives, with enclosure
power supply terminals.
ator or directly via a termi-
The supply voltages for the nal.
controllers (±15 V) are regu- The speed controller has The output value (current set-
Á A supplementary speed
lated with an accuracy of ap- separate amplifiers for the P point + supplementary cur-
setpoint can be fed to the
prox. 1%, and the reference and I components. The P rent setpoint) is limited by a
speed controller either di-
voltages (±10 V) with an ac- gain and I component can be limiting controller (current
rectly via a terminal or via
curacy of 1‰ so that essen- adjusted separately, and limiting). Current limiting is
an adjustment potentiome-
tially only the speed actual thus very easily at start-up. internally set to a maximum
ter (e.g. compensator roll
value sensing values are de- value (the maximum being
controller) or from the inter- A supplementary setpoint,
cisive (DC tacho-generator). the converter’s rated DC)
nal current actual value and preset via a terminal, can be
potentiometer V (for (I x R) and can be externally set to
added to the speed control-
compensation for EMF con- lower values via a terminal.
ler output value (current set-
trol without tacho-gener- point) via a summing ampli-
ator). fier connected after the
speed controller.

Siemens DA 21 · 1999
2/3
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Design and mode of operation

Current controller Limit monitor

The current controller is con- The limit monitor serves to
figured as a PI controller with detect whether a value has
gain and integral-action time dropped below or exceeded
designed for armature sup- a speed or current setpoint.
ply. The feedback can be In the basic configuration, a
adapted by soldering-in speed dropping below about
other components. 5% of the rated speed is sig-
naled (0 V at terminal 14).
The current controller’s out-
The response value can be
put voltage is limited by two
adapted by changing a resis-
limiting controllers to values
tor or by setting a potenti-
corresponding to the maxi-
ometer (for units in B6C con-
mum and minimum con-
nection).
verter firing-angle setting.
Operating state display
The current actual value is
sensed with a current trans- The following operating
former and is fed to the cur- states are indicated by LEDs: Fig. 2/5
6DM9005 subrack equipped with 6RA22 SIMOREG K converters without
rent controller with electrical enclosure
Á Converter is switched on.
isolation. The current set-
point is supplied from the Á Controllers are enabled.
speed controller. Speed controller A supplementary current set-
Á Limit monitor has re- point, preset via a free input
Trigger unit sponded. The speed controller has
2 three inputs:
and the matrix board, can be
added to the output value of
The trigger unit generates
the control pulses for trigger- Functions of open-loop Á The speed actual value is the speed controller (current
ing the thyristors, according and closed-loop control for supplied from a DC tacho- setpoint) via a summing am-
to the output voltage of the converters in (B2)A(B2)C generator. The actual value plifier connected after the
current controller. The trig- or (B6)A(B6)C connections voltage is adapted and the speed controller. The output
ger unit automatically adapts maximum speed set by value (current setpoint + sup-
Ramp-function generator means of two potentiome- plementary current setpoint)
itself to different supply fre-
quencies or supply frequen- The ramp-function generator ters for coarse and fine ad- is limited in the positive and
cies which change over the responds to a step-change in justment. negative directions by two
range 45 to 65 Hz during op- input voltage (external speed limiting controllers (current
Á The speed setpoint is sup-
eration. setpoint) by limiting the rate limiting). The current limiting
plied either from the inte-
of change of the speed set- is internally set to a maxi-
Automatic switch-on circuit gral ramp-function gener-
point fed to the speed con- mum value (the maximum
and controller enable for ator or through a free input
troller to a technologically being the rated DC). Lower
units in the B2HK connection and the matrix board.
permissible value for the values can be set externally
When the converter has drive. Ramp-up and ramp- Á A supplementary speed by providing a suitable circuit
been switched on, the auto- down times are adjustable setpoint can be fed in via a on the matrix board, and by
matic switch-on circuit only via two potentiometers inde- free input and the matrix feeding in via a free (low-re-
enables operation when the pendently of each other, board. sistance) output terminal.
power supply has estab- over the range 2 to 30 s. The The speed controller is con-
lished its voltages and the setting range can be adapted figured with separate amplifi-
controllers are enabled. to other conditions, if neces- ers for the P and I compo-
sary, by changing a capacitor. nents. The P gain and I com-
Controller enable can be initi-
ated immediately with the ponent can be adjusted sepa-
enable signal by the automat- rately, and thus very easily at
ic switch-on circuit (termi- start-up.
nals 8/20 jumpered) or in ac-
cordance with other operat-
ing states (terminals 8 and
20 connected via an enable
contact).
Converters in B6C connec-
tion have a switch-on control
as described for units in
(B2)A(B2)C or (B6)A(B6)C.

2/4 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Design and mode of operation

Current controller The trigger unit and auto- Limit monitor Freely usable functions and
reverse stage mounting locations
The current controller has The limit monitor can be
very high-grade dynamic per- The trigger unit generates used to detect whether a Required supplementary
formance with the following the control pulses for trigger- value has dropped below or functions can be created in
functions: ing the thyristors, according exceeded a speed or current the converter, to a limited ex-
to the output voltage of the setpoint. Responding of the tent, by using these facilities.
Á Trigger unit feed-forward
current controller. By means limit monitor is indicated by
control with Four inputs and four outputs,
of the auto-reverse stage, an LED. The response value
each routed via terminals, as
Á PI control with corrective in- the trigger pulses are fed, ac- can be set on a potentiome-
well as two inputs with
tervention cording to the required ter. The output of the limit
switching function, are avail-
torque direction, to the monitor can also optionally
Á Current-dependent stability able. The inputs are
thyristors associated with be set to setpoint/actual
limit changeover. equipped with resistors and
the required current direc- value monitoring by chang-
capacitors for use as analog
The controller can be opti- tion via pulse amplifiers and ing a plug-in jumper (refer to
inputs. The outputs are
mized without measuring in- the transformer section. The “Setpoint/actual value moni-
routed via an RC circuit for
struments, using only the in- trigger unit automatically toring and fault signal”).
noise suppression. The in-
tegral LEDs. adapts itself to different sup-
The basic configuration is puts with switching function
ply frequencies, or supply
The PI controller feedback is such that a signal is output each transfer an external
frequencies which change
designed for armature sup- when a speed drops below electronic or contact switch-
over the range 45 to 65 Hz
ply. It can be adapted to about 5% of the rated speed ing signal in a floating ar-
during operation.
other applications by solder- (P24 at terminal 14). If the rangement through an opto-
ing-in other components. The auto-reverse stage, to- speed is not reached, an L coupler.
gether with the current con- signal is output at terminal
The output voltage of the cur-
troller and trigger unit, re- 14.
All signals are fed to a matrix 2
rent controller is limited by board on which the required
verses the current direction
two limiting controllers to val- Setpoint/actual value moni- supplementary functions
when the current setpoint
ues corresponding to the toring and fault signal can be established. Various
polarity changes (torque di-
maximum and minimum fir- values from the power sup-
rection), by logically process- In their basic configuration,
ing-angle setting of the con- ply and closed-loop control
ing the conditions. the converters have a stall
verter. are also fed to the matrix
protection function which re-
Automatic switch-on and board.
The current actual value is sponds if a long-term speed
switch-off circuit
sensed via an AC current setpoint/actual value devia-
transformer (with series-con- The automatic switch-on and tion occurs. The protective
nected rectifier and load re- switch-off circuit assumes function can only be practi-
sistor) and fed to the current the function of an external in- cally used in conjunction
controller. The current set- terlock comprising an IC sys- with the ramp-function gen-
point is supplied by the tem, relays or contactors. erator. However, the protec-
speed controller. tive function can be changed
After the switch-on com-
over to a setpoint/actual
mand and after the power
value signal by removing a
supply voltages have devel-
diode.
oped, the power contactor is
switched-in through a relay The output signal of the limit
integrated in the converter, monitor can also be set to
and operation is enabled af- setpoint/actual value moni-
ter a checkback signal and an toring and used for a protec-
optional, additional external tive function (controller in-
controller enable signal. hibit) by changing over a plug-
in jumper.
After the switch-off com-
mand, the current is first re- Any fault signal from the pro-
duced by shifting the trigger tective function is stored and
pulses to the inverter stabil- indicated by an LED. It can
ity limit and the power con- only be acknowledged and
tactor is then switched off cleared by pressing a button.
when the current is zero.

Siemens DA 21 · 1999
2/5
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Technical data

Order No. 6RA22 . . -8DD21-. 6RA22 . . -8DD21-.

03 11 16 21 03 11 16 21

Converters for single-phase connection and single-quadrant operation (B2HK)

Rated supply voltage 3) V 2-ph. 230 (+10%/-10%) 2-ph. 400 (+10%/-10%)
Rated frequency Automatic adaptation 45 to 65 Hz
Rated DC voltage V 180 315
Rated direct current A 5 12 22 40 5 12 22 40
Rated output kW 0.9 2.2 4.0 7.2 1.6 3.8 6.9 12.6
Power loss
at rated direct current (approx.) W 30 50 80 135 30 50 80 135
Rated supply voltage, field V max. 2-ph. 400 V (+10%) at U2-V2
Rated DC voltage, field V 340
Rated current, field A 1.5 1.5 5.0 5.0 1.5 1.5 5.0 5.0
Ambient in-service
temperature 5) °C 0 to 45° at rated DC
Temperature during storage
and transportation °C -30 to +85
Site altitude above sea level 6) m ≤ 1 000 at rated DC
Control stability 4) 0.1% of rated speed
Humidity rating DIN 40 040, SN 26 556 F
Degree of protection DIN 40 050, IEC 144 IP 00
Dimensions See dimension drawings
Weight (approx.) 1) kg 2.2 2.2 2.8 4.4 2.2 2.2 2.8 4.4
2 Weight (approx.) 2) kg 1.25 1.25 1.6 3.6 1.25 1.25 1.63.6
Mounting width (basic grid dimension) 2) 22 22 36 50 22 22 36 50

1) For converters with enclosure: 6RA22..-8DD21-1 5) Load values as a function of coolant temperature 6) Load values as a function of site altitude
2) For draw-out converters: 6RA22..-8DD21-0
3) The rated output voltage for the armature and Ambient or Derating in 100 ADA21-5062a
field circuits is reached at 5% undervoltage in the coolant units with natural %
line-side supply. If the rated input voltage value is temperature air cooling 80
Load

present, the output voltage value will be 5% higher.

If the undervoltage is more than 5%, the output +35° C
60
voltage must be reduced linearly. +40° C
4) Conditions: +45° C 0% 40
The control stability is referred to the rated motor +50° C -6%
speed and applies to SIMOREG K units at operat- 20
+55° C -11%
ing temperature.
+60° C -18%
The following conditions apply: 0
0 1000 2000 3000 4000 m 5000
Á Temperature fluctuations of ±10 ° K Site altitude

Á Line voltage fluctuations of +10% -5% of rated

supply voltage Fig. 2/6

Á Load fluctuations of up to 100% of maximum

torque
Á Temperature coefficient of temperature-
compensated tacho-generator 0.15‰ per 10 ° K
Á Constant setpoint

2/6 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Technical data

Order No. 6RA22..-8DK27-. 6RA22..-8DK27-..

03 11 16 21 03 11 16 21

Converters for single-phase connection and four-quadrant operation (B2)A(B2)C

Rated supply voltage 3) V 2-ph. 230 (+10%/-10%) 2-ph. 400 (+10%/-10%)
Rated frequency Automatic adaptation 45 to 65 Hz
Rated DC voltage V 150 260
Rated direct current A 5 12 22 40 5 12 22 40
Rated output kW 0.75 1.8 3.3 6 1.3 3.1 5.7 10.4
Power loss
at rated direct current (approx.) W 35 60 85 140 35 60 85 140
Current input, terminals U2-V2 mA 80
Ambient in-service
temperature 5) °C 0 to 45
Temperature during storage
and transportation °C -30 to +85
Site altitude above sea level 6) m ≤ 1 000 at rated DC
Control stability 4) 0.1% of rated speed
Humidity rating DIN 40 040, SN 26 556 F
Degree of protection DIN 40 050, IEC 144 IP 00
Dimensions See dimension drawings
Weight (approx.) 1) kg 2.8 2.8 3.1 5.4 2.8 2.8 3.1 5.4
Weight (approx.) 2) kg 1.8 1.8 2.1 4.1 1.8 1.8 2.1 4.1
Number of required slots 2) 22 22 52 66 22 22 52 66
2

1) For converters with enclosure: 6RA22..-8DK27-1 5) Load values as a function of coolant temperature 6) Load values as a function of site altitude
2) For draw-out converters: 6RA22..-8DK27-0
3) The rated output voltage for the armature and Ambient or Derating in 100 ADA21-5062a
field circuits is reached at 5% undervoltage in the coolant units with natural %
line-side supply. If the rated input voltage value is temperature air cooling 80
Load

present, the output voltage value will be 5% higher.

If the undervoltage is more than 5%, the output +35° C
60
voltage must be reduced linearly. +40° C
4) Conditions: +45° C 0% 40
The control stability is referred to the rated motor +50° C -6%
speed and applies to SIMOREG K units at operat- 20
+55° C -11%
ing temperature.
+60° C -18%
The following conditions apply: 0
0 1000 2000 3000 4000 m 5000
Á Temperature fluctuations of ±10 ° K Site altitude

Á Line voltage fluctuations of +10% -5% of rated

supply voltage Fig. 2/7

Á Load fluctuations of up to 100% of maximum

torque
Á Temperature coefficient of temperature-
compensated tacho-generator 0.15‰ per 10 ° K
Á Constant setpoint

Siemens DA 21 · 1999
2/7
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Technical data

Order No. 6RA22..-8DS31

20 23 26 30 32 33 76 80 83

Converters for three-phase connection and single-quadrant operation (B6C)

Rated supply voltage V 3-ph. 400 (+10%/-15%)
Power 1)
Rated supply voltage
Electronics power supply V 3-ph. 400 (+35%/-20% ), 40 mA
Rated supply voltage V 2-ph. 230 2-ph. 230
Fan (+10% / (+10%/
-10%) -10%)
0.12 A 0.24 A
Air flow rate
160 m3/h 320 m3/h
Rated supply voltage, field V 2-ph. max. 400 (+35%)
Rated frequency Hz Automatic adaptation 45 to 65
Rated DC voltage V 485
Rated direct current A 35 50 70 110 130 160 240 350 500
Rated output kW 17 24 34 53 63 78 116 170 242
Power loss
at rated direct current (approx.) W 130 170 230 350 410 500 760 1 100 1 580
Rated DC voltage, field V 340
Rated direct current, field A 8 8 8 8 8 8 15 15 15
Ambient in-service °C 0 to 45 at rated DC, 0 to 35 at rated DC,
temperature 3) natural air cooling forced-air cooling

2 Temperature during storage

and transportation °C -30 to +85
Site altitude above sea level 4) m ≤ 1 000 at rated DC
Control stability 2) Bn = 0.1% of rated speed
Humidity rating DIN 40 040, SN 26 556 F
Degree of protection DIN 40 050, IEC 144 IP 00
Dimensions See dimension drawings
Weight (approx.) kg 4.4 4.4 6.5 10.3 10.8 12.4 22.2 24 30

1) The rated output voltage for the armature and 3) Load values as a function of coolant temperature 4) Load values as a function of site altitude
field circuits is reached at 5% undervoltage in the
line-side supply. If the rated input voltage value is
present, the output voltage value will be 5% higher. Ambient or Derating in Derating in 100
If the undervoltage is more than 5%, the output ADA21-5062a
coolant units with units with %
voltage must be reduced linearly.
temperature natural forced – 80
Load

