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FUKUIBYORA
FUKUIBYORA
Co.,Ltd.
Co.,Ltd.
FLOW CHART
*1
One-sided Fastening ○ Blind Rivet
Metal
○ Semi-Tubular Rivet
*2
Two-sided Fastening
× Self-Piercing Rivet
*2
Plastic Two-sided Fastening ○ Plastic Rivet
*1. One-sided fastening is accomplished by working on only one side of the assembly.
*2. Two-sided fastening is accomplished by working on both sides of the materials using a fastening jig.
All the products above are compliant with RoHS/ELV:SOC6.
In this brochure, the materials to be fastened are referred to as base materials or workpieces. Fastening and riveting may be used interchangeably.
1
Standard type
Blind rivet
FX type
Standard Type FX Type CP Type
Standard rivet Various fastening ranges Maximum sealing
CP type
Blind rivet most commonly used for multiple The rivet in one size fits a wide range of The rivet provides maximum air sealed fastening,
application in various industries. It is globally material thicknesses. It is characterized by thanks to its plastic cap. It also prevents galvanic
recognized as a standard fastener. bright finish and high strength clamping. corrosion between different metals.
GT type
PL type
GT Type PL Type PLX Type
High strength clamping For soft materials Mandrel head fixed type
PLX type
The large-diameter fastens the workpieces The sleeve spreads widely in four petal-like parts Fastening the fixed mandrel head will reduce
tightly together. that fasten the materials together. It is mainly used abnormal noise and stop running water
to fasten soft materials, such as plywood and plastic.
HL type
Semi-tubular rivet
HL Type Semi-Tubular Rivet Self-Piercing Rivet
Lower buckling General use Process reduction.
Self-piercing rivet
By maintaining the height of the buckling Secure and uniform fastening. The rivet pierces through the materials while
side low, different design variations are fastening them together. A work hole does
available. not need to be made in advance.
The plastic, semi-tubular rivet is fastened at It has twice the fastening strength of the roll- Fukui Byora's rivet setter with an automatic rivet
normal temperature and is environmentally up rivet. feeder as standard equipment will dramatically
friendly. Various colors are available. improve efficiency in fastening work.
BLIND RIVET
Easy, secure and speedy fastening from one side of base materials
Mandrel
Flange
Fastened with access to only one side of assembly
A blind rivet can fasten workpieces together with access to only one side
of each of them. The ideal application in which to use a blind rivet is when
the rear side of the mating piece is not accessible with a jig or when the
product is sealed up, or is large or hard to handle.
Reliable fastening
A blind rivet is very high in fastening reliability and used for various
uses in various industries. It securely fastens dissimilar materials low in
weldability, such as aluminum and iron.
Sleeve
■ Fastening process
① Attach the rivet to the hand ② Insert the rivet into the mating ③ Press the tool against the ④ Fastening is complete.
tool. hole. workpieces and pull the trigger.
Trigger
■ Handling precautions
1. Selection of hand tool
Choose a hand tool that meets the required fastening capability with the size and material of the blind rivet used.
Choose a suitable tool, otherwise, it may result in improper fastening.
2. If the rivet is installed in the situations below, it may result in improper fastening or malfunction of the hand tool.
(1) The tool is tilted. (2) The rivet is oblique to the (3) There is a gap between the (4) There is a gap between the
workpiece. rivet head and the workpiece. workpieces.
3
■ Product coding system
Standard type
④ Rivet type ① Flange shape code
D AS 53 □□
① ② ③ ④
FX type
③ Size code ② Material code
① Flange shape code : See Table 1 (D: Round head, K: Countersunk and LF: Large flange).
② Material code : See Table 2 (*AS: Aluminum sleeve and steel mandrel).
③ Size code : See the appropriate specification table.
CP type
④ Rivet type : See Table 3 (FX/CP/PL/GT) (* No code for standard type).
GT type
Code Type Shape Features
PL type
K Countersunk The rivet head is flush with the surface of one of the mating parts.
PLX type
The flange diameter is large.
LF Large flange It is suitable for soft materials.
HL type
Code Sleeve material Mandrel material Type Features
Aluminum
AS A5154 / A5052
Hard steel wire Standard Blind rivet most commonly used in various industries.
Aluminum High-tensile The rivet in one size fits a wide range of material
AA A5052 aluminum wire FX thicknesses.
High-tensile
CC Austenitic stainless steel
stainless steel wire GT The large-diameter curls pull the workpieces tightly.
[Testing machine]
• Testing machine : Compliant with the JIS B 7721
• Test speed : 15 mm/min
(Tensile strength test) (Shear strength test)
1. The tensile strength test method and the shear strength test method complies with the JIS B 1087.
2. The strength values given in the brochure are measurement results obtained by our testing. They may greatly vary with the type or thickness of materials used.
In designing, be sure to allow a safety factor of at least three to one.
Standard Type Blind rivet most commonly used for multiple application in various
industries. It is globally recognized as a standard fastener.
