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Fukui Byora

Fukui Byora catalog
Copyright
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0% found this document useful (0 votes)
299 views40 pages

Fukui Byora

Fukui Byora catalog
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Intoroduction

The fastening series of Fukui Byora, a leading


cold heading manufacturer in the industry.
Since the company was founded, Fukui Byora's fastening technology has been
developed and honed by various customer needs and various usage environments.
Fukui Byora designs and manufactures both rivets and rivet setters. That has
made possible to establish the total fastening technology.
Fukui Byora offers a wide variety of fastening solutions to meet customer needs.

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Choose one that best suits your needs


from the extensive fastening series.

FUKUIBYORA
FUKUIBYORA
Co.,Ltd.
Co.,Ltd.
FLOW CHART

SELECTION FLOW CHART


Choose a rivet that best suits your application.

Rivet material Fastening direction Mating hole Rivet type

*1
One-sided Fastening ○ Blind Rivet

Metal

○ Semi-Tubular Rivet

*2
Two-sided Fastening

× Self-Piercing Rivet

*2
Plastic Two-sided Fastening ○ Plastic Rivet

*1. One-sided fastening is accomplished by working on only one side of the assembly.
*2. Two-sided fastening is accomplished by working on both sides of the materials using a fastening jig.
All the products above are compliant with RoHS/ELV:SOC6.
In this brochure, the materials to be fastened are referred to as base materials or workpieces. Fastening and riveting may be used interchangeably.

1
Standard type
Blind rivet

FX type
Standard Type FX Type CP Type
Standard rivet Various fastening ranges Maximum sealing

CP type
Blind rivet most commonly used for multiple The rivet in one size fits a wide range of The rivet provides maximum air sealed fastening,
application in various industries. It is globally material thicknesses. It is characterized by thanks to its plastic cap. It also prevents galvanic
recognized as a standard fastener. bright finish and high strength clamping. corrosion between different metals.

GT type
PL type
GT Type PL Type PLX Type
High strength clamping For soft materials Mandrel head fixed type

PLX type
The large-diameter fastens the workpieces The sleeve spreads widely in four petal-like parts Fastening the fixed mandrel head will reduce
tightly together. that fasten the materials together. It is mainly used abnormal noise and stop running water
to fasten soft materials, such as plywood and plastic.

Semi-tublular rivet Self-piercing rivet

HL type
Semi-tubular rivet
HL Type Semi-Tubular Rivet Self-Piercing Rivet
Lower buckling General use Process reduction.

Self-piercing rivet
By maintaining the height of the buckling Secure and uniform fastening. The rivet pierces through the materials while
side low, different design variations are fastening them together. A work hole does
available. not need to be made in advance.

Plastic rivet Rivet setter


Roll-up rivet
e-Power

Roll-Up Rivet e-Power Rivet Rivet Setter


Environmental friendliness Higher strength Power saving
Rivet setter

The plastic, semi-tubular rivet is fastened at It has twice the fastening strength of the roll- Fukui Byora's rivet setter with an automatic rivet
normal temperature and is environmentally up rivet. feeder as standard equipment will dramatically
friendly. Various colors are available. improve efficiency in fastening work.

FUKUI BYORA Co.,Ltd. 2


BLIND RIVET Introduction

BLIND RIVET
Easy, secure and speedy fastening from one side of base materials

■ Structure of blind rivet ■ Features

Easy, secure and speedy fastening


A blind rivet is very easy to fasten even for a novice. The rivet can be
fastened easily, securely, and utilizing a lightweight hand tool.

Mandrel

Flange
Fastened with access to only one side of assembly
A blind rivet can fasten workpieces together with access to only one side
of each of them. The ideal application in which to use a blind rivet is when
the rear side of the mating piece is not accessible with a jig or when the
product is sealed up, or is large or hard to handle.

Reliable fastening
A blind rivet is very high in fastening reliability and used for various
uses in various industries. It securely fastens dissimilar materials low in
weldability, such as aluminum and iron.

Sleeve

Reduction in initial investment


Using an inexpensive hand tool, the initial investment is low

■ Fastening process
① Attach the rivet to the hand ② Insert the rivet into the mating ③ Press the tool against the ④ Fastening is complete.
tool. hole. workpieces and pull the trigger.

Rivet Nose piece Hand tool

Trigger

■ Handling precautions
1. Selection of hand tool
Choose a hand tool that meets the required fastening capability with the size and material of the blind rivet used.
Choose a suitable tool, otherwise, it may result in improper fastening.

2. If the rivet is installed in the situations below, it may result in improper fastening or malfunction of the hand tool.
(1) The tool is tilted. (2) The rivet is oblique to the (3) There is a gap between the (4) There is a gap between the
workpiece. rivet head and the workpiece. workpieces.

3
■ Product coding system

Standard type
④ Rivet type ① Flange shape code

D AS 53 □□
① ② ③ ④

FX type
③ Size code ② Material code

① Flange shape code : See Table 1 (D: Round head, K: Countersunk and LF: Large flange).
② Material code : See Table 2 (*AS: Aluminum sleeve and steel mandrel).
③ Size code : See the appropriate specification table.

CP type
④ Rivet type : See Table 3 (FX/CP/PL/GT) (* No code for standard type).

■ Flange shape code (Table 1)

GT type
Code Type Shape Features

D Round head Standard flange shape

PL type
K Countersunk The rivet head is flush with the surface of one of the mating parts.

PLX type
The flange diameter is large.
LF Large flange It is suitable for soft materials.

■ Material code (Table 2) ■ Rivet type (Table 3)

HL type
Code Sleeve material Mandrel material Type Features
Aluminum
AS A5154 / A5052
Hard steel wire Standard Blind rivet most commonly used in various industries.

Aluminum High-tensile The rivet in one size fits a wide range of material
AA A5052 aluminum wire FX thicknesses.

Steel The rivet provides highly airtight fastening, thanks to its


SS SWCH
Hard steel wire CP plastic cap.

The sleeve spreads widely in four petal-like parts that fasten


CS Austenitic stainless steel Hard steel wire PL the materials. It is mainly used to fasten soft materials.

High-tensile
CC Austenitic stainless steel
stainless steel wire GT The large-diameter curls pull the workpieces tightly.

■ Tensile/shear strength test methods


Test conditions
[Test specimen]
• Material : Heat-treated steel plate
• Thickness : ‌80 to 100% of recommended
maximum material thickness
• Work hole diameter : Recommended work hole diameter

[Testing machine]
• Testing machine : Compliant with the JIS B 7721
• Test speed : 15 mm/min
(Tensile strength test) (Shear strength test)

1. The tensile strength test method and the shear strength test method complies with the JIS B 1087.
2. The strength values given in the brochure are measurement results obtained by our testing. They may greatly vary with the type or thickness of materials used.
In designing, be sure to allow a safety factor of at least three to one.

FUKUI BYORA Co.,Ltd. 4


BLIND RIVET

Standard Type Blind rivet most commonly used for multiple application in various
industries. It is globally recognized as a standard fastener.

■ Symbols of standard dimensions and


installation diagram
D

M
H

G
W l L

(Round head or large flange)


[MOVIE] [Link]
D
■ Product code
M
(120°)
D AS 53 H
① ② ③
G
l
① Flange shape code (D: Round head, K: Countersunk and LF: Large flange) W L
② Material code (AS, AA, SS, CS and CC * See the specification table.)
③ Size code (* See the specification table.)
(Countersunk)

■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)

Sleeve Mating hole Recommended *2 Round head Countersunk Large flange *1 Strength *3
Size l L (mm) (mm) (mm) M (kN)
diameter diameter fastening range
code (mm) (mm) (mm)
W(mm) (mm) G(mm) D H D H D H Tensile Shear
*4
32 0.5 ~  3.2 5.7 7.5
4.7 0.9
33 3.2 ~  4.8 7.3 9.1
2.4 2.5 4.7 0.8 ― ― 1.5 0.61 0.44
34 4.8 ~  6.4 8.9 10.7
― ―
35 6.4 ~  8.0 11.0 12.8
41 0.5 ~  1.6 4.9 7.0 ― ―
42 1.6 ~  3.2 6.5 8.6
43 3.2 ~  4.8 8.1 10.2
44 4.8 ~  6.4 9.7 11.8 8.0 1.0
3.2 3.3 6.4 1.0 6.4 1.1 1.85 1.34 0.90
45 6.4 ~  8.0 11.3 13.4 9.5 1.2
46 8.0 ~  9.6 12.9 15.0
47 9.6 ~ 11.2 15.4 17.5
48 *4
11.2 ~ 12.8 17.1 19.2
52 1.0 ~  3.2 7.3 9.9
53 3.2 ~  4.8 8.9 11.5
54 4.8 ~  6.4 10.5 13.1
10.0 1.3
4.0 4.1 55 6.4 ~  8.0 12.1 14.7 8.0 1.2 8.0 1.4 2.25 2.17 1.53
12.0 1.5
56 8.0 ~  9.6 13.7 16.3
57 9.6 ~ 11.2 15.3 17.9
58 11.2 ~ 12.8 16.9 19.5
62 1.6 ~  3.2 8.1 10.9
63 3.2 ~  4.8 9.7 12.5
64 4.8 ~  6.4 11.3 14.1
65 6.4 ~  8.0 12.9 15.7 12.0 1.7
4.8 4.9 66 8.0 ~  9.6 14.5 17.3 9.5 1.5 9.5 1.6 13.0 1.8 2.65 3.10 2.12
67 9.6 ~ 11.2 16.1 18.9 15.5 2.0
68 11.2 ~ 12.8 17.7 20.5
610 12.8 ~ 16.0 21.2 24.0
612 16.0 ~ 19.2 24.4 27.2
84 3.2 ~  6.4 12.9 16.7
86 6.4 ~  9.6 16.1 19.9
6.4 6.5 12.8 1.7 12.8 2.5 ― ― 3.82 4.95 3.23
88 9.6 ~ 12.8 19.3 23.1
812 12.8 ~ 19.2 25.7 29.5
*1. Large flange rivets are made to order. *[Link] L lengths are given as guidelines. *3. The strength values are obtained through our own testing.
*4. In the case of countersunk rivets, the range is between 1.6 and 3.2.