2) Conditions: air cooling air cooling

The control stability is referred to the rated motor 60
speed and applies to SIMOREG K units at operat- +35° C 0%
ing temperature. +40° C -6% 40
The following conditions apply: +45° C -10% -12%
+50° C -6% -17% 20
Á Temperature fluctuations of ±10 ° K
+55° C -11%
Á Line voltage fluctuations of +10% -5% of rated 0
+60° C -18% 0 1000 2000 3000 4000 m 5000
supply voltage
Site altitude
Á Load fluctuations of up to 100% of maximum
torque Fig. 2/8
Á Temperature coefficient of temperature-
compensated tacho-generator 0.15‰ per 10 ° K
Á Constant setpoint

2/8 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Technical data

Order No. 6RA22..-8DV71

20 23 26 30 32 33 76 80 83

Converters for three-phase connection and four-quadrant operation (B6)A(B6)C)

Rated supply voltage
Power 1) V 3-ph. 400 (+15%/-10%)
Rated supply voltage
Electronics power supply V 3-ph. 400 (+35%/-20% ), 40 mA
Rated supply voltage V 2-ph. 230 (+10%/ -10%)
Fan 0.24 A
Air flow rate
320 m3/h
Rated supply voltage, field V 2-ph. max. 400 (+35%)
Rated frequency Hz Automatic adaptation 45 to 65
Rated DC voltage V 420
Rated direct current A 35 50 70 110 130 160 240 350 500
Rated output kW 14.7 21 29 46 55 67 100 147 210
Power loss
at rated direct current (approx.) W 130 170 230 350 410 500 780 1 130 1 580
Rated DC voltage, field V 340
Rated direct current, field A 8 8 8 8 8 8 15 15 15
Ambient in-service °C 0 to 45 at rated DC, 0 to 35 at rated DC,
temperature 3) natural air cooling forced-air cooling
Temperature during storage
and transportation °C -30 to +85
Site altitude above sea level 4) m ≤ 1 000 at rated DC 2
Control stability 2) Bn = 0.1% of rated speed
Humidity rating DIN 40 040, SN 26 556 F
Degree of protection DIN 40 050, IEC 144 IP 00
Dimensions See dimension drawings
Weight (approx.) kg 5.4 5.4 7.3 15.4 15.9 17.5 22.2 24 30

1) The rated output voltage for the armature and 3) Load values as a function of coolant temperature 4) Load values as a function of site altitude
field circuits is reached at 5% undervoltage in the
line-side supply. If the rated input voltage value is
present, the output voltage value will be 5% higher. Ambient or Derating in Derating in 100
If the undervoltage is more than 5%, the output ADA21-5062a
coolant units with units with %
voltage must be reduced linearly.
temperature natural forced – 80
Load

2) Conditions: air cooling air cooling

The control stability is referred to the rated motor 60
speed and applies to SIMOREG K units at operat- +35° C -1 0%
ing temperature. +40° C -6% 40
The following conditions apply: +45° C -10% -12%
+50° C -6% ( -17%) 20
Á Temperature fluctuations of ±10 ° K
+55° C -11%
Á Line voltage fluctuations of +10% -5% of rated 0
+60° C -18% 0 1000 2000 3000 4000 m 5000
supply voltage
Site altitude
Á Load fluctuations of up to 100% of maximum
torque Fig. 2/9
Á Temperature coefficient of temperature-
compensated tacho-generator 0.15‰ per 10 ° K
Á Constant setpoint

Siemens DA 21 · 1999
2/9
 2

Fig. 2/10

2/10
2-ph. 400 V ± 10% 50/60 Hz
or
2-ph. 230 V ± 10% 50/60 Hz

X24 .9 .15 .17 .19 .18

X24.8 i*
Pi B+
400 V: E1-E2
R86 PE 230 V: E2-E3
V C8 C9 U1 V1 U2 V2
Ad
X24.20 M C7
RF B6 E2 E1 400 V
Block diagrams / Terminal assignment

B5
B+ i E3 230 V
R97
B4
X24.12 i*
P10
R10 B7 B8 B9
X24.13 RF RF F200
N10 C3 G1
C6
X24.4
~
C4 C5 C2 C1 G2
M Dn D3
X24.6 HG B- Ust
X24.2 TH C71 R18 C61
D5 D4 D1 D2 I1 I2
6RA22 SIMOREG K Converters in Analog Technology

i M i
Bt
R19 n C96
ng A1 M M
KP Tn

B1 A2 P 10
A3
B2 N 10
nf
B7 B8 B9 KP
A4 A5 P
B3
max. X24.5 0.5 - 10 N
10 V 2.5 - 50 A6 R2
GM P 24

6RA22 SIMOREG K converter in half-controlled, single-phase bridge connection B2HK for single-quadrant drives
20 - 400 P10 N10
u N 24
M M P 24
max. X24.3
90 V

R128
M P N P24
max. X24.1
220 V
X24 .7 .10 .11 .16 X24.14 C1 D1 C2 D2

G M ADA21-5116 b
SIMOREG
6RA22 Converters

Siemens DA 21 · 1999
 SIMOREG
6RA22 Converters

Block diagrams / Terminal assignment

Function Terminal Type Connection values Comments

Connections of 6RA22 SIMOREG K converters in B2HK connection for single-quadrant drives

Power section L1 U1 Input 2-ph. 400 V or See technical data
L2 V1 Input 2-ph. 230 V
+ C1 Output max. 315 V or 180 V
- D1 Output max. 315 V or 180 V
Field rectifier L1 U2 Input 2-ph. 400 V See technical data
L2 V2 Input 2-ph. 400 V
+ C2 Output 340 V
- D2 Output 340 V
Power supply L1 – – 2-ph. 400 V or Connected internally to terminals U1/V1
L2 – – 2-ph. 230 V of the power section.
For 400 V solder jumper E2-E1 closed,
for 230 V solder jumper E2-E3 closed.
M 7 Output 0 V (M potential) Total loading for each polarity: 50 mA
P 10 Output +15 V/50 mA
N 11 Output - 15 V/50 mA
P24 16 Output +24 V/50 mA
M 6 Output 0 V (ref. potential) Connection for speed setpoint potentiometer
P10 12 Output +10 V/10 mA M/P10: with ramp-function generator,
N10 13 Output - 10 V/10 mA jumper C5-C4 closed;
M/N10: without ramp-function generator,
jumper C5-C6 closed.
Speed controller Setpoint 4 Input 0 to +10 V/200 kΩ Jumper C5-C4 closed: ramp-function
generator setpoint input
4 Input 0 to -10 V/20 kΩ Jumper C5-C6 closed:
speed controller setpoint input
2
9 Output 0 to -10 V Jumper B5-B4 closed:
ramp-function generator output (e.g. for 2nd unit)
9 Input 0 to +10 V Jumper B5-B6 closed: summing amplifier setpoint
input (supplementary current setpoint)
Actual value 2 Input 0 V (ref. potential) Jumper B2-B3 closed:
1 Input 80 to 220 V/78 kΩ speed controller actual value input
3 Input 30 to 90 V/31 kΩ (connection only for speed actual
5 Input 10 to 40 V/13 kΩ value sensing by tacho-generator)
Ext. current limiting 19 Input 0 to +10 V Current setpoint + supplementary
current setpoint limiting
Current controller Setpoint 18 Output 0 to +10 V Jumper C2-C1 closed:
current setpoint from speed controller
18 Input 0 to +10 V Jumper C2-C3 closed:
external current setpoint
Other Controller enable (Pi) 8 Output +24 V/100 Ω Power supply for ext. controller enable
functions (Rf) 20 Input +20 to +30 V/4 mA Connect to terminal 8 for controller enable
Limit monitor 14 Output Open collector Jumpers A2-A3 and A5-A4 closed:
speed actual value interrogation (n > comparison
voltage results in P24 over 2.7 kΩ; jumpers A2-A1
and A5-A6 closed: current actual value interrogation
(i > comparison voltage results in M)
Potentiometer R86 17 Input 0 to -10 V/10 kΩ Jumper C8-C9 closed: speed controller
setpoint input (supplementary speed setpoint)
17 Input 0 to -10V Jumper C8-C7 closed: speed controller
setpoint input (I x R) compensation for EMF control
without tacho-generator.
Potentiometer R86 tap 15 Output 0 to -10 V Jumper C8-C7 closed, resistor R97 removed:
current actual value tap
15 Output 0 to ±10 V/10 kΩ Jumper C8-C9 closed, resistor R97 removed:
potentiometer R86 can be used as required.

Siemens DA 21 · 1999
2/11
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Block diagrams / Terminal assignment

Function Matrix board Function Matrix board

Matrix board assignment for 6RA22 SIMOREG K converters in connection (B2)A(B2)C for four-quadrant drives
Supplementary setpoint input, speed controller RA1 Output, free CMOS inverter RB6
Setpoint filtering, speed controller RA2 Input, free CMOS inverter RB7
Input positive current limit RA3 Input, current setpoint to current control loop RB8
Input negative current limit RA4 Input, supplementary current setpoint before current limiting RB9
Input EMF actual values for EMF precontrol RA5 Output n (±10 V) RB11
Free output via terminal X23.18 (filtered) RA6 Output + i (±10 V) RB13
Free output via terminal X23.17 (filtered) RA7 Separate inhibit for ramp-function generator (+15 to +24 V inhibits) RB15
Free input via 2 x 10 kΩ/10 nF at terminal X23.26 RA8 Input, speed setpoint at speed controller RC1
Free input via 2 x 10 kΩ/10 nF at terminal X23.25 RA9 Speed controller output after current limiting RC3
Free input via 2 x 10 kΩ/10 nF at terminal X23.24 RA10 Technology connector X1.7 RC4
Free input via 2 x 100 kΩ/10 nF at terminal X23.23 RA11 Current actual value RC5
Free FET switch (1) driven via terminal X23.22 RA12/RA13 Positive reference voltage +10 V RD1
Free FET switch (2) driven via terminal X23.21 RA14/RA15 Negative reference voltage -10 V RE1
Free output via 2 x 56 Ω/47 nF at terminal X23.16 RA 16 M reference potential 0 V RF1
Free output via 2 x 56 Ω/47 nF at terminal X23.15 RA17 P15 regulated +15 V RG1
Direct connection to terminal X23.18 RA18 N15 regulated -15 V RH1
Ramp-function generator output RB1 Output, fault signal RM4
Extension input for ramp-function generator RB3 Ack. button connection to reset fault signal RM5/RM6
Technology connector X1.1 RB4 Connection to X35.32 RM8
Matrix board assignment for SIMOREG K converters in circuit B6C for single-quadrant drives
2 Power supply +10 V (P10)
- 10 V (N10)
RA4*)
RA5*)
0 V (M) RA3*)
+15 V (P) RA1*)
- 15 V (N) RA2*)
Speed controller Speed setpoint RA9
Speed controller setpoint smoothing RA13
Speed actual value RA12
Ramp-function generator output overdrive amplifier RA11
Controller enable RA6
Current limiting B+ RA7
Current actual value RA8
Extension input, ramp-function generator RB9
Other functions Current actual value Vactual RA10
Speed actual value decoupled RH1
Supplementary current setpoint RB11
Current actual value decoupled RR7
Input, reset ramp-function generator RR3
Matrix board assignment for SIMOREG K converters in circuit (B6)A(B6)C for four-quadrant drives
Selector output terminal X1.18 without smoothing RA4 +10 V (P10) RD1
Selector output terminal X1.18 with smoothing 2 x 50 Ω/47 nF RA5 - 10 V (N10) RE1
Selector output terminal X1.17 with smoothing 2 x 50 Ω/47 nF RA6 0 V (M) RA1
Selector output terminal X1.16 with smoothing 2 x 50 Ω/47 nF RA9 +15 V (P) RB1
Selector output terminal X1.15 with smoothing 2 x 50 Ω/47 nF RA10 - 15 V (N) RC1
Selector input terminal X1.26 (2 x 10 kΩ/10 nF) RA7 Speed setpoints smoothing RF2
Selector input terminal X1.25 (2 x 10 kΩ/10 nF) RA8 Speed actual value RG2
Selector input terminal X1.24 (2 x 50 kΩ/10 nF) RA11 Connection to technology connector (X4.1) RD2
Selector input terminal X1.23 (2 x 100 kΩ/10 nF) RA12 Connection to technology connector (X4.7) RC2
Free inverter (input) RB6 Ramp-function generator supplementary setpoint RB9
Free inverter (output) RB7 Output, speed controller RB2
Free FET switch RA15, Speed supplementary setpoint RB5
(via optocoupler input terminal 21) RA16 Positive current limiting RE2
Free FET switch RA13, Negative current limiting RB10
(via optocoupler input terminal 22) RA14
EMF precontrol external RA3
Current setpoint RB4
Free terminal 27 RI16
Speed setpoint RB3
Free terminal 28 RK16
Current actual value RB8
± current actual value RO7
Speed actual value RH1
Ramp-function generator RO3
Ramp-function generator output RA2
Fault RO4
Current supplementary setpoint input RB11
Fault acknowledge RO6
*) Total loading per polarity: 50 mA Contact for fault acknowledge button RO5/RO6

2/12 Siemens DA 21 · 1999

 2-ph. 230V ± 10% 50/60 Hz

Fig. 2/11
or
SIMOREG

2-ph. 400V ± 10% 50/60 Hz

L2 (N)

L1

four-quadrant drives
6RA22 Converters

<4> <1>

Siemens DA 21 · 1999
k1
-X23: 8 19 20 22 21 23 24 25 26 U2 V2
k1 <2>
N* N* N* N*
F1 PE
P24 400V: 230V:
A2

10k
10k
10k

100k
A1-A2 A2-A3
10n 10n 10n 10n A3
M A1 U1 V1
M M M
2 4 6

10k
10k
10k

100k
N* N* N* N* 7 8 11 12
D8 D7
Block diagrams / Terminal assignment

RA5
D9 RA13 RA12 RA15 RA14 RA11 RA10 RA9 RA8
B+ n
-X23:12 HS N Stö B7
P10 Kp Tn
Rf <6> B- B9 P24 M1 N24
6 im Vim Lü B8
M <7> i ist
P10
T+ T- C94 n
Kp N10 M
C93
D3 D2 M
13 RB3 HG i ist
N10 i* U st
C2 C3 RC3
4 B4 B5
+(-) n i
RB1 RC1
n RB8
nf Ad Lü* Lü V+ V-
M M P24
M n RB9
A2 A3 n i0
+(-) A6 i+
1 V59 P P P P
M
A4 A5 Rf
ng HS
G M N10 i* M1 / M2
3 R21 R20
GM i ist
<9>
& <5> t M1 M2
2 RA17 RA16 RA7 RA6

1
M Rf D4
S19

56
56
56
56
D5 D6
47n 47n 47n 47n R S
M M M M ±i <8>
SV i ist RB13
Stö C (D) D (C)

56
56
56
56
M M P N N* Stö
RA18 R80
A DA21-5117a
-X23: 7 9 10 11 5 15 16 17 18 14 X 514 (X95) 1 2
< 1 > On command
(switches main contactor on)
<2> Main contactor (main contact)
<3> Main contactor (coil) k1 <3>
<4> Main contactor (auxiliary contact) A B F1 F2
M
<5> Off delay, main contactor
<6> Main contactor ON (command)

6RA22 SIMOREG K converter in a circulating-current-free inverse-parallel connection using two fully controlled single-phase bridge circuits (B2)A(B2)C for
<7> Provides controller enable
<8> Fault memory
<9> Button for clearing fault memory

2/13
2
 2

Fig. 2/12

2/14
3-ph. 400V +15% 45 to 65 Hz

3-ph. 400V -20%/+35% 45 to 65 Hz

X1 .9 .15 .17 .19 .18 X5.1

X1.8 B+
P24 i* P24 2-ph. 230 V
I> I> I> 50/60 Hz
ON k1
C6
V C5 X5.2
Block diagrams / Terminal assignment

Ad PE
t
X1.20 M C4 U1 V1 W1 U3 V3 W3 U2 V2 X6 .3 .4
Rf A9
A8
k1 X1.21 HS
HS B+
A7 R154
X1.12 i*
P10
X1.13 Rf B7 B8 B9 Rf
N10 C3 i
A6 n*
X1.4
&
A4 A5 C2 C1
M 0P D n B3
X1.6 B- GM > 240 A
Ust
6RA22 SIMOREG K Converters in Analog Technology

X1.2 HT C22 V59 &

B1 B2 R87 C81
B5 B4 N Bt
M P24
D4 D5 D6 M
n C150 Set-Actual E4 i=0
ng D7
KP Tn X35.30
B6 P 10
A1 E1 N 10
D9 D8 E6 E5
A2 nf P
E2 E3 N
A3 B7 B8 B9 K P
max.

