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VECTO: HDV Emissions Tool Unveiled

VECTO is a simulation tool developed by the European Commission to calculate fuel consumption and CO2 emissions from heavy-duty vehicles (HDVs) like trucks and buses. It considers the vehicle's engine, drivetrain components, auxiliaries, aerodynamics and rolling resistance to model the vehicle's energy use. VECTO will provide standardized testing and certification of HDVs in the EU and support the development of policies to reduce their greenhouse gas emissions. Stakeholders have been involved in its development and further refinement is ongoing.

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100% found this document useful (1 vote)
226 views32 pages

VECTO: HDV Emissions Tool Unveiled

VECTO is a simulation tool developed by the European Commission to calculate fuel consumption and CO2 emissions from heavy-duty vehicles (HDVs) like trucks and buses. It considers the vehicle's engine, drivetrain components, auxiliaries, aerodynamics and rolling resistance to model the vehicle's energy use. VECTO will provide standardized testing and certification of HDVs in the EU and support the development of policies to reduce their greenhouse gas emissions. Stakeholders have been involved in its development and further refinement is ongoing.

Uploaded by

soka2030
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Presentation of

Vehicle Energy consumption


Calculation TOol
(VECTO)
Dimitrios Savvidis
DG CLIMA
Transport and Ozone
Unit C2

Stakeholder Meeting
Brussels, 16th of September 2014

Climate
Action
Simulation tool to calculate
both, fuel consumption and
CO2 emissions from the whole
vehicle
Climate
Action
Vecto development

- VECTO has been developed by the Commission


(DG CLIMA and JRC) with TUG support over the last
two years
- ACEA, OEMs and component manufacturers have
been also involved and provided key input and test
vehicles
- DG CLIMA is the leader for this project
- Further development will take place in the next
years (contract already launched).
Climate
Action
Why do we want to measure HDVs

No official/unified measurement or certification


scheme for HDVs in EU (unlike for cars and vans)

Some single data


exist but indicative
in nature

Climate
Action
HDVs are more complicated than LDVs

- Low, medium, high, long, short cab etc


- 2,3,4,5,6 axles, 4x2, 4x4, 6x2, 6x4, 6x6 etc
- Different tires for each axle, single/twin tires etc
- Same engine but different gear boxes/axles ect
- Rigid, semi-trailer, tractor, coach, bus, citybus etc
- Any combination mentioned above

Millions of types!!!
Climate
Action
HDV CO2 in the EU Policy context
• HDVs account for
• About 6% of total EU GHG emissions
• About 25% of total GHG road transport emissions
• Freight transport (trucks) main source of HDV emissions
• Passenger transport: buses and coaches

• Roadmap for low carbon economy in 2050 :


• Reduce GHG emissions from 80% to 95% by 2050 (Base 1990)
• Transport sector foreseen to reduce emissions between 54 and 67%
by 2050

• White Paper on Transport:


• Target 60% reduction in GHG emissions by 2050 (Base 1990)
• 20% by 2030 (Base 2008)

Climate
Action
Regulatory situation in EU
Existing Regulations setting performance standards for:
• Cars (Reg. 443/2009), and
• Vans (Reg. 510/2011)

Currently no legislation setting performance standards for


HDV CO2 emissions or parts thereof

Current test cycle procedure for HDVs is based on the engine


(e.g. for regulation air pollutant emissions), not the whole
vehicle

Climate
Action
Scope
• Serve for all possible policy steps including:
• Monitoring, reporting and certification
• Improve market forces (e.g. by comparable customer
information)
• Labelling
• Improve/help foot-printing schemes
• Give a reliable real world picture of the fuel
consumption/CO2 emissions – accuracy ~ 95 %
• Fit for the future (include new technologies)
• Minimize burden on OEMs

Climate
Action
History
So far examined and result:

Approaches explored:
• Measurement on a chassis dynamometer
• Measurement with PEMS
• Component measurement and model simulation

Selected option:
Component measurement and model simulation for the whole
vehicle (truck and trailer)

Methodology ("VECTO") considers:


Engine, driving resistances of whole vehicle (rolling,
aerodynamic), gearbox, most relevant auxiliaries

Climate
Action
VECTO Graphical User Interface (GUI)

Climate
Action
VECTO's modes

VECTO offers a declaration mode, where all


generic data and the test cycle are allocated
automatically as soon as the vehicle class is
defined.
An engineering mode is also offered, where the
user can select and change all input data to allow
recalculation of test data e.g. for model validation.