5
■ AA specification table AA (Sleeve: Aluminum A5052 / fabric, Mandrel: High-tensile aluminum wire / fabric)

Standard type
Sleeve Mating hole Recommended Round head Countersunk Large flange *1 Strength *3
Size l L*2 (mm) (mm) (mm) M (kN)
diameter diameter fastening range
code (mm) (mm) (mm)
W(mm) (mm) G(mm) D H D H D H Tensile Shear
32 1.6 ~  3.2 5.5 7.3
2.4 2.5 4.7 0.8 4.7 0.9 ― ― 1.6 0.36 0.31
34 3.2 ~  6.4 9.0 10.8
41 0.5 ~  1.6 5.2 7.2 ― ―
42 1.6 ~  3.2 6.0 8.0
43 3.2 ~  4.8 7.6 9.6
8.0 1.0
3.2 3.3 44 4.8 ~  6.4 9.2 11.2 6.4 1.0 6.4 1.1 2.0 0.91 0.66
9.5 1.2
45 6.4 ~  8.0 10.7 12.7
46 8.0 ~  9.6 12.3 14.3
48 9.6 ~ 12.8 16.2 18.2
*4
52 1.0 ~  3.2 6.6 9.2
53 3.2 ~  4.8 8.2 10.8
9.5 1.2
4.0 4.1 54 4.8 ~  6.4 9.7 12.3 8.0 1.2 8.0 1.4 2.6 1.39 0.96
12.0 1.5
56 6.4 ~  9.6 12.9 15.5
58 9.6 ~ 12.8 16.1 18.7
62 1.6 ~  3.2 7.1 9.9
64 3.2 ~  6.4 10.3 13.1
13.0 1.8
4.8 4.9 66 6.4 ~  9.6 13.5 16.3 9.5 1.5 9.5 1.6 3.0 2.11 1.46
15.5 2.0
68 9.6 ~ 12.8 16.7 19.5
610 12.8 ~ 16.0 19.8 22.6
82 1.6 ~  3.2 9.2 13.0
84 3.2 ~  6.4 12.6 16.4
6.4 6.5 86 6.4 ~  9.6 16.6 20.4 12.8 1.7 ― ― ― ― 4.0 3.83 2.54
88 9.6 ~ 12.8 20.5 24.3
812 12.8 ~ 19.2 26.0 29.8

■ SS specification table SS (Sleeve: Steel SWCH / trivalent chromate, Mandrel: Hard steel wire / zinc plating)
Sleeve Mating hole Recommended Round head Countersunk Large flange *1 Strength*3
Size l L M
*2

diameter diameter fastening range (mm) (mm) (mm) (kN)


code (mm) (mm) (mm)
W(mm) (mm) G(mm) D H D H D H Tensile Shear
*4
32 0.5 ~  3.2 5.7 7.5
2.4 2.5 4.7 0.8 4.7 0.9 ― ― 1.5 0.94 0.78
33 3.2 ~  4.8 7.3 9.1
41 0.5 ~  1.6 4.9 7.0 ― ―
42 1.6 ~  3.2 6.5 8.6
43 3.2 ~  4.8 8.1 10.2
44 4.8 ~  6.4 9.7 11.8 8.0 1.0
3.2 3.3 6.4 1.0 6.4 1.1 1.92 1.73 1.43
45 6.4 ~  8.0 11.3 13.4 9.5 1.2
46 8.0 ~  9.6 12.9 15.0
47 9.6 ~ 11.2 14.5 17.5
48 11.2 ~ 12.8 16.4 19.2
*4
52 1.0 ~  3.2 7.3 9.9
53 3.2 ~  4.8 8.9 11.5
54 4.8 ~  6.4 10.5 13.1
8.0 1.0
4.0 4.1 55 6.4 ~  8.0 12.1 14.7 8.0 1.1 8.0 1.4 2.42 2.84 2.0
9.5 1.2
56 8.0 ~  9.6 13.7 16.3
57 9.6 ~ 11.2 15.3 17.9
58 11.2 ~ 12.8 16.9 19.5
62 1.6 ~  3.2 8.1 10.9
63 3.2 ~  4.8 9.7 12.5
64 4.8 ~  6.4 11.3 14.1
65 6.4 ~  8.0 12.9 15.7
13.0 1.8
4.8 4.9 66 8.0 ~  9.6 14.5 17.3 9.5 1.5 9.5 1.6 2.94 4.37 3.35
15.5 2.0
67 9.6 ~ 11.2 16.1 18.9
68 11.2 ~ 12.8 17.7 20.5
610 12.8 ~ 16.0 20.9 24.0
612 16.0 ~ 19.2 24.1 27.2
84 3.2 ~  6.4 12.9 16.7
86 6.4 ~  9.6 16.1 19.9
6.4 6.5 12.8 1.7 ― ― ― ― 3.82 7.28 5.86
88 9.6 ~ 12.8 19.3 23.1
812 12.8 ~ 19.2 25.7 29.5
*1. Large flange rivets are made to order. *[Link] L lengths are given as guidelines. *3. The strength values are obtained through our own testing.
*4. In the case of countersunk rivets, the range is between 1.6 and 3.2.

FUKUI BYORA Co.,Ltd. 6


BLIND RIVET

Standard Type
■ CS specification table CS (Sleeve: Austenitic stainless steel / fabric, Mandrel: Hard steel wire / zinc plating)

Sleeve Mating hole Recommended Round head Countersunk Strength *2


Size l L*1 (mm) (mm) M (kN)
diameter diameter fastening range
code (mm) (mm) (mm)
W(mm) (mm) G(mm) D H D H Tensile Shear
41 0.5 ~  1.6 4.5 6.9 ― ―
42 1.6 ~  3.2 6.6 9.0
43 3.2 ~  4.8 8.6 11.0 1.0 6.4 1.1
3.2 3.3 6.4 2.0 2.59 2.20
44 4.8 ~  6.4 10.2 12.6
46 6.4 ~  9.6 13.7 16.1 ― ―
48 9.6 ~ 12.8 17.7 20.1 0.8 ― ―
52 1.6 ~  3.2 7.1 10.5
53 3.2 ~  4.8 8.6 12.0
4.0 4.1 54 4.8 ~  6.4 10.2 13.6 8.0 1.3 8.0 1.6 2.5 4.04 3.48
56 6.4 ~  9.6 13.9 17.3
58 9.6 ~ 12.8 17.7 21.1
62 1.6 ~  3.2 7.1 10.5 ― ―
64 3.2 ~  6.4 10.8 14.2
9.5 1.9
66 6.4 ~  9.6 14.0 17.4 1.7
4.8 4.9 9.5 3.0 5.41 4.44
68 9.6 ~ 12.8 17.2 20.6 ― ―
610 12.8 ~ 16.0 20.0 23.4 ― ―
612 16.0 ~ 19.2 23.6 27.1 1.2 ― ―

■ CC specification table CC (Sleeve: Austenitic stainless steel / fabric, Mandrel: High-tensile stainless steel wire / fabric)

Sleeve Mating hole Recommended Round head Countersunk Strength *2


Size l L*1 (mm) (mm) M (kN)
diameter diameter fastening range
code (mm) (mm) (mm)
W(mm) (mm) G(mm) D H D H Tensile Shear
32 0.5 ~  3.2 6.0 7.8 ― ―
2.4 2.5 4.7 0.8 1.48 1.48 1.40
34 3.2 ~  4.8 8.8 10.7 ― ―
41 0.5 ~  1.6 4.5 6.9 ― ―
42 1.6 ~  3.2 6.6 9.0
43 3.2 ~  4.8 8.6 11.0 6.4 1.1
3.2 3.3 6.4 1.0 2.0 2.59 2.20
44 4.8 ~  6.4 10.2 12.6
46 6.4 ~  9.6 13.7 16.1 ― ―
48 9.6 ~ 12.8 17.7 20.1 ― ―
52 1.6 ~  3.2 7.1 10.5
53 3.2 ~  4.8 8.6 12.0
4.0 4.1 54 4.8 ~  6.4 10.2 13.6 8.0 1.3 8.0 1.6 2.5 4.04 3.48
56 6.4 ~  9.6 13.9 17.3
58 9.6 ~ 12.8 17.7 21.1
62 1.6 ~  3.2 7.1 10.5 ― ―
64 3.2 ~  6.4 10.8 14.2
66 6.4 ~  9.6 14.0 17.4
4.8 4.9 9.5 1.7 9.5 1.9 3.0 5.41 4.44
68 9.6 ~ 12.8 17.2 20.6
610 12.8 ~ 16.0 20.0 23.4
612 16.0 ~ 19.2 23.6 27.1 ― ―

*1. The L lengths are given as guidelines. *2. The strength values are obtained through our own testing.
Remarks) (1) The steel mandrel is plated with zinc. For trivalent chromate plating, please ask us.
(2) The steel sleeve is plated with trivalent chromate.
(3) The rivets with the following specifications are made to order. (i) Long mandrel (ii) Painted head and (iii) Fastening range G exceeding 19.2 mm
(4) The standard dimensions are subject to change without notice.
(5) Please ask us when the required fastening range exceeds the recommended range or when it is near lower limit.