6RA22 SIMOREG K converter in fully-controlled, three-phase bridge connection B6C for single-quadrant drives
X1.5 0,4 - 4 P 24
10V GM M Rf
2,1 - 21 GM N 24
18 - 180 P10 N10
P 24 u
M GM
max. X1.3
90V J > 92°C

M P N P24
max. X1.1
220V
X1 .7 .10 .11 .16 X1.14 C1 D1 C2 D2 X6 .1 .2

G M

A DA21-5118a
SIMOREG
6RA22 Converters

Siemens DA 21 · 1999
 Fig. 2/13
SIMOREG

3-ph. 400 V -20%/+35% 45 to 65 Hz 3-ph. 400 V +15% 45 to 65 Hz

four-quadrant drives
6RA22 Converters

Controller ON/OFF

Siemens DA 21 · 1999
enable

HS HS
PE

2-ph. 230 V 50/60 Hz

X1 .7 .9 .10 .11 .14 X1 .8 .21 .22 .19 .20 .5 X5 .1 .2 U3 V3 W3 U1 V1 W1 U2 V2 X6 .3 X6 .4

M M P N P24 (Rf) (HS) (N*)

Filter GM
X1 .15 C1
100W RA10
.16 P24
Block diagrams / Terminal assignment

100W RA9 A6 P
.17 C2 C3 M
100W RA6
.18 D (n*/n) N
100W RA5 A4 A5 M
RA15 RA16 RA13 RA14 P10
RA4 N10
t
Filter &
RO4 50 ms
X1 .23 P24 P24 M24 N24
200kW RA12 S30 ViM IM LÜ
.24 (i*)
20kW RA11 Ackn. A2 A1 0P2
S RB4
.25 Fault B6
20kW RA8
.26 R
20kW RA7 A3 & Lü* > 240 A
B4 B5
Fault Fault
.27
RI 16 R80 Rf
.28
RK16 R05 R06
(i)
RB8 i
X1 .12 (i* Ad) (±i)
P10 T+ T- D4 KP TN RB11 R07
.6
BS
D6 R125 C124
RB3 RB2
D5
.13 RB9 D1 RB5
N10 n controller i controller
.4 D3 B7 B8
Ust
n*
T- T+ D2
B9 R121
GM
Rf R03 Rf RE2 RB10 Rf
(n* = 0) B1 GM V+ V- n'
n
>J 92 °C
E4 E5
B2 B3 B+ B- n
X1.1 90 to 250 V V59 E6 RA3
Tacho F1 F2 Lü
.3 30 to 90 V adapt. GM & MI
TG
E8 F3 MII C1(D1) D1(C1) C2 D2 X6 .1 X6 .2
i
.2 E9
(n) E7
ng nf RH1 GM D (n*/n) Rf

6RA22 SIMOREG K converter in circulating-current-free inverse-parallel connection using two fully-controlled three-phase bridge circuits (B6)A(B6)C for
M
A DA21-5119b
A B

2/15
2
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Block diagrams / Terminal assignment

Function Terminal Type Connection values Comments

Connections of 6RA22 SIMOREG K converters in (B2)A(B2)C connection for four-quadrant drives

Power section L1 U1 Input 2-ph. 400 V or See technical data
L2 V1 Input 2-ph. 230 V
+ (-) C (D) Output Max. 260 V or 150 V
- (+) D (C) Output
Relay contact X95.1/2 Output 250 V/5 A AC For switching-in the main contactor
Max.switchingcapacity1100VA
Power supply L1 U2 Input 2-ph. 400 V or For 400 V solder jumper A2/A1 closed,
L2 V2 Input 2-ph. 230 V for 230 V solder jumper A2-A3 closed
See technical data
M X23.7 Output 0 V (M potential)
M X23.9 Output 0 V (M potential)
P X23.10 Output +15 V Total loading per polarity: 50 mA
N X23.11 Output - 15 V
P24 X23.8 Output +24 V
M X23.6 Output 0 V (ref. Potential) Connection for speed setpoint potentiometer
P10 X23.12 Output +10 V/10 mA M/P10 (with ramp-function generator): direction I;
N10 X23.13 Output - 10 V/10 mA M/N10 (with ramp-function generator): direction II.
Speed controller Setpoint X23.4 Input +10 to -10 V/20 kΩ Jumper C2-C3 closed: ramp-function
generator setpoint input
Actual value X23.2 Input 0 V (ref. Potential)
X23.1 Input 80 to 220 V/78 kΩ
X23.3 Input 30 to 90 V/31 kΩ
X23.3 Input 10 to 30 V/13 kΩ Bridge resistor R20
2 Other
functions
ON command
(power contactor ON)
X23.20 Input +20 to +30 V Reference potential M: jumpers B2-B3 and
A8-A7 closed, terminal 5 open
X23.20 Input 0 to +24 V Reference potential N24: jumpers B2-B3 and
A8-A9 closed, terminal 5 open
X23.20 Input +20 to +30 V Reference potential provided externally via
terminal 5: jumper B2-B1 closed
(floating control signal)
Controller enable X23.19 Input See terminal X23.20 See terminal X23.20
(checkback for
power contactor ON)
Free optocoupler X23.21 Input See terminal X23.20 See terminal X23.20
Free optocoupler X23.22 Input See terminal X23.20 See terminal X23.20
Floating control X23.5 Input 0 to -30 V Externally provided reference potential
signal for floating control signal at terminals
X23.19, X23.20, X23.21 and X23.22:
jumper B2-B1 closed
Limit monitor X23.14 Output +24 V/50 mA Jumpers A2-A1 and A5-A4 closed:
speed actual value interrogation
Jumpers A2-A3 and A5-A6 closed:
current actual value interrogation
Free input terminals X23.23 Input 2 x 100 kΩ/10 nF Matrix board RA11
X23.24 Input 2 x 10 kΩ/10 nF Matrix board RA10
X23.25 Input 2 x 10 kΩ/10 nF Matrix board RA9
X23.26 Input 2 x 10 kΩ/10 nF Matrix board RA8
Free output terminals X23.15 Output 2 x 50 Ω/47 nF Matrix board RA17
X23.16 Output 2 x 50 Ω/47 nF Matrix board RA16
X23.17 Output 2 x 50 Ω/47 nF Matrix board RA7
X23.18 Output 2 x 50 Ω/47 nF Matrix board RA6

2/16 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Block diagrams / Terminal assignment

Function Terminal Type Connection values Comments

Connections of 6RA22 SIMOREG K converters in B6C connection for single-quadrant drives

Power section L1 U1 Input 3-ph. 400 V See technical data
L2 V1 Input 3-ph. 400 V
L3 W1 Input 3-ph. 400 V
+ C1 Output DC 485 V
- D1 Output DC 485 V
Relay contact X5.1/2 Output AC 250 V/5 A For switching the main contactor
Field rectifier L1 U2 Input 2-ph. 400 V See technical data
L2 V2 Input 2-ph. 400 V
+ C2 Output DC 340 V See technical data
- D2 Output DC 340 V
Power supply L1 U3 Input 3-ph. 400 V See technical data
L2 V3 Input 3-ph. 400 V
L3 W3 Input 3-ph. 400 V
M X1.7 Output 0 V (M potential) Total loading per polarity: 50 mA
P X1.10 Output +15 V/50 mA
N X1.11 Output - 15 V/50 mA
P24 X1.8/16 Output +24 V/50 mA
M X1.6 Output 0 V (ref. potential) Connection for speed setpoint potentiometer
P10 X1.12 Output +10 V/10 mA
N10 X1.13 Output - 10 V/10 mA
Speed controller Setpoint X1.4 Input 0 to +10 V/200 kΩ Jumper A5-A4 closed:
ramp-function generator setpoint input
X1.4 Input 0 to -10 V/ 20 kΩ Jumper A5-A6 closed:

X1.9 Input 0 to -10V/100kΩ

speed controller setpoint input
Jumper A8-A9 closed: summing amplifier input
2
(supplementary current setpoint)
X1.9 Output 0 to -10 V Jumper A7-A8 closed: ramp-function generator output
Actual value X1.2 Input 0 V (ref. potential) Jumper A2-A3 closed: speed controller
X1.1 Input 80 to 220 V/78 kΩ actual value input (connection only
X1.3 Input 30 to 90 V/31 kΩ for speed actual value sensing by means
X1.5 Input 0 to +10 V of tacho-generator)
External current X1.19 Input 0 to +10 V/33 kΩ Limiting the sum of current setpoint
limiting + supplementary current setpoint
Current controller Setpoint X1.18 Input 0 to +10 V/100 nF, Jumper C1-C2 closed:
56 Ω current setpoint from speed controller
C2-C3 closed: external current setpoint
Other functions On/Off command X1.21 Input +20 to +30 V Switching command, main contactor On
Controller enable X1.20 Input +20 to +30 V Prerequisite, terminal X1.21 = H signal
Power supply X1.8 Output +24 V across 100 Ω Exclusively for supply to terminals
X1.20 and X1.21
Limit monitor X1.14 Output +24 V/50 mA Switch loads with respect to P24,
because terminal X1.14 switches to M
Wiper of X1.15 Input Supplementary input for speed
potentiometer R157 controller or (I x R) compensation
Free connection of X1.17 Input ±10 V
potentiometer R157
Selector input X1.22 Input ±10 V On matrix board A14 for free use
Fan Supply X6.3 Input 2-ph. 230 V Fan connection for units ≥ 240 A
X6.4 Input 2-ph. 230 V
Temperature switch X6.1 Output Floating relay Opens at overtemperature
X6.2 Output contact

Siemens DA 21 · 1999
2/17
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Block diagrams / Terminal assignment

Function Terminal Type Connection values Comments

Connections of 6RA22 SIMOREG K converters in (B6)A(B6)C connection for four-quadrant drives

Power section L1 U1 Input 3-ph. 400 V See technical data
L2 V1 Input 3-ph. 400 V
L3 W1 Input 3-ph. 400 V
+ (-) C (D) Output DC 420 V
- (+) D(C) Output DC 420 V
Relay contact X5.1/2 Output AC 250 V/5 A For switching the main contactor
Power supply L1 U3 Input 3-ph. 400 V See technical data
L2 V3 Input 3-ph. 400 V
L3 W3 Input 3-ph. 400 V
M X1.7 Output 0 V (M potential) See technical data
M X1.9 Output 0 V (M potential)
P X1.10 Output +15 V/50 mA
N X1.11 Output - 15 V/50 mA
M X1.6 Output 0 V (ref. potential) Connection for speed setpoint potentiometer
P10 X1.12 Output +10 V/10 mA
N10 X1.13 Output - 10 V/10 mA
Field rectifier L1 U2 Input 2-ph. 400 V See technical data
L2 V2 Input 2-ph. 400 V
+ C2 Output DC 340 V See technical data
- D2 Output DC 340 V
Speed controller Setpoint X1.4 Input ±10 V/20 kΩ Setpoint for ramp-function generator (2 to 30 s)
Actual value X1.2 Input 0 V (ref. potential)
2 X1.1
X1.3
Input
Input
80 to 220 V/78 kΩ
30 to 90 V/31 kΩ
X1.3 Input 10 to 30 V Bridge R32
Other functions On command (switches X1.20 Input +20 to +30 V Reference potential M:
main contactor On) jumpers C1-C2 and C4-C5 closed
X1.20 Input 0 to +24 V Reference potential N24:
jumpers C1-C2 and C5-C6 closed
X1.20 Input +20 to +30 V External reference potential via terminal 5:
jumpers C2-C3 and C4-C5 closed
Controller enable X1.19 Input As for terminal 20 As for terminal X1.20
Free optocoupler X1.21 Input As for terminal 20 As for terminal X1.20
Free optocoupler X1.22 Input As for terminal 20 As for terminal X1.20
P24 X1.8 Output +24 V (across 100 Ω) Only for supplying terminals X1.19 to X1.22
Floating control X1.5 Input 0 to -30 V (ext.) External reference potential at terminal X1.5
signal (N*)
Limit monitor X1.14 Output +24 V/50 mA
Free input X1.23 Input ±10 V/2 x 100 kΩ/10 nF Matrix board RA12
terminals X1.24 Input ±10 V/2 x 10 kΩ/10 nF Matrix board RA11
X1.25 Input ±10 V/2 x 10 kΩ/10 nF Matrix board RA8
X1.26 Input ±10 V/2 x 10 kΩ/10 nF Matrix board RA7
Free input/output X1.27 Input/Output Matrix board RI16
terminals X1.28 Input/Output Matrix board RK16
Free output X1.15 Output 2 x 50 Ω/47 nF Matrix board RA10
terminals X1.16 Output 2 x 50 Ω/47 nF Matrix board RA9
X1.17 Output 2 x 50 Ω/47 nF Matrix board RA6
X1.18 Output 2 x 50 Ω/47 nF Matrix board RA5
Fan Supply X6.3 Input 2-ph. 230 V Fan connection for units ≥ 240 A
X6.4 Input 2-ph. 230 V
Temperature switch X6.1 Output Floating relay Opens at overtemperature
X6.2 Output contact

2/18 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Ordering and engineering data

Rated Rated Rated Rated output SIMOREG K converter Fuses

supply direct DC at
voltage voltage 2-ph. 2-ph. Order No. Type designation
400 V 230 V accord. to DIN 41 792
V V A kW kW Order No.

SIMOREG K converters in B2HK connection for single-quadrant drives

Units without enclosure (for mounting in 6DM9005 subracks)
2-ph. 400 315 5 1.6 0.9 6RA2203-8DD21-0 E315/ 5 MRE-GDE8-0 5SD4 20
or or 12 3.8 2.2 6RA2211-8DD21-0 E315/12 MRE-GDE8-0 5SD4 20
2-ph. 230 180 22 6.9 4.0 6RA2216-8DD21-0 E315/22 MRE-GDE8-0 3NE8 015
40 12.6 7.2 6RA2221-8DD21-0 E315/40 MRE-GDE8-0 3NE8 017
Units with enclosure (for individual mounting)
2-ph. 400 315 5 1.6 0.9 6RA2203-8DD21-1 E315/ 5 MRE-GDE8-1 5SD4 20
or or 12 3.8 2.2 6RA2211-8DD21-1 E315/12 MRE-GDE8-1 5SD4 20
2-ph. 230 180 22 6.9 4.0 6RA2216-8DD21-1 E315/22 MRE-GDE8-1 3NE8 015
40 12.6 7.2 6RA2221-8DD21-1 E315/40 MRE-GDE8-1 3NE8 017

Rated Rated Rated Rated output SIMOREG K converter Fuses

supply direct DC
voltage voltage Order No. Type designation
accord. to DIN 41 792
V V A kW Order No.