M
H
G
W l L
■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)
Sleeve Mating hole Recommended *2 Round head Countersunk Large flange *1 Strength *3
Size l L (mm) (mm) (mm) M (kN)
diameter diameter fastening range
code (mm) (mm) (mm)
W(mm) (mm) G(mm) D H D H D H Tensile Shear
*4
32 0.5 ~ 3.2 5.7 7.5
4.7 0.9
33 3.2 ~ 4.8 7.3 9.1
2.4 2.5 4.7 0.8 ― ― 1.5 0.61 0.44
34 4.8 ~ 6.4 8.9 10.7
― ―
35 6.4 ~ 8.0 11.0 12.8
41 0.5 ~ 1.6 4.9 7.0 ― ―
42 1.6 ~ 3.2 6.5 8.6
43 3.2 ~ 4.8 8.1 10.2
44 4.8 ~ 6.4 9.7 11.8 8.0 1.0
3.2 3.3 6.4 1.0 6.4 1.1 1.85 1.34 0.90
45 6.4 ~ 8.0 11.3 13.4 9.5 1.2
46 8.0 ~ 9.6 12.9 15.0
47 9.6 ~ 11.2 15.4 17.5
48 *4
11.2 ~ 12.8 17.1 19.2
52 1.0 ~ 3.2 7.3 9.9
53 3.2 ~ 4.8 8.9 11.5
54 4.8 ~ 6.4 10.5 13.1
10.0 1.3
4.0 4.1 55 6.4 ~ 8.0 12.1 14.7 8.0 1.2 8.0 1.4 2.25 2.17 1.53
12.0 1.5
56 8.0 ~ 9.6 13.7 16.3
57 9.6 ~ 11.2 15.3 17.9
58 11.2 ~ 12.8 16.9 19.5
62 1.6 ~ 3.2 8.1 10.9
63 3.2 ~ 4.8 9.7 12.5
64 4.8 ~ 6.4 11.3 14.1
65 6.4 ~ 8.0 12.9 15.7 12.0 1.7
4.8 4.9 66 8.0 ~ 9.6 14.5 17.3 9.5 1.5 9.5 1.6 13.0 1.8 2.65 3.10 2.12
67 9.6 ~ 11.2 16.1 18.9 15.5 2.0
68 11.2 ~ 12.8 17.7 20.5
610 12.8 ~ 16.0 21.2 24.0
612 16.0 ~ 19.2 24.4 27.2
84 3.2 ~ 6.4 12.9 16.7
86 6.4 ~ 9.6 16.1 19.9
6.4 6.5 12.8 1.7 12.8 2.5 ― ― 3.82 4.95 3.23
88 9.6 ~ 12.8 19.3 23.1
812 12.8 ~ 19.2 25.7 29.5
*1. Large flange rivets are made to order. *[Link] L lengths are given as guidelines. *3. The strength values are obtained through our own testing.
*4. In the case of countersunk rivets, the range is between 1.6 and 3.2.
5
■ AA specification table AA (Sleeve: Aluminum A5052 / fabric, Mandrel: High-tensile aluminum wire / fabric)
Standard type
Sleeve Mating hole Recommended Round head Countersunk Large flange *1 Strength *3
Size l L*2 (mm) (mm) (mm) M (kN)
diameter diameter fastening range
code (mm) (mm) (mm)
W(mm) (mm) G(mm) D H D H D H Tensile Shear
32 1.6 ~ 3.2 5.5 7.3
2.4 2.5 4.7 0.8 4.7 0.9 ― ― 1.6 0.36 0.31
34 3.2 ~ 6.4 9.0 10.8
41 0.5 ~ 1.6 5.2 7.2 ― ―
42 1.6 ~ 3.2 6.0 8.0
43 3.2 ~ 4.8 7.6 9.6
8.0 1.0
3.2 3.3 44 4.8 ~ 6.4 9.2 11.2 6.4 1.0 6.4 1.1 2.0 0.91 0.66
9.5 1.2
45 6.4 ~ 8.0 10.7 12.7
46 8.0 ~ 9.6 12.3 14.3
48 9.6 ~ 12.8 16.2 18.2
*4
52 1.0 ~ 3.2 6.6 9.2
53 3.2 ~ 4.8 8.2 10.8
9.5 1.2
4.0 4.1 54 4.8 ~ 6.4 9.7 12.3 8.0 1.2 8.0 1.4 2.6 1.39 0.96
12.0 1.5
56 6.4 ~ 9.6 12.9 15.5
58 9.6 ~ 12.8 16.1 18.7
62 1.6 ~ 3.2 7.1 9.9
64 3.2 ~ 6.4 10.3 13.1
13.0 1.8
4.8 4.9 66 6.4 ~ 9.6 13.5 16.3 9.5 1.5 9.5 1.6 3.0 2.11 1.46
15.5 2.0
68 9.6 ~ 12.8 16.7 19.5
610 12.8 ~ 16.0 19.8 22.6
82 1.6 ~ 3.2 9.2 13.0
84 3.2 ~ 6.4 12.6 16.4
6.4 6.5 86 6.4 ~ 9.6 16.6 20.4 12.8 1.7 ― ― ― ― 4.0 3.83 2.54
88 9.6 ~ 12.8 20.5 24.3
812 12.8 ~ 19.2 26.0 29.8
■ SS specification table SS (Sleeve: Steel SWCH / trivalent chromate, Mandrel: Hard steel wire / zinc plating)
Sleeve Mating hole Recommended Round head Countersunk Large flange *1 Strength*3
Size l L M
*2
Standard Type
■ CS specification table CS (Sleeve: Austenitic stainless steel / fabric, Mandrel: Hard steel wire / zinc plating)
■ CC specification table CC (Sleeve: Austenitic stainless steel / fabric, Mandrel: High-tensile stainless steel wire / fabric)
*1. The L lengths are given as guidelines. *2. The strength values are obtained through our own testing.
