OPERATIONAL PERFORMANCE TEST / Standard

ZX200-3 CLASS OPERATIONAL

PERFORMANCE STANDARD TABLE
The standard Performance values are listed in the Engine Control Dial : Fast Idle
table below. Refer to the Group T4-3 to T4-5 for Power Mode Switch : P Mode
performance test procedures. Values indicated in Auto-Idle Switch: OFF
parentheses are reference values. Work Mode: Digging Mode
Hydraulic Oil Temperature : 50±5 °C (122±41 °F)
The following switch positions shall be selected and
the hydraulic oil temperature shall be maintained as
indicated below as the preconditions of performance
tests unless otherwise instructed in each performance
test procedure:
NOTE: 1 mm=0.03937 in
ZX200-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
ENGINE SPEED min
-1
T4-3-1
Lever in neutral, Value
Slow Idle Speed 800±50
indicated on Dr. ZX
Fast Idle Speed (wirh ECO deactivated) 1800±50 ↑
Lever in neutral, Pilot shut-off
Fast Idle Speed (Heater control: OFF) 1700±50 lever: UNLOCK position,
Value indicated on Dr. ZX
Pilot shut-off lever: LOCK
position, Coolant temperature:
Fast Idle Speed (Heater control: ON) 2000±50
5 °C or lower, Value indicated
on Dr. ZX
Boom raise relief operation,
Fast Idle Speed (Relief operation) 1800±50
Value indicated on Dr. ZX
Lever in neutral, Value
Fast Idle Speed (E mode) 1650±50
indicated on Dr. ZX
Relief operation of boom rasie
Fast Idle Speed (HP mode) 2000±50 and arm roll-in, Value
indicated on Dr. ZX.
Auto-Idle Speed 1200±50 Value indicated on Dr. ZX.
Warming-Up Speed 1400±100 ↑
ENGINE COMPRESSION PRESSURE 3.04±0.2 Engine speed: 200min-1 T4-3-3
2
MPa (kgf/cm , psi) (31±2, 442±29)
VALVE CLEARANCE (IN, EX) 0.4 With the engine cold T4-3-4
LUBRICANT CONSUMPTION Hour meter: 2000 hours or T4-3-10
30 or less
(Rated output) mL/h less

T4-2-1
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX200-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
TRAVEL SPEED sec/10 m T4-4-1
Fast Speed 6.6±0.6
Slow Speed (10.2±1.0)
TRACK REVOLUTION SPEED sec/3 rev T4-4-2
Fast Speed 17.2±1.0 LC: 18.3±1.0
Slow Speed 26.7±2.0 LC: 28.4±2.0
MISTRACK mm/20 m T4-4-3
200 or less
(With fast and slow travel speed modes)
TRAVEL MOTOR LEAKAGE mm/5 min 0 T4-4-4
SWING SPEED sec/3 rev 13.5±1.0 Bucket: empty T4-4-5
SWING FUNCTION DRIFT CHECK Bucket: empty T4-4-6
1254 or less
mm /180° ZAXIS210H-3: 1368 or less
SWING MOTOR LEAKAGE mm/5 min 0 Bucket: loaded T4-4-8
MAXIMUM SWINGABLE SLANT ANGLE Bucket: loaded T4-4-10
25° or more
deg.
SWING BEARING PLAY mm 0.2 to 1.25 Allowable limit: 2.0 to 3.05 T4-4-11
HYDRAULIC CYLINDER CYCLE TIME 2.91 m arm T4-4-12
sec 0.8 m3 (PCSA heaped)
bucket, bucket: empty
Boom Raise 3.1±0.3 ZAXIS210H-3: 3.2±0.3
Boom Lower 2.2±0.3
Arm Roll-In 3.2±0.3
Arm Roll-Out 2.5±0.3 ZAXIS210H-3: 2.6±0.3
Bucket Roll-In 3.0±0.3
Bucket Roll-Out 2.0±0.3 ZAXIS210H-3: 2.1±0.3
DIG FUNCTION DRIFT CHECK mm/5 min 2.91 m arm T4-4-14
0.8 m3 (PCSA heaped) bucket
Boom Cylinder
(Maximum Reach Position) 5 or less Bucket: loaded
(Arm Roll-In position) 5 or less Bucket: empty
Arm Cylinder
(Maximum Reach Position) 10 or less Bucket: loaded
(Arm Roll-In position) 10 or less Bucket: empty
Bucket Cylinder
(Maximum Reach Position) 15 or less Bucket: loaded
(Arm Roll-In position) 7 or less Bucket: empty
Bucket Bottom
(Maximum Reach Position) 100 or less Bucket: loaded
(Arm Roll-In position) 80 or less Bucket: empty

T4-2-2
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX200-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
CONTROL LEVER OPERATING FORCE HITACHI lever pattern T4-4-16
N (kgf, lbf)
Boom Lever 16 (1.6, 3.6) or
less
Arm Lever 13 (1.3, 2.9) or
(ISO Lever Pattern: Swing Lever) less
Bucket Lever 13 (1.3, 2.9) or
less
Swing Lever 16 (1.6, 3.6) or
(ISO Lever Pattern: Arm Lever) less
Travel Lever 28 (2.8, 6.3) or
less
CONTROL LEVER STROKE mm HITACHI lever pattern T4-4-17
Boom Lever 97±10
Arm Lever
82±10
(ISO Lever Pattern: Swing Lever)
Bucket Lever 82±10
Swing Lever 97±10
(ISO Lever Pattern: Arm Lever)
Travel Lever 120±10
BOOM RAISE/SWING sec 2.91 m arm T4-4-18
3.6±0.4 0.8 m3 (PCSA heaped)
bucket, bucket: empty
(Bucket Teeth Height: H) mm 6600 or more
BOOM RAISE/ARM ROLL-IN/SWING sec 2.91 m arm T4-4-19
(4.3±0.5)
0.8 m3 (PCSA heaped) bucket
HYDRAULIC SYSTEM
PRIMARY PILOT PRESSURE T4-5-1
2
MPa (kgf/cm , psi)
Engine: Fast Idle 4.0+1.0-0.5
(40+10-5,580+142-71)
+1.0
Engine: Slow Idle 3.8 -0.5
(35+10-5, 500+142-5)
SECONDARY PILOT PRESSURE T4-5-3
2
MPa (kgf/cm , psi)
Value indicated on Dr. ZX
3.4 to 4.0
(Engine: Fast Idle (noraml) and Slow (Lever: Full stroke)
(34 to 40, 483 to
Idle)
570)
SOLENOID VALVE SET PRESSURE Value Indicated On T4-5-4
2
MPa (kgf/cm , psi) Dr. ZX±0.2 (2, 28)
MAIN PUMP DELIVERY PRESSURE 0.7+1.0-0.5 In neutral, Value indicated on T4-5-6
2
MPa (kgf/cm , psi) (7 -5, 100+142-71)
+10
Dr. ZX

T4-2-3
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX200-3 class Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks Page
Standard)
MAIN RELIEF VALVE PRESSURE T4-5-8
2
MPa (kgf/cm , psi)
Boom, Arm, Bucket (Relief operation for 34.3+2.0-0.5 Value indicated on Dr. ZX
each) (350+20-5,
4980+284-71)
Power Digging 36.3+2.0-1.0 Value indicated on Dr. ZX
(370+20-10,
5260+284-142)
RELIEF PRESSURE 32.9+2.3-0 Value indicated on Dr. ZX T4-5-10
2
MPa (kgf/cm , psi)
(Relief operation for Swing) (335+25-0,
4780+356-0)
OVERLOAD RELIEF PRESSURE (Reference values at 50 T4-5-12
2
MPa (kgf/cm , psi) L/min)
Boom Lower, Arm Roll-In, Bucket Roll-In 37.2+1.0-0
(380+10-0,
5400+142-0)
Boom Raise, Arm Roll-Out, Bucket 39.2+1.0-0
Roll-Out (400+10-0,
5690+142-0)
MAIN PUMP FLOW RATE (L/min) - Refer to pages T4-2-10, 11. T4-5-14
SWING MOTOR DRAINAGE (L/min) T4-5-20
With constant speed 0.2 to 0.3
With the motor relieved (2 to 5)
TRAVEL MOTOR DRAINAGE (L/min) T4-5-22
With the track jacked up Less than 10 Allowable limit: 10
With the motor relieved Less than 15 Allowable limit: 15

T4-2-4
 OPERATIONAL PERFORMANCE TEST / Standard
ZX240-3 CLASS OPERATIONAL
PERFORMANCE STANDARD TABLE
The standard Performance values are listed in the Engine Control Dial : Fast Idle
table below. Refer to the Group T4-3 to T4-5 for Power Mode Switch : P Mode
performance test procedures. Values indicated in Auto-Idle Switch: OFF
parentheses are reference values. Work Mode: Digging Mode
Hydraulic Oil Temperature : 50±5 °C (122±41 °F)
The following switch positions shall be selected and
the hydraulic oil temperature shall be maintained as
indicated below as the preconditions of performance
tests unless otherwise instructed in each performance
test procedure:
NOTE: 1 mm=0.03937 in
ZX240-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
ENGINE SPEED min
-1
T4-3-1
Lever in neutral, Value
Slow Idle Speed 800±50
indicated on Dr. ZX
Fast Idle Speed (wirh ECO deactivated) 1900±50 ↑
Lever in neutral, Pilot shut-off
Fast Idle Speed (Heater control: OFF) 1800±50 lever: UNLOCK position,
Value indicated on Dr. ZX
Pilot shut-off lever: LOCK
position, Coolant temperature:
Fast Idle Speed (Heater control: ON) 2000±50
5 °C or lower, Value indicated
on Dr. ZX
Boom raise relief operation,
Fast Idle Speed (Relief operation) 1900±50
Value indicated on Dr. ZX
Lever in neutral, Value
Fast Idle Speed (E mode) 1750±50
indicated on Dr. ZX
Relief operation of boom rasie
Fast Idle Speed (HP mode) 2000±50 and arm roll-in, Value
indicated on Dr. ZX.
Auto-Idle Speed 1200±50 Value indicated on Dr. ZX.
Warming-Up Speed 1400±100 ↑
ENGINE COMPRESSION PRESSURE 3.04±0.2 Engine speed: 200min-1 T4-3-3
2
MPa (kgf/cm , psi) (31±2, 442±29)
VALVE CLEARANCE (IN, EX) 0.4 With the engine cold T4-3-4
LUBRICANT CONSUMPTION Hour meter: 2000 hours or T4-3-10
30 or less
(Rated output) mL/h less

T4-2-5
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX240-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
TRAVEL SPEED sec/10 m T4-4-1
Fast Speed 6.6±0.6
Slow Speed (10.2±1.0)
TRACK REVOLUTION SPEED sec/3 rev T4-4-2
Fast Speed 17.6±2.0 LC: 19.1±2.0
Slow Speed 28.6±2.0 LC: 31.0±2.0
MISTRACK mm/20 m T4-4-3
200 or less
(With fast and slow travel speed modes)
TRAVEL MOTOR LEAKAGE mm/5 min 0 T4-4-4
SWING SPEED sec/3 rev 13.7±1.0 Bucket: empty T4-4-5
SWING FUNCTION DRIFT CHECK Bucket: empty T4-4-6
1565 or less
mm /180°
SWING MOTOR LEAKAGE mm/5 min 0 Bucket: loaded T4-4-8
MAXIMUM SWINGABLE SLANT ANGLE Bucket: loaded T4-4-10
21.5° or more
deg.
SWING BEARING PLAY mm 0.2 to 1.25 Allowable limit: 2.0 to 3.05 T4-4-11
HYDRAULIC CYLINDER CYCLE TIME 2.96 m arm T4-4-12
(Mono Boom) 1.0 m3 (PCSA heaped)
sec bucket, bucket: empty
Boom Raise 3.5±0.3
Boom Lower 2.3±0.3
Arm Roll-In 3.5±0.3
Arm Roll-Out 2.7±0.3
Bucket Roll-In 3.4±0.3
Bucket Roll-Out 2.4±0.3
HYDRAULIC CYLINDER CYCLE TIME 2.96 m arm T4-4-12
(2-Piece Boom) 1.0 m3 (PCSA heaped)
sec bucket, bucket: empty
Boom Raise 4.6±0.3
Boom Lower 3.7±0.3
Arm Roll-In 3.7±0.3
Arm Roll-Out 2.7±0.3
Bucket Roll-In 3.4±0.3
Bucket Roll-Out 2.4±0.3
Positioning Lower (without HRV) 5.9±0.3 HRV: Hose Rupture Valve
(with HRV) 6.3±0.3
Positioning Raise 4.1±0.3

T4-2-6
 OPERATIONAL PERFORMANCE TEST / Standard

ZX240-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
DIG FUNCTION DRIFT CHECK 2.96 m arm T4-4-14
(Mono Boom) mm/5 min 1.0 m3 (PCSA heaped) bucket
Boom Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 5 or less Bucket: empty
Arm Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 15 or less Bucket: empty
Bucket Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 10 or less Bucket: empty
Bucket Bottom
(Maximum Reach Position) 150 or less Bucket: loaded
(Arm Roll-In position) 110 or less Bucket: empty
DIG FUNCTION DRIFT CHECK 2.96 m arm T4-4-14
(2-Piece Boom) mm/5 min 1.0 m3 (PCSA heaped) bucket
Boom Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 5 or less Bucket: empty
Arm Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 15 or less Bucket: empty
Bucket Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 10 or less Bucket: empty
Positioning Cylinder
(Maximum Reach Position) 40 or less Bucket: loaded
(Arm Roll-In position) 30 or less Bucket: empty
Bucket Bottom
(Maximum Reach Position) 200 or less Bucket: loaded
(Arm Roll-In position) 150 or less Bucket: empty

T4-2-7
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX240-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
CONTROL LEVER OPERATING FORCE HITACHI lever pattern T4-4-16
N (kgf, lbf)
Boom Lever 16 (1.6, 3.6) or
less
Arm Lever 13 (1.3, 2.9) or
(ISO Lever Pattern: Swing Lever) less
Bucket Lever 13 (1.3, 2.9) or
less
Swing Lever 16 (1.6, 3.6) or
(ISO Lever Pattern: Arm Lever) less
Travel Lever 28 (2.8, 6.3) or
less
CONTROL LEVER STROKE mm HITACHI lever pattern T4-4-17
Boom Lever 97±10
Arm Lever
82±10
(ISO Lever Pattern: Swing Lever)
Bucket Lever 82±10
Swing Lever 97±10
(ISO Lever Pattern: Arm Lever)
Travel Lever 120±10
BOOM RAISE/SWING sec 2.96 m arm T4-4-18
3.8±0.4 1.0 m3 (PCSA heaped)
bucket, bucket: empty
(Bucket Teeth Height: H) mm 6700 or more
BOOM RAISE/ARM ROLL-IN/SWING sec 2.96 m arm T4-4-19
(4.0±0.5)
1.0 m3 (PCSA heaped) bucket
HYDRAULIC SYSTEM
PRIMARY PILOT PRESSURE T4-5-1
2
MPa (kgf/cm , psi)
Engine: Fast Idle 4.0+1.0-0.5
(40+10-5,
580+142-71)
Engine: Slow Idle 3.8+1.0-0
(38 -0, 550+145-0)
+10

SECONDARY PILOT PRESSURE T4-5-3

2
MPa (kgf/cm , psi)
Value indicated on Dr. ZX
3.4 to 4.0
(Engine: Fast Idle (noraml) and Slow (Lever: Full stroke)
(34 to 40, 483 to
Idle)
570)
SOLENOID VALVE SET PRESSURE Value Indicated On T4-5-4
2
MPa (kgf/cm , psi) Dr. ZX±0.2 (2, 29)
MAIN PUMP DELIVERY PRESSURE 0.8+1.2-0.5 In neutral, Value indicated on T4-5-6
2
MPa (kgf/cm , psi) (8 -5, 115+175-71)
+12
Dr. ZX

T4-2-8
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX240-3 class Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks Page
Standard)
MAIN RELIEF VALVE PRESSURE T4-5-8
2
MPa (kgf/cm , psi)
Boom, Arm, Bucket (Relief operation for 34.3+2.0-0.5 Value indicated on Dr. ZX
each) (350+20-5,
4980+284-71)
Relief operation of Positioning 35.5+2.0-0.5 Value indicated on Dr. ZX
(2-piece boom only) (362+20-5,
5161+284-71)
Power Digging 36.3+2.0-1.0 Value indicated on Dr. ZX
(370+20-10,
5260+284-142)
RELIEF PRESSURE 33.3+2.3-0.5 Value indicated on Dr. ZX T4-5-10
2
MPa (kgf/cm , psi)
(Relief operation for Swing) (340+23-5,
4840+330-73)
OVERLOAD RELIEF PRESSURE (Reference values at 50 T4-5-12
2
MPa (kgf/cm , psi) L/min)
Boom Lower, Arm Roll-In, Bucket Roll-In 37.2+1.0-0
(380+10-0,
5400+142-0)
Boom Raise, Arm Roll-Out, Bucket 39.2+1.0-0
Roll-Out (400+10-0,
5690+142-0)
MAIN PUMP FLOW RATE (L/min) - Refer to pages T4-2-10, 11. T4-5-14
SWING MOTOR DRAINAGE (L/min) T4-5-20
With constant speed 0.2 to 0.5
With the motor relieved (2 to 5)
TRAVEL MOTOR DRAINAGE (L/min) T4-5-22
With the track jacked up Less than 10 Allowable limit: 10
With the motor relieved Less than 15 Allowable limit: 15

T4-2-9
 OPERATIONAL PERFORMANCE TEST / Standard
ZX270-3 CLASS OPERATIONAL
PERFORMANCE STANDARD TABLE
The standard Performance values are listed in the Engine Control Dial : Fast Idle
table below. Refer to the Group T4-3 to T4-5 for Power Mode Switch : P Mode
performance test procedures. Values indicated in Auto-Idle Switch: OFF
parentheses are reference values. Work Mode: Digging Mode
Hydraulic Oil Temperature : 50±5 °C (122±41 °F)
The following switch positions shall be selected and
the hydraulic oil temperature shall be maintained as
indicated below as the preconditions of performance
tests unless otherwise instructed in each performance
test procedure:
NOTE: 1 mm=0.03937 in
ZX270-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
ENGINE SPEED min
-1
T4-3-1
Lever in neutral, Value
Slow Idle Speed 800±50
indicated on Dr. ZX
Fast Idle Speed (wirh ECO deactivated) 2000±50 ↑
Lever in neutral, Pilot shut-off
Fast Idle Speed (Heater control: OFF) 1900±50 lever: UNLOCK position,
Value indicated on Dr. ZX
Pilot shut-off lever: LOCK
position, Coolant temperature:
Fast Idle Speed (Heater control: ON) 2000±50
5 °C or lower, Value indicated
on Dr. ZX
Boom raise relief operation,
Fast Idle Speed (Relief operation) 2000±50
Value indicated on Dr. ZX
Lever in neutral, Value
Fast Idle Speed (E mode) 1850±50
indicated on Dr. ZX
Relief operation of boom rasie
Fast Idle Speed (HP mode) 2100±50 and arm roll-in, Value
indicated on Dr. ZX.
Auto-Idle Speed 1200±50 Value indicated on Dr. ZX.
Warming-Up Speed 1400±100 ↑
ENGINE COMPRESSION PRESSURE 3.04±0.2 Engine speed: 200min-1 T4-3-3
2
MPa (kgf/cm , psi) (31±2, 442±29)
VALVE CLEARANCE (IN, EX) 0.4 With the engine cold T4-3-4
LUBRICANT CONSUMPTION Hour meter: 2000 hours or T4-3-10
25 or less
(Rated output) mL/h less

T4-2-10
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX270-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
TRAVEL SPEED sec/10 m T4-4-1
Fast Speed 6.6±0.6
Slow Speed (11.0±1.0)
TRACK REVOLUTION SPEED sec/3 rev T4-4-2
Fast Speed 32.1±2.0 LC: 34.2±2.0
Slow Speed 32.1±2.0 LC: 34.2±2.0
MISTRACK mm/20 m T4-4-3
200 or less
(With fast and slow travel speed modes)
TRAVEL MOTOR LEAKAGE mm/5 min 0 T4-4-4
SWING SPEED sec/3 rev 14.3±1.0 Bucket: empty T4-4-5
SWING FUNCTION DRIFT CHECK Bucket: empty T4-4-6
1610 or less
mm /180°
SWING MOTOR LEAKAGE mm/5 min 0 Bucket: loaded T4-4-8
MAXIMUM SWINGABLE SLANT ANGLE Bucket: loaded T4-4-10
20° or more
deg.
SWING BEARING PLAY mm 0.2 to 1.25 Allowable limit: 2.0 to 3.05 T4-4-11
HYDRAULIC CYLINDER CYCLE TIME 3.11 m arm T4-4-12
(Mono Boom) 1.1 m3 (PCSA heaped)
sec bucket, bucket: empty
Boom Raise 3.5±0.3
Boom Lower (without HRV) 2.3±0.3 HRV: Hose Rupture Valve
(with HRV) 2.5±0.3
Arm Roll-In 3.6±0.3
Arm Roll-Out 2.9±0.3
Bucket Roll-In 3.1±0.3
Bucket Roll-Out 2.5±0.3
HYDRAULIC CYLINDER CYCLE TIME 3.11 m arm T4-4-12
(2-Piece Boom) 1.1 m3 (PCSA heaped)
sec bucket, bucket: empty
Boom Raise 4.3±0.3
Boom Lower (without HRV) 3.4±0.3 HRV: Hose Rupture Valve
(with HRV) 3.7±0.3
Arm Roll-In 3.8±0.3
Arm Roll-Out 2.9±0.3
Bucket Roll-In 3.1±0.3
Bucket Roll-Out 2.5±0.3
Positioning Lower (without HRV) 5.3±0.3 HRV: Hose Rupture Valve
(with HRV) 5.7±0.3
Positioning Raise 4.0±0.3

T4-2-11
 OPERATIONAL PERFORMANCE TEST / Standard

ZX270-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
DIG FUNCTION DRIFT CHECK 3.11 m arm T4-4-14
(Mono Boom) mm/5 min 1.1 m3 (PCSA heaped) bucket
Boom Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 5 or less Bucket: empty
Arm Cylinder
(Maximum Reach Position) 30 or less Bucket: loaded
(Arm Roll-In position) 15 or less Bucket: empty
Bucket Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 10 or less Bucket: empty
Bucket Bottom
(Maximum Reach Position) 150 or less Bucket: loaded
(Arm Roll-In position) 110 or less Bucket: empty
DIG FUNCTION DRIFT CHECK 3.11 m arm T4-4-14
(2-Piece Boom) mm/5 min 1.1 m3 (PCSA heaped) bucket
Boom Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 5 or less Bucket: empty
Arm Cylinder
(Maximum Reach Position) 30 or less Bucket: loaded
(Arm Roll-In position) 15 or less Bucket: empty
Bucket Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 10 or less Bucket: empty
Positioning Cylinder
(Maximum Reach Position) 40 or less Bucket: loaded
(Arm Roll-In position) 30 or less Bucket: empty
Bucket Bottom
(Maximum Reach Position) 200 or less Bucket: loaded
(Arm Roll-In position) 150 or less Bucket: empty

T4-2-12
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX270-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
CONTROL LEVER OPERATING FORCE HITACHI lever pattern T4-4-16
N (kgf, lbf)
Boom Lever 16 (1.6, 3.6) or
less
Arm Lever 13 (1.3, 2.9) or
(ISO Lever Pattern: Swing Lever) less
Bucket Lever 13 (1.3, 2.9) or
less
Swing Lever 16 (1.6, 3.6) or
(ISO Lever Pattern: Arm Lever) less
Travel Lever 28 (2.8, 6.3) or
less
CONTROL LEVER STROKE mm HITACHI lever pattern T4-4-17
Boom Lever 97±10
Arm Lever
82±10
(ISO Lever Pattern: Swing Lever)
Bucket Lever 82±10
Swing Lever 97±10
(ISO Lever Pattern: Arm Lever)
Travel Lever 120±10
BOOM RAISE/SWING sec 3.11 m arm T4-4-18
3.9±0.4 1.1 m3 (PCSA heaped)
bucket, bucket: empty
Bucket Teeth Height: H (Mono Boom) mm 6700 or more
(2-Piece Boom) 5800 or more
BOOM RAISE/ARM ROLL-IN/SWING sec 3.11 m arm T4-4-19
(5.0±0.5)
1.1 m3 (PCSA heaped) bucket
HYDRAULIC SYSTEM
PRIMARY PILOT PRESSURE T4-5-1
2
MPa (kgf/cm , psi)
Engine: Fast Idle 4.0+1.0-0.5
(40+10-5,
580+142-71)
Engine: Slow Idle 3.8+1.0-0
(39 -0, 550+142-0)
+10

SECONDARY PILOT PRESSURE T4-5-3

2
MPa (kgf/cm , psi)
Value indicated on Dr. ZX
3.4 to 4.0
(Engine: Fast Idle (noraml) and Slow (Lever: Full stroke)
(34 to 40, 483 to
Idle)
570)
SOLENOID VALVE SET PRESSURE Value Indicated On T4-5-4
2
MPa (kgf/cm , psi) Dr. ZX±0.2 (2, 28)
MAIN PUMP DELIVERY PRESSURE 0.8+1.2-0.5 In neutral, Value indicated on T4-5-6
2
MPa (kgf/cm , psi) (8 -5, 115+175-71)
+12
Dr. ZX

T4-2-13
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX270-3 class Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks Page
Standard)
MAIN RELIEF VALVE PRESSURE T4-5-8
2
MPa (kgf/cm , psi)
Boom, Arm, Bucket (Relief operation for 34.3+2.0-0.5 Value indicated on Dr. ZX
each) (350+20-5,
4980+284-71)
Relief operation of Positioning 35.5+2.0-0.5 Value indicated on Dr. ZX
(2-piece boom only) (362+20-5,
5160+284-71)
Power Digging 36.3+2.0-1.0 Value indicated on Dr. ZX
(370+20-10,
5260+284-142)
RELIEF PRESSURE 33.3+2.3-0.5 Value indicated on Dr. ZX T4-5-10
2
MPa (kgf/cm , psi)
(Relief operation for Swing) (340+23-5,
4840+334-73)
OVERLOAD RELIEF PRESSURE (Reference values at 50 T4-5-12
2
MPa (kgf/cm , psi) L/min)
Boom Lower, Arm Roll-In, Bucket Roll-In 37.2+1.0-0
(380+10-0,
5400+142-0)
Boom Raise, Arm Roll-Out, Bucket 39.2+1.0-0
Roll-Out (400+10-0,
5690+142-0)
MAIN PUMP FLOW RATE (L/min) - Refer to pages T4-2-10, 11. T4-5-14
SWING MOTOR DRAINAGE (L/min) T4-5-20
With constant speed 0.2 to 0.6
With the motor relieved (5 to 12)
TRAVEL MOTOR DRAINAGE (L/min) T4-5-22
With the track jacked up Less than 10 Allowable limit: 10
With the motor relieved Less than 15 Allowable limit: 15

T4-2-14
 OPERATIONAL PERFORMANCE TEST / Standard
(Blank)

T4-2-15
 OPERATIONAL PERFORMANCE TEST / Standard
MAIN PUMP P-Q DIAGRAM

• P-Q Control (Torque Control)

• ZX200-3 class Points on P-Q Line
(REFERENCE: Measured at Test Stand) Delivery Pressure Flow Rate
MPa (kgf/cm2, psi) L/min (gpm)
• Rated Pump Speed: A 3.9 (40, 570) 212±3 (56±0.8)
ZX200-3 class: 1800 min-1 (rpm) B 14.7 (150, 2140) [210] ([55])
ZX230-3 class: 1900 min-1 (rpm) C 17.2 (175, 2500) 187±6 (49±1.6)
ZX270-3 class: 2000 min-1 (rpm) D 20.6 (210, 2995) [150] ([40])
• Hydraulic Oil Temperature: 50±5 °C (122±41 °F) E 27.4 (280, 3985) 115±6 (30±1.6)
F 34.3 (350, 4980) 86±6 (23±1.6)
NOTE: Refer to T4-5-14. The value indicated in parentheses is only a reference
value.

