Automatic
Transaxle (A4AF3)
GENERAL
‘SPECIFICATIONS
TIGHTENING TORQUE
LUBRICANT
SPECIAL TOOLS
AUTOMATIC TRANSAXLE SYSTEM
DESCRIPTION.
MECHANICAL SYSTEM
POWERTRAIN
HYDRAULIC CONTROL SYSTEM.
ELECTRONIC CONTROL SYSTEM
TROUBLESHOOTING
INSPECTION PROCEDURES
TROUBLE CODES
Po707
0708
Port
pori2
po713
porte
por?
po722
ova
oraz
P0733
Po7ss
poray
oraz
po74s
0745
0750
0755
0760
P0775
P1709
‘uo001
uoto9
AUTOMATIC TRANSAXLE
COMPONENTS arte2
REMOVAL Ar-168
INSTALLATION Arta
AUTOMATIC TRANSAXLE CONTROL SYSTEM
KICK DOWN SWITCH
DESCRIPTION Art75
ADJUSTMENT APTS
PRESSURE CONTROL SOLENOID VALVE
DESCRIPTION Art76
INSPECTION, AT178
ADJUSTMENT AFIS
PULSE GENERATOR
DESCRIPTION artes
REPLACEMENT artes
TRANSAXLE OIL TEMPERATURE SENSOR
DESCRIPTION A185
INSPECTION. AT-185
TRANSAXLE RANGE(TR) SWITCH
DESCRIPTION arts7
‘ADJUSTMENT A188
Level
COMPONENTS ar-t89
REMOVAL art9t
DISASSEMBLY F192
REASSEMBLY API94
INSTALLATION ArI94
For the disassembly and reassembly procedures]
lof the components, please refer to Automatic
Iransaxie (passenger car, RV) overhaul manual
(Pub, NO: ATMS-E625B),AT-2 AUTOMATIC TRANSAXLE (A4AF3,
GENERAL
SPECIFICATION cscassa
TEM ‘CONTENTS
Engine displacement GAED(IB)
Type 3 elements, 2 phases, 1 stage
Torque converter | Engine stall speedirom) 2400-2800
Stall torque ratio 78
Transaxle Type Electronically controlled automatic transaxle with fourspeed
1st 2846
2nd 1561
Gear ratio 3rd 7.000
ath 0.685
Reverse 2476
Final gear ratio 4041(G4ED)
‘Speedometer gear ratio Driven 32
Friction elements
‘362B1F (Clutches 2Brakes 10WG). t-band, 4-multiple disc type
3 Clutches: Front clutch, Rear clutch, End clutch
2 Brakes: Low & reverse brake, Kick-down brake (Band type)
Planetary gear
"1 Ravigneaux type planetary gear sat with long and short pinion
Solenoid valve
6 Solenoid vaives (3-PWM, 3-ON/OFF)
2-Prassure control solenoid valves (PWM)
4-Damper clutch control solenoid valve (PWM)
‘3-Shift control solenoid valve (ON/OFF)
TIGHTENING TORQUE
items Nm kofiem iat
Oil pan bolt 10-12 100-420 78
Select lever assembly mounting bolt 4 90-140 65-10
Starler motor mounting bot Bh 270-340 1824
Oil cooler hose connector 15-22 450-220 1116
Hose bracket 35 30-50 zy
Bell housing cover to engine 8-10 80-100 o7
Transaxle mounting lower bol(dia 10mm) 43.55 430-550, 3281
‘Transaxle mounting upper bott(ia. 12mm) 60-80 600-800 43-58
Torque converter mounting bolt 46-53 460-530, 33:38
Control cable to body at 80-110 675
Lever assembly to bracket assembly 1222 140-220 1016
Oil drain plug 35-45 350-450 25-32
Pressure check plug 810 0-100 ey
Pulse generator 1012 100-120 73GENERAL AT3
Teme Tm item [eR
Boarng aor Wee | Wea [8
Taster eve oe ear | oon |e
Oneway cich aver ac sas | _ssoaso | 252
Dire div gear Taoad | f00-1400 [Bet
Mania ona vor Tra | 179210
Manvel onto alt ok so 240 20-100
Thor ith wo |too20 |r
Sag red support Ba aoa | 200270 | TaH8
Purp Raving fo reaction sha apport oe | 100120 [ra
pap assebly runing bok 92 | 90200 | tea
Valve body cover ore | to04120 | 7a
Vale ody ser rng oR ore | 100100 |r
i for er wor [#8
Spoodorlr dive goa soos a5 oso [aa
Kiko editing oct sae | 00098
Ere cor bot tea] 0200 ea
venta come v8 aoa? | mneaTo [a8
wie wes | aa0s0 | seat
Ciro bara cap a
Dire baring ear was | eaoso [aoa
Tockng NB} ‘ao-210 | o0-2100| —Ta0a82
Locking rit Opt e000 | 2006000 | 146-66
Shi cable brace Po 2 | 0000 [ar
Rar ol ent rack 2 soso | sooo | aaa
LuaRicaN
Tame Speci brea auanty
Tansavefuidor([Link]) | SENUNE BIANOND eae @AUSG. SAID AD
Dio sha and ol colip bushing | GENUNE DIAMOND ATF SPx
stag part GHASSIS GREASE SAEJ3T0,NLGINOO rosie
Seleot vr sap SAE 1610, NGGAT 4 AUTOMATIC TRANSAXLE (A4AF3,
SPECIAL TOOLS cess»
Too!
(Number and name) Mlustration Use
(09431-22100 Installation of the differential oll seal
il seal installer (Use with 09500-11000)
09452-21600 o ‘Measurement ofthe of pressure,
Oil pressure gauge $ (Use with 09452-21001 and 09452-21002)
(09462-21002 ‘Measurement af the oll pressure.
Oil pressure gauge adapter (Use with 09452-21500 and 09452-21001)
(09482-21001 ‘Measurement of the oll pressure.
Oil pressure gauge adaptor (Use with 09452-21500 and 09452-21002)
(09200-38001 Removal and installation of the transaxle.
Engine support fixtureAUTOMATIC TRANSAXLE SYSTEM
AUTOMATIC TRANSAXLE
SYSTEM
DESCRIPTION
‘The advanced alpha automatic transaxle is fora 1.6 DOHC
engine. The advanced alpha AT is popularly used among
small sized vehicles,
COMPONENTS(1)
ATS
Nowadays PCM(power-train control modula), which inte-
grates the ECU and TCU inside, is new trend of the power-
train system
The merge of two system guarantees stable quality af the
AT as well as batter shift fasling and faster response to
ECU information,
Tom
(Integrated ECM)AUTOMATIC TRANSAXLE (A4AF3)
AT 6
COMPONENTS(2)
5, Solenoid valve
6. Inhibitor switch
7. Kickdown servo switch
1. Vehicle speed sensor
2. Output shaft speed sensor
3. Input shaft speed sensor
4, Fluid temperature sensorAUTOMATIC TRANSAXLE SYSTEM
MECHANICAL SYSTEM
COMPONENTS,
1. Kiekdown band 9. Pulse generator 8
2. Terque converter 10, LowBReverse brake
2, Damper clutch 11, Rear luten
4, Front clutch 12 Output shatt
5. Input si 413, Planetary gear set
6. Ol pump 14, End cluten|
7. Transfer ctive gear 415, Pulse generator A
8, Transfer criven gear 416, Transaxle case
FUNCTION
‘Component ‘Symbol Function
Front clutch FIC. Connect input shaft and reverse sun gear
Rear clutch RIC Connect input shaft and forward sun gear
End clutch EIC. ‘Connect input shaft and planelary carrier
Kick dawn brake KID Hold reverse sun gear
Low & Reverse clutch UR Hold planetary carrier
‘One way clutch owe’ Restrict planetary carrier turing directionAT-8
AUTOMATIC TRANSAXLE (A4AF3)
FRONT CLUTCH
Front clutch is engaged at 3rd gear of D range and R range. When itis engaged, reverse sun gear
of the planetary gear rotates.
Power flow:
Input shaft» Rear clutch retainer—> Front clutch-» Kick-down drum—» Reverse sun gear—> Long pinion» Ring
gear Transfer driven gear
Front clutch
Clutch dise
Clutch plate,
Snap ring
| Needle roller
Piston bearing
cal
TILT, sorng ane
Front clutchAUTOMATIC TRANSAXLE SYSTEM
REAR CLUTCH
Rear clutch is engaged at ‘st~3rd gear of D/2/L range. When it is engaged, forward
sun gear of the planetary gear rotates,
Power flow:
Input shaft—+ Rear clutch retainer» Rear clutch Rear clutch hub» Forward sun gear—> Short pinion
AT-9
Rear clutch
Rear clutch ‘etainer\T -10 AUTOMATIC TRANSAXLE (A4AF3)
END CLUTCH
End clutch is engaged at 4th gear (Actually, end clutch is being engaged from 3rd gear.
This is only for smooth shifting to 4th gear)
When it operates, planetary carrier rotates,
Power flow:
Input shaft End clutch retainer End clutch» End clutch hub-+ End clutch shaft» Planetary carrier
> Ring gear Transfer driven gear
End clutch
End clutch
Clutch & discAUTOMATIC TRANSAXLE SYSTEM
AT-14
KICK DOWN BRAKE
End clutch is composed of a kick down brake band, drum, servo piston and servo switch. It is engaged at
2nd & 4th gear. When it operates, reverse sun gear of the planetary gear is held
Power flow:
Kick down brake-> Kick down drum hold-> Reverse sun gear hold
Kickdown brake
Kickdown
switchAT-12 AUTOMATIC TRANSAXLE (A4AF3)
‘The kickdown brake is a band type brake; itis composed of a kickdown band, drum, kickdown servo, switch and
anchor. When the 2nd pressure is admitted to the apply side chamber of kickdown servo cylinder, the kickdown piston
and rod moves toward the left, tightening the brake band to hold the kickdown drum. As a result the reverse sun
{gear (interlocked with the kickdown drum) is held. This brake functions during 2nd gear and during overdrive
The kickdown servo switch detects the position of the kickdown piston just before the brake is applied, and
‘sends the signal to the transaxle control module. Using this signal, the transaxle control module controls the
2nd prossure bath before, and during application of the brake, In the initial control stage or until just before
the kickdown brake is applied, a higher 2nd pressure is supplied to the kickdown servo so that the kickdown
piston con move quickly for faster response to the kickdown condition that has bean initiated. In the second
Control stage or while the brake is being applied, the 2nd pressure is regulated at an optimum level so that
the band is tightened on the drum the proper amount for good kickdown “feeling”
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servo SWAUTOMATIC TRANSAXLE SYSTEM
AT -13
LOW & REVERSE BRAKE
Low & Reverse brake is engaged at 1st gear of L range and R range. When it operates, the planetary carrier is held.
Power flow:
Low & Reverse brake» Planetary carrier hold
LR brake pistonAT-14 AUTOMATIC TRANSAXLE (A4AF3)
Low & reverse brake is of the multiple disc type and is composed of a center support, dise plates and a piston.
The brake operates when the shift is in 1st gear in the "L* range or back gear. It fastens the carrier in the
planetary gearing set. That is, the shafts of the long and short pinions are fastened,
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Pin \ Dita scent
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Hydraulic pressure
aSAUTOMATIC TRANSAXLE SYSTEM AT 15
‘ONE WAY CLUTCH (0.W.c)
One-way clutch is ofthe sprag type and is incorporated between the pinion carrier and the center support
in Ast gear (0 or 2 range), the long pinion rotates ciockwise, This reduces a force which has the tendency to cause the
carriar is blocked from rotating in that direction by the one-way clutch. Asa resull, the long pinion transmits its force to
the annulus gear. The carrer, which is coupled withthe one-way clutch outer race, is tree to turn in clockwise diction,
In an engine braking condition under which the annulus gear is turned fist, the carrier turns clockwise
freely and, therefore, the engine braking effect is not obtained
ner race
{Comer suppor)
Forward sun gearAT-16
AUTOMATIC TRANSAXLE (A4AF3)
PLANETARY GEAR
‘The planetary gear set incorporated in this transaxle con-
sists of a forward sun gear, a reverse sun gear, a short
pinion, @ carrier to support both pinions, and an annulus
gear.
‘The reverse sun gear is connected to the front clutch re-
tainor via the kickdown drum, while the forward sun gear
is connected to the raar clutch hub.
‘The carriaris builtin one unit with the low reverse brake's
hub and the outer race of the one-way clutch. The carrier
is connected to the end clutch via the end clutch shaft
‘The annulus gear, to which the output flange is connected,
conveys driving force to the transfer drive gear installed on
the output lange. And the parking sprag is provided on the
outer circumference of the annulus gear.
‘The Ravigneaux type pinetary gear set consists of two sun
gears, each meshing with one of two sats of planetary pin-
‘on gears in a single carrier, and a singla annulus gearthat
meshes with one of the sats of pinions, The two sun gears
are caled the forward and the reverse sun gears, for the
{gear conditions they operate in. Power input is to either of,
these two sun gears, Power output is through the annulus
gear, which has the parking sprag on the outer circum
stance. Various holding elements are built into gear set
‘components.- Ravigneaux type planetary gear ratio.
Parking sorag
(One-way cluteh =
St — Long pinion
Forward sun gear
Reverse su gear
Planetary carner
io 4
Output ange
Short pinion
Annulus gearAUTOMATIC TRANSAXLE SYSTEM
PARKING MECHANISM
When the shaft is in the "P* range, the parking paw! en-
gages with the parking sprag provided on outer circum-
ference of the annulus gear to fasten the output shaft, to
prevent the wheels from rotating. In other words, when the
‘select lever is set to the "P* range, the detent plate and the
parking sprag rod move in the direction of arrow, causing
the cam on the parking sprag rad to push up the parking
pawl to engage with the sprag.
In case the parking paw! collides against a crest of the
ssprag, only the rod maves because the parking paw! can-
not be moved upward, and the cam, while pressing the
AT-17
spring, colides with the parking paw! and the support, and
is with held in this condition. If the car is moved even
slightly in this condition, the turning of wheels causes the
annulus gear to turn as well. Since the cam is pressed in
the direction of arrow, the parking pawl is pushed up as
a bottom of the sprag aligns with the parking sprag to en-
gage with the sprag
in this way, the parking mechanism eliminates any
chances of the vehicle from being,
No, Cause ‘Symptom
Analysis Remedy Remarks
Forward andl or
Locking due to | ayers drive impossible
Parking sprag locks
the annulus gear due | Replace parking
cam broken intermittently to drifted cam Sprag rod
Datent spring ler Detent plate not fixed | install detent
2 Looseness of manual lever
separated properly spring assembly
Parking pawt Parking sprag
(Annulus gear)
Detent plate
(Marval corto shaft)
Support
Parking sprag
ed Detent springAT-18 AUTOMATIC TRANSAXLE (A4AF3)
POWER FLOW
Selector lever Gear Clutches Brakes: Ree
positon positon | Fic | RIC we | «iO | Lar | owc | marks
Parking o
R Reverse
Neutral
1st
or | of | ~ ana
pd | sw] sw
‘on | orr | ard Oo C a
ath Oo 0
1st
2
2nd
L 1st 0 O
Engine start possible
Parking mechanism
Element engaged in each gear position
+ Pre-engaged element
+ FIC : Front Clutch
+ RIC: Rear Clutch
+ EC | End Cluten
+ OWG : One Way Clutch
+ KID : Kickdown brake
+ L&R: Low & Reverse brake
For each shift condition, certain holding units in the
transaxle are used. Knowing which holding element is
used and haw thay are connected in the transaxle, we can
trace the power flow through the transaxle for each shift
condition. One set of pinions, the short pinions, meshes
with the reverse sun gear.
‘The other sel, the long pinions, meshes with both the for-
ward sun gear and with the annulus gear. The two sets
Of pinions also mesh with each other in pairs. The pinion
carrier is built as a unit with the low reverse brake hub and
the outer race of the one-way clutch. Power input is to ei-
ther of the two sun gears.