Remarks) (1) The steel mandrel is plated with zinc. For trivalent chromate plating, please ask us.
(2) The steel sleeve is plated with trivalent chromate.
(3) The rivets with the following specifications are made to order. (i) Long mandrel (ii) Painted head and (iii) Fastening range G exceeding 19.2 mm
(4) The standard dimensions are subject to change without notice.
(5) Please ask us when the required fastening range exceeds the recommended range or when it is near lower limit.
7
BLIND RIVET
FX Type / Various fastening ranges The rivet in one size fits a wide range of material thicknesses.
Standard type
It is characterized by neat finish and high strength clamping.
FX type
M
H
G
l
L
W
D AS 503 FX H
① ② ③ ④
G
l
① Flange shape code (D: Round head and LF: Large flange) L
② Material code (AS and SS * See the specification table.) W
③ Size code (* See the specification table.)
④ Rivet type (FX)
(Large flange)
■ AS specification table AS (Sleeve: Aluminum A5052 / fabric, Mandrel: Hard steel wire / zinc plating)
*1 *3
Sleeve Mating hole Recommended Round head Large flange Strength
Size *2 (mm) (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G(mm) D H D H Tensile Shear
401 0.8 ~ 4.7 8.1 10.2
3.2 3.3 ~ 3.4 6.4 1.0 8.0 1.0 1.92 1.0 0.7
402 4.0 ~ 7.9 11.1 13.2
501 1.2 ~ 6.3 9.3 11.8
4.0 4.1 ~ 4.2 502 4.0 ~ 9.5 13.0 15.5 8.0 1.2 12.0 1.5 2.42 1.5 1.1
503 6.4 ~ 12.7 18.0 20.5
601 1.6 ~ 6.4 10.5 13.4
602 4.8 ~ 11.4 15.8 18.7
4.8 4.9 ~ 5.0 9.5 1.5 15.5 2.0 2.94 2.5 1.7
603 8.4 ~ 12.7 17.9 20.8
604 12.7 ~ 19.8 25.9 28.8
■ SS specification table SS (Sleeve: Steel SWCH / trivalent chromate, Mandrel: Hard steel wire / zinc plating)
*1. Large flange rivets are made to order. *[Link] L lengths are given as guidelines. *3. The strength values are obtained through our own testing.
Remarks) (1) The steel mandrel is plated with zinc. For trivalent chromate plating, please ask us.
(2) The steel sleeve is plated with trivalent chromate.
(3) The standard dimensions are subject to change without notice.
(4) Please ask us when the required fastening range exceeds the recommended range or when it is near lower limit.
CP Type / Maximum sealing The rivet provides maximum air sealed fastening, thanks to its plastic cap.
It also prevents galvanic corrosion between different metals.
M
H
G
W l
L
[MOVIE] [Link]
D AS 543 CP
conditions below.
Product DAS543
① ② ③ ④
Work hole diameter 4.1 mm
① Flange shape code (D: Round head)
② Material code (AS and AA * See the specification table.) Pressurizing time 8 hours
③ Size code (* See the specification table.)
④ Rivet type (CP) Pressure 0.9 MPa
■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)
■ AA specification table AA (Sleeve: Aluminum A5052 / fabric, Mandrel: High-tensile aluminum wire / fabric)
Remarks) (1) The steel mandrel is plated with zinc. For trivalent chromate plating, please ask us.
(2) The standard dimensions are subject to change without notice.
(3) Please ask us when the required fastening range exceeds the recommended range or when it is near lower limit.
9
BLIND RIVET
GT Type / High strength clamping The large-diameter fastens the workpieces tightly together.
M
H
CP type
W L
[MOVIE] [Link]
■ Product code
GT type
D CC 66 GT
① ② ③ ④
■ CC specification table CC (Sleeve: Austenitic stainless steel / fabric, Mandrel: High-tensile stainless steel wire / fabric)
*2
Sleeve Mating hole Recommended Round head Strength
Size *1 (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G (mm) D H Tensile Shear
62 1.6 ~ 3.2 9.5 12.0 5.4 4.5
4.8 4.9 64 3.2 ~ 4.8 12 14.5 9.5 1.7 3.2 5.4 4.5
66 6.4 ~ 8.6 15 17.5 5.4 8.5
*1. The L lengths are given as guideline. *2. The strength values are obtained through our own testing.
Remarks) (1) The standard dimensions are subject to change without notice.
(2) Please ask us when the required fastening range exceeds the recommended range or when it is around the lower limit.