Climate
Action
VECTO output

In the declaration mode of VECTO fuel


consumption and CO2 emissions are automatically
calculated for all CO2 test cycles allocated to the
vehicle for average payload, full load and empty
driving. Results are given in g/km and g/ton-km
or g/pass-km.
Which of these values will be used in a final
certification process is not decided yet.

Climate
Action
Components and input data

For the following components, relevant input data


for VECTO have to be delivered from standardised
test procedures :
-- Vehicle mass
-- Tires (dimensions and rolling resistance coef)
-- Engine (engine fuel flow map)
-- Transmission (transmission ratios, loss maps for
gear box and axle, default values optional)
-- Aerodynamic drag (Cd x A, for some vehicle
classes generic values can be used)
13
Climate
Action
Components and generic values

For the following components generic values are


defined, which are allocated by the software VECTO
to the vehicle depending on the vehicle class and
mission profile. :
- Auxiliaries (alternator, air compressor, alternator,
steering pump, cooling fan, Heating Ventilation AC-
HVAC)
- Mass of the standard bodies and trailers
- Vehicle payload (truck) or passengers weight (bus)
- Test cycle
14
Climate
Action
VECTO: Programme structure
• Developed initially to cover:
• Delivery trucks (long haul
and regional-city)
• Coaches
• Effort to include city
buses
• Effort to standardize:
• Measurement protocols
for input data generation
• Individual component
simulation models
• Mission profiles and
cycles
• Evaluation / validation
approaches

Climate
Action
Model structure - Four main modules

Climate
Action
Model structure - Four main modules

Climate
Action
Tasks of single modules (1)

In Driving Cycle Pre-processing (M1) the


distance-based driving cycle (mission profile) is
being converted to 1Hz. Time-based cycles are
converted to 1Hz if necessary.

Driver Pre-processing (M2) applies driver


functions to the driving cycle which can't be
considered later in the backwards power calculation
(M3) like Over-speed or Look-Ahead Coasting.

Climate
Action
Tasks of single modules (2)

Power Calculation (M3) is the core of the model.


Here the engine operation points (engine torque
and speed) are calculated for each time step
considering driving resistances and powertrain
losses and auxiliary power demands.

Finally in FC Calculation (M4) the fuel


consumption (FC) is being interpolated from the
stationary FC map and the WHTC correction is
applied.

Climate
Action
Mission profiles
Trucks Buses and coaches
- Urban delivery - City-bus heavy urban
- Regional delivery - City-bus urban
- Long haul - City-bus suburban
- Construction - Interurban bus
- Municipal utility - Coach

20
Climate
Action
Rigid and tractors classification
The generic values
are allocated to the
vehicle by VECTO
automatically
depending on the
HDV class in which
the vehicle falls.
Classification, mission
profile or type of use
and identification of
standard bodies for
each type of HDV
Climate
Action
Busses classification

For each class the corresponding test cycles, the


standard body or trailer and the payload are defined as
well as the data relevant for the simulation of the
generic auxiliaries.
Climate
Action
Simulation of engine power

