SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.
00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Verification of Non-Material Requirements for Vessels
SAIC-D-2022 30-Apr-17 MECH-
and Trays
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Non-material Requirements for Pressure Vessels (NMR-7919-1)
Non-material requirements per NMR-7919-1 were available on site
for equipment verification :
32-SAMSS-004,
A1 a. Certified drawings, literature, photographs, etc.
Section 20
b. Maintenance Manuals, Installation Instructions,
c. Test Certs (for details see below)
Pressure vessel is designed to ASME Sec VIII Div. 1 or Div. 2 and the 32-SAMSS-004,
A2
requirements given in 32-SAMSS-004. Par. 7.1.1
Drawings prepared by vessel manufacturer showing the ultrasonic
thickness of the vessel shell section, heads and nozzles is provided 32-SAMSS-004,
A3
NOTE: An adequate number of readings were taken to represent the Par. 20.3
actual thickness of the components.
Nominal thickness of shells and heads is not be less than the
following: 32-SAMSS-004,
A4
a) 6 mm -for carbon steel materials Par. 7.9
b) 5 mm - for low chrome alloy steel materials
Mill Test Certificates are provided for all materials (original or certified
32-SAMSS-004,
true copies) and materials comply with vessel data sheet.
A5 Par. 12.1.1
Par. 12.1.4
NOTE: Verification of Inspection records is required
Alloy materials were alloy-verified by the Vessel Manufacturer and 32-SAMSS-004,
A6
test reports verified to comply with SAES-A-206. Par. 12.1.7
Heat treatment Reports/Certificate of vessel per Table UHT-56 of
ASME Sec VIII, Div 1, and for vessels in the following service
conditions: (Put check mark on the applicable condition)
a) All caustic soda (NaOH) solutions, including conditions where
caustic carryover may occur.
b) All monoethanolamine (MEA) solutions (all temperatures).
c) All diglycol amine (DGA) solutions below 176°C design
temperature.
SAES-W-010
A7 d) All rich amino diisopropanol (ADIP) solutions above 90°C design
Par. 13.1 & 13.3
temperature.
e) All lean ADIP solutions above 60°C design temperature.
f) Boiler deaerator service (i.e., ambient temperature vacuum
deaerators are exempt).
g) Hydrogen service for P-No. 3, 4, and 5A/B/C base materials.
h) vessels in carbonate cracing enviornament
I) Vessels in sour service.
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Verification of Non-Mat'l Reqmts for Vessels and Trays SAIC-D-2022 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
Hardness testing reports are provided for tests conducted on
production welds for the following applications:
SAES-W-010
A8 a) For all materials in sour service.
Par. 14.1
b) For vessels PWHTed for service.
c) Vessels of P-No. 4 or 5 material.
All the required NDE for final acceptance of vessel, are performed
32-SAMSS-004,
A9 prior to pressure testing and after completion of all welding & repair
Par. 14.1.3
and after the final PWHT verified by reports.
Magnetic Particle Examination is applied on ferro magnetic
materials for following areas, verified by reports:
a) Pressure containing weld joints categories a, B, C and D per Table
I shown in Att. 1.
b) Welds in vessel support (skirt, saddle, lug, and leg)
c) Areas where temporary attachments have been removed. Arc
strikes areas.
d) All edges prepared for welding and all openings in thick wall
openings
e) Forgings shall be examined all surfaces using wet fluorescent
32-SAMSS-004,
A10 method
Section 14.4
NOTE:
1) Permanent magnetic yokes shall not be used.
2) Prods are not permitted for use on air-hardenable materials and
for vessels in wet sour service.
3) Internal welds shall be examined with Wet fluorescent MPI.
External welds shall be examined with wet visible MPI or Wet
fluorescent MPI.
Exception: Liquid penetrant examination is acceptable as an
alternative to magnetic particle examination for welding edges.
(Permanent magnetic yokes are not permitted)
Liquid Penetrant Test (PT) applied on non-ferromagnetic
material for following welds verified by reports:
a) Pressure containing weld joints categories A, B, C and D per Table
1 (Att. 1) of this specification.
b) Welds in vessel support (skirt, saddle, lug, and leg.
