PIPE Forged Fitting Wrought Fitting Process/Consumable Electrodes PWHT Scope & Inspection Frequency

Mech
Mat. YS-Mpa Pre Interp
Material SEMLESS PIPE WELDED PIPE Chem % UTS Hold. Heat ass Post Service Holding MPI/ RT/U Hard.
Grp. MATERIAL Grade MATERIAL Grade UTS-Mpa Grade UTS ksi Grade GTAW SMAW FCAW Shielding Gas SAW SAW Flux BC LHE-Min Temp Min Max Heat Temp.
EL-% ksi Time Visual DPI T Hard. Req. Impact
SPECIFICATION SPECIFICATION Min Max

Non Sour NA NA NA
upto 20mm
C-0.30, Thk. - NA
Thk. >20mm
Mn-0.29-1.06, E6010 (F Sour
593°- 649°C
100% 200 HB NA
Carbon Steel ASTM-A671 P-0.035, S-0.035, YS-240 ER70S-2 (F No- 3) E71T-1C EM12K
ASTM A106 Gr.B IS1239-upto OD 6" Gr.CB 60 Si-0.1, Cr-0.40, UTS-415(60ksi) A105N 70 A234-WPB 60-95 CO2 F7A2
(CS) IS3589-above 6" OD Cu-0.40, EL-25 No - 6) E7018 (F (F No - 6) (F No - 6) Min
No 4) 10°C Amine & For All Dia &
Mo-0.15, Ni-0.40, 350°C for 1 hr Min. 1 hr NA NA NA
Caustic Thk
P1 V-0.08 or 150°C Thk. ≥ 250°C NA 100% 5% 5%
250°C for 2 hrs 650°C Min. for 1 hr / Inch
25mm Carbonate NA NA NA
80°C 2 Hrs

E6010 Non Sour

upto 20mm
NA NA -46°C
C-0.03, Mn-0.29-1.06, YS-240 ER70S-G (F No- 3) EM12K Thk. - NA
LTCS ASTM A333 Gr.6 ASTM-A671 Gr.CC 60 P-0.025, S-0.025, Si- UTS-415(60ksi) A350-LF2 60 A420-WPL6 60-85 (F No - 6) E7018-1 (F ------ ------ (F No - 6) F7A5 Sour
Thk. >20mm
100% 200 HB -46°C
0.10 EL-30-L, 16.5-T
No 4) 593°- 649°C

60-85/70- ER80S-B2 E8018-B2 E81T1-B2M Argon + CO2 EB2-B2

P4 P11 P11 1.25 Cr, 0.5 Mo A182-F11 60/70/75 A234-WP11 95 (F No - 6) (F No 4) (F No - 6) (80 - 20) (F No - 6) F8P0 150°C 250°C A335-P11 704°-746°C 100% 10% 100% 100% 225HB NA

P5A P22 P22 2.25 Cr, 1 Mo A182-F22 60-75 A234-WP22 60-85 ER90S-B3 E9018-B3 (F ___ ___ ___ ___ 200°C 300°C A335-P22 704°-760°C 100% 10% 100% 100% 225HB NA
(F No - 6) No 4)
YS-240
UTS-415(60ksi)
EL-25
P5B A182-F5 70 A234-WP5 60-95 ER80S-B6 E8018-B6 E81T-B6 (F Argon + CO2 EB6-B6 F8PZ 300°C Min. 2 hrs
Low Alloy Steel ASTM A335
P5
ASTM-A691
P5 5 Cr, 0.5 Mo
(F No - 6) (F No 4) No - 6) (60 - 40) (F No - 6) 350°C for 2 hrs 150°C
250°C 350°C
for 1 /2
A335-P5 704°-760°C 100% 10% 100% 100% 241HB NA
(LAS) hr 1 hr / Inch

ER80S-B8 (F E8018-B8
P5B P9 P9 9 Cr, 1 Mo A182-F9 85 A234-WP9 60-85 No - 6) (F No 4) ___ ___ ___ ___ 250°C 350°C A335-P9 704°-760°C 100% 20% 100% 100% 241HB NA

9 Cr, 1 Mo, YS-415 ER90S-B9 E9018-B9 EB9-B9 F9PZ/

15E P91 P91 UTS-585(85ksi) A182-F91 85 A234-WP91 85-110 ___ ___ 250°C 350°C A335-P91 760°-780°C 100% 20% 100% 100% 241HB NA
0.18-0.25 V
EL-20-L (F No - 6) (F No 4) (F No - 6) F10PZ

ER308 E308
P8 TP 304 TP 304 A182-F304 75 A403-WP304 75
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 304 100% 10% 100% NA NA NA
YS-205,UTS-515, EL-
18-20 Cr, 8-11 Ni
35-L,25-T
ER308H E308H
P8 TP 304H TP 304H A182-F304H 75 A403-WP304H 75
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 304H 100% 10% 100% NA NA NA