SIMOREG K converters in B6C connection for single-quadrant drives

3-ph. 400 485 35 17 6RA2220-8DS31 D485/ 35 MRE-GDE8 S31 3NE8 003
2
50 24 6RA2223-8DS31 D485/ 50 MRE-GDE8 S31 3NE8 017
70 34 6RA2226-8DS31 D485/ 70 MRE-GDE8 S31 3NE8 020
110 53 6RA2230-8DS31 D485/110 MRE-GDE8 S31 3NE8 021
130 63 6RA2232-8DS31 D485/130 MRE-GDE8 S31 3NE8 023
160 78 6RA2233-8DS31 D485/160 MRE-GDE8 S31 3NE8 024
240 116 6RA2276-8DS31 D485/240 MRE-GDEF S31 3NE4 327-0B
350 170 6RA2280-8DS31 D485/350 MRE-GDEF S31 3NE4 333-0B
500 242 6RA2283-8DS31 D485/500 MRE-GDEF S31 3NE4 334-0B

Siemens DA 21 · 1999
2/19
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Ordering and engineering data

Rated Rated Rated Rated output SIMOREG K converter Fuses

supply direct DC at
voltage voltage 2-ph. 2-ph. Order No. Type designation Line DC
400 V 230 V accord. to DIN 41 792 fuses fuses
V V A kW kW Order No. Order No.

SIMOREG K converters in (B2)A(B2)C connection for four-quadrant drives

Units without enclosure (for mounting in 6DM9005 subracks)
2-ph. 400 260 5 1.3 0.75 6RA2203-8DK27-0 E260/ 5 MREQ-GDG8-0 5SD4 20 5SD4 20
or or 12 3.1 1.8 6RA2211-8DK27-0 E260/10 MREQ-GDG8-0 5SD4 20 5SD4 20
2-ph. 230 150 22 5.7 3.3 6RA2216-8DK27-0 E260/22 MREQ-GDG8-0 3NE8 015 3NE8 015
40 10.4 6 6RA2221-8DK27-0 E260/40 MREQ-GDG8-0 3NE8 017 3NE8 017
Units with enclosure (for all mounting)
2-ph. 400 260 5 1.3 0.75 6RA2203-8DK27-1 E260/ 5 MREQ-GDG8-1 5SD4 20 5SD4 20
or or 12 3.1 1.8 6RA2211-8DK27-1 E260/10 MREQ-GDG8-1 5SD4 20 5SD4 20
2-ph. 230 150 22 5.7 3.3 6RA2216-8DK27-1 E260/22 MREQ-GDG8-1 3NE8 015 3NE8 015
40 10.4 6 6RA2221-8DK27-1 E260/40 MREQ-GDG8-1 3NE8 017 3NE8 017

Rated Rated Rated Rated output SIMOREG K converter Fuses

supply direct DC
voltage voltage Order No. Type designation Line DC
accord. to DIN 41 792 fuses fuses
V V A kW Order No. Order No.

2 SIMOREG K converters in (B6)A(B6)C connection for four-quadrant drives

3-ph. 400 420 35 14.7 6RA2220-8DV71 D420/ 35 MREQ-GDG8 V71 3NE8 003 3NE8 003
50 21 6RA2223-8DV71 D420/ 50 MREQ-GDG8 V71 3NE8 017 3NE8 017
70 29 6RA2226-8DV71 D420/ 70 MREQ-GDG8 V71 3NE8 020 3NE8 020
110 46 6RA2230-8DV71 D420/110 MREQ-GDG8 V71 3NE8 021 3NE8 021
130 55 6RA2232-8DV71 D420/130 MREQ-GDG8 V71 3NE8 022 3NE8 024
160 67 6RA2233-8DV71 D420/160 MREQ-GDG8 V71 3NE8 024 3NE8 024
240 100 6RA2276-8DV71 D420/240 MREQ-GDGF8 V71 3NE4 327-0B 3NE4 327-0B
350 147 6RA2280-8DV71 D420/350 MREQ-GDGF8 V71 3NE4 333-0B 3NE4 333-0B
500 210 6RA2283-8DV71 D420/500 MREQ-GDGF8 V71 3NE4 334-0B 3NE4 334-0B

Fuses for the integrated Commutating reactors for Converter type Order No. of the German/English
field power supply the armature circuit operating manual

For 6RA22..-8DK27-. con- The required commutating

verters, an external field reactor can be designed for Other documentation for 6RA22 SIMOREG K converters in analog technology
supply must be provided the rated current of the 6RA22..-8DD21-. 6RX1220-0DD 74
(see Part 3 of this catalog). motor and can be found in 6RA22..-8DK27-. 6RX1220-0KD 74
6RA22..-8DS31 6RX1220-0SD 74
Catalog DA 93.1. 6RA22..-8DV71 6RX1220-0VD 74
For 6RA22..-8DD21-. con-
verters, fuses or a circuit
breaker must be provided for
the line protection of the
field supply. Converter type Order No. of the French
operating manual
Type 5SD4 20 fuses are
specified for the field supply
of 6RA22..-8DS31 and Other documentation for 6RA22 SIMOREG K converters in analog technology
6RA22..-8DV71 converters. 6RA22..-8DD21-. 6RX1220-0.D 77
6RA22..-8DK27-. Letter according
6RA22..-8DS31 to converter type
6RA22..-8DV71

2/20 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Dimension drawings

B T Converter type Dimension Dimension No. of required

B 1) T basic grid dimensions
Order No. mm mm in the subrack 1)

Converters in B2HZ connection for single-quadrant drives, without enclosure

6RA2203-8DD21-0 50 210 24
233,4

6RA2211-8DD21-0 50 210 24
6RA2216-8DD21-0 78 233 36
6RA2221-8DD21-0 112 233 50
Convertersin(B2)A(B2)Cconnectionforfour-quadrantdrives,withoutenclosure
6RA2203-8DK27-0 94 233 42
DA21-5059b 6RA2211-8DK27-0 94 233 42
6RA2216-8DK27-0 92 238 42
6RA2221-8DK27-0 124 238 54
Fig. 2/14

250 T Converter Dimension

T
Order No. mm

Converters in B2HZ connection for single-quadrant drives, with enclosure

6RA2203-8DD21-1 86
2
245
235

6RA2211-8DD21-1 86
6RA2216-8DD21-1 121
6RA2221-8DD21-1 152
Converters in (B2)A(B2)C connection for four-quadrant drives, with enclosure
6 6RA2203-8DK27-1 137
6RA2211-8DK27-1 137
DA21-5058b
200 6RA2216-8DK27-1 152
6RA2221-8DK27-1 182
Fig. 2/15

270 C Converter Dimension Dimension Dimension

A B C
Order No. mm mm mm

Converters in B6C connection for single-quadrant drives, with enclosure

6RA2220-8DS31 310 290 195
6RA2223-8DS31 310 290 195
6RA2226-8DS31 310 290 227
6RA2230-8DS31 310 290 317
A
B

6RA2232-8DS31 310 290 320

6RA2233-8DS31 310 290 320
6RA2276-8DS31 400 373 390
6RA2280-8DS31 400 373 390
6RA2283-8DS31 400 373 390
8
Converters in (B6)A(B6)C connection for four-quadrant drives, with enclosure
DA21-5057b 6RA2220-8DV71 310 290 190
230 6RA2223-8DV71 310 290 190
6RA2226-8DV71 310 290 222
Fig. 2/16 6RA2230-8DV71 310 290 315
6RA2232-8DV71 310 290 345
6RA2233-8DV71 310 290 345
6RA2276-8DV71 400 373 390
6RA2280-8DV71 400 373 390
6RA2283-8DV71 400 373 390

1) The specifications apply to units without mounted supplementary

technology board, but they do include the required clearance between
two mounted units.

Siemens DA 21 · 1999
2/21
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Supplementary borards / Accessories

Fig. 2/17
6RA22 SIMOREG K converter with mounted supplementary technology board, 6RA2200-8DD00 field supply unit and 6DM9005 subrack as an assembly kit

Order No. Comments

Accessories for 6RA22 SIMOREG K converters

Subrack 6DM9005 Subrack with 186 basic grid dimensions (1 BGD = 2.54 mm)
as assembly kit for mounting 6RA22 SIMOREG K converters without enclosure.
External dimensions (W x H x D):
537 mm x 336 mm x 300 mm
Uncontrolled field rectifier 6RA8222-8AA0 Supply voltage: max. 2-ph. 50/60 Hz 400 V +10%
alternative to the field supply unit Field voltage: 340 V DC
Field current: 4 A max. (up to 16 A when mounted on metal)
Fuse: 5SD4 20

Z 702 supplementary board for winder drives Order No. 6RA8222-1BB0

Application justable and to have the re- Both modes are possible For winder operation, the
quired characteristics over with the Z 702 supplemen- winding roll speed must be
The Z 702 supplementary
the entire winding range. tary board. reduced according to the in-
board is intended for use
creasing roll diameter; for un-
with SIMOREG compact winder drives can either be A prerequisite is that the
winding operation, in con-
units for controlled drives for operated with “direct ten- web speed, the so-called
trast, the speed must be in-
axle-driven winders and un- sion control” (sensing of the “web velocity v” is always
creased in accordance with
winders. tension actual value via ten- specified by the driven ma-
the descreasing roll diameter.
sion transducer or via com- chine. The web velocity is
Winders and unwinders al-
pensator roll) or with “indi- either constant (e. g. for pa- The set web tension must
ways require that the mate-
rect tension control”. per machines) or variable dur- be maintained in both cases.
rial web have a specific ten-
ing acceleration and decel-
sion. I is usually desirable
eration (e. g. for calenders).
for this tension, also known
as “web tension”, to be ad-

2/22 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Supplementary boards /Accessories

Z 702 supplementary board for winder drives Order No. 6RA8222-1BB0

Description 4. If necessary, a supplemen- Direct or indirect tension con- Mounting and connection
tary signal from a maneu- trol can be provided for the
The Z 702 supplementary The Z 702 has the same
vering potentiometer to higher-level controller. For di-
board mainly contains the fol- width as the basic unit elec-
run the winder motor rect tension control, the ten-
lowing functions tronics board but only half its
when threading the mate- sion actual value is sensed
height. It is mounted onto
Á Higher-level controller (ten- rial web. via a tension transducer, and
the basic unit with spacers.
sion, position, current) the tension setpoint is ad-
A DC tachometer coupled to The board is powered via rib-
justed with a potentiometer.
Á Diameter computer the winder motor supplies bon cable from the basic unit
the speed actual value. The If, however, a compensator (X2). A terminal strip is avail-
Á Speed controller
winder motor speed is roll is provided, the controller able for external connection
This is therefore a variable- adapted over the complete operates as a position con- (X1).
speed winder drive. The fol- winding range troller. The material web ten-
The mounting components,

e j
lowing setpoints act on the sion is governed solely by
Full roll spacers and ribbon cables
speed controller: i.e. = the weight of the compensa-
Empty roll are supplied together with
tor roll or its load.
1. Master reference voltage the board.
only via the armature volt-
VL determines the basic For indirect tension control,
age, at constant motor field.
speed. the armature current is a
Thus a variable field supply is
measure of the tension in
2. Signal n x d from the di- not needed.
the material web. The higher-
ameter computer takes
level controller has the func-
into account the diameter
change of the winder roll.
tion of an additional current
controller.
2
3. Signal BVset from the
For more detailed informa-
higher-level controller en-
tion, please refer to the Oper-
sures that the web ten-
ating Instructions, Order No.
sion is maintained.
E31910-J5035-X-A1.

ADA21-5081a

Z702 Smoothing 6RA22 I act

I act

(-) (-)
22 (+) (-) (+) (+)
-1
(+) (-) (-)

Current Speed Summing Speed Current Trigger unit

controller controller amplifier controller (1:1) controller

nxd

(-)
Web velocity v (-) (-) (+)
-1
(Master ref. 4 (+) (-)
voltage)
Bistable Integrator Inverter
amplifier
(-) 1
T M
Multiplier

18

Tension setpoint
n

Fig. 2/18
Example: Simplified block diagram of an unwinder with indirect tension control

Siemens DA 21 · 1999
2/23
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Supplementary boards /Accessories

Z 707 supplementary board for EMF control Order No. 6RA8222-1GB0

Application Description Mounting and connection A terminal strip is available
for other connections. The
A drive can be operated with The Z 707 supplementary The Z 707 supplementary
mounting components, spac-
EMF control in conjunction board mainly consists of: board is mounted on the
ers and ribbon cable are sup-
with the Z 707 supplemen- SIMOREG K unit electronics
a) Setpoint generator (V*) plied together with the
tary board. board with spacers and is
board.
b) Two-quadrant voltage connected to it with a ribbon
This is often necessary if, for
converter cable.
reasons of space for exam-
ple, a tachometer cannot be For more detailed informa- Power is supplied to the volt-
mounted on the machine tion, please refer to the Oper- age converter via two addi-
and the requirements for sta- ating Instructions, Order No. tional leads from the power
bility and accuracy of the BA- 6RA82 22-1GB0. board to the supplementary
closed-loop control allow board (terminal points
EMF-controlled operation. 13 - 15).
Described as an example is a
DC door drive for which this
board was originally de-
signed.

X2 .3 .4 .5 .6

P24 Closed Open Pre-limit switch Fault

X1
M
.2
Controller X2
enable N
.2 .3
basic unit
P10 P
.4
P10
.6
I act
M .9
P24
.13
N24
Closed .14
P10
V2

V1 M X2 Speed
~ ~ U1 .1 setpoint
.13
~ _ M
.15
END

.10 MP
= M M
R130
P A9
A8 A7
+ EMF
= N .7

I act
B1 IA -RA
B3
12 B2 M

A DA21-5096b

Fig. 2/19

2/24 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Supplementary boards /Accessories

Z 708 analog, higher-level PID controller Order No. 6RA8222-1HB0

Application Typical applications: posi- Mounting Supplementary wiring:
tion, tension and pressure
The board is suitable for gen- The Z 708 has the same Setpoint output X2.12 or
control.
eral higher-level PID control. width as the basic unit elec- X2.13 of the supplementary
The P gain, I component and For more detailed informa- tronics board but only half board must be connected to
D component of the PID con- tion, please refer to the Oper- the height. the setpoint input terminal
troller are adjusted sepa- ating Instructions, Order No. X_.4 of the basic unit. The
The supplementary board is
rately. The controller output V18-6RA82 22-1HB00. setpoint input is situated on
mounted directly onto the
is fed directly, or after multi- the basic unit electronics
SIMOREG K converter by
plication by a master voltage board.
means of spacers. The
Vmaster (e.g. web velocity), to
SIMOREG K basic converter The mounting components,
a summing circuit. There, if
provides the board with the spacers and ribbon cable are
required, it can be added to a
supply voltage (±15 V and supplied together with the
speed setpoint nmaster and
±24 V) via a ribbon cable. board.
fed to the setpoint output
n*set of the board (e.g. as
speed setpoint for the
SIMOREG unit).

-X2 .6

RF -X1
/1.5 P P24 .13
-X2 -S45.8 -S45.6 M -R103
M N24 .14
.9 M KP
M M .2
M -R35 -R60 TN
.17 -R23 P15 .4
-C21 -R47 N15 .3
V -S45.5 -R99
AZ
.10
- - - M
M -C53 -S45.2 -S45.7
.18 -R101

+ M
.11 -S45.4
-C56
.19 M RF
/1.5 N
A3 M
B2 B1
A1 A2
- X -R42 -R85 -X2
.2 B3 B4 10K M .22
108K 108K 30K .12
5,5K
P15
-R105 M - +
.13
.16 -R63
5,5K -C80
N15 N
.14 P24 .3
-R62 P +
-R34 .4
P24 -R8
.15 G
.20 M
M P .1
-V29 30K
M -R2 M
.21 .23
.7 M
.8 Z 708
DA21-5094a -X2 .5 .24

Fig. 2/20

Siemens DA 21 · 1999
2/25
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Supplementary boards /Accessories

Z 714 technology board for wire-drawing machines Order No. 6RA8222-1PB0

Application The position controller has Mounting
the function of maintaining
The Z 714 supplementary The Z 714 has the same
the wire tension at the speci-
board is a technology board width as the basic unit elec-
fied setpoint during winding.
for use with SIMOREG K tronics board but only 2/3 of
It involves position control.
converters of the 6RA22 its height.
The transducer connected to
series in analog technology.
the compensator roll (e.g. a The board is mounted on the
The board is equipped with magnetoresistive potenti- basic unit by means of spac-
the I-P-D-position controller ometer) should be adjusted ers. The board can either be
functions including limiting, so that at the set position powered via ribbon cable
controlled braking and stand- (e.g. midpoint of the com- (X1) or via the terminal strip
still monitoring. pensator roll) 0 V is output (X2). The terminal strip (X2) is
for the controller. A position also provided for external
It is used for position-control-
deviation results in a propor- connections.
led winder drives (e.g. wire-
tional value with sign.
drawing machines) in con- The mounting components,
junction with the basic unit. For more detailed informa- spacers and ribbon cable are
tion, please refer to the Oper- supplied together with the
ating Instructions, Order No. board.
BA-6RA8222-1PB0.