PL Type / For soft materials The sleeve spreads widely in four petal-like parts that fasten the materials
together. It is mainly used to fasten soft materials, such as plywood and plastic.
M
H
G
W l
L
■ Product code D
D AS 53 PL (120°)
① ② ③ ④ H
G
① Flange shape code (D: Round head, K: Countersunk and LF: Large flange) W l
L
② Material code (AS * See the specification table.)
③ Size code (* See the specification table.)
④ Rivet type (PL)
(Countersunk)
■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)
Sleeve Mating hole Recommended Round head Countersunk*1 Large flange*1 Strength*3
Size *2 (mm) (mm) (mm) M (kN)
diameter diameter fastening range l L
code (mm)
W(mm) (mm) G (mm) D H D H D H Tensile Shear
*4
43 1.0 ~ 4.5 8.1 10.1
44 4.5 ~ 6.0 9.7 11.7 8.0 1.0
3.2 3.4 6.4 1.0 6.4 1.1 1.85 0.8 0.8
46 6.0 ~ 9.2 12.9 14.9 9.5 1.2
48 9.2 ~ 12.4 16.8 18.8
*5
52 1.0 ~ 2.6 7.3 9.7
*5
53 1.2 ~ 4.5 8.9 11.3
10.0 1.3
4.0 4.2 54 4.5 ~ 6.1 10.5 12.9 8.0 1.2 8.0 1.4 2.25 1.3 1.3
12.0 1.5
56 6.1 ~ 9.3 13.7 16.1
58 9.3 ~ 12.5 16.9 19.3
*5
63 1.5 ~ 4.6 9.7 12.4
64 4.6 ~ 6.1 11.3 14.0 12.0 1.7
4.8 5.0 66 6.1 ~ 9.2 14.5 17.2 9.5 1.5 9.5 1.6 13.0 1.8 2.65 2.0 2.1
68 9.2 ~ 12.3 17.7 20.4 15.5 2.0
*1. Countersunk and large flange rivets are made to order. *2. The L lengths are given as guidelines. *3. The strength values are obtained through our own testing.
*4. In the case of countersunk rivets, the range is between 1.6 and 4.5. *5. In the case of countersunk rivets, the range is from 2.0.
Remarks) (1) The mandrel is plated with zinc. (Zinc plating is recommended because of the capability of PL rivets.)
(2) The standard dimensions are subject to change without notice.
(3) Please ask us when the required fastening range exceeds the recommended range or when it is around the lower limit.
Warning Do not point the rivet setter at another person while riveting. (The mandrel may be broken and the head may fly out.)
11
BLIND RIVET
PLX Type / Mandrel head fixed type Fastening the fixed mandrel head will reduce abnormal noise and stop
running water.
M
H
W G
l
L
■ Product code
D AS 64 PLX
① ② ③ ④
PL type
① Flange shape code (D: Round head)
② Material code (AS * See the specification table.)
③ Size code (* See the specification table.)
④ Rivet type (PLX)
PLX type
■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)
4.8 5.1 64 2.5 ~ 5.0 12.2 14.6 9.5 2.6 2.65 2.1 2.5
*1. The L lengths are given as guidelines. *2. The strength values are obtained through our own testing.
Remarks) (1) The mandrel is plated with zinc.
(2) The standard dimensions are subject to change without notice.
(3) Specification of the rivet will be designed based on work material, thickness, and diameter of mating hole. Please inquire us for details.
HL Type / Lower buckling By maintaining the height of the buckling side low, different design variations
are available.
M
H
G
W l
L
■ Product code
D AS 5G100 HL
① ② ③ ④
■ AS specification table AS (Sleeve: Aluminum A5154 / fabric, Mandrel: Hard steel wire / zinc plating)
4.0 4.1 5G100 10.0 12.5 15.0 1.5 6.7 1.0 2.28 1.7 1.3
*1. The L lengths are given as guidelines. *2. The A lengths are given as guidelines. *3. The strength values are obtained through our own testing.
Remarks) (1) The mandrel is plated with zinc.
(2) The standard dimensions are subject to change without notice.
(3) Specification of the rivet will be designed based on work material, thickness, and diameter of mating hole. Please inquire us for details.
13
BLIND RIVET
Examples of Customized Rivets In addition to the standard products, we tailor rivets to speci
Please don't hesitate to ask us.
■ Improved-shear-strength type ■
Features : The mandrel is brought up to near the head height to Features : This rivet can be fastened into a blind hole in the materials.
enhance the shear strength. Uses : Building outer and inner walls, cement, and wood
Uses : Reinforcing plates
HL type
■ Conductive rivet
Features : The sleeve and mandrel are made of copper alloy.
Uses : Terminal blocks, contacts and connectors
SEMI-TUBULAR RIVET
Secure and uniform fastening is user friendly.
Easy fastening
A semi-tubular rivet can be easily and quickly fastened using a rivet setter
without any special skills.
Head
■ Fastening process
① Insert the pilot pin into the ② The stem descends, pressing ③ At the same time, the catcher ④ Guided by the pilot pin, the rivet
workpieces. the rivet head. descends, holding the rivet. goes through the workpieces and
fastening is complete.