• ZX230 –3 class Points on P-Q Line • ZX270-3 class Points on P-Q Line
Delivery Pressure Flow Rate Delivery Pressure Flow Rate
MPa (kgf/cm2, psi) L/min (gpm) MPa (kgf/cm2, psi) L/min (gpm)
A 3.9 (40, 570) 224±3 (59±0.8) A 3.9 (40, 570) 236±3 (62±0.8)
B 15.7 (160, 2280) [222] ([59]) B 15.7 (160, 2280) [234] ([62])
C 17.6 (180, 2560) 200±6 (53±1.6) C 18.1 (185, 2630) 204±6 (54±1.6)
D 21.0 (214, 3050) [164] ([43]) D 21.6 (220, 3140) [165] ([44])
E 26.5 (270, 3850) 133±6 (35±1.6) E 28.4 (290, 4130) 129±6 (34±1.6)
F 34.3 (350, 4980) 94±10 (25±2.6) F 34.3 (350, 4980) 100±10 (26±2.6)
The valve indicated in parentheses is only a reference The valve indicated in parentheses is only a reference
valve. valve.

L/min A
B

Flow D
Rate

Delivery Pressure MPa (kgf/cm2)

T178-04-05-001

T4-2-16
 OPERATIONAL PERFORMANCE TEST / Standard
• P-Q Control by Pump Control Pilot Pressure Signal

∗ (REFERENCE: Measured at Test Stand) • ZX200-3 class Points on P-Q Line

Pump Control Pressure Flow Rate
• Rated Pump Speed: MPa (kgf/cm2, psi) L/min (gpm)
ZX200-3 class: 1800 min-1 (rpm) 1.7±0.05
ZX230-3 class: 1900 min-1 (rpm) A 64±2 (17±0.5)
ZX270-3 class: 2000 min-1 (rpm) (17±0.5, 242±0.7)
• Hydraulic Oil Temperature: 50±5 °C (122±41 °F) B 2.0 (20, 290) [94] ([25])
2.9+0.05−0.29
NOTE: Refer to T4-5-16. C 212±3 (56±0.8)
(30+0.5−3, 427+0.7−42)
The value indicated in parentheses is only a reference
value.
• ZX230-3 class Points on P-Q Line
Pump Control Pressure Flow Rate • ZX270-3 class Points on P-Q Line
MPa (kgf/cm2, psi) L/min (gpm) Pump Control Pressure Flow Rate
A MPa (kgf/cm2, psi) L/min (gpm)
1.8±0.05
84±2 (22±0.5) A 1.8±0.05 100±2
(18.5±0.5, 260±0.7)
B (18.5±0.5, 260±0.7) (26±0.5)
2.0 (20, 290) [100] ([26])
B 2.0 (20, 290) [118] ([31])
C 2.9+0.05−0.29 204±3
C 2.9+0.05−0.29 209±3
(30+0.5−3, 420+0.7−42) (54±0.8)
(30+0.5−3, 420+0.7−42) (55±0.8)

L/min
C

Flow
Rate

MPa (kgf/cm2)
Pump Control Pressure
T178-04-05-004

T4-2-17
 OPERATIONAL PERFORMANCE TEST / Standard
SENSOR ACTIVATING RANGE
1. Checking Method

• Hydraulic Oil Temperature: 50 ± 5 °C (122±41 °F)

• Unless specified:
Engine Power
Work Mode Auto-Idle
Control Mode
Switch Switch
Dial Switch
Digging
Fast Idle P Mode OFF
Mode

• Monitor each sensor by using Dr. ZX.

2. Sensor Activating Range

Sensor Operation Specification

Fast Idle 0.3 to 1.0 V
Engine Control Dial
Slow Idle 4.0 to 4.7 V
Control Lever: Neutral 0 to 0.1 MPa
Pilot Shut-Off Lever: LOCK (0 to 1.0 kgf/cm2, 0 to 14.5 psi)
Pressure Sensor
Control Lever: Full Stroke 3.3 to 3.9 MPa
Pilot Shut-Off Lever: UNLOCK (34 to 40 kgf/cm2, 480 to 570 psi)
Pump Control Control Lever: Neutral 0 to 1 MPa
Pressure Sensor (0 to 10 kgf/cm2, 0 to 14.5 psi)
Control Lever: Full Stroke 2.9 to 3.9 MPa
(30 to 40 kgf/cm2, 420 to 570 psi)

T4-2-18
 OPERATIONAL PERFORMANCE TEST / Standard
ZX330-3 CLASS OPERATIONAL
PERFORMANCE STANDARD TABLE
The standard Performance values are listed in the Engine Control Dial : Fast Idle
table below. Refer to the Group T4-3 to T4-5 for Power Mode Switch : P Mode
performance test procedures. Values indicated in Auto-Idle Switch: OFF
parentheses are reference values. Work Mode: Digging Mode
Hydraulic Oil Temperature : 50±5 °C (122±41 °F)
The following switch positions shall be selected and
the hydraulic oil temperature shall be maintained as
indicated below as the preconditions of performance
tests unless otherwise instructed in each performance
test procedure:
NOTE: 1 mm=0.03937 in
ZX330-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
ENGINE SPEED min
-1
T4-3-1
Lever in neutral, Value
Slow Idle Speed 800±50
indicated on Dr. ZX
Fast Idle Speed (wirh ECO deactivated) 1800±50 ↑
Lever in neutral, Pilot shut-off
Fast Idle Speed (Heater control: OFF) 1700±50 lever: UNLOCK position,
Value indicated on Dr. ZX
Pilot shut-off lever: LOCK
position, Coolant temperature:
Fast Idle Speed (Heater control: ON) 1900±50
5 °C or lower, Value indicated
on Dr. ZX
Boom raise relief operation,
Fast Idle Speed (Relief operation) 1750±50
Value indicated on Dr. ZX
Lever in neutral, Value
Fast Idle Speed (E mode) 1600±50
indicated on Dr. ZX
Relief operation of boom rasie
Fast Idle Speed (HP mode) 1900±50 and arm roll-in, Value
indicated on Dr. ZX.
Auto-Idle Speed 1200±50 Value indicated on Dr. ZX.
Warming-Up Speed 1400±100 ↑
ENGINE COMPRESSION PRESSURE 3.04±0.2 Engine speed: 200min-1 T4-3-3
2
MPa (kgf/cm , psi) (31±2, 442±29)
VALVE CLEARANCE (IN, EX) 0.4 With the engine cold T4-3-4
LUBRICANT CONSUMPTION Hour meter: 2000 hours or T4-3-10
30 or less
(Rated output) mL/h less

T4-2-1
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX330-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
TRAVEL SPEED sec/10 m T4-4-1
Fast Speed 6.6±0.6
Slow Speed (11.3±1.0)
TRACK REVOLUTION SPEED sec/3 rev T4-4-2
Fast Speed 32.6±2.0 LC: 34.8±2.0
Slow Speed 32.6±2.0 LC: 34.8±2.0
MISTRACK mm/20 m T4-4-3
200 or less
(With fast and slow travel speed modes)
TRAVEL MOTOR LEAKAGE mm/5 min 0 T4-4-4
SWING SPEED sec/3 rev 17.3±1.0 Bucket: empty T4-4-5
SWING FUNCTION DRIFT CHECK T4-4-6
1565 or less Bucket: empty
mm /180°
SWING MOTOR LEAKAGE mm/5 min 0 Bucket: loaded T4-4-8
MAXIMUM SWINGABLE SLANT ANGLE Bucket: loaded T4-4-10
22.5° or more
deg.
SWING BEARING PLAY mm 0.2 to 1.25 Allowable limit: 2.0 to 3.05 T4-4-11
HYDRAULIC CYLINDER CYCLE TIME 3.20 m arm T4-4-12
(Mono Boom) 1.4 m3 (PCSA heaped)
sec bucket, bucket: empty
Boom Raise 3.3±0.3
Boom Lower 2.2±0.3
Arm Roll-In 3.5±0.3
Arm Roll-Out 3.7±0.3
Bucket Roll-In 3.6±0.3
Bucket Roll-Out 2.4±0.3
HYDRAULIC CYLINDER CYCLE TIME 3.20 m arm T4-4-12
(2-Piece Boom) 1.4 m3 (PCSA heaped)
sec bucket, bucket: empty
Boom Raise 4.5±0.3
Boom Lower 3.0±0.3
Arm Roll-In 3.9±0.3
Arm Roll-Out 3.0±0.3
Bucket Roll-In 3.6±0.3
Bucket Roll-Out 2.4±0.3
Positioning Lower 7.3±0.3
Positioning Raise 4.5±0.3

T4-2-2
 OPERATIONAL PERFORMANCE TEST / Standard

ZX330-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
DIG FUNCTION DRIFT CHECK 3.20 m arm T4-4-14
(Mono Boom) mm/5 min 1.4 m3 (PCSA heaped) bucket
Boom Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 5 or less Bucket: empty
Arm Cylinder
(Maximum Reach Position) 30 or less Bucket: loaded
(Arm Roll-In position) 15 or less Bucket: empty
Bucket Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 10 or less Bucket: empty
Bucket Bottom
(Maximum Reach Position) 150 or less Bucket: loaded
(Arm Roll-In position) 110 or less Bucket: empty
DIG FUNCTION DRIFT CHECK 3.20 m arm T4-4-14
(2-Piece Boom) mm/5 min 1.4 m3 (PCSA heaped) bucket
Boom Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 5 or less Bucket: empty
Arm Cylinder
(Maximum Reach Position) 30 or less Bucket: loaded
(Arm Roll-In position) 15 or less Bucket: empty
Bucket Cylinder
(Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In position) 10 or less Bucket: empty
Positioning Cylinder
(Maximum Reach Position) 40 or less Bucket: loaded
(Arm Roll-In position) 30 or less Bucket: empty
Bucket Bottom
(Maximum Reach Position) 200 or less Bucket: loaded
(Arm Roll-In position) 150 or less Bucket: empty

T4-2-3
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX330-3 class
Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks
Page
Standard)
CONTROL LEVER OPERATING FORCE HITACHI lever pattern T4-4-16
N (kgf, lbf)
Boom Lever 16 (1.6, 3.6) or
less
Arm Lever 13 (1.3, 2.9) or
(ISO Lever Pattern: Swing Lever) less
Bucket Lever 13 (1.3, 2.9) or
less
Swing Lever 16 (1.6, 3.6) or
(ISO Lever Pattern: Arm Lever) less
Travel Lever 28 (2.8, 6.3) or
less
CONTROL LEVER STROKE mm HITACHI lever pattern T4-4-17
Boom Lever 97±10
Arm Lever
82±10
(ISO Lever Pattern: Swing Lever)
Bucket Lever 82±10
Swing Lever 97±10
(ISO Lever Pattern: Arm Lever)
Travel Lever 120±10
BOOM RAISE/SWING sec 3.20 m arm T4-4-18
1.4 m3 (PCSA heaped)
bucket, bucket: empty
Mono Boom 4.0±0.4
2-Piece Boom 3.9±0.4
Bucket Teeth Height: H (Mono Boom) mm 7200 or more
(2-Piece Boom) 6000 or more
BOOM RAISE/ARM ROLL-IN/SWING sec 3.20 m arm T4-4-19
(5.5±0.5)
1.4 m3 (PCSA heaped) bucket
HYDRAULIC SYSTEM
PRIMARY PILOT PRESSURE T4-5-1
2
MPa (kgf/cm , psi)
Engine: Fast Idle 4.0+1.0-0.5 Value indicated on Dr. ZX
(40+10-5,
580+142-71)
Engine: Slow Idle 3.8+1.0-0 Value indicated on Dr. ZX
(39 -0, 550+142-0)
+10

SECONDARY PILOT PRESSURE T4-5-3

2
MPa (kgf/cm , psi)
Value indicated on Dr. ZX
3.4 to 4.0
(Engine: Fast Idle (noraml) and Slow (Lever: Full stroke)
(34 to 40, 483 to
Idle)
570)
SOLENOID VALVE SET PRESSURE Value Indicated On T4-5-4
2
MPa (kgf/cm , psi) Dr. ZX±0.2 (2, 28)
MAIN PUMP DELIVERY PRESSURE 0.8+1.2-0.5 In neutral, Value indicated on T4-5-6
2
MPa (kgf/cm , psi) (8 -5, 115+175-71)
+12
Dr. ZX

T4-2-4
 OPERATIONAL PERFORMANCE TEST / Standard

NOTE: 1 mm=0.03937 in
ZX330-3 class Reference
PERFORMANCE TEST DESIGNATION (Performance Remarks Page
Standard)
MAIN RELIEF VALVE PRESSURE T4-5-8
2
MPa (kgf/cm , psi)
Boom, Arm, Bucket (Relief operation for 34.3+2.0-0.5 Value indicated on Dr. ZX
each) (350+20-5,
4980+284-71)
Relief operation of Positioning 35.5+2.0-0.5 Value indicated on Dr. ZX
(2-piece boom only) (362+20-5,
5160+284-71)
Power Digging 36.3+2.0-1.0 Value indicated on Dr. ZX
(370+20-10,
5260+284-142)
RELIEF PRESSURE 33.3+2.3-0.5 Value indicated on Dr. ZX T4-5-10
2
MPa (kgf/cm , psi)
(Relief operation for Swing) (340+23-5,
4840+334-73)
OVERLOAD RELIEF PRESSURE (Reference values at 50 T4-5-12
2
MPa (kgf/cm , psi) L/min)
Boom Lower, Arm Roll-In, Bucket Roll-In 37.3+1.0-0
(380+10-0,
5400+142-0)
Boom Raise, Arm Roll-Out, Bucket 39.2+1.0-0
Roll-Out (400+10-0,
5690+142-0)
MAIN PUMP FLOW RATE (L/min) - Refer to pages T4-2-10, 11. T4-5-14
SWING MOTOR DRAINAGE (L/min) T4-5-20
With constant speed 0.2 to 0.3
With the motor relieved (2 to 5)
TRAVEL MOTOR DRAINAGE (L/min) T4-5-22
With the track jacked up Less than 10 Allowable limit: 10
With the motor relieved Less than 15 Allowable limit: 15

T4-2-5
 OPERATIONAL PERFORMANCE TEST / Standard
MAIN PUMP P-Q DIAGRAM
• Points on P-Q Line
• P-Q Control (Torque Control) Delivery Pressure Flow Rate
MPa (kgf/cm2, psi) L/min (gpm)
(REFERENCE: Measured at Test Stand) A 4.9 (50, 710) 288±3 (76±0.8)
B 18.6 (190, 2700) [285] ([75])
• Rated Pump Speed: 1900 min-1 (rpm) C 20.6 (210, 2995) 260±6 (69±1.6)
Hydraulic Oil Temperature: 50±5 °C (122±41 °F) D 23.5 (240, 3420) [220] ([58])
E 29.4 (300, 4275) 180±6 (47±1.6)
NOTE: Refer to T4-5-14. F 34.3 (350, 4980) 150±6 (40±1.6)
The value indicated in parentheses is only a reference
value.

L/min A
B

Flow D
Rate

Delivery Pressure MPa (kgf/cm2)

T178-04-05-001

T4-2-6
 OPERATIONAL PERFORMANCE TEST / Standard
• P-Q Control by Pump Control Pilot Pressure Signal

∗ (REFERENCE: Measured at Test Stand) • Points on P-Q Line

Pump Control Pressure Flow Rate
• Rated Pump Speed: 1900 min-1 (rpm) MPa (kgf/cm2, psi) L/min (gpm)
Hydraulic Oil Temperature: 50±5 °C (122±41 °F) 1.67±0.05
A 93±3 (25±0.8)
(17±0.5, 242±7)
NOTE: Refer to T4-5-16.
B 1.96 (20, 284) [140] ([37])
2.94+0.05−0.29
C 288±3 (76±0.8)
(30+0.5−3, 427+7−43)

L/min
C

Flow
Rate

MPa (kgf/cm2)
Pump Control Pressure
T178-04-05-002

T4-2-7
 OPERATIONAL PERFORMANCE TEST / Standard
SENSOR ACTIVATING RANGE
1. Checking Method

• Hydraulic Oil Temperature: 50 ± 5 °C (122±41 °F)

• Unless specified:
Engine Power
Work Mode Auto-Idle
Control Mode
Switch Switch
Dial Switch
Digging
Fast Idle P Mode OFF
Mode

• Monitor each sensor by using Dr. ZX.

2. Sensor Activating Range

Sensor Operation Specification

Fast Idle 0.3 to 1.0 V
Engine Control Dial
Slow Idle 4.0 to 4.7 V
Control Lever: Neutral 0 to 0.1 MPa
Pilot Shut-Off Lever: LOCK (0 to 1.0 kgf/cm2, 0 to 14.5 psi)
Pressure Sensor
Control Lever: Full Stroke 3.3 to 3.9 MPa
Pilot Shut-Off Lever: UNLOCK (34 to 40 kgf/cm2, 480 to 570 psi)
Pump Control Control Lever: Neutral 0 to 1 MPa
Pressure Sensor (0 to 10 kgf/cm2, 0 to 145 psi)
Control Lever: Full Stroke 2.9 to 3.9 MPa
(30 to 40 kgf/cm2, 420 to 570 psi)

T4-2-8
 TROUBLESHOOTING/ Monitor Unit
OUTLINE
Primary Screen

Machine with Overload Alarm

(Optional) Attached

1 2 3 4 5 6 7 8

22 10

11

12

13

14

15

21 20 19 18 17 16
T1V1-05-01-094C

1 - Work Mode Display 7 - Work Mode Display 13 - Fuel Consumption Gauge 18 - Mail Selection (Optional)
2 - Auto-Idle Display 8 - Hour Meter 14 - Clock 19 - ML Crane Selection (Op-
tional)
3 - ML Crane Display or 9 - ML Crane Display (Op- 15 - Back-Screen Selection 20 - Work Mode Selection
Overload Alarm Display tional)
(Optional)
4 - Auxiliary 10 - Fuel Gauge 16 - Menu 21 - Return to Primary Screen
5 - Auxiliary 11 - Mail Display (Optional) 17 - Auxiliary Selection 22 - Coolant Temperature
Gauge
6 - Glow Display 12 - Auxiliary

T5-2-1
 TROUBLESHOOTING/ Monitor Unit
• Display of Meters
Work Mode 2
Data to be displayed on each meter are received
from other controllers (MC, ICF and ECM) by using
CAN, and are displayed on the monitor unit.
1 3
Items to be displayed
1. Coolant Temperature Gauge
2. Hour Meter
3. Fuel Consumption Gauge
4. Clock
4

• Work Mode Display

The attachments being used are displayed accord-
ing to the signals received from MC by using CAN.

Digging Mode T1V1-05-01-008C

T1V1-05-01-108

Attachment Mode
Breaker

T1V1-05-01-104

Pulverizer

T1V1-05-01-105

Crusher

T1V1-05-01-106

Vibrating Hammer

T1V1-05-01-107

Others

T1V1-05-02-003

NOTE: The items on monitor unit and HITACHI

pattern are same.
Monitor Unit HITACHI pattern
Breaker1 Hydraulic Breaker1
Breaker2 Hydraulic Breaker2
Pulverizer1 Secondary Crusher1
Crusher1 Primary Crusher1

T5-2-2
 TROUBLESHOOTING/ Monitor Unit
• Auto-Idle Display(1)
When selecting auto-idle from the switch panel, the 1 2 3
data according to the signals received from MC by
using CAN is displayed.
When the key is turned ON, the data blinks for 10
seconds.

• ML Crane or Overload Alarm Display (2) (optional) 4

ML Crane

T1V1-05-02-001

When ML crane mode switch or travel suspended

load mode switch is turned ON on the ML crane
display, the data will be displayed.

Overload Alarm Display T1V1-05-01-008C

2
T1V1-05-02-002C

The system measures the load of suspended load

from the bottom pressure of boom cylinder. When
overload is detected, an alarm is displayed.
(Refer to T5-2-10.)

• Glow Display (3)

While ECM is supplying current to the glow plug, the
date is displayed according to the signal from ECM.

• Fuel Consumption Gauge Display (4)

Fuel consumption is displayed according to the sig-
nal from ECM, which is received through MC by us-
ing CAN.
T1V1-05-01-128C

T5-2-3
 TROUBLESHOOTING/ Monitor Unit
• Fuel Sensor Error Display Coolant Temperature Fuel Sensor Error
When the fuel sensor is faulty or if the harness be- Sensor Error Display Display
tween fuel sensor and monitor unit is broken, the
data is displayed on the fuel gauge.

• Coolant Temperature Sensor Error Display

When the coolant temperature sensor is faulty or if
the harness between coolant temperature sensor
and monitor unit is broken, the data is displayed on
the coolant temperature gauge.

• Alarm and Remedy Displays against Alarm T1V1-05-02-005C

Alarm marks are displayed on the lower part of

screen according to the alarm signals received from
each controller by using CAN. The remedy for each
alarm is displayed by key operation.

Alarm Display T1V1-05-01-096C

Remedy Display against T1V5-05-01-013C

Alarm

T5-2-4
 TROUBLESHOOTING/ Monitor Unit
• Troubleshooting
This screen displays fault codes according to the
signals received from ICF by using CAN.

Fault Code Display T1V5-05-01-097C

• Controller Version
This screen displays the version of controller.

• Monitoring Controller Version Display T1V5-05-01-122C

This screen displays temperature and pressure data

received from each controller by using CAN.
By key operation, the displayed data is hold.

Monitoring Screen T1V5-05-01-087C

• Operating Conditions
This screen displays machine hour, fuel usage, and
fuel consumption rate registered by the monitor unit.

Operating Conditions Screen T1V5-05-01-025C

T5-2-5
 TROUBLESHOOTING/ Monitor Unit
• Pump 2 Flow Rate Adjustment
(Only machines equipped with optional parts)
When using the attachments, fine adjust flow rate of
pump 2 by keys 1 and 2 operation.
The signals from the monitoring unit are sent to MC
by using CAN.
When breaker 1 or 2 is used, MC adjusts flow rate of
pump 2 while controlling maximum pump 2 flow rate
limit control solenoid valve. When using pulverizer 1
or crusher 1, MC adjusts flow rate of pressure oil that
flows from Pump 2 to pulverizer or crusher while key 1
controlling the auxiliary flow rate control solenoid
valve. (Refer to "Control Systems.") key 2

When using Breaker 1 T1V5-05-01-111C

NOTE: When the 2-speed selector circuit is OFF,
flow rate of pump 2 can be adjusted while
controlling the maximum pump 2 flow rate
limit control solenoid valve. When the
2-speed selector circuit is ON, flow rate of
pressure oil that flows from pump 2 to the
attachments can be adjusted while control-
ling the auxiliary flow rate control solenoid
valve.
The table blow is the setting of various
factors at the time of shipment from the key 1
factory.
key 2
T1V5-05-01-024C
When using Pulverizer 1

Type of 2-Speed Valve Selector Accumulator Secondary Pump 2 Flow Auxiliary Flow
Attachments Selector Circuit Circuit Circuit Hydraulic Rate Control Rate Control
Relief Selector
Circuit
Breaker 1 OFF to Hydraulic OFF ON ON OFF
Oil Tank
Breaker 2 OFF to Hydraulic ON OFF ON OFF
Oil Tank
Pulverizer 1 ON to Control Valve OFF OFF OFF ON
Crusher 1 ON to Control Valve OFF OFF OFF ON

NOTE: The items on monitor unit and HITACHI

pattern are same.
Monitor Unit HITACHI pattern
Breaker1 Hydraulic Breaker1
Breaker2 Hydraulic Breaker2
Pulverizer1 Secondary Crusher1
Crusher1 Primary Crusher1

T5-2-6
 TROUBLESHOOTING/ Monitor Unit
• Attachment Selection
(Only machines equipped with optional parts)
On this screen. Select digging mode and attachment
mode set by Dr. ZX.

NOTE: In attachment mode, the following five

modes are set at the time of shipping from
the factory.
1 - Digging
2 - Breaker 1
3 - Breaker 2
4 - Pulverizer 1
1 2 3 4 5
5 - Crusher 1 T1V5-05-01-109C

Attachment Selection Screen

NOTE: The items on monitor unit and HITACHI

pattern are same.
Monitor Unit HITACHI pattern
Breaker1 Hydraulic Breaker1
Breaker2 Hydraulic Breaker2
Pulverizer1 Secondary Crusher1
Crusher1 Primary Crusher1

T5-2-7
 TROUBLESHOOTING/ Monitor Unit
• Back Monitor Settings
By key operation, image display ON and OFF of
Auto-Control for switching image of the back monitor
while traveling pilot time and display format on the
screen of the rear view camera can be set.

IMPORTANT: the rear view camera is set in mirror

image mode. Therefore, if image
display is set as mirror image, nor-
mal image is displayed on the screen
of monitor unit.
If image display is set as normal
image, mirror image is displayed on
the screen of monitor unit.
T1V5-05-01-134C

T1V1-05-01-126C

Normal Image Screen

T1V1-05-01-127C
Mirror Image Screen

T5-2-8
 TROUBLESHOOTING/ Monitor Unit
• Maintenance Settings
This screen displays the hour meter reading at re-
placement time and the remaining hours until the
next replacement.
As the items to be replacted are displayed in a list,
record performed replacement by selecting an item
from the list.

• Interval ON/OFF Settings

Set change interval for each item to be replaced.

• Items included in Maintenance Settings

Engine Oil Maintenance Setting Screen T1V5-05-01-049C
Engine Oil Filter
Hydraulic Oil
Hydraulic Oil Pilot Filter
Hydraulic Oil Full-Flow Filter
Pump Transmission Oil
Travel Device Oil
Swing Device Oil
Swing Bearing Grease
Air Cleaner Filter
Engine/Air Conditioner V-belt
Fuel Filter
Air Conditioner Filter

• Language Settings Interval ON/OFF Setting Screen T1V5-05-01-052C

Select a language to be used in screens from among

preset languages, according to work environment.

• Mail
(Optional Function)
Send requests such as general, fuel replenishment,
service maintenance, and forwarding requests in the
mail switch screen.
Contents of mails are registered in ICF, and are sent
to the central server by a satellite terminal.

Language Settings Screen T1V1-05-01-137C

Mail Switch Screen T1V5-05-01-037C

T5-2-9
 TROUBLESHOOTING/ Monitor Unit
• Overload Alarm
Alarm
(Only machines equipped with optional parts)

IMPORTANT: When using overload alarm, make

overload alarm available by using Dr.
ZX.

The system measures load of the suspended load

from bottom pressure of the boom cylinder. An alarm
message is displayed and a buzzer is rung, if over-
load is detected.

1. If load of the suspended load becomes over-

loaded, the boom bottom pressure sensor (op-
tional) sends a signal to MC. T1V1-05-01-128C
Primary Screen
2. If the overload alarm ON/OFF switch (optional) is Overload Alarm ON/OFF Switch (Op-
turned ON, the monitor unit displays an alarm tional)
message and rings a buzzer according to the
signal from MC by using CAN.

3. If overload of the suspended load is dissolved, the

alarm message disappears and the buzzer stops
ringing.

NOTE: Even if the work is done while displaying a

screen except the primary screen, when an
overload condition is reached, the screen of
monitor unit is switched to the primary
screen, an alarm message is displayed, T1V1-05-02-004C

and a buzzer is rung.

Even after the overload alarm is dissolved,
the monitor unit keeps on displaying the
primary screen without returning to the
screen while the work is done.

T5-2-10
 TROUBLESHOOTING/ Monitor Unit
HOW TO USE SCREENS

Displaying Primary Screen

IMPORTANT: Start the engine after the primary

screen is displayed.

When the key switch is turned to the ON position, the

starting screen appears for about two seconds and the
primary screen appears.

Key Switch: ON T1V1-05-01-115C

Primary Screen T1V1-05-01-123C

IMPORTANT: After the engine starts and the al-

ternator starts generating power, al-
ternator alarm is displayed on the
primary screen.

T1V1-05-01-117C
Alternator Alarm

T5-2-11
 TROUBLESHOOTING/ Monitor Unit
Displaying Primary Screen by Password Input
(Optional)

IMPORTANT: Before performing this operation,

make the password function avail-
able by using Dr. ZX.

Starting Screen T1V1-05-01-115C

1. When the key switch is turned to the ON position,

the starting screen appears and the password
input screen appears.

Password Input Screen T1V5-05-01-093C

2. Input a password by using the keys located under

the screen. If pushing the confirm key, the monitor
unit matches the input password to the registered
one. If they match, the primary screen appears.

NOTE: When inputting the password again, the

entered characters can be erased by
pushing the Erase key.

Confirm Key Erase Key T1V5-05-01-002C

Primary Screen T1V1-05-01-123C

T5-2-12
 TROUBLESHOOTING/ Monitor Unit
(Blank)

T5-2-13
 TROUBLESHOOTING/ Monitor Unit
In Case of Inputting an Incorrect Password

1. If inputting an incorrect password, the message

"password is incorrect." appears by pushing the
confirm key.