The raverse sun gear is connactad to the frant clutch ra-
tainer through the kick-down drum, The forward sun gear
is connected to the rear cluich hub, So by engaging ei-
ther the front or the rear clutch, power is directed to ei-
ther the reverse or the forward sun gear. When both front
‘and rear clutches are engaged, the gear set is locked, and
power passes directly through the transaxle. Power output
is through the annulus gear, which has the parking sprag
‘on the outer circumference and is connected to the output
flangeAUTOMATIC TRANSAXLE SYSTEM AT-19
Operating elements: Rear Clutch, One-Way Clutch
‘Short pinion Apnults gear
caries
Forward un gear
RW
Rear etch Long pion
aN
~ A “Tanster drive gear
One-way clutch
$5 Taanster criven gear
Yu
The rear clutch and one-way clutch are engaged.
7->
(Operation of rear clutch rotates the forward sun gear clockwise
4
Rotation of forward sun gear moves the ring gear (annulus gear) via pinion gears.
->
{A that time, the planelary carter tes to move cauntercockwise Because af long pinion.
However the one-way clutch nolds the carer rotation to count-clocewise, all power is delivered to the ring gear (annulus gea
a
(On the contrary, power fom the ring gear (annulus gear) is delivered back tothe planetary carter.
A that time the carrer rotates clockwise transmiting the power. Engine brake does not work.AT-20 AUTOMATIC TRANSAXLE (A4AF3)
1ST GEAR ("L" RANGE)
Operating elements: Rear Clutch, Low & Reverse Brake
‘Shor pinion Annus gear
Low & Reverse brake
Forward sun gear
Miildfi> ‘ward sun
o, 7
ZH LY
aa
ye
ii?)
BME
Long pinion /
Rear clutch
[At range 1st gear, the rear clutch and low & reverse brake are engaged.
s
Planetary carer i fe.
4
‘Al power is delivered tothe ring gear (annulus gear) via pinion gears.
-_>
In the case that power is delivered from the ing gear back tothe planetary carrer.
“The carrier cannot be rotated in any cirection, and the engine brake does work.AUTOMATIC TRANSAXLE SYSTEM AT -24
2ND GEAR
AND
RANGE)
Operating elements: Rear Clutch, Kick Down Brake
Shortpinion Annus gear
Carrier
Forward sun gear
NEM
BS SSS ANS
=
Rear clutch Long Pinion E
[At 2nd gear the rear clutch and kick down brake are engaged.
‘
(Operation of rear clutch rotates the forward sun gear clockwise.
‘
Rotation of forward sun gear moves the ring gear Via pinion gears
4
[At that time, the reverse sun gear is fixed by the kick down brake,
‘
Long pinion gears are rotating around the sun gear. The speed ofthe ring gear (annulus gear) is faster than 1st gear.AT -22 AUTOMATIC TRANSAXLE (A4AF3)
3RD GEAR ("D" RANGE)
Operating elements: Front Clutch, Rear Clutch, End
Clute
Annulus gear
Carrer
Forward sun gear
rma
Eng eluten
\
iN
WAOUVNAT
nt utch
Rearcluich Reverse sun gear
[At Grd gear the front clutch and the rear clutch are engages.
End clulch is engaged only to prepare the 4th gear forthe purpose of reducing the 3-4 shiing shock.
However end cluten does not delver the power al dre gear
~s->
Power is delivered tothe forwarc sun gear and the reverse sun gear
->
The forward sun gear and the reverse sun gear rotate same cirection,
[Rt that time the short pinion gears and the long pinion gears are fixe, the planetary gear set rotates as one unit
->
Input speed is cirectly delivered tothe ring gear (annulus gear),AUTOMATIC TRANSAXLE SYSTEM AT -23
ATH GEAR ("I
RANGE)
Operating elements: Front Clutch, Rear Clutch, End
Clute
‘Anaulus gear
Kickdown brake
MME Carrion
Zé Gigs
Long pinion
Reverse Sun gear
‘At Ath gear, the end clutch and the kick down brake are engaged.
7s
Power is delivered to te planelary cartier by the end cute,
_s
‘At that time, the reverse sun gear is fixe¢ by the Kick down brake and the long pinion gears are rotating around
the reverse Sun gear,AT 24 AUTOMATIC TRANSAXLE (A4AF3)
"R" RANGE
Operating elements: Front Clutch, Low & Reverse Brake
LowsReverse brake Annulus gear
carrier
Long pinion
Feeverse Sun gear
The fron clutch and the low & reverse brake are engaged.
a
Power is delivered tothe reverse sun gear andit rotates clockwise.
->
The planetary carrer is fixed by the low & reverse brake.
The rotation of the reverse sun gear tums the long pinion gears counterclockwise.
And the ring gear (annulus gear) which is contacting the long pinion goays rotates counterclockwise,
->
In the case that power is delivered trom the ring gear back tothe planetary cartier
The carrier cannot rotate any direction, engine Drake does work.AUTOMATIC TRANSAXLE SYSTEM
HYDRAULIC CONTROL SYSTEM
1
The hydraulic pressure during gear shifting engages
the clutches and applias the brakes. tis regulated
by the pressure control valve. The hydraulic pressure
that works on the prassura contral valve is further rag-
lated by the pressure control solenoid valve which
functions under the control of the ansaxie control
module, The transaxie control module controls the
solenoid valve using a duty cycle signal, thus provid-
ing appropriate reguiation of the hydraulic pressure.
The transaxle control module decides the timing of
the gear-shifting period (during which it performs hy-
draulic pressure control for gear shifting) according to
the change in the kickdown drum rotating speed that it
detects. The module identifies the ime just before the
kickdown brake is appliad and uses that as the timing
{or initiating control ofthe hydraulic prassure that is to
be applied to the kickdown brake,
TCM detects torque change ratio (turbine speed
change ratio in torque corverter). If input tarque is
larger than the pre-set torque in TCM, TOM controls
the duty of PCSV and changes oil pressure, Shift
shock wil be alleviated due to torque control, Torque
change ratio is applied differently according to each
pattern
‘When the transaxle is cold, the fluid viscosity is high,
causing slower oil pressure response. In such condi-
tions, the transaxle control module provides a correc-
tion for the oil prassure by changing the control duty
of the pressure contral solenoid valve. This control is
performed when the fluid temperature as indicated by
the oll temperature sensor is lower than 60°C(140'F),
‘After the engine has bean started and the vehicle isin
‘mation, the transaxle control module continues to re-
Tine its performance for smoothest possible gear shift
ing.
The hydraulic control system consists of an oil pump
that generates hydraulic pressure for AVT. It also has
valves and solenoid valves that control the hydraulic
pressure or switch the oil passage. The vaives and
Solenoid vaives are all buil into the valve body.
For better and smoother shift quality, the rear clutch
pressure is controlled independently, 4th—2nd gear
Skip shift is available and the line pressure at 3rd/4th
gear is reduced,
There are 6 solenoid valves are incorporated on the
valve body. 2 of those are duly-controlled type and
the rast are ON/OFF type.
+ Duly control type: Pressure control solenoid
valve A/B, Damper clutch control solenoid valve
+ ON/OFF type: Shift control solenoid vaive A/B/C
AT
5
If the mechanical maifunction such as valve sticking
occurred, the fail-safe valve has been adopted to pre-
vent interiock. The line pressure is regulated at the
4th speed to improve the efficiency of power transmis-
sion. This function is perfarmed by High-low pressure
vaive and regulator valve,
lL PUMP
il pump generates pressure for supplying cil tothe torque
converter, for lubricating frictional parts of the planetary
gearing set and the overrunning clutch, etc., and for acti-
valing the hydraulic control system,
The pump is one of the inner-teeth engaging trochoid type.
It always generates the oil pressure when the engine is
running since the drve gear is driven by 2 pawls of the
pump drve hub welded at the center of the torque con-
verter shellAT -26
MANUAL VALVE
AUTOMATIC TRANSAXLE (A4AF3)
4 To torque converter
To shit contal valve
1
& To persue conolvahe
0 7
il pump L Manual vaWve
He ()
Y
over Z
. ah Zpanoai
N S
Oil pan. —>| | ToN-R control valve
| Tostncontvane
To requtovao
ee
| taven.B
Toceml onc vate
High-Low pressure vee ===]
4 %
| r gf
Manualvalve Ex Ex Z
PRND2L
From oll pumpAUTOMATIC TRANSAXLE SYSTEM
AT
To regulator valve
To control ewitch valve,
4 To shift contral valve
To pressure contro vaive-A,B.
High & low pressure valve =
_—s Ho
Ex Ex Lit
PRND2L
From oil pump
PRESSURE CONTROL VALVE-A, B
Pressure control valve A, B regulate the pressure supplied
to each clutch under the control of the pressure control so-
lenoid valve A, B to eliminate shock at the time of shifting
1. Pressure control valve A - Not operated
To1.2anitvate
From manual valve
vahe A
ee
Controls oy POSV-A
vai slenod valve ON t
From reducing vate
PRESSURE CONTROL VALVE-A, B
4. Pressure control valve A - Operation
To12eninvae |
&
toeAT -28 AUTOMATIC TRANSAXLE (A4AF3)
PRESSURE CONTROL VALVE-A, B
1. Pressure control valve B - Not Operated
To (Rear clus exhacst valve
1 From (manual vatve)
}
vate B
ee
Contes ey (PCSV-B vave)
solenoid vate O 1
rom (reducing valve)
PRESSURE CONTROL VALVE-A, B
1. Pressure control valve B - Operation
‘The main function ofthis valve controls the rear clutch
independently.
Preseure solenoid valve OFF
SHIFT CONTROL VALVE(SCV) AND SOLENOID
VALVE-A, B,C (SCSV-A.B,C)
The line pressure acting upon the shift contro! valve is
controlled by the two shift control solenoid vaives(which
are switch ON and OFF according to the shifling gear by
the transaxle control module command), and the shift con-
trol valve is activated according to the shifting gear, thus
switching the oil passages.
The relationship of the shifting gear and the ON-OFF
switch of shift control solenoid valve "A", “B and °C" is
shown in the tabla below.
Operation Shift control solenoid vaive
Position A B c
tsigear | __ON ‘on OFF
2nd gear |__OFF ‘ON OFF
3rd gear OFF (OFF ON
ain gear |__ON ‘OFF ‘ON
CONTROL SWITCH VALVE(CSV) & END
CLUTCH(E/C) VALVE
= Function
‘Switching the pressure of E/C and SA
csv
Toes
a Tosa
\
Hy T
| From Sov
From 4-2
ioe sre]
icvawe From sevAUTOMATIC TRANSAXLE SYSTEM
CONTROL SWITCH VALVE(CSV) & E/C VALVE
- 2nd Gear
* 2nd pressure is supplied from SA through the CSV.
+ SCSV-C maintains OFF as wall 2s 2nd geer.
Toe
\
mun =
Tu
shitvaie oa
EG vane OFF,
CONTROL SWITCH VALVE(CSV) & E/C VALVE
= 2nd —> 3rd gear
‘+ SCSV-C maintains OFF as well as 2nd gear.
+ The E/C pressure from shift contol vaive is inter-
cepted at the E/C vaive during up-shifting from 2nd
to 3rd gear.
+ SA pressure is supplied from 1-2 shift valve, but the
front clutch and SR pressure is also supplied from the
2.3/4-3 shill valve, so the both SR and SA pressure
wil be set off
Tosh
BCSrC|
OFF
Bic vale
AT
CONTROL SWITCH VALVE(CSV) & E/C VALVE
3rd gear
+ SCSV-C is changed from OFF to ON
+ The EIC pressure is supplied from 1-2 shift valve at
the CSV after finishing the up-shifting from 2nd to 3rd
gear.
+ SA pressure is supplied from shift control vaive, but
the front clutch and SR pressure is also supplied from
the 2-3/4-3shift valve, so the both SR and SA pressure
will be set off
Tosa
t
ner r.
csv
Li
ex
From sv
shitvawe poate
0 vane ‘oN
|
From SvAT-30 AUTOMATIC TRANSAXLE (A4AF3)
4 2 SKIP SHIFT ©. Continuous switching to SA
From (SCY) to SA through (CSV)
1. Operating elements
FAIL SAFE FUNCTION
‘Speed RIC EC KD
4. TCM malfunction in 1st or 2nd gear.
ath : 9 9 CUTTING OFF THE E/C PRESSURE BY E/C VALVE
2nd ° - °
Speed | FIC Ric EC KID
2. Controls, 4st °
a RIC engaging duty control rn
b, EIC releasing duty control 2nd ° 2
©. Continuous switching to SA Fail ° °
3. Description
+ FIC, SR: from 2-3/4-3 shift valve
a. RIC engaging duty control + RIC: from PCV-B
+ SA: from 1-2 shift valve
4 rom manual Viv ToeIG Tosa
~ t
La
mth,
Roh ol
| I a com PEPE PE
POSV-B dry contol
b, EIC releasing duty control econ
4-2 Skip shift only (SCSV-C ON)
‘When releasing the E/C clutch pressure, itis con-
trolled by duty of PCSV-A only in case of 4 > 2
skip shift
Conzet switch
Tosa
t
& |
Towzant | [Link]
From E10 vahe valve, BCVA,AUTOMATIC TRANSAXLE SYSTEM
2. TCM malfunction in 1st or 2nd gear.
I the hydraulic pressure is supplied to E/C and the
FIC, SR pressure is delayed.