Rivet
Escape slider
Escape chute
Stem
Rivet
Catcher
Pilot pin
Workpieces
Curling set
■ Operating precautions
If the rivet is installed in the situations below, it may result in improper fastening.
(1) The workpieces are tilted. (2) There is a gap between the (3) The pilot pin is not fully (4) The curling set is worn.
workpieces. out, and interfere with the
workpieces.
15
■ Name
Semi-tubular rivet
■ Strength test results by material and shank diameter Unit (kN)
Nominal diameter φ1.2 φ1.6 φ2 φ2.5 φ3 φ4 φ5 φ6 φ8
Tensile 0.29 0.49 0.85 1.23 1.69 3.00 4.69 6.76 12.02
SWCH10A
Shear 0.34 0.61 0.96 1.50 2.17 3.86 6.03 8.68 15.43
Tensile 0.39 0.66 1.14 1.66 2.27 4.03 6.31 9.08 16.15
SUS430
Shear 0.45 0.80 1.26 1.97 2.84 5.05 7.89 11.36 20.20
Tensile 0.48 0.81 1.39 2.03 2.77 4.93 7.71 11.10 19.74
SUSXM7
Shear 0.51 0.91 1.42 2.23 3.21 5.71 8.93 12.86 22.86
Tensile 0.28 0.47 0.81 1.18 1.62 2.88 4.50 6.48 11.53
C2700W
Shear 0.31 0.55 0.86 1.35 1.95 3.47 5.42 7.81 13.89
Material
Tensile 0.17 0.29 0.50 0.73 0.99 1.77 2.77 3.99 7.09
C1100W
Shear 0.20 0.37 0.58 0.90 1.30 2.32 3.63 5.23 9.30
Tensile 0.07 0.12 0.20 0.28 0.40 0.71 1.16 1.76 2.85
A1070W
Shear 0.10 0.18 0.27 0.44 0.60 1.07 1.61 2.25 4.12
Tensile 0.07 0.13 0.20 0.28 0.40 0.71 1.18 1.79 2.88
A1200W
Shear 0.11 0.18 0.31 0.46 0.60 1.13 1.74 2.33 4.26
Tensile 0.13 0.23 0.39 0.54 0.74 1.34 2.18 3.15 5.43
A5052W
Shear 0.20 0.35 0.56 0.91 1.18 2.21 3.40 4.56 8.32
Tensile 0.17 0.29 0.47 0.60 0.94 1.46 2.61 3.78 6.73
A5056W
Shear 0.23 0.40 0.62 1.00 1.30 2.46 3.80 5.20 9.25
Note) Each of the results above is the measured strength of a rivet alone.
H L
r B
D A d
b2
[MOVIE] [Link]
The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)
17
SEMI-TUBULAR RIVET
H L
r B
D A d
b2
Material thickness t *3 *2
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1
The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)
Semi-tubular rivet
Standard 0.5 0.7 1 1.3 1.4 1.8 2.4 2.8 3.8
H
Tolerance ± 0.05 ± 0.1
Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A
Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10
Standard 1.1 1.4 1.8 2.3 *4 2.7 *4 3.6 *4 4.5 *4 5.4 7.2
B
Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3
r Max 0.1 0.15 0.15 0.2 0.3 0.4 0.5 0.6
a1-a2 Max 0.1 0.2 0.3 0.4
b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5
Min 2 2.5 3 3 3.5 4.5 6 8 10
L
Max 10 14 14 20 22 28 36 42 56
Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10
0
*4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below.
H L
r B
D A d
b2
Material thickness t *3 *2
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1
The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)
19
SEMI-TUBULAR RIVET
L
H
B
90°
+2°
0 D A d
b2
*3 *2
Material thickness t
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1
The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)
Semi-tubular rivet
H Approx. 1 1.3 1.5 2 2.5 3 4
Standard 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A
Tolerance ± 0.05 ± 0.07 ± 0.10
Standard 1.8 2.3 2.7 3.6 4.5 5.4 7.2
B
Tolerance ± 0.15 ± 0.2 ± 0.25 ± 0.3
a1-a2 Max 0.2 0.3 0.4
b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5
Min 4 5 6 8 10 12 16
L
Max 14 20 22 28 36 42 56
Recommended Standard 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10
0
H L
r B
D A d
b2
Material thickness t *3 *2
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1
The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)
21
SEMI-TUBULAR RIVET
Examples of Customized Rivets In addition to the standard products, we tailor rivets to specific customer needs.
Please don't hesitate to ask us for more information.
Semi-tubular rivet
■ Double head rivet ■ Tapered semi-tubular rivet
Features : Two different types of rivets are combined into a double Features : The rivet is more resistant to buckling than ordinary rivets. It is
head rivet. suitable for fastening a long semi-tubular rivet.
Uses : Wheeled suitcases (handles) and kitchen knife handles Uses : Automobile-related products and can lever fittings
SELF-PIERCING RIVET
A mating hole in the materials is not required. Dissimilar materials are securely fastened.