Password Input Screen T1V5-05-01-093C

Confirm Key Erase Key T1V5-05-01-002C

2. Return to the password input screen, by pushing

the back key.

NOTE: When inputting the password again, the

entered characters can be erased by
pushing the erase key.

Back Key T1V5-05-01-004C

T1V5-05-01-093C

T5-2-14
 TROUBLESHOOTING/ Monitor Unit
3. If inputting an incorrect password three times, a
screen appears informing that the security lock
has been applied, and a buzzer rings for thirty
seconds. During that time, the buzzer does not
stop ringing even if turning of the key switch
ON/OFF.

Security Lock Screen T1V5-05-01-005C

4. After thirty seconds, if the key switch is turned to

the ON position, the starting screen appears and
the password input screen appears again. Then a
password can be input again. If inputting an in-
correct password even once this time, the security
lock screen appears again and a buzzer rings for
thirty seconds. The buzzer does not stop ringing
for thirty seconds even if turning the key switch
ON/OFF.

Starting Screen T1V1-05-01-115C

5. After the buzzer stops ringing, a password can be
input again. Turn the key switch to the ON position
and input a password after the password input
screen appears. (Refer to T5-2-11).

6. If inputting an incorrect password again, the secu-

rity lock screen appears again. The buzzer does
not stop ringing for thirty seconds even if turning
the key switch ON/OFF.

Password Input Screen T1V5-05-01-093C

T5-2-15
 TROUBLESHOOTING/ Monitor Unit
Extending Password Duration Time

IMPORTANT: This operation is applicable only to

those machines that display the
primary screen based upon pass-
word input.

By using the password duration screen, password du-

ration time can be set. When you restarting the ma-
chine, a password need not be input within that time-
frame.
1. When turn the key switch to the OFF position,
the monitor unit displays the password duration Ｋey 1 Ｋey 2 Ｋey 3 Ｋey 4 Ｋey 5 T1V1-05-01-012C

screen for ten seconds.

Password Duration Screen (Key Switch: OFF)

2. While the password duration screen is still dis-

played, push a relevant key, and password dura-
tion time is set. duration time assigned to each
key is as follows:
key 1: 0 minute
key 2: 30 minutes
key 3: 60 minutes
key 4: 90 minutes
key 5: 120 minutes

NOTE: If password duration time is not set ex-

plicitly, 0 minute on duration time is as-
Key Switch: ON T1V1-05-01-115C
sumed.

3. If turning the key switch to the ON position within

password duration time, the monitor unit displays
the primary screen after the starting screen.

Primary Screen T1V1-05-01-123C

T5-2-16
 TROUBLESHOOTING/ Monitor Unit
(Blank)

T5-2-17
 TROUBLESHOOTING/ Monitor Unit
Password Change (Optional)

1. After the primary screen is displayed, push the

menu key in order to display the main menu.

Menu Key
T1V5-05-01-123
Primary Screen
2. Select password change from main menu by us-
ing keys1 and 2. Push the confirm key. Then, the
password change screen appears.

Key 1 Key 2 Confirm Key T1V5-05-01-129C

T1V5-05-01-041C
Registered Password

3. Input the registered password and push the con-

firm key.

4. If inputting the password again, the entered

characters can be erased. By pushing the erase
key.

Confirm Key Erase Key T1V5-05-01-042C

T5-2-18
 TROUBLESHOOTING/ Monitor Unit

NOTE: If inputting an incorrect password after

pushing the confirm key, the message
"Password is incorrect." appears.
Push the back key and go back to the pre-
vious screen, Input the password again.

Back Key T1V5-05-01-044C

5. The message "Enter password to be registered."

appears. Then, input a new password with three
or four digits and push the confirm key.

6. If inputting the password again, push the erase

key.

T1V5-05-01-130C

A New Password

Confirm Key Erase Key T1V5-05-01-131C

T5-2-19
 TROUBLESHOOTING/ Monitor Unit
7. The message "Re-enter password." appears.
Then, input a new password again and push the
confirm key.

8. If inputting the password again, push the erase

key in order to erase the entered characters.

T1V5-05-01-132C

Confirm Key Erase Key T1V5-05-01-133C

9. The message "New password has been regis-

tered." appears. This completes the password
change process.

T1V5-05-01-043C
Key 6

10. Push key 6 and the primary screen appears.

T1V1-05-01-123CC
Primary Screen

T5-2-20
 TROUBLESHOOTING/ Monitor Unit
PRIMARY SCREEN
Machine with Overload Alarm
(Optional) Attached

1 2 3 4 5 6 7 8

22 10

11

12

13

14

15

21 20 19 18 17 16
T1V1-05-01-094C

1 - Work Mode Display 7 - Work Mode Display 13 - Fuel Consumption Gauge 18 - Mail Selection (Optional)
2 - Auto-Idle Display 8 - Hour Meter 14 - Clock 19 - ML Crane Selection (Op-
tional)
3 - ML Crane Display or 9 - ML Crane Display (Op- 15 - Screen Selection 20 - Work Mode Selection
Overload Alarm Display tional)
(Optional)
4 - Auxiliary 10 - Fuel Gauge 16 - Menu 21 - Return to Primary Screen
5 - Auxiliary 11 - Mail Display (Optional) 17 - Auxiliary Selection 22 - Coolant Temperature
Gauge
6 - Glow Display 12 - Auxiliary

T5-2-21
 TROUBLESHOOTING/ Monitor Unit
SCREEN DISPLAY WHEN AN ALARM IS
ISSUED
When an alarm is issued, the alarm marks are dis-
played at the bottom of screen.

• When the number of alarms is two or less

T1V1-05-01-095C

• When the number of alarms is three or more

T1V1-05-01-096C

T5-2-22
 TROUBLESHOOTING/ Monitor Unit
When an alarm is issued, if the key under a relevant
alarm mark is pushed, the remedy against the alarm is
displayed.

Push a Relevant Key T1V1-05-01-095C

T1V5-05-01-013C

T5-2-23
 TROUBLESHOOTING/ Monitor Unit
CONTENTS OF ALARMS

Display Contents of Alarms Remedy

Overheat Alarm Temperature of engine coolant is going up abnormally higher.
Stop the work and turn the engine into low idle in order to lower
the coolant temperature.
M178-01-036C

Engine Warning Alarm Failure of the engine or its related parts.

Please contact our authorized distributor or dealer.

M183-01-080C

Engine Oil Pressure Alarm Pressure of engine lubricant oil is decreasing.

Stop the engine immediately and inspect the hydraulic system
and oil volume of the engine.
M178-01-037C

Alternator Alarm Fault in the electroinic system.

Inspect the alternator and battery system.

M183-01-071C

Remaining Fuel Alarm Volume of remaining oil is becoming less.

Refuel oil earlier.

M178-01-034C

Hydraulic Oil Filter Alarm The hydraulic oil filter is clogged.

Clean or replace the hydraulic oil filter.

M1CC-01-039C

Air Filter Clogged Alarm The air filter is clogged.

Clean or replace the air filter.

M183-01-067C

Work Mode Alarm Fault in the network system.

Please contact our authorized distributor or dealer.

T1V1-05-01-102C

Pilot Shut-Off Lever Alarm Fault in the pilot shut-off lever system.
Please contact our authorized distributor or dealer.

T1V1-05-01-103C

T5-2-24
 TROUBLESHOOTING/ Monitor Unit
(Blank)

T5-2-25
 TROUBLESHOOTING/ Monitor Unit
TROUBLESHOOTING
1. Displaying service menu
Turn the key switch to the ON position while
pushing the key at upper right corner of the
monitor unit. Therefore, service menu is added to
main menu.

T1V1-05-01-115C
Turn key switch ON while pushing the key

2. When the primary screen appears, push the menu

key and display main menu.

Menu Key
Primary Screen T1V1-05-01-123C

3. Select service menu from main menu by using

keys 1 and 2. Push the confirm key. Then, the
service menu screen appears.

NOTE: When pushing the back key, return to the

previous screen.

T1V5-05-01-114C
Key 1 Key 2 Confirm Key Back Key

Back Key T1V5-05-01-083C

T5-2-26
 TROUBLESHOOTING/ Monitor Unit
4. Select troubleshooting by using keys 1 and 2.
Push the confirm key. Then, the troubleshooting
screen appears.

5. Results of trouble analyses for each controller are

displayed on the screen.

6. Select abnormal of a faulty controller by using

keys 1 and 2. Push the confirm key. Then, failure
code screen appears.
For details of trouble analyses, refer to "Trouble-
shooting A."
Key 1 Key 2 Confirm Key Back Key T1V5-05-01-083C
IMPORTANT: Up to twenty failure codes can be
displayed. But, one screen can con- A figure enclosed in ( ) indicates the number of failure codes.
tain only ten failure codes maximum.
If the screen is fully filled with ten
items, push key 1 and check other
failure codes on the next page.
When returning to the previous page,
push key 2.

NOTE: When pushing the back key, return to the

previous screen.

7. Push key 6, and the primary screen appears.

Key 1 Key 2 Confirm Key Back Key T1V5-05-01-085C

Key 1 Key 6 Key 2 Back Key T1V5-05-01-097C

Primary Screen T1V1-05-01-123C

T5-2-27
 TROUBLESHOOTING/ Monitor Unit
CONTROLLER VERSION
1. Displaying Service Menu
Turn the key switch to the ON position while
pushing the key at upper right of the monitor unit.
Therefore, service menu is added to main menu.

T1V1-05-01-115C
Turn the key switch ON while pushing the key
2. When primary screen appeared, push menu key
to display main menu.

Menu Key
Primary Screen T1V1-05-01-123C

3. Select service menu from main menu by using

keys 1 and 2. Push the confirm key. Then, the
service menu screen appears.

NOTE: When pushing the back key, return back to

the previous screen.

T1V5-05-01-114C
Key 1 Key 2 Confirm Key Back Key

Back Key T1V5-05-01-083C

T5-2-28
 TROUBLESHOOTING/ Monitor Unit
4. Select controller version by using keys 1 and 2.
Push the confirm key. Then, the controller version
screen appears.

NOTE: The version of ECM is not displayed.

NOTE: When pushing the back key, return to the

previous screen.

T1V5-05-01-083C
Key 1 Key 2 Confirm Key Back Key

T1V5-05-01-122C
Key 6 Back Key

5. Push key 6, and the primary screen appears.

Primary Screen T1V1-05-01-123C

T5-2-29
 TROUBLESHOOTING/ Monitor Unit
MONITORING
1. Displaying Service menu
Turn the key switch to the ON position while
pushing the key at upper right of the monitor unit.
Therefore, the service menu is added to main
menu.

T1V1-05-01-115C
Turn the key switch ON while pushing the key

2. When the primary screen appeared, push the

menu key and display main menu.

Menu Key
Primary Screen T1V1-05-01-123C

3. Select service menu from main menu by using

keys 1 and 2. Push the confirm key. Then, the
service menu screen appears.

NOTE: When pushing the back key. return to the

previous screen.

T1V5-05-01-114C
Key 1 Key 2 Confirm Key Back Key

Back Key T1V5-05-01-083C

T5-2-30
 TROUBLESHOOTING/ Monitor Unit
4. Select monitoring by using keys 1 and 2. Push the
confirm key. Then, the monitoring screen appears.
For items to be monitored, refer to the next sec-
tion.

T1V5-05-01-083C
Key 1 Key 2 Confirm Key
5. Select an item to be monitored by using keys 1
and 2. Push the confirm key. Then, the selected
item is brought up to the top.

6. Push key 3, and the displayed data are put on

hold.
Push key 3 again, and the records are updated
with the displayed data.

7. The monitoring item order is reset to the initial

state by pushing key 4.
When key 4 is pushed and a confirmation mes- Back Key
sage appears, push the confirm key.
T1V5-05-01-087C
Key 1 Key 2 Key 3 Key 4 Confirm Key

NOTE: When pushing the back key, return to the

previous screen.

Back Key

T1V5-05-01-088C
Key 6 Confirm Key
8. Push key 6, and the primary screen appears.

Primary Screen T1V1-05-01-123C

T5-2-31
 TROUBLESHOOTING/ Monitor Unit
A List of Items to be Monitored

Items Units
Engine Torque %
Coolant Temperature (E) °C
Fuel Temperature °C
Engine Oil Pressure kPa
Atmospheric Pressure kPa
Intake Air Temperature °C
Boost Pressure kPa
Boost Temperature °C
Coolant Temperature (M) °C
Target Engine Speed min-1
Actual Engine Speed min-1
Pump 1 Delivery Pressure MPa
Pump 1 Pump Control Pressure MPa
Pump 1 Target Flow Rate L/min
Pump 2 Delivery Pressure MPa
Pump 2 Pump Control Pressure MPa
Pump 2 Target Flow Rate L/min
Front Attachment Control Pilot MPa
Pressure
Boom Raise Control Pilot Pres- MPa
sure
Arm Rool-In Pilot Pressure MPa
Swing Control Pilot Pressure MPa
Travel Control Pilot Pressure MPa
Attachment Control Pilot Pres- MPa
sure
EC Dial Angle V
Hydraulic Oil Temperature °C
Pump Torque Proportional Valve MPa
Digging Regeneration Valve MPa
Arm Regeneration Valve MPa
Travel Mode Control Pressure MPa
Power Digging Control Pressure MPa
Power Mode -
Travel Mode Switch -
Power Digging Switch -
Radio Signal Strength -

T5-2-32
 TROUBLESHOOTING/ Monitor Unit
DISPLAYING OPERATING CONDITIONS
1. When the primary screen appeared, push the
menu key and display main menu.

2. Select operating conditions from main menu by

using keys 1 and 2. Push the confirm key. Then,
the operating conditions screen appears.

3. Push the reset key, and a screen appears to con-

firm if it's OK to reset data.
If it’s OK to reset data, push the confirm key. Menu Key
T1V1-05-01-123C
Primary Screen
NOTE: When pushing the back key, return to the
previous screen.

IMPORTANT: Total fuel consumption and fuel

consumption rate depend on the
operating environment and the op-
eration method of machine.
The values shown on the screen are
just for reference.
There could arise ± 20% of differ-
ences between actual fuel consump-
tion and fuel consumption which is
displayed by the monitor unit.
T1V5-05-01-019C
Key 1 Key 2 Confirm Key
4. Push key 6, and the primary screen appears.

T1V5-05-01-025C
Reset Key Back Key

Back Key

T1V5-05-01-026C
Key 6 Confirm Key

T5-2-33
 TROUBLESHOOTING/ Monitor Unit
PUMP 2 FLOW RATE ADJUSTMENT
(Only Machines Equipped with Optional
Parts)
IMPORTANT: This operation is effective when at-
tachments are used.

1. When the primary screen appears, push the menu

key and display main menu.

2. Select attachment adjustment from main menu by

using keys 1 and 2. Push confirm key. Then, the Menu Key
attachment adjustment screen appears.
T1V1-05-01-123C
Primary Screen
3. Push key 2. Then, the attachment adjustment
screen for currently installed attachments ap-
pears.

T1V5-05-01-019C
Key 1 Key 2 Confirm Key

4. Adjust flow rate of pump 2 by using keys 1 and 2.

When using breaker 1 or breaker 2, pushing key 1
will decrease flow rate of pump 2 and pushing key
2 will increase respectively.

T1V5-05-01-111C
Key 1 Key 2 Back Key

When using the pulverizer or crusher, pushing key

1 will increase flow rate of boom raise, arm roll-out,
swing or travel circuit sides.
Pushing key 2 will increase flow rate of attach-
ment side.

NOTE: When pushing the back key, return to the

previous screen.

5. Push key 6, and the primary screen appears.

T1V5-05-01-024C
Key 1 Key 6 Key 2 Back Key

T5-2-34
 TROUBLESHOOTING/ Monitor Unit
(Blank)

T5-2-35
 TROUBLESHOOTING/ Monitor Unit
ATTACHMENT SELECTION
(Only Machines Equipped with Optional
Parts)
IMPORTANT: Select the attachments from the
work mode screen.
In order to display the work mode
screen, push key F1 after primary
screen appears, or select from main
menu.

Selecting an Attachment by Using Key F1

1. When the primary screen appears, push key F1 Key F1 T1V1-05-01-123C

Primary Screen
and display the work mode screen.

2. Push a relevant key under an attachment mark to

be used in order to select the attachment.
(In the right example, Crusher 1 is selected.)

NOTE: When selecting Digging, return to the pri-

mary screen.

3. On the attachment specification screen, confirm if

specification of the installed attachment agrees
with that displayed on the screen. Digging
Back Key
NOTE: When pushing the back key, return to the
Select Crusher Work Mode Screen T1V5-05-01-109C
previous screen. 1

4. Push confirm the key, and the primary screen

appears.

Back Key

Confirm
Key
T1V5-05-01-028C
Attachment Specification Screen

T5-2-36
 TROUBLESHOOTING/ Monitor Unit
Selecting an Attachment from Main Menu

1. When the primary screen appears, push the menu

key and display main menu.

2. Select work mode from main menu by using keys

1 and 2. Push confirm key. Then, the work mode
screen appears.

3. Push the relevant key under an attachment mark

to be used in order to select the attachment.
(In the right example, Crusher 1 is selected.) Menu Key
T1V1-05-01-123C
NOTE: When selecting digging, return to main Primary Screen
menu.

4. On the attachment specification screen, confirm if

specification of the installed attachment agrees
with that displayed on the screen.
If they do not match, perform the setting of at-
tachment by using Dr. ZX.
For details of the attachment specification screen,
refer to T5-2-38 and 39.

NOTE: When pushing the back key, return to the

previous screen. Back Key

T1V5-05-01-019C
Key 1 Key 2 Confirm Key
5. Push the confirm key, and the primary screen
appears.

Digging
Back Key

Select Crusher Work Mode Screen T1V5-05-01-109C

1

Back Key

Confirm
Key
Attachment Specification Screen T1V5-05-01-028C

T5-2-37
 TROUBLESHOOTING/ Monitor Unit
Attachment Specification Screen

Maximum Pump 2 Flow Rate

Maximum Engine Speed

Accumulator Control Solenoid Valve:

OFF

Secondary Hydraulic Relief Selector

Control Solenoid Valve: ON

Selector Valve Control Solenoid Valve: ON

The selector valve is connected to the
hydraulic oil.

Auxiliary Flow Combining Solenoid

Valve: OFF
T1V5-05-01-001C

Maximum Pump 2 Flow Rate

Maximum Engine Speed

Accumulator Control Solenoid Valve:

ON

Secondary Hydraulic Relief Selector

Control Solenoid Valve: OFF
Selector Valve Control Solenoid Valve: ON
The selector valve is connected to the
hydraulic oil.

Auxiliary Flow Combining Solenoid

Valve: OFF
T1V5-05-01-006C

T5-2-38
TROUBLESHOOTING/ Monitor Unit

Maximum Pump 1 and 2 Flow Rate

Maximum Engine Speed

Accumulator Control Solenoid Valve:
OFF
Secondary Hydraulic Relief Selector
Control Solenoid Valve: OFF

Selector Valve Control Solenoid Valve: OFF

The selector valve is connected to the control
valve.

Auxiliary Flow Combining Solenoid Valve:

ON

T1V5-05-01-011C

Maximum Pump 1 and 2 Flow Rate

Maximum Engine Speed

Accumulator Control Solenoid Valve:
OFF
Secondary Hydraulic Relief Selector
Control Solenoid Valve: OFF

Selector Valve Control Solenoid Valve: OFF

The selector valve is connected to the control
valve.

Auxiliary Flow Combining Solenoid Valve:

ON

T1V5-05-01-028C

T5-2-39
 TROUBLESHOOTING/ Monitor Unit
TIME SET
1. When the primary screen appears, push the menu
key and display main menu.

Menu Key
T1V1-05-01-123C
Primary Screen
2. Select time set from main menu by using keys 1
and 2. Push the confirm key. Then, the time set
screen appears.

Back Key
T1V5-05-01-019C
Key 1 Key 2 Confirm Key

3. On the time set screen, select the items to be set

(Year, Month, Day and Time) by using keys 1 and
2, and set the figures by using keys 3 and 4. Move the
item to
4. By using key 2, move the item to . Push the this icon
confirm key. Then, system time is updated with
the values you specified on the screen.

NOTE: When pushing the back key, return to the

previous screen.
Back Key
5. Push key 6, and return to the primary screen.
Key 1 Key 2 Key 3 Key 4 Confirm Key T1V5-05-01-021C

Back Key

Key 6 T1V5-05-01-022C

T5-2-40
 TROUBLESHOOTING/ Monitor Unit
(Blank)

T5-2-41
 TROUBLESHOOTING/ Monitor Unit
FUEL RATE DISPLAY/NO DISPLAY
Fuel Rate Display

1. When the primary screen appears, push the menu

key and display main menu.

Menu Key
T1V1-05-01-123C
Primary Screen

2. Select fuel rate display/no display from main

menu by using keys 1 and 2. Push the confirm key.
Then, the fuel rate display/no display screen ap-
pears.

Key 1 Key 2 Confirm Key Back Key T1V5-05-01-118C

3. Push the confirm key, and fuel rate display will be

set to ON.

NOTE: When pushing the back key, return to the

previous screen.

Back Key

Confirm Key T1V5-05-01-164C

Back Key

T1V5-05-01-119C

T5-2-42
 TROUBLESHOOTING/ Monitor Unit
4. Push key 6, and the fuel gauge will be added to
primary screen.

Key 6 T1V5-05-01-119C

T1V1-05-01-007C
Fuel Gauge

T5-2-43
 TROUBLESHOOTING/ Monitor Unit
Fuel Rate No Display

1. When the primary screen appears, push the menu

key and display main menu.

Fuel
Gauge

Menu Key
T1V1-05-01-007C
Primary Screen
2. Select fuel rate display/no display from main
menu by using keys 1 and 2. Push the confirm key.
Then, the fuel rate display/no display screen ap-
pears.

Key 1 Key 2 Confirm Key Back Key T1V5-05-01-118C

3. Push the confirm key, and fuel rate display will be

set to OFF.

NOTE: When pushing the back key, return to the

previous screen.

Back Key

Confirm Key T1V5-05-01-119C

Back Key

T1V5-05-01-164C

T5-2-44
 TROUBLESHOOTING/ Monitor Unit
4. Push key 6, and return to the primary screen.

Key 6
T1V5-05-01-164C

T1V1-05-01-123C
Primary Screen

T5-2-45
 TROUBLESHOOTING/ Monitor Unit
BACK MONITOR SETTINGS
IMPORTANT: Image displayed on the back monitor
is of auxiliary nature at best. When
the machine is operated pay thor-
ough attention to surrounding situa-
tion.

Auto-Control: ON

Image on the monitor unit when traveling is automati-

cally switched to that of the back monitor.
Menu Key
1. When the primary screen appears, push the menu Primary Screen T1V1-05-01-123C

key and display main menu.

2. Select back monitor settings from main menu by

using keys 1 and 2. Push the confirm key. Then,
the back monitor settings screen appears.

Back Key

Key 1 Key 2 Confirm Key T1V5-05-01-114C

3. Select auto-control by using keys 1 and 2. push

the confirm key. then, auto-control is set to ON.

NOTE: When pushing the back key, return to the

primary screen.

4. Push key 6, and return to the primary screen.

5. If travel operation is done, backward image is

displayed on the screen of monitor unit.
Back Key

Key 1 Key 2 Confirm Key T1V5-05-01-134C

Back Key
Key 6
T1V5-05-01-120C

T5-2-46
 TROUBLESHOOTING/ Monitor Unit
Auto-Control: OFF

Set automatic switching function of images between

monitor unit and back monitor when traveling to OFF.

1. When the primary screen appears, push the menu

key and display main menu.

Menu Key
T1V1-05-01-123C
Primary Screen

2. Select back monitor settings from main menu by

using keys 1 and 2. Push the confirm key. Then,
the back monitor settings screen appears.

Key 1 Key 2 Confirm Key Back Key T1V5-05-01-118

3. Select auto-control by using keys 1 and 2. Push

the confirm key. Then, auto-control is set to OFF.

NOTE: When pushing the back key, return to the

previous screen.

4. Push key 6, and return to the primary screen.

Key 1 Key 2 Confirm Key Back Key T1V5-05-01-120C

Back Key

Key 6
T1V5-05-01-134C

T5-2-47
 TROUBLESHOOTING/ Monitor Unit
Switching Image Display

• From mirror image to normal image

1. When the primary screen appears, push the menu
key and display main menu.

Menu Key
T1V1-05-01-123C
Primary Screen

2. Select back monitor settings from main menu by

using keys 1 and 2. Push the confirm key. Then,
the back monitor settings screen appears.

Back Key

Key 1 Key 2 Confirm Key T1V5-05-01-114CC

3. Select mirror image by using keys 1 and 2. Push

the confirm key. Then, the setting is switched to
normal image.

NOTE: When pushing the back key, return to the

previous screen.

Key 1

Key 2 Back Key

Confirm Key T1V5-05-01-135C

T5-2-48
 TROUBLESHOOTING/ Monitor Unit
4. Push the back monitor switching key, and normal
image is displayed on the screen.

Back Monitor Switching Key T1V5-05-01-120C

T1V1-05-01-126C
Normal Image

T5-2-49
 TROUBLESHOOTING/ Monitor Unit
• From normal image to mirror image
1. When the primary screen appears, push the menu
key and display main menu.

Menu Key
T1V1-05-01-123C
Primary Screen
2. Select back monitor settings from main menu by
using keys 1 and 2. Push the confirm key. Then,
the back monitor settings screen appears.

Back Key

Key 1 Key 2 Confirm Key T1V5-05-01-114C

3. Select normal image by using keys 1 and 2. Push

the confirm key. Then, the setting is switched to
mirror image.

NOTE: When pushing the back key, return to the

previous screen.

Back Key

Key 1 Key 2 Confirm Key T1V5-05-01-120C

Back Key

T1V5-05-01-135C

T5-2-50
 TROUBLESHOOTING/ Monitor Unit
4. Push the back monitor switching key, and mirror
image is displayed on the screen.

Back Monitor Switching Key T1V5-05-01-135C

T1V1-05-01-127C
Mirror Image

T5-2-51
 TROUBLESHOOTING/ Monitor Unit
Switching Image Format

IMPORTANT: If changing the rear view camera to

one with PAL image format, change
the image format of the back monitor
to PAL.

1. When the primary screen appears, push the menu

key and display main menu.

Menu Key
T1V1-05-01-123C
Primary Screen
2. Select back monitor settings from main menu by
using keys 1 and 2. Push the confirm key. Then,
the back monitor settings screen appears.

3. Select "PAL" for image format by using keys 1 and

2. Push the confirm key. Then, the setting of im-
age format is switched to "PAL".

NOTE: When pushing the back key, return to the

previous screen.
Back Key
4. Push key 6, and return to the primary screen.

Key 1 Key 2 Confirm Key T1V5-05-01-114C

Back Key

Key 1 Key 2 Confirm Key T1V5-05-01-120C

Back Key
Key 6
T1V5-05-01-136C

T5-2-52
 TROUBLESHOOTING/ Monitor Unit
(Blank)

T5-2-53
 TROUBLESHOOTING/ Monitor Unit
MAINTENANCE SETTINGS
1. When the primary screen appears, push the menu
key and display main menu.

Menu Key
T1V1-05-01-123C
Primary Screen
2. Select maintenance settings from main menu by
using keys 1 and 2. Push the confirm key. Then,
the maintenance settings screen appears.

Key 1 Key 2 Confirm Key T1V5-05-01-019C

3. Select an item to be set from among the list of

maintenance settings screen by using keys 1 and
2. Push the confirm key. Then, the Interval
ON/OFF settings screen appears.
(In the right example, Engine Oil is selected.)

Key 1 Key 2 Confirm Key T1V5-05-01-049C

Maintenance Information Display ON/OFF

1. Select ON or OFF for maintenance information

display by using keys 1 and 2. Push the confirm
key.
ON: When time comes to change, a information
message is displayed on the screen.
OFF: No information message is displayed. Key 1
Confirm
Key
2. In order to complete setting, push key 6. Then, the Key 2
primary screen appears.
Key 6

Interval ON/OFF Settings Screen T1V5-05-01-052C

T5-2-54
 TROUBLESHOOTING/ Monitor Unit
Change Interval Settings

IMPORTANT: Change interval can only be set

when maintenance information dis-
play is set to ON.