Speed | FIC | RIC | EIC KID
st °
2nd ° °
Fail ° °
+ RIC, EIC, SIA : interlock
mee Tosa
1
2 ri
cw
i Li i
shite a |
sown f
ex
From sv
NOTE
SA: Servo Apply pressure
F/G : Front Clutch pressure
RIG : Rear Clutch pressure
KID : Kick Down
SOV: Shift Control Valve
CSV: Control Switch Valve
PCSV : Prossure Control Solenoid Valve
‘CSV: Shift Control Solenoid Valve
POV : Pressure Control Valve
ROEV : Rear Clutch Exhaust ValveAT 32 AUTOMATIC TRANSAXLE (A4AF3)
AUTOMATIC TRANSAXLE HYDRAULIC CIRCUIT
PARKING AND NEUTRAL
WIA. NE PRESSURE
TORQUE CONVERTER AND LUBRICATION PRESSUREAUTOMATIC TRANSAXLE SYSTEM
D RANGE(1ST)
AT -33
LUNE PRESSURE
‘TORQUE CONVERTER AND LUBRICATION PRESSURE
ZZ), REDUCING PRESSURE
ZZAT 34 AUTOMATIC TRANSAXLE (A4AF3)
D RANGE(2ND)
WA = PRESSURE
‘TORQUE CONVERTER AND LUBRICATION PRESSUREAUTOMATIC TRANSAXLE SYSTEM AT -35
D RANGE(3RD)
i
‘TORQUE CONVERTER AND LUBRICATION PRESSURE
ZZ FeDvcIns PREssuREAT 36 AUTOMATIC TRANSAXLE (A4AF3)
D RANGE(4TH)
Yih \INE PRESSURE
TORQUE CONVERTER AND LUBRICATION PRESSURE
LEZ) *e0ucING PRESSUREAUTOMATIC TRANSAXLE SYSTEM AT -37
Lock
4
WIA, “N= PRESSURE
TORQUE CONVERTER AND LUBRICATION PRESSURE
ZILA PEDUCING PRESSUREAT -38 AUTOMATIC TRANSAXLE (A4AF3)
REVERSE
jORQUE COM
ZZ) *e0ucNe PRESSURE
ER AND LUBRICATION PRESSUREAUTOMATIC TRANSAXLE SYSTEM
ELECTRONIC CONTROL SYSTEM
Input shat speed sensor
2. Engine RPM signal
.Torque reduetion pressure
disallowance signal
4-Torque reduction request
signal
5. Vehicle speed sensor
Innibitor switch —
Pressure control
solenoid
vale -A
Output shaft speed sensor -——>
Pressure contol
solencig
vale B
Fluid temperature sensor |-——>
Shit control
salenoid
vale =A
kickdown servo switch |___p»-
Shit control
solenoid
vale B
O1D off switeh —
CAN
—
1.7 signal >
Shitt control
solenci
valve-C
‘operation allowance’ |
Damper clutch
control solenoid
valve
HI-SCAN —
010 off lamaAT ~40 AUTOMATIC TRANSAXLE (A4AF3)
‘SENSOR AND ACTUATOR FUNCTION
Functions
Input shaft speed sensor
Detect the turbine RPM al the E/C retainer
Output shaft speed sensor
Detect the T/F drive gear RPM at the transfer drive gear
Engine RPM signal
Receive the engine RPM via communication with ECU
Vehicle speed sensor
Detect the vehicle speed at the speedometer gear
Kickdown servo switch
Datect the operation starting of kickdawn brake
Inhibitor switen
Datect the position of select lever through the contact switch
Overdrive switch
Detect the position of overdriva(éth gear)
TPS
Detect the throttle open angle through the potentometer
Fluid temperature sensor
Detect the temperature of ATF through the thermistor
Torque reduction request signal
‘Transmit the torque reduction request signal to the engine ECU
Torque reduction operation/allowanceldis-
allowance signal
Receive the signal of engine reduction pressure operation
J allowanceldisaliowance from the ECU
Pressure control solencid vaive-A,
Control the hydraulic pressure to the pressure contol
valve for shift control
Prossure control solenoid vaive-B
Control the hydraulic pressure to the pressure contol
valve for shift control
Shifting control solenoid valve-A
Make the hydraulic passage for shift contro
Shifting control solenoid valve-B
Make the hydraulic passage for shift control
Shiffing control solenoid valve-C
Make the hydraulic passage for shift contro
Damper clutch control solenoid valve
Control the hydraulic pressure for the damper clutch control
* E/C : End Clutch
TWF : TransferAUTOMATIC TRANSAXLE SYSTEM
INTEGRATED TCM SIDE CONNECTOR
INTEGRATED TCM INPUT/OUTPUT TERMINAL VOLTAGE
Inputloutput value
PIN Signal Condition oe Test result | Remark
Ne. Type Level
@ | Batery vorage Dc
5 (Main relay) ISON | voitage VBR VBR
VBaT war
25 | Svtconte steno] suiting | 08 ac 10V oamy
- Vpeak : Max. -2V 0.69 V
VBAT wor
ay | Satconetscorot| suing | (OS ant ov Samy
7 Vpeak : Max. -2V 0.69 V
ide | Pate | WI-V_BaT or ve 28v
Drive poston LO Max, 1.0V 22 mv
48 | PWM signal to trip Freq. : 50Hz+2% (Reference) | 50.0 Hz
computer | 2 Postion | Duy 72.52% 725%
Peston | 1 1.582% 125 %
v.8AT 197 V
so [srtcontotsoosd | Suing | OC var tov Pomy
i Vpeak : Max. -2V 0.78 V
or | Fuudtemperure | ging | analog [Link] arev | 9720.
a Sno | Vp_p; Above 40 1aav
60 | Pulse Generator B 60kph Wave | Freq: 1.5-2.0kHz (Reference) | 1.98 kHz
jue Gorwratr vom | Sne |__ Vp-p: Anove 1.0¥ 286 V
61 | Pulse Generator A | 3,000rp Wave _| Frag: 1.1~1.3kHz (Reference) | 1.25 kHz
Release Wax. 0.5 00 mv
63 Brake SW Push V_BAT 12.24 V
| De ange [Link] 1a15V
66 | inibior sweor ] 7 forge Mas tov Bam
| range [Link] waa1v
or Inhibitor SW "P Otherwise Max, 1,0V. 42mV.
sue | Le ge v_BAT 145 V
68 Inhibitor SW Otherwise Max, 1.0V. 37 mV
7o_ | PwRA GND iding Max. 50m a0 To og
Pressure control HI: V_BAT {SBN |) 4.3kHz
7+] Pressure cont | siting | Pulse LO: Max, -30V basy |e
\Vpeak | Max. -60V 335VAT ~42 AUTOMATIC TRANSAXLE (A4AF3)
inputioutput value
pIN Signal Condition oe Test result | Remark
No. Type Level
Pressure control Hl: V_BAT Tey | Goch
72 | Pressure control 1 shitng | Pulse LO: Max -3.0V -oasv | 43kHe
peak : Max. -60V -135V_[ Chopping)
25V
80 | Fig tempstanne Idling ‘Analog 0.2v ~ 49V (58°C
(136%)
Sine Vp_p Above 10V 1a2V
82 | Pulse Generator | 80Kh | Wave _| Frog. 15-20kHz (Reference) | 1.98 kHz
vie Generator om | Sine Vp_p Above 10V 3860
83, | Pulse Ganerator A | 3,000rm | Wave _| Fraq.s 11~1.3kH2 (Reforonce) | 1.25 kHz
1, 8 speed Max. 1.0V 00 av
87 | Kickdown(K/D) servo | 3° 4 $2004 wat oom
' oe | Range V_BAT 13790
88 | Inhibior WR" | otnenvise Max. 1.0V 34 mV
cp | 2 range | pe V_BAT 1418
89 | Inhibitor SW"2" | otnenvise | Voltage Max. 1.0V 4A mv
OD OFF V_BAT wa2iv
90 | 01 OFF sw oD ON Max. 1.0V 00 mv
oy | Nerange V_BAT a2v
91 | Inhibitor SWN" | Otnenvise Max. 1.0V 36 mv
Damper clutch Ho mY
94 per a Lock Up ON | Pulse LO Mex. -3.0V 087 V
solenoid valve
peak : Max. -60¥ +435. V_[ Chopping)
\V_BAT: Battery Vollage
= VBR : Converted battary voltage via main relayAUTOMATIC TRANSAXLE SYSTEM
TROUBLESHOOTING | esstrcos
[Gather information trom customer
1
Verify complaint
1
Communication with
fail-safe code
Record the OTC and| _scantool impossible inspection procedure No.1 in
inspection chart fr trouble symptom
Erase the OTC
‘Abnormal cade output Normal code displayed
[Basic inspection fom adjustment
i
Abnormality exists (No DTC)
Road teat
No abnornity
Recheck DTCs which were read
betore the road test
‘Abnormal code Normal code displayed
output
To inspection char for
ore)
To Inspection char for
trouble system
+
'
‘Search for cause
+
[Found | Nottouna
Repair JAS]
NG ptermitient malfunctions
|
(Road tes!)
CContirmation test | OK
0K
+
CompletedAT ~44 AUTOMATIC TRANSAXLE (A4AF3)
DIAGNOSITC TORUBLE CODES (INSPECTION 6. Delete the diagnostic trouble code.
PROCEDURE)
CHECK THE DIAGNOSTIC TROUBLE CODES
7. Disconnect the Hi-scan too
NOTE
1. Turn the ignition switch to OFF
DTC cleaning should only be done with the scan tool
2. Connect the Hi-scan tool to the DLC connector for
diagnosis.
3. Turn the ignition switch to ON.
4, Check the diagnostic trouble codes using the Hi-scan
{001
5, Read the outputdiagnostic trouble codes. Then follow
the remedy procedures according to the "DIAGNOS-
TIC TROUBLE CODE DESCRIPTION’ on the follow-
ing pages,
NOTE
+ A maximum of 10 diagnostic trouble codes {in
the sequence of occurrence) can be stored in the
Random Access Memory (RAM) incorporated
within the control module.
+ The same diagnostic trouble code can be stored
‘one timo only.
+ If tho number of stored diagnostic trouble codes
or diagnostic trouble patterns exceeds 10, al-
ready stored diagnostic trouble codes will be
erased in sequence, beginning with the oldest.
+ Do not disconnect the battery until all diagnos-
tic trouble codes or diagnostic trouble patterns
have been read out, because all stored diag-
nostic trouble codes or diagnostic trouble pat-
terns wil be cancelled when the battery is dis-
connectod.
+ All diagnostic trouble codes are deleted from
‘memory the 200th time the ATF temperature
reaches 50°C(122'F) after memorization of the
‘most recent diagnostic code.AUTOMATIC TRANSAXLE SYSTEM
DIAGNOSTIC TROUBLE CODE TABLE
No. | Code tem mL
1 | Po707 | TRANSAXLE RANGE SWITCH CIRCUIT LOW INPUT e
2 | P0708 | TRANSAXLE RANGE SWITCH CIRCUIT HIGH INPUT @ | Arse
3. | Po711 | TRANSAXLE FLUID TEMPERATURE SENSOR RATIONALITY @ | Aree
4. | P0712 | TRANSAXLE FLUID TEMPERATURE SENSOR CIRCUIT LOW INPUT @ | Aree
5_ | Po713 | TRANSAXLE FLUID TEMPERATURE SENSOR CIRCUIT HIGH INPUT e@ | arm
6 | P0716 | AIT INPUT SPEED SENSOR(PG-A)-TOO MAX AL-73
7_| P0717 | A/T INPUT SPEED SENSOR(PG-A) CIRCUIT - OPEN or SHORT(GND) @ | Ara
8_| Po7z2 | wT OUTPUT SPEED SENSOR(PG-8) CIRCUIT - OPEN or SHORT(GND) @ | Aree
8 | P0731 | GEAR 1 INCORRECT RATIO @ | Aree
10 | P0732 | GEAR 2 INCORRECT RATIO @ | Arse
11 | P0733 | GEAR 3 INCORRECT RATIO @ | Artos
12 | P0734 | GEAR 4 INCORRECT RATIO @ | arto
13 | P0741 | TORQUE CONVERTER CLUTCH STUCK OFF @ | arn
14 | P0742 | TORQUE CONVERTER CLUTCH STUCK ON AT-120
18 | P0743 | TCC CONTROL SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND) @ | aris
16 | P0745 | PRESSURE CONTROL SOLENOID VALVE-A CIRCUIT - OPEN or SHORT(GND) AT-128
17 | P0760 | SHIFT CONTROL SOLENOID VALVE-A CIRCUIT - OPEN or SHORT(GND) @ | arts
18 | P0765 | SHIFT CONTROL SOLENOID VALVE-B CIRCUIT - OPEN or SHORT(GND) @ | ar37
19 | P0760 | SHIFT CONTROL SOLENOID VALVE-C CIRCUIT - OPEN or SHORT(GND) @ | artes
20 | P0775 | PRESSURE CONTROL SOLENOID VALVE-B CIRCUIT - OPEN or SHORT(GND) | @ | AT-145
21 | P1709 | KICcKDOWN SERVO SWITCH CIRCUIT - OPEN or SHORT @ | art50
22 | vooot | CAN BUS OFF @ | ars7
23 | uotoo | CAN TIME OUT @ | Art60
NOTE
D/C : Damper clutch
PG-A : Input shaft rotation speed sensor
PG-B : Output shaft rotation speed sensor
PCSV : Pressure control solenoid valve
SCSV: Shift solenoid valveAT~46 AUTOMATIC TRANSAXLE (A4AF3)
CHECK THE CONTROL SYSTEM (USING THE
HLSCAN TOOL)
Checking procedures
Cheak conditions Nomal vale
While warming up engine Gradual increase circuit hares
20-110"
‘ter warming up engine eee,
adem save Lange ing ON |» Waluncon ofthe Naan
Drrange “ist or 3rd o¢ ON + Malfunction of the kickdown
D'range :2nd or ath gear OFF + Malfunction of the kickdown
cove am
Tang onich | Recleiorpodal ay eased ON] Natinoton ote TRS
Pross accolerator pedal slightly + Malfunction of the TPS or
Ti conaiong | "ange: A contonng ON ON] Natron of be a
relay signal “D'range: Air conditioning OFF OFF Sorting power relay
Tarsaxe tango -Dranae ina Clawep) | Wattneion of he Tow
owch = ‘cee _) Nature af he Hing
Lrange: Idling Ast g ‘switch system
"Frange: 2nd oe and gear] Naluncbon of inhibitor
turned ON, 4th gear 4th gear
SOkm/n(31mph) in 3rd gear = Incoming noise from outside
“Drange Divg at T0000
. Roe shat “D'range:Driving at 1600-2000rpm_ generator 8 or the circuit
SOkm/n(31mph) in 3rd gear = Incoming noise from outside
“Drange Divg at 7600-2000"
Overdrive switch is turned OFF OD:OFF ‘switch or the circuit harnessAUTOMATIC TRANSAXLE SYSTEM
AT
Diagnosis items
Checking procedures
Check conditions
Probable cause
duty(PCSV duty)
“D'range: During shift
Varies with condition
Inbar avich [Sn select vero "Prange P Taunton ofthe Wor
7 sith adustrent
Shift select lever to "R’range R Malfunction of the inhibitor
Shi select ever to "Wenge N sith or the cei hamess
Shi slot ever fo "Drange 3 Malfuneton ofthe manual
control cabo
Shi select ever to "range 2
Shift select lever to "range cL
Vehicle speed sensor [Keep vehicle stooped Okan Wafnoton of he vehicle
Daivng at 30krh mh) soknun(TOMBR)_| _SPRNM Sensor If Mh Speed
Daiving at Sokr mph) SOkrun(SIMR) | vehicle is stopping
ther eases, matunction
ofthe vehicle sped sensor
Pressure cont [Drange » ling 30-00% When accelerator podal &
soionald vave [obra at gear OO slighty pressed whe ing
in *D"range, duty should
become100%
Malfunction of the TCM
Malfunction of the TPS system
Malfunction of the idling
switch system
(Tachometer)
“D'range: Srd gear, 2500rpm
(Tachometer)
Varies with load
Damper clutch slip | *D'range: 3rd gear, 1500¢pm 200=300rpm Malfunction of the damper
0m (Tachometer) clutch
+ Turbine rpm ‘Orange: Srd guar, 3500rpm oom Matron of te gion
(Tachometer) signal wire or pulse
generator-B system
‘Abnormality transaxle fluid
pressure
Malfunction of the damper
clutch solenoid valve
DCCSV duty *D'range: 3rd gear, 1500rpm 0% ‘Malfunction of the TCM
Malfunction of the TPS system
Malfunction of the pulse
generator-B systemAT ~48 AUTOMATIC TRANSAXLE (A4AF3)
FLUID LEAKS INSPECTION
Check for leaks from the transmission. If there are leaks,
itis necessary to repair or replace O-ring, seal packings,
oil seals, plugs or other parts
Rear cover assembly O-rings for
and rear cover “O° ring kickdown servo
SW and servo
Diferertia
‘cover and
ferential
oil seal
Drain plug
Oil pan assembly.
and gasket
‘TRANSAXLE FLUID LEVEL INSPECTION
1. Park the vehicle at even straight surface,
2. Before removing the oil avel gauge, wipe all contam-
inants from around the oil level gauge.
3. Set the select ever to the “P“position and engage the
parking brake and then start the engine.
4, Drive the vehicle unt the fluid reaches nor
mal (80~90°C(176~194"F))
5. Move the select lever through all positions. This will
fill the torque converter with transaxle fluid. Set the
select lever to the *N"(Neutral) position.
6. Check that the fluid level is the *HOT'mark on the
ol lavel gauge. If fuid laval is low, add automatic,
transaxle fluidunti the level reaches the "HOT" mark
‘Automatic transaxle fluid
GENUINE DIAMOND ATF SP-IIl or SK ATF SP-II|
Quantity: 6.12 (6.4 US gt 5.4 [Link])
NOTE
Low fluid level can cause a varioly of abnormal con-
ditions because it allows thepump to take in air along
with fluid. Air rapped in the hydraulic system forms
bubbles, which are compressible.