Head
■ Fastening process
① Place the workpieces on the ② The stem descends, pressing ③ At the same time, the catcher ④ The rivet pierces through the
punch. the rivet head. descends, holding the rivet. workpieces and fastening is
complete.
Rivet
Escape slider
Escape chute
Stem
Rivet
Catcher
Workpiece
Punch
■ Operating precautions
If the rivet is installed in the situations below, it may result in improper fastening.
(1) The workpieces are tilted. (2) There is a gap between the workpieces. (3) The punch is worn.
23
■ Name
~
~
~
0.6 0.8 1.2 1.6 1.8 2.1 2.6 1.8 2.3 2.8 3.2 2.7 3.2 3.7 4.3
Note) The table is based on assumption that workpieces of SPCC (painted or plated) with hardness of Hv120 or equivalent are fastened.
■ Rivet installation criteria (Countersunk rivets and sealed self-piercing rivets (see page 22) are excluded.)
Constriction
Diameter Buck-tail Eccentricity The buck-tail shall have an almost uniform shape.
(Curl diameter including the workpiece)
6
5.79 5.90
4.41 4.60
4
3.44
3.14
2
2.06 2.16
1.13 1.28
0
Material thickness (mm) 0.4 (0.8 in total) 0.6 (1.2 in total) 0.8 (1.6 in total) 1.0 (2.0 in total) 1.2 (2.4 in total) 1.6 (3.2 in total)
Rivet dimensions 3×3 3.6 × 3.9 4×4 5 × 5.5 5 × 5.5 5 × 6.5
Self-Piercing Rivet
■ Shape and symbols of standard dimensions
H L
D A d
[MOVIE] [Link]
■ Name ■ Material
Standard specification : Steel (high-carbon steel)
Low round Self-piercing 3 × 3.5 Special specification : Stainless steel or aluminum
(Please ask us.)
① ② ③ ④
~
material thickness
0.6 0.8 1.6 1.8 2.1 2.6 2.3 2.8 3.2 2.6 3.3 3.8 4.3
Note) (1) The size of a self-piercing rivet is subject to trial fastening.
(2) Please ask us for the following requirements.
(i) The types of workpieces are different from steel plates for general mechanical structures. (ii) The difference in thickness between the two workpieces is extremely large.
(iii) The total material thickness is outside the recommended fastening range.
(3) Flat head and countersunk rivets are made to order.
Rivet
[Test Example] Cold-rolled steel plate, Material thickness: Intermediate value of fastening range
[Rivet] Self-piercing rivet (steel)
25
SELF-PIERCING RIVET
Examples of Customized Rivets In addition to the standard products, we tailor rivets to specific customer needs.
Please don't hesitate to ask us.
Self-piercing rivet
■ Low-profile fastening (thin round curl) ■ Rivet for plywood/plaster
Features : The buck-tail has a smooth contour and it does not catch Features : This rivet does not require drilling a hole in the plywood or
other materials. plaster. No drilling scrap is generated and the work area is kept
Uses : Shutter rails (sliding part) and signboards clean.
Uses : Containers (plywood / plated steel plate) and building components
PLASTIC RIVET
No heating is required. Plastic rivet with an anti-loosening structure.
Shank
Head
Various colors
The rivet is made of polyacetal (POM) and it comes in a wide selection of
colors.
Shank
■ Fastening process
① Insert the pilot pin into the workpieces. ② The stem descends, pressing ③ At the same time, the catcher ④ Guided by the pilot pin, the rivet
the rivet head. descends, holding the rivet. goes through the workpieces and
fastening is complete.
Rivet
Escape slider
Escape chute
Stem
Rivet
Catcher
Pilot pin
Workpieces
Curling set
■ Operating precautions
If the rivet is installed in the situations below, it may result in improper fastening.
(1) The workpieces are tilted. (2) There is a gap between the (3) The pilot pin is not fully out, (4) The curling set is worn.
workpieces. interfering with the workpieces.
27
PLASTIC RIVET
Roll-Up Rivet
■ Shape and symbols of standard dimensions
H L
D d
[MOVIE] [Link]
Shank
diameter d
*1. Shank diameter (d) x 1 = swaging margin (K)
*2. The length obtained by this calculation shall be
used as a guide. Curl
Swaging
margin K
The spring back structures of both the head and the curl
Under-head shank length L prevent loosening of a fastened rivet. (PAT 3029862)
Flash point Autoignition point Ignition time Burning speed Burning rate Smoke CO2 CO O2
POM 320°C 400°C 11 sec 3.5 g/min 98.9% 0.005㎡ 0.191Vol% 0.001Vol% 0.258Vol%
Roll-up rivet
Remarks) POM is plastic made up of carbon (C), hydrogen (H) and oxygen (O). The composition ratio stands at C:40%, H:5.7% and O:53.3%.
Methanol Ethanol Toluene Gasoline Gas oil EG oil Acetic acid 1% Sulfuric acid 1% Hydrochloric acid 10%
POM ◎ ◎ ◎ ◎ ◎ ◎ ◎ 〇 △
Remarks) The rivet has high resistance to chemicals except for strong acids, such as hydrochloric acid and sulfuric acid.
e-Power Rivet
■ Shape and symbols of standard dimensions
H L P
D d
[MOVIE] [Link]
Shank
diameter d *1. Shank diameter (d) x 1 = swaging margin (K)
*2. The length obtained by this calculation shall
be used as a guide.