7
BLIND RIVET

FX Type / Various fastening ranges The rivet in one size fits a wide range of material thicknesses.

Standard type
It is characterized by neat finish and high strength clamping.

■ Symbols of standard dimensions and


installation diagram
D

FX type
M
H

G
l
L
W

[MOVIE] [Link] (Round head)


D
■ Product code
M

D AS 503 FX H

① ② ③ ④
G
l
① Flange shape code (D: Round head and LF: Large flange) L
② Material code (AS and SS * See the specification table.) W
③ Size code (* See the specification table.)
④ Rivet type (FX)
(Large flange)

■ AS specification table AS (Sleeve: Aluminum A5052 / fabric, Mandrel: Hard steel wire / zinc plating)
*1 *3
Sleeve Mating hole Recommended Round head Large flange Strength
Size *2 (mm) (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G(mm) D H D H Tensile Shear
401 0.8 ~  4.7 8.1 10.2
3.2 3.3 ~ 3.4 6.4 1.0 8.0 1.0 1.92 1.0 0.7
402 4.0 ~  7.9 11.1 13.2
501 1.2 ~  6.3 9.3 11.8
4.0 4.1 ~ 4.2 502 4.0 ~  9.5 13.0 15.5 8.0 1.2 12.0 1.5 2.42 1.5 1.1
503 6.4 ~ 12.7 18.0 20.5
601 1.6 ~  6.4 10.5 13.4
602 4.8 ~ 11.4 15.8 18.7
4.8 4.9 ~ 5.0 9.5 1.5 15.5 2.0 2.94 2.5 1.7
603 8.4 ~ 12.7 17.9 20.8
604 12.7 ~ 19.8 25.9 28.8

■ SS specification table SS (Sleeve: Steel SWCH / trivalent chromate, Mandrel: Hard steel wire / zinc plating)

Sleeve Mating hole Recommended Round head Large flange *1 Strength*3


Size *2 (mm) (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G(mm) D H D H Tensile Shear
401 0.8 ~  4.7 8.1 10.2
3.2 3.3 ~ 3.4 6.4 1.0 8.0 1.0 2.02 1.3 1.1
402 4.0 ~  7.9 11.1 13.2
601 1.6 ~  6.4 10.5 13.6
602 4.8 ~ 11.4 15.8 18.9
4.8 4.9 ~ 5.0 9.5 1.5 15.5 2.0 3.12 3.4 2.6
603 8.4 ~ 12.7 17.9 21.0
604 12.7 ~ 19.8 25.9 29.0

*1. Large flange rivets are made to order. *[Link] L lengths are given as guidelines. *3. The strength values are obtained through our own testing.

Remarks) (1) The steel mandrel is plated with zinc. For trivalent chromate plating, please ask us.
(2) The steel sleeve is plated with trivalent chromate.
(3) The standard dimensions are subject to change without notice.
(4) Please ask us when the required fastening range exceeds the recommended range or when it is near lower limit.

FUKUI BYORA Co.,Ltd. 8


BLIND RIVET

CP Type / Maximum sealing The rivet provides maximum air sealed fastening, thanks to its plastic cap.
It also prevents galvanic corrosion between different metals.

■ Symbols of standard dimensions and


installation diagram
D

M
H

G
W l
L

[MOVIE] [Link]

■ Product code ■ Airtightness


There will be no water leakage under the pressure test

D AS 543 CP
conditions below.

Product DAS543
① ② ③ ④
Work hole diameter 4.1 mm
① Flange shape code (D: Round head)
② Material code (AS and AA * See the specification table.) Pressurizing time 8 hours
③ Size code (* See the specification table.)
④ Rivet type (CP) Pressure 0.9 MPa

■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)

Sleeve Mating hole Recommended Round head Strength*2


Size *1 (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G (mm) D H Tensile Shear
541 1.0 ~ 1.6 4.6
4.0 4.1 542 1.6 ~ 3.2 6.2 12.0 6.4 1.3 1.85 1.1 0.9
543 3.2 ~ 4.8 7.8

■ AA specification table AA (Sleeve: Aluminum A5052 / fabric, Mandrel: High-tensile aluminum wire / fabric)

Sleeve Mating hole Recommended Round head Strength*2


Size *1 (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G (mm) D H Tensile Shear
541 1.0 ~ 1.6 4.9
4.0 4.1 542 1.6 ~ 3.2 5.7 12.0 6.4 1.3 2 0.4 0.66
543 3.2 ~ 4.8 7.3

This product is made to order.


*1. The L lengths are given as guidelines. *2. The strength values are obtained through our own testing.

Remarks) (1) The steel mandrel is plated with zinc. For trivalent chromate plating, please ask us.
(2) The standard dimensions are subject to change without notice.
(3) Please ask us when the required fastening range exceeds the recommended range or when it is near lower limit.

9
BLIND RIVET

GT Type / High strength clamping The large-diameter fastens the workpieces tightly together.

■ Symbols of standard dimensions and


installation diagram
D

M
H

CP type
W L

[MOVIE] [Link]

■ Product code

GT type
D CC 66 GT
① ② ③ ④

① Flange shape code (D: Round head)


② Material code (CC * See the specification table.)
③ Size code (* See the specification table.)
④ Rivet type (GT)

■ CC specification table CC (Sleeve: Austenitic stainless steel / fabric, Mandrel: High-tensile stainless steel wire / fabric)
*2
Sleeve Mating hole Recommended Round head Strength
Size *1 (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G (mm) D H Tensile Shear
62 1.6 ~ 3.2 9.5 12.0 5.4 4.5
4.8 4.9 64 3.2 ~ 4.8 12 14.5 9.5 1.7 3.2 5.4 4.5
66 6.4 ~ 8.6 15 17.5 5.4 8.5

*1. The L lengths are given as guideline. *2. The strength values are obtained through our own testing.
Remarks) (1) The standard dimensions are subject to change without notice.
(2) Please ask us when the required fastening range exceeds the recommended range or when it is around the lower limit.

FUKUI BYORA Co.,Ltd. 10


BLIND RIVET

PL Type / For soft materials The sleeve spreads widely in four petal-like parts that fasten the materials
together. It is mainly used to fasten soft materials, such as plywood and plastic.

■ Symbols of standard dimensions and


installation diagram
D

M
H

G
W l
L

(Round head or large flange)


[MOVIE] [Link]

■ Product code D

D AS 53 PL (120°)

① ② ③ ④ H
G
① Flange shape code (D: Round head, K: Countersunk and LF: Large flange) W l
L
② Material code (AS * See the specification table.)
③ Size code (* See the specification table.)
④ Rivet type (PL)
(Countersunk)

■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)

Sleeve Mating hole Recommended Round head Countersunk*1 Large flange*1 Strength*3
Size *2 (mm) (mm) (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G (mm) D H D H D H Tensile Shear
*4
43 1.0 ~  4.5 8.1 10.1
44 4.5 ~  6.0 9.7 11.7 8.0 1.0
3.2 3.4 6.4 1.0 6.4 1.1 1.85 0.8 0.8
46 6.0 ~  9.2 12.9 14.9 9.5 1.2
48 9.2 ~ 12.4 16.8 18.8
*5
52 1.0 ~  2.6 7.3 9.7
*5
53 1.2 ~  4.5 8.9 11.3
10.0 1.3
4.0 4.2 54 4.5 ~  6.1 10.5 12.9 8.0 1.2 8.0 1.4 2.25 1.3 1.3
12.0 1.5
56 6.1 ~  9.3 13.7 16.1
58 9.3 ~ 12.5 16.9 19.3
*5
63 1.5 ~  4.6 9.7 12.4
64 4.6 ~  6.1 11.3 14.0 12.0 1.7
4.8 5.0 66 6.1 ~  9.2 14.5 17.2 9.5 1.5 9.5 1.6 13.0 1.8 2.65 2.0 2.1
68 9.2 ~ 12.3 17.7 20.4 15.5 2.0

610 12.3 ~ 15.5 20.9 23.6

*1. Countersunk and large flange rivets are made to order. *2. The L lengths are given as guidelines. *3. The strength values are obtained through our own testing.
*4. In the case of countersunk rivets, the range is between 1.6 and 4.5. *5. In the case of countersunk rivets, the range is from 2.0.

Remarks) (1) The mandrel is plated with zinc. (Zinc plating is recommended because of the capability of PL rivets.)
(2) The standard dimensions are subject to change without notice.
(3) Please ask us when the required fastening range exceeds the recommended range or when it is around the lower limit.

Warning Do not point the rivet setter at another person while riveting. (The mandrel may be broken and the head may fly out.)

11
BLIND RIVET

PLX Type / Mandrel head fixed type Fastening the fixed mandrel head will reduce abnormal noise and stop
running water.