X2 .20
Compensator mid-position Immediate stop
coarse fine Br i*
K76 1:1 X2
KP D I .17
B3
Compen- A1 B2
C6
sator B1 X1
X2 actual value C5
M .12
.12

X1 Speed actual value 1:50

.11 A2 X2
X2 A3 A1 .25
.31
Gm K5
D2 D1
Gm
P24
D3 N24
ADA21-5091a
X2 .1 X2 .3 X2 .28

Fig. 2/21

2/26 Siemens DA 21 · 1999

 SIMOREG
6RA22 Converters

Supplementary boards /Accessories

Z 716 universal supplementary board Order No. 6RA8222-1RB0

Application The supplementary board Mounting
mainly contains the follow-
The Z 716 supplementary The board is mounted on the
ing functions:
board is intended as a univer- electronics board by means
sal supplementary board for Á Setpoint cascade with six of spacers. The signal con-
all 6RA22 SIMOREG K con- inputs nection is achieved by ribbon
verters, to allow improved cable X1 to the basic unit. A
Á Six limit monitors
adaptation of the basic units terminal strip is provided for
to simple technological pro- Á Output for external speed external connections.
cesses. display
The mounting components,
Á Four switchable amplifier spacers and ribbon cable are
circuits supplied with the board.
Á Freely available potenti-
ometers
For more detailed informa-
tion, please refer to the Oper-
ating Instructions, Order No.
EMA-B1-6RA8222-1RB0.

X2 .24 .25 .26 .27 .28 .29 .30 .31 .1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13

X1
X11
.1
N P10 P10 P10 P10 P10 P10
.3
P
.4 N10 N10 N10 N10 N10 N10
N10
.5 nx
P10
.6 X11
X2
n .35
.11
nx
.12
.34
P24
.13
.33
X2
MX
.21 .32
n+
M24
.22 n
P24 ext .36
.23
P24

.14 P10 P10

P10 P10 P10 P10
N10 N10 N10 N10 N10 N10
P24 ext P24 ext P24 ext P24 ext P24 ext

n n n n n n P24 ext

n+ n+ n+ n+ n+ n+

DA21-5088a
X2 .15 .16 .17 .18 .19 .20

Fig. 2/22

Siemens DA 21 · 1999
2/27
 SIMOREG
6RA22 Converters

6RA22 SIMOREG K Converters in Analog Technology

Supplementary boards /Accessories

Z 722 axle winder and unwinder Order No. 6RA8222-2BB0

Application Á Diameter computer A DC tachometer coupled to For indirect tension control,
the winder motor supplies the armature current is a
The Z 722 supplementary Á Diameter-dependent field
the speed actual value. measure of the tension in
board is suitable, in conjunc- weakening
the material web. The higher-
tion with a SIMOREG K unit, The winder motor speed is
Á Speed controller level controller has the func-
for controlling the material adapted over the complete
tion of an additional current
web tension of an axle win- This is therefore a variable- winding range

e j
controller.
der motor. speed winder drive. The fol- Full roll
lowing setpoints act on the i.e. = Please refer to the Operating
The board is suitable for both Empty roll
speed controller: Instructions, Order No.
winding and unwinding op-
Direct or indirect tension con- E31910-T9008-X-A2 for
erations. 1. Master reference voltage
trol can be provided for the more detailed information.
VL determines the basic
With the appropriate cir- higher-level controller. For di-
speed.
cuitry, the board can be used rect tension control, the ten-
Mounting
for the following control 2. Signal n x d from the di- sion actual value is sensed
tasks: ameter computer takes via a tension transducer, and The Z 722 has the same
into account the diameter the tension setpoint is ad- width as the basic unit elec-
Á Direct tension control
change of the winder roll. justed with a potentiometer. tronics board but only half
Á Position control with com- the height.
3. Signal BVset from the If, however, a compensator
pensator roll
higher-level controller en- roll is provided, the controller The supplementary board is
Á Indirect tension control sures that the web ten- operates as a position con- mounted on the basic unit by
sion is maintained. troller. The material web ten- means of spacers. The board
2 Á Winding hardness control
sion is governed solely by is powered via a ribbon ca-
4. If necessary, a supple-
the weight of the compensa- ble. A terminal strip is avail-
mentary signal from a ma-
Description tor roll or its load. able for external connec-
neuvering potentiometer
tions.
The Z 722 supplementary to run the winder motor
board mainly contains the fol- when threading the mate- The mounting components,
lowing functions rial web. spacers and ribbon cable are
supplied with the board.
Á Higher-level controller
(tension, position, current)

Z 722 ADA21-5095a SIMOREG K

Vset = Vmaster Iact
1:1
Fact
Tension (∆V)set Speed (IA)set n- I-
control control control control
Fset Vact
1 1

(IA)set 2 2
(IA)set 3 3

Vmaster
Arithmetic nxd
nact unit Changeover
IF set ~d

Vmaster

T M

T Vact = n x d

Tension
transducer dmin
(Fact)
d
dmax

Fig. 2/23
Example: Simplified block diagram of a winder drive (direct tension control with tension transducer)

2/28 Siemens DA 21 · 1999

 SIMOREG
Field Supply Units

SIMOREG K Field Supply Units

F 33 Minireg 3/2
U 315 simple field supply unit 3/3
F 10 Minireg 3/3
U 318 cut-in field weakening control 3/4 3

Siemens DA 21 · 1999
3/1
 SIMOREG
Field Supply Units

SIMOREG K Field Supply Units

Design and mode of operation · Block diagrams · Technical data · Dimension drawings

F 33 Minireg Order No. 6DM1001-0WB00-2

Application
2-ph. 230/400V, 50/60 Hz
The “F 33 Minireg” board is Jumper B-C for 400 V 10
Jumper A-B for 230 V (1) Current controller supply
a current-controlled thyristor 9
(2) Current controller
power unit with half-control- ADA21-5086c
(3) Trigger unit
X1 MINIREG F33, Version 2 (4) Limit monitor
led single-phase bridge cir- 1
L1 L2 (5) Setting the basic
cuit, which is used for the CB~
(N) current setpoint
OA
2 = 3 (6) Setting the limit monitor
field supply of DC shunt- 8
P10 for monitoring the field current
wound motors. (7) Setting the supplementary
.5 R120
P24 5
current setpoint
M (8) Controller enable
(9) Commutating reactor
Power section 6 4
(10) Silized fuse
.4 7
12 (12) Current actual value formation
R121 R119 (13) Basic load resistance
The power section consists J<
when required
M K2
of a module containing two P10 M K2
G M 3 5 C D
thyristors, two diodes in half- 4
X1 .14 .13 .10 .9 .8 .7 .6 .3 .2 .1
controlled single-phase 13

bridge circuit and an addi-

M
tional free-wheeling diode.
An aluminum support plate
serves simultaneously as Fig. 3/1
heatsink for the module.
Terminal Function Terminal strip Connection value Comments
codes
Current actual value
sensing
L1 Rated supply 2-ph. 230 or ±10%
The current actual value is L2 (N) voltage 400 V 50/60 Hz
measured on the DC side of L+ Rated DC DC 190 V or
L- voltage DC 325 V
the power section with a
X1.1 Contact terminals NO contact Contact rating Changeover contact
chopper converter. With this X1.2 of relay K2 CO contact AC 230 V, 2.5
measuring method, the X1.3 NC contact
“zero diode current” of the X1.4 Controller enable Rf +24 V =
ˆ enable
thyristor circuit is also X1.5 P24 P24 For controller enable
3 sensed. X1.6
X1.7
Actual value output i 0 to -10 V e.g. for measuring
purposes
X1.8 External supplementary setpoint i* 0 to ±10 V
Current controller X1.9 Reference potential M (0 V) M 0V U
When the F 33 Minireg Ver- X1.10 Supply from ext. setpoint potentiometer P10 +10 V 10 kΩ potentiometer
sion 2 is used for the field X1.13 Reference potential M (0 V) M 0V
supply of DC shunt-wound X1.14 Tag G
motors, the current control- X3.1 Connector for P
X3.2 connecting cable to N
ler has the task of keeping X3.3 supplementary board M
the current through the field X3.4 N24
winding constant, inde- X3.5 ie*
X3.6 ieact
pendently of temperature
U Protective conductor terminal
rise and supply voltage fluc-
tuations, according to a
specified setpoint. Rated supply Rated DC Rated Order No. Fuse 238,4
voltage voltage DC 233,4
The setpoint which, for ex- (50/60 Hz) current 1)
ample, corresponds to the V V A
rated field, can be set with
2-ph. 230 190 8 6DM1001-0WB00-2 5SD4 20
210

potentiometer R120.
222

15 6DM1001-0WB00-2 5SD4 20
22 6DM1001-0WB00-2 5SD4 40 5
Monitoring 2-ph. 400 325 15 6DM1001-0WB00-2 5SD4 20
A limit monitor is provided 22 6DM1001-0WB00-2 5SD4 40 220
6

7,6 DA21-5060a
for monitoring the load cur- Please refer to Catalog DA 93.1
for the required commutating reactors.
rent by comparing the cur- Fig. 3/2
rent actual value to a select- Mounting The F 33 Minireg can also be Support plate, overall height approx.
able reference value. 72 mm
mounted on a vertical sur-
Subrack 6DM9005 is in-
face by means of four spac- 1) The maximum field current of the
tended for mounting a total
ers, e.g. in a cubicle. unit is 22 A. The intermediate
of seven F 33 Miniregs. values are governed by the
commutating rectors and fuses.

3/2 Siemens DA 21 · 1999

 SIMOREG
Field Supply Units

Block diagrams · Technical data · Dimension drawings

U 315 simple field supply unit Order No. 6RA2200-8DD00

Function Terminal Connection values L1 L2(N)

400V 230V
Connection for power section Rated supply voltages; 5 6 7 E 16 15 14 1 2
supply and electronics power 2-ph. 50/60 Hz 400 V +10 – 15%
Á Supply phase L1 1 or M
Á Supply phase L2 or N 2 2-ph. 50/60 Hz 230 V +10 – 15%
(see also terminals 14/15/16)
P M
Fuse 2 x 5SD420
Unit ground connection 5 R

Control voltage connection

for field weakening
Á Ground potential 6 0V
Á Ext. control voltage E 7 0 to +10 V
(only field weakening possible)
Field current monitoring 9 1 NO contact: 230 V/2.5 A AC max.
(floating) 10 Contact opens at a field
current <80 mA
Field winding connection Rated DC voltage:
DA21-5063a 10 9 11 C2 12 D2
Á Connection C2(+) 11 325 V DC at a rated supply
M
Á Connection D2(-) 12 voltage of 2-ph. 400 V;
190 V DC at a rated
supply voltage of 2-ph. 230 V;
max. field current: 3 A Fig. 3/3
Adaptation to rated 14 Jumper 15 - 16 for a
supply voltages of 15 rated supply voltage
2-ph. 400 V or 2-ph. AC 230 V 16 of 2-ph. 400 V; 100 120
4.5
(external jumpers) jumper 15-14 for a

7
rated supply

ADA21-5064a
voltage of 2-ph. 230 V

61
75

7.5 85 DIN rail type EN 50 022-35x7.5x1

Fig. 3/4

F 10 Minireg Order No. 6RA8222-8PA0 3

Function Terminal Connection Comments 2-ph. 50/60 Hz 400 V
values

Rated supply L1 2-ph. 50/60 Hz Tolerance: ±15% <8>

voltage L2 400 V Fuses 4 9 L1 L2
(2 required): <1> (1) Power supply
(2) Internal
5SD4 20 <2> Rf setpoint input
Rated DC voltage C2 325 V DC Bt (3) External
I * P
setpoint input
D2 10 A max. <5> (4) Current actual
Monitoring relay 1 Contact Contact closed value for measuring
<3>
purposes
connection 2 rating as long as 6
M (5) Field current
230 V AC, 2.5 A current flows 5 controller
M (6) Field current
8 <4>
Controller enable 4 Via internal P monitoring
7
or SIMATIC (7) Floating signaling
GM contact
Reference potential 5 M (8) Controller enable
GM <6>
External analog 6 0 to +10 V e.g. from U318 <7>
A DA21-5065d 2 1 C2 D2
setpoint field weakening
unit M

Measured field 7 0 to -10 V For measuring

current max. 10 mA purposes
Reference potential 8 M Fig. 3/5
Internal P 9 12 V For controller
Short-circuit enable
protected
245

The F 10 Minireg field supply Please consult Catalog

DA21-5066a

unit is suitable for the supply DA 93.1 for the required

of controlled fields of up to commutating reactor.
65,5 136
10 A.
Fig. 3/6

Siemens DA 21 · 1999
3/3
 SIMOREG
Field Supply Units

SIMOREG K Field Supply Units

Block diagrams · Technical data · Dimension drawings

U 318 cut-in field weakening control Order No. 6RA8222-8QA0

Application
The U 318 module is used
for cut-in field weakening
2-ph. 400V
control in conjunction with, M
for example, the F 33 2-ph. 230V
Connection VA act
Minireg or F 10 Minireg. 1 3 5 7 9 10 11 13 15
- +
The unit contains the power
supply, voltage transformer
for sensing the armature volt- 0V 10V 225V 450V 600V
±
age with isolation, and cut-in 17
controller. The level of the BS
16
cut-in voltage is preset via po- BS
PM N UA Kp Tn Max. Min. 24
tentiometer V *A ; the value 0 10 0 0
can be weakened via a P24 P M N PM N + +i*
switchable input with poten- 10 0 10 10 25 Field
current
tiometer A. Potentiometer P24 -
20 - i * setpoint
VA serves for adaptation to P10 26
the armature voltage. The 21 BS BS +
Field P10 N10 0 0 VA
field current setpoint is weakening 18
A V *A
made available at two differ- activation
10 10
ent outputs, one from 0 to 22
N10 30
+10 V and the other from 0 A DA21-5067a
to -10 V, both rated at up to
5 mA max. The maximum or
minimum field limit can be
set on the potentiometers: Fig. 3/7
Max. and Min.

Mounting
The U 318 cut-in field weak-
3 ening control can be
snapped onto a standard
Technical data
mounting rail to DIN 46 277
(35 mm DIN rail). 85
4.5
Power supply: A DA21-5068c

The unit can also be mounted Rated supply voltage 2-ph. 50/60 Hz, 230/400 V
directly on a vertical surface Permissible tolerance +10%/-15%
Current consumption 50 mA 62.5
using two screwed fixtures to
75

60

Voltage transformer: 10 V (terminals 9, 10)

DIN 46 121 and DIN 43 660, Rated input voltage 225 V (terminals 9, 11) R6.5
e.g. in a cubicle. 450 V (terminals 9, 13)
600 V (terminals 9, 15)
For more detailed informa- 99.7
Input current ≤ 7 mA
tion, please refer to the Output voltage ±10 V (5 mA)
Keep these areas free
Operating Instructions Linear overdrive capability 1) 1.1 · V EN
BA-6RA8222-8QA0-X0076. Max. overdrive capability 2) Continuous Fig. 3/8
10 V input 12 V
225 V input 270 V
450 V input 540 V
600 V input 720 V
Setpoint output 0 to +10 V (terminal 25) 5 mA
0 to -10 V (terminal 26) 5 mA

1) Increase of input signal at which 2) Increase of input signal at which

the converter still operates linearly the converter is still not damaged.
(error as in the rated range).