YS-170,UTS-485, EL- ER308L E308L

P8 TP 304L TP 304L 18-20 Cr, 8-13 Ni
35-L,25-T
A182-F304L 70 A403-WP304L 70
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 304L 100% 10% 100% NA NA NA

ER316 E316
P8 TP 316 TP 316 A182-F316 75 A403-WP316 75
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 316 100% 5% 5% NA NA NA
16-18 Cr, 11-14 Ni, 2- YS-205,UTS-515, EL-
Stainless Steel 3 Mo 35-L,25-T
ASTM A312 ASTM A358 ER316H E316H 250°C for 2 hrs 150°C NA 175°C NA NA NA
(SS) P8 TP 316H TP 316H A182-F316H 75 A403-WP316H 75 (F No - 6) (F No - 5) ___ ___ ___ ___ TP 316H 100% 5% 5% NA NA NA

16-18 Cr, 10-14 Ni, 2- YS-170,UTS-485, EL- ER316L E316L

P8 TP 316L TP 316L
3 Mo 35-L,25-T
A182-F316L 70 A403-WP316L 70
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 316L 100% 5% 5% NA NA NA

P2000/
17-19 Cr, 9-12 Ni, 0.4- ER321 or E347 E347T1-1/4 Argon + CO2 ER 347 120S/ TP 321 or
P8 TP 321 or 321H TP 321 or 321H A182-F321 75 A403-WP321 75 ER347 100% 10% 100% NA NA NA
0.7 Ti
(F No - 6)
(F No - 5) (F No - 6) (80 - 20) (F NO- 6) SWAC 321H
SA012
YS-205,UTS-515, EL-
35-L,25-T
P2000/
17-19 Cr, 9-13 Ni, 0.8- ER347 E347 E347T1-1/4 Argon + CO2 ER 347 120S/ TP 347 or
P8 TP 347 or 347H TP 347 or 347H
1.0 Cb
A182-F347 75 A403-WP347 75
(F No - 6) (F No - 5) (F No - 6) (80 - 20) (F NO- 6) SWAC 347H
100% 10% 100% NA NA NA
SA012

Monel 63-67 - Ni , 28-34 - Cu, YS

-195 (28 ksi) UTS ERNiCu - 7 (F ENiCu- 7 Min
(ALLOY 400) P42 ASTM B165 UNS N04400 ____ UNS N04400 -480 (70 Ksi) EL -35 ASTM B564 70 ASTM B366 70 No -42) (F No -42) ____ ____ ____ ____ 10°C 150°C NA NA 100% NA NA NA

Hastalloy (UNS 54- 57 - Ni ,14.5 -

16.5 - Cr , 15 - 17 - Mo YS -283 (41 ksi) UTS
ERNiCrMo4 ENiCrMo4 Min
P43 ASTM B622 UNS 10276 ASTM B619 UNS 10276 ASTM B564 100 ASTM B366 100 ____ ____ ____ ____ 175°C NA NA 100% NA NA NA
10276) , Fe- 4 - 7
-690 (100 Ksi) EL -40 (F No -43) (F No -43) 10°C

Inconal (UNS 72 - Ni, 14-17 - Cr , 6- YS -275 (40 ksi) UTS ERNiCr- 3 ENiCrFe- 2 Min
N06600) P43 ASTM B167 UNS N 06600 ASTM B517 UNS N 06600
10 - Fe -620 (90 Ksi) EL -25
ASTM B564 80 ASTM B366 80
(F No -43) (F No -43)
____ ____ ____ ____
10°C
175°C NA NA 100% NA NA NA

Cr- 22-23, Ni- 4.5 - YS - 450(65 ksi) UTS ER2209 E2209 Min
P10H ASTM A 790 UNS S32205 ASTM A 928 UNS S32205 6.5, Mo- 3 - 3.5, N- -655 (95 Ksi) EL -25 A182-F 60 95 A815-S32205 95 (F No -6) (F No -5) ____ ____ ____ ____ 10°C 150°C NA NA 100% NA 290 HB NA
0.14- 0.20

Duplex SS
Cr- 21-23, Ni- 4.5 -
P10H ASTM A 790 UNS S31803 ASTM A 928 UNS S31803 6.5, Mo- 2.5 - 3.5, N- YS -450 (65 ksi) UTS A182-F 51 90 A815-S31803 90 ER2209 E2209 ____ ____ ____ ____ Min 150°C NA NA 100% NA 290 HB NA
-655 (95 Ksi) EL -25 (F No -6) (F No -5) 10°C
0.08- 0.20