■ Symbols of standard dimensions and


installation diagram (PAT 5643122)
D

M
H

W G

l
L

■ Product code

D AS 64 PLX
① ② ③ ④

PL type
① Flange shape code (D: Round head)
② Material code (AS * See the specification table.)
③ Size code (* See the specification table.)
④ Rivet type (PLX)

PLX type
■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)

Sleeve Mating hole Recommended Round head Strength *2


Size (mm) M (kN)
diameter diameter fastening range l L *1
code (mm)
W(mm) (mm) G (mm) D H Tensile Shear

4.8 5.1 64 2.5 ~ 5.0 12.2 14.6 9.5 2.6 2.65 2.1 2.5

*1. The L lengths are given as guidelines. *2. The strength values are obtained through our own testing.
Remarks) (1) The mandrel is plated with zinc.
(2) The standard dimensions are subject to change without notice.
(3) Specification of the rivet will be designed based on work material, thickness, and diameter of mating hole. Please inquire us for details.

FUKUI BYORA Co.,Ltd. 12


BLIND RIVET

HL Type / Lower buckling By maintaining the height of the buckling side low, different design variations
are available.

■ Symbols of standard dimensions and


installation diagram
D

M
H

G
W l
L

■ Product code

D AS 5G100 HL
① ② ③ ④

① Flange shape code (D: Round head)


② Material code (AS * See the specification table.)
③ Size code (* See the specification table.)
④ Rivet type (HL)

■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)

Sleeve Mating hole Recommended Round head Strength *3


Size *1 *2 (mm) M (kN)
diameter diameter fastening range l L A
code (mm)
W(mm) (mm) G (mm) D H Tensile Shear

4.0 4.1 5G100 10.0 12.5 15.0 1.5 6.7 1.0 2.28 1.7 1.3

*1. The L lengths are given as guidelines. *2. The A lengths are given as guidelines. *3. The strength values are obtained through our own testing.
Remarks) (1) The mandrel is plated with zinc.
(2) The standard dimensions are subject to change without notice.
(3) Specification of the rivet will be designed based on work material, thickness, and diameter of mating hole. Please inquire us for details.

13
BLIND RIVET

Examples of Customized Rivets In addition to the standard products, we tailor rivets to speci
Please don't hesitate to ask us.

■ Stepped rivet ■ Sealed type


Features : The height from the seating surface of a workpiece to the Features : The sleeve is bag-shaped and great in air tightens.
flange of a fastened rivet is constant, which serves as a Uses : Shield plugs, outdoor devices and covers
fulcrum pin or a spring catch.
Uses : Glass louvers, bars and handles

■ Improved-shear-strength type ■
Features : The mandrel is brought up to near the head height to Features : This rivet can be fastened into a blind hole in the materials.
enhance the shear strength. Uses : Building outer and inner walls, cement, and wood
Uses : Reinforcing plates

HL type
■ Conductive rivet
Features : The sleeve and mandrel are made of copper alloy.
Uses : Terminal blocks, contacts and connectors

FUKUI BYORA Co.,Ltd. 14


SEMI-TUBULAR RIVET Introduction

SEMI-TUBULAR RIVET
Secure and uniform fastening is user friendly.

■ Structure of semi-tubular rivet ■ Features

Easy fastening
A semi-tubular rivet can be easily and quickly fastened using a rivet setter
without any special skills.

Head

Rivet design tailored to specific purpose


Semi-tubular rivets can be made of various materials. They can be tailored
to various requirements, such as conductivity and decorative design.
Shank

Stable and reliable fastening


A semi-tubular rivet does not loosen easily and that provides reliable
fastening. The rivet installation can be checked visually.

Improvement in working efficiency


Using the rivet instead of the screw, bolt or nut; the assembly efficiency
Hole can be drastically improved.

■ Fastening process
① Insert the pilot pin into the ② The stem descends, pressing ③ At the same time, the catcher ④ Guided by the pilot pin, the rivet
workpieces. the rivet head. descends, holding the rivet. goes through the workpieces and
fastening is complete.

Rivet

Escape slider
Escape chute
Stem
Rivet
Catcher

Pilot pin

Workpieces
Curling set

■ Operating precautions
If the rivet is installed in the situations below, it may result in improper fastening.

(1) The workpieces are tilted. (2) ‌There is a gap between the (3) ‌The pilot pin is not fully (4) The curling set is worn.
workpieces. out, and interfere with the
workpieces.

15
■ Name

Low round Semi-tubular 3×5 ④ Under-head shank length


① ② ③ ④ ② Rivet type

① Type of head (Low round, truss, flat, countersunk and round)


② Rivet type (Semi-tubular) ① Head ③ Nominal diameter
③ Nominal diameter (See the specification table.)
④ Under-head shank length (See the specification table.)

■ Types of heads ■ Rivet type


Low round Truss Flat Countersunk Round head Semi-tubular

■ Types of materials and relevant JIS


Materials
Relevant JIS
Description Code
Iron Carbon steel wire SWCH JIS G 3507 "Carbon steels for cold heading"
Brass Brass wire C2700W
JIS H 3260 "Copper and copper alloy wires"
Copper Tough pitch copper wire C1100W
A1070W
Aluminum drawn wire
A1200W
Aluminum JIS H 4040 "Aluminum or aluminum alloy wire"
A5052W
Aluminum alloy drawn wire
A5056W
SUS430-WR
Stainless steel Stainless steel wire JIS G 4308 "Stainless steel wire"
SUSXM7-WR

Semi-tubular rivet
■ Strength test results by material and shank diameter Unit (kN)
Nominal diameter φ1.2 φ1.6 φ2 φ2.5 φ3 φ4 φ5 φ6 φ8
Tensile 0.29 0.49 0.85 1.23 1.69 3.00 4.69 6.76 12.02
SWCH10A
Shear 0.34 0.61 0.96 1.50 2.17 3.86 6.03 8.68 15.43
Tensile 0.39 0.66 1.14 1.66 2.27 4.03 6.31 9.08 16.15
SUS430
Shear 0.45 0.80 1.26 1.97 2.84 5.05 7.89 11.36 20.20
Tensile 0.48 0.81 1.39 2.03 2.77 4.93 7.71 11.10 19.74
SUSXM7
Shear 0.51 0.91 1.42 2.23 3.21 5.71 8.93 12.86 22.86
Tensile 0.28 0.47 0.81 1.18 1.62 2.88 4.50 6.48 11.53
C2700W
Shear 0.31 0.55 0.86 1.35 1.95 3.47 5.42 7.81 13.89
Material

Tensile 0.17 0.29 0.50 0.73 0.99 1.77 2.77 3.99 7.09
C1100W
Shear 0.20 0.37 0.58 0.90 1.30 2.32 3.63 5.23 9.30
Tensile 0.07 0.12 0.20 0.28 0.40 0.71 1.16 1.76 2.85
A1070W
Shear 0.10 0.18 0.27 0.44 0.60 1.07 1.61 2.25 4.12
Tensile 0.07 0.13 0.20 0.28 0.40 0.71 1.18 1.79 2.88
A1200W
Shear 0.11 0.18 0.31 0.46 0.60 1.13 1.74 2.33 4.26
Tensile 0.13 0.23 0.39 0.54 0.74 1.34 2.18 3.15 5.43
A5052W
Shear 0.20 0.35 0.56 0.91 1.18 2.21 3.40 4.56 8.32
Tensile 0.17 0.29 0.47 0.60 0.94 1.46 2.61 3.78 6.73
A5056W
Shear 0.23 0.40 0.62 1.00 1.30 2.46 3.80 5.20 9.25
Note) Each of the results above is the measured strength of a rivet alone.

FUKUI BYORA Co.,Ltd. 16


SEMI-TUBULAR RIVET

Low, Round Semi-Tubular Rivet


■ Shape and symbols of standard dimensions

H L

r B

D A d

b2

[MOVIE] [Link]

■ Calculation of under-head shank length a1 a2


b1
*3 *2
Material thickness t
L= Shank diameter(d) × Coefficient(0.6) + Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1
*[Link] diameter (d) x coefficient (0.6) = swaging
margin (K) 2º max
Shank *2. Use coefficient (0.5) as a guide for SUSXM7
diameter d
(with hole diameter/depth between 0.75 d and 0.77 d)
*3. The under-head shank length L should be less than
Swaging 5 times the shank diameter or in the case of stainless
margin K steel less than double. c
When a length exceeding the specification is required, l
Under-head shank length L please ask us.

The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)

■ Specification table Unit (mm)


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8
Standard 1.2 1.6 2 2.5 3 4 5 6 8
d + 0.02 0 0 0 0
Tolerance
− 0.05 − 0.08 − 0.10 − 0.12 − 0.15
Standard 2.2 3 3.7 4.6 5.4 7.2 9 10.5 13.5
D 0 0 0 0
Tolerance
− 0.3 − 0.4 − 0.5 − 0.6
Standard 0.3 0.4 0.6 0.9 1.1 1.4 1.8 2.1 2.8
H
Tolerance ± 0.05 ± 0.1
Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A
Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10
*4 *4 *4 *4
Standard 1.1 1.4 1.8 2.3 2.7 3.6 4.5 5.4 7.2
B
Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3
r Max 0.06 0.08 0.1 0.2 0.3 0.4
a1-a2 Max 0.1 0.2 0.3 0.4
b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5
Min 2 2.5 3 3 3.5 4.5 6 8 10
L
Max 10 14 14 20 22 28 36 42 56
Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10
0
*4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below.