Therefore, pressures will be erratic, causing delayed
shifting, slipping clutches and brakes, etc. Improper
filing can also raise fluid level too high. When the
transaxle has f00 much fluid, gears churn up foam
and cause the same conditions which occur with low
fluid level, resulting in accelerated deterioration of au-
fomatic transaxle Mud.
Ineithercase, air bubbles can cause overheating, and
fluid oxidation, which can interfere with normal vaive,
clutch, and brake operation.
Foaming can also result in fluid escaping from the
transaxle vent where it may be mistaken for a leak.AUTOMATIC TRANSAXLE SYSTEM
Also check the condition of the transaxle fluid. Ifthe
fluid smells asi itis burning, itmeans thatthe fluid has
been ontaminated by fine particles from the bushes
{and friction material, a transaxle overhaul may be nec-
essary.
Inspect the condition of fuid on the oillevel gauge. For
the detail check, drain some of the oil uid out of the
‘pump and then inspect the condition ofthe oil uid
‘Alter checking, insert the oil level gauge into the oll
filer tube securely.
\
When new, automatic transaxle Muid should be red,
The red dve is added so the assembly plant can iden-
{iy itas transaxle fluid and distinguish it from engine
oil or antifreeze. The red dve, which is not an indica-
tor of fluid quality, is not permanent. As the vehicle
is driven the transaxle fluid will bogin to look darker.
The color may eventually appear light brown.
But, the transaxle should be overhauled under the
following conditions
+ If there is a "burning"door,
+ Il the fluid the color has become noticeably
blacker
+ Ithere is a noticeably excessive amount of metal
Particle in the fluid.
HYDRAULIC PRESSURE TEST
4. Warm up the engine until the automatic transaxle fuid
temperature Is 80~100°C(176~212°F).
2, Jack up the vehicle so that the wheels are free to turn,
3, Connect the engine tachometer,
4, Connect the cil pressure gauge(09462-21500) and
the oll pressure gauge adapter(09452-21002, 09452-
21001) to each pressure discharge port, Bul use the
‘gauge(30kg/cm?) when measuring the reverse pres-
Sure, front clutch pressure and low & reverse brake
pressure.
Reduction pressure
Kickdown sorve pressure
Fear ctch pressure
Front lth pressure
Ed clutch pressure
Damper teh apply pressure
Damper elt prelease pressure
5. If @ value Is outside the standard range, correct the
problem while referring to the hydraulic pressure test
diagnosis table,AT -50 AUTOMATIC TRANSAXLE (A4AF3)
STANDARD HYDRAULIC PRESSURE TEST
No.| Set engine| shit | edue-| servo | fear | Front | ena | LOWB | TORE | oamper
srs [speed | post | tion | appiy | ctuten | ctutch | ctuton |Peverse | cm | chuten
Mon | | ton | ore J ore: | ree | eee | are | ore | ‘pee | Oe
D sap-aze | 059-009 4-979 eer,
2 | wien | 2500] 4% | ies | eros 8 ae
a] 0 | 2500} S seme | seas [Rese | ses? oe
® tecten) | top-ten | tract) | fee-ton e
4 D 2,500 ene (61-43, eran, (e090, (64-79,
gear | Soon [lacctes) | feet) Le)
5] | tooo} 1 | (ices eao, 8 | eens
oar | Sh a nm | ote
e| a | 2500] 85-185, iiss 185,
= SW-ON: Turn the overdrive control switch ON.
- _ SW-OFF : Turn the overdrive control switch OFF
= The hydraulic pressure may be more than stan-
dard value at the ambient temperature.AUTOMATIC TRANSAXLE SYSTEM
DRIVE SHAFT OIL SEALS REPLACEMENT
1. Disconnect the drive shaft from the transaxle
2. Using a flattip (-) screwdriver, remove the oil seal(A),
Right
Let
3. Apply a coating of the transaxle fluid to the lip of the
oi seal
4. Using the special tool (09431-22100), tap the drive
shaft oil seal into the transaxle
TORQUE CONVERTER STALL TEST
This test measures the maximum engine speed when the
selact lever is at the “D* or "R” position and the throttle is
fully opened to test the operation of the torque converter
foverrunning clutch and the holding ability of clutch and
brake inthe transaxle.
NOTE
Do not let anybody stand in front of or behind the
vehicle while this test is being carried out.
4. Check the automatic transaxle fluid level and temper-
ature and the engine coolant temperature.
= Fluid level : At the HOT mark on the oil level
gauge
= Fluid temperature : 80-80°C (176~194"F)
= Engine coolant temperature 80~90°C
(176-196)
2. Apply chocks to both rear wheels.
Connect the engine tachometer,
4, Pull the parking brake lever on, with the brake pedal
fully deprossed,
Start the engine.
6, Move the select lever to the *D" position, fully daprass
the accelerator pedal and take a reading of the maxi-
mum engine speed at this time,
CAUTION
+ The throttle should not be left fully open for
any more than 5 seconds.
+ Ifcarrying out the stall test two or more times,
‘move the select lever to the "N" position and
‘run the engine at 1,000 r/min to let the auto-
‘atic transaxle fluid cool down before carry-
ing out subsequent tests.
+ Move the select lever to the “R" position and
carry out the same test again.
Stall rpm : 2,400-2,800 RPMAT -52 AUTOMATIC TRANSAXLE (A4AF3)
7. Moe the select lever to the
same test again.
position carry out the
1) “Stall speed above specification in “D*
If stall speed is higher than specification, the rear
clutch or overunning clutch of the transaxle is,
slipping. In thiscase, perform a hydraulic test to
locate the cause of slippage
2). Stall speed above specification in"R"
If the stall speed is higher than specification, the
front clutch of the transaxle or low & raverse
brake is slipping. In this case, perform a hydraulic
test to locate the cause af slippage.
3) Slall speed above specification in *D* and "
Ifthe stall speed is lower than specification, insuf-
ficient engine output or a faulty torque converter
is suspectedAUTOMATIC TRANSAXLE SYSTEM AT 53
DTC P0707_ TRANSAXLE RANGE SWITCH - NO INPUT
COMPONENT LOCATION | esssors
GENERAL DESCRIPTION escscso»
‘The Transaxle range switch sends the shift lever position information to the PCM using a 12V (battery voltage) signal
When the shift lever isin the D (Driva) position the output signal of transaxle range switch is 12V and in al other positions
the voltage is OV. The PCM judges the shif lever position by reading all signals, for the transaxle range switch, simulta-
neously,
DTC DESCRIPTION escrow
‘The PCM sels this code when the tansaxle range switch has no output signal for an extended period of time.
DTC DETECTING CONDITION exw
it + Engine speed > 500rpm * Fanos waren
+ Recognition as previous signal
+ When P-D or R-D or D-R SHIFT is detected,
itis ragarded as N-D or N-R though “N*
Fail Safe signal is not detected.
= When sports mode SW is ON without
PRN, D-RANGE signals, itis regarded
sports mode,(DTC is not set)AT 54 AUTOMATIC TRANSAXLE (A4AF3)
SCHEMATIC DIAGRAM esx:
[Circuit Diagram}
Innate ew
myecea =
Feeto
warning limp &
a eal S28 a esloort
TCM
en
[Connection information]
Shit Lever
Connection
TN
TeM(COI-1 No.9
igen SWI
Staring motor
Tgniton SW Sar
CMTC NT)
CorneaAUTOMATIC TRANSAXLE SYSTEM
MONITOR SCANTOOL DATA
1. Connect scantool to data link connector(DLC).
2. Ignition *ON* & Engine *OFF*
3. Monitor the "TRANSAXLE RANGE SWITCH" parameter on the scantool.
4, Move selector lever from *P" range to
range.
1.2 CURRENT DATA
MTUANSARLE MANGE SV
ea)"
Nor FIXED
x
5. Doss "TRANSAXLE RANGE SWITCH follow the reference data?
YES
> Fault is intermittent caused by poor contact in the sensor's andior PCM's connector or was repaired and PCM
memory was not cleared. Thoroughly chack connectors for loasaness, poor connection, bending, corrosion, contam-
ination, deterioration or damage. Repair or replace as necessary and go to “Verification of vehicle repair" procedure.
> Go to “Terminal & connector inspection” procedure.
TERMINAL & CONNECTOR INSPECTION | sre:
1. Many matfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by
interference from other electrical systems, and mechanical or chemical damage,
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage
3. Has a problem been found?
=
> Repair as necessary and go to "Verification of vehicle repair procedure.
> Go to “Power supply circuit inspection” procedure,AT -56 AUTOMATIC TRANSAXLE (A4AF3)
POWER SUPPLY CIRCUIT INSPECTION esse:
1. CHECK POWER TO RANGE SWITCH
41) Disconnect “TRANSAXLE RANGE SWITCH" connector.
2). Ignition *ON" & Engine “OFF
3) Measure voltage between terminal "3" of the sensor harness connector and chassis ground,
Specification : approx. B+
2, RANGEL
3: Powersupply
4 RANGE 2
UP LAMPS.
UP LAMPS,
4) Is voltage within specifications?
=
> Go to "Signal circuit inspection procedure,
> Check that Fuse 5-104 is installed or not blown.
> Check for open in harness. Repair as necessary and go to "Verification of vehicle repair” procedure,
SIGNAL CIRCUIT INSPECTION | tscerse
1. Ignition *OFF*
2. Disconnect "TRANSAXLE RANGE SWITCH” and “PCM” connector,
3. Measure resistance between each terminal of the sensor harness connector and PCM harness connector as below.
Specification : Shown below
RANGE L 2 P R D N
Pin No of "TRANSAXLE
RANGE SWITCH C1tNo2 | CttNo4 | Ct1No9 | C11No.10 | C11No.11 | C11 No12
: corsa cot Cort cord cord Cott
Pin No of "POM" harness Noss Noa No.67 No.8 No.66 No.9t
Specification 02 02 og 02 02 0AUTOMATIC TRANSAXLE SYSTEM
Trane ange
rae 2, RANGE L
3, Power suply
4 RANGE?
BACK-UP LAMPS
6. Power sunaly
68, Range Dinpu si
28, Range R input
1, Range N input signal
68, Range L input signa
7. Range P input signal
89, Ranga 2 input signal
4, Is resistance within specifications?
YES
> Go to “Component inspection® procedure.
[No |
> Check for open in harness. Repair as necessary and goto “Verficaton of vehicle repair” procedure
COMPONENT INSPECTION | scnncr
41. Ignition “OFF”
2, Remove "TRANSAXLE RANGE SWITCH"
3. Measure the rasistance between each tarminal of the transaxle range switch.
Specification : approx. 0 9
Eemponent ace 2. Power supply
4 RANGE?
BACK-UP LAMPS
6. BACK-UP LAMPS
8, RANGE P
10 RANGER
11. RAN
12. RANAT-58 AUTOMATIC TRANSAXLE (A4AF3)
2
4. Is resistance within specifications?
> Substitute with a known-good PCM and check for proper operation. If the problem is corrected, replace PCM as
necessary and then go to "Verification of vehicle repair" procedure,
> Replace "TRANSAXLE RANGE SWITCH" as necessary and go to "Verification of vehicle repair" procedure.
VERIFICATION OF VEHICLE REPAIR esses:
After a repair, its essential to verify that the fault has been corrected,
4. Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" moda.
2. Using a scantool, clear DTC.
3. Operate the vehicle within DTC enable conditions in general information,
4, Are any DTCs present?
=
> Go to the applicable troubleshooting procedure.
> System performing to specification at this time.AUTOMATIC TRANSAXLE SYSTEM
AT 59
DTC P0708 TRANSAXLE RANGE SWITCH - MULTI-INPUT
COMPONENT LOCATION | =
Refer to DTC P0707.
GENERAL DESCRIPTION | exrcerr
Refer to DTC P0707.
DTC DESCRIPTION cs:sous
Refer to DTC P0707,
DTC DETECTING CONDITION «x:
Item Detecting Condition & Fail Safe
Possible cause
DTC Strategy + Check for multiple signals
+ Engine speed > 500rpm
Enable Conditions |. OUTPUT SPEED(PG-B) > Orpm
Threshold value | + Multiple signal
Diagnostic Time | + More than 30sec
+ Recognition as previous signal
= When signal is input “D" and *N" al the same
time, PCM regards it as *N" RANGE.
+ Aller PCM reset, ifthe if the PCM detects
‘multiple signal or no signal, then it holds
the 3rd gear position
Fail Safe
* Open or short in
TRANSAXLE RANGE
SWITCH
+ Faully TRANSAXLE
RANGE SWITCH
+ Faully PCM
SCHEMATIC DIAGRAM essen
Refer to DTC P0707.
MONITOR SCANTOOL DATA sus
Refor to DTC P0707,
TERMINAL & CONNECTOR INSPECTION | sisi
Refer to DTC P0707,AT 60 AUTOMATIC TRANSAXLE (A4AF3)
POWER SUPPLY CIRCUIT INSPECTION es:
1. Disconnect "TRANSAXLE RANGE SWITCH" connector,
2. Ignition *ON* & Engine "OFF.
3, Measure voltage between each terminal of the sensor harness connector and chassis ground.
Specification : Shown below
TERMINAL,
nN 2 3 4 5 6 7 8 9 wo | m | 12
‘SPECIFI-
canon | oO | tv | ov | ov | ta | ov | ov | ov | ov | ov | ov
Tanase ange
2, RANGEL
4. Powar suply
4 RANGE?
4. Is voltage within specifications?
=
> Go to "Signal circuit inspection” procedure,
> Check for short in harness. Repair as necessary and go to "Verification of vehicle repair” procedure.AUTOMATIC TRANSAXLE SYSTEM
SIGNAL CIRCUIT INSPECTION | sr
1. Ignition *OFF*
2. Disconnect "TRANSAXLE RANGE SWITCH" and "PCM" connector.
3. Measure resistance between each terminals of the sensor harness to check for Short
AT 64
‘Specification = Infinite
5
8
°
RANGEL
Power avoehy
Range 2
BACK-UP LAMPS
BACK UP LAMPS
RANGE >.
10, RANGE R
4. Is resistance within specifications?
> Go to “Component inspection" procedure.
> Check for open in harness, Repair as necessary and go to "Verification of vehicle repair" procedure.
COMPONENT INSPECTION
Rafer to DTC P0707.
VERIFICATION OF VEHICLE REPAIR vero
Refer to DTC P0707.AT 62 AUTOMATIC TRANSAXLE (A4AF3)
DTC P0711_ TRANSAXLE FLUID TEMPERATURE SENSOR RATIONALITY
COMPONENT LOCATION | xoxo
GENERAL DESCRIPTION
‘The automatic transmission fluid(ATF) temperatura sensor is installad in the valve body. This sensor uses a thermis-
tor whose resistance changes according to the temperature changes. The PCM supplies a SV reference voltage to the
sensor, and the output voltage of the sensor changes when the ATF temperature varies. The automatic transmission
Muid(ATF) temperature provides very important dala for the PCM's control of the torque converter clutch, and is also used
for many other purposes.
DTC DESCRIPTION excrsse
‘This DTC code is set when the ATF temperature output voltage is lower than the value generated by thermistor resistance,
in a normal operating range, for approximataly 1 second or longer. The PCM regards the ATF temperatura as fixed at a
value of 80°C(176°F), if this DTC is detected,AUTOMATIC TRANSAXLE SYSTEM
DTC DETECTING CONDITION
AT 63
tem Detecting Condition & Fail Safe
Possible cause
DTC Strategy = Check for ground short
+ ATF Temp. at IG ON> 45°O(113°F)
+ (ATF Temp. at IG OFF - Coolant Temp. at
Enable Conditions IG ON)> 30°C(@6"F)
+ The variation of coolant temp.> 5°C(41°F)
+ Coolant temp. at IG ON >-20°C(-4°F)
= (ATF Temp, at IG ON - Coolant Temp. at
Threshold value IG ON)> 10°C(60"F)
Diagnostic Time | More than 1 seo
* Learning control and Intelligent shift are inhibited
Fail Safe + Fluid temperatura is ragarded as 80°C(176"F)
+ Sensor signal circuit is
short to ground
+ Faully sensor
+ Faulty PCM
SPECIFICATION | csvece
Tomp.{°C(°F)] Resistance(k®) Tomp.{°C(°F)] Resistance(k®)
“40(-40) 139.5 80(176) 1.08)
~20(-4) a7 7100(212) 0.68
0182) 186) 7120(248) 0.38
20(68) 84 140(284) 0.25
40(104) 38 7160(320) 0.16
60140) 1.98)AT 64 AUTOMATIC TRANSAXLE (A4AF3)
SCHEMATIC DIAGRAM srs»
{[Cireult Diagram)
ATE Temperature
> Tere
(eround Sensor
sna!