1. Select change interval by using keys 1 and 2.

2. Set time for change interval by using keys 3 and 4. Key 1

3. Select remaining hours by using keys 1 and 2,

and push confirm key.
Key 2 Interval ON/OFF Settings Screen T1V5-05-01-052C
4. The message "Adjust remaining hours to new
change interval. OK?" appears. Then, push the
confirm key.

5. Push key 6, and the primary screen appears.

Key 1

T1V5-05-01-138C
Key 2 Key 3 Key 4 Confirm Key

Key 6 Confirm Key T1V5-05-01-139C

Menu Key

Primary Screen T1V1-05-01-123C

T5-2-55
 TROUBLESHOOTING/ Monitor Unit
Resetting Data

If data is reset, push key 5 on the Interval ON/OFF

settings screen.
The message "Reset Data. OK?" appears. Then,
push the confirm key.
The value of remaining hours is reset to that of
change interval. Previous change date/hour is up-
dated with current date and time.

Key 5

Interval ON/OFF Settings Screen T1V5-05-01-052CA

Confirm Key T1V5-05-01-140C

T5-2-56
 TROUBLESHOOTING/ Monitor Unit
(Blank)

T5-2-57
 TROUBLESHOOTING/ Monitor Unit
Screen Display when Maintenance Information
Display is ON

• When only one item applies

1. If turning the key switch to the ON position, the
starting screen appears. Then, the scheduled
maintenance screen for the item whose change
interval has expired appears for three to ten sec-
onds. Finally the primary screen appears.
(In the right example, Hydraulic Oil applies.)

NOTE: for a machine which the primary screen is

displayed according to a password on , the T1V1-05-01-115C
Starting Screen
scheduled maintenance screen for the item
whose change interval has expired appears
for three to ten seconds, after the password
is input successfully and the confirm key is
pushed. And then the primary screen ap-
pears.

2. If data is rest, push the reset key while the

scheduled maintenance screen is displayed. Back Key
The message "Reset Data. OK?" appears. Then,
push the confirm key.
The value of remaining hours is reset to that of Reset Key
change interval. previous change date/hour is
updated with current date and time.
Maintenance Information Display Screen T1V5-05-01-170C

NOTE: When pushing the back key while the

maintenance information display screen is
displayed, return to the primary screen.

NOTE: When pushing the back key while reset

screen is displayed, return to the mainte-
nance information display screen.
Back Key

Confirm Key

Reset Screen T1V5-05-01-171C

T1V1-05-01-123C
Primary Screen

T5-2-58
 TROUBLESHOOTING/ Monitor Unit
• When more than two items apply
1. If turning the key switch to the ON position, the
starting screen appears. Then, the scheduled
maintenance screen for the items whose change
interval has expired appears for three to ten sec-
onds. Finally the primary screen appears.

NOTE: For a machine which the primary screen is

displayed according to a password on, the
scheduled maintenance screen for the
items whose change interval has expired
appears for three to ten seconds, after the
password is input successfully and the con- T1V1-05-01-115C
Starting Screen
firm key is pushed. And then the primary
screen appears.

2. If data is reset, while the scheduled maintenance

screen is displayed, select desired item by using
keys 1 and 2. Push the confirm key. Then, the
maintenance information display screen for the
selected item appears.
(In the right example, Hydraulic Oil is selected.) Key 1 Back Key

NOTE: When pushing the back key while the

scheduled maintenance screen is displayed, Key 2
Confirm
the primary screen appears. Key

Scheduled Maintenance Screen T1V5-05-01-169C

3. Push the reset key while the maintenance infor-

mation display screen is displayed.
The message "Reset Data. OK?" appears. Then,
push the confirm key.
The value of remaining hours is reset to that of
change interval. previous change date/hour is
updated with current date and time.

NOTE: When pushing the back key while the Back Key
maintenance information display screen is
displayed, return to the scheduled mainte-
nance screen. Reset Key

NOTE: When pushing the back key while the reset Maintenance Information Display Screen T1V5-05-01-170C

screen is displayed, return to the mainte-

nance information display screen.

Back Key

Reset Screen T1V5-05-01-171C

T5-2-59
 TROUBLESHOOTING/ Monitor Unit
LANGUAGE SETTINGS
1. When the primary screen appeared, push the
menu key and display main menu.

2. Select language from main menu by using keys 1

and 2. Push the confirm key. Then, the language
settings screen appears.

3. Select a desired language by using keys 1 and 2.

Push the confirm key.

NOTE: Languages to be displayed on the screen Menu Key

of monitor unit have been selected from Primary Screen T1V1-05-01-123C

twelve languages, namely display lan-

guages 1 or 2, at the time of shipping from
the factory.
(Refer to the next section)

NOTE: When pushing the back key, return to the

previous screen.

4. Push key 6, and the primary screen appears.

Key 1 Key 2 Confirm Key Back Key T1V5-05-01-114C

Back Key

T1V1-05-01-137C
Key 1 Key 6 Key 2 Confirm Key

T5-2-60
 TROUBLESHOOTING/ Monitor Unit
Lists of Display Languages
Display Languages 1
Language Screen Display
Japanese
T1V1-05-01-141

English
T1V1-05-01-142

Chinese
T1V1-05-01-143

Taiwanese
T1V1-05-01-144

Korean
T1V1-05-01-145

Indonesian
T1V1-05-01-146

Thai
T1V1-05-01-147

Vietnamese
T1V1-05-01-148

Myanmarese
T1V1-05-01-149

Arabic
T1V1-05-01-150

Persian
T1V1-05-01-151

Turkish
T1V1-05-01-152

Display Languages 2
Language Screen Display
English
T1V1-05-01-142

Spanish
T1V1-05-01-153

Italian
T1V1-05-01-154

French
T1V1-05-01-155

German
T1V1-05-01-156

Netherlandish
T1V1-05-01-157

Russian
T1V1-05-01-158

Portugese
T1V1-05-01-159

Finlandish
T1V1-05-01-160

Swedish
T1V1-05-01-161

Norwegean
T1V1-05-01-162

Danish
T1V1-05-01-163

T5-2-61
 TROUBLESHOOTING/ Monitor Unit
Mail
(Optional)
IMPORTANT: This function is available only to a
machine equipped with a satellite
terminal.
When using the mail function, make
the mail function avaiable by using
Dr. ZX.

1. When the primary screen appears, push key F3

and display mail screen.
Key F3 Primary Screen T1V1-05-01-123C
2. If pushing a relevant request key, mail information
is sent to ICF.
1 - General Request
2 - Fuel Replenishment Request
3 - Service Maintenance Request
4 - Forwarding Request

3. While mail information is sent to ICF, the message

"Mail is being delivered." is displayed on the
screen.

4. When ICF completes receives mail information,

the message "Mail delivery successful." is dis-
played on the screen. T1V5-05-01-037C
1 2 3 Mail Screen 4
When pushing the back key, return to the mail
screen.

5. Then, a mail is sent from the satellite terminal to

the central server via the satellite.

NOTE: Depending on machine's operating envi-

ronment or position of the satellite on its
orbit, the mail may not be sent.

T1V5-05-01-038C

Back Key
T1V5-05-01-039C

T5-2-62
 TROUBLESHOOTING/ Monitor Unit

NOTE: When ICF could not receive the mail, the

message "Mail delivery failed." is displayed
on the screen.

T1V5-05-01-040C

T5-2-63
 TROUBLESHOOTING/ Monitor Unit
(Blank)

T5-2-64
 TROUBLESHOOTING / Dr. ZX
MAIN MENU MONITOR DISPLAY
Dr. ZX displays the input signals from switches and
sensors to MC and the control signals to the actuators
from MC.

Item Data Unit

Selecting Monitoring
Required Engine Speed Requested Engine Input signal from engine control min-1
Speed
Actual Engine Speed Actual Engine Input signal from ECM min-1
Speed
Deviation in Engine Speed Engine Speed De- Input signal from ECM min-1
(Engine Speed Differential) viation
Pump 1 Delivery Pressure Pump 1 Delivery Input signal from pump 1 delivery MPa
Pressure pressure sensor
Pump 1 Pump Control Pressure Pump 1 Flow Con- Input signal from pump 1control pres- MPa
trol Pressure sure sensor
Pump 1 Flow Rate Limit Propor- Pump 1 Flow Rate Control instruction signal to maximum MPa
tional Valve Output Limit P/S/V Out pump 1 flow rate limit control solenoid
valve
Pump 1 Max. Displacement Pump 1 Upper cm3
Limit Displace-
ment
Pump 1 Target Flow Rate Pump 1 Target Control instruction signal to maximum L/min
Flaw Rate pump 1 flow rate limit control solenoid
valve
Pump 2 Delivery Pressure Pump 2 Delivery Input signal from pump 2 delivery MPa
Pressure pressure sensor
Pump 2 Pump Control Pressure Pump 2 Flow Con- Input signal from pump 2control pres- MPa
trol Pressure sure sensor
Pump 2 Flow Rate Limit Propor- Pump 2 Flow Rate Control instruction signal to maximum MPa
tional Valve Output Limit P/S/V Out pump 2 flow rate limit control solenoid
valve
Pump 2 Max. Displacement Pump 2 Upper- cm3
Limit Displace-
ment
Pump 2 Target Flow Rate Pump 2 Target Control instruction signal to maximum L/min
Flaw Rate pump 2 flow rate limit control solenoid
valve
Pump Torque Proportional Valve Pump Torque P/S Control instruction signal to torque MPa
Output Valve Output control solenoid valve
Pump 3 Delivery Pressure Pump 3 Delivery Input signal from pump 3 delivery MPa
Pressure pressure sensor
Pump Solenoid Valve Output Pump Torque MPa
ON/OFF Valve
Output
Pump 1 Load Rate Pump 1 Load %
Factor (Rate)
Pump 2 Load Rate Pump 2 Load %
Factor (Rate)

T5-3-8
 TROUBLESHOOTING / Dr. ZX

Item Data Unit

Selecting Monitoring
Type of Current ATT1 Current ATT Type Communication from monitor unit BK, BR, PU, CR,
VI, Others
Number of Current ATT1 Current ATT No. Communication from monitor unit 1, 2, 3, 4, 5
Type of ATT1 ATT1 Type Communication from monitor unit BK, BR, PU, CR,
VI, Others
Number of ATT1 ATT1 No. Communication from monitor unit 1, 2, 3, 4, 5
Type of ATT2 ATT2 Type Communication from monitor unit BK, BR, PU, CR,
VI, Others
Number of ATT2 ATT2 No. Communication from monitor unit 1, 2, 3, 4, 5
Type of ATT3 ATT3 Type Communication from monitor unit BK, BR, PU, CR,
VI, Others
Number of ATT3 ATT3 No. Communication from monitor unit 1, 2, 3, 4, 5
Type of ATT4 ATT4 Type Communication from monitor unit BK, BR, PU, CR,
VI, Others
Number of ATT4 ATT4 No. Communication from monitor unit 1, 2, 3, 4, 5
Type of ATT5 ATT5 Type Communication from monitor unit BK, BR, PU, CR,
VI, Others
Number of ATT5 ATT5 No. Communication from monitor unit 1, 2, 3, 4, 5
Front Att. Control Pressure Front Pilot Pres- Input signal from pressure sensor MPa
sure (front att.)
Boom Raise Control Pressure Boom Raise Pilot Input signal from pressure sensor MPa
Pressure (boom raise)
Arm Roll-In Control Pressure Arm Roll-in Pilot Input signal from pressure sensor MPa
Pressure (arm roll-in)
Arm Dump Control Pressure Arm Roll-Out Pilot Input signal from pressure sensor MPa
Pressure (arm roll-out)
Swing Control Pressure Swing Pilot Pres- Input signal from pressure sensor MPa
sure (swing)
Travel Control Pressure Travel Pilot Pres- Input signal from pressure sensor MPa
sure (travel)
ATT Control Pressure Att. Control Pilot Input signal from pressure sensor MPa
Pressure (auxiliary)
EC Dial Angle EC Dial Angle Input signal from EC sensor V
Boom Cylinder Bottom Pressure Boom Bottom Input signal from boom bottom pres- MPa
(Optional) Pressure sure sensor
Boom Cylinder Rod Pressure Boom Rod Pres- Input signal from boom rod pressure MPa
(Optional) sure sensor
Arm Cylinder Bottom Pressure Arm Bottom Input signal from arm bottom pres- MPa
(Optional) Pressure sure sensor
Boom Angle (Optional) Boom Angle Input signal from boom angle sensor V
Arm Angle (Optional) Arm Angle Input signal from arm angle sensor V
E/P Mode Switch E/P SW Power mode switch selection status E, P
HP Mode Switch HP Mode SW Power mode switch selection status HP
Auto-Idle Switch Auto-Idle SW Auto-idle switch ON/OFF selection AI
status
Travel Mode Switch Travel Mode SW Travel mode switch selection status LO, HI
Power Digging Switch Power Boost SW Power digging switch selection status ON, OFF
Key Switch Key SW Key switch ON/OFF selection status ON, OFF

T5-3-9
 TROUBLESHOOTING / Dr. ZX

Item Data Unit

Selecting Monitoring
Boom Dampener Switch 1 Boom Damping ON, OFF
(Optional) SW1
Boom Dampener Switch 2 Boom Damping ON, OFF
(Optional) SW2
Low Vibration Switch Low Vibration SW ON, OFF
Low Vibration Mode ON/OFF Low Vibration ON, OFF
Switch Mode
ON/OFF SW
ML Sensor Initial Setting Switch ML Sensor Initial ON, OFF
Setting SW
Digging Regenerative Propor- Dig-Regenerative Control instruction signal to solenoid MPa
tional Valve Output P/S Valve Output valve unit SF
Arm Regenerative Proportional Arm Regenerative Control instruction signal to solenoid MPa
Valve Output P/S Valve Output valve unit SC
Power Digging Control Pressure Power Boost Con- Control instruction signal to solenoid MPa
trol Pressure valve unit SG
Travel Mode Control Pressure Travel Motor Con- Control instruction signal to solenoid MPa
trol Pressure valve unit SI
ATT. Proportional Valve Output ATT P/S Valve MPa
Output
Boom Dampener Proportional Boom Damper P/S MPa
Valve Output Valve Output
Low Vibration Proportional Valve Low Vibration P/S MPa
Output Valve Output
Pump 1 Flow Rate Limit Propor- Pump 1 Flow Rate mA
tional Valve Output (Optional) Limit P/S/V Out FB
FB
Pump 2 Flow Rate Limit Propor- Pump 2 Flow Rate mA
tional Valve Output FB Limit P/S/V Out FB
Pump torque Proportional Valve Pump Torque P/S mA
Output FB Valve Output FB
ATT Proportional Valve Output ATT P/S Valve mA
(Optional) FB Output FB
Boom Dampener Proportional Boom Damper P/S mA
Valve Output FB Valve Output FB
Low Vibration Proportional Valve Low Vibration P/S mA
Output (Optional) FB Valve Output FB
Digging Regenerative Propor- Dig-Regenerative mA
tional Valve Output FB P/S/V Output FB
Arm Regenerative Proportional Arm Regenerative mA
Valve Output FB P/S/V Output FB
Power Digging Control Pressure Power Boost Chg. mA
FB Over Pressure FB
Travel Mode Control Pressure Travel 2-Speed mA
FB Chg. Ovr.
Pressure FB

T5-3-10
 TROUBLESHOOTING / Dr. ZX

Item Data Unit

Selecting Monitoring
Travel Alarm Travel Alarm Action,
No Action
Swing Alarm Swing Alarm Action,
No Action
Load Alarm Load Alarm Action,
No Action
Auto Air Bleeding Auto-Air Bleeder ON, OFF
Hydraulic Oil Temperature Hydraulic Oil Tem- Input signal from hydraulic oil tem- °C
perature (HOT) perature sensor
Overload Alarm ON/OFF Switch Load Alarm Overload alarm switch ON/OFF ON, OFF
ON/OFF SW status
ML Initial Setting Status Initial ML Setting Un Finish, Fin-
Status ish, Stop, Final
Angle Sensor Learning Status Angle Sensor Not Learn, Fin-
Learning Status ish, Final

NOTE: ATT: Attachment BK: Digging

BR: Hydraulic Breaker PU: Secondary Crusher
CR: Primary Crusher
VI: Vibrating Hammer

T5-3-11
 TROUBLESHOOTING / Dr. ZX
SETTING
Engine speed, pump delivery flow rate, solenoid valve output pressure and so on can be adjusted.

Item Data Unit

Parameter Change
Li Speed Adjustment Adjustment of minimum engine speed min-1
WU Speed Adjustment Adjustment of warming up engine speed min-1
AI Speed Adjustment Adjustment of auto-idle engine speed min-1
P Speed Adjustment Adjustment of P-mode engine speed min-1
Travel I Speed Adjustment Adjustment of idle engine speed when traveling min-1
Travel P Speed Adjustment Adjustment of P-mode engine speed when traveling min-1
Pump PQ Torque Adjustment of pump P-Q curve N⋅m
Adjustment
Boom Dampener Adjustment of solenoid valve MPa
Proportional Valve
Adjustment
ATT Proportional Valve Adjustment of optional solenoid valve MPa
Adjustment
ATT Speed Increase Down Setting of time required for engine speed decrease ms
Waiting Time
ATT Torque Down ON/OFF ON/OFF of torque down control, when a front attachment is ON, OFF
operated
ECO Control Selection ON, OFF
HP Control Selection ON, OFF
Heater Control Selection ON, OFF
Engine Control Theft ON, OFF
Prevention Selection
Pump Control Theft ON, OFF
Prevention Selection
Min, Boom CYL. Bottom MPa
Pressure Over Balance
Attachment Parameter
Change
ATT1
ATT1 ATT Type Attachment selection BK BR PU CR VI
ATT1 ATT No. Attachment setting number selection 12345
ATT1 P1 Max Swash Angle Adjustment of lower limit of maximum pump 1 flow rate L/min
Adjustment when using attachment
ATT1 P2 Max Swash Angle Adjustment of lower limit of maximum pump 2 flow rate L/min
Adjustment when using attachment
ATT1 Engine Speed Adjustment of engine speed when using attachment min-1
Increase/Decrease
ATT1 Secondary Pilot Relief Secondary pilot relief valve ON/OFF selection ON, OFF
Pressure Selection
ATT1 Selector Valve Selector valve ON/OFF selection ON, OFF
Selection
ATT1 Accumulator Accumulator ON/OFF selection ON, OFF
Selection
ATT1 2-Speed Selection 2-speed selection ON/OFF selection ON, OFF

T5-3-16
 TROUBLESHOOTING / Dr. ZX

Item Data Unit

ATT2
ATT2 ATT Type Attachment selection BK BR PU CR VI
ATT2 ATT No. Attachment setting number selection 12345
ATT2 P1 Max Swash Angle Adjustment of lower limit of maximum pump 1 flow rate L/min
Adjustment when using attachment
ATT2 P2 Max Swash Angle Adjustment of lower limit of maximum pump 2 flow rate L/min
Adjustment when using attachment
ATT2 Engine Speed Adjustment of engine speed when using attachment min-1
Increase/Decrease
ATT2 Secondary Pilot Relief Secondary pilot relief valve ON/OFF selection ON, OFF
Pressure Selection
ATT2 Selector Valve Selector valve ON/OFF selection ON, OFF
Selection
ATT2 Accumulator Accumulator ON/OFF selection ON, OFF
Selection
ATT2 2-Speed Selection 2-speed selection ON/OFF selection ON, OFF
ATT3
ATT3 ATT Type Attachment selection BK BR PU CR VI
ATT3 ATT No. Attachment setting number selection 12345
ATT3 P1 Max Swash Angle Adjustment of lower limit of maximum pump 1 flow rate L/min
Adjustment when using attachment
ATT3 P2 Max Swash Angle Adjustment of lower limit of maximum pump 2 flow rate L/min
Adjustment when using attachment
ATT3 Engine Speed Adjustment of engine speed when using attachment min-1
Increase/Decrease
ATT3 Secondary Pilot Relief Secondary pilot relief valve ON/OFF selection ON, OFF
Pressure Selection
ATT3 Selector Valve Selector valve ON/OFF selection ON, OFF
Selection
ATT3 Accumulator Accumulator ON/OFF selection ON, OFF
Selection
ATT3 2-Speed Selection 2-speed selection ON/OFF selection ON, OFF
ATT4
ATT4 ATT Type Attachment selection BK BR PU CR VI
ATT4 ATT No. Attachment setting number selection 12345
ATT4 P1 Max Swash Angle Adjustment of lower limit of maximum pump 1 flow rate L/min
Adjustment when using attachment
ATT4 P2 Max Swash Angle Adjustment of lower limit of maximum pump 2 flow rate L/min
Adjustment when using attachment
ATT4 Engine Speed Adjustment of engine speed when using attachment min-1
Increase/Decrease
ATT4 Secondary Pilot Relief Secondary pilot relief valve ON/OFF selection ON, OFF
Pressure Selection
ATT4 Selector Valve Selector valve ON/OFF selection ON, OFF
Selection
ATT4 Accumulator Accumulator ON/OFF selection ON, OFF
Selection
ATT4 2-Speed Selection 2-speed selection ON/OFF selection ON, OFF
NOTE: ATT: Attachment BK: Digging
BR: Hydraulic Breaker PU: Secondary Crusher
CR: Primary Crusher
VI: Vibrating Hammer

T5-3-17
 TROUBLESHOOTING / Dr. ZX

Item Data Unit

ATT5
ATT5 ATT Type Attachment selection BK BR PU CR VI
ATT5 ATT No. Attachment setting number selection 12345
ATT5 P1 Max Swash Angle Adjustment of lower limit of maximum pump 1 flow rate L/min
Adjustment when using attachment
ATT5 P2 Max Swash Angle Adjustment of lower limit of maximum pump 2 flow rate L/min
Adjustment when using attachment
ATT5 Engine Speed Adjustment of engine speed when using attachment min-1
Increase/Decrease
ATT5 Secondary Pilot Relief Secondary pilot relief valve ON/OFF selection ON, OFF
Pressure Selection
ATT5 Selector Valve Selector valve ON/OFF selection ON, OFF
Selection
ATT5 Accumulator Accumulator ON/OFF selection ON, OFF
Selection
ATT5 2-Speed Selection 2-speed selection ON/OFF selection ON, OFF
ML Parameter Change
ML Crane Front Code Setting of front att. code for ML models Dig
ML Crane Bucket Code Setting of bucket code for ML models Dig
ML Crane Bucket Weight Kg
Adjustment
Max. ML Crane Speed Setting of engine speed in crane mode min-1
Adjustment

NOTE: ATT: Attachment BK: Digging

BR: Hydraulic Breaker PU: Secondary Crusher
CR: Primary Crusher
VI: Vibrating Hammer

T5-3-18
 TROUBLESHOOTING / Dr. ZX
ADJUSTMENT DATA LIST
ZX200-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
Li Speed 10 min-1 0 to 400 0 min-1
WU Speed 10 min-1 -450 to 200 0 min-1
AI Speed 10 min-1 -400 to 400 0 min-1
P Speed 10 min-1 -200 to 200 0 min-1
Travel I Speed 10 min-1 -400 to 400 0 min-1
Travel P Speed 10 min-1 -200 to 200 0 min-1
Pump PQ Torque
2.45 N⋅m -60 to 60 0 N⋅m
Adjustment
Boom Dampener
0.0196 MPa -1 to 1 0 MPa
Proportional Valve
ATT Proportional Valve 0.0196 MPa -1 to 1 0 MPa
ATT Speed Increase Down
40 ms 0 ms
Waiting Time
Min, Boom CYL. Bottom
0.2 MPa -9.8 to 14.7 0 MPa
Pressure Over Balance

NOTE: 1 MPa=10.197 kgf/cm2

1 kgf/cm2=0.098 MPa
* ML specification is only available in Japanese domestic market.

T5-3-19
 TROUBLESHOOTING / Dr. ZX

ZX240-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
Li Speed 10 min-1 0 to 400 0 min-1
WU Speed 10 min-1 -450 to 200 0 min-1
AI Speed 10 min-1 -400 to 400 0 min-1
P Speed 10 min-1 -200 to 100 0 min-1
Travel I Speed 10 min-1 -400 to 400 0 min-1
Travel P Speed 10 min-1 -200 to 100 0 min-1
Pump PQ Torque
2.45 N⋅m -60 to 60 0 N⋅m
Adjustment
Boom Dampener
0.0196 MPa -1 to 1 0 MPa
Proportional Valve
ATT Proportional Valve 0.0196 MPa -1 to 1 0 MPa
ATT Speed Increase Down
40 ms 0 ms
Waiting Time
Min, Boom CYL. Bottom
0.2 MPa -9.8 to 14.7 0 MPa
Pressure Over Balance

NOTE: 1 MPa=10.197 kgf/cm2

1 kgf/cm2=0.098 MPa
* ML specification is only available in Japanese domestic market.

T5-3-20
 TROUBLESHOOTING / Dr. ZX

ZX270-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
Li Speed 10 min-1 0 to 400 0 min-1
WU Speed 10 min-1 -450 to 200 0 min-1
AI Speed 10 min-1 -400 to 400 0 min-1
P Speed 10 min-1 -200 to 100 0 min-1
Travel I Speed 10 min-1 -400 to 400 0 min-1
Travel P Speed 10 min-1 -200 to 100 0 min-1
Pump PQ Torque
2.45 N⋅m -60 to 60 0 N⋅m
Adjustment
Boom Dampener
0.0196 MPa -1 to 1 0 MPa
Proportional Valve
ATT Proportional Valve 0.0196 MPa -1 to 1 0 MPa
ATT Speed Increase Down
40 ms 0 ms
Waiting Time
Min, Boom CYL. Bottom
0.2 MPa -9.8 to 14.7 0 MPa
Pressure Over Balance

NOTE: 1 MPa=10.197 kgf/cm2

1 kgf/cm2=0.098 MPa
* ML specification is only available in Japanese domestic market.