■ Tolerance of length L Unit (mm) ■ Length B list


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2.5 3 4 5
4 or below ± 0.1 ± 0.15 ―
Length L 3 3.5 3.5 4.5 5 5.5 6
Over 4 to 10 ± 0.15 ± 0.2 ± 0.25
Length L

Over 10 to 20 ± 0.2 ± 0.25 ± 0.3


Over 20 to 40 ― ± 0.3 ± 0.4 Length B 2.0 2.4 3.2 4.0
Over 40 ― ― ± 0.5

17
SEMI-TUBULAR RIVET

Truss Semi-Tubular Rivet


■ Shape and symbols of standard dimensions

H L

r B

D A d

b2

■ Calculation of under-head shank length a1 a2 b1

Material thickness t *3 *2
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1

*1. Shank diameter (d) x 0.6 = swaging margin (K) 2º max


*2. Use coefficient (0.5) as a guide for SUSXM7
Shank
diameter d (with hole diameter/depth between 0.75 d and 0.77 d)
*3. The under-head shank length L should be less than
5 times the shank diameter or in the case of stainless
Swaging
steel less than double.
margin K c
When a length exceeding the specification is required,
l
Under-head shank length L please ask us.

The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)

■ Specification table Unit (mm)


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8
Standard 1.2 1.6 2 2.5 3 4 5 6 8
d + 0.02 0 0 0 0
Tolerance
− 0.05 −0.08 − 0.10 − 0.12 − 0.15
Standard 2.7 3.6 4.5 5.6 6.6 8.8 11 13 17
D 0 0 0 0
Tolerance
− 0.3 − 0.4 − 0.5 − 0.6

Semi-tubular rivet
Standard 0.5 0.7 1 1.3 1.4 1.8 2.4 2.8 3.8
H
Tolerance ± 0.05 ± 0.1
Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A
Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10
Standard 1.1 1.4 1.8 2.3 *4 2.7 *4 3.6 *4 4.5 *4 5.4 7.2
B
Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3
r Max 0.1 0.15 0.15 0.2 0.3 0.4 0.5 0.6
a1-a2 Max 0.1 0.2 0.3 0.4
b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5
Min 2 2.5 3 3 3.5 4.5 6 8 10
L
Max 10 14 14 20 22 28 36 42 56
Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10
0
*4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below.

■ Tolerance of length L Unit (mm) ■ Length B list


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2.5 3 4 5
4 or below ± 0.1 ± 0.15 ―
Length L 3 3.5 3.5 4.5 5 5.5 6
Over 4 to 10 ± 0.15 ± 0.2 ± 0.25
Length L

Over 10 to 20 ± 0.2 ± 0.25 ± 0.3


Over 20 to 40 ― ± 0.3 ± 0.4 Length B 2.0 2.4 3.2 4.0
Over 40 ― ― ± 0.5

FUKUI BYORA Co.,Ltd. 18


SEMI-TUBULAR RIVET

Flat Semi-Tubular Rivet


■ Shape and symbols of standard dimensions

H L

r B

D A d

b2

■ Calculation of under-head shank length a1 a2


b1

Material thickness t *3 *2
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1

*1. Shank diameter (d) x 0.6 = swaging margin (K) 2º max


*2. Use coefficient (0.5) as a guide for SUSXM7
Shank
diameter d (with hole diameter/depth between 0.75 d and 0.77 d)
*3. The under-head shank length L should be less than
5 times the shank diameter or in the case of stainless
Swaging
margin K steel less than double.
c
When a length exceeding the specification is required,
l
Under-head shank length L please ask us.

The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)

■ Specification table Unit (mm)


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8
Standard 1.2 1.6 2 2.5 3 4 5 6 8
d + 0.02 0 0 0 0
Tolerance
− 0.05 − 0.08 − 0.10 − 0.12 − 0.15
Standard 2.2 3 3.7 4.6 5.4 7.2 9 10.5 13.5
D 0 0 0 0
Tolerance
− 0.3 − 0.4 − 0.5 − 0.6
Standard 0.3 0.4 0.6 0.9 1.1 1.4 1.8 2.1 2.8
H
Tolerance ± 0.05 ± 0.1
Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A
Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10
Standard 1.1 1.4 1.8 2.3 *4 2.7 *4 3.6 *4 4.5*4 5.4 7.2
B
Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3
r Max 0.06 0.08 0.1 0.2 0.3 0.4
a1-a2 Max 0.1 0.2 0.3 0.4
b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5
Min 2 2.5 3 3 3.5 4.5 6 8 10
L
Max 10 14 14 20 22 28 36 42 56
Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10
0
*4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below.

■ Tolerance of length L Unit (mm) ■ Length B list


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2.5 3 4 5
4 or below ± 0.1 ± 0.15 ―
Length L 3 3.5 3.5 4.5 5 5.5 6
Over 4 to 10 ± 0.15 ± 0.2 ± 0.25
Length L

Over 10 to 20 ± 0.2 ± 0.25 ± 0.3


Over 20 to 40 ― ± 0.3 ± 0.4 Length B 2.0 2.4 3.2 4.0
Over 40 ― ― ± 0.5

19
SEMI-TUBULAR RIVET

Countersunk, Semi-Tubular Rivet


■ Shape and symbols of standard dimensions

L
H
B

90°
+2°
0 D A d

b2

■ Calculation of under-head shank length a1 a2


b1

*3 *2
Material thickness t
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1

*1. Shank diameter (d) x 0.6 = swaging margin (K) 2º max


*2. Use coefficient (0.5) as a guide for SUSXM7
Shank
diameter d (with hole diameter/depth between 0.75 d and 0.77 d)
*3. The under-head shank length L should be less than
5 times the shank diameter or in the case of stainless
Swaging
margin K
steel less than double.
c
When a length exceeding the specification is required,
Under-head shank length L please ask us. l

The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)

■ Specification table Unit (mm)


Nominal diameter 2 2.5 3 4 5 6 8
Standard 2 2.5 3 4 5 6 8
d + 0.02 0 0 0 0
Tolerance
− 0.05 − 0.08 − 0.10 − 0.12 − 0.15
Standard 4 5 6 8 10 12 16
D 0 0 0 0
Tolerance
− 0.4 − 0.5 − 0.6 − 0.7

Semi-tubular rivet
H Approx. 1 1.3 1.5 2 2.5 3 4
Standard 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A
Tolerance ± 0.05 ± 0.07 ± 0.10
Standard 1.8 2.3 2.7 3.6 4.5 5.4 7.2
B
Tolerance ± 0.15 ± 0.2 ± 0.25 ± 0.3
a1-a2 Max 0.2 0.3 0.4
b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5
Min 4 5 6 8 10 12 16
L
Max 14 20 22 28 36 42 56
Recommended Standard 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10
0

■ Tolerance of length L Unit (mm)


Nominal diameter 2 2.5 3 4 5 6 8
4 or below ± 0.1 ± 0.15 ―
Over 4 to 10 ± 0.15 ± 0.2 ± 0.25
Length L

Over 10 to 20 ± 0.2 ± 0.25 ± 0.3


Over 20 to 40 ― ± 0.3 ± 0.4
Over 40 ― ― ± 0.5

FUKUI BYORA Co.,Ltd. 20


SEMI-TUBULAR RIVET

Round, Semi-Tubular Rivet


■ Shape and symbols of standard dimensions

H L

r B

D A d

b2

■ Calculation of under-head shank length a1 a2


b1

Material thickness t *3 *2
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1

*1. Shank diameter (d) x 0.6 = swaging margin (K) 2º max


*2. Use coefficient (0.5) as a guide for SUSXM7
Shank
diameter d (with hole diameter/depth between 0.75 d and 0.77 d)
*3. The under-head shank length L should be less than
5 times the shank diameter or in the case of stainless
Swaging
margin K steel less than double.
c
When a length exceeding the specification is required,
please ask us. l
Under-head shank length L

The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)

■ Specification table Unit (mm)


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8
Standard 1.2 1.6 2 2.5 3 4 5 6 8
d + 0.02 0 0 0 0
Tolerance
− 0.05 − 0.08 − 0.10 − 0.12 − 0.15
Standard 2.2 3 3.7 4.6 5.4 7.2 9 10.5 13.5
D 0 0 0 0
Tolerance
− 0.3 − 0.4 − 0.5 − 0.6
Standard 0.7 1 1.2 1.5 1.8 2.4 3 3.6 4.8
H
Tolerance ± 0.05 ± 0.1
Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A
Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10
*4 *4 *4 *4
Standard 1.1 1.4 1.8 2.3 2.7 3.6 4.5 5.4 7.2
B
Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3
r Max 0.06 0.08 0.1 0.2 0.3 0.4
a1-a2 Max 0.1 0.2 0.3 0.4
b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5
Min 2 2.5 3 3 3.5 4.5 6 8 10
L
Max 10 14 14 20 22 28 36 42 56
Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10
0
*4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below.

■ Tolerance of length L Unit (mm) ■ Length B list


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2.5 3 4 5
4 or below ± 0.1 ± 0.15 ―
Length L 3 3.5 3.5 4.5 5 5.5 6
Over 4 to 10 ± 0.15 ± 0.2 ± 0.25
Length L

Over 10 to 20 ± 0.2 ± 0.25 ± 0.3


Over 20 to 40 ― ± 0.3 ± 0.4 Length B 2.0 2.4 3.2 4.0
Over 40 ― ― ± 0.5

21
SEMI-TUBULAR RIVET

Examples of Customized Rivets In addition to the standard products, we tailor rivets to specific customer needs.
Please don't hesitate to ask us for more information.