Tom
[Harness Connector]
[Connection information]
[Ferminal Connection Funston
TEuiCor-1 NST Seneor signal
2 =1 No a0 Sensor ground
MONITOR SCANTOOL DATA. tscouss
1
2
3
Connect scantool to data link connector(OLC),
Engine “ON
Monitor the "TRANSAXLE FLUID TEMPERATURE SENSOR" parameter on the scan too!
Specification
Increasing gradually with increase in temperatureAUTOMATIC TRANSAXLE SYSTEM
12 CURRENT paTA 12 CURRENT DATA
7 2
ESIFLUID TENP_SENSOK Cae x
'PG-BCOUTPUT SPEED? @ ren PG-AC INPUT SPEED) 8 epe
‘Toc SOLENOID DUTY ae % [PG-BOUTPUT SPEED) 2 rem
‘TOC SLIPC AMOUNT > 27 ren iTcc sorznorD Dury aa x
Iresu-a bury oe % ince SLtecanounr » 8 rpe
IPesu-p DUTY oe x | Pcsu-a DUTY asx |*
‘SHIFT. POSITION Pk ircsu-p bury oe x
TRANSAKLE RANGE SW PN (SHIFT POSITION mrn
r v
[Frx_|[ sewn] [FuLt | [Parr] [@RPH] [HELP rx | [sere] [run] [rane | [ener] [HEL
FIG.1) FIG.2)
FIG.) Normal.
FIG.2) Signal harness shor.
4. Dovs “TRANSAXLE FLUD TENPERATURE SENSOR ow he erence dala?
> Fault is intermittent caused by poor contact in the sensor's andlor PCM's connector or was repaired and PCM
‘memory was not cleared. Thoroughly chack connectors for looseness, poor connection, bending, corrosion, contam-
ination, deterioration or damage. Repair or replace as necessary and go to “Verification of vehicle repair" procedure,
> Go to “Terminal & connector inspection” procedure.
TERMINAL & CONNECTOR INSPECTION | cxoors
1. Many malfunctions in the electrical system are caused by poor harness and terminals, Faults can also be caused by
interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion,
damage
sontamination, deterioration, or
3. Has a problem been found?
> Repair as necessary and go to "Verification of vehicle repair procedure.
> Go to “Signal circuit inspection’ procedureAT 66 AUTOMATIC TRANSAXLE (A4AF3)
SIGNAL CIRCUIT INSPECTION
1. Ignition "ON" & Engine “OFF.
2. Disconnect the "TRANSAXLE FLUID TEMPERATURE SENSOR’ connector.
3, Measure the voltage between terminal "t” of the "TRANSAXLE FLUID TEMPERATURE SENSOR’ harness connec-
tor and chassis ground
Specification : Approx. 5 V
crs
{TRANSAXLE FLUID TEMPERATURE
2 Sensor gound
NSOR signal
4. Is voltage within specifications?
3
> Go to "Component inspection” procedure.
> Check for short to ground in harness. Repair as necessary and go to "Verification of vehicle repair” procedure.AUTOMATIC TRANSAXLE SYSTEM AT 67
COMPONENT INSPECTION
1. CHECK "TRANSAXLE FLUID TEMPERATURE SENSOR"
1) Ignition "OFF"
2). Disconnect the "TRANSAXLE FLUID TEMPERATURE SENSOR” connector,
3) Measure the resistance between terminals "1" and "2" of the "TRANSMISSION FLUID TEMPERATURE SEN-
SOR’.
‘Specification ; Refer to "Reference data®
[REFERENCE DATA]
Temp.[°C(*F)] Resistance(k® ) Temp.°C(CF)] Resistance(k®)
=40(-40) 1395 a0(176) 7.08
20-4) 477 700212) 0.63
0032) 188 120(248) 0.38
20(68) a4 140(284) 0.25
40(104) 38 160(320) 0.16
30(140) 798
{TRANSAXLE FLUID TEMPERATURE
[Link] ground
> coo "CHECK PCM" a lon
> Replace "TRANSAXLE FLUID TEMPERATURE SENSOR’ as necessary and go to "Verification of vehicle
repair” procedure,
2. CHECK PCM
41) Ignition ON" & Engine *OFF*
2) Connect “TRANSAXLE FLUID TEMPERATURE SENSOR" connector.
3) Install scantool and select SIMU-SCAN mode.AT 68 AUTOMATIC TRANSAXLE (A4AF3)
4) Simulate voltage (0~SV) to "TRANSMISSION FLUID TEMPERATURE SENSOR’ signal circuit,
15 SiS TS snc
7
reou-n bury v0 % lecsu-n pury eo x |*
ORT
SHIFT Position 3 al] Sarr rostrron 2 .
TRANSAKLE BONGE SY = | iummsreue mince ou
.
SIRULATION OF VOLTAGE SHRULATTON OF VOLTREE
«cup omy > Coup omy >
Tears] ee] | ee ee Te]
Fa.) ie.2)
1G.1) INPUT 1.02 ~ 86°C(187"
19.2) INPUT 2.02V > 42°C(108)
.# The values are subject to change according to vehicle model or conditions.
5) Is FLUID TEMP, SENSOR signal value changed according to simulation voltage?
YES
> Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deteriora-
tion, or damage. Repair or replace as necessary and then go to "Verification of vehicle repair” procedure.
> Substitute with a known-good PCM and check for proper operation. Ifthe problem is corrected, replace PCM
‘as necassary and then go to "Verification af Vehicle Repair" procedure,
VERIFICATION OF VEHICLE REPAIR esncs
After a repair, its essential to verify that the fault has been corrected,
1. Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" mode.
2. Using a scantool, clear DTC.
3. Operate the vehicle within DTC Enable conditions in general information,
4, Are any DTCs present?
> Go to the applicable troubleshooting procedure.
> System performing to specification at this time.AUTOMATIC TRANSAXLE SYSTEM AT 69
DTC P0712 _FLUID(OIL) TEMPERATURE SENSOR CIRCUIT - LOW
COMPONENT LOCATION | é:sesoo.
Refer to DTC PO711
GENERAL DESCRIPTION ess
Refer to DTC P0711
DTC DESCRIPTION twcus
Refer to DTC P0711
DTC DETECTING CONDITION | es::n:=
Item Detecting Condition & Fail Safe Possible cause
DTC Strategy * Check for ground short + Sensor signal circuit is
short to ground
Enable Con + Faully sensor
ns_| + Battery voltage > 9V
Threshold value | + Voltage < 0.1V * Faulty POM
+ More than tec
* Learning control and intelligent shift are inhibited
+ Fluid temperature is regarded as 80°C(176"F)
SPECIFICATION | ccrsto
Refor to DTC PO711
SCHEMATIC DIAGRAM | esses
Refer to DTC P0711
MONITOR SCANTOOL DATA crserse
Refer to DTC PO711
TERMINAL & CONNECTOR INSPECTION | cx-ws:
Refer to DTC P0711AT-70 AUTOMATIC TRANSAXLE (A4AF3)
SIGNAL CIRCUIT INSPECTION | cxwove:
Refer to DTC PO711
COMPONENT INSPECTION | rrsscsa
Refer to DTC PO711,
VERIFICATION OF VEHICLE REPAIR esr:
Refer to DTC PO711,AUTOMATIC TRANSAXLE SYSTEM
AT-74
DTC P0713 FLUID(OIL) TEMPERATURE SENSOR CIRCUIT - HIGH
COMPONENT LOCATION | és::coo
Refer to DTC PO711
GENERAL DESCRIPTION excco:a0
Refer to DTC P0711
DTC DESCRIPTION exo:
Refer to DTC P0711
DTC DETECTING CONDITION | sairas0
Item
Detecting Condition & Fail Safe
Possible cause
DTC Strategy :
Check voltage range
Enable Conditions.
Engine speed > 1000rpm
Output speed > 500rpm
ATF tomperalure < -38°C(-36°F)
Engine coolant temp. > 70°O(158°F)
Threshold value :
Voltage > 4.8V or 4.8V > Voltage > 4.45V
Diagnostic Time .
tec
Fail Safe
Learning control and inteligent shift are inhibited
Fluid temperature is regarded as 80°C(176"F)
* Open in circuit
+ Faully sensor
+ Faulty PCM
SPECIFICATION | sss
Refer to DTC PO711
SCHEMATIC DIAGRAM
Refer to DTC P0711,
MONITOR SCANTOOL DATA
Rafer to DTC P0711
TERMINAL & CONNECTOR INSPECTION | ero
Refer to DTC PO711
SIGNAL CIRCUIT INSPECTION | sso
Refer to DTC P0711,AT-72 AUTOMATIC TRANSAXLE (A4AF3)
GROUND CIRCUIT INSPECTION
1. Ignition "OFF
2. Disconnect the "TRANSAXLE FLUID TEMPERATURE SENSOR’ connector.
3, Measure the resistance between terminal “2” of the "TRANSMISSION FLUID TEMPERATURE SENSOR’ harness
connector and chassis ground,
Specification : Approx. 0.9
{TRANSAXLE FLUID TEMPERATURE SENSOR signal
2 Sensor gound
4, |s resistance within specifications?
> Go to "Component inspection” procedure.
> Check for open in harness. Repair as necessary and go to "Verification of vehicle repair* procedure.
COMPONENT INSPECTION | rssrsose
Refer to DTC PO711,
VERIFICATION OF VEHICLE REPAIR
Refer to DTC PO711AUTOMATIC TRANSAXLE SYSTEM AT -73
DTC P0716 INPUT SPEED SENSOR RATIONALITY
COMPONENT LOCATION
GENERAL DESCRIPTION | cxicase
‘The input(turbine) speed sensor outputs waveform signals according to the revolutions of the input shaft, installed in front
of end clutch retainer, ofthe transmission. The PCM determines the input shaft speed by calculating the frequency of the
pulses, This value is mainly used to control the optimum fluid pressure during shifting
DTC DESCRIPTION ters
The PCM sets this code if an output pulse-signal is not detected, from the INPUT SPEED SENSOR(PG-A), when the
vehicle is running faster than 30 km/h(19 mile/h). The Fail-Safe function will be set by the PCM if this cade is detected.
DTC DETECTING CONDITION | cies
lem Detecting Condition & Fail Safe Possible cause
DTC Strategy * Speed rationality check * Faulty INPUT SPEED
SENSOR
Enable Conditions | ~ Ballery vollage > 9V + Faulty POM
Threshold value | + input speed > 8000rpm
Diagnostic Time | _- Mora than 1sec
* Locked into 3rd or 2nd gear
Fail Safe *+ Manual shifting is possibie
(2nd —> 3rd, 3rd —> 2nd)
SPECIFICATION | cxe-trs
Input shaft & Output shaft speed sensor
Type : Magnetic Inductive Type
@ Sensor body and sensor connector have been unified as one,AT-74 AUTOMATIC TRANSAXLE (A4AF3)
SCHEMATIC DIAGRAM
[Cireutt Diagram}
Tom
ise generator se pene
[Connection information)
201 | Temicor-t nor | ruse geeraer A*
202 | remcor-1Noss) | Pulse gerarter A
cata | Tomicor-t no.c0) | ruse geeraer 8°
care | Tom(cor-t nose) | Pusegereamrs
[Harness Connector]AUTOMATIC TRANSAXLE SYSTEM
SIGNAL WAVEFORM cress
ORY zens cones
(Hor) frre) KESORM [eno | few] [ren
Fie.)
FIG.) Connect RED lead wite to PULSE GENERATOR A SIGNAL(+),Black lead wire to PUL:
‘and measure.
MONITOR SCANTOOL DATA «x9
1. Connect scantool to data link connector(DLC).
2. Engine “ON”
3. Monitor the "INPUT SPEED SENSOR" parameter on the scan tool
4. Driving at speed of aver 30 Krvhn(19 mph).
‘Specification « Increasing gradually with increase in temperature
12 CunRENT DATA 72 CURRENT DATA
* 7
x |encimz SPEED 696 pn % |ENGINE SPEED 3267 ren
x s x TD
x|pc-BCOUrPUT SPEED) =A rpm x |PG-BC OUTPUT SPEED) 1151 pe
lunucie sree senso = Bn B|TRANSANLE RANGE SU L
lrunortie [Link] aa % |sHIFT POSITION, 1
Iroc SOLENOID DUTY oa % joey swircn on
Iroc siircAnount > 460 rpm Kem surtcH on
lPesu-n DUTY aa % jauto CRUISE SUITCH OFF
¥ '
Fiz [scm] [ruc] [Pane] [GRPA) [HEP [Fix [seen] [Font] [rant | [earn] [nec
FG.) Fie.)
FIG.1)Iaing|
FIG.2) AcceleratingAT-76 AUTOMATIC TRANSAXLE (A4AF3)
5. Does “INPUT SPEED SENSOR(PG-A)" follow the referance data?
> Fault is intermittent caused by poor contact in the sensor's andior PCM's connector or was repaired and POM
memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contam-
ination, deterioration or damage. Repair or replace as necessary and go to "Verification of vehicle repair” procedure
> Go to “Terminal & connector inspection” procedure,
TERMINAL & CONNECTOR INSPECTION | ciscs:
1
Many malfunctions in the electrical system may be caused from poor harness and terminals, These faults can be
‘caused by interference from other electrical systems and mechanical or chemical damage.
Thoroughly chack connectors for looseness, poor connection, bending, corrasian, contamination, deterioration, or
damage,
Has a problem been found?
> Repair as necessary and go to “Verification of vehicle repair procedure.
> Go to "Signal circuit inspection” procedure.
SIGNAL CIRCUIT INSPECTION | sesso
1
2
3
Ignition "ON" & Engine "OFF
Disconnect the "INPUT SPEED SENSOR" connector.
Measure voltage between terminal "1" of the INPUT SPEED SENSOR harness connector and chassis ground
Specification : approx. 1.45V.
Pulse ganerator A+
2 Pulse generator A-AUTOMATIC TRANSAXLE SYSTEM AT-77
4. Is voltage within specifications?
YES
> Go to “Ground circuit inspection" procedure
> Chack for open or short in harness. Repair as necessary and Go to "Verification of vehicle repair" procedure.
> if signal circuit in harness is OK, Go to "Check PCM" of the "Component inspection” procedure,
GROUND CIRCUIT INSPECTION cisco
1. Ignition "ON" & Engine "OFF*
2. Disconnect the "INPUT SPEED SENSOR" connector.
3. Measure vollage between terminal "2" of the INPUT SPEED SENSOR harness connector and chassis ground,
‘Specification : approx._1.7V
Input speed
1 Pulse generator A+
2 Pulse generator A”
4, (s voltage within specification ?
> Go to “Component inspection” procedure.
> Check for open in harness, Repair as necessary and go to "Verification of vehicle repair" procedure,
> if ground circuit in harness is OK, go to "Check PCM" of the "Component inspection” procedure.AT-78 AUTOMATIC TRANSAXLE (A4AF3)
COMPONENT INSPECTION wurse
1. Chack "INPUT SPEED SENSOR(PG-A)"
1) Ignition "OFF"
2). Disconnect the “INPUT SPEED SENSOR" connector.