T5-3-21
 TROUBLESHOOTING / [Link]
ATTACHMENT ADJUSTMENT DATA LIST
ZX200-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
ATT1
ATT1 ATT Type/No. - 0 to 5 Breaker 1
ATT1 P1 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT1 P2 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT1 Engine Speed
10 min-1 -500 to 200 0 min-1
Increase/Decrease
ATT1 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT1 Selector Valve
- C/V or 0/T 0/T
Selection
ATT1 Accumulator
- ON/OFF OFF
Selection
ATT1 2-Speed Selection
- ON/OFF OFF
ATT2
ATT2 ATT Type/No. - 0 to 5 Breaker 2
ATT2 P1 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT2 P2 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT2 Engine Speed
10 min-1 -500 to 200 0 min-1
Increase/Decrease
ATT2 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT2 Selector Valve
- C/V or 0/T 0/T
Selection
ATT2 Accumulator
- ON/OFF ON
Selection
ATT2 2-Speed Selection
- ON/OFF OFF
ATT3
ATT3 ATT Type/No. - 0 to 5 Secondary Crusher 1
ATT3 P1 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT3 P2 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT3 Engine Speed
10 min-1 -500 to 200 200 min-1
Increase/Decrease
ATT3 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT3 Selector Valve
- C/V or 0/T 0/T
Selection
ATT3 Accumulator
- ON/OFF OFF
Selection
ATT3 2-Speed Selection
- ON/OFF ON

T5-3-22
 TROUBLESHOOTING / [Link]

Min. Adjustable Range

Standard
Adjustment Data Adjustment Remarks
Adjustment
Value
ATT4
ATT4 ATT Type/No. - 0 to 5 Primary Crusher 1
ATT4 P1 Max Swash
0.5 L/min 106 to 212 212 L/min
Angl4 Adjustment
ATT4 P2 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT4 Engine Speed
10 min-1 -500 to 200 200 min-1
Increase/Decrease
ATT4 Secondary Pilot
- ON/OFF OFF
Relief Pressure Selection
ATT4 Selector Valve
- C/V or 0/T C/V
Selection
ATT4 Accumulator
- ON/OFF OFF
Selection
ATT4 2-Speed Selection
- ON/OFF ON
ATT5
ATT5 ATT Type/No. - 0 to 5 Unregistration
ATT5 P1 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT5 P2 Max Swash
0.5 L/min 106 to 212 212 L/min
Angle Adjustment
ATT5 Engine Speed
10 min-1 -500 to 200 0 min-1
Increase/Decrease
ATT5 Secondary Pilot
- ON/OFF Unregistration
Relief Pressure Selection
ATT5 Selector Valve
- C/V or 0/T Unregistration
Selection
ATT5 Accumulator
- ON/OFF Unregistration
Selection
ATT5 2-Speed Selection
- ON/OFF Unregistration

NOTE: 1 MPa=10.197 kgf/cm2

1 kgf/cm2=0.098 MPa

NOTE: ATT: Attachment BK: Digging

BR: Hydraulic Breaker PU: Secondary Crusher
CR: Primary Crusher
VI: Vibrating Hammer

T5-3-23
 TROUBLESHOOTING / [Link]

ZX240-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
ATT1
ATT1 ATT Type/No. - 0 to 5 Breaker 1
ATT1 P1 Max Swash
0.5 L/min 112 to 224 224 L/min
Angle Adjustment
ATT1 P2 Max Swash
0.5 L/min 112 to 224 224 L/min
Angle Adjustment
ATT1 Engine Speed
10 min-1 -500 to 100 0 min-1
Increase/Decrease
ATT1 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT1 Selector Valve
- C/V or 0/T 0/T
Selection
ATT1 Accumulator
- ON/OFF OFF
Selection
ATT1 2-Speed Selection
- ON/OFF OFF
ATT2
ATT2 ATT Type/No. - 0 to 5 Breaker 2
ATT2 P1 Max Swash
0.5 L/min 112 to 224 224 L/min
Angle Adjustment
ATT2 P2 Max Swash
0.5 L/min 112 to 224 224/min
Angle Adjustment
ATT2 Engine Speed
10 min-1 -500 to 200 0 min-1
Increase/Decrease
ATT2 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT2 Selector Valve
- C/V or 0/T 0/T
Selection
ATT2 Accumulator
- ON/OFF ON
Selection
ATT2 2-Speed Selection
- ON/OFF OFF
ATT3
ATT3 ATT Type/No. - 0 to 5 Secondary Crusher 1
ATT3 P1 Max Swash
0.5 L/min 112 to 224 224 L/min
Angle Adjustment
ATT3 P2 Max Swash
0.5 L/min 112 to 224 224 L/min
Angle Adjustment
ATT3 Engine Speed
10 min-1 -500 to 100 100 min-1
Increase/Decrease
ATT3 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT3 Selector Valve
- C/V or 0/T C/V
Selection
ATT3 Accumulator
- ON/OFF OFF
Selection
ATT3 2-Speed Selection
- ON/OFF ON

T5-3-24
 TROUBLESHOOTING / [Link]

Min. Adjustable Range

Standard
Adjustment Data Adjustment Remarks
Adjustment
Value
ATT4
ATT4 ATT Type/No. - 0 to 5 Primary Crusher 1
ATT4 P1 Max Swash
0.5 L/min 112 to 224 224 L/min
Angl4 Adjustment
ATT4 P2 Max Swash
0.5 L/min 112 to 224 224 L/min
Angle Adjustment
ATT4 Engine Speed
10 min-1 -500 to 100 100 min-1
Increase/Decrease
ATT4 Secondary Pilot
- ON/OFF OFF
Relief Pressure Selection
ATT4 Selector Valve
- C/V or 0/T C/V
Selection
ATT4 Accumulator
- ON/OFF OFF
Selection
ATT4 2-Speed Selection
- ON/OFF ON
ATT5
ATT5 ATT Type/No. - 0 to 5 Unregistration
ATT5 P1 Max Swash
0.5 L/min 112 to 224 224 L/min
Angle Adjustment
ATT5 P2 Max Swash
0.5 L/min 112 to 224 224 L/min
Angle Adjustment
ATT5 Engine Speed
10 min-1 -500 to 100 0 min-1
Increase/Decrease
ATT5 Secondary Pilot
- ON/OFF Unregistration
Relief Pressure Selection
ATT5 Selector Valve
- C/V or 0/T Unregistration
Selection
ATT5 Accumulator
- ON/OFF Unregistration
Selection
ATT5 2-Speed Selection
- ON/OFF Unregistration

NOTE: 1 MPa=10.197 kgf/cm2

1 kgf/cm2=0.098 MPa

NOTE: ATT: Attachment BK: Digging

BR: Hydraulic Breaker PU: Secondary Crusher
CR: Primary Crusher
VI: Vibrating Hammer

T5-3-25
 TROUBLESHOOTING / [Link]

ZX270-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
ATT1
ATT1 ATT Type/No. - 0 to 5 Breaker 1
ATT1 P1 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT1 P2 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT1 Engine Speed
10 min-1 -500 to 100 0 min-1
Increase/Decrease
ATT1 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT1 Selector Valve
- C/V or 0/T 0/T
Selection
ATT1 Accumulator
- ON/OFF OFF
Selection
ATT1 2-Speed Selection
- ON/OFF OFF
ATT2
ATT2 ATT Type/No. - 0 to 5 Breaker 2
ATT2 P1 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT2 P2 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT2 Engine Speed
10 min-1 -500 to 100 0 min-1
Increase/Decrease
ATT2 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT2 Selector Valve
- C/V or 0/T 0/T
Selection
ATT2 Accumulator
- ON/OFF ON
Selection
ATT2 2-Speed Selection
- ON/OFF OFF
ATT3
ATT3 ATT Type/No. - 0 to 5 Secondary Crusher 1
ATT3 P1 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT3 P2 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT3 Engine Speed
10 min-1 -500 to 100 100 min-1
Increase/Decrease
ATT3 Secondary Pilot
- ON/OFF OFF
Relief Pressure Selection
ATT3 Selector Valve
- C/V or 0/T C/V
Selection
ATT3 Accumulator
- ON/OFF OFF
Selection
ATT3 2-Speed Selection
- ON/OFF ON

T5-3-26
 TROUBLESHOOTING / [Link]

Min. Adjustable Range

Standard
Adjustment Data Adjustment Remarks
Adjustment
Value
ATT4
ATT4 ATT Type/No. - 0 to 5 Primary Crusher 1
ATT4 P1 Max Swash
0.5 L/min 118 to 236 236 L/min
Angl4 Adjustment
ATT4 P2 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT4 Engine Speed
10 min-1 -500 to 100 100 min-1
Increase/Decrease
ATT4 Secondary Pilot
- ON/OFF ON
Relief Pressure Selection
ATT4 Selector Valve
- C/V or 0/T C/V
Selection
ATT4 Accumulator
- ON/OFF OFF
Selection
ATT4 2-Speed Selection
- ON/OFF ON
ATT5
ATT5 ATT Type/No. - 0 to 5 Unregistration
ATT5 P1 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT5 P2 Max Swash
0.5 L/min 118 to 236 236 L/min
Angle Adjustment
ATT5 Engine Speed
10 min-1 -500 to 100 0 min-1
Increase/Decrease
ATT5 Secondary Pilot
- ON/OFF Unregistration
Relief Pressure Selection
ATT5 Selector Valve
- C/V or 0/T Unregistration
Selection
ATT5 Accumulator
- ON/OFF Unregistration
Selection
ATT5 2-Speed Selection
- ON/OFF Unregistration

NOTE: 1 MPa=10.197 kgf/cm2

1 kgf/cm2=0.098 MPa

NOTE: ATT: Attachment BK: Digging

BR: Hydraulic Breaker PU: Secondary Crusher
CR: Primary Crusher
VI: Vibrating Hammer

T5-3-27
 TROUBLESHOOTING / [Link]
MI ADJUSTMENT DATA LIST
ZX200-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
ML Crane Front Code 1 dig 0 to 3 0 dig
ML Crane Front Code 1 dig 0 to 3 0 dig
ML Crane Bucket Weight
4 kg -512 to 508 0 kg
Adjustment
Max. ML Crane Speed
10 min-1 -360 to 340 0 min-1
Adjustment

ZX240-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
ML Crane Front Code 1 dig 0 to 3 0 dig
ML Crane Front Code 1 dig 0 to 3 0 dig
ML Crane Bucket Weight
4 kg -512 to 508 0 kg
Adjustment
Max. ML Crane Speed
10 min-1 -430 to 270 0 min-1
Adjustment

ZX270-3 class
Min. Adjustable Range
Standard
Adjustment Data Adjustment Remarks
Range Adjustment
Value
ML Crane Front Code 1 dig 0 to 3 0 dig
ML Crane Front Code 1 dig 0 to 3 0 dig
ML Crane Bucket Weight
4 kg -512 to 508 0 kg
Adjustment
Max. ML Crane Speed
10 min-1 -500 to 270 0 min-1
Adjustment

T5-3-28
 TROUBLESHOOTING / Dr. ZX
MONITOR CONTROLLER Title Screen
Password
Main Menu
• Monitoring
Dr. ZX displays the control signals of each
Dr. ZX Service Soft
controller and the input signals from each sensor. (C) Hitachi Construction
• Various Settings Machinery Co.,ltd
Dr. ZX can set optional function setting, back
monitor setting, operating condition enable/
disable, time set function enable / disable, Start Back
maintenance setting, inner hour meter
synchronization and fuel consumption gauge
display ON/OFF selection. Return to Controller
Password Selection Screen.

Password Change Main menu Screen

The password can be changed. Select item
Monitoring + Monitoring

+ Various Setting

ESC

Select item
Optional Function Allocation + Option Function Allocate

Overload Alarm Enable / Disable + Overload Alarm Enable / Disable

Back Monitor Function Enable / Disable + Back Monitor Setup

Operating Condition Enable / Disable + Operating Condition
Enable / Disable

ESC

Select item

Time Set Function Enable / Disable © Time Set Function

Enable / Disable

Maintenance Setting © Maintenance Setup

Internal Hour Meter Syncronization © Internal Hour Meter

Syncronization

ESC

Select item

Fuel Consumption Gauge Display

© Fuel Consumption Gauge
Enable / Disable Selection
Disp. Enable / Disable
© All Parameter Initialize
All Parameter Initialize

ESC

T5-3-72
 TROUBLESHOOTING / Dr. ZX
MONITORING
List of Monitoring Item

Item
Unit Data
Selecting Monitoring
Monitor Switch Status ∗ ∗∗
Check
Radiator Coolant Coolant °C Input signal from coolant temperature sensor
Temperature Temperature
Fuel Level Fuel Level % Input signal from fuel consumption sensor
Security Signal Security Signal OFF, ON
ML Crane Switch ML Crane Status OFF, ON Input signals from arm angle sensor, boom angle
sensor, boom rod pressure sensor and boom bottom
pressure sensor
Travel ML Crane Travel ML Crane OFF, ON Input signals from arm angle sensor, boom angle
Switch Switch sensor, boom rod pressure sensor and boom bottom
pressure sensor
Mail Switch Mail Switch OFF, Fuel,
Forwarding,
General

∗ Display when monitoring

Monitor Switch Condition Check

Liquid Crystal Display

Scerrn

ESC

∗∗ Unit
Switch 1 Switch 7

Switch 8 Switch 14

T5-3-73
 TROUBLESHOOTING / Dr. ZX

Monitor Switch Condition

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push item for monitoring and push

OK.
Push ESC and return to Main
Push Start. Push Monitoring. Menu Screen.
Slect Item Slect Item
Password
+ Monitorring
+ Monitor SW Status Check
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Fuel Level To the
Machinery Co., ltd Lower
+ Coolant Temprature

+ Security Signal

Start Back ESC OK ESC

Title Screen Main Menu Screen Monitoring Item Selection Screen

Push ESC and return to Main

Menu Screen.

Monitor SW Condition Check

Liquid Crystal Display

Scerrn
Switch 1 Switch 7

ESC
Switch 8 Switch 14
Monitor Switch Status Check
Screen

T5-3-74
 TROUBLESHOOTING / Dr. ZX

Other Monitorings

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push item for monitoring and push

OK. Refer to T5-3-73 as for the
monitor item.
Push ESC and return to Main Menu
Push Start. Push Monitoring. Screen.

Slect Item Slect Item

Password
+ Monitorring
+ Monitor SW Status Check
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Fuel Level To the
Machinery Co., ltd Lower
+ Coolant Temprature

+ Security Signal

Start Back ESC OK ESC

Title Screen Main Menu Screen Monitoring Item Selection Screen

When pushing Hold, the monitor is

stopped temporarily.
When re-starting the monitor, push
Hold again. Push ESC and return
to Monitoring Selection Screen.

Fuel Level
20.5%

Coolant Tempreture
10.0°C

Security Signal
OFF

Hold
ESC

Monitoring Screen

T5-3-75
 TROUBLESHOOTING / Dr. ZX
VARIOUS SETTING
List of Various Setting Item

Item Unit
Optional Function M1 (Optional Function 1 Allocate) Function No.
M2 (Optional Function 2 Allocate) 0: Unset
M3 (Optional Function 3 Allocate) 1: Work Mode Function
M4 (Optional Function 4 Allocate) 2: ML Crane Function
M5 (Optional Function 5 Allocate) 3: Mail Function
M6 (Optional Function 6 Allocate) 4: Auto Lubrication Function
M7 (Optional Function 7 Allocate) 5: Collision Prevention Function
M8 (Optional Function 8 Allocate) 6 and after: Unset
M9 (Optional Function 9 Allocate)
Overload Alarm Enable / Disable bit 2-1=00: Disabel/01: Enable
Back Monitor Setting Back Monitor Function Enable/Disable 00: Disable/01: Enable
Back Monitor Normal/Flip Vertical 00: Flip Vertical/01: Normal
Operating Condition Enable / Disable 00: Disable/01: Enable
Time Set Function Enable / Disable 00: Disable/01: Enable
Maintenance Setting Maintenance Function Enable / Disable 00: Disabel/01: Enabel
Notification Function Enable / Disable 00: Disabel/01: Enable
Maintenance Display Item ON/OFF
Engine Oil 00: OFF/01: ON
Engine Oil Filter 00: OFF/01: ON
Hydraulic Oil 00: OFF/01: ON
Hydraulic Oil Pilot Filter 00: OFF/01: ON
Hydraulic Oil Full-Flow Filter 00: OFF/01: ON
Pump Transmission 00: OFF/01: ON
Swing Bearing Grease 00: OFF/01: ON
Travel Device Oil 00: OFF/01: ON
Swing Device Oil 00: OFF/01: ON
Air Cleaner Filter 00: OFF/01: ON
Engine/Air Conditioner V-belt 00: OFF/01: ON
Air Conditioner Filter 00: OFF/01: ON
Fuel Filter 00: OFF/01: ON
Inner Hour Meter Sync. −
Fuel Consumption Gauge Display ON/OFF Selection bit 2-1=00: Disabel/01: Enable

T5-3-76
 TROUBLESHOOTING / Dr. ZX
(Blank)

T5-3-77
 TROUBLESHOOTING / Dr. ZX
OPTIONAL FUNCTION ALLOCATION
Example: Allocate ML Crane for Menu 7

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.

Slect Function Select Failure-diagroses

controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring.

Slect Item Select Item

Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Execusion: Refer to the next page.

Push Next. Push Next. All Clear: Unset all settings of
ESC and return to Main Menu Push Back and return to the former menus 1 to 9.
Screen. screen. ESC: Return Various Setting Screen.

Option Function Allocate Option Function Allocate

Liquid Crystal Display
Scerrn Menu1（ + F1）
Allocating Options Functions are Work Mode
allocated in main menu (M1-M9).
If functions are allocated to Menu2（ + F2）
M1-M4, they are also allocated to Unset
function keys F1-F4.
F1 F2 F3 F4 M Menu3（ + F3）
Mail
F1 to F4: Function Key
M: Main Menu Key
Next ESC Next ESC Exec All Clr ESC

Optional Function Allocation

Screen

T5-3-78
 TROUBLESHOOTING / Dr. ZX

Move the item by using T and

push Menu 7.

Option Function Allocate Option Function Allocate Option Function Allocate

Menu1（ + F1） Menu4（ + F4） Menu7

Work Mode Unset Unset
Menu2（ + F2） Menu5 Menu8 To the
Unset Unset Unset Lower
Menu3（ + F3） Menu6 Menu9
Mail Unset Unset

Exec All Clr ESC Exec All Clr ESC Exec All Clr ESC

Optional Function Allocation

Execution Screen is displayed.
Push ESC and return to Various
Push ML Crane. Push Exec. Setting Item Screen.
Select an item to be allocated Option Function Allocate Option Function Allocate
for Menu 7. Allocated as follow
Menu7 Menu1( +F1): Work Mode
Unset ML Crane Menu2( +F2): Unset
Menu3( +F3): Mail
Work Mode Menu8 Menu4( +F4): Unset
ML Crane Unset Menu5( +F5): Unset
Menu6( +F2): Unset
Mail Menu9 Menu7( +F2): ML Crane
Collision Preve Unset Menu8( +F2): Unset
Auto Lubricate Menu9( +F2): Unset

Exec All Clr ESC ESC

Optional Function Allocation Optional Function Allocation

Screen Execution Screen

Function that can be selected: Unset

Work Mode
ML Crane
Collision Prevention
Auto Lubrication
Mail
If the functions that can be selected are too much to be
settled in one page, the next page can be displayed by
using a page changing button.

IMPORTANT: The function that has already been

allocated cannot be selected.

T5-3-79
 TROUBLESHOOTING / Dr. ZX

Allocate Mail for Menu 3

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring.

Slect Item Select Item

Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Next. Push Next.

ESC and return to Main Menu Push Back and return to the former
creen. screen.
Option Function Allocate Option Function Allocate
Liquid Crystal Display
Scerrn Menu1（ + F1）
Allocating Options Functions are Work Mode
allocated in main menu (M1-M9).
If functions are allocated to Menu2（ + F2） To the
M1-M4, they are also allocated to Unset Next
function keys F1-F4. Page
F1 F2 F3 F4 M Menu3（ + F3）
Unset
F1 to F4: Function Key
M: Main Menu Key
Next ESC Next ESC Exec All Clr ESC

Optional Function Allocation

Screen

T5-3-80
 TROUBLESHOOTING / Dr. ZX

Push Menu 3. Push Mail. Push Exec.

Option Function Allocate Select an item to be allocated Option Function Allocate
for Menu 3.
Menu1（ + F1） Menu1（ + F1）
Work Mode Unset Work Mode
Menu2（ + F2） Work Mode Menu2（ + F2） To the
Unset ML Crane Unset Lower
Menu3（ + F3） Mail Menu3（ + F3）
Unset Coolision Preve Mail
Auto Lubricate

Exec All Clr ESC Exec All Clr ESC

Optional Function Allocation Optional Function Allocation

Screen Screen

Optional Function Allocation

Execution Screen is displayed.
Push ESC and return to Various
Setting Item Screen.
Option Function Allocate Select item
Allocated as follow
Menu1( +F1): Work Mode + Option Function Allocate
Menu2( +F2): Unset
Menu3( +F3): Mail Overload Alarm Enable /
Menu4( +F4): Unset + Disable
Menu5( +F5): Unset
Menu6( +F2): Unset + Back Monitor Setup
Menu7( +F2): Unset
Menu8( +F2): Unset + Operating Condition
Menu9( +F2): Unset Enable / Disable

ESC ESC

Optional Function Allocation Various Setting Item Screen

Execution Screen

Mail is displayed on the monitor unit screen.

When push key F3, Mail Screen is displayed.

Mail
Mail Screen

Key F3 T1V1-05-03-002 T1V5-05-01-037C

T5-3-81
 TROUBLESHOOTING / Dr. ZX

Allocate ML Crane for Menu 2

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring.

Slect Item Select Item

Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Next. Push Next.

ESC and return to Main Menu Push Back and return to the former
creen. screen.
Option Function Allocate Option Function Allocate
Liquid Crystal Display
Scerrn Menu1（ + F1）
Allocating Options Functions are Work Mode
allocated in main menu (M1-M9).
If functions are allocated to Menu2（ + F2） To the
M1-M4, they are also allocated to Unset Next
function keys F1-F4. Page
F1 F2 F3 F4 M Menu3（ + F3）
Unset
F1 to F4: Function Key
M: Main Menu Key
Next ESC Next ESC Exec All Clr ESC

Optional Function Allocation

Screen

T5-3-82
 TROUBLESHOOTING / Dr. ZX

Push Menu 2. Push ML Crane. Push Exec.

Option Function Allocate Select an item to be allocated Option Function Allocate

for Menu 2.
Menu1（ + F1） Menu1（ + F1）
Work Mode Unset Work Mode
Menu2（ + F2） Work Mode Menu2（ + F2） To the
Unset ML Crane ML Crane Lower
Menu3（ + F3） Mail Menu3（ + F3）
Unset Collision Preve Unset
Auto Lubricate

Exec All Clr ESC Exec All Clr ESC

Optional Function Allocation Optional Function Allocation

Screen Screen

Optional Function Allocation

Execution Screen is displayed.
Push ESC and return to Various
Setting Item Screen.
Option Function Allocate Select Item
Allocated as follow
Menu1( +F1): Work Mode + Option Function Allocate
Menu2( +F2): ML Crane
Menu3( +F3): Unset Overload Alarm Enable /
Menu4( +F4): Unset + Disable
Menu5( +F5): Unset
Menu6( +F2): Unset + Back Monitor Setup
Menu7( +F2): Unset
Menu8( +F2): Unset + Operating Condition
Menu9( +F2): Unset Enable / Disable

ESC ESC

Optional Function Allocation Various Setting Item Screen

Execution Screen

ML Crane is displayed on the monitor unit screen.

When push key F2, ML Crane Screen is displayed

ML Crane
ML Crane Screen

Key F2 T1V1-05-03-003 T1V5-05-01-029

T5-3-83
 TROUBLESHOOTING / Dr. ZX

Allocate ML Crane for Menu 2 Disable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring.

Slect Item Select Item

Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Next. Push Next.

ESC and return to Main Menu Push Back and return to the former
creen. screen.
Option Function Allocate Option Function Allocate
Liquid Crystal Display
Scerrn Menu1（ + F1）
Allocating Options Functions are Work Mode
allocated in main menu (M1-M9).
If functions are allocated to Menu2（ + F2） To the
M1-M4, they are also allocated to ML Crane Next
function keys F1-F4. Page
F1 F2 F3 F4 M Menu3（ + F3）
Unset
F1 to F4: Function Key
M: Main Menu Key
Next ESC Next ESC Exec All Clr ESC

Optional Function Allocation

Screen

T5-3-84
 TROUBLESHOOTING / Dr. ZX

Push Menu 2. Push Unset. Push Exec.

Option Function Allocate Select an item to be allocated Option Function Allocate

for Menu 2.
Menu1（ + F1） Menu1（ + F1）
Work Mode Unset Work Mode
Menu2（ + F2） Work Mode Menu2（ + F2） To the
ML Crane ML Crane Unset Lower
Menu3（ + F3） Mail Menu3（ + F3）
Unset Collision Preve Unset
Auto Lubricate

Exec All Clr ESC Exec All Clr ESC

Optional Function Allocation Optional Function Allocation

Screen Screen

Optional Function Allocation

Execution Screen is displayed.
Push ESC and return to Various
Setting Item Screen.
Option Function Allocate Select Item
Allocated as follow
Menu1( +F1): Work Mode + Option Function Allocate
Menu2( +F2): Unset
Menu3( +F3): Unset Overload Alarm Enable /
Menu4( +F4): Unset + Disable
Menu5( +F5): Unset
Menu6( +F2): Unset + Back Monitor Setup
Menu7( +F2): Unset
Menu8( +F2): Unset + Operating Condition
Menu9( +F2): Unset Enable / Disable

ESC ESC

Optional Function Allocation Various Setting Item Screen

Execution Screen

ML Crane is disappeared on the monitor unit screen.

ML Crane

T1V1-05-03-001

Key F2 T1V1-05-03-003

T5-3-85
 TROUBLESHOOTING / Dr. ZX
OVERLOAD ALARM ENABLE / DISABLE
SELECTION
IMPORTANT: In case ML Crane is set to any one of
Overload Alarm: Enable Menu 1 to 9 of Optional Function
Allocation, make ML Crane disable.
After starting Dr. ZX, push Select
Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring. Push Overload Alarm Enable /

Disable.
Slect Item Select Item
Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Enable and push Exec. Push

ESC and return to the former Push ESC and return to Various
screen. Setting Item Screen.
Overload Alarm Enable / Disable Overload Alarm Enable / Disable

Changed
Enable Disable
Overload Alarm: Enable

Exec ESC ESC

NOTE: Push Enable, push

ESC and return to
Various Setting
Item Screen, so
that Overload
Alarm Enable is
not set.

T5-3-86
 TROUBLESHOOTING / Dr. ZX

Overload Alarm: Disable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Overload Alarm Enable /

Push Start. Push Monitoring. Disable.
Slect Item Select Item
Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Disable and push Exec. Push

ESC and return to the former Push ESC and return to Various
screen. Setting Item Screen.
Overload Alarm Enable / Disable Overload Alarm Enable / Disable

Changed
Enable Disable
Overload Alarm: Disaable

Exec ESC ESC

NOTE: Push Disable,

push ESC and
return to Various
Setting Item
Screen, so that
Overload Alarm
Enable is not set.

T5-3-87
 TROUBLESHOOTING / Dr. ZX
BACK MONITOR SETTING
Back Monitor Function: Enable
After starting Dr. ZX, push Select
Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring. Push Back Monitor Setup.

Slect Item Select Item
Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Back Monitor Function Push Enable and push Exec. Push
Enable / Disable. Push ESC and ESC and return to Various Setting Push ESC and return to Various
return to the former screen. Item Screen. Setting Item Screen.

Back Monitor Setup Back Monitor Function Enable / Back Monitor Function Enable /
Disable Disable
Back Monito Function
+
Enable/Disable

+ Back Monitor Display

Enable Disable Changed
Normal/Flip Vertical
Back Monitor Function:
Enable

ESC Exec ESC ESC

NOTE: Push Enable, push

ESC and return to
Various Setting
Item Screen, so
that Back Monitor
Function Enable is
not set.

T5-3-88
 TROUBLESHOOTING / Dr. ZX

Back Monitor Function: Disable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring. Push Back Monitor Setup.

Slect Item Select Item

Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Back Monitor Function Push Disable and push Exec. Push
Enable / Disable. Push ESC and ESC and return to Various Setting Push ESC and return to Various
return to the former screen. Item Screen. Setting Item Screen.
Back Monitor Setup Back Monitor Function Enable / Back Monitor Function Enable /
Disable Disable
Back Monito Function
+
Enable / Disable

+ Back Monitor Display

Enable Disable Changed
Normal / Flip Vertical
Back Monitor Function:
Disable

ESC Exec ESC ESC

NOTE: Push Disable,

push ESC and
return to Various
Setting Item
Screen, so that
Back Monitor
Function Enable is
not set.

T5-3-89
 TROUBLESHOOTING / Dr. ZX

Back Monitor Display: Normal

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring. Push Back Monitor Setup.

Slect Item Select Item

Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Back Monitor Display Normal Push Normal and push Exec. Push
Push ESC and return to Various
/ Filip Vartical. Push ESC and ESC and return to Various Setting
Setting Item Screen.
return to the former screen. Item Screen.
Back Monitor Setup Back Monitor Display Normal / Back Monitor Display Normal /
Flip Vertical Flip Vertical
Back Monito Function
+
Enable/Disable

+ Back Monitor Display

Normal FV Changed
Normal / Flip Vertical
Back Monitor Display:
Normal

ESC Exec ESC ESC

NOTE: Push Normal, push

ESC and return to
Various Setting
Item Screen, so
that Back Monitor
Display Normal is
not set.

T5-3-90
 TROUBLESHOOTING / Dr. ZX

Back Monitor Display: Flip Vertical

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Start. Push Monitoring. Push Back Monitor Setup.

Slect Item Select Item

Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Back Monitor Display Normal Push FV and push Exec. Push
/ Filip Vartical. Push ESC and ESC and return to Various Setting Push ESC and return to Various
return to the former screen. Item Screen. Setting Item Screen.

Back Monitor Setup Back Monitor Display Normal / Back Monitor Display Normal /
Flip Vertical Flip Vertical
Back Monito Function
+
Enable / Disable

+ Back Monitor Display

Normal FV Changed
Normal / Flip Vertical
Back Monitor Display: FV

ESC Exec ESC ESC

NOTE: Push FV, push

ESC and return to
Various Setting
Item Screen, so
that Back Monitor
Display Flip
Vertical is not set.

T5-3-91
 TROUBLESHOOTING / Dr. ZX
OPERATING CONDITION ENABLE /
DISABLE SELECTION
Operating Condition: Enable
After starting Dr. ZX, push Select
Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Operating Condition Enable /

Push Start. Push Monitoring. Disable.
Slect Item Select Item
Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Enable and push Exec. Push Push FV and push Exec. Push
ESC and return to the former ESC and return to Various Setting
screen. Item Screen.