Cr- 24-26,
Super Duplex Ni- 6 - 8,
YS - 550( 80ksi) UTS ER2594 E2594 Min
SS P10H ASTM A790 UNS S32750 ASTM A790 UNS S32750 Mo- 3 - 5,
-800 (116 Ksi) EL -15
A182-F 53 116 A815-S32750 116
(F No -6) (F No -5)
____ ____ ____ ____
10°C
120°C NA NA 100% NA 300 HB NA
N- 0.24- 0.32,
Cu- 0.5

ALLOY 20 (UNS N - 32 - 38 ,
N08800, P45 ASTM B407 UNS N08800 ASTM B464 UNS N08020 Cr - 19 - 21, YS - 205( 30ksi) UTS ASTM B564
75 - 85 ASTM B366 75 - 85
ERNiCrMo3 ENiCrMo3 Min
150°C NA NA 100% NA NA
N08020, ASTM B423 UNS N08825 ASTMB705 UNS N08825 Fe - 35 -520 (75 Ksi) EL -30 ASTM B462 (F No -43) (F No -43) 10°C
N08825) Cu - 3 - 4

Baking : as per Manufacturer NOMINAL COMPOSITION LAS: Alloying elements shall not exceed 10.5% Colour Code
Pre Heat/Post Heat : As Per WPS 304 18cr & 8Ni SS: Alloying elements exceeding 10.5% IBR Red
PWHT : ASME B31.3 Section 331.1.3 316 16cr & 12Ni- Mo More than 5% chromium purging is applicable(Argon or Nitrogen can be used as purging) LTCS Redoxide
Weld Visual : ASME B31.3 Section 341.3.2 321 18cr & 10Ni-Ti Purging done upto Hot Pass NACE Violet
NDT : ASME B31.3 Section 341.3.4 347 18cr & 10Ni-Cb IBR: Design Pressure 3.0 kg/cm2 & above

Pre Heat Reinforcement Height

To slow down cooling rate of deposited weld metal & HAZ WPS PWHT: upto 6 mm 1.5 mm
as per ASME B31.3 atleast 1" on both sides of joint JOINT DESIGN QW402 Types of thermo couples K, L 6 mm to 13 mm 3 mm
as per RIL procedure 3" or 1.5 times of base metal thickness whichever is greater. BASE METAL QW403 as per RIL K type thermcople used Heat Band Width on each side 13 mm to 25 mm 4 mm
Post Heat FILLER METAL QW404 1.Nickel Chromium +ve yellow wire-non magnetic upto 1" 100 mm > 25 mm 5 mm
To increase the difussion of hydrogen & other gas out of weld metal WELD.POSITION QW405 2.Nickel Aluminium -ve red wire-magnetic 1" to 3" 150 mm as per B 31.3 table 341.3.2
PREHEAT QW406 upto 6" 1 thermocouple at 0° 4" to 6" 200 mm
Electrode Last Digit PWHT QW407 above 6" to 12" 2 thermocouples at 180° > 6" 200 mm
0 Cellulose Sodium, DCEP -Cellulose Electrodes ELECT.CHARCT QW409 above 12" 3 thermocouples at 120°
1 Cellulose Potassium -Cellulose Electrodes WELD. TECH QW410 CS LTCS LAS SS
2 Rutile Titanium Sodium AC, DCEP & DCEN -Rutile Electrodes ASTM A106 Gr. B Seamless ASTM-A333Gr6 Seamless ASTM-A335 Seamless ASTM-A312 Seamless&Weld
3 Rutile Titanium Potassium AC, DCEP & DCEN -Rutile Electrodes IS1239-upto OD 6" Seamless&Weld ASME-A671Gr-CC60 Welded ASTM-A691 Welded ASTM A358 Welded
4 Iron Powder Titanium IS3589-above 6" OD Welded
5 Low Hydrogen Sodium, DCEP -Basic Electrodes ASTM-A671 Gr.CB 60 Welded RT examination with ASME SEC.8 Div.1 Appendix 4. & Procedure as ASME SEC V Article II
6 Low Hydrogen Potassium, AC & DCEP -Basic Electrodes MPT examination with ASME SEC.8 Div.1 Appendix 6. & Procedure as ASME SEC V. Article VII
7 Low Hydrogen, Iron Powder, Iron Oxide -Basic Electrodes DPT examination with ASME SEC.8 Div.1 Appendix 8. & Procedure as ASME SEC V. Article VI
8 Low Hydrogen, Iron Powder -Basic Electrodes UT examination with ASME SEC.8 Div.1 Appendix. 12. & Procedure as ASME SEC V Article IV
ASME IX Hydro test Procedure as ASME SEC V Article X
Article I Welding General Requirements Visual Inspection test Procedure as ASME SEC V Article IX
Article II Welding Procedure Qualification
Article III Welding Performance Qualificatn
Article IV Welding Data
Article V Std. Welding Procedure Specifion