3) Measure resistance between terminal "1" and "2" of the "INPUT SPEED SENSOR’ connector.
Specification : 245 + 30 © /20°C(68'F)
Input speed
20
1 Putco gonerator A 6
= [Link] gonsrator A
4) Is resistance within specifications?
=
> Go to “CHECK PCM" as bolow.
[No |
> Replace "INPUT SPEED SENSOR" as necessary and Go to "Verification of vehicle repair” procedure.
2. CHECK PCM
41) Ignition "ON" & Engine “OFF™
2) Connect “INPUT SPEED SENSOR" connector,
3) Install scantool and select SIMU-SCAN made.AUTOMATIC TRANSAXLE SYSTEM
4) Simulate frequency to INPUT SPEED SENSOR signal circuit
TS STHU-SCaN 1.5 SIHU-SCAH
rm ay a
lpc-ECouTPUT SPEED) = yn | [PG-BCOUTPUT SPEED) = rw
jrec soLENorn pure ae % ‘roc SOLENOID pUTY 88 %
[rec SLIPCanount a8 pn TCC SLTPCAMOUNT 137 mom |
Y
SIMULATION OF FREQUENCY ‘SIMULATION OF FREQUENCY
REQUENCY pore FREQUENCY pure
x 4
154 Hz 564 asl 58%
COW B ONY) © OH B ONLY >
[rere] [Sie] [ster] [=] = Tire] [ners] [stem] [suor][ + 1 = [Fre |
76.1) Fie.
FIG.1) INPUT 150H2 > 231%pm
FIG.2) INPUT 25042.» 562mpm
¥ The values are subject to change according to vehicte madel or conations,
5) Is "INPUT SPEED SENSOR(PG-A)' signal value changed according to simulation frequency?
> Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deteriora-
tion, or damage. Repair or replace as necessary and then go to "Verification of vehicle repair" procedure
> Substitute with a known-good PCM and check for proper operation. Ifthe problem is corrected, replace PCM
‘as necessary and then go to "Verfication af vehicle repair” procedure,
VERIFICATION OF VEHICLE REPAIR tous»:
After a repair, itis essential to verify thatthe fault has been corrected,
1. Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" mode.
2. Using a scantool, clear DTC.
3. Operate the vehicle within DTC enable conditions in general information
4, Aro any DTCs present?
> Go to the applicable troubleshooting procedure
> System performing to specification at this time,AT 80 AUTOMATIC TRANSAXLE (A4AF3)
DTC P0717 INPUT SPEED SENSOR CIRCUIT - NO SIGNAL.
COMPONENT LOCATION | ccisonce
Refer to DTC PO716,
GENERAL DESCRIPTION =xsccs
Refer to DTC PO716,
DTC DESCRIPTION cansic
Refer to DTC PO716.
DTC DETECTING CONDITION | ers
item Detecting Condition & Fail Safe Possible cause
DTC Strategy * Check voltage range * Signal circuitis open or short
~ Vehicle speed is over 19 Mia/n(30 Kr n + Sensor power cicltis open
D.2,L(A/T range swhitch) eon went
i open
Enable Conditions | + Bali vlage> 3V ee
+ tou soo! sensor > 100mm Fauly INPUT SPEED
+ Engine speed(Oniy 4st gear) > 3000pm + Faulty POM
Threshold vue |= No signal
Diagnose Tine | + Move an Tose
* Locked into 3rd or 2nd gear
Fail Safe + Manual shifting is possible
(2nd — 3 rd, 3 rd—> 2 nd)
SPECIFICATION txnsese
Refer to DTC PO716,
SCHEMATIC DIAGRAM cooso»
Refer to DTC PO716,
SIGNAL WAVEFORM | ces-ese
Refer to DTC PO716.
MONITOR SCANTOOL DATA. tossun
Refer to DTC PO716.
TERMINAL & CONNECTOR INSPECTION | cesuce
Refer to DTC PO716,AUTOMATIC TRANSAXLE SYSTEM
SIGNAL CIRCUIT INSPECTION | cioxo:
Refer to DTC PO716.
GROUND CIRCUIT INSPECTION | casas:
Refer to DTC PO716,
COMPONENT INSPECTION | sesxncs
Refer to DTC PO716,
VERIFICATION OF VEHICLE REPAIR uso
Refer to DTC PO716.
AT -81AT 82 AUTOMATIC TRANSAXLE (A4AF3)
DTC P0722 OUTPUT SPEED SENSOR CIRCUIT - NO SIGNAL
COMPONENT LOCATION | cosscos:
GENERAL DESCRIPTION | esooc:
The OUTPUT SPEED SENSOR(PG-8) outputs waveform signals according to the revolutions of the output shaft of the
transmission, The OUTPUT SPEED SENSOR(PG-B) is insialad in front of the Transfer Drive Gear and determine the
‘Transfer Drive Gear rpms by calculating the frequency of the pulses, This value, together with the throttle position data,
is mainly used to decide the optimum gear position
DTC DESCRIPTION cass
The PCM sets this code ifthe calculated value of the puise-signal is noticeably diferent from the value calculated, using
the Vehicle Speed Sensor output, when the vehicle is running faster than 19 mph(30 kmv/n). The PCM wil initiate the fail
sate function if this coda is detected
DTC DETECTING CONDITION exsca
tem Detecting Condition & Fall Safe Possible cause
DTC Strategy ~ Speed rationally check ~ Signal ereuitis open or shor
~ Venice peed is ovr 19 wim(ao—_] 7 Sensor power crus pen
case1 |, Krvt)inD.2 LIT ange swnicn) | > Paste Sieur SpeeD
+ Thrtte opening > 14 9% Faulty OU
+ Engine speed > 3500 rpm
Enable Conditions — + Faulty PCM
7 Venice speed over 19 Miein@O
case2 | KtIN) nD ZIT range such)
Input speed > 1500 rpm
Engine speed > 3500 rpm
Output speed = 0 rpm
Diagnostic Time + More than Ssee
Locked into 3rd or 2nd gear
Manual shifting is possible
(2nd 3rd, 3rd —> 2 nd)
Threshold value
Fail SafeAUTOMATIC TRANSAXLE SYSTEM AT -83
SPECIFICATION | scacoos
Refer to DTC PO716.
SCHEMATIC DIAGRAM eros
Refer to DTC PO716,
SIGNAL WAVEFORM exr22
fa SNS 2a cinesu
[Hoc] frie) QE [eno fore] (rem)
FIG.1)
FIG.) Connect RED lead wire to PULSE GENERATOR 8 SIGNAL (+),Black lead wire to PULSE GENERATOR 8 SIGNAL(),
‘and measure.AT 84 AUTOMATIC TRANSAXLE (A4AF3)
MONITOR SCANTOOL DATA. cscesso
1. Connect scantool to data link connector(DLC).
2. Engine “ON”
3. Monitor the "OUTPUT SPEED SENSOR(PG-8)" parameter on the scantool.
4, Driving at speed of over 30 Kmih(19 mile/h)
‘Specification : Increasing gradually with increase in temperature
aan 1.2 CURRENT BATA 7
ri
x |pecncINDUT SPEED) 1532. rpm x [ENGINE SPEED 3449 pn
* EET aT X UEMICLE SPEED Seon 74TH
x IMGNSARLE EASE SUD . x rc-ActNrur SPEED) 9151 row_|
FLUID [Link] at" *
Si1er Posi710N 2 THROTTLE [Link] 5.5%
-p sutra om 'rce SoLENorD bury aoe
ep Suita oF Ince suam« ensoun > 0 pe
IO CHUISE SULTCH OFF lpcaven bury a0 %
= v
[ere | (scrn] [runt | [parr] (empl | [HELP] [Fx | [SCRN] [FULL] [PART | [GRPH | [HELP|
rea] 7IG2)
FIG.) Low-speed
FIG.2) High-speed
5, Does “OUTPUT SPEED SENSOR(PG-8)* follow the referance data?
> Fault is intermittent caused by poor contact in the sensor's andior PCM's connector or was repaired and PCM
memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrasion, contam-
ination, deterioration or damage Repair or replace as necessary and go to *Verfcation of vehicle repair" procedure
» Go to “Terminal connector inspection” procedure,
TERMINAL & CONNECTOR INSPECTION cise
Refer to DTC PO716,AUTOMATIC TRANSAXLE SYSTEM AT -85
SIGNAL CIRCUIT INSPECTION
1. Ignition “ON” & Engine "OFF"
2. Disconnect the "OUTPUT SPEED SENSOR(PG-B)" connector.
3. Measure voltage between terminal "1" of the OUTPUT SPEED SENSOR hares connector and chassis ground,
‘Specification : approx. 1.45V
Output speed
1 Pulse gonerator +
2 Pulse gonerator 8
4. Is voltage within specification?
=
> Go to “Ground circuit inspection" procedure,
> Check for open or short in harness. Repair as necessary and go to "Verification of vehicie repair* procedure
> if signal circuit in harness is OK, go to “Check PCM" of the "Component inspection” procedure.
GROUND CIRCUIT INSPECTION | csoescs
1. Ignilion “ON” & Engine "OFF"
2. Disconnect the “OUTPUT SPEED SENSOR(PG-B)" connecter.
3. Measure voltage between terminal "2" of the OUTPUT SPEED SENSOR hamess connector and chassis ground
‘Specification = approx. 1.17V
Output speed
caAT 86 AUTOMATIC TRANSAXLE (A4AF3)
4. Is voltage within specification?
> Go to "Component inspection” procedure
> Check for open in harness. Repair as necessary and go to "Verification of vehicle repair” procedure.
If ground circuit in harness is OK, go to *Check PCM" of the "Component inspection” procedure.
COMPONENT INSPECTION | essceocs
1. Chack "OUTPUT SPEED SENSOR(PG-8)"
41) Ignition *OFF*
2) Disconnect the “OUTPUT SPEED SENSOR" connector.
3) Measure resistance between terminal "1" and "2" of the “OUTPUT SPEED SENSOR’ connector.
Specification : 245430 9 /20°C(68°F)
Output speed
cn
1 Pulse ganerator 8 +
[Link] generator
4) |s resistance within specifications?
YES
> Goto
> Replace “OUTPUT SPEED SENSOR(PG-8)' as necessary and go to "Verification of vehicle repair proce-
dure,
{ECK PCM" as below.AUTOMATIC TRANSAXLE SYSTEM
2. CHECK PCM
41) Ignition ON" & Engine “OFF
2) Connect “OUTPUT SPEED SENSOR® connector.
3) Install scantool and select SIMU-SCAN mode.
UTPUT SPEED SENSOR(PG-B)" signal circuit
4) Simulate frequency to"
Ta ao PERT
| *
Too soumer ory a | perucourrur sr) eran |
Toe SLIFCemOWT) 703 een bce soumorD ine nw
rosea nur oak [| | tcc suman tae en |
SAMATTON OF FREGIRNCY STRATTON OF FARAUERGY
reewueney bury ranuency i
¢ ;
eee 58 % Brera 86058 %
(CHB ONLY > «cH B OMLY
[wern] [stew] [ser] [+ [T= | [rie] inern] [sire] [sect || +
Fat Fe
F1G.1) OUTPUT 150H2 -> 156rpm
FIG.2) OUTPUT 250H2 ~» S62rpm
'# The values are subject to change according to vehicle model or conditions.
5) Is "OUTPUT SPEED SENSOR(PG-B)' signal value changed according to simulation frequency?
> Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deteriora
tion, or damage. Repair or replace as necessary and then go to “Verification of vehicle repair” procedure.
> Substitute with a known-good PCM and check for proper operation. Ifthe problem is corrected, replace PCM
‘as necessary and then go to "Verfication of vehicle repair" procedure,
VERIFICATION OF VEHICLE REPAIR essa
Refer to DTC PO716,AT 88 AUTOMATIC TRANSAXLE (A4AF3)
DTC P0731 GEAR 1 INCORRECT RATIO
COMPONENT LOCATION | cccrex
(One way clutch
Rear clutch
GENERAL DESCRIPTION uss:
The value of the input shaft speed should be equal to the value of the output shaft speed, when multiplied by the 1st gear
ratio, while the transaxle is engaged in the 1st gear. For example, ifthe input speed is 1000 rpm and the 1st gear ratio is.
2.848, then the output speed is about 2846 rpm.
DTC DESCRIPTION | srousr
This code is set if the value of input shaft speed is not equal to the value of the output shaft, when multiplied by the 1st
gear ratio, while the transaxle is engaged in 1st gear. This malfunction is mainly caused by mechanical troubles such as
control vaive sticking or solenoid valve malfunctioning rather than an electrical issue,
DTC DETECTING CONDITION xo
Hem Detecting Condition & Fail Safe Possible cause
DTC Strategy + Ist gear incorrect ratio + Faully input speed sensor
+ Faulty output speed sensor
+ Engine speed > 407m + Fautty RIC or OWC.
+ Output speed(PG-B) > 300rpm
+ Shift stage 1st gear
Enable Conditions | « input speed(PG-A) > 300rpm FIC-Front Clutch
+ AIT fluid temp. > -10°C(14"F) RIC - Rear Clutch
+ Inhibitor switch > "D,2,L" E/G - End Clutch
+ Solenoid is normal ‘WG - One Way Clutch
KIB - Kicdown brake
* [Input speedst gear rato - output Ke Ketown bree
Threshold value speed [te zoom
Diagnostic Time | + More than 1sec
* Locked into 3rd gear.
Fail Sate (if diagnosis code P0731 is output four times,
the transaxle is locked into 3rd gear)AUTOMATIC TRANSAXLE SYSTEM
SCHEMATIC DIAGRAM eis
AT -89
[Circutt Diagram)
Tom
croune Sevesereaer be eseer round
Jsreser
[Connection Information]
201 | Tom(cor-1Nosty | use generator AY
cave | Tom(cor-1Noss) | Pulte generator A
cata | tomicor-1 Noe) | ruse geneators
care | Tomicor-i nos) | Pusegenams
[Harness Connector]AT -90 AUTOMATIC TRANSAXLE (A4AF3)
SIGNAL WAVEFORM | cose
fro EI ev 20 vs
faorn] [TTA ron] [craw [re
FIG.1)
A: INPUT SPEED SENSOR(PG-A)
8: OUTPUT SPEED SENSOR[PG-8)
MONITOR SCANTOOL DATA tscxcr
1. Connect scantool to data link connecto(DLC).
2. Engine “ON*
3. Monitor the “ENGINE SPEED, INPUT SPEED SENSOR(PG-A), OUTPUT SPEED SENSOR(PG-B), GEAR POS|-
TION" parameter on the scan tool.
4, Perform the "STALL TEST” at gear position "1"
‘Specification : 2400-2800 engine rpm
4.2 CURRENT DATA
KKK EAUTOMATIC TRANSAXLE SYSTEM
OPERATING ELEMENT OF EACH SHIFTING RANGE
Selector] Overdrive Engine | Parking Cluteh Brake
position | switch start | Mechanism | c1 | c2 | cs |owc| 81 | a2
P = Neutral | Possible °
R = Reverse °
N = Neutral | Possible °
1st ° °
D on 2nd ° °
3rd ofofo
“ath ° °
st ° °
D OFF 2nd oO °
3rd eofolfo
1st ° °
2 . 2nd ° °
L = Ast ° °
1: Front clutch
C2: Rear clutch
3: End clutch
(WC : One way clutch
B1: Kickdown brake
B2: Low & reverse brake
Stall test procedure in D1 and reason
Procedure
4. Warm up the engine
2. Fully depress the brake pedal, then place the transaxle gear lever into “D" range. Press and hold the accelerator
pedal to the floar for no more than eight seconds while observing the engine, Input speed, and output speed
RPM value.
* Tho slippage of 1st gear operating parts can be detected by stall test in D1.