Operating Condition Enable / Operating Condition Enable /

Disable Disable

Enable Disable Changed

Operating Condition: Enable

Exec ESC ESC

NOTE: Push Enable, push

ESC and return to
Various Setting
Item Screen, so
that Operating
Condition Enable
is not set.

T5-3-92
 TROUBLESHOOTING / Dr. ZX

Operating Condition: Disable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Push Operating Condition Enable /

Push Start. Push Monitoring. Disable.
Slect Item Select Item
Password
+ Monitorring + Option Function Allocate

Dr. ZX Service Soft + Various Setting Overload Alarm Enable /

+ Disable
(C)Hitachi Construction To the
Machinery Co., ltd Lower
+ Back Monitor Setup

+ Operating Condition
Enable / Disable

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Disable and push Exec. Push Push FV and push Exec. Push
ESC and return to the former ESC and return to Various Setting
screen. Item Screen.

Operating Condition Enable / Operating Condition Enable /

Disable Disable

Enable Disable Changed

Operating Condition: Disable

Exec ESC ESC

NOTE: Push Disable, push

ESC and return to
Various Setting Item
Screen, so that
Operating Condition
Disable is not set.

T5-3-93
 TROUBLESHOOTING / Dr. ZX
TIME SETTING FUNCTION ENABLE /
DISABLE SELECTION
Time Setting Function: Enable
After starting Dr. ZX, push Select
Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Time Set Func Enable /
Push Start. Push Monitoring. Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

+ Interbal Hour Meter

Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Disable and push Exec. Push

ESC and return to the former Push ESC and return to Various
screen. Setting Item Screen.

Time Set Func Enable / Disable Time Set Func Enable / Disable

Changed
Enable Disable Time Set Func
Enable / Disable: Enable

Exec ESC ESC

NOTE: Push Enable, push

ESC and return to
Various Setting
Item Screen, so
that Time Set Func
Enable is not set.

T5-3-94
 TROUBLESHOOTING / Dr. ZX

Time Setting Function: Disable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Time Set Func Enable /
Push Start. Push Monitoring. Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

+ Interbal Hour Meter

Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Disable and push Exec. Push

ESC and return to the former Push ESC and return to Various
screen. Setting Item Screen.

Time Set Func Enable / Disable Time Set Func Enable / Disable

Changed
Enable Disable Time Set Func
Enable / Disable: Disable

Exec ESC ESC

NOTE: Push Disable, push

ESC and return to
Various Setting Item
Screen, so that Time
Set Func Disable is not
set.

T5-3-95
 TROUBLESHOOTING / Dr. ZX
MAINTENANCE SETTING
MAINTENANCE OPERATION ALLOW /
NOT ALLOW SELECTION
Maintenance Operation: Allow

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Time Set Func Enable /
Push Start. Push Monitoring. Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

+ Interbal Hour Meter

Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Allow and push Exec. Push

Push Maintenance Operation Allow Push ESC and return to
ESC and return to the former
/ Not Allow. Maintenance Set Item Screen.
screen.
Select Item Maintenance Set- Maintenance Set-
Maintenance Operation Allow / Maintenance Operation Allow /
Maintenance Operation Not Allow (except Trip1, Trip2) Not Allow
+
Allow / Not Allow

+ Notification Function
Enable / Disable Allow Not
Changed
Maintenance Display Item Maintenance Set: Allow
+
ON/OFF

ESC Exec ESC ESC

Maintenance Set Item Screen

NOTE: Push Allow, push
ESC and return to
Maintenance Set
Item Screen, so
that Maintenance
Operation Allow is
not set.

T5-3-96
 TROUBLESHOOTING / Dr. ZX

Maintenance Operation: Not Allow

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Time Set Func Enable /
Push Start. Push Monitoring. Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

+ Interbal Hour Meter

Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Not Allow and push Exec.

Push Maintenance Operation Allow Push ESC and return to
Push ESC and return to the former
/ Not Allow. Maintenance Set Item Screen.
screen.
Select item Maintenance Set- Maintenance Set-
Maintenance Operation Allow / Maintenance Operation Allow /
Maintenance Operation Not Allow (except Trip1, Trip2) Not Allow
+
Allow / Not Allow

+ Notification Function
Enable / Disable Allow Not
Changed
Maintenance Display Item Maintenance Set: Not Allow
+
ON/OFF

ESC Exec ESC ESC

Maintenance Set Item Screen

NOTE: Push Not Allow,
push ESC and
return to
Maintenance Set
Item Screen, so
that Maintenance
Operation Not
Allow is not set.

T5-3-97
 TROUBLESHOOTING / Dr. ZX
NOTIFICATION FUNCTION ENABLE /
DISABLE SELECTION
Notification Function: Enable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Time Set Func Enable /
Push Start. Push Monitoring. Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

+ Interbal Hour Meter

Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Enable and push Exec. Push

Push Notification Function Enable / ESC and return to the former Push ESC and return to
Disable. screen. Maintenance Set Item Screen.

Select Item Maintenance Set- Maintenance Set-

Notification Function Enable / Notification Function Enable /
Maintenance Operation Disable Disable
+
Allow / Not Allow

+ Notification Function
Enable / Disable Enable Disable
Changed
Maintenance Display Item Notification Function: Enable
+
ON/OFF

ESC Exec ESC ESC

Maintenance Set Item Screen

NOTE: Push Enable, push
ESC and return to
Maintenance Set
Item Screen, so
that Notification
Function Enable is
not set.

T5-3-98
 TROUBLESHOOTING / Dr. ZX

Notification Function: Disable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
Controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Time Set Func Enable /
Push Start. Push Monitoring. Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

+ Interbal Hour Meter

Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Disable and push Exec. Push

Push Notification Function Enable / ESC and return to the former Push ESC and return to
Disable. screen. Maintenance Set Item Screen.

Select Item Maintenance Set- Maintenance Set-

Notification Function Enable / Notification Function Enable /
Maintenance Operation Disable Disable
+
Allow / Not Allow

+ Notification Function
Enable / Disable Enable Disable
Changed
Maintenance Display Item Notification Function: Disable
+
ON/OFF

ESC Exec ESC ESC

Maintenance Set Item Screen

NOTE: Push Disable,
push ESC and
return to
Maintenance Set
Item Screen, so
that Notification
Function Disable is
not set.

T5-3-99
 TROUBLESHOOTING / Dr. ZX
MAINTENANCE DISPLAY ITEM ON/OFF
SELECTION
Maintenance Display Item: ON

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
Controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Time Set Func Enable /
Push Start. Push Monitoring. Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

+ Interbal Hour Meter

Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Maintenance Display Item Push ESC and return the former
ON/OFF. screen.
Select Item Maintenance Set-
Maintenance Display Item
Maintenance Operation ON/OFF.
+
Allow / Not Allow
+ Engine Oil
+ Notification Function
To the Next
Enable / Disable Engine Oil Filter
+ Page
Maintenance Display Item
+ Hydraulic Oil
ON/OFF +
Hydraulic Oil Pilot
+ + Filter
ESC OK AllSel AllClr ESC
By changing the
Maintenance Set Item Screen Display Item Selection Screen page, the forward
and back items are
displayed.

T5-3-100
 TROUBLESHOOTING / Dr. ZX

Push the displayed item and finally

push OK. Push AllSel and select all
the items.

Maintenance Set- Maintenance Set- Maintenance Set-

Maintenance Display Item Maintenance Display Item Maintenance Display Item
ON/OFF. ON/OFF. ON/OFF.
+ + Hydraulic Oil Full-Flow +
Engine Oil Travel Device Oil
Filter
+ Engine Oil Filter + Engine Oil Filter + Swing Device Oil
To the
+ + Pump Transmission + Air Cleaner Filter Lower
Hydraulic Oil Oil
+ Hydraulic Oil Pilot + + Engine / Air
Swing Bearing Grease
Filter Conditioner V-belt
OK All Sel All Clr ESC OK All Sel All Clr ESC OK All Sel All Clr ESC

Display Item Selection Screen

Push ESC and return to

Maintenance Set Item Screen.

Maintenance Set- Maintenance Set-

Maintenance Display Item Maintenance Display Item
ON/OFF. ON/OFF. Air Cleaner Filter
Engine / Air Conditioner V-belt
+ Air Conditioner Filter Changed Hydraulic Oil Pilot Filter
Fuel Filter
Maintenance Set Display Item:
+ Fuel Filter
Engine Oil
+ Engine Oil Filter
Hydraulic Oil
Pump Transmission Oil
+ Swing Device Oil
Travel Device Oil
OK All Sel All Clr ESC Swing Bearing Grease ESC ESC

T5-3-101
 TROUBLESHOOTING / Dr. ZX

Maintenance Display Item: OFF

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
Controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Time Set Func Enable /
Push Start. Push Monitoring. Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

+ Interbal Hour Meter

Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push All Clr and all the selected

Push Maintenance Display Item Maintenance Display Items are
ON/OFF. turned into OFF.
Select Item Maintenance Set-
Maintenance Display Item
Maintenance Operation ON/OFF.
+
Allow / Not Allow
+ Engine Oil
+ Notification Function
Enable / Disable To the Next
+ Engine Oil Filter
Page
Maintenance Display Item
+ Hydraulic Oil
ON/OFF +
Hydraulic Oil Pilot
+ + Filter
ESC OK All Sel All Clr ESC
By changing the
Maintenance Set Item Screen Display Item Selection Screen page, the forward
and back items are
displayed.

T5-3-102
 TROUBLESHOOTING / Dr. ZX

Push the item of which the display

is turned into OFF and finally push Push ESC and return to
OK. Maintenance Set Item Screen.
Maintenance Set- Maintenance Set- Maintenance Set-
Maintenance Display Item Maintenance Display Item Maintenance Display Item
ON/OFF ON/OFF ON/OFF

+ Engine Oil + Engine Oil Changed

Maintenance Set Display Item:
+ Engine Oil Filter + Engine Oil Filter
Engine Oil
+ Hydraulic Oil + Hydraulic Oil

Hydraulic Oil Pilot + Hydraulic Oil Pilot

+
Filter Filter
OK All Sel All Clr ESC OK All Sel All Clr ESC ESC

Display Item Selection Screen

T5-3-103
 TROUBLESHOOTING / Dr. ZX
INTERNAL HOUR METER SYNCRONIZATION

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
Controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

Push Start. Push Monitoring. push Internal Hour Meter Sync.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

Interbal Hour Meter

+
Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Sync. Push ESC and return Push ESC and return to Various
to the former screen. Setting Item Screen.

Internal Hour Meter Sync. Internal Hour Meter Sync.

ICF Internal Hour Meter

00000.00
Sync. has Completed
Monitor Hour Meter
00005.80

Sync. ESC ESC

Maintenance Set Item Screen

T5-3-104
 TROUBLESHOOTING / Dr. ZX
FUEL CONSUMPTION GAUGE DISPLAY
ENABLE / DIABLE SELECTION
Fuel Consumption Gauge Display: Enable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
Controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Fuel Consumption Gauge
Push Start. Push Monitoring. Display Enable / Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

Interbal Hour Meter

+
Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Enable and push Exec. Push

ESC and return to the former Push ESC and return to Various
screen. Setting Item Screen.
Fuel Consumption Gauge Fuel Consumption Gauge
Display Enable / Disable Display Enable / Disable

Enable Disable
Changed
Fuel Consumption Gauge
Display: Enable

Exec ESC ESC

NOTE: Push Enable, push

ESC and return to
Various Setting
Item Screen, so
that Fuel
Consumption
Gauge Display
Enable is not set.

T5-3-105
 TROUBLESHOOTING / Dr. ZX

Fuel Consumption Gauge Display: Disable

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
Controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

push Fuel Consumption Gauge
Push Start. Push Monitoring. Display Enable / Disable.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

Interbal Hour Meter

+
Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push Disable and push Exec. Push

ESC and return to the former Push ESC and return to Various
screen. Setting Item Screen.
Fuel Consumption Gauge Fuel Consumption Gauge
Display Enable / Disable Display Enable / Disable

Enable Disable
Changed
Fuel Consumption Gauge
Display: Disable

Exec ESC ESC

NOTE: Push Disable, push

ESC and return to
Various Setting Item
Screen, so that Fuel
Consumption Gauge
Display Disable is not
set.

T5-3-106
 TROUBLESHOOTING / Dr. ZX
ALL PARAMETER INITIALIZATION

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
Controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Move the item by using T and

Push Start. Push Monitoring. push All Parameter Initialize.

Slect Item Select Item

Password
+ Monitorring Time Set Func Enable /
+ Disable
Dr. ZX Service Soft + Various Setting
(C)Hitachi Construction + Maintenance Set
To the
Machinery Co., ltd Lower

Interbal Hour Meter

+
Sync.

Start Back ESC ESC

Title Screen Main Menu Screen Various Setting Item Screen

Push and execute all Push ESC and return to Variou

palametereinitialization. Setting Item Screen.
Push OK. Push ESC and return to Push abort and abort all parameter
Various Setting Item Screen. All Parameter Initialize
initialization.
All Parameter Initialize All Parameter Initialize

∗ ∗ ∗ NOTICE ∗ ∗ ∗ OK All parameter have retur ned

to the initial value
All parameter are retur ned to
the initial value Current Execute all parameter
parameters are all erased by initialization?
execution

ESC

OK ESC OK Abort All Parameter Initialize

All parameter initialization

Abort aborted

ESC

T5-3-107
 TROUBLESHOOTING / Dr. ZX
PASSWORD CHANGE

After starting Dr. ZX, push Select

Controller. Push Monitor Controller. Push OK.
Slect Function Select Failure-diagroses
Controller
+ Self- Monitor Tipe: PZX
+ Main Controller
+ Select Controller Controller Ver.: XXYY
+ ICF Controller To the
Is it correct? Lower
+ Engine Controller

+ Monitor Controller

ESC ESC OK ESC

Function Selection Screen Controller Selection Screen Monitor Controller Screen

Input the registered password and Input the new password and push
push Exec. Exec.
Push Password.
Password Change Password Change
Password

Dr. ZX Service Soft

(C)Hitachi Construction
Machinery Co., ltd
Current Password: ∗∗∗∗∗∗∗ New Password: ∗∗∗∗∗∗∗ To the
Lower

Exec ESC Exec ESC

Start Back

Title Screen

Input the new password again and Push OK and return to Title
push Exec. Screen.
Password Change Password Change

New Password: ∗∗∗∗∗∗ Setting has been complete

(Re-Input)

Exec ESC OK

T5-3-108
 TROUBLESHOOTING / Troubleshooting A
TROUBLESHOOTING A PROCEDURE
Refer to troubleshooting A procedure in case any fault
codes are displayed after diagnosing by using Dr. ZX
or the service menu of monitor unit.

• How to Read Troubleshooting Flow Charts

YES(OK)
(2)
After completing the checking and/or measuring procedures in box (1),
・ (1) select YES (OK) or NO (NOT OK) and proceed to box (2) or (3).
(3)
NO(NOT OK)

Instructions, reference, and/or inspection methods and/or measurements are occasionally

・
described under the box. If incorrectly checked or measured, not only will troubleshooting
· Key switch: ON be unsuccessful but also damage to the components may result.

・ Refer to “Electrical System Inspection” Group (Group 6) for descriptions in the dotted-line
box.

・ Use Dr. ZX for descriptions in the double-line box.

・ Causes of machine problems are stated in the thick-line box. Scanning quickly through the
thick-line boxes allows you to estimate the possible causes before actually following the
flow chart.

NOTE: Harness end connector viewed from the

open end side by the all connectors image
shown in this section.

Harness

Open End
Side
Harness End Connector

T158-05-03-001

T5-6-1
 TROUBLESHOOTING / Troubleshooting A
FAULT CODE LIST
MC

Controller Hardware Failure

Fault Trouble Cause Influenced Control
Code
11000-2 Abnormal EEPROM Faulty MC All Control

11001-2 Abnormal RAM Faulty MC All Control

11002-2 Abnormal A/D Conversion Faulty MC All Control
11003-3 Abnormal Sensor Voltage Faulty MC All Control

11004-2 Abnormal CAN Communication Faulty MC • Heater Control

• Speed Sensing Control
• Attachment Operation Speed
Increase Control
• Attachment Operation Speed
Limit Control
• Attachment Pump Torque
Decrease Control
• Pump 1 Flow Rate Limit Con-
trol
• Pump 2 Flow Rate Limit Con-
trol
• Attachment Flow Rate Con-
trol (Optional)
• Attachment Valve Selection
(Optional)
• ML Crane
• CAN Cycle Data Communica-
tion

T5-6-2
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Opera- Remedy for Dr. ZX Remark

tion When Trouble Occurs.
- Retrial B All Control

- Retrial B All Control

- Retrial B All Control
Although the engine control dial Retrial B All Control
is operated, engine speed does
not change.
• Machine movement is slow. Retrial B • Check CAN Harness
• The work mode alarm is dis- • Replace MC
played on the monitor unit.

T5-6-3
 TROUBLESHOOTING / Troubleshooting A

Engine Failure
Fault Trouble Cause Influenced Control
Code
11100-2 Abnormal Engine Speed Engine Speed: Less than 4000 Speed Sensing Control
min-1

11101-3 Abnormal Engine Control Dial Voltage: 4.78 V or higher Engine Control Dial Control
Sensor High Voltage

11101-4 Abnormal Engine Control Dial Voltage: Less than 0.22 V Engine Control Dial Control
Sensor Low Voltage

T5-6-4
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Opera- Remedy for Dr. ZX Remark

tion When Trouble Occurs.
Machine movement is slow. Retrial B Check Harness
(During speed sensing, torque
is reduced.)
• Trouble condition with the Retrial B • Check Harness
key ON: Engine speed is kept • Replace Engine Control Dial
at idle speed.
• Trouble condition with the
key ON: engine speed is kept
at speed immediately before
trouble.
• Trouble condition with the Retrial B • Check Harness
key ON: Engine speed is kept • Replace Engine Control Dial
at idle speed.
• Trouble condition with the
key ON: engine speed is kept
at speed immediately before
trouble.

T5-6-5
 TROUBLESHOOTING / Troubleshooting A
Pump Failure
Fault Trouble Cause Influenced Control
Code
11200-3 Abnormal Pump 1 Delivery Voltage: 4.5 V or higher • HP Mode Control
Pressure Sensor High Volt- • Travel HP Mode Control
age • E Mode Control
• Travel Torque-Up Control
• Arm Regenerative Control
• Digging Regenerative Control
• Auto-Power Lift Control
• Travel Motor Swash Angle Control
11200-4 Abnormal Pump 1 Delivery Voltage: Less than 0.25 V • HP Mode Control
Pressure Sensor Low Voltage • Travel HP Mode Control
• E Mode Control
• Travel Torque-Up Control
• Arm Regenerative Control
• Digging Regenerative Control
• Auto-Power Lift Control
• Travel Motor Swash Angle Control
11202-3 Abnormal Pump 2 Delivery Voltage: 4.5 V or higher • HP Mode Control
Pressure Sensor High Volt- • Travel HP Mode Control
age • E Mode Control
• Travel Torque-Up Control
• Arm Regenerative Control
• Digging Regenerative Control
• Travel Motor Swash Angle Control
11202-4 Abnormal Pump 2 Delivery Voltage: Less than 0.25 V • HP Mode Control
Pressure Sensor Low Voltage • Travel HP Mode Control
• E Mode Control
• Travel Torque-Up Control
• Arm Regenerative Control
• Digging Regenerative Control
• Travel Motor Swash Angle Control
11206-3 Abnormal Pump 1 Pump Voltage: 4.75 V or higher • E Mode Control
Control Pressure Sensor High • Heater Control
Voltage • Travel Motor Swash Angle Control

11206-4 Abnormal Pump 1 Pump Voltage: Less than 0.25 V • E Mode Control
Control Pressure Sensor Low • Heater Control
Voltage • Travel Motor Swash Angle Control

11208-3 Abnormal Pump 2 Pump Voltage: 4.75 V or higher • E Mode Control

Control Pressure Sensor High • Heater Control
Voltage • Travel Motor Swash Angle Control

11208-4 Abnormal Pump 2 Pump Voltage: Less than 0.25 V • E Mode Control
Control Pressure Sensor Low • Heater Control
Voltage • Travel Motor Swash Angle Control

T5-6-6
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Operation When Remedy for Dr. ZX Remark

Trouble Occurs.
• Combined operation of arm roll-in and Retrial B • Check Harness
boom raise or combined operation of • Replace Pump 1 Delivery Pressure
arm-roll-in and swing: Arm speed is Sensor
slow.
• Single operation of boom raise: Lifting
force is weak.
• Travel: Slow speed

• Combined operation of arm roll-in and Retrial B • Check Harness

boom raise or combined operation of • Replace Pump 1 Delivery Pressure
arm-roll-in and swing: Arm speed is Sensor
slow.
• Single operation of boom raise: Lifting
force is weak.
• Travel: Slow speed

• Combined operation of arm roll-in and Retrial B • Check Harness

boom raise or combined operation of • Replace Pump 2 Delivery Pressure
arm-roll-in and swing: Arm speed is Sensor
slow.
• Travel: Slow speed

• Combined operation of arm roll-in and Retrial B • Check Harness

boom raise or combined operation of • Replace Pump 2 Delivery Pressure
arm-roll-in and swing: Arm speed is Sensor
slow.
• Travel: Slow speed

• Although speed operating in E mode Retrial B • Check Harness

returns to P speed, returning speed • Replace Pump 1 Control Pressure
becomes low due to this failure. Sensor
• Travel: Slow speed
• Although speed operating in E mode Retrial B • Check Harness
returns to P speed, returning speed • Replace Pump 1 Control Pressure
becomes low due to this failure. Sensor
• Travel: Slow speed
• Although speed operating in E mode Retrial B • Check Harness
returns to P speed, returning speed • Replace Pump 2 Control Pressure
becomes low due to this failure. Sensor
• Travel: Slow speed
• Although speed operating in E mode Retrial B • Check Harness
returns to P speed, returning speed • Replace Pump 2 Control Pressure
becomes low due to this failure. Sensor
• Travel: Slow speed

T5-6-7
 TROUBLESHOOTING / Troubleshooting A
Pilot Failure
Fault Trouble Cause Influenced Control
Code
11301-3 Abnormal Swing Pilot Pressure Voltage: 4.75 V or higher • Arm Regenerative Control
Sensor High Voltage • Attachment Flow Rate Control
• Swing Alarm Control

11301-4 Abnormal Swing Pilot Pressure Voltage: Less than 0.25 V • Arm Regenerative Control
Sensor Low Voltage • Attachment Flow Rate Control
• Swing Alarm Control

11302-3 Abnormal Boom Raise Pilot Voltage: 4.75 V or higher • HP Mode Control
Pressure Sensor High Voltage • Arm Regenerative Control
• Digging Regenerative Control
• Auto-Power Lift Control
• Attachment Flow Rate Control

11302-4 Abnormal Boom Raise Pilot Voltage: Less than 0.25 V • HP Mode Control
Pressure Sensor Low Voltage • Arm Regenerative Control
• Digging Regenerative Control
• Auto-Power Lift Control
• Attachment Flow Rate Control

11303-3 Abnormal Arm Roll-In Pilot Voltage: 4.75 V or higher • HP Mode Control
Pressure Sensor High Voltage • Arm Regenerative Control
• Digging Regenerative Control
• Auto-Power Lift Control

11303-4 Abnormal Arm Roll-In Pilot Voltage: Less than 0.25 V • HP Mode Control
Pressure Sensor Low Voltage • Arm Regenerative Control
• Digging Regenerative Control
• Auto-Power Lift Control

T5-6-8
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Opera- Remedy for Dr. ZX Remark

tion When Trouble Occurs.
• Combined operation of Retrial B • Check Harness
arm-roll-in and swing: Arm • Replace Swing Pilot Pressure
speed is slow. Sensor
• In case of the machine
equipped with the swing
alarm (optional) and when
swing alarm is effective,
swing alarm continues to
ring.
• Combined operation of Retrial B • Check Harness
arm-roll-in and swing: Arm • Replace Swing Pilot Pressure
speed is slow. Sensor
• In case of the machine
equipped with the swing
alarm (optional) and when
swing alarm is effective,
swing alarm continues to
ring.
• During HP control, boom Retrial B • Check Harness
raise speed does not in- • Replace Boom Raise Pilot
crease. Pressure Sensor
• Combined operation of arm
roll-in and boom raise: Arm
speed is slow.
• During HP control, boom Retrial B • Check Harness
raise speed does not in- • Replace Boom Raise Pilot
crease. Pressure Sensor
• Combined operation of arm
roll-in and boom raise: Arm
speed is slow.
• During HP control, arm roll-in Retrial B • Check Harness
speed does not increase. • Replace Arm Roll-In Pilot
• Combined operation of arm Pressure Sensor
roll-in and swing: Arm speed
is slow.
• During HP control, arm roll-in Retrial B • Check Harness
speed does not increase. • Replace Arm Roll-In Pilot
• Combined operation of arm Pressure Sensor
roll-in and swing: Arm speed
is slow.

T5-6-9
 TROUBLESHOOTING / Troubleshooting A

Fault Trouble Cause Influenced Control

Code
11304-3 Abnormal Travel Pilot Pressure Voltage: 4.75 V or higher • Auto-Idle Control
Sensor High Voltage • Idle Speed-Up Control
• ECO Control
• Travel HP Mode Control
• Heater Control
• Travel Torque-Up Control
• Pump 1 Flow Rate Limit Control
• Pump 2 Flow Rate Limit Control
• Travel Motor Swash Angle Con-
trol
• Attachment Flow Rate Control
• Travel Alarm Control

11304-4 Abnormal Travel Pilot Pressure Voltage: Less than 0.25 V • Auto-Idle Control
Sensor Low Voltage • Idle Speed-Up Control
• ECO Control
• Travel HP Mode Control
• Heater Control
• Travel Torque-Up Control
• Pump 1 Flow Rate Limit Control
• Pump 2 Flow Rate Limit Control
• Travel Motor Swash Angle Con-
trol
• Attachment Flow Rate Control
• Travel Alarm Control

11307-3 Abnormal Front Attachment Pi- Voltage: 4.75 V or higher • Auto-Idle Control
lot Pressure Sensor High • Idle Speed-Up Control
Voltage • ECO Control
• Travel HP Mode Control
• Heater Control
• Travel Motor Swash Angle Con-
trol

11307-4 Abnormal Front Attachment Pi- Voltage: Less than 0.25 V • Auto-Idle Control
lot Pressure Sensor Low • Idle Speed-Up Control
Voltage • ECO Control
• Travel HP Mode Control
• Heater Control
• Travel Motor Swash Angle Con-
trol

T5-6-10
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Operation When Remedy for Dr. ZX Remark

Trouble Occurs.
• When traveling at idle speed, engine Retrial B • Check Harness
speed does not increase to the specifi- • Replace Travel Pilot Pressure
cation. Sensor
• When traveling, speed does not return
from auto idle speed.
• When traveling, speed does not return
from ECO speed.
• Travel: Slow speed
• When operating ATT, the machine mis-
tracks.
• In case of the machine equipped with
the travel alarm (optional), travel alarm
continues to ring.

• When traveling at idle speed, engine Retrial B • Check Harness

speed does not increase to the specifi- • Replace Travel Pilot Pressure
cation. Sensor
• When traveling, speed does not return
from auto idle speed.
• When traveling, speed does not return
from ECO speed.
• Travel: Slow speed
• When operating ATT, the machine mis-
tracks.
• In case of the machine equipped with
the travel alarm (optional), travel alarm
continues to ring.
• When operating the front attachment at Retrial B • Check Harness
idle speed, engine speed does not in- • Replace Front Pilot Pressure
crease to the specification. Sensor
• When operating the front attachment,
speed does not return from auto idle
speed.
• When operating the front attachment,
speed does not return from ECO speed.
• Although the front attachment is oper-
ated, travel becomes fast.
• When operating the front attachment at Retrial B • Check Harness
idle speed, engine speed does not in- • Replace Front Pilot Pressure
crease to the specification. Sensor
• When operating the front attachment,
speed does not return from auto idle
speed.
• When operating the front attachment,
speed does not return from ECO speed.
• Although the front attachment is oper-
ated, travel becomes fast.

