DEALER BEST PRACTICE SERIES
Tool Calibration Lab
Component
Site Component MARC
Application Maintenance Life Safety
Management Rebuild Management
Management
Tool Calibration Lab ................................................... 0
1.0 Introduction ........................................................ 1
2.0 Best Practice Description ................................... 1
3.0 Implementation Steps ........................................ 1
4.0 Benefits.............................................................. 3
5.0 Resources Required .......................................... 4
6.0 Supporting Attachments / References ............... 4
7.0 Related Best Practices ...................................... 5
8.0 Acknowledgements............................................ 5
DISCLAIMER: The information and potential benefits included in this document are based upon information provided by
®
one or more Cat dealers, and such dealer(s) opinion of “Best Practices”. Caterpillar makes no representation or warranty
about the information contained in this document or the products referenced herein. Caterpillar welcomes additional “Best
Practice” recommendations from our dealer network.
April 2007
0507-4.3-1077
CAT GLOBAL MINING DEALER BEST PRACTICE SERIES
1.0 Introduction
Proper quality control requires that precision measurement tooling be well maintained and go
through periodic calibration checks to ensure accuracy. These precision tools include calipers,
micrometers, torque wrenches, pressure gauges, and many other tools. Additionally, certification
programs such as ISO 9000 require a complete tool calibration program and documentation.
Typically, the tools are sent out to a supplier who has the specialized equipment to perform
calibration checks and adjustments. This means that for the CRC must either have spare tools or
do without them for the time required to complete the calibration.
An alternative to outsourced tool calibration is to acquire the equipment to perform tool
calibrations and do the work in-house. Some dealers also sell this calibration service to
customers and other industries as an additional source of revenue.
2.0 Best Practice Description
One dealer began their own internal tool calibration operation
with a 20 square-meter facility and two technicians. An initial
equipment cost of $12,000 provided capability to calibrate
length, pressure, and torque-measuring devices. Later
expanded to 150 square-meters, the lab now employees seven
people (one coordinator, four technicians, one apprentice, and
one assistant) and serves 120 customers in the automobile,
mining, and metallurgy industries.
3.0 Implementation Steps
Analyze the business opportunity. Item Cost (USD)
• Current cost of tooling calibration Building $19,000
• Pricing charged by outside calibration Air conditioning, etc. $11,400
services. Calibration tools (torque, $79,400
• Potential customers of the service. temperature, pressure,
• Time lost or spare tool costs. length, mass)
• Equipment costs Furniture $7,000
• Staff requirements Multifunctional equipment
• Training. and phones
• Return on investment calculation. Total $116,800
Tooling requirements:
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CAT GLOBAL MINING DEALER BEST PRACTICE SERIES
Dimensional Lab
Micrometers
Analog and Digital Dial Indicators
Depth Gauges
Calibers
Torque Lab
Torque wrenches
Torque multipliers
Torque drives
Pressure Lab
Vacuum and pressure gauges
Valves and pressure switches
Transmitters and transducers
Differential pressure gauges
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CAT GLOBAL MINING DEALER BEST PRACTICE SERIES
Temperature Lab
Thermometers
Temperature controllers
Thermocouples
Transmitters
Electrical Lab
Current and Voltage
Tachometer
Test Bench Gauges
4.0 Benefits
Having an in-house calibration lab allows the CRC and other dealer-owned shops to use a highly
specific and tightly controlled tools program. The lab also provides measuring tool training (proper
use and maintenance) and professional calibration services to outside customers. Commercial
benefits from service sales are significant. In 2006, 4651 tools were calibrated, with 1140 from
external customers.
Dealer is ISO 17025 certified to calibrate dimension, torque, temperature, and pressure tooling.
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CAT GLOBAL MINING DEALER BEST PRACTICE SERIES
5.0 Resources Required
Total cost of investments: Approximately $120,000
Staffing costs
6.0 Supporting Attachments / References
• A complete listing of all calibration tools and costs is attached.
Additional photos:
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CAT GLOBAL MINING DEALER BEST PRACTICE SERIES
7.0 Related Best Practices
None
8.0 Acknowledgements
This Best Practice was written by:
Dale Brehm
6 Sigma Black Belt
Global Mining Product Support
[email protected]
+1-309-675-6325
Ricardo Chegwin
Technical Manager
[email protected]
Wilson Rodriguez
Metrology lab Coordinator
[email protected]
THE INFORMATION HEREIN MAY NOT BE COPIED OR TRANSMITTED TO OTHERS WITHOUT THE WRITTEN PERMISSION OF CATERPILLAR
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