Reason for stall est
41, If there Is no mechanical defaults in A/T, all slippage occurs in torque converter.
2. Therefore, engine revolution is output, but input and output speed revolution must be "zero" due to whee! lock.
3. I tst gear operating part has faults, input speed revolution will be out of specification
4. If output speed revolution is output, It means that the foot brake force is not applied fully. Remeasuring is re-
auired
5. Is "STALL TEST" within specification?
> Go to "WiHarnass inspection" procedure.
> Go to “Component inspection" procedure.AT -92 AUTOMATIC TRANSAXLE (A4AF3)
SIGNAL CIRCUIT INSPECTION | exw
CAUTION
@ Do not let anybody stand in front of or behind the vehicle while this test is being carried out.
Check the A/T fluid level and temperature and the engine coolant temperature.
= Fluid level : At the hot mark on the oil level gauge.
= Fluid temperature : 176 °F~ 212 °F (80~100 °C).
= Engine coolant temperature : 176 °F 212 °F (80~100 °C),
© Chock both rear wheol(left and right).
Pull the parking brake lever on with the brake pedal fully depressed.
The throttle should not be left fully open for more than elght seconds.
@ if carrying out the stall test two or more times, move the select lever to the "N" position and run the engine
at 1,000 rpm to let the A/T fluid cool down before carrying out subsequent tests.
4 Perform stall test on *L* range if the result of stall test on *D" range is out of specifications.
"One Way Clutch" is fauly If the result of stall test on *L" range is within specttications,
Connect scantool to data link connactor(DLC),
Engine “ON.
Monitor the “ENGINE SPEED, INPUT SPEED SENSOR, OUTPUT SPEED SENSOR, GEAR POSITION" parameter
‘on the scantool,
Perform the "STALL TEST" at gear position
‘Specification : INPUT SPEED - (OUTPUT SPEED x GEAR RATIO) < 200 RPM
5
‘Are “INPUT & OUTPUT SPEED SENSOR’ within specifications?
YES
> Go to "Component inspection” procedure.
> Chack for electrical noise of circuit in INPUT & OUTPUT SPEED SENSOR or Replace INPUT & OUTPUT SPEED
‘SENSOR. Repair as necessary and go to "Verification of vehicle repair" procedure,AUTOMATIC TRANSAXLE SYSTEM
COMPONENT INSPECTION | sscsscso
educton pressure DAMP Sch supply pressure
J re rose
1. Connect oil pressure gauge to "R/C(rear clutch)" port.
2. Engine “ON”
3.__Drive a car at gear position 1 in "D RANGE”.
4. Compare actual value to specifications.
AT -93
‘Specification = Shown belowAT -94 AUTOMATIC TRANSAXLE (A4AF3)
o.| Select |engine| shit | eaue-| servo | Rear | Front | ena | Lows | Toratle |oamper
vos | Peed | posi | tion | apply | clutch | clutch | ctuten |reverse | com | clutch
‘on | | ton] over Joma | ree | ome: | ore | ore | ‘pee | Bt
2 | evnan | 200) 2m free esse
a] 0 | 2500 | Ss, sooo |iersa ours
4 D 2go0 | 209 | iE Jaren | tose e709,
gear] Sacen' | rze-ton) | t22-128) a8
5 L 1000 | 1 (ee-20. sae,
6] a | 2500} iezws| aese | C725
NOTE
+ "\" is 0.2(0.3)kg/em? or less and "()" is the reverse.
+ SW-ON : Turn the overdrive control switch ON,
+ SW-OFF : Turn the overdrive control switch OFF
+ The hydraulic pressure may be more than standard value at the ambient temperature,
¥ The values are subject to change according to vehicle model or conditionAUTOMATIC TRANSAXLE SYSTEM AT -95
5.
's oll pressure value within specification?
YES
> Repair AUTO TRANSAXLE (Clutch or brake) as necessary and go to "Verification of vehicle repal
> Replace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification of vehicle
repair" procedure.
procedure.
VERIFICATION OF VEHICLE REPAIR. cxscss
‘After a repair, it is essential to verify that the fault has been corrected,
1
2
3
4,
Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" mode
Using a scantool, clear DTC.
Operate the vehicle within DTC enable conditions in general information,
Are any DTCs present ?
=
> Go to the applicable troubleshooting procedure.
> System performing to specification at this time,AT -96 AUTOMATIC TRANSAXLE (A4AF3)
DTC P0732_GEAR 2 INCORRECT RATIO
COMPONENT LOCATION | cssxc-o:
ikon serve band combination foaton
GENERAL DESCRIPTION | zxcaso
The value ofthe input shaft speed should be equal to the value of the output shaft speed, when multiplied by the 2nd gear
ratio, while the transaxle is engaged in the 2nd gear. For exampio, if the input speed is 1000 rpm and the 2nd gear ratio.
is 1.581, then the output speed is 1581 rpm.
DTC DESCRIPTION ton2e
This code is set ifthe value of input shaft speed is not equal to the value of the output shaft, when multiplied by the 2nd
gear ratio, while the transaxle is engaged in 2nd gear. This malfunction is mainly caused by mechanical troubles such as
control vaive sticking or solenoid valve malfunctioning rather than an electrical issue,
DTC DETECTING CONDITION | tas7o1
item Datecting Condition & Fail Safe Possible cause
DTC Strategy | = 2nd gear incorrect ratio ~ Fauily input speed sensor
+ Faulty output speed sensor
+ Engine speed > 400rpm + Faulty FIC oF KID
+ Oulput speed(PG-B) > 600rpm
+ Shit stago 2nd goar
Enable Conditions | + input speed(PG-A) > 300rpm FIC-Front Guten
+ AT fluid temp. >-10°C(14°F) RUG - Rear Clutch
+ Inhibitor switch "D2 Bolen cuuten
+ Solenoid is normal OWG - One Way Clutch
KIB - Kiedown brake
reshold value | * Input speed/2nd gear ratio - output speed |
Threshold val out UR - Low & Reverse brake
Diagnostic Time | + More than 1 see
* Locked into 3rd gear,
Fail Safe (if diagnosis code PO732 is output four times,
the transaxle is locked into 3rd gear)AUTOMATIC TRANSAXLE SYSTEM AT 97
SCHEMATIC DIAGRAM
Refer to DTC P0731
SIGNAL WAVEFORM | es:ssx
Refer to DTC P0731
MONITOR SCANTOOL DATA «assis
1. Connect scantool to data link connector(0LC),
2. Engine "ON"
3. Monitor the “ENGINE SPEED, INPUT SPEED SENSOR(PG-A), OUTPUT SPEED SENSOR(PG-8), GEAR POS|-
TION" parameter on the scantoo!.
4, Perform the "STALL TEST" at gear position "2"
‘Specification : 2400-2800 engine rpm
1.2 CURRENT DATA
IPC-eC INFUT SPEED)
|PC-BC OUTPUT SPEED>
|SHIFT POSITION
ITRANSAKLE RANGE SW
lPcsu-a Dury
lrcsu-B Dury
[FLUID TEMP. SENSOR
* This test is possible only for “HOLD SW" or “SPORTS MODE" applied vehicles.AT -98 AUTOMATIC TRANSAXLE (A4AF3)
OPERATING ELEMENT OF EACH SHIFTING RANGE
Selector | Overdrive | Shining | Engine Clutch Brake
lever control
position | switch gear start c1 | c2 | c3 |owc| at | Bz
P = Neutral | Possible °
R = Reverse °
N = Neutral | Possible oO
tat ° °
2nd ° °
D oN
3rd of[olfo
‘ath ° °
tet ° °
D OFF ‘2nd ° °
3rd efolfo
1st ° oO
2 -
2nd ° °
L = tet ° °
C1: Front clutch
C2: Rear clutch
3 : End clutch
‘WC = One way clutch
BI : Kickdown brake
B2 : Low & reverse brake
Stall test procedure in D2 and reason
Procedure
4. Warm up the engine
2. Aller positioning the select fever in "D" and "ON" of the HOLD SW.
3. Depress the fool brake pedal fully after thal, depress the accelerator pedal to the maximum
* The slippage of 2nd gear operating parts can be detected by stall test in D2.
Reason for stall test
1. If tere is no mechanical defaults in AVT, al slippage occurs in torque converter.
2. Therefore, engine revolution is output, but input and output speed revolution must be "zero" due to whee!'s lock.
3. If 2nd gear operating part has faults, input speed revolution will be out of specification,
4. If output speed revolution is output. It means that the foat brake force is not applied fully. Remeasuring is ro-
quired
6, Is "STALL TEST " within specification?
YES
> Go to "WiHarness inspection" procedure.
> Go to "Component inspection” procedure.AUTOMATIC TRANSAXLE SYSTEM
CAUTION
@ Do not let anybody stand in front of or behind the vehicle while this test is being carried out.
Check the A/T fluid level and tomperature and the engine coolant temperature.
+ Fluid fevel : At the hot mark on the oil level gauge.
+ Fluid temperature : 176 °F~ 212 °F (80~100 °C).
+ Engine coolant temperature : 176 °F~ 212 °F (80~100 °C).
© Chock both rear wheel(left and right).
ull the parking brake lever on with the brake pedal fully depressed.
@ The throttle should not be left fully open for more than eight seconds.
@ If carrying out the stall test two or more times, move the select lever to the "N" position and run the engine
at 1,000 rpm to let the A/T fluid cool down before carrying out subsequent test.
% Perform stall test on *L* range Ifthe result of stall test on °D* range is out of specifications.
"One Way Clutch" is fauly f te result of stall test on "L" range is within specifications,
SIGNAL CIRCUIT INSPECTION
1. Connect Seantool
2. Engine “ON”
3. Monitor the "INPUT & OUTPUT SPEED SENSOR™ parameter on the scantool,
4. Accelerate the engine speed until about 2000 rpm in the 2nd gear while driving the vehicle on a level road.
Specification : INPUT SPEED - (OUTPUT SPEED x GEAR RATIO) < 200 RPM
7.2 GIRRENT DATA
7
Nea eee 2s
Serer cee eT
Sedanm eames ser Ses
< SC
elaaaee ence su
(rn sures fa
K/D SWITCH OFF fa
[Mauens susp smcon 21 MPH
¥
Fix _| [SGRN) [FULL] [Par] [GHPH] [HELP
5. Ate "INPUT & OUTPUT SPEED SENSOR" within specifications?
3
> Go to “Component inspection" procedure.
> Chock for electrical noise of circuit in INPUT & OUTPUT SPEED SENSOR or Repiace INPUT & OUTPUT SPEED
SENSOR, Repair as necessary and go to "Verification of vehicle repair procedure,AT -100 AUTOMATIC TRANSAXLE (A4AF3)
COMPONENT INSPECTION | tcosrras
1. Connect oil pressure gauge to "RIC" and "K/D" port
2. Engine “ON”
3. Drive a car at gear position 2 in "D RANGE".
4, Compare actual value to specifications.
Specification : Shown belowAUTOMATIC TRANSAXLE SYSTEM
AT 101
nio.| Select Jengine| shin [Reauc-| servo | Rear ena | Lew ® | TeraU© | Damper
sr | speed | posi- | tion | apply | clutch etutch [reverse | con | clutch
‘ton J | ten | ore. | pee | wre nce | res | “re | ee
D c0-s22 | 959-009 ase eure,
2 J owien | 2500] 4 fiers | io fen cree
a] 0 | 2s00 | Soe, | tits | Rese eras, | oo mers
Seay | fee rem fovea | fee-tam a0
4 |v | 2800) 208 fase |e, | toon
5 L 1000 | 1 | aaa, (ee
6] rn | aso} Fe | san, 185-195, s
wore
+ “is 0.2(0.3)kg/em? or loss and "()"is the reverse.
+ SW-ON : Turn the overdrive control switch ON.
‘+ SW-OFF : Turn the overdrive control switch OFF.
+ The hydraulic pressure may be more than standard value at the ambient temperature.
¥ The values are subject to change according to vehicle model or conditionAT 102 AUTOMATIC TRANSAXLE (A4AF3)
5. Is oil pressure value within specification?
> Repair AUTO TRANSAXLE(Clutch or brake) as necessary and go to “Verification of vehicle repair" procedure.
Jace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification of vehicle
procedure.
VERIFICATION OF VEHICLE REPAIR evo
Refer to DTC P0731.AUTOMATIC TRANSAXLE SYSTEM
DTC P0733 GEAR 3 INCORRECT RATIO
COMPONENT LOCATION 2:
Front clutch
End clutch
End clutch
Fear clutch
GENERAL DESCRIPTION torsscr
‘The value of the input shaft speed should be equal to the value of the output shafl speed, when multiplied by the 3rd gear
ratio, while the transaxle is engaged in the 3rd gear. For example, ifthe input speed is 1000 rpm and the 3rd gear ratio is.
1,000, then the oulput speed is approx. 1000 rpm.
DTC DESCRIPTION | essscrer
‘This code is set if the value of input shaft speed is not equal to the value of the output shaft, when multiplied by the 3rd
gear ratio, while the transaxle is engaged in 3rd gear. This malfunction is mainly caused by mechanical troubles such as
control vaive sticking or solenoid valve malfunctioning rather than an electrical issue
DTC DETECTING CONDITION
Item Detecting Condition & Fail Safe Possible cause
DTC Strategy + 8rd gear incorrect ratio + Faulty input speed sensor
+ Faully output speed sensor
+ Engine speed > 400rpm + Faully RID oF FIC or E/C
+ Output speed(PG-B) > 600rpm
+ Shift stage 3rd gear
Enable Conditions | + input speed(PG-A) > 300rpm FIC-Front Clutch
+ AMT flud temp, > -10°C(12"F) RIC - Rear Clutch
+ Inhibitor switch : "0 EIC - End Clutch
Solenoid is normal ‘WC - One Way Clutch
KIB - Kicdown brake
UR - Low & Reverse brake
+ | Input speed/3rd gear ratio - output speed |
Threshold value spner
Diagnostic Time | + More than tsec
* Locked into 3rd gear.
Fail Safe (ifdiagnosis code PO733 is output four times,
the transaxle is locked into 3rd gear)AT 104 AUTOMATIC TRANSAXLE (A4AF3)
SCHEMATIC DIAGRAM es:rs
Refer to DTC P0731.
SIGNAL WAVEFORM | exes:
Refer to DTC P0731
MONITOR SCANTOOL DATA ence
4. Connect scantool to data link connector(DLC).
2. Engine "ON"
3. Monitor the “ENGINE SPEED, INPUT SPEED SENSOR(PG-A), OUTPUT SPEED SENSOR(PG-8), GEAR POS|-
TION” parameter on the scantool.
4, Disconnect the solenoid valve connector and perform the “STALL TEST.
Specification : 2400=2800 engine rpm
enAUTOMATIC TRANSAXLE SYSTEM AT -105
OPERATING ELEMENT OF EACH SHIFTING RANGE
Selector] Overdrive Engine | Parking Cluteh Brake
position | switch start | Mechanism | c1 | c2 | cs |owc| 81 | a2
P = Neutral | Possible °
R = Reverse °
N = Neutral | Possible °
1st ° °
D on 2nd ° °
3rd ofofo
“ath ° °
st ° °
D OFF 2nd oO °
3rd eofolfo
1st ° °
2 . 2nd ° °
L = Ast ° °
1: Front clutch
C2: Rear clutch
3: End clutch
(WC : One way clutch
B1: Kickdown brake
B2: Low & reverse brake
Stall test procedure in D3 and reason
Procedure
4. Warm up the engine
2, Sel 3rd gear hold by disconnecting the solenoid valve connector. Fully depress the brake pedal, then place
the trnsaxle gear lever into "D" range. Press and hold the accelerator pedal to the floor for no more than eight
‘seconds while observing the engine, input speed, and output speed RPM values,
* Tho slippage of 3rd gear operating parts can be detectad by stall test in D3.
Reason for stall est
41, If there Is no mechanical defaults in A/T, all slippage occurs in torque converter.