32-SAMSS-004,
A11 c) Attachment welds to the pressure vessel.
Par. 14..5
d) Areas where temporary attachments have been removed.
e) Arc strikes
f) All edges prepared for welding and all openings in thick wall
openings
Radiographic Examination applied for joints as specified in 32- 32-SAMSS-004,
SAMSS-04 Sec 14.2 , Table-1 and Notes verified from reports:
A12
Sec.14.2
Table 1 Notes
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Verification of Non-Mat'l Reqmts for Vessels and Trays SAIC-D-2022 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
Ultrasonic Examination is applied by vessel Manufacturer on
following Joint verified from report:
a) Weld joints categories A, B, C and D according to Table 1 of 32-
SAMSS-004 (Attachment 1) .
b) All plates with thickness more than and including 50mm s in
Accordance with ASTM SA578. Acceptance criteria applied is Level
C of SA-578.
32-SAMSS-004,
A13 b) Plates with thickness more than 12.5mm and less than 50 mm in
Section 14.3
accordance with ASME SA-435.
c) All forgings shall be 100% UT examined in accordance with ASME
SA388. Acceptance criteria applied per ASME SEC VIII D2,
paragraph [Link]. Indications per ASME SEC VIII D2, paragraphs
[Link] and [Link] are not acceptable.
d) Other welds - refer to 32-SAMSS-004 Paras. 14.3.4, 14.3.6 to
14.3.9
Pressure Test Reports verified for compliance to requirement of 32- 32-SAMSS-004,
A14
SAMSS-004 Par. 16.3
The following Test/Inspection Reports were available and verified for
Cladded/overlayed Vessels:
a) Chemical Composition of final Weld overlay Surface (Par.6.4)
SAES-W-014,
A15 b) Ferrite measurement (between 3 & 10FN) for austenitic SS (Par.
Sec. 6
6.6)
c) Liquid Penetrant testing of final layer-100% of overlay weld. (Par.
6.7.2)
Paints and Coating applied as specified in data sheet Quality Control 32-SAMSS-004,
A16
Records are provided Par. 18.1
B Non-material Requirements for Column Trays (NMR-7919-2)
Data or information on Vessel design data sheets for trays (SA-9524- SAES-C-001,
B1
2-ENG) was verified for validity, consistency & completeness. Par. 6.1
Copies of parts list, assembly drawings of trays, installation 32-SAMSS-020,
B2
instructions are included in the shipment. Par. 14.2.7
REMARKS:
ATTACHMENTS: 1 - 32-SAMSS-004 Tables 4 & 5 for RT & UT Requirements for Vessels
REFERENCE DOCUMENTS:
1. SAES-A-005, Safety Instruction Sheet (21 March 2010)
2. SAES-A-206, Positive Material Identification, 30 April 2011
3. SAES-D-001, Design Criteria for Pressure Vessels 24 December 2014
4. SAES-C-001, Process Design of Trays and Packing. 21 June 2015
5. SAES-W-010 , Welding Requirements for Pressure Vessels 8 September 2012
6. SAES-W-014, Weld Overlays and Welding of Clad Materials(13 December 2011)
7. 32-SAMSS-004, Manufacture of Pressure Vessels (29 June 2015)
8. 32-SAMSS-020, Manufacture of Trays and Packing (14 November, 2009)
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Verification of Non-Mat'l Reqmts for Vessels and Trays SAIC-D-2022 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
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SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Verification of Non-Mat'l Reqmts for Vessels and Trays SAIC-D-2022 30-Apr-17 MECH-
ATTACHMENT 1 - 32-SAMSS-004 Tables 1
ATTACHMENT 1 - 32-SAMSS-004 Tables 4 & 5 for RT & UT of Vessels
Saudi Aramco: Company General Use
ATTACHMENT 2 - 32-SAMSS-004 NDE REQUIRED FOR WELD ENCHROACHMENT
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