■ Shoulder rivet ■ Anti-crack rivet


Features : ‌The rivet height, after being fastened, is constant. It can be Features : Heat treatment is performed to prevent cracking in curls.
used as a fulcrum pin or a spring catch. Uses : Baby products and nursing care products
Uses : Glass louvers, bars and handles

■ Expansion rivet ■ Corrosion resistant rivet


Features : ‌The rivet shank is expanded to ensure alignment of the Features : ‌The rivet is highly resistant to corrosion by seawater or
materials. The dual curls fasten the materials firmly. The chemicals(sulfuric acid and organic acid).
curls will not crack. Uses : Marine products and products designed for outdoor use
Uses : Hole punches

Semi-tubular rivet
■ Double head rivet ■ Tapered semi-tubular rivet
Features : ‌Two different types of rivets are combined into a double Features : ‌The rivet is more resistant to buckling than ordinary rivets. It is
head rivet. suitable for fastening a long semi-tubular rivet.
Uses : Wheeled suitcases (handles) and kitchen knife handles Uses : Automobile-related products and can lever fittings

FUKUI BYORA Co.,Ltd. 22


SELF-PIERCING RIVET Introduction

SELF-PIERCING RIVET
A mating hole in the materials is not required. Dissimilar materials are securely fastened.

■ Structure of self-piercing rivet ■ Features

No mating hole required


The self-piercing rivet pierces through the materials while fastening them
together. A work hole does not need to be made in advance.

Head

Secure fastening of dissimilar materials


The rivet securely fastens dissimilar materials low in weldability, such as
aluminum and iron.

Shank Perfect for fastening color steel plates


The self-piercing rivet fastens materials without heating and repainting.

Environmentally friendly fastening


Fastening with a self-piercing rivet does not cause sparks, smoke, or riveting
Hole [Link] is a clean fastening technique friendly to the working environment.

■ Fastening process
① Place the workpieces on the ② The stem descends, pressing ③ At the same time, the catcher ④ The rivet pierces through the
punch. the rivet head. descends, holding the rivet. workpieces and fastening is
complete.

Rivet

Escape slider
Escape chute
Stem
Rivet
Catcher

Workpiece
Punch

■ Operating precautions
If the rivet is installed in the situations below, it may result in improper fastening.

(1) The workpieces are tilted. (2) There is a gap between the workpieces. (3) The punch is worn.

23
■ Name

Low round Self-piercing 3 × 3.5 ④ Under-head shank length


② Rivet type
① ② ③ ④

① Type of head (Low round, flat and countersunk)


② Rivet type (Self-piecing)
① Head ③ Nominal diameter
③ Nominal diameter (See the specification table.)
④ Under-head shank length (See the specification table.)

■ Types of heads ■ Rivet type


Low round Flat Countersunk Self-piercing

■ Nominal diameter / Under-head shank length Unit (mm)


Nominal diameter 2 3 3.6 4 5
Under-head L 2.0 2.3 3.0 3.5 3.9 4.2 4.5 4.0 4.5 5.0 5.5 5.5 6.0 6.5 7.0
0.3 0.4 0.4 0.9 1.0 1.6 2.1 1.2 1.8 2.3 2.8 2.0 2.7 3.2 3.7
Fastening range

~
~

~
0.6 0.8 1.2 1.6 1.8 2.1 2.6 1.8 2.3 2.8 3.2 2.7 3.2 3.7 4.3
Note) The table is based on assumption that workpieces of SPCC (painted or plated) with hardness of Hv120 or equivalent are fastened.

■ Rivet installation criteria (Countersunk rivets and sealed self-piercing rivets (see page 22) are excluded.)

There shall be no space between the head and


Eccentricity Space under head
around the workpiece.
Space under head Head-side
workpiece Height Rivet shank diameter x 0.5 (guide)

External Buck-tail There shall be no large cracks.


quality
Height Curl-side There should be a constriction around
workpiece Constriction
full circumference of rivet.
(Curl height including the workpiece)

Constriction

Diameter Buck-tail Eccentricity The buck-tail shall have an almost uniform shape.
(Curl diameter including the workpiece)

Diameter Rivet shank diameter x (1.5 to 1.7) (guide)

■ Comparison of strength with other fastening techniques Self-piercing rivet


Shear strength(kN)
10

Resistance spot welding


8.92 9.05
Self-piercing rivet
8

6
5.79 5.90

4.41 4.60
4
3.44
3.14
2
2.06 2.16

1.13 1.28
0

Material thickness (mm) 0.4 (0.8 in total) 0.6 (1.2 in total) 0.8 (1.6 in total) 1.0 (2.0 in total) 1.2 (2.4 in total) 1.6 (3.2 in total)
Rivet dimensions 3×3 3.6 × 3.9 4×4 5 × 5.5 5 × 5.5 5 × 6.5

FUKUI BYORA Co.,Ltd. 24


SELF-PIERCING RIVET

Self-Piercing Rivet
■ Shape and symbols of standard dimensions

H L

D A d

[MOVIE] [Link]

■ Name ■ Material
Standard specification : Steel (high-carbon steel)
Low round Self-piercing 3 × 3.5 Special specification : Stainless steel or aluminum
(Please ask us.)
① ② ③ ④

① Type of head (Low round, flat and countersunk)


② Rivet type (Self-piecing) ■ Surface treatment
③ Nominal diameter (See the specification table.)
Zinc plating, nickel plating, chrome plating,
④ Under-head shank length (See the specification table.) Geomet or head baked finish

■ Specification table Unit (mm)


Nominal diameter 2 3 3.6 4 5
Standard 2 3 3.6 4 5
d
Tolerance + 0.02 ± 0.05
Standard 3.7 5.5 6.6 7.4 9.6
D 0 0
Tolerance
− 0.3 − 0.4
Standard 0.6 1.0 1.2 1.5 1.8
H
Tolerance ±0.05
A 1.2 1.8 2.2 2.4 2.9
B 1.5 L×0.8
L 2.0 2.3 3.5 3.9 4.2 4.5 4.5 5.0 5.5 5.5 6.0 6.5 7.0
0.3 0.4 0.9 1.0 1.6 2.1 1.8 2.3 2.8 1.8 2.6 3.1 3.6
Recommended total
~

~
material thickness
0.6 0.8 1.6 1.8 2.1 2.6 2.3 2.8 3.2 2.6 3.3 3.8 4.3
Note) (1) The size of a self-piercing rivet is subject to trial fastening.
(2) Please ask us for the following requirements.
(i) The types of workpieces are different from steel plates for general mechanical structures. (ii) The difference in thickness between the two workpieces is extremely large.
(iii) The total material thickness is outside the recommended fastening range.
(3) Flat head and countersunk rivets are made to order.

■ Fastening strength measurement test


■Fastening conditions ■Test method
[Tensile strength test method] [Shear strength test method]
[Testing machine]
*JIS Z 3137 *JIS Z 3136
Testing machine : ‌Compliant withthe
Head-side material thickness (A) Total material JIS B 7721
Curl-side material thickness (B) thickness Rivet
Test speed : 15 mm/min

Rivet
[Test Example] Cold-rolled steel plate, Material thickness: Intermediate value of fastening range
[Rivet] Self-piercing rivet (steel)

Fastening test conditions (mm) Strength measurement result (kN)


Head-side material Curl-side material Total material thickness
Rivet Tensile fracture Shear fracture
thickness (A) thickness (B) (A + B)
2×2 0.25 0.25 0.50 0.24 0.58
3 × 3.5 0.60 0.60 1.20 1.18 1.97
3.6 × 4.5 1.20 1.20 2.40 2.97 4.21
4 × 5.5 1.60 1.60 3.20 4.80 6.90
5×7 1.60 2.30 3.90 9.10 11.20
Note) The strength values given in the brochure are measurement results obtained by our testing. They may vary with the type or thickness of materials used.
In designing, be sure to allow a safety factor of at least three to one.

25
SELF-PIERCING RIVET

Examples of Customized Rivets In addition to the standard products, we tailor rivets to specific customer needs.
Please don't hesitate to ask us.

■ Three-legged rivet ■ Self-piercing bolt


Features : ‌Scrap by punching of the workpieces will not to be Features : ‌No welding is required and the fastened joint does not need a
[Link] workpieces or the rivet won't turn. touch-up. The work area is kept clean and neat.
Uses : Noise barriers, automobiles and building structures Uses : Motor mounting bolts and nuts

■ Half piercing rivet ■ Sealed self-piercing rivet


Features : ‌By making a hole in the thicker workpiece in advance, Features : ‌The rivet shank does not pierce through the workpieces and thus
positioning is enabled using the hole. The half piercing rivet high air-tight sealing is maintained. The appearance is neat.
can fasten thicker workpieces than standard self-piercing Uses : ‌Storerooms, scaffold planks, shutters, storm doors,
rivets. containers (plywood / plated steel plate), building components,
Uses : ‌Scaffolds (plated steel plate / plated steel plate with hole), signboards and other products for outdoor use
heavy shutters (color steel plate / plated steel plate)

Self-piercing rivet
■ Low-profile fastening (thin round curl) ■ Rivet for plywood/plaster
Features : ‌The buck-tail has a smooth contour and it does not catch Features : ‌This rivet does not require drilling a hole in the plywood or
other materials. plaster. No drilling scrap is generated and the work area is kept
Uses : Shutter rails (sliding part) and signboards clean.
Uses : Containers (plywood / plated steel plate) and building components

FUKUI BYORA Co.,Ltd. 26


PLASTIC RIVET Usage example & Introduction

PLASTIC RIVET
No heating is required. Plastic rivet with an anti-loosening structure.