2. Therefore, engine revolution is output, but input and output speed revolution must be "zero" due to whee! lock.
3. If rd gear operating part has faults, input speed revolution will be out of specification.
4. If output speed revolution is output. It means that the foot brake force is not applied fully. Remeasuring is re-
auired
's “STALL TEST" within speciticaton?
> Go to "WiHarnass inspection" procedure.
> Go to “Component inspection" procedure.AT 106 AUTOMATIC TRANSAXLE (A4AF3)
CAUTION
@ Do not let anybody stand in front of or behind the vehicle while this test is being carried out.
Check the A/T fluid level and temperature and the engine coolant temperature.
= Fluid level : At the hot mark on the oil level gauge.
= Fluid temperature : 176 °F~ 212 °F (80~100 °C).
= Engine coolant temperature : 176 °F 212 °F (80~100 °C),
© Chock both rear wheel(left and right).
Pull the parking brake lever on with the brake pedal fully depressed.
The throttle should not be left fully open for more than eight seconds.
@ if carrying out the stall test two or more times, move the select lever to the “N" position and run the engine
at 1,000 rpm to let the A/T fluid cool down before carrying out subsequent test.
SIGNAL CIRCUIT INSPECTION | exswoc
4. Connect scantoo!
2. Engine “ON*
3. Monitor the “INPUT & OUTPUT SPEED SENSOR* parameter on the scantool.
4. Accelerate the Engine speed until about 2000 rpm in the Grd gear while driving the vehicle on a level road.
Specification : INPUT SPEED - (OUTPUT SPEED x GEAR RATIO) = 200 RPM
1,2 CURRENT DATA
7
X ENGINE SPEED 2855 rn
% PG-AC INPUT SPEED} 2856 rn
x /PG-DCOUTFUT SPEED) ——_ZaS? wpm
x
M/TRONSAKLE RANGE SUD
op surron oFF '
kD surTCH on
UEHICLE SPEED SENSOR 33 MPH
’
[rie [[scrv] [ruts |[ranr] [enrn] [necr]
5, Are ‘INPUT & OUTPUT SPEED SENSOR" within specifications?
> Go to "Component inspection” procedure.
> Chack for electrical noise of circuit in INPUT & OUTPUT SPEED SENSOR or Replace INPUT & OUTPUT SPEED
‘SENSOR. Repair as necessary and go to "Verification of vehicle repair" procedure,AUTOMATIC TRANSAXLE SYSTEM
COMPONENT INSPECTION | ssccrr
Low & Reverse End ies prossu
AT -107
Reduction pressure Damper clutch supply prssure
\ Pear ctch pressure
/ utc pressure
1. Connect oil pressure gauge to "E/C* and "R/C" and “FIC"port.
2. Engine “ON”
3. Disconnect the solenoid valve connector.
4. Drive a car at gear position 3 in *D RANGE”
5. Compare actual value to specifications,
Specification : Shown belowAT 108 AUTOMATIC TRANSAXLE (A4AF3)
o.| Select |engine| shit | eaue-| servo | Rear | Front | ena | Lows | Toratle |oamper
vos | Peed | posi | tion | apply | clutch | clutch | ctuten |reverse | com | clutch
‘on | | ton] over Joma | ree | ome: | ore | ore | ‘pee | Bt
2 | evnan | 200) 2m free esse
a] 0 | 2500 | Ss, sooo |iersa ours
4 D 2go0 | 209 | iE Jaren | tose e709,
gear] Sacen' | rze-ton) | t22-128) a8
5 L 1000 | 1 (ee-20. sae,
6] a | 2500} iezws| aese | C725
NOTE
+ "\" is 0.2(0.3)kg/em? or less and "()" is the reverse.
+ SW-ON : Turn the overdrive control switch ON,
+ SW-OFF : Turn the overdrive control switch OFF
+ The hydraulic pressure may be more than standard value at the ambient temperature,
¥ The values are subject to change according to vehicle model or conditionAUTOMATIC TRANSAXLE SYSTEM AT -109
6. Iscil pressure value within specifications?
YES
> Repair AUTO TRANSAXLE (Clutch or brake) as necessary and go to "Verification of vehicle repair” procedure.
> Replace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification of vehicle
repair" procedure.
VERIFICATION OF VEHICLE REPAIR esos
Rafor to DTC P0731.AT 110 AUTOMATIC TRANSAXLE (A4AF3)
DTC P0734 GEAR 4 INCORRECT RATIO
COMPONENT LOCATION | crouse:
Front clutch
End dluieh
End clutch
Fear clutch
GENERAL DESCRIPTION | etesce
‘The value of the input shaft speed should be equal to the value of the output shafl speed, when multiplied by the 4th gear
ratio, while the transaxle is engaged in the 4th gear. For example, ifthe input speed is 1000 cpm and the 4th gear ratio is.
0.685, then the output speed is 685 rom.
DTC DESCRIPTION cxcnsr
This code is set if the value of input shaft speed is not equal to the value of the output shaft, when multiplied by the 4th
gear ratio, while the transaxle is engaged in 4th gear. This malfunction is mainly caused by mechanical troubles such as
Control valve sticking or solanoid valva malfunctioning rather than an electrical issue,
DTC DETECTING CONDITION cw:
item Detecting Condition & Fail Safe Possible cause
DTC Strategy + 4th gear incorrect ratio = Fauity input speed sensor
+ Fauity output speed sensor
+ Engine speed > 4007pm * Faulty E/C or KID
+ Output speed(PG-B) > 600¢pm
+ Shift stage 4tn gear
Enable Conditions | input speed(PG-A) > 300rpm FiC-Front Clutch
+ AT fluid temp. > -10°C(14°F) RIC - Rear Clutch
+ Inhibitor switch : "O° BIC - End Clutch
+ Solencid is normal OWG - One Way Clutch
KIB - Kiedown brake
* [Input speedith gear ratio output speed | | KIB Kicdown brake
> 200¢pm
Diagnostic Time | + More than 1sec
Threshold value
* Locked into 3rd gear.
Fail Safe (if diagnosis code P0734 is output four times,
the transaxle is locked into 3rd gear)AUTOMATIC TRANSAXLE SYSTEM
SCHEMATIC DIAGRAM rom
Refer to DTC P0731
SIGNAL WAVEFORM ezscics
Refer to DTC P0731
MONITOR SCANTOOL DATA caccos
Its difficult to "STALL TEST" in 4th gear, therefore Go to "WiHarness inspection” procedure,
OPERATING ELEMENT OF EACH SHIFTING RANGE
Selector | Overdrive | shining | Engine | _ Parking Cluteh Brake
position | switch gear start | Mechanism | cx | c2 | c3 | owc| 81 | #2
P = Neuiral_| Possible °
R = Reverse °
N = Neutral | Possible °
st ° °
D on 2nd ° °
3rd ofofo
“ath ° °
st ° °
D OFF 2nd oO °
3rd eofolfo
1st ° °
2 . 2nd ° °
L = ts ° °
C1: Front clutch
2: Rear clutch
3: End clutch
OWC : One way clutch
1 : Kickdown brake
B2 : Low & reverse brake
SIGNAL CIRCUIT INSPECTION ceexs:e
1. Connect scantoo!
2. Engine ON"
3. Monitor the "INPUT & OUTPUT SPEED SENSOR™ parameter on the scantool.
4. Accelerate the engine speed until about 2000 rpm in the 4th gear while driving the vehicle on a lavel road.
Specification - INPUT SPEED - (OUTPUT SPEED x GEAR RATIO) < 200 RPMAT 112 AUTOMATIC TRANSAXLE (A4AF3)
1.2 CURRENT DATA
ENGINE SPEED 2068
lpc-ac INPUT SPEED)
|[pc-Rcourpur SPRED)
x fPRANSAKLE RANGE SYD
lo swircn on
|K-D SWITCH orF =
lventcL# segeo senson 50 MPH
7
ene | [sonn] [run] [rant] [enrn] [wee
5, Are "INPUT & OUTPUT SPEED SENSOR" within specifications?
=
> Go to "Component inspection” procedure.
> Check for electrical noise of cicult in INPUT& OUTPUT SPEED SENSOR or Replace INPUT & OUTPUT SPEED
‘SENSOR. Repair as necessary and go to "Verification of vehicle repair procedure,
COMPONENT INSPECTION | tssicue
Reduction pressure PAPE" etch supply pressure
\ arr | en rene
Low & Reverse =adlutch pressure
1. Connect oll pressure gauge to “E/C" and "KID" port
2. Engine "ON"
3. Drive a car at gear position "4" in "D RANGE"
4, Compare actual value to specifications.
Specification : Shown belowAUTOMATIC TRANSAXLE SYSTEM
AT-143
nio.| Select Jengine| shin [Reauc-| servo | Rear ena | Lew ® | TeraU© | Damper
sr | speed | posi- | tion | apply | clutch etutch [reverse | con | clutch
‘ton J | ten | ore. | pee | wre nce | res | “re | ee
D c0-s22 | 959-009 ase eure,
2 J owien | 2500] 4 fiers | io fen cree
a] 0 | 2s00 | Soe, | tits | Rese eras, | oo mers
Seay | fee rem fovea | fee-tam a0
4 |v | 2800) 208 fase |e, | toon
5 L 1000 | 1 | aaa, (ee
6] rn | aso} Fe | san, 185-195, s
wore
+ “is 0.2(0.3)kg/em? or loss and "()"is the reverse.
+ SW-ON : Turn the overdrive control switch ON.
‘+ SW-OFF : Turn the overdrive control switch OFF.
+ The hydraulic pressure may be more than standard value at the ambient temperature.
¥ The values are subject to change according to vehicle model or conditionAT 114 AUTOMATIC TRANSAXLE (A4AF3)
5. Is oll pressure value within specifications?
> Repair AUTO TRANSAXLE(Clutch or brake) as necessary and go to “Verification of vehicle repair" procedure.
Jace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification of vehicle
procedure.
VERIFICATION OF VEHICLE REPAIR exocsme
Refer to DTC P0731.AUTOMATIC TRANSAXLE SYSTEM
DTC P0741 TORQUE CONVERTER CLUTCH CIRCUIT - STUCK OFF
COMPONENT LOCATION | esrcssss
Torque converter
GENERAL DESCRIPTION | case
‘The PCM controls the locking and unlocking of the Torque Converter Clutch (or Damper Clutch), to the input shaft of
the transmission, by appling hydraulic pressure, The main purpose of TIC clutch control is to save fuel by decreasing the
hydraulic load inside the TIC. The PCM outputs duty pulses to contro! the Damper Clutch Control Solenoid Valve(DCCSV)
and hydraulic pressure is applied to the DC according to the DCC duty rato value. When the duty ratio is high, high
pressure is applied and the Damper Clutch is locked. The normal operating range of the Damper Clutch Control duty ratio.
value is from 30%(unlocked) to 85%(locked).
DTC DESCRIPTION taurnox
‘The PCM increases the duly rallo to engage the Damper Clutch by monitoring slip rpms (difference viaue beteween engine
‘speed and turbine speed). To decrease the slip of the Damper Clutch, the PCM increases the duty ratio by appling more
hyraulic pressure. When slip rpm does not drop under specification with 100% duty ratio, the PCM determines that the
‘Torque Converter Clutch is stuck OFF and sats this code.
DTC DETECTING CONDITION censor
tem Detecting Condition & Fall Safe Possible cause
DTC Strategy + Stuck "OFF* ¥ TORQUE CON.
_ > AMT range switch Dak VERTER(DAMPER) CLUTCH
Enable Con + Solenoid valve status is 100% duty Tee
+ Faulty TCC or oll pressure
+ Calculated slip (engine speed-input speed) > system
Threshold value
100rpm(need to verify threshold value) + Faully TCC solenoid valve
+ Faully body control vaive
Diagnostic Time | + More than 10secs
a + Faulty PCM
* Damper clutch abnormal system (If diagnosis,
Fail Safe code P0741 is output four times, TORQUE
CONVERTER(DAMPER) CLUTCH is not
controlled by PCM)AT 1146 AUTOMATIC TRANSAXLE (A4AF3)
SCHEMATIC DIAGRAM emucow
[Cireutt Diagram]
Tem
[Harness Connector]
cor
[Connection information]
2a
Frerminel Connection Function
1 Ten (601-4 Nose Damper aiaeh(TCC) conte wold valve
2 TEM (GOI WoT] ‘Shi contol solenoid valve A
3 TEM (60-1 No 2) Shit contol solenoid vaNe
4 TEM (COI No.7} Pressure convo leno vabe B
5 TEM {CO NOT Prosture convo slenci vale A
é TEM (COT No.5) Shi conto selene vale ©AUTOMATIC TRANSAXLE SYSTEM
MONITOR SCANTOOL DATA
1. Connect scantool to data link connector(DLC).
2. Engine “ON”
3. Select “D RANGE" and drive vehicle,
4. Monitor the "TORQUE CONVERTER(DAMPER) CLUTCH" parameter on the scantool
Specification - TCC SLIP < 100RPMI(In condition that TCC SOL. DUTY = 100% )
2 CURRENT BATA
a
X (ENGINE SPEED 4230 xpe
|PG-AC INPUT SPEED) 4227 pn
x pe-ncourpur serep) azit mpm |
[TCE SLLPCAROUNT ) 3 rpm
% (SHIFT POSITION 3
(VEHICLE SPEED SENSOR GU APH
THHOTTLE P. SENSOR B68 %
7
Fie] [scan] [RIL [rawr] [onra] [HEP]
FiG.1)
FIG.1 : Normal status,
> Falls triton cased by poor coat nthe sensors anor PM cennatr or as pied and PCM
memory wes not cleared, Thoroughly check connectors for looseness, poor connection, bending, corrosion, contam-
ination, deterioration or damage. Repair or replace as necessary and go to "Verification of vehicle repair procedure.
> Go to “Component inspection" procedure.AT 148 AUTOMATIC TRANSAXLE (A4AF3)
COMPONENT INSPECTION | twas
1. CHECK TORQUE CONVERTER CLUTCH SOLENOID VALVE
41) Connect scantool to data link connector(DLC).
2) Ignition *ON" & Engine "OFF".
3) Select VT solenoid vaive actuator test and operate actuator test
4) Can you hear operating tone for using TCC SOLENOID VALVE actuator testing function?
YES
> Go to "CHECK Ol. PRESSURE” as below.
Repair or replace as necessary and then go to "TCC SOLENOID VALVE" and go to “Verification of vehicle
repair" procedure,
2. CHECK OIL PRESSURE
eduction oessure PAMPEr ch supply pressure
\ Damper saan pri resne
nau pressure / Front cluteh pressure
1) Connect oil pressure gauge to “DA” port
2) Engine "ON"
3) After connacting scantool and monitor the "TCC SOLENIOD VALVE DUTY" parameter on the scantoo! data lst.
4) Operate vehicle with 3rd or 4th gear and operate the “TCC SOLENIOD VALVE DUTY" more than 40%,
5) Measure oil pressure,
Specification : approx. 637-886Kpa(6.4~7.0kg/em) - (In condition that TCC SOL, DUTY > 40%)AUTOMATIC TRANSAXLE SYSTEM
6) Is oil pressure value within specification?
YES)
> Ropair TORQUE CONVERTER CLUTCH(REPLACE Torque Converter ) as necessary and go to "Verification
Of vehicle repair” procedure,
> Roplace A/T ass'y (possible to BODY CONTROL VALVE faulty) as necessary and go to "Verification of vehicle
repair“ procedure,
VERIFICATION OF VEHICLE REPAIR wxzrcca
‘After a repair, itis essential to verify that the fault has been corrected,
1
2
3
Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" mode
Using a scantool, clear DTC.
Operate the vehicle within DTC enable conditions in general information,
‘Are any DTCs present ?
YES
> Go to the applicable troubleshooting procedure.
> System performing to specification at this time,