3/4 Siemens DA 21 · 1999

 SIMOREG
Supplementary Units for Drives

Supplementary Units for Drives

U 307 digital motorized potentiometer 4/2

U 308 A frequency-voltage converter
for pulse generator evaluation 4/4
U 309 adapter module 4 to 20 mA
for the U 307 digital motorized potentiometer 4/5
U 312 voltage converter 4/6
U 313 current-voltage / voltage-current converter 4/7
External power supply for Z 7.. supplementary boards 4/8 4

Siemens DA 21 · 1999
4/1
 SIMOREG
Supplementary Units for Drives

Supplementary Units for Drives

U 307 digital motorized potentiometer Order No. 6RA8222-8BA0

Application Mode of operation Reset facilities External reference voltage

The U 307 digital motorized Ramp-up and ramp-down Á The output value can be An external reference volt-
potentiometer is used as a times are reproducibly ad- reset to 0 V at any time via age can be applied to termi-
setpoint generator for justable with quartz accuracy the RESET control input. nal 19 for special applica-
closed-loop control equip- using a thumbwheel switch tions, thus allowing the maxi-
Á The nonvolatile storage can
ment. It can serve for the fol- over the range 1 to 999 s mum output voltage to be
be canceled by inserting an
lowing applications: (corresponding to 16:40 min.). varied.
optional terminal jumper
Á Remote changing of set- MANUAL mode between terminals 27 and
points with separately ad- (MAN switch setting) 28. When the 230 V supply Mounting
justable ramp-up and ramp- voltage is switched on, 0 V
The output voltage is The U 307 can be snapped
down times then appears at the output
changed via the UP and onto a standard mounting
and not the value in the
Á Ramp-function generator DOWN control inputs ac- rail to DIN 46 277. The unit
nonvolatile memory.
(slope limiter) for analog cording to the set ramp-up or can also be mounted directly
voltages 0 to -10 V or 0 to ramp-down time t-UP and External ramp-up time on a vertical surface (e.g. in a
+10 V t-DOWN. changeover cubicle) by means of two
screw fixtures to DIN 46 121
Á Diameter tracking and stor- AUTOMATIC mode The external ramp-up time
and DIN 43 660.
age for winder functions (AUTO switch setting) changeover can be activated
(e.g. in conjunction with by inserting a jumper be- A clearance of approx. 15 mm
The output voltage follows
SIMOREG supplementary tween terminals 29 and 30. on all sides must be main-
an analog reference setpoint
boards such as Z 702) In this case, the ramp-up or tained without fail, on ac-
along a ramp according to
ramp-down time can be count of the temperature
The U 307 operates com- the preset ramp-up/ramp-
changed during operation rise in the unit.
pletely wear-free because a down time. The reference
with external switch t-DN/
microprocessor is used. setpoint can be preset as a For more detailed informa-
t-UP. At the t-DN setting,
voltage signal (0 to -10 V or tion, please refer to the Oper-
Reliable storage of the out- the time selected at the
0 to +10 V) or as a current sig- ating Instructions, Order No.
put variable is ensured, even t-DOWN thumbwheel is
nal (0 to 20 mA). Additionally, E31930-T7001-X-A3-7400.
when the supply voltage is valid, and at the t-UP setting
a potentiometer can serve
switched off for any length the time selected at the t-UP
as the setpoint generator.
of time. thumbwheel is valid.
The U 307 provides a highly
Whether the motorized po-
The U 307 has its own 230 V accurate +10 V reference
tentiometer is ramping-up or
power supply. voltage for the purpose.
ramping-down is insignifi-
Control inputs cant.
All control inputs are For example, the “fast/slow
SIMATIC compatible and acceleration” function can
isolated via optocouplers. be implemented in this way.

Technical data

Design, mounting Terminal housing for mounting

on standard 35 mm DIN rail
Dimensions HxWxD=
75 mm x 99.7 mm x 110 mm
(see page 4/4)
Rated supply voltage 2-ph. 50/60 Hz 230 V +10%/-15%
Power supply Current consumption 50 mA
External control signals SIMATIC-compatible 24 V signal
LOW = 0 to 4.0 V
HIGH = 13 to 35 V
Resolution (step change)
of the output voltage 2.5 mV
Nonvolatile memory NOVRAM*-IC, storage time
> 10 years; backup battery is not
necessary
Ambient temperature 0 to +45 °C

* NOVRAM = Nonvolatile random access memory Fig. 4/1

4/2 Siemens DA 21 · 1999

 Fig. 4/2
<8>
SIMOREG

AUTO MAN t=t-UP t=t-DOWN

<7> +24 V +
+24 V <3>
(internal) (external) EXT t

Siemens DA 21 · 1999
5 16 15 14 13 10 9 11 12 8 29 30
P24 MEXT DOWN UP AUTO RESET t EXT M EXT t
t -UP t -DOWN

M24 <1>
Supplementary Units for Drives

<2>
3 <9>
M
<9>
2-ph. 50/60 Hz 230 V
1
N15
t= t -UP t -DOWN
P15 <8> <8>

6 6 6 P5 YES NO
EXT t
P10 7
+10 V
21 21 21 SETPOINT
U 307 digital motorized potentiometer (continued)

IN+ +
10k OUTPUTS
-
IN OUT+ 25
OUT =0 V

22 22 22 COMPARATOR
20 mA REF
26 0 to +10 V
IN
M
0 to +10 V
UP 0 to -10 V

v
0 to 20 mA IN OUT
23 23 23 <6> = OUT- 24
M DOWN

v
IN OUT
MAN OUT INT=0 V
0 to -10 V
RAMP-FUNCTION GENERATOR
20 20 20 IN-
OUT AUTO
EXTERNAL REF.
a) b) c) VOLTAGE

REF IN 19
POTENTIOMETER CURRENT VOLTAGE <4>
SIGNAL SIGNAL
0 to +12 V
INIT 0 V 18
REFERENCE SETPOINT
M
FOR AUTO. OPERATION 28

INTERNAL REFERENCE VOLTAGE +10V REF OUT 17

M
<10>
<5> 27

ADA21-5085b
(1) Floating binary inputs (5) This jumper resets the ramp-function generator to 0 V each time (8) External ramp time changeover
(2) Thumbwheel switch for ramp-up/ramp-down time in seconds the 230 V supply voltage is switched on (9) Short-circuit protection with PTC thermistor
(3) This jumper activates the external ramp-up time changeover (6) Ramp-up/ramp-down, manual or automatic (10) Connect terminals 17 and 19 for operation with
(4) Reference voltage = max. ramp-function generator value (7) Lowest-resistance ground connection internal reference voltage

4/3
4
 SIMOREG
Supplementary Units for Drives

Supplementary Units for Drives

U 308 A frequency-voltage converter for pulse generator evaluation Order No. 6RA8222-8CA1

Application The f/V converter and the

Pex ERR SW Mex
preceding rotary pulse en-
The U 308 A frequency-volt-
coder are powered by an in-
age converter converts a sig-
ternal power supply (230 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
nal, which is present as a
supply). f/V converter
pulse train (frequency), to a
SIEMENS 6RA8222-8CA1
direct voltage which is pro- The basic function of the U 308 A S1 S2 tgl V
portional to the pulse fre- U 308 A module can be seen F R E RESET
quency. in the figure. Z E A- A+ L

The direction of rotation can The input signals of channels 230 V

be evaluated by connecting I and II are available at two 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ADA21-5069b
two channels, electrically off- decoupled outputs.
set by 90 °, so that the DC
K1 K2 + n GND P15 F02 GND GND F01 GND ± n ± nt ACV + nt ACV
output voltage is also avail-
able with sign.
Fig. 4/3
On account of its 100 kHz in- Front view of the U 308 A f/V converter
put frequency, the converter
is also suitable for fast and
dynamic drives.

Technical data
230 V~ Speed
Supply 28 30 setpoint
Rated supply voltage 2-ph. 50 Hz 230 V + + I - nt
20 P15 27 Speed
+10% – 15% - + nt
22 29 control
Current consumption 50 mA Speed
Channel 1 U 308 A +I-n
16 26 actual
Rotary encoder supply Channel 2
17 18
+n value
Voltage +15 V with respect to M (0 V)
Rating 80 mA 19/25
Motor M
Input level for actual value channels
High 12 to 30 V 4
23 24 21 11 14 12 13
Low -0.6 to 3.5 V
Pulse generator
Outputs
Limit value monitor
Positive output +10 V 5 mA
Bipolar output ±10 V 5 mA Channel 1 Pulse generator fault
Out
Decoupled inverted Low 0.2 V Supply for

A DA21-5070a
P24
frequency outputs High 15 V Channel 2 M24 outputs
Out Terminals 12 and 13
f/V converter (N38)
Input frequency range 0 to 100 kHz (Freq. in)
of the DC output voltage 0 to 9.9 V ±0.05 V Fig. 4/4
Temperature sensitivity Block diagram
of DC output voltage 1 mV/°C
Nonlinearity 0.01% referred to max. output voltage
Short-circuit protection Continuous with respect to M (0 V)
Permissible ambient temperature 0 to 45 °C

For more detailed information, please refer to the Operating

4 Instructions, Order No. BA-6RA8222-8CA1.

Mounting Dimensions: 85
HxWxD=75mmx99.7mm 4.5
The U 308 A frequency-volt- A DA21-5068c
x 110 mm (see also dimen-
age converter can be snap-
sion drawing).
ped onto a standard mount-
62.5
75

ing rail to DIN 46 277 (35 mm

60

DIN rail). R6.5

The unit can also be mount-

99.7
ed directly on a vertical sur-
face, e.g. in a cabinet, by
means of two screw fixtures Keep these areas free

to DIN 46 121 and DIN 436 60.

Fig. 4/5

4/4 Siemens DA 21 · 1999

 SIMOREG
Supplementary Units for Drives

U 309 adaptor module 4 to 20 mA for U 307 digital motorized potentiometer Order No. 6RA8222-8DA0

Application Circuit description A load resistance of exactly

634 Ω (R1 + R2 + R3) is in-
The U 309 adaptor module al- The circuit diagram is shown
serted between terminals
lows the U 307 digital motor- in the figure. A voltage of ex-
21 and 23 of the motorized
ized potentiometer to be actly 2.50 V is obtained via a
potentiometer; the 4 to 20 mA
operated also in the automat- voltage divider (R4-R7) from
signal source is also con-
ic mode with a reference set- the +10.00 V reference volt-
nected at that point. The to-
point of 4 to 20 mA (im- age available at terminal 17
tal signal excursion of 16 mA
pressed current with live of the motorized potentiome-
results in a voltage drop of
zero). ter. This voltage is applied to
exactly +10.00 V at motor-
input IN- of the motorized po-
ized potentiometer input
tentiometer (terminal 20)
IN+. The input impedance of
and compensates the 4 mA
IN+ of 44 kΩ was taken into
live zero current.
account for the design rating
of the resistors. Fig. 4/6

Technical data

Dimensions H x W x D = 75 mm x 22.5 mm x 100 mm

Weight approx. 0.15 kg
Max. zero point error when supplied
(without fine adjustment)
at IIN = 4 mA OUT+, OUT- = 0 V ±12 mV
Max. gain error at IIN = 20 mA OUT+ = +10 V ±110 mV
OUT- = -10 V ±110 mV
Input impedance of the
current input (between
terminals 32 and 31) 634 Ω

For more detailed information, please refer to the Operating In-

structions, Order No. E319/An/U 309 BA.

Mounting U 309 U 307 motorized pot.

The U 309 adaptor module

can be snapped onto a 10 W
36 17
standard mounting rail to
DIN 46 277 (35 mm DIN rail). R4 REF OUT + 10.00 V
2.70 V
It is not intended for screw 15 K

fixing. CW 35 20
OFFS
CCW 2.500 V IN -
4-20 mA

2.30 V
1K R7 4
32 37 21
IN +

75 560
±0.1 % R1 4.7 K R5
0.4 W
22.5

IIN

DIN rail type

EN 50 022-35x7.5x1 47 R2 680 R6
35 ±0.1 %

27
R3
±0.1 %
31 34 23
M
98.5

Circuit diagram of the U 309

ADA21-5071b

A DA21-5072b

Fig. 4/7 Fig. 4/8

Siemens DA 21 · 1999
4/5
 SIMOREG
Supplementary Units for Drives

Supplementary Units for Drives

U 312 voltage converter Order No. 6RA8222-8GA0

Application Mounting
The U 312 direct voltage con- The U312 is directly
68 4,8
verter is used for sensing the screwed onto the cabinet A DA21-5073b

voltage actual value for volt- mounting plate.

age and EMF closed-loop
The components of the con- 6 7 8 9 10
controls.
verter are mounted on a PC

65
80
It converts the DC input volt- board and are encapsulated
age to a floating, proportional in a vibration-proof molded- 1 2 3 4 5
voltage with sign of 0 to ±10 V. plastic enclosure.
Cast in resin
If necessary, the transmitter 85 132
can be installed in the
6KA9902 shielded housing.

Fig. 4/9

Technical data Output

Rated output voltage ±10 V
Max. output current 5 mA
Power supply Conversion error (proportional error) ≤ 1%
Rated supply voltage 2-ph. 50/60 Hz 230/400 V Zero point error ≤ 0.2%
Permissible tolerance +10% to -15% Short-circuit protection Continuous
Current consumption ≤ 10 mA No-load protection Continuous
Input Clock frequency 4 kHz
Rated input voltage 10 V (terminals 9, 10) Ripple Vpp/V-
225 V (terminals 8, 10) of the 4 kHz clock frequency ≤ 0.5%
450 V (terminals 7, 10) Test voltage to DIN VDE 0160
600 V (terminals 6, 10) Input with respect to output 4 kV (rms)
Rated input current ≤ 7 mA Output with respect to supply voltage 2.5 kV (rms)
Linear overdrive capability 1) 1.1 · U EN Permissible ambient temperature
Max. overdrive capability 2) Continuous in operation 0 to 45 ° C
10 V input 12 V for storage -50 to +85 ° C
225 V input 270 V
450 V input 540 V
600 V input 720 V For more detailed information, please refer to the Operating In-
structions, Order No. BA-6RA8222-8GA0.

1 2 3 <8>
<6> 0V 230V 400V

(1) Clock generator

(2) Sign sensing
(3) Rectifier
(4) Chopper converter
(5) Output amplifier
U1 (6) Input voltage terminal
+
6 - 600V (7) Output voltage terminal
~ ~ (8) Power supply terminal
4 7 +
- 450V
<1>
_ _
U1 U2 <5> <7>
+
8 - 225V
V19 U2
U2 U2
9 +
- 10V +
- (+)
5
- - +
<4> <3> [-]
10 0V
V82
U1 U2 U2

4
- M

U1
<2>
ADA21-5084b

Fig. 4/10 Fig. 4/11

1) Increase of input signal at which 2) Increase of input signal at which

the converter still operates (error the converter is still not damaged.
as in the rated range).