23
Climate
Action
Shares of energy consumption
EURO V semitrailer 28 t EURO V city bus
engine brake
2.4%
sum service brakes engine cooling fan
7.5% 0.5%
drivetrain losses alternator
air resistance 6.5% 0.9%
53.8%
auxilliaries
air compressor
5%
2.3%

steering pump
0.7%
A/C compressor
rolling resistance
0.2%
25.2%

Source bus:
Marx, 2011

 Must be included: Shall be included: Should be included


*** Air resistance ** Transmission losses as far as possible:
*** Rolling resistance * Auxiliaries
*** Engine efficiency * Power consumers
 +transmission ratios Climate
Action
Evaluation of simulation program
- Selected 12 ton truck, measured over various conditions on chassis dyno
- Performed simulations with VECTO
- Verify good correlation between measured and simulated values
- Compared against 3 commercially available simulators
- First sensitivity analysis – uncertainties quantification

Climate
Action
•Fuel consumption over sub-cycle (normalized by measured average
100=measurement)
VECTO Cruise PHEM Autonomie
Urban part 99 96 101 -
Rural part 98 101 96 98

Motorway part 98 101 98 96

10%
Deviation from cumulative measured FC (%)

Cruise

Accuracy target originally set PHEM


5% VECTO
Autonomie

96-98% accuracy with simulation tools


0%
0 2000 4000 6000 8000 10000 12000

-5%

-10%
Time (s)
Urban cycle Rural cycle Motorway cycle

Climate
Action
Proof of concept activity
- Scope:
- Prove that simulation based monitoring can deliver results that
accurately reflect fuel consumption and performance of modern HDVs
- Verify the validity and soundness of the approach
- Extensive measurements concluded February 2013
- Joint Commission-ACEA activity
Included
• 2 HDVs provided by DAF and Daimler
• Proving ground testing (Iveco’s circuit)
• Chassis dyno testing (JRC)
• On – road / PEMS testing (JRC)
• Engine test bed testing (JRC)

Climate
Action
Vehicles used
Daimler
OEM DAF

Model Actros CF75

Maximum vehicle weight [kg] 40000 18600

Test mass [kg] 33580 14270

Engine Emission Standard Euro VI Euro V

Rated power [kW] 330 265


Rated Torque [Nm] 220 1050
Displacement [l] 12.8 9.2

Fuel Consumption Map From steady state RPM vs Torque points as measured by manufacturers

Gearbox & Final Drive


As provided by manufacturers
characteristics

Climate
Action
The full report can be found on
DG Clima's website

[Link]
rt/vehicles/heavy/docs/hdv_co2_certificati
on_en.pdf

Climate
Action
Report conclusions and follow up
- Simulated fuel consumption was calculated with a range of
±3% from the real world measurements or even less.
- Finalize and validate topics remaining open in the
methodology such as gearbox and driveline efficiency,
auxiliary units power consumption, automatic gear shifting
strategies, mobile air-conditioning simulation for city buses.
- Perform a sensitivity analysis in order to more accurately
quantify the uncertainty of the method for different vehicle
types/categories.
- Investigate the necessary conditions for expanding the
methodology to other HDV categories.

Climate
Action
Timeline

- VECTO development: on-going

- Dissemination and trials: from 2013 to mid-2016

- Possible legislative proposals: 2015

- Possible first reporting year: 2018

Climate
Action
Thank you for your attention

- VECTO demonstration will follow


- I will be happy to address your questions
- More info can be found at:
[Link]
avy
- Contact details:
Dimitrios SAVVIDIS: [Link]@[Link]

Climate
Action

Common questions

Powered by AI

VECTO ensures accurate measurements by considering a comprehensive set of parameters, including engine characteristics, driving resistances (rolling and aerodynamic), gearbox specifications, and auxiliary power demands . It uses a component measurement and model simulation approach for the whole vehicle, providing a 95% accuracy in depicting real-world fuel consumption and emissions . This approach is validated through comparisons with actual vehicle measurements and other simulation programs, consistently achieving accuracy around the original target of 96-98% .

Ensuring reliability in VECTO's simulation outputs involves a meticulous process of validation against real-world data and comparison with other simulation tools. The methodology is based on measuring actual energy consumption and emissions using components like engine fuel flow maps, transmission losses, and aerodynamic drag properties . These inputs are processed through a calibrated model comprising modules that handle different simulation aspects . The outputs are thoroughly validated by comparing them with recorded data from test setups, proving ground tests, and on-road measurements, achieving discrepancies as low as ±3% .