■ Structure of plastic rivet ■ Features


Head Fastening at normal temperature without heating
This is a plastic semi-tubular rivet that can be fastened at normal
temperature.

Shank

“Spring back structure” for anti-loosening


The spring back structures of the head and the buck-tail prevent loosening
of a fastened rivet, common to plastic rivets.

Head
Various colors
The rivet is made of polyacetal (POM) and it comes in a wide selection of
colors.

Shank

Suitable for eco-friendly products


Using this rivet instead of a metal fastener, a manufacturer can develop a
product that is environmentally friendly and requires no sorting for waste.
Plug

■ Fastening process
① Insert the pilot pin into the workpieces. ② The stem descends, pressing ③ At the same time, the catcher ④ Guided by the pilot pin, the rivet
the rivet head. descends, holding the rivet. goes through the workpieces and
fastening is complete.

Rivet

Escape slider
Escape chute
Stem
Rivet
Catcher

Pilot pin

Workpieces
Curling set

■ Operating precautions
If the rivet is installed in the situations below, it may result in improper fastening.

(1) The workpieces are tilted. (2) ‌There is a gap between the (3) ‌The pilot pin is not fully out, (4) The curling set is worn.
workpieces. interfering with the workpieces.

27
PLASTIC RIVET

Roll-Up Rivet
■ Shape and symbols of standard dimensions

H L

D d

[MOVIE] [Link]

■ Calculation of under-head shank length ■ Fastening using spring back


Material thickness t *2
Head spring back structure
L= Shank diameter(d)×Coefficient(1)+Material thickness(t)
*1

Shank
diameter d
*1. Shank diameter (d) x 1 = swaging margin (K)
*2. ‌The length obtained by this calculation shall be
used as a guide. Curl
Swaging
margin K

The spring back structures of both the head and the curl
Under-head shank length L prevent loosening of a fastened rivet. (PAT 3029862)

■ Specification table Unit (mm)


Recommended work
d D H L hole diameter
Strength (kN)
Nominal
diameter
Standard Tolerance Standard Tolerance Standard Tolerance Min Max Tolerance Standard Tolerance Tensile Shear

3.5 3.5 8.0 1.3 5 3.7 0.11 0.31


4 4 7.6 1.7 6 15.0 4.2 0.16 0.42
+ 0.1
4.5 4.5 ± 0.1 8.6 ± 0.2 1.9 ± 0.1 7 ± 0.2 4.7 0.20 0.46
0
5 5 9.6 2.1 7 5.3 0.26 0.61
25.0
6 6 11.5 2.5 8 6.3 0.40 0.90
Remarks) A selection of materials, such as POM, PP and PA, are available to suit various purposes.
Note) The strength may be reduced when the rivet is fastened with a low ambient temperature or when it is used for some purposes. Please ask us. (Testing ambient temperature: 23ºC)

■ Chemical properties of polyacetal (POM)


(1) Combustibility

Flash point Autoignition point Ignition time Burning speed Burning rate Smoke CO2 CO O2
POM 320°C 400°C 11 sec 3.5 g/min 98.9% 0.005㎡ 0.191Vol% 0.001Vol% 0.258Vol%
Roll-up rivet

Remarks) POM is plastic made up of carbon (C), hydrogen (H) and oxygen (O). The composition ratio stands at C:40%, H:5.7% and O:53.3%.

(2) Chemical resistance


Compatibility ◎ : Fully compatible ○ : With reservations, △ : Only at normal temperature with no stress, × : Not compatible

Methanol Ethanol Toluene Gasoline Gas oil EG oil Acetic acid 1% Sulfuric acid 1% Hydrochloric acid 10%

POM ◎ ◎ ◎ ◎ ◎ ◎ ◎ 〇 △
Remarks) The rivet has high resistance to chemicals except for strong acids, such as hydrochloric acid and sulfuric acid.

FUKUI BYORA Co.,Ltd. 28


PLASTIC RIVET

e-Power Rivet
■ Shape and symbols of standard dimensions

H L P

D d

[MOVIE] [Link]

■ Calculation of under-head shank length ■ Fastening using spring back


Material thickness t *2
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) Head spring back structure
*1

Shank
diameter d *1. Shank diameter (d) x 1 = swaging margin (K)
*2. ‌The length obtained by this calculation shall
be used as a guide.
Swaging
margin K Plug
The effect of the plug and the head “spring back
Under-head shank length L structure” prevents loosening of the fastened joint.

■ Specification table Unit (mm)


*2 Recommended work
*1 d D H P L hole diameter
Strength(kN)
Nomal
diameter
Standard Tolerance Standard Tolerance Standard Tolerance Dimension Min Max Tolerance Standard Tolerance Tensile Shear

3 3 + 0.2 5.8 1.2 1 5 15 3.2 + 0.1 0.17 0.21


± 0.2 ± 0.1 ± 0.2
5 5 − 0.1 9.6 2.1 1.3 7 25 5.4 0 0.58 0.82
*1. Please ask us for different nomal diameter. *[Link] P lengths are given as guidelines. (Testing ambient temperature: 23ºC)
Remarks) A selection of materials, such as POM, PP and PA, are available to suit various purposes.
Note) (1) The strength values above are results of measurement using POM.
(2) ‌The strength may be reduced when the rivet is fastened with a low ambient temperature or when it is used for some purposes.
Please ask us.

29
RIVET SETTER

RIVET SETTER
Fukui Byora's rivet setter that meets diversified needs
Fukui Byora's rivet setter equipped with an automatic rivet feeder will dramatically improve efficiency in fastening work.

■ Specifications
Model RS512 RS620 RS305

Photo

Source voltage Single-phase 100 VAC Three-phase 200 VAC Three-phase 200 VAC
Power consumption (W) 200 400 400
Drive system Pressurizing by cam Pressurizing by cam Pressurizing by flywheel
50Hz 0.5 0.6 0.4
Takt time(S)
60Hz 0.4 0.5 0.3
Allowable pressurization load (kN) 7 15 15
Dimensions (mm) W350×D590×H750 W600×D800×H1720 W600×D870×H1550
Machine
dimensions Arm length (mm) 200 (300or400) 320 (400) 320 (400)
Work height (mm) 280 967 967
Weight (kg) 109 300 310
SW or BS 1.6 ~ 4 3~6 3~6
Semi- Shank Max Shank Max Shank Max
SUS diameter
1.6 ~ 3 12(20) diameter 3 ~ 5 15(25) diameter 3 ~ 4 15(30)
Applicable tubular length L length L length L
AL or CU 1.6 ~ 5 3~6 3~6
rivet size
Self- SW Shank 2 Max Standard Shank 3 ~ 3.6 Max Standard Shank 3 ~ 3.6 Max Standard
piercing SUS diameter 2 length L size diameter 3 ~ 3.5 length L size diameter 3 ~ 3.5 length L size

Note) (1) The figures in ( ) are optional sizes. (2) In the case of shaft diameter of 1.6 mm, the special specification may be adopted depending on type of material or length L.
(3) Trial fastening may be required depending on fastening conditions (please ask us in advance). (4) The specifications above are subject to change without notice.
(5) When a SUSXM7 self-piercing rivet with a shaft diameter of 2xL is needed, please ask us in advance.

■ Optional specifications
Code Description Code Description
30BR Arm length 300 mm (for RS512 only) ALU Pilot pin lockup system (pneumatic)
40BR Arm length 400 mm (for all the models) MLU Pilot pin lockup system (mechanical)
AH Automatic hopper PS Punch up/down slide mechanism
PF Parts feeder ARP Rivet forced insertion system
L L-spec: Length L up to 4 times the shank diameter ARE Pneumatic escape system
RS512 Length L: 15 to 24 mm E Power supply specification (e.g., overseas)
LL LL-spec RS305 Length L: 15 to 30 mm SP Spotlight
RS620 Length L: 15 to 25 mm T2 Wheeled table (for desktop type)

Remarks) ‌The standard specification of our rivet setter is based on the JIS B 1215 low round head rivet fastening. When the standardized JIS B 1215 rivet has the head other than low
round or the dimensions partially different from the specification (e.g., hole diameter), it shall be handled as optional specification.

■ Rivet setter safety devices


e-Power

Workpiece holder Lockup curling set Two-hand control button switch Shutter-type safety device Photoelectric safety device
Rivet setter

Remarks) All the safety devices above are optional extras.

FUKUI BYORA Co.,Ltd. 30


Design guidelines

Design Guidelines / Semi-tubular rivet


■ Calculation of rivet size * Use the result of the calculation below as a guide.

(1) Calculation of under-head shank length (guide)


*3 *2

L= Shank diameter(d) × Coefficient(0.6)+Material thickness(t)


*1
shank length L

Material
Under-head

thickness t *1. Shank diameter (d) x coefficient (0.6) = swaging margin (K)
*2. Use coefficient (0.5) as a guide for SUSXM7
Swaging
margin K *3. The under-head shank length L should be less than 5 times the shank diameter or in the
case of stainless steel less than double.
Shank diameter d
(If the length exceeds the limit, it may result in buckling or any other faults.)