Swaging
margin K Plug
The effect of the plug and the head “spring back
Under-head shank length L structure” prevents loosening of the fastened joint.
29
RIVET SETTER
RIVET SETTER
Fukui Byora's rivet setter that meets diversified needs
Fukui Byora's rivet setter equipped with an automatic rivet feeder will dramatically improve efficiency in fastening work.
■ Specifications
Model RS512 RS620 RS305
Photo
Source voltage Single-phase 100 VAC Three-phase 200 VAC Three-phase 200 VAC
Power consumption (W) 200 400 400
Drive system Pressurizing by cam Pressurizing by cam Pressurizing by flywheel
50Hz 0.5 0.6 0.4
Takt time(S)
60Hz 0.4 0.5 0.3
Allowable pressurization load (kN) 7 15 15
Dimensions (mm) W350×D590×H750 W600×D800×H1720 W600×D870×H1550
Machine
dimensions Arm length (mm) 200 (300or400) 320 (400) 320 (400)
Work height (mm) 280 967 967
Weight (kg) 109 300 310
SW or BS 1.6 ~ 4 3~6 3~6
Semi- Shank Max Shank Max Shank Max
SUS diameter
1.6 ~ 3 12(20) diameter 3 ~ 5 15(25) diameter 3 ~ 4 15(30)
Applicable tubular length L length L length L
AL or CU 1.6 ~ 5 3~6 3~6
rivet size
Self- SW Shank 2 Max Standard Shank 3 ~ 3.6 Max Standard Shank 3 ~ 3.6 Max Standard
piercing SUS diameter 2 length L size diameter 3 ~ 3.5 length L size diameter 3 ~ 3.5 length L size
Note) (1) The figures in ( ) are optional sizes. (2) In the case of shaft diameter of 1.6 mm, the special specification may be adopted depending on type of material or length L.
(3) Trial fastening may be required depending on fastening conditions (please ask us in advance). (4) The specifications above are subject to change without notice.
(5) When a SUSXM7 self-piercing rivet with a shaft diameter of 2xL is needed, please ask us in advance.
■ Optional specifications
Code Description Code Description
30BR Arm length 300 mm (for RS512 only) ALU Pilot pin lockup system (pneumatic)
40BR Arm length 400 mm (for all the models) MLU Pilot pin lockup system (mechanical)
AH Automatic hopper PS Punch up/down slide mechanism
PF Parts feeder ARP Rivet forced insertion system
L L-spec: Length L up to 4 times the shank diameter ARE Pneumatic escape system
RS512 Length L: 15 to 24 mm E Power supply specification (e.g., overseas)
LL LL-spec RS305 Length L: 15 to 30 mm SP Spotlight
RS620 Length L: 15 to 25 mm T2 Wheeled table (for desktop type)
Remarks) The standard specification of our rivet setter is based on the JIS B 1215 low round head rivet fastening. When the standardized JIS B 1215 rivet has the head other than low
round or the dimensions partially different from the specification (e.g., hole diameter), it shall be handled as optional specification.
Workpiece holder Lockup curling set Two-hand control button switch Shutter-type safety device Photoelectric safety device
Rivet setter
Material
Under-head
thickness t *1. Shank diameter (d) x coefficient (0.6) = swaging margin (K)
*2. Use coefficient (0.5) as a guide for SUSXM7
Swaging
margin K *3. The under-head shank length L should be less than 5 times the shank diameter or in the
case of stainless steel less than double.
Shank diameter d
(If the length exceeds the limit, it may result in buckling or any other faults.)
Curl diameter
■ Finished conditions
(1) Fastening force (stroke)
A B C D E
Fastening stroke
Buckling
(Fastening force is weak) When fastening force is too weak, the curl diameter will be small and the rivet strength may be reduced (example A above).
(Fastening force is strong) When fastening force is too strong, buckling may occur and it may result in defective fastening (example E above).
A B C D E
Bending
Buckling
(L is shorter than correct length) When the length is too short, the curl diameter will be small and the rivet strength may be reduced (example A above).
(L is longer than correct length) When the length is too long, bending or buckling may occur and it may result in defective fastening (example E above).
■ Calculation of semi-tubular rivet fastening load * The result of the calculation below shall be used as a guide.
Material SWCH10A A1070W A1200W A5052W A5056W C1100W C2700W SUS430 SUSXM7
Material constant K 1.0 0.24 0.24 0.45 0.55 0.59 0.96 1.34 1.64
31
■ Fastening soft material
(1) The head-side workpiece is a soft material. (2) The curl-side workpiece is a soft material.
Recommendation) Use a truss rivet Recommendation A) Use a washer on the curl side. Recommendation B) Use the PL (petal) type.
Washer
As a truss rivet has a large diameter head, Using a washer with a larger diameter than curl The fastening diameter is larger than usual and
the workpieces are held more securely. diameter, the workpieces are held more securely. the workpieces are held more securely.