4/6 Siemens DA 21 · 1999

 SIMOREG
Supplementary Units for Drives

U 313 current-voltage / voltage-current converter Order No. 6RA8222-8HA0

Description The current range 0 to 20 mA

or 4 to 20 mA (live zero) can
The U 313 adaptor module
be selected with a switch on
contains two independent
the front plate.
circuit branches:
The inputs and outputs as
1. Current/voltage conver-
well as power supply are re-
sion (0/4 to 20 mA ->
ferred to unit ground (non-
0 to 10 V)
floating).
2. Voltage/current conver-
sion (0 to 10 V ->
0/4 to 20 mA)

Fig. 4/12

Technical data Circuit branch: current-voltage conversion

Input resistance 167.3 Ω (209.3 Ω for live zero operation)
Design, mounting Terminal housing for mounting Input current 0to20mA(4to20mAforlivezerooperation)
on 35 mm standard rail to Output resistance 112 Ω
DIN 46 227 and DIN EN 50 022
Output voltage 0 to +10 V; 0 to -10 V
Terminals Screw terminals, (+11.5 V max. or -11,5 V max.)
max. conductor cross-section 2.5 mm2 Max. output current 2 mA (^= 5 kΩ load resistance)
Dimensions H x W x D = 75 mm x 22.5 mm x 100 mm Short-circuit protection Continuous
Accuracy ±25 mV at 10 V (±30 mV for live zero)
Supply voltage +24 V (+20 to +30 V) external Zero point error ±10 mV (±20 mV for live zero)
Current consumption 45 mA max. (if both branches are in operation) Circuit branch: voltage-current conversion
Storage and transportation temperature -50 to +85 ° C Input resistance 10 MΩ
Ambient temperature 0 to +45 ° C Input voltage 0 to +10 V; 0 to -10 V
Humidity rating F Output resistance ≤ 0.1 Ω
Output current 0 to 20 mA (4 to 20 mA for live zero)
Permissible load resistance 0 to 700 Ω
Accuracy ±70 µA at 20 mA (±80 µA for live zero)
Zero point error ±20 µA (±30 µA for live zero)

For more detailed information, please refer to the

Operating Instructions, Order No. E319-6RA8222-8HA0.

4
I/U

4
I
U 10
0 to -10 V 4
11
M
5 M
0 to 20 mA
-1 0 to +10 V
4 to 20 mA 12
4
U/I

7 U
0 to 20 mA
I 3
0 to 10 V 4 to 20 mA
8
M 6
M
9
M P15

P24 N15

ADA21-5083b 2 1

Fig. 4/13

Siemens DA 21 · 1999
4/7
 SIMOREG
Supplementary Units for Drives

Supplementary Units for Drives

External power supply for Z 7.. supplementary boards Order No. 6RA8222-1WB0

Application Design ±24 V DC voltages required vidual voltages must be ob-

to operate a Z 7.. supplemen- served according to the tech-
The 6RA8222-1WB0 unit The power supply consists
tary board. It does not sup- nical data table.
acts as the power supply and of a power supply unit board
port boards which require
mechanical support for Z 7.. with the same dimensions One inverting and one non-in-
floating AC voltages. The Z
supplementary technology as the Z 7.. supplementary verting operational amplifier,
7.. supplementary boards
boards with order number boards, and is mounted on a the inputs and outputs of
have a non-detachable rib-
6RA8222-1.. or -2.. which are bracket with spacer bolts. which are routed to termi-
bon cable for the supply of
not installed in a SIMOREG K The supplementary board to nals strip X2, are also pro-
power. The free end of this
analog converter from which be powered is mounted, in vided for optional applica-
cable must be inserted into
they are powered. These turn, on the power supply tions.
socket X4 on the power sup-
supplementary boards can board with spacer bolts. The
ply bo-ard. All supply volt- Availability of the +15 V and
therefore also be operated in mounting hardware required
ages produced are also avail- -15 V voltages is indicated by
conjunction with other drive is provided with the power
able at the plug-in terminal an LED in each case.
control devices which have supply.
strip X2 of the power supply
not been prepared for the in- All DC voltage outputs of the
The power supply is de- board. This therefore pro-
stallation of such boards. power supply are short-cir-
signed as standard for con- vides the supply for setpoint
cuit protected.
nection to three-phase 400 V potentiometers, actual value
±10% 50/60 Hz. It provides sensors, etc.. The maximum
all the ±10 V, ±15 V and permissible loading of indi-

Terminals Technical data

Terminal Function Connection values Comments Ambient temperature in operation 0 to 45 ° C

X1.1 Input 3-ph. 400 V ±10% Input Storage temperature -30 to +85 ° C
X1.3 supply 50/60 Hz Humidity rating DIN 40 040/SN 26 556 F
X1.5
Degree of protection DIN 40 050/IEC 144 IP00
X2.1 N10 -10 V/0.01 A Output
Dimensions W x H x D 270 mm x 155 mm x 80 mm
X2.2 M 0V Reference potential
Weight approx. 1.6 kg
X2.3 P10 +10 V/0.01 A Output
X2.4 N15 -15 V/0.1 A Output For further information, please refer to the Operating Instruc-
X2.5 M 0V Reference potential tions, Order No. BA-6RA8222-1WB0.
X2.6 P15 +15 V/0.1 A Output
X2.7 N24 -24 V/0.1 A Output
X2.8 M 0V Reference potential
X2.9 P24 +24 V/0.3 A Output
X2.10 In A- 0 to ±10 V; 33 kΩ Input, amplifier A
(inverting)
X2.11 Out A 0 to ±10 V; 10 mA Output, amplifier A
X2.12 In B+ 0 to ±10 V; > 1 MΩ Input, amplifier B
(non-inverting)
X2.13 Out B 0 to ±10 V; 10 mA Output, amplifier B
X3 U PE Protective conductor

4 Mounting 270
1.5

250 80
The power supply is
15

mounted on an L-shaped
bracket. The wide side of
80

this bracket can be snapped X4

onto a 35 mm DIN rail. Each
145

155

arm of the bracket also has

four mounting holes of 4.5
5.5 mm diameter, allowing (2x)
X2 X3 X1
the unit to be screwed onto 1 13 1 5
the mounting plate. If the
unit is to be screwed on with 5.5 (4x) 165
the wide side of the bracket,
10 250
the two retaining clips for
DIN rail mounting should
20

first be removed.
45

5.5 (4x) A DA21-5061a

Fig. 4/14

4/8 Siemens DA 21 · 1999

 SIMOREG
Installation Notes

SIMOREG K Converters
Installation Notes for Drives
with Electromagnetic Compatibility (EMC)

Fundamentals of EMC 5/2

Installation of drives with EMC
(installation notes) 5/3
Data on supply harmonics of converters
in fully controlled, three-phase bridge
circuit B6C and (B6)A(B6)C 5/7 5

Siemens DA 21 · 1999
5/1
 SIMOREG
Installation Notes

SIMOREG K Converters – Installation Notes for Drives with Electromagnetic Compatibility (EMC)
Fundamentals of EMC

What is EMC? To some extent, adherence least the corresponding RFI ence sources are usually de-
to EN 55 011 is required. filter and the commutating vices of power electronics
EMC stands for “electro-
This defines the limit values reactor are also needed in ad- with a high current consump-
magnetic compatibility”; it
for emitted interference in in- dition to the converter. With- tion. To reduce their emitted
describes the capability of a
dustry and in residential out RFI filter, the emitted in- interference, elaborate fil-
device to operate satisfacto-
buildings. Conducted inter- terference of the SIMOREG K ters are required. Interfer-
rily in the electromagnetic
ference at the supply con- converters exceeds limit ence sinks are, in particular,
environment, without caus-
nection is measured under value A1 of EN 55 011. control units and sensors in-
ing electromagnetic interfer-
standardized conditions as a cluding their evaluation cir-
ence which is unacceptable If the drive is part of an instal-
radio interference voltage, cuitry. Enhancing the inter-
for other devices in this envi- lation, it need not initially
electromagnetically emitted ference immunity of low-
ronment. In other words, the meet requirements relating
interference as interference power devices is less in-
different devices must not in- to emitted interference.
emission. The standard de- volved. For economical rea-
terfere with each other. However, the EMC legisla-
fines limit values “A1” and sons in industry, therefore, it
tion requires that the entire
“B1” which apply to radio in- is often more favorable to in-
installation be electromag-
Emitted interference and terference voltage over the crease the interference im-
netically compatible with the
interference immunity range 150 kHz to 30 MHz, munity than to reduce emit-
environment.
and to interference emission ted interference. To satisfy
EMC depends on two char-
over the range 30 MHz to If all the control components limit value class A1 of
acteristics of the devices in-
2 GHz. Since the SIMOREG K of the installation, such as EN 55 011, for example, the
volved: emitted interference
converters are used in indus- automation equipment, ex- radio interference voltage at
and interference immunity.
try, limit value “A1” applies. hibit industrial-grade interfer- the supply terminals must
Electrical devices can be in-
To achieve limit value “A1”, ence immunity, there is no not exceed 79 dB (µV) be-
terference sources (transmit-
the SIMOREG K units must need for each drive to satisfy tween 150 and 500 kHz, and
ters) and/or interference
be provided with external limit value “A1”. 73 dB (µV) (9 mV or 4.5 mV)
sinks (receivers).
RFI filters. between 500 kHZ and
Electromagnetic compatibil- 30 MHz.
Interference immunity de- Ungrounded supply sys-
ity exists when the interfer-
scribes the behavior of a de- tems In industry, EMC of devices
ence sources do not affect
vice under the influence of should be based on a judi-
functioning of the interfer- In some branches of indus-
electromagnetic interfer- cious balance between emit-
ence sinks. try, ungrounded supply sys-
ence. Standard EN 50 082-2 ted interference and interfer-
tems (IT systems) are used
A device can be simulta- governs the requirements ence immunity.
to increase availability of the
neously an interference and assessment criteria for
plant. In the event of a The least expensive suppres-
source and sink. For exam- the behavior of the devices
ground fault, there is no sion method is to separate
ple, the power section of a in industry. This standard is
ground current and the plant the interference sources and
converter can be considered met by the converters listed
can continue with produc- sinks, provided that this is al-
as an interference source, in the following chapter.
tion. In conjunction with RFI lowed for during the plan-
and the control section as an
filters, however, there is a ning of a machine/plant. For
interference sink.
Application in industry fault current in the event of a each device used, the first
ground fault which can result question is whether it is a po-
In industry, the interference
Limit values in a shutdown of the drives tential interference source or
immunity of the devices
or even the destruction of sink. Examples of interfer-
Product standard EN 61 800-3 must be very high, whilst
the RFI filter. The product ence sources in this context
(IEC 61 800-3, VDE 160 Part lower demands are made on
standard therefore does not are converters and contac-
100) covers electrical drives. emitted interference.
specify limit values for these tors. Examples of interfer-
According to this product
The SIMOREG K converters systems. For economic rea- ence sinks are programma-
standard, not all EMC mea-
are components of an electri- sons, interference suppres- ble controllers, encoders and
sures are essential for indus-
cal drive, as are contactors sion, if required, should be sensors.
trial supply systems; a solu-
and switches. Skilled person- implemented on the
tion must be defined which The components in the cabi-
nel must integrate them in a grounded primary side of the
is adapted to the actual envi- net (interference sources
drive system comprising at supply transformer.
ronment. Thus it may be eco- and sinks) should be sepa-
least the converter, motor ca-
nomically more advanta- rated, if necessary with parti-
bles and the motor. Commu-
5 geous to increase the inter-
tating reactors and fuses are
EMC planning tion plates or by installing
ference immunity of a sensi- them in metal housings.
usually also needed. Proper If two devices are electro-
tive device rather than imple- Shown in Fig. 5/1 is a possi-
installation thus also deter- magnetically incompatible,
ment interference suppres- ble arrangement of compo-
mines whether or not a limit you can reduce the emitted
sion on the converter. The nents in the cabinet.
value will be met. To limit the interference of the source or
choice of solution, therefore,
emitted interference accord- increase the interference im-
also depends on economic
ing to limit value “A1”, at munity of the sink. Interfer-
factors.

Siemens DA 21 · 1999
5/2
 SIMOREG
Installation Notes

Installation of drives with EMC (installation notes)

General Rule 3 Rule 9 Rule 12

Since the drives are oper- Signal lines 1) should be The shields of digital signal The use of RFI filters is man-
ated in very different environ- routed into the cabinet from cables should have large- datory for meeting limit
ments, and additional electri- one level if possible. area good electrical ground- value class A1. Additional
cal components (controllers, ing at each end (source and loads should be connected
Rule 4
switched-mode power sup- destination). In the event of ahead of the filter (supply
plies, etc.) can differ greatly Unshielded conductors of poor equipotential bonding system side).
with regard to interference the same circuit (outgoing between the shield connec-
The need to install an addi-
immunity and emitted inter- and return conductors) tions, an additional equaliz-
tional line filter depends on
ference, each installation should be twisted together if ing conductor of at least
the controller in use and on
guideline can only be a sensi- possible, i.e. the surface be- 10 mm2 should be laid in par-
the type of wiring of the rest
ble compromise. In individ- tween outgoing and return allel with the shield to re-
of the cabinet.
ual cases, therefore, after ex- conductors should be kept duce the shield current. In
amination, deviation from as small as possible to pre- general, shields may be con- Rule 13
the EMC rules is permissible. vent the creating of unneces- nected to the cabinet hous-
With a regulated field current
sary frame antennas. ing (ground) at several points.
To ensure electromagnetic supply, a commutating reac-
Even outside the cabinet,
compatibility (EMC) in your Rule 5 tor is needed in the field cir-
the shields may be con-
cabinets in an electrically cuit.
Spare cores should be nected in several places.
harsh environment, and to
connected to the cabinet Rule 14
be able to meet the legal Foil shields are not satisfac-
ground 2). This achieves addi-
standards, the following tory. Compared to braid A commutating reactor is
tional shielding.
EMC rules should be ob- shields, their shielding effect needed in the armature cir-
served during design and in- Rule 6 is inferior by a factor of at cuit of the converter.
stallation. least 5.
Unnecessary line lengths Rule 15
Rules 1 to 10 are generally should be avoided. Coupling Rule 10
With SIMOREG drives, the
valid. Rules 11 to 15 are nec- capacitances and induc-
With good equipotential motor cables may be un-
essary to meet the emitted tances are thus kept low.
bonding, the shields of ana- shielded. The supply cable
interference standards.
Rule 7 log signal lines may be must have a clearance of at
grounded at both ends (with least 20 cm from the motor
In general, crosstalk is re-
Rules for electromagneti- large-area good electrical cables (field, armature). A
duced when conductors are
cally compatible installa- contact). Good equipotential partition plate should be
placed close to the cabinet
tion bonding can be assumed if used if necessary.
ground. Wiring should there-
all metal parts make good
Rule 1 fore not be placed in free
contact and the electronic
space in the cabinet but,
All metal parts of the cabinet components involved are
where possible, routed
must be joined to each other powered from the same
closely along the cabinet
with good electrical contact power supply.
housing or installation plates.
(not paintwork on paint-
This also applies to spare ca- Single-ended shield ground-
work!). Contact or toothed
bles. ing prevents low-frequency,
washers should be used
capacitive interference
where necessary. The cabi- Rule 8
pickup such as 50 Hz hum.
net door should be con-
Signal lines and power ca- The shield connection
nected to the cabinet via
bles should be laid sepa- should be made in the cabi-
ground straps (at top, middle
rately from each other (to net; a sheath wire may be
and bottom) with as short a
avoid coupling paths). A mini- used to connect the shield.
path a possible.
mum clearance 20 cm is de-
Rule 11
Rule 2 sirable.
Positioning the RFI filter in
Contactors, relays, solenoid If segregation between sen-
the vicinity of the suspected
valves, electromagnetic sor and motor cables is not
interference source. The fil-
hours-run counters, etc. in possible, the sensor cable
ter should be mounted with
the cabinet, and if necessary
in adjacent cabinets, should
should be decoupled by a
partition plate or by installing
its surface on the cabinet 5
housing, mounting plate,
be provided with suppres- it in a metal conduit. The par-
etc.. Input and output leads 1) Signal lines are defined as:
sion combinations, such as tition plate or metal conduit
should be separated. Digital signal line: lines for pulse
RC networks, varistors, di- should be grounded at sev- generators
odes. The circuitry must be eral points. Serial interfaces, e.g.
PROFIBUS DP or analog signal
implemented directly at the line (e.g. ±10 V setpoint line).
particular coil.
2) The definition of ground, in general,
is all metallically conductive parts
which can be connected to a pro-
tective conductor, e.g. cabinet
housing, motor housing, founda-
tion earth, etc.