(2) Calculation of finished dimensions of buck-tail (guide)

Curl diameter ≒ shank diameter (d) × 1.5


Curl height ≒ shank diameter (d) × 0.2
Curl height

Curl diameter

■ Finished conditions
(1) Fastening force (stroke)

A B C D E

Fastening stroke
Buckling

Weak Correct Strong

(Fastening force is weak) When fastening force is too weak, the curl diameter will be small and the rivet strength may be reduced (example A above).
(Fastening force is strong) When fastening force is too strong, buckling may occur and it may result in defective fastening (example E above).

(2) Rivet (under-head) length

A B C D E

Bending

Buckling

Short Correct Long

(L is shorter than correct length) When the length is too short, the curl diameter will be small and the rivet strength may be reduced (example A above).
(L is longer than correct length) When the length is too long, bending or buckling may occur and it may result in defective fastening (example E above).

■ Calculation of semi-tubular rivet fastening load * The result of the calculation below shall be used as a guide.

F(kN) = (d2 −A2 )×T×K


d: Shank diameter (mm) A: Hole diameter (mm) T: Fastening coefficient K: Material constant

① Fastening coefficient T (Number varying with fastening force)

Fastening force Weak Standard (normal) Strong


Fastening coefficient T 0.6 0.75 0.9

② Material constant K (Number varying with rivet material)

Material SWCH10A A1070W A1200W A5052W A5056W C1100W C2700W SUS430 SUSXM7
Material constant K 1.0 0.24 0.24 0.45 0.55 0.59 0.96 1.34 1.64

31
■ Fastening soft material
(1) The head-side workpiece is a soft material. (2) The curl-side workpiece is a soft material.

Recommendation) Use a truss rivet Recommendation A) Use a washer on the curl side. Recommendation B) Use the PL (petal) type.

Soft material Metal

Metal Soft material

Washer

As a truss rivet has a large diameter head, Using a washer with a larger diameter than curl The fastening diameter is larger than usual and
the workpieces are held more securely. diameter, the workpieces are held more securely. the workpieces are held more securely.

■ Making the workpieces movable ■ Preventing turning and misalignment of workpieces


Recommendation) Use a shoulder rivet. Recommendation) Fix in position using two rivets.

Workpiece to be movable Fix in position using the workpiece shape.

Height after fastening

Choose the appropriate shoulder rivet size, considering the We recommend that the workpieces should be kept in position using two
thickness and clearance of the workpiece to be made movable. rivets or using the workpiece shape and fastening with a rivet.

■ Workpieces interfere with the rivet setter (fastening jig). * Preventive measures on the rivet setter

(1) Thin curling set (2) Mini curling set + special anvil (3) Thin catcher

Thin catcher
Mini curling set

Thin curling set

Special anvil
Curling set
Anvil

(4) Great arm length is required. (5) Fastening a corner of box-shaped workpieces

Arm
A

The arm for holding the curling set can be machined to meet specific
requirements.

* ‌We will minimize the dimensions A and B, considering the arm


strength against the fastening load.
Optional specification for the arm length is available.

FUKUI BYORA Co.,Ltd. 32


Strength test / Electrolytic corrosion

Strength Test Methods and Galvanic Corrosion


■ Tensile/shear strength test methods
(For blind rivets and hollow rivets)

Test conditions
[Test specimen]
• Material: Heat-treated steel plate
• ‌Thickness: Upper limit of
recommended fastening range
• ‌Work hole diameter: Lower limit of
recommended work hole diameter
[Testing machine]
• ‌Testing machine: Compliant with [Tensile strength test / JIS Z 3137] [Shear strength test / JIS Z 3136]
the JIS B 7721
• Test speed: 15 mm/min 1. Apply a load to a rivet in the arrow directions using a tension tester. Measure the maximum load the rivet
withstands before it breaks.
2. The strength values given in the brochure are measurement results obtained by our testing. They may vary
with the type or thickness of materials used. In designing, be sure to allow a safety factor of at least three.

■ Galvanic corrosion (dissimilar metal corrosion)


When different metals are in contact with each other, if moisture is present, ■ Galvanic series in sea water
a potential difference between the metals will cause partial electrification
Potential Metal
and cause corrosion. This is called galvanic corrosion. Even when the base
material and the rivet fastened to it are both resistant to corrosion, when they -1.50 Magnesium Base metal
(corrosion side)
come into contact with each other, galvanic corrosion may occur. The areas -1.03 Zinc
of the base material and the rivet may affect the progression of corrosion. -0.74 Aluminum (5000 series)
■ Base material and rivet for fastening -0.61 Carbon steel

Conditions triggering -0.45 Solder (50/50)


Corrosion prevention measures
galvanic corrosion -0.42 Tin
-0.36 Brass
The potential difference is • Use materials with a smaller potential difference.
large. • Reduce the potential difference, e.g., by plating. -0.36 Copper
-0.22 SUS430 (passive)

Metals are in contact with • Protect with a plastic or other insulators. -0.20 Nickel
moisture. • Insulate by painting. -0.15 SUS410
-0.15 Titanium (industrial)
The atmosphere is hot and • Protect with a plastic or other insulators. -0.13 Silver
humid. • Insulate by painting. -0.10 Titanium (high purity)

The material of the rivet is


-0.08 SUS304
• ‌Make sure that the material of the rivet has a
low-potential metal -0.05 SUS316
higher potential (noble) than the base material. Noble metal
(base metal). 0.26 Platinum (corrosion-proof side)

Fastening conditions (combination)


Progression Fastening
Workpiece Galvanic corrosion example
Rivet material of corrosion reliability
material
Galvanic
Aluminum corrosion
Corrosion of the rivet (the area in contact with the base material) Fast
Aluminum Stainless steel ×
advances very [Link] under extremely severe condition

Stainless steel
Galvanic
Stainless steel
Corrosion of the base material (the area in contact with the rivet) corrosion
advances. When the base material has a large area of corrosions, the
Stainless steel Aluminum △
progression of corrosion is relatively slow and the materials can be
used depending on usage environment (please ask us).
Aluminum
Galvanic
Corrosion of the zinc coat of the base material (the area in contact with Aluminum corrosion
Steel the rivet) advances first and then corrosion of the rivet begins to advance.
Aluminum △
(zinc plating) The progression of corrosion is slow and the materials can be used
depending on usage environment (please ask us).
Steel
Galvanic
Corrosion of the zinc coat of the rivet (the area in contact with the base Steel corrosion
Steel material) advances first and then corrosion of the base material begins to
Aluminum 〇
(zinc plating) advance. The progression of corrosion is very slow and the materials can Slow
be used depending on usage environment (please ask us).
Aluminum

33
Application

Application Examples
■ Application examples of various rivets
■ Aluminum wing roof truck ■ Bag

Self-piercing rivets high in strength and durability are used for assembly of large workpieces Semi-tubular rivets are used for a hand bag, which requires a decorative appearance and stable
(wing roof truck). strength. The head may be shaped to original design.

Self-piercing rivet Semi-tubular rivet

■ Noise barrier ■ Cooking utensil

Blind rivets are used for noise barriers for an expressway subject to severe weather conditions. Semi-tubular rivets are used for cooking utensils, which are heated or cooled rapidly and which require
water resistance and strength.

Blind rivet Semi-tubular rivet

■ Roof ■ Sample book

Self-piercing rivets requiring no mating hole are used for roof trusses, which require long-term Roll-up rivets (plastic rivets) are an eco friendly solution. Good examples are office binders and
durability and strength. building materials.

Self-piercing rivet Roll-up rivet

■ Gate ■ PC case

Blind rivets, which are easy to install, are used for a gate consisting of workpieces with complicated Blind rivets, fastened with access to only one side, are used for workpieces with complicated contours
structures and when operators have to work in various postures. where the rear of the joint is not accessible with a jig.

Blind rivet Blind rivet

■ Louvered window ■ Baby carriage

Semi-tubular shoulder rivets are used for louvered windows. The workpieces (fittings for holding Semi-tubular rivets, high in stability, are used for a baby carriage that requires high fastening reliability
panes) need to be movable after fastened. and durability.

Semi-tubular rivet Semi-tubular rivet

FUKUI BYORA Co.,Ltd. 34


[Link]

Fukui Byora Co., Ltd. Certified under ISO 9001, ISO 14001, ISO 13485, and IATF 16949

Tokyo branch [Link] GINZA, 8-12-8 Ginza, Chuo-ku, Tokyo 104-0061 TEL : 03-6278-8736 FAX : 03-6278-8746
Osaka branch DOJIMA AVANZA 5F, 1-6-20 Dojima, Kita-ku, Osaka-shi, Osaka 530-0003 TEL : 06-6225-8387 FAX : 06-6225-8386
Nagoya branch NFC Marunouchi Building 12F, 1-17-29 Marunouchi, Naka-ku, Nagoya, Aichi 460-0002 TEL : 052-265-7201 FAX : 052-265-7205
International sales division [Link] GINZA, 8-12-8 Ginza, Chuo-ku, Tokyo 104-0061 TEL : 03-6228-4391 FAX : 03-6228-4493
Business headquarters 59-115 Yubinaka, Awara, Fukui 919-0898 TEL ; 0776-75-1115 FAX : 0776-75-1022
Headquarters 1-7 Yamajuraku, Awara, Fukui 919-0898 TEL : 0776-73-1000 FAX : 0776-73-0111

* The specifications are subject to change without notice. All rights reserved. 18.03.22.2000 © FUKUI BYORA

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