VECTO accommodates the diversity in HDV configurations and operational profiles by automatically allocating generic data based on the defined vehicle class and mission profile . It categorizes vehicles into types such as urban delivery, regional delivery, and long haul for trucks, and different bus categories for coaches. This classification helps in assigning appropriate standard bodies, trailers, and payloads, along with the pertinent data for simulating auxiliary components . Additionally, VECTO provides an engineering mode for users to manually input specific data, allowing for further customization and validation of results .

Auxiliary components play a significant role in VECTO's energy consumption calculation as they contribute to the overall power demands of the vehicle. VECTO considers elements like the alternator, air compressor, steering pump, and cooling fan to simulate their impact on energy usage . These components are automatically assigned generic values based on the vehicle's class and mission profile, affecting the calculation of fuel consumption and CO2 emissions . This inclusion ensures that the simulation reflects the power consumption realities of auxiliary systems, contributing to the high accuracy of VECTO's outputs .

VECTO could influence the EU HDV market by improving transparency through standardized measurement and reporting of fuel consumption and emissions . This could drive market competition as manufacturers strive to produce more efficient vehicles. Providing consumers with comparable information on vehicle performance would enable informed decision-making, potentially increasing demand for lower-emission and higher-efficiency options . Additionally, VECTO's data outputs can feed into labeling and certification processes, further enabling market differentiation based on environmental performance .

The development of VECTO is primarily driven by the absence of a unified measurement or certification scheme for Heavy Duty Vehicles (HDVs) within the EU, unlike the standards existing for cars and vans . This tool aims to accurately calculate fuel consumption and CO2 emissions, addressing the complexity and variability in HDVs, which includes different configurations like axle types, tire specifications, and various applications (e.g., rigid, semi-trailer). Moreover, HDVs contribute significantly to greenhouse gas emissions, accounting for about 6% of total EU emissions and 25% of road transport emissions, necessitating precise measurement tools to support regulatory and reduction targets .

Once fully implemented, VECTO could support various policy measures such as monitoring, reporting, and certification of HDV emissions, helping to improve market forces by providing comparable consumer information and labeling . It could also enhance existing foot-printing schemes and ensure a reliable real-world depiction of fuel consumption and CO2 emissions. Additionally, VECTO can aid in the formulation of future regulations by accommodating new technologies, thereby minimizing burdens on original equipment manufacturers (OEMs).

VECTO contributes to the EU's environmental and emission reduction goals by providing a precise tool for estimating HDV CO2 emissions, thus enabling the identification and implementation of reduction measures . The EU aims to significantly reduce greenhouse gas emissions from transport, targeting a 60% reduction by 2050 based on 1990 levels . By offering accurate measurements of fuel consumption and emission outputs for various HDV configurations, VECTO supports the monitoring and reporting processes essential for tracking progress towards these goals. This facilitates the creation of effective policies and strategies to meet set targets .

Steps to verify VECTO's accuracy include extensive real-world testing and simulation comparisons. It has been used in proving ground tests, chassis dynamometer setups, and on-road testing to compare simulated outputs against actual measurements . Furthermore, its results have been validated against other commercial simulation tools, maintaining accuracy within a target range of 96-98% . The tool's effectiveness lies in its ability to consistently replicate real-world conditions with minimal deviation, demonstrating its robustness and reliability in capturing accurate energy consumption and emission data .

VECTO's structure is distinguished by its modular approach, comprising four main modules: driving cycle pre-processing, driver pre-processing, power calculation, and fuel consumption calculation . Each module is designed to handle specific aspects of the vehicle's performance simulation. In the power calculation module, for instance, engine operation points are calculated by considering the driving resistances and auxiliary power demands . This contrasts with some other models, which may not separate these processes into distinct modules, potentially affecting their accuracy and flexibility in simulating different vehicle profiles and missions .

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