Choose the appropriate shoulder rivet size, considering the We recommend that the workpieces should be kept in position using two
thickness and clearance of the workpiece to be made movable. rivets or using the workpiece shape and fastening with a rivet.
■ Workpieces interfere with the rivet setter (fastening jig). * Preventive measures on the rivet setter
(1) Thin curling set (2) Mini curling set + special anvil (3) Thin catcher
Thin catcher
Mini curling set
Special anvil
Curling set
Anvil
(4) Great arm length is required. (5) Fastening a corner of box-shaped workpieces
Arm
A
The arm for holding the curling set can be machined to meet specific
requirements.
Test conditions
[Test specimen]
• Material: Heat-treated steel plate
• Thickness: Upper limit of
recommended fastening range
• Work hole diameter: Lower limit of
recommended work hole diameter
[Testing machine]
• Testing machine: Compliant with [Tensile strength test / JIS Z 3137] [Shear strength test / JIS Z 3136]
the JIS B 7721
• Test speed: 15 mm/min 1. Apply a load to a rivet in the arrow directions using a tension tester. Measure the maximum load the rivet
withstands before it breaks.
2. The strength values given in the brochure are measurement results obtained by our testing. They may vary
with the type or thickness of materials used. In designing, be sure to allow a safety factor of at least three.
Metals are in contact with • Protect with a plastic or other insulators. -0.20 Nickel
moisture. • Insulate by painting. -0.15 SUS410
-0.15 Titanium (industrial)
The atmosphere is hot and • Protect with a plastic or other insulators. -0.13 Silver
humid. • Insulate by painting. -0.10 Titanium (high purity)
Stainless steel
Galvanic
Stainless steel
Corrosion of the base material (the area in contact with the rivet) corrosion
advances. When the base material has a large area of corrosions, the
Stainless steel Aluminum △
progression of corrosion is relatively slow and the materials can be
used depending on usage environment (please ask us).
Aluminum
Galvanic
Corrosion of the zinc coat of the base material (the area in contact with Aluminum corrosion
Steel the rivet) advances first and then corrosion of the rivet begins to advance.
Aluminum △
(zinc plating) The progression of corrosion is slow and the materials can be used
depending on usage environment (please ask us).
Steel
Galvanic
Corrosion of the zinc coat of the rivet (the area in contact with the base Steel corrosion
Steel material) advances first and then corrosion of the base material begins to
Aluminum 〇
(zinc plating) advance. The progression of corrosion is very slow and the materials can Slow
be used depending on usage environment (please ask us).
Aluminum
33
Application
Application Examples
■ Application examples of various rivets
■ Aluminum wing roof truck ■ Bag
Self-piercing rivets high in strength and durability are used for assembly of large workpieces Semi-tubular rivets are used for a hand bag, which requires a decorative appearance and stable
(wing roof truck). strength. The head may be shaped to original design.
Blind rivets are used for noise barriers for an expressway subject to severe weather conditions. Semi-tubular rivets are used for cooking utensils, which are heated or cooled rapidly and which require
water resistance and strength.
Self-piercing rivets requiring no mating hole are used for roof trusses, which require long-term Roll-up rivets (plastic rivets) are an eco friendly solution. Good examples are office binders and
durability and strength. building materials.
■ Gate ■ PC case
Blind rivets, which are easy to install, are used for a gate consisting of workpieces with complicated Blind rivets, fastened with access to only one side, are used for workpieces with complicated contours
structures and when operators have to work in various postures. where the rear of the joint is not accessible with a jig.
Semi-tubular shoulder rivets are used for louvered windows. The workpieces (fittings for holding Semi-tubular rivets, high in stability, are used for a baby carriage that requires high fastening reliability
panes) need to be movable after fastened. and durability.
Fukui Byora Co., Ltd. Certified under ISO 9001, ISO 14001, ISO 13485, and IATF 16949
Tokyo branch [Link] GINZA, 8-12-8 Ginza, Chuo-ku, Tokyo 104-0061 TEL : 03-6278-8736 FAX : 03-6278-8746
Osaka branch DOJIMA AVANZA 5F, 1-6-20 Dojima, Kita-ku, Osaka-shi, Osaka 530-0003 TEL : 06-6225-8387 FAX : 06-6225-8386
Nagoya branch NFC Marunouchi Building 12F, 1-17-29 Marunouchi, Naka-ku, Nagoya, Aichi 460-0002 TEL : 052-265-7201 FAX : 052-265-7205
International sales division [Link] GINZA, 8-12-8 Ginza, Chuo-ku, Tokyo 104-0061 TEL : 03-6228-4391 FAX : 03-6228-4493
Business headquarters 59-115 Yubinaka, Awara, Fukui 919-0898 TEL ; 0776-75-1115 FAX : 0776-75-1022
Headquarters 1-7 Yamajuraku, Awara, Fukui 919-0898 TEL : 0776-73-1000 FAX : 0776-73-0111
* The specifications are subject to change without notice. All rights reserved. 18.03.22.2000 © FUKUI BYORA