T5-6-11
 TROUBLESHOOTING / Troubleshooting A
Proportional Solenoid Valve Failure
Fault Trouble Cause Influenced Control
Code
11400-2 Abnormal Current Feedback of Current: Both of Higher Pump 2 Flow Rate Limit Control
Maximum Pump 2 Flow Rate Limit than 920mA or Less
Control Solenoid Valve than 60 mA
11400-3 Abnormal Feedback High Current of Current: Higher than Pump 2 Flow Rate Limit Control
Maximum Pump 2 Flow Rate Limit 920mA
Control Solenoid Valve

11400-4 Abnormal Feedback Low Current of Current: Less than 56 Pump 2 Flow Rate Limit Control
Maximum Pump 2 Flow Rate Limit mA
Control Solenoid Valve
11401-2 Abnormal Current Feedback of Current: Both of Higher • Speed Sensing Control
Torque Control Solenoid Valve than 920mA or Less • Travel Torque-Up Control
than 60 mA • Attachment Pump Torque De-
crease Control
11401-3 Abnormal Feedback High Current of Current: Higher than • Speed Sensing Control
Torque Control Solenoid Valve 920 mA • Travel Torque-Up Control
• Attachment Pump Torque De-
crease Control
11401-4 Abnormal Feedback Low Current of Current: Less than 56 • Speed Sensing Control
Torque Control Solenoid Valve mA • Travel Torque-Up Control
• Attachment Pump Torque De-
crease Control
11402-2 Abnormal Current Feedback of So- Current: Both of Higher Digging Regenerative Control
lenoid Valve Unit (SF) (Digging than 920mA or Less
Regeneration) than 60 mA
11402-3 Abnormal Feedback High Current of Current: Higher than Digging Regenerative Control
Solenoid Valve Unit (SF) (Digging 920mA
Regeneration)
11402-4 Abnormal Feedback Low Current of Current: Less than 56 Digging Regenerative Control
Solenoid Valve Unit (SF) (Digging mA
Regeneration)
11403-2 Abnormal Current Feedback of So- Current: Both of Higher Arm Regenerative Control
lenoid Valve Unit (SC) (Arm than 920mA or Less
Regeneration) than 60 mA
11403-3 Abnormal Feedback High Current of Current: Higher than Arm Regenerative Control
Solenoid Valve Unit (SC) (Arm Re- 920mA
generation)
11403-4 Abnormal Feedback Low Current of Current: Less than 56 Arm Regenerative Control
Solenoid Valve Unit (SC) (Arm Re- mA
generation)

11404-2 Abnormal Current Feedback of So- Current: Both of Higher • Power Digging Control
lenoid Valve Unit (SG) (Relief than 920mA or Less • Auto-Power Lift Control
Pressure Control) than 60 mA
11404-3 Abnormal Feedback High Current of Current: Higher than • Power Digging Control
Solenoid Valve Unit (SG) (Relief 920mA • Auto-Power Lift Control
Pressure Control)
11404-4 Abnormal Feedback Low Current of Current: Less than 56 • Power Digging Control
Solenoid Valve Unit (SG) (Relief mA • Auto-Power Lift Control
Pressure Control)

T5-6-12
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Operation When Trouble Occurs. Remedy for Remark

Dr. ZX
In case ATT flow rate is limited, it cannot be limited. Retrial B • Check Harness

Actual Operation of Proportional Valve during High Current: Retrial B • Check Harness
• Travel mistacks.
• Boom raise operation is slow.
• Arm operation is slow.
• Swing operation is slow.
Actual Operation of Proportional Valve during Low Current: Retrial B • Check Harness
• In case ATT flow rate is limited, it cannot be limited.

Machine overall operation is slow. Retrial B • Check Harness

Actual Operation of Proportional Valve during High Current: Retrial B • Check Harness
• The engine is stalled at Li speed.
• Engine Speed: Middle to Fast: Engine Stall or Large Lug Down

Actual Operation of Proportional Valve during Low Current: Retrial B • Check Harness
• Machine overall operation is slow.

During digging, arm speed is slow. (As deceleration rate is low, Retrial B • Check Harness
this state is not easy to find.)

Actual Operation of Proportional Valve during High Current: Retrial B • Check Harness
• Combined operation of boom rasie and arm roll-in during lift-
ing/precision: The boom raise operation is not smooth.
Actual Operation of Proportional Valve during Low Current: Retrial B • Check Harness
• During digging, arm speed is slow. (As deceleration rate is low,
this state is not easy to find.)
Combined operation of boom raise and arm roll-in with the front Retrial B • Check Harness
attachment over ground, the boom is not raised smoothly and the
arm roll-in full-speed is slow.
Actual Operation of Proportional Valve during High Current: Retrial B • Check Harness
• Digging force (arm) becomes weak.

Actual Operation of Proportional Valve during Low Current: Retrial B • Check Harness
• Combined operation of boom raise and arm roll-in with the front
attachment over ground, the boom is not raised smoothly and
the arm roll-in full-speed is slow.
Pressure increasing is impossible. Retrial B • Check Harness

Actual Operation of Proportional Valve during High Current: Retrial B • Check Harness
• Pressure always increases.

Actual Operation of Proportional Valve during Low Current: Retrial B • Check Harness
• Pressure increasing is impossible.

T5-6-13
 TROUBLESHOOTING / Troubleshooting A

Fault Trouble Cause Influenced Control

Code
11405-2 Abnormal Current Feedback of Current: Both of Higher than Travel Motor Swash Angle
Solenoid Valve Unit (SI) (Travel 920mA or Less than 60 mA Selection Control
Motor Fast Speed Selection)
11405-3 Abnormal Feedback High Cur- Current: Higher than 920mA Travel Motor Swash Angle
rent of Solenoid Valve Unit (SI) Selection Control
(Travel Motor Fast Speed Se-
lection)
11405-4 Abnormal Feedback Low Cur- Current: Less than 56 mA Travel Motor Swash Angle
rent of Solenoid Valve Unit (SI) Selection Control
(Travel Motor Fast Speed Se-
lection)
11410-2 Abnormal Current Feedback of Current: Both of Higher than • Pump 1 Flow Rate Limit
Maximum Pump 1 Flow Rate 920mA or Less than 60 mA Control
Limit Control Solenoid Valve • Travel Pump Flow Rate
(Optional)
11410-3 Abnormal Feedback High Cur- Current: Higher than 920mA • Pump 1 Flow Rate Limit
rent of Maximum Pump 1 Flow Control
Rate Limit Control Solenoid • Travel Pump Flow Rate
Valve (Optional)

11410-4 Abnormal Feedback Low Cur- Current: Less than 56 mA • Pump 1 Flow Rate Limit
rent of Maximum Pump 1 Flow Control
Rate Limit Control Solenoid • Travel Pump Flow Rate
Valve (Optional)

T5-6-14
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Operation When Trouble Occurs. Remedy for Remark

Dr. ZX
Travel motor is always slow. Retrial B • Check Harness

Operation of Proportional Valve during High Current: Retrial B • Check Harness

• Travel motor is always slow.

Operation of Proportional Valve during Low Current: Retrial B • Check Harness

• Travel motor is always slow.

In case ATT flow rate is limited, it cannot be limited. Retrial B • Check Harness

Actual Operation of Proportional Valve during High Current: Retrial B • Check Harness
• Travel mistacks.
• Boom raise operation is slow.
• Arm operations (roll-in, roll-out) are slow.
• Bucket roll-in and Dump operations are slow.
Operation of Proportional Valve during Low Current: Retrial B • Check Harness
• In case ATT flow rate is limited, it cannot be limited.

T5-6-15
 TROUBLESHOOTING / Troubleshooting A
CAN Data Reception Failure
Fault Trouble Cause Influenced Control
Code
11910-2 Actual Engine Speed Faulty Harness • Speed Sensing Control
Received from ECM • Send to ICF

11918-2 Work Mode Faulty Harness • Attachment Operation Speed

Received from Monitor Unit Increase Control
• Attachment Operation Speed
Limit Control
• Attachment Pump Torque
Decrease Control
• Pump 1 Flow Rate Limit Con-
trol
• Pump 2 Flow Rate Limit Con-
trol
• Attachment Flow Rate Con-
trol
• Attachment Valve Selection
(Optional)
11919-2 ML Crane Faulty Farness ML Crane
Received from Monitor Unit
11911-2 Security Signal Faulty Harness Theft Prevention Engine Speed,
Received from ECM Engine Torque
11920-2 Fuel Flow Rate Faulty Harness Fuel Flow Rate
Received from ECM
11914-2 Radiator Coolant Temperature Faulty Harness Heater Control
Received from ECM

T5-6-16
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Operation When Trouble Occurs. Remedy for Remark

Dr. ZX
Machine operation speed is slow. (During speed sensing, Retrial B • Check Harness
torque is decreased.)
During e-service, the engine is stalled.
• Digging Mode: Lock Retrial B • Check Harness
In case flow rate is decreased and speed decreases during
ATT, stop this control, or Digging is not changed into ATT
mode.
• Work Mode Alarm is displayed on the monitor unit.

T1V1-05-01-102C

Until this failure is recovered, although the ML switch is Retrial B • Check Harness
pushed down, engine speed does not decrease to ML speed.
In case theft prevention is turned ON by Dr. ZX, engine Retrial B • Check Harness
speed is kept at Minimum speed and pump torque is kept
Minimum.
When the monitor setting is displayed fuel consumption at Retrial B • Check Harness
moment, engine display at moment is “----“.
Heater Control: Ineffective Retrial B • Check Harness

T5-6-17
 TROUBLESHOOTING / Troubleshooting A
Other Failures
Fault Trouble Cause Influenced Control
Code
11901-3 Hydraulic Oil Temperature Voltage: 4.52 V or higher • Auto-Warming Up Control
Sensor High Voltage • Arm Regenerative Control
• Digging Regenerative Control
11901-4 Hydraulic Oil Temperature Voltage: Less than 0.23 V • Auto-Warming Up Control
Sensor Low Voltage • Arm Regenerative Control
• Digging Regenerative Control

T5-6-18
 TROUBLESHOOTING / Troubleshooting A

Symptoms in Machine Operation When Trouble Occurs. Remedy for Remark

Dr. ZX
When temperature is low (hydraulic oil temperature is less Retrial B • Check Harness
than 0 °C), the auto-warming up control is inoperable.

When temperature is low (hydraulic oil temperature is less Retrial B • Check Harness
than 0 °C), the auto-warming up control is inoperable.

T5-6-19
 TROUBLESHOOTING / Troubleshooting A
ECM
Sensor System
Fault Trouble Cause
Code
636-2 Abnormal Cam Angle Sensor (No Signal) Although the crank signal is present, the cam signal is
not present.
636-2 Abnormal Cam Angle Sensor (Abnormal The pulse of cam signal is not matched.
Signal)
723-2 Abnormal Crank Speed Sensor (No Sig- Although the cam signal is present, the crank signal is
nal) not present.
723-2 Abnormal Crank Speed Sensor (Abnor- The pulse of crank signal is not matched.
mal Signal)
636-7 Phase Mismatch of Cam Angle Sensor The right cam pulse is not present at the gap in the
crank.

172-3 Abnormal Intake-Air Temperature Sensor Voltage at the intake-air temperature sensor is be-
(Abnormal High Voltage) yond 4.95 V in 3 minutes after the engine starts.
172-4 Abnormal Intake-Air Temperature Sensor Voltage at the intake-air temperature sensor is below
(Abnormal Low Voltage) 0.1 V.
110-3 Abnormal Coolant Temperature Sensor Voltage at the coolant temperature sensor is beyond
(Abnormal High Voltage) 4.85 V.
110-4 Abnormal Coolant Temperature Sensor Voltage at the coolant temperature sensor is below
(Abnormal Low Voltage) 0.1 V

102-4 Abnormal Boost Pressure Sensor (Ab- Voltage at the boost pressure sensor is beyond 4.9 V.
normal High Voltage)
102-3 Abnormal Boost Pressure Sensor (Ab- Voltage at the boost pressure sensor is below 0.1 V
normal Low Voltage)
10001-3 Abnormal EGR Position (Brushless The condition which the output signal of EGR position
spec.) cannot be present in.

108-4 Abnormal Atmospheric Pressure Sensor Voltage at the atmospheric pressure sensor is beyond
(Abnormal High Voltage) 3.8 V.
108-3 Abnormal Atmospheric Pressure Sensor Voltage at the atmospheric pressure sensor is below
(Abnormal Low Voltage) 0.5 V.
174-3 Abnormal Fuel Temperature Sensor (Ab- Voltage at the fuel temperature sensor is beyond 4.85
normal High Voltage) V in 3 minutes after the engine starts.
174-4 Abnormal Fuel Temperature Sensor (Ab- Voltage at the fuel temperature sensor is below 0.1 V.
normal Low Voltage)

T5-6-20
 TROUBLESHOOTING / Troubleshooting A

Presumptive Symptoms in Real Machine Opera- Assumptive Conditions at Backup Fault Code
tion (Tech 2)
• While the engine runs, there is nothing abnor- While the engine runs, operate according to P0340
mal with machine operation. standard of the crank sensor. When the en-
• After the engine is stalled, the re-start is im- gine stops, the start is impossible (in order to P0341
possible. prevent the engine from damaging).

• The output power may decrease, white smoke Operate according to standard of the cam sen- P0335
may occur and vibration may occur. sor.
• The engine may be stalled. (If the cam senor is P0336
normal, the engine can re-start.)
• While the engine runs, there is nothing abnor- The timing chain and the belt does not turn P1345
mal with machine operation. smoothly but turn in reverse.
• After the engine is stalled, the re-start is im-
possible.
Nothing special When starting: -10 °C (14 °F) (Start the engine P0113
although what state.)
When operating: 25 °C (77 °F) (Operate nor- P0112
mally.)
Normal temperature: When starting, dark smoke When starting: -20 °C (-4 °F) (Start the engine P0118
may occur and engine combustion sound may be although what state.)
become loud. When operating: 80 °C (176 °F) (Operate
While warming up with fresh air in low tempera- normally.) P0117
ture: Rough idle, engine stall or while smoke may
be occur.
Dark smoke occurs. Boost pressure cannot be corrected. P0238

P0237

There is influence to exhaust gas. As the sensor input is not certain, it cannot be P0487
controlled. Exhaust gas becomes bad.
Operate the engine with EGR valve fully open.
Dark smoke occurs at high altitude. Atmospheric pressure 80 kPa (0.8 kgf/cm2, 12 P0108
psi) (2000 m above the sea)
O0107

Nothing special When starting: -20 °C (-4 °F) (Start the engine P0183
although what state.)
When operating: 70 °C (158 °F) (Operate nor- P0182
mally.)

T5-6-21
 TROUBLESHOOTING / Troubleshooting A

Fault Trouble Cause

Code
157-3 Abnormal Common Rail Pressure
Sensor Voltage at the common rail pressure sensor is beyond
(Abnormal High Voltage) 4.5 V.
157-3 Abnormal Common Rail Pressure
Sensor Voltage at the common rail pressure sensor is below
(Abnormal Low Voltage) 0.7 V.
100-4 Abnormal Engine Oil Pressure
Sensor Voltage at the engine oil pressure sensor is beyond
(Abnormal High Voltage) 4.85 V.
100-3 Abnormal Engine Oil Pressure
Sensor Voltage at the engine oil pressure sensor is below 0.1
(Abnormal Low Voltage) V.
105-3 Abnormal Boost Temperature Sensor Voltage at the boost temperature sensor is beyond
(Abnormal High Voltage) 4.95 V over 5 minutes after the engine starts or when
coolant temperature is beyond 50 °C (122 °F).
105-4 Abnormal Boost Temperature Sensor Voltage at the boost temperature sensor is below 0.1
(Abnormal Low Voltage) V.

T5-6-22
 TROUBLESHOOTING / Troubleshooting A

Presumptive Symptoms in Real Machine Opera- Assumptive Conditions at Backup Fault Code
tion (Tech 2)
The engine may be stalled. The output power The supply pump can not be controlled. P0193
decreases.
P0192

There is no influence when operating the ma- Nothing special P0523

chine.
P0522

There is no influence when operating the ma- Nothing special P1113

chine.
P1112

T5-6-23
 TROUBLESHOOTING/ Troubleshooting A

Influence to Engine Operating Rank

Fault Code Trouble Performance (Current State) Remark
(Presumption) A B C D
636-2 Abnormal Cam Angle Sensor (No No influence during
○ ○
Signal) operationg
636-2 Abnormal Cam Angle Sensor After stopping, the
○ ○
(Abnormal Signal) re-start is impossible.
723-2 Abnormal Crank Speed Sensor (No No output power
○
Signal) decrease
723-2 Abnormal Crank Speed Sensor
○
(Abnormal Signal)
636-7 Phase Mismatch of Cam Angle No influence during
Sensor operationg
○ ○
After stopping, the
re-start is impossible.
172-3 Abnormal Intake-Air Temperature No output power
○
Sensor (Abnormal High Voltage) decrease
172-4 Abnormal Intake-Air Temperature
○
Sensor (Abnormal Low Voltage)
110-3 Abnormal Coolant Temperature No output power
○
Sensor (Abnormal High Voltage) decrease
110-4 Abnormal Coolant Temperature
○
Sensor (Abnormal Low Voltage)
102-4 Abnormal Boost Pressure Sensor No output power
○
(Abnormal High Voltage) decrease
102-3 Abnormal Boost Pressure Sensor
○
(Abnormal Low Voltage)
10001-3 Abnormal EGR Position (Brushless No output power
○
spec.) change
108-4 Abnormal Atmospheric Pressure No output power
○
Sensor (Abnormal High Voltage) decrease
108-3 Abnormal Atmospheric Pressure
○
Sensor (Abnormal Low Voltage)
174-3 Abnormal Fuel Temperature Sensor No output power
○
(Abnormal High Voltage) decrease
174-4 Abnormal Fuel Temperature Sensor
○
(Abnormal Low Voltage)
157-3 Abnormal Common Rail Pressure Output power
○
Sensor (Abnormal High Voltage) decrease: 70%
157-4 Abnormal Common Rail Pressure
○
Sensor (Abnormal Low Voltage)
100-4 Abnormal Engine Oil Pressure No output power
○
Sensor (Abnormal High Voltage) change
100-3 Abnormal Engine Oil Pressure
○
Sensor (Abnormal Low Voltage)

T5-6-24
 TROUBLESHOOTING/ Troubleshooting A

Influence to Engine
Fault Operating Rank
Trouble Performance Remark
Code (Current State)
(Presumption)
105-3 Abnormal Boost Temperature Sensor No output power
○
(Abnormal High Voltage) change
105-4 Abnormal Boost Temperature Sensor
○
(Abnormal Low Voltage)

Operating Rank
A： Diggingis operabel.
B： Machine can travel with boom raised. (Steering is impossible.)
C： The engine only runs. (Travel, digging and operation with light load are impossible.)
D： The engine cannot stop/ start.

T5-6-25
 TROUBLESHOOTING/ Troubleshooting A

External Device System

Fault Code Trouble Cause

10002-2 Abnormal EGR valve control Difference between the target valve lift and actual position
isbeyond 20%.
1347-0 Open circuit in suction control valve The suctioncontrol valve drive current is beyond 2400 mA or
drive system, Shorted circuit in + B or below 50 mA. Or, difference between the tartget current and
GND actual current is 1000 mA or more.

651-3 Open circuit in injection nozzle ＃1 No input signal of injector 1 monitor.

drive system
652-3 Open circuit in injection nozzle ＃2 No input signal of injector 2 monitor.
drive system
653-3 Open circuit in injection nozzle ＃3 No input signal of injector 3 monitor.
drive system
654-3 Open circuit in injection nozzle #4 No input signal of injector 4 monitor.
drive system
655-3 Open circuit in injection nozzle ＃5 No input signal of injector 5 monitor.
drive system
656-3 Open circuit in injection nozzle ＃6 No input signal of injector 6 monitor.
drive system

T5-6-26
 TROUBLESHOOTING/ Troubleshooting A

Presumptive Symptoms in Real Machine Fault Code

Assumptive Conditions at Backup
Operation (Tech 2)
There is influence to exhaust gas. EGR cannot be controlled. P0488
As exhaust gas becomes bad, EGR stops.
The engine may be stalled and the rotation The supply pump cannot be controlled. P0090
speed increases automatically and abnormally → Prevent the engine from increasing the rotation
according to open or shorted circuitc ondition. speedautomatically and abnormally (Protect the
Dark smoke occurs. Output power is too large. engine).

Vibration of the engine is large, Rough idle, #1 injector cannot be controlled. P0201
output power decrease, faulty increasing of → Stop drive pulse output of #1 injector.
rotation speed, output power decrease
#2 injector cannot be controlled. P0202
→ Stop drive pulse output of #2 injector.
#3 injector cannot be controlled. P0203
→ Stop drive pulse output of #3 injector.
#4 injector cannot be controlled. P0204
→ Stop drive pulse output of #4 injector.
#5 injector cannot be controlled. P0205
→ Stop drive pulse output of #5 injector.
#6 injector cannot be controlled. P0206
→ Stop drive pulse output of #6 injector.

T5-6-27
 TROUBLESHOOTING/ Troubleshooting A

Fuel System

Fault Code Trouble Cause

157-0 Abnormal common rail pressure Common rail pressure is beyond 185 Mpa.
(First stage)

157-0 Abnormal commo rail pressure The first stage “Abnormal common rail presure” is
(Second stage) approveand commonrail pressure is beyond 190 Mpa.

157-2 Abnormal commonrail pressure When DUTY to the suction control valve is 40 % or more, or
(Pump over-pressure) target pressure to the suction control valve is 90 mm3/sec or
less, actual rail pressure is 40 MPa (410 kgf/cm2, 5820 psi)
higher than the target rail pressure.
633-7 Pressure limiter open The pressure limiter is open.

1240-1 No pressure to pump (Fuel leakage) When DUTY to the suction control valve is 33 % or less, or
pressure to the suction control valve is 28000 mm3/sec or
more and 1200 min-1, actual rail pressure is 50 MPa (510
kgf/cm2, 7270 psi) lower than the target rail pressure.
1239-1 No pressure to pump (Fuel leakage) When pressure to the suction control valve is 900 min-1,
actual rail pressure is 15Mpa (150 kgf/cm2, 2180 psi) or less.

T5-6-28
 TROUBLESHOOTING/ Troubleshooting A

Presumptive Symptoms in Real Machine Fault Code

Assumptive Conditions at Backup
Operation (Tech 2)
Vibration of the engine may be large, Rough idle, Prevention the junection system (pump) from P0088
output power decrease may occur, faulty damage
increasing of rotation speed, dark smoke may (Protect the RP sensor by over-pressure)
occur, output power may be too large.

Vibration of the engine may be large, Rough idle, Prevention the junection system from damage P0088
output power decrease may occur, faulty (Pressure is too much as PR is clogged.)
increasing of rotation speed, dark smoke may
occur, output power may be too large.
Vibration of the engine may be large, Rough idle, Prevention the junection system (pmp) from P0089
output power decrease may occur, faulty damage
increasing of rotation speed, dark smoke may (Protect the RP sensor by over-pressure)
occur, output power may be too large.
Output power decrease Rial pressure is beyond the allowable pressure. P1095

Vibration of the engine may be large, Rough idle, Fuel leakage is too much. P1093
output power decrease may occur, faulty Difference between target rail pressure and actual
increasing of rotation speed, dark smoke may rail pressure is larger than the specification.
occur, output power may be too large. (Large deflection)

Vibration of the engine may be large, Rough idle, Fuel leakage is too much. P0087
output power decrease may occur, faulty Actual rail pressure does not increase to the
increasing of rotation speed, dark smoke may required pressure.
occur, output power may be too large.

T5-6-29
 TROUBLESHOOTING/ Troubleshooting A

Influence to Engine Operating Rank

Fault (Current)
Trouble Performance Remark
Code
(Presumption) A B C D
10002-2 Abnormal EGR valve control No output power
○
change
1347-0 Open circuit in suction control valve Output power
drive system, Shorted circuit in + B or decrease: 50% ○
GND
651-3 Open circuit in injection nozzle ＃ 1 Output power
○
drive system decrease: 15%
652-3 Open circuit in injection nozzle ＃ 2 (Five cylinders drive.)
○
drive system
653-3 Open circuit in injection nozzle ＃ 3
○
drive system
654-3 Open circuit in injection nozzle ＃ 4
○
drive system
655-3 Open circuit in injection nozzle ＃ 5
○
drive system
656-3 Open circuit in injection nozzle ＃ 6
○
drive system

Operating Rank
Influence to Engine (Current)
Fault
Trouble Performance Remark
Code
(Presumption) A B C D
157-0 Abnormal common rail pressure (First Output power
○
stage) decrease: 50%
157-0 Abnormal commo rail pressure Output power
○
(Second stage) decrease: 50%
157-2 Abnormal commonrail pressure Output power
○
(Pump over-pressure) decrease: 50%
633-7 Pressure limiter open Output power
○
decrease: 50%
1240-1 No pressure to pump (Fuel leakage) Output power ○
1239-1 No pressure to pump (Fuel leakage) decrease: 50% ○

Operating Rank
A： Diggingis operabel.
B： Machine can travel with boom raised. (Steering is impossible.)
C： The engine only runs. (Travel, digging and operation with light load are impossible.)
D： The engine cannot stop / start.

T5-6-30
 TROUBLESHOOTING/ Troubleshooting A
(Blank)

T5-6-31
 TROUBLESHOOTING/ Troubleshooting A

Fault Code Trouble Cause

110-0 Overheating Coolant temperature is beyond 120 °C (248 °F) when

operating the engine.

190-0 Overrunning In case the engine speed is beyond 2500 min-1

Fault Code Trouble Cause

987-3 Abnormal check engine lamp No monitor signal of the check engine lamp

1485-2 Abnormal main relay system Voltage in the main relay system is 1 V or less with the main
relay coil output ON.
Although the main relay coil output is turned OFF, the main
relay is keot ON.

T5-6-32
 TROUBLESHOOTING/ Troubleshooting A

Presumptive Symptoms in Real Machine Fault Code

Assumptive Conditions at Backup
Operation (Tech 2)
There is no influence when operating the Nothing special (The history of overheating is P1173
machine. recorded.)

Engine speed of the excavator may not increase Mistake of gear change, etc. P0219
2500 min-1 or more.

Presumptive Symptoms in Real Machine Fault Code

Assumptive Conditions at Backup
Operation (Tech 2)
There is no influence when operating the Nothing special
machine. P0650

The engine cannot start. Nothing

P1625
Electrical power is kept supplying to the Nothing
machine.

T5-6-33
 TROUBLESHOOTING/ Troubleshooting A

Operating Ranke
Influence to Engine (Current)
Fault
Trouble Performance Remark
Code
(Presumption) A B C D

110-0 Overheating No output power

○
change
190-0 Overrunning No output power
○
change

Influence to Engine Operating Ranke

Fault (Current)
Trouble Performance Remark
Code
(Presumption) A B C D
987-3 Abnormal check engine lamp No output power
○
change
1485-2 Abnormal main relay system The engine stops. ○
Nothing (The engine
cannot re-start
○ ○
according to battery
voltage.)

Operating Rank
A： Diggingis operabel.
B： Machine can travel with boom raised. (Steering is impossible.)
C： The engine only runs. (Travel, digging and operation with light load are impossible.)
D： The engine cannot stop / start.

T5-6-34
 TROUBLESHOOTING/ Troubleshooting A
(Blank)

T5-6-35
 TROUBLESHOOTING/ Troubleshooting A

Internal Circuit System

Fault Code Trouble Cause

10005-1 Abnormal Charge Circuit (Bank 1) In case volate at bank 1 of charge circuit in ECM is low

10006-1 Abnormal Charge Circuit (Bank 2) In case volate at bank 2 of charge circuit in ECM is low

10008-2 Abnormal A/D Conversion A/D conversion cannot be done.

10007-2 Abnormal CPU Within 100 msec after the key switch is turned ON, failure of
main CPU is detected by sub CPU.
(Sub CPU resets CPU.)
1077-2 Abnormal IC for CPU watching No change of RUN-SUB pulse in 20 msec
628-2 Abnormal ROM ROM is broken.
10013-2 Abnormal EEPROM EEPROM is broken.

1079-2 Abnormal 5 V Power Source 1 When battery volate is between 16 V and 32 V, voltage of
Voltage IGKEY power source is 5.5 V or more or 4.5 V or less.
1080-2 Abnormal 5 V Power Source 2 When battery volate is between 16 V and 32 V, voltage of
Voltage IGKEY power source is 5.5 V or more or 4.5 V or less.

10009-2 Abnormal 5 V Power Source 3 When battery volate is between 16 V and 32 V, voltage of
Voltage IGKEY power source is 5.5 V or more or 4.5 V or less.