Siemens DA 21 · 1999
5/3
 SIMOREG
Installation Notes

SIMOREG K Converters – Innstallation Notes for Drives with Electromagnetic Compatibility (EMC)

Cabinet arrangement and

shielding

ADA21-5127a
The cabinet arrangement of
Fig. 5/1 is intended to draw Control transformer, fan
the user’s attention to the
SIMOREG K
EMC-critical parts. The exam- SIMOREG K converter
ple does not necessarily Circuit breaker
show all possible cabinet
components or arrange-
ments.
Fuses/circuit breakers
Details affecting interfer-
Commutating reactor, field Main contactor
ence immunity/emitted inter-
Circuit breaker
ference of the cabinet and Line filter
which do not clearly appear
in the block diagram, are de- Shield buses Filter for converter
scribed in Figs. 5/2 and 5/3. Terminals
Fig. 5/3
Fuses
Field
Terminals Main switch
Cable duct
Shield buses
Cable clamping rail
Fig. 5/2 Commutating reactor

Protective conductor Customer connection three-phase

(positioning not critical) Customer connection DC
Customer connection, field
Pulse generator

Fig. 5/1
Example of cabinet arrangement with a SIMOREG K

Cable duct

Shield bus
must not be
Provide large-area used for
good electrical Shield connection strain relief
contact to
cabinet at
both ends
Cable
clamping
ADA21-5128a

rail
Also provide shielding at plant end
(e.g. at pulse generator)

5
Fig. 5/2 Fig. 5/3
Shielding with routing into the cabinet Shielding in the cabinet

Arrangement of RFI filters must be followed. The

and commutating reactors: choice of fuses for semicon-
ductor protection is based
Shown in the following sec-
on the operating instructions
tion is the arrangement of
of the converters.
RFI filters and commutating
reactors for SIMOREG K con-
verters. The order of installa-
tion of reactors and filters

Siemens DA 21 · 1999
5/4
Data line Data line Analog signal line
(e. g. PROFIBUS-DP) (e. g. pulse generator)

Provide large-area
good electrical Input terminals
contact to cabinet
at both ends

ADA21-5129a
Also provide
shielding at plant
end (e.g. at pulse
generator)
 SIMOREG
Installation Notes

Arrangement of components for the converters

Note:
When filters are used, commutating reactors are always needed at the input of the unit to decouple the surge suppressor. The
commutating reactors can be selected from Catalog DA 93.1.

SIMOREG K series 6RA70: SIMOREG K series 6RA22 SIMOREG K series 6RA22 SIMOREG K series 6RA22
Arrangement of reactors in analog technology for in analog technology: in analog technology:
and filters three-phase systems: 6RA22..-8DD21-.: 6RA22..-8DK27-.:
arrangement of reactors arrangement of reactors arrangement of reactors
and filters and filters and filters

Supply voltage Supply voltage Supply voltage Supply voltage

3
4 42 42 42

1 2 21 2
1 2
1

A DA21-5122a
A DA21-5120a

A DA21-5121a

U2 V2 U1 V1

A DA21-5123b
5U1 5W1 3U1 3W1 1U1 1V1 1W1 U3 V3 W3 U2 V2 U1 V1 W1 U2 V2 U1 V1
Power supply Field Armature Power supply Field Armature Field Armature and Power Supply Armature
power supply
SIMOREG 3D 3C 1C1 1D1 SIMOREG D2 C2 C1 D1 SIMOREG D2 C2 C1 D1 SIMOREG C D

M M M M

Fig. 5/4 Fig. 5/5 Fig. 5/6 Fig. 5/7

a The commutating reactor a The commutating reactor a The commutating reactor a The commutating reactor
in the field circuit is de- in the armature circuit is in the armature circuit is in the armature circuit is
signed for the rated cur- designed for the rated designed for the rated designed for the rated
rent of the motor field. motor current in the ar- motor current in the ar- motor current in the ar-
mature. The supply cur- mature. mature.
s The commutating reactor
rent is equal to the DC
in the armature circuit is s The filter for the armature s The filter for the armature
multiplied by 0.82.
designed for the rated circuit is designed for the circuit is designed for the
motor current in the ar- s The filter for the armature rated motor current in rated motor current in
mature. The supply cur- circuit is designed for the the armature. the armature.
rent is equal to the DC rated motor current in
multiplied by 0.82. the armature. The supply
current is equal to the DC
d The filter for the field cir-
multiplied by 0.82.
cuit and the electronics
supply is designed for
the rated current of the
motor field plus 1 A.
f The filter for the armature
circuit is designed for the
rated motor current in
the armature. The supply
current is equal to the DC
multiplied by 0.82.
5

Siemens DA 21 · 1999
5/5
 SIMOREG
Installation Notes

SIMOREG K Converters – Installation Notes for Drives with Electromagnetic Compatibility (EMC)

Arrangement of components for converters

Note:
When filters are used, commutating reactors are always needed at the input of the unit to decouple the surge suppressor. The
commutating reactors can be selected from Catalog DA 93.1.

U 315 field supply unit: F 10 Minireg field supply F 33 Minireg field supply
6RA2200-8DD00: unit: unit:
arrangement of reactor 6RA8222-8PA0: 6DM1001-0WB00-2:
and filter arrangement of reactor arrangement of reactor
and filter and filter

Supply voltage Supply voltage Supply voltage Fig. 5/8 to 5/10:

a The commutating reactor
42 42 42 is designed for the rated
motor current in the field.
s The filter is designed for
the rated motor current
2
1 2
1 2
1 in the field.
1 2 U V U V/N
A DA21-5124b

A DA21-5125b

A DA21-5126b
Power and Power and Power and
power supply power supply power supply
U 315 11 12 F 10 C D F 33 C D

Fig. 5/8 Fig. 5/9 Fig. 5/10

List of suggested RFI filters

Rated current RFI filter Terminal Weight Dimensions

of RFI filter Order No. cross-section HxWxD
A mm2 kg mm x mm x mm
12 6SE7021-0ES87-0FB0 10 *) 2.2 215 x 90 x 81
18 6SE7021-8ES87-0FB0 10 *) 2.2 215 x 90 x 81
36 6SE7023-4ES87-0FB0 25 3.7 245 x 101 x 86
80 6SE7027-2ES87-0FB0 50 9.5 308 x 141 x 141
120 6SE7031-0ES87-0FA0 50 10 348 x 171 x 141
180 6SE7031-8ES87-0FA0 95 13 404 x 171 x 141
500 6SE7033-7ES87-0FA0 Link 49 590 x 305 x 154
1 000 6SE7041-0ES87-0FA0 Link 90 840 x 465 x 204
1 600 6SE7041-6ES87-0FA0 Link 130 870 x 465 x 204

*) The filters produce leakage currents. To comply with VDE 0160, a PE connection with 10 mm2 is required.

For converters with three-phase system, the supply current (filter current) is equal to the DC multiplied by 0.82. For units with
two-phase system, two phases are connected to the three-phase filter. In this case the supply current is equal to the DC.

5
Important technical data of the RFI filters:
Rated supply voltage 3-ph. 380 to 460 V (±15%)
Rated frequency 50/60 Hz (±6%)
Operating temperature 0 to +40° C
Degree of protection IP 20 (EN 60 529); IP 00 from 500 A

For additional technical data on the filters, please refer to the following Operating Instructions:
SIMOVERT Master Drives RFI Filters, EMC filters, Order No. 6SE7087-6CX87-0FB0.

Siemens DA 21 · 1999
5/6
 SIMOREG
Installation Notes

Data on supply harmonics of converters in fully controlled,

three-phase bridge connections B6C and (B6)A(B6)C

Converters for medium The values have been This is accompanied by for- lated, an individual calcula-
power are mainly designed adopted from a previous pub- mulae with which, depend- tion is necessary.
in fully controlled three- lication: “Oberschwingun- ing on the operating data in
The given harmonic spec-
phase bridge connection. gen im netzseitigen Strom the specific case, supply volt-
trum is attained when the
Shown in the following is an sechspulsiger netzgeführter age (no-load voltage UV0),
values calculated with the
example of harmonics of a Stromrichter” (Harmonics in line frequency fN and DC Id),
following formulae for short-
typical installed configura- the supply current of six- the short-circuit power SK
circuit power SK at the con-
tion for two delay angles pulse line-commutated con- and armature inductance La
nection point of the unit, and
(α = 20° and α = 60°). verters) by H. Arremann and of the motor are determined,
the armature inductance La
G. Möltgen, Siemens For- and to which the specified
of the motor coincide with
schungs- und Entwick- harmonic spectrum applies.
the actual values of the instal-
lungsberichte, Vol. 7 (1978) If the actual system short-cir-
lation. If the values differ, a
No. 2, © Springer-Verlag cuit power and/or the actual
separate calculation of har-
1978. armature inductance deviate
monics is necessary.
from the values thus calcu-

a) α = 20° b) Armature inductance La:

Fundamental factor g = 0.962 U
V0
La = 0.0488 x (H)
fN x Id
νn Iν/
n/I
I11 ν
n Iν/
n/I
I11
If the actual values of short-circuit power SK and/or arma-
5 0.235 29 0.018 ture inductance La differ from the values calculated using
7 0.100 31 0.016
11 0.083 35 0.011 the above formulae, a separate calculation is necessary.
13 0.056 37 0.010
17 0.046 41 0.006 Example:
19 0.035 43 0.006
23 0.028 47 0.003 The given drive has the following data:
25 0.024 49 0.003
U V0 = 400 V

Id = 150 A
b) α = 60°
Fundamental factor g = 0.953 f N = 50 Hz

LD = 0.169 mH (4EU2421-7AA10 with ILn = 125 A)

νn n/I
Iν/I11 n
ν n/I
Iν/I11
where
5 0.283 29 0.026
7 0.050 31 0.019
400
11 0.089 35 0.020 XN = 0.03536 x – 2π x 50 x 0.169 x 10-3 = 0.0412 Ω
13 0.038 37 0.016 150
17 0.050 41 0.016
19 0.029 43 0.013 resulting in the following required short-circuit power of the
23 0.034 47 0.013 system at the connection point of the converter:
25 0.023 49 0.011
4002
SK = = 3.88 MVA
The fundamental current I1 as the reference quantity is calcu- 0.0412
lated with the following formula: and the following required armature inductance of the motor:
I1 = g x 0.817 x Id 400
La = 0.0488 x = 2.0 mH
where Id = DC of the examined operating point 50 x 150
and g = fundamental factor (see above). The harmonic currents Iu (where I1 = g x 0.817 x Id for delay
The harmonic currents calculated from the above tables apply angle α = 20° and α = 60° ) apply only to the values SK and
only to La thus calculated. If the values differ, a separate calculation is
required.
a) Short-circuit power S K at the connection point of the
converter: When designing filters and reactor compensations, the har-
monic values thus calculated can only serve as a basis if the
U2
SK =
XN
V0
(VA) calculated values for SK and La coincide with the actual values
of the drive. In all other cases a separate calculation must be
5
where made (especially when compensated machines are used,
U because of the very low armature inductance).
V0
XN = XK – XD = 0.03536 x
Id
– 2πf N x LD (Ω) and

UV0 No-load voltage at the connection point of the

converter in V
Id DC of the examined operating point in A
fN Line frequency in Hz
LD Inductance of the commutating choke in H

Siemens DA 21 · 1999
5/7
 SIMOREG

Appendix

ine: day
otl o Fri 0 00
H ay t 17:0 5 0 1
o nd 0 to ) 98 50 0
M 8:0 1 e
0 9 1 3 1) 98 ns.d
49 1 3 e
(+ 49 9 Mail: .siem
T x (+ E- erlf
a @
F port
p
s .su
ve
dri

Environment, resources and recycling A/2

Certificate ISO 9001 A/2
Siemens Companies and Representatives inside Europe A/3
Siemens Companies and Representatives outside Europe A/4
Year-2000 compliance A/6
Conditions of Sale and Delivery A/6 A
Siemens DA 21 · 1999
A/1
 SIMOREG

Appendix
Environment, resources and recycling · Certificate ISO 9001

We at Siemens AG feel we The most important activi- Materials are identified for We have already made pre-
are under an obligation to ties in protecting the environ- production according to the parations to dispose of the
protect the environment and ment are: recycling requirement. This equipment after use, accord-
save natural resources. This particularly applies to compo- ing to the German electronic
The use of hazardous materi-
applies both to our manufac- nents inevitably containing scrap statute (ESVO: not yet
als and agents (such as arse-
turing processes and to our hazardous materials. Additio- enacted).
nic, asbestos, beryllium, cad-
products. nally, these components are
mium, CFCs, halogen and The entire documentation is
inserted to allow easy sepa-
Even at the development many others) has already printed on chlorine-free
ration, thus facilitating envi-
stage, we consider the possi- been avoided in the develop- bleached paper.
ronmentally friendly dispos-
ble effects on our environ- ment stage.
al. Recycled parts are fitted Given on the reverse of the
ment. We strive to avoid har-
Easily dismantled joints have wherever possible. German EU conformity dec-
ming the environment or to
been designed and attention larations are the translations
reduce such harm to a mini- For shipping and storage,
has been paid to increased in English, French, Spanish,
mum, even beyond current environmentally compatible
uniformity of types and Italian and Swedish.
regulations. packaging materials (ply-
grades of materials. Further-
wood and PE foil) are used
more, recyclable materials
as sparingly as possible. If
have been given priority, or
possible, we employ reus-
materials which can be dis-
able packaging.
posed of without problems.

Appendix to certificate no. 2780/1D of NIS ZERT of February 23, 1998 Automation and Drives
Validity: A&D DS Variable-Speed Drive Systems
Certificated organizational units of Frauenauracher Strasse 80, D-91056 Erlangen
Siemens AG
Siemens AG A&D DS Erlangen F80
Siemens AG A&D DS A P2 Bad Neustadt/S
Siemens AG A&D DS D Nuremberg Vo
Siemens PLC A&D DS S Congleton, United Kingdom
Siemens AG EWW Vienna Electronics Plant
Converter production unit
Siemens AG A&D Inland sales regions: Hanseatic, Central-East,
North Bavaria, North-Rhine, East, Rhine-Main,
Ruhr, South Bavaria, South-West

A/2 Siemens DA 21 · 1999

SIMOREG

Siemens Companies and Representatives inside Europe

A
Siemens DA 21 · 1999
A/3
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Appendix
Siemens Companies and Representatives outside Europe

A/4 Siemens DA 21 · 1999

SIMOREG

Siemens Companies and Representatives outside Europe

A
Siemens DA 21 · 1999
A/5
 SIMOREG

Appendix
Year-2000 compliance

Conditions of Sale and Delivery

Subject to the General Conditions of Important note: C

Supply and Delivery for Products and The technical data is intended for The technical data, dimensions and
Services of the Electrical and Electronic general information. weights are subject to change unless
Industry and to any other conditions Please note the operating instructions otherwise stated on the individual pages
agreed upon with the recipients of and the references indicated on the of this catalog.
catalogs. products for installation, operation and
The illustrations are for reference only.
maintenance.
All used product designations are We reserve the right to adjust the prices
trademarks or product names of the and shall charge the prices applying on
Siemens AG or other companies. the date of delivery.

Issued by
Automation and Drive Group Responsible for Technical contens:
Variable-Speed Drive Systems Josef-Peter Lukas
P.O. Box 3269 Siemens AG, A&D LD V7, Erlangen
A D-91050 Erlangen
General editing:
http://www.ad.siemens.de Siemens AG, A&D PT 5, Erlangen

Siemens Aktiengesellschaft Order No.: E20002–K4021–A101–A3-7600

Printed in the Federal Republic of Germany
KG K 0199 7.0 WS 112 En
Issued by
Automation and Drive Group
Variable-Speed Drive Systems
P.O. Box 3269
D-91050 Erlangen
http://www.ad.siemens.de

Siemens Aktiengesellschaft Order No.: E20002-K4021-A101-A3-7600