10010-2 Abnormal 5 V Power Source 4 When battery volate is between 16 V and 32 V, voltage of
Voltage IGKEY power source is 5.5 V or more or 4.5 V or less.

10011-2 Abnormal 5 V Power Source 5 When battery volate is between 16 V and 32 V, voltage of
Voltage IGKEY power source is 5.5 V or more or 4.5 V or less.

10003-2 Abnormal Injection Nozzle Common No monitor siganals of injectors 1, 3, 5

1 Drive System
10004-2 Abnormal Injection Nozzle Common No monitor siganals of injectors 2, 4, 6
2 Drive System

T5-6-36
 TROUBLESHOOTING/ Troubleshooting A

Presumptive Symptoms in Real Machine Fault Code

Assumptive Conditions at Backup
Operation (Tech 2)
Vibration of the engine may be large, Rough idle, The injector cannot be controlled. P0611
output power decrease may occur, faulty → Stop output of drive signal at broken common
increasing of rotation speed may occur, the side
engine may be stalled. (Protect the engine from damage) P0612

Output power decrease, dark smoke occur. All analogue sensor cannot be used. P1630
Output power decrease CPU is broken. P0606

The engine cannot start. P0606

Output power decrease Sub CPU is broken. P0601

The engine stops. Data of ROM cannot be read. P1603
There is no influence when operating the Data cannot be written to EEPROM. P1631
machine.

Same as Abnormal accelerator Sensor ← P1632

Same as Abnomal atmospheric and in-take ← P1633

temperaturecsensors

Same as Abnomal coolant temperature, fuel ← P1634

temperature and hydraulic oil pressure sensors

Same as Abnomal boost pressure and boost ← P1635

temperature sensors

Same as Abnomal rail pressure and EGR ← P1261

position sensors
Vibration of the engine may be large, Rough idle, The injector cannot be controlled. P1262
output power decrease may occur, faulty → Stop output of drive signal at broken common
increasing of rotation speed may occur, the side
engine may be stalled. (Protect the engine from damage)

T5-6-37
 TROUBLESHOOTING/ Troubleshooting A

Influence to Engine Operating Rank

Fault Code Trouble Performance (Current) Remark
(Presumption) A B C D
10005-1 Abnormal Charge Circuit (Bank 1) Output power ○ ○
10006-1 Abnormal Charge Circuit (Bank 2) decrease: 60%
○ ○
(Three cylinders drive.)
10008-2 Abnormal A/D Conversion Output power
○
decrease: 50%
10007-2 Abnormal CPU Output power
○
decrease: 50%
The engine cannot
○
start.
1077-2 Abnormal IC for CPU watching Output power
○
decrease: 50%
628-2 Abnormal ROM The engine stops. ○
10013-2 Abnormal EEPROM No output power
○
decrease
1079-2 Abnormal 5 V Power Source 1 Voltage Idle Speed Operation ○
1080-2 Abnormal 5 V Power Source 2 Voltage No output power
○
decrease
10009-2 Abnormal 5 V Power Source 3 Voltage No output power
○
change
10010-2 Abnormal 5 V Power Source 4 Voltage No output power
○
decrease
10011-2 Abnormal 5 V Power Source 5 Voltage Output power
○ ○
decrease: 50%
10003-2 Abnormal Injection Nozzle Common 1 Output power
○ ○
Drive System decrease: 60%
10004-2 Abnormal Injection Nozzle Common 2 (Three cylinders drive.)
○ ○
Drive System

Operating Rank
A： Diggingis operabel.
B： Machine can travel with boom raised. (Steering is impossible.)
C： The engine only runs. (Travel, digging and operation with light load are impossible.)
D： The engine cannot stop / start.

T5-6-38
 TROUBLESHOOTING/ Troubleshooting A
(Blank)

T5-6-39
 TROUBLESHOOTING/ Troubleshooting A

Communication System

Fault Code Trouble Cause

639-2 Abnormal CAN Bus Line Detect the bus line off.

639-3 Abnormal CAN Time Out In case the CAN data reception is not approved in
prescribedtime

T5-6-40
 TROUBLESHOOTING/ Troubleshooting A

Presumptive Symptoms in Real Machine Fault Code

Assumptive Conditions at Backup
Operation (Tech 2)
Speed is turnd into idle speed. CAN communication is operable. U2104

U2106

T5-6-41
 TROUBLESHOOTING/ Troubleshooting A

Influence to Engine Operating Rank

Fault
Trouble Performance (Current) Remark
Code
(Presumption) A B C D
639-2 Abnormal CAN Bus Line Idle speed ○
639-3 Abnormal CAN Time Out ○

T5-6-42
 TROUBLESHOOTING/ Troubleshooting A
(Blank)

T5-6-43
 TROUBLESHOOTING/ Troubleshooting A
ICF

Fault Code Trouble Cause

14000-2 Abnormal CAN Communication Data cannot be received due to the noise on the CAN bus
line.
14001-2 ICF: Flash Memory: Read / Write In case the internal memory is abnormal when the key is
Error turned ON

14002-2 ICF: External RAM: Read / Write In case the internal memory is abnormal when the key is
Error turned ON

14003-2 ICF: EEPROM: Sum Check Error In case the internal memory is abnormal when the key is
turned ON
14006-2 ICF: Satellite Communication In casse communication to the satellite terminal cannot be
Terminal: Communication Error done over 30 seconds.

14008-2 ICF: Abnormal Internal RAM In case the internal memory is abnormal when the key is
turned ON

T5-6-44
 TROUBLESHOOTING/ Troubleshooting A

Fault Code Remedy

14000-2 Check for CAN communication bus line.

14001-2 After initializng the information C/U by using Dr. ZX, re-try in the troubleshooting.
If the error code is displayed after re-try, ICF may be broken.
Replace ICF.
NOTE: When initialising the information C/U, all stored data is deleted.
14002-2 After initializng the information C/U by using [Link], re-try in the troubleshooting.
If the error code is displayed after re-try, ICF may be broken.
Replace ICF.
NOTE: When initialising the information C/U, all stored data is deleted.
14003-2 As ICF may be broken, replace ICF.

14006-2 Check for the items below.

1. Check if the communication line is abnormal.
2. Check if the electrical power source of communication terminal is abnormal.
• Electrical power source
• Fuses
3. Check if the satellilte terminal is broken.
14008-2 Re-try in the troubleshooting by using [Link].
If the error code is displayed after re-try, ICF may be broken.

T5-6-45
 TROUBLESHOOTING/ Troubleshooting A

Satellite Terminal

Fault Code Trouble Cause

14100-2 Satellite Communication Terminal: Data cannot be received due to the noise on the CAN bus
Abnormal EEPROM line.
14101-2 Satellite Communication Terminal: In case the internal memory is abnormal when the key is
Abnormal IB/OB Queue turned ON
14102-2 Satellite Communication Terminal: In case the internal memory is abnormal when the key is
Abnormal Local Loup Back turned ON
14103-2 Satellite Communication Terminal: In case the internal memory is abnormal when the key is
The satellite is not found. turned ON
14104-2 Satellite Communication Terminal: In casse communication to the satellite terminal cannot be
Fail 1 of Remote Loup Back done over 30 seconds.
14105-2 Satellite Communication Terminal: In case the internal memory is abnormal when the key is
Fail 2 of Remote Loup Back turned ON
14106-2 Satellite Communication Terminal: In case sending and receiving data are unmatched.
Sending and receiving data are
mistached.

T5-6-46
 TROUBLESHOOTING/ Troubleshooting A

Fault Code Remedy

14100-2 Replace the controller.

14101-2 Replace the controller.

14102-2 Replace the controller.

14103-2 Replace the controller.

14104-2 Replace the controller.

14105-2 Replace the controller.

14106-2 Replace the controller.

T5-6-47
 TROUBLESHOOTING/ Troubleshooting A

Monitor Unit

Fault Code Trouble Cause

13303-2 Abnormal Thermister Temperature Thermister temperature is 85 °C (185 °F) or higher.

13304-2 Abnormal REG Input H Level During REG input H level
13305-2 Abnormal Manual Glow EXT Output In case Glow EXT input is not matched with Glow EXT output
13306-2 Abnormal EEPROM When failure reading EEPROM occurs
13308-2 Abnormal CAN Communication Bus off occurs beyond five times.
13310-2 Shorted circuit in Coolant The state, input 105±30 Ω or less, is kept over 60 seconds.
Temperature Sensor
13311-2 Shorted circuit in Fuel Leverl Sensor The state, input 3±1 Ω or less, is kept over 60 seconds.
13311-4 Open circuit in Fuel Leverl Sensor The state, input 135±20 Ω or less, is kept over 60 seconds.

T5-6-48
 [Link]/Security

ENTERING PASSWORD

Initial Start Up IMPORTANT: Notes when entering password.

Start the [Link] by entering the password which is 1. Password should be entered by using
set at the initial start up. alphabet (A to Z) or numeral (0 to 9).
2. Password should be entered by using five
Within Password Expiration (5) to seven (7) digits.
• Start the [Link] with entering preset password. 3. Same character string can not be used for
[Link] can be started by entering the preset password.
password. Example:
• Start the [Link] by entering administrator [11111] or [aaaaa] are invalid
password [11112] or [aaaab] are valid.
1. In case the preset password has lost, new 4. Ascending ordered character string can not
password can be set by entering be used for password.
administrator password. Example:
2. Enter new password to start [Link]. [012345] or [abcdef] are invalid
[543210] or [fedcba] are valid.
When the Password Has Expired.
1. When the preset password has expired, new
password can be set by entering
administrator password.
2. Enter new password to start [Link].

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 [Link]/Security

ENTERING PASSWORD
Initial Start Up

Turn the palm-unit power ON, and Enter same passward, and then
then select Security icon form the Enter the passward to be set. press OK button.
initial screen.

Password has not been set. Password has not been set.
Please set a password. Please set a password.

To lower
Password: ∗∗∗∗∗∗∗∗∗ Password: ∗∗∗∗∗∗∗∗∗ column

Password (reenter): ∗∗∗∗∗∗∗∗∗ Password (reenter): ∗∗∗∗∗∗∗∗∗

OK Cancel OK Cancel

Initial Screen

Type Selection

+ Security

+ ZX3 Type Security

Finish

Security process selection screen

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 [Link]/Security

WITHIN PASSWORD EXPIRATION

• Start the [Link] with Entering Preset Password.

Turn the palm-unit power ON, and

then select Security icon form the Enter preset password, and then
initial screen press OK button.

Enter Password Type Selection

+ Security

+ ZX3 Type Security

Password: ∗∗∗∗∗∗∗∗∗
+

OK Cancel Finish

Security process selection screen

Initial Screen

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 [Link]/Security

• Start the [Link] by Entering Administrator

Password

IMPORTANT: The administrator password can be

checked by administrator’s PC
which installs dedicated software.

Turn the palm-unit power ON, and

then select Security icon form the Enter administrator password, and Enter new password to be set.
initial screen. then press OK button.

Enter Password Enter new password.

Password: ∗∗∗∗∗∗∗∗∗ To lower

column
Password: ∗∗∗∗∗∗∗∗∗
Password (Reenter): ∗∗∗∗∗∗∗∗∗

OK Cancel OK Cancel

Initial screen

Reenter the new password at the

(Reenter) column, and then press Press OK button.
OK button.

Enter new password. The new password has set. Type Selection
This application will be valid for
one month. + Security
Please handle this application
Password: ∗∗∗∗∗∗∗∗∗ with care. + ZX3 Type Security

Password (Reenter): ∗∗∗∗∗∗∗∗ +

OK Cancel OK Finish

Security process selection screen

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 [Link]/Security

WHEN THE PASSWORD HAS EXPIRED.

IMPORTANT: The administrator password can be

checked by administrator’s PC
which installs dedicated software.

NOTE: The password will be valid for one month.

Turn the palm-unit power ON, and

then select Security icon form the Enter administrator password, and Enter new password to be set.
initial screen. then press OK button.

The application has expired. Enter new password.

Enter administration password.

To lower
Password: ∗∗∗∗∗∗∗∗∗ column
Password: ∗∗∗∗∗∗∗∗∗
Password (reenter): ∗∗∗∗∗∗∗∗∗

OK Cancel OK Cancel

Initial screen

Reenter the new password at the

(Reenter) column, and then press Press OK button.
OK button.

Enter new password. The new password has set. Type Selection
This application will be valid for
one month. + Security
Please handle this application
Password: ∗∗∗∗∗∗∗∗∗ with care. + ZX3 Type Security

Password (Reenter): ∗∗∗∗∗∗∗∗ +

OK Cancel OK Finish

Security process selection screen

T6-1-5
 [Link]/Security

SECURITY SETUP
Type Selection

© Security
Security Function Setup
© ZX3 Type Security
• Enable the Security Function
©
When the security function is enabled, password
©
is needed to enter from the operation key of the
monitor unit to display monitor unit basic screen.
Finish
終了
• Disable the Security Function
Security Type
When the security function is disabled, the
Selection Screen
monitor unit basic screen will be displayed
without entering password. Finish the security
software
• Enable the Extension Function
When the extension function is enabled,
extension operation for the validity date of the
monitor unit password is enabled. Security Setup

• Disable the Extension Function © Security Function Setup

When the extension function is disabled, © Change Monitor Password

extension operation for the validity date of the Max. Digit Numbers

monitor unit password is disabled. © Display Monitor Password

• Password Change Permission Operation from ©

Monitor Unit Finish

終了

When the password change operation is Security Setup Screen

permitted from the monitor, monitor unit

password can be changed by keys displayed on
Finish the security
the monitor unit. software

• Password Change Protection Operation from

Monitor Unit
When the password change operation is Security Function Setup
protected from the monitor, monitor unit Security Function
password can not be changed by keys displayed Enable Disable

on the monitor unit. Extension Function

Enable Disable

Password Change from Monitor

Permit Protect

OK Finish
Security Function Setup Screen

T6-1-6
 [Link]/Security

Change Monitor Unit Password Maximum Digits

Digit number of the monitor unit password can be Type Selection

altered from 3 to 5 digits. © Security

© ZX3 Type Security

Display Monitor Unit Password ©

This function displays the password of the monitor ©

unit.
Finish
終了

Security Type
Selection Screen

Finish the security

software

Security Setup

© Security Function Setup

© Change Monitor Password

Max. Digit Numbers

© Display Monitor Password

Finish
終了

Security Setup Screen

Finish the security

software

Change Monitor Password Max.

Digit Numbers

Select Monitor Password Max.

Digit Numbers
When the max. digit number is
modified, the monitor password
will be initialized.

3 4 5

OK Finish

Monitor Password Max.

Digit Change Screen
Finish the security
software

Ten Key Password Display

1 2 3 4 5

Password Display Screen

T6-1-7
 [Link]/Security

e-Guard ON/OFF SETUP

Type Selection
• e-Guard ON
© Security
When e-Guard ON/OFF switch is turned ON,
© ZX3 Type Security
even the key switch is turned OFF, the control
©
unit is powered every 3 hours to monitor the
©
machine position. If the machine moves more
than 5 km, the control unit sends migrated
Finish
終了
location.
Security Type
Selection Screen
NOTE: Engine is able to start without entering
Finish the security
password during the time zone that is set software

as security cancel release period of time. Security Setup

© Security Function Setup

• e-Guard OFF © Change Monitor Password
When e-Guard ON/OFF switch is turned OFF, Max. Digit Numbers
even the key switch is turned OFF, the control © Display Monitor Password
unit is powered 10 min. every 24 hours to ©
monitor the machine position. Finish
終了
If the machine moves more than 5 km, the
Security Setup
control unit sends migrated location.
© e-Guard ON/OFF Setup

© Security Cancel Release

NOTE: The e-Guard ON/OFF switch is disabled
Time Setup
during the time zone that is set as security
© Security Status
cancel release period of time. The engine ©
will not start until entering password every Finish
終了
key switch ON.
Security Setup Screen

Finish the security

software
e-Guard ON/OFF Setup

ON OFF

Change Finish

e-Guard ON/OFF
Setup Screen

T6-1-8
 [Link]/Security

Security Cancel Release Time Setup Type Selection

The security cancel release time can be set by the © Security

day. © ZX3 Type Security

Security Status ©

This function displays the Security Status.

Finish
終了
• Lock
This screen will not display under normal Security Type
Selection Screen Finish the security
operation. software

• Password Security Setup

This screen is displayed when the monitor unit © Security Function Setup
password has been set. © Change Monitor Password
• Release Max. Digit Numbers
This screen is displayed when the monitor unit © Display Monitor Password
password has not been set. ©
Finish
終了

Security Setup

© e-Guard ON/OFF Setup

© Security Cancel Release

Time Setup

© Security Status

©
Finish
終了

Security Setup Screen

Finish the security software

Security Cancel Time Setup

Start End
Mon. 08:00 － 23:00
Tue. 08:00 － 23:00
Wed. 08:00 － 23:00
Thu. 08:00 － 23:00
Fri. 08:00 － 23:00
Sat. 08:00 － 23:00
Sun. 08:00 － 23:00

Setup Finish

Security Cancel Release Time

Setup Screen

Security Status
LOCK

Password

Release

Finish

Security Status Setup Screen

T6-1-9
 [Link]/Security

SECURITY FUNCTION SETUP

Enable the Security Function Press Security Function Enable

button, and then press OK button.
Press Security Function Setup Press Finish button to return
Press ZX3 type Security button button. Press Finish button to Security Type Selection Screen.
after booting up the [Link]. return previous screen.
Type Selection Security Setup Security Function Setup

+ Security + Security Function Setup Security Function

Enable Disable To lower
+ ZX3 Type Security Change Monitor Password
+ column
Max. Digit Numbers Extension Function
+ Enable Disable
+ Display Monitor Password
+ Change Password from Monitor
+ Permit Protect

Finish Finish OK Finish

Security Type Selection Screen Security Setup Screen Security Function Setup Screen
NOTE: Press Enable and then
Finish to return to the
Security Type Selection
Press Finish to return to the Screen.
Security Type Selection Screen.

Security Function Setup

The Security Function is set as

follows.

Security Function: Enabled

Extension Function: Disabled
Password Change: Protected

Finish

T6-1-10
 [Link]/Security

Disable the Security Function

Press Security Function Disable

Press Security Function Setup
Press ZX3 type Security button button. Press Finish button to button, and then press OK button.
after booting up the [Link]. return previous screen. Press Finish button to return

Type Selection Security Setup Security Function Setup

+ Security + Security Function Setup Security Function

Enable Disable To lower
+ ZX3 type Security Change Monitor Password column
+
Max. Digit Numbers Exension Function
+ Enable Disable
+ Display Monitor Password
+ Change Password from Monitor
+ Permit Protect

Finish Finish OK Finish

Security Type Selection Screen Security Setup Screen Security Function Setup Screen
NOTE: Press Disable and then
Finish to return to the
Security Type Selection
Press Finish to return to the Screen.
Security Type Selection Screen.

Security Function Setup

The Security Function is set as

follows.

Security Function: Disabled

Extension Function: Disabled
Password Change: Protected

Finish

T6-1-11
 [Link]/Security

Enable the Extension Function

Press Extension Enable

Press Security Function Setup button,and then press OK button.
Press ZX3 Type Security button button. Press Finish button to Press Finish button to return
after booting up the [Link]. return previous screen. Security Type Selection Screen.
Type Selection Security Setup Security Function Setup

+ Security + Security Function Setup Security Function

Enable Disable To lower
+ ZX3 Type Security Change Monitor Password column
+
Max. Digit Numbers Extension Function
+ Enable Disable
+ Display Monitor Password
+ Change Password from Monitor
+ Permit Protect

Finish Finish OK Finish

Security Type Selection Screen Security Setup Screen Security Function Setup Screen
NOTE: Press Disable and then
Finish to return to the
Security Type Selection
Press Finish to return to the Screen.
Security Type Selection Screen.

Security Function Setup

The Security Function is set as

follows.

Security Function: Enabled

Extension Function: Enabled
Password Change: Protected

Finish

T6-1-12
 [Link]/Security

Disable the Extension Function

Press Extension Function Disable

Press Security Function Setup button, and then press OK button.
Press ZX3 Type Security button button. Press Finish button to Press Finish button to return
after booting up the [Link]. return previous screen. Security Type Selection Screen.
Type Selection Security Setup Security Function Setup

+ Security + Security Function Setup Security Function

Enable Disable To lower
+ ZX3 Type Security Change Monitor Password column
+
Max. Digit Numbers Extension Function
+ Enable Disable
+ Display Monitor Password
+ Change Password from Monitor
+ Permit Protect

Finish Finish OK Finish

Security Type Selection Screen Security Setup Screen Security Function Setup Screen
NOTE: Press Disable and then
Finish to return to the
Security Type Selection
Press Finish to return to the Screen.
Security Type Selection Screen.

Security Function Setup

The Security Function is set as

follows.

Security Function: Enabled

Extension Function: Disabled
Password Change: Protected

Finish

T6-1-13
 [Link]/Security

Monitor Unit Password Change Permission

Press Change Password from

Press Security Function Setup Monitor button, and then press OK
Press ZX3 Type Security button button. Press Finish button to button. Press Finish button to
after booting up the [Link]. return previous screen. return Security Type Selection
S
Type Selection Security Setup Security Function Setup

+ Security + Security Function Setup Security Function

Enable Disable To lower
+ ZX3 Type Security Change Monitor Password column
+
Max. Digit Numbers Exrtension Function
+ Enable Disable
+ Display Monitor Password
+ Change Password from Monitor
+ Permit Protect

Finish Finish OK Finish

Security Type Selection Screen Security Setup Screen Security Function Setup Screen
NOTE: Press Permit and then
Finish to return to the
Security Type Selection
Press Finish to return to the Screen.
Security Type Selection Screen.

Security Function Setup

The Security Function is set as

follows.

Security Function: Enabled

Extension Function: Disabled
Password Change: Permit

Finish

T6-1-14
 [Link]/Security

Password Change Protection from Monitor Unit

Press Protect button of Change
Password from Monitor, and then
Press Security Function Setup press OK button. Press Finish
Press ZX3 Type Security button button. Press Finish button to button to return Security Type
after booting up the [Link]. return previous screen. Selection Screen.

Type Selection Security Setup Security Function Setup

+ Security + Security Function Setup Security Function

Enable Disable To lower
+ ZX3 Type Security Change Monitor Password column
+
Max. Digit Numbers Extension Function
+ Enable Disable
+ Display Monitor Password
+ Change Password from Monitor
+ Permit Protect

Finish Finish OK Finish

Security Type Selection Screen Security Setup Screen Security Function Setup Screen
NOTE: Press Protect and then
Finish to return to the
Security Type Selection
Press Finish to return to the Screen.
Security Type Selection Screen.

Security Function Setup

The Security Function is set as

follows.

Security Function: Enabled

Extension Function: Disabled
Password Change: Protected

Finish

T6-1-15
 [Link]/Security

Change Password Max. Digit Numbers

Exazmple: Monitor password Max. digit number is

set as “3”.
Press Monitor Password max. Press “3” and then press OK
digit Number. button.
Press ZX3 Type Security button Press Finish button to return Press Finish button to return
after booting up the [Link]. previous screen. Security Type Selection Screen.

Type Selection Security Setup Change Monitor Password Max.

Digit Numbers
+ Security + Security Function Setup
Select Monitor Password Max. To lower
+ ZX3 Type Security Change Monitor Password Digit Numbers column
+
Max. Digit Numbers When the max. digit number is
+ modified, the monitor password
+ Display Monitor Password will be initialized.
+ 3 4 5
+

Finish Finish OK Finish

Security Type Selection Screen Security Setup Screen Monitor Password max. digit
number change screen
NOTE: Press “3” and Finish to
return to the Security
Press Finish to return to the Type Selection Screen.
Security Type Selection Screen.

Security Function Setup

Max. digit number of the monitor

password has been changed to
3-digits.
Monitor password has initialized.

Finish

T6-1-16
 [Link]/Security

MONITOR UNIT PASSWORD DISPLAY

Monitor unit password is displayed

Press Display Monitor on themonitor.
Press ZX3 Type Security button Passwordbutton. Press Finish Press Finish button to return
after booting up the [Link]. button to return previous screen. Security Type Selection Screen.

Type Selection Security Setup Ten Key Password

+ Security + Security Function Setup

+ ZX3 Type Security Change Monitor Password

+
Max. Digit Numbers
+ 1 2 3 4 5
+ Display Monitor Password
+
+

Finish Finish OK Finish

Security Type Selection Screen Security Setup Screen Monitor Password Display Screen
NOTE: Above screen is an
example of 5-digits
password.

T6-1-17
 [Link]/Security

e-Guard ON/OFF SETUP

e-Guard ON
Press ”▼” to show next page, and
then press e-Guard ON/OFF Setup Press ON and then press Change.
Press ZX3 Type Security button button. Press Finish button to Press Finish button to return
after booting up the [Link]. return previous screen. Security Type Selection Screen.

Type Selection Security Setup e-Guard ON/OFF Setup

+ Security + e-Guard ON/OFF Setup

To lower
+ ZX3 Type Security Security Cancel Release column
+
Time Setup ON OFF
+
+ Security Status
+
+

Finish Finish Change Finish

Security Type Selection Screen Security Setup Screen e-Guard ON/OFF Setup Screen
NOTE: Press ON and then
press Finish to return to
the Security Type
Press Finish to return to the Selection Screen.
Security Type Selection Screen.

e-Guard ON/OFF Setup

Setup has completed.

OK

T6-1-18
 [Link]/Security

e-Guard OFF Press ”▼” to show next page, and

then press e-Guard ON/OFF Setup Press OFF and then press
Press ZX3 Type Security button button. Press Finish button to Change.
after booting up the [Link]. return previous screen. Press Finish button to return
Security Type Selection Screen.
Type Selection Security Setup e-Guard ON/OFF Setup

+ Security + e-Guard ON/OFF Setup

To lower
+ ZX3 Type Security Security Cancel Release column
+
Time Setup ON OFF
+
+ Security Status
+
+

Finish Finish Change Finish

Security Type Selection Screen Security setup Screen e-Guard ON/OFF Setup Screen
NOTE: Press OFF and then
press Finish to return to
the Security Type
Press Finish to return to the Selection Screen.
Security Type Selection Screen.

e-Guard ON/OFF Setup

Setup has completed.

OK

T6-1-19
 [Link]/Security

Security Cancel Release Time Setup

Select time to release the security,

and then press Chnge button.
Press Setup button, then Setup
Press ”▼” to show next page, and completion screen will be
then press Security Cancel displayed.
Press ZX3 Type Security button Release Time Setup button. Press Press Finish button to return
after booting up the [Link]. Finish button to return previous Security Type Selection Screen.
screen.
Type Selection Security Setup Security Release Time Setup

+ Security + e-Guard ON/OFF Setup

Change To lower
+ ZX3 Type Security Security Cancel Release Change column
+
Time Setup Change
+
Change
+ Security Status
+ Change

+ Change
Change

Finish Finish Setup Finish

Security Type Selection Screen Security Setup Screen SecurityCancel Release Time
SetupScreen
NOTE: Press Change and then
press Finish to return to
the Security Type
Selection Screen.

Press OK to update the data. Press Setup button.

Press ESC to cancel the Press Finish to return to the Press OK button to return Security
modification. Security Type Selection Screen. Type Selection Screen.

Time Adjustment Security Release Time Setup Security Release Time Setup
① ②
Change
Start Time 12 H 10 M Change
The setup has completed.
End Time 23 H 30 OK Change
M
Change
③ ④ Change
Change

－ ＋ Change

OK
OK ESC Setup Finish OK

Setup Completion Screen

Moving order of
the focus

Press this button to move the focus Press this button to increase time value of focust
in ascending order ＋ position in step of ”1”.
Move as → → → → Next value from the max. value: Minimum value
No repeat input No repeat input
Press this button to move the focus Press this button to decrease time value of
in descending order － focust position in step of ”1”.
Move as → → → → Next value from the mix. value: Maximum value
No repeat input No repeat input

T6-1-20
 [Link]/Security

Security Status
Press ”▼” to show next page, and
then press Security Status button.
Press ZX3 Type Security button Press Finish button to return Press FInish button to return
after booting up the [Link]. previous screen. Security Type Selection Screen.

Type Selection Security Setup Security Status

+ Security + e-Guard ON/OFF Setup

Lock
+ ZX3 Type Security Security Cancel Release
+ Password
Time Setup
+ Release
+ Security Status
+
+

Finish Finish Finish

Security Type Selection Screen Security Setup Screen Security Status Screen

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 [Link]/Security

(This page blank)

T6-1-22