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Hydro-Test Calculation

This document provides information on air volume calculation and strength and leak testing for a hydro-test section of pipe. It includes the pipe dimensions, total volume, theoretical and actual water volumes, and air volume ratio. It also details the initial and final temperatures and pressures during testing, accountable and unaccountable pressure changes, and confirms the strength and leak test was successfully passed.

Uploaded by

Ritu Singh
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4K views5 pages

Hydro-Test Calculation

This document provides information on air volume calculation and strength and leak testing for a hydro-test section of pipe. It includes the pipe dimensions, total volume, theoretical and actual water volumes, and air volume ratio. It also details the initial and final temperatures and pressures during testing, accountable and unaccountable pressure changes, and confirms the strength and leak test was successfully passed.

Uploaded by

Ritu Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

INTRODUCTION

(For Entire Hydro-Test Section)


...go to Air Volume Calculation Prepared by Md.Zafar
...go to Strength & Leak Test

Joint No. KM00/ T-07 KM02 / M81


From to
Chainage CH. 0.016 CH. 2.932

Length Volume
Outer Dia Wall Thick Inner Dia
Sr. No.
(mm) (mm) (mm)
(mtr) (cubic mtr)
1 168.30 6.40 155.50 2914.410 55.320
2 168.30 7.10 154.10 1.250 0.023
3 168.30 7.90 152.50 4.850 0.089
4 0.00 0.000
5 0.00 0.000
6 0.00 0.000
7 0.00 0.000

Avg. Wall Thickness t = 6.403 mm


Avg. Inner Radius Ri = 77.747 mm
Avg. Volume (per mtr) Vavg = 0.019 m3
Total Length of the Section Lt = 2920.510 mtr
Total Volume of the Section Vt = 55.432 m3

The Ratio Ri /Ti = 12.143


AIR VOLUME CALCULATION
...go to Strength & Leak Test Prepared by Md.Zafar
...return to HT Sec. Intro

Pipe Temp. ∆TP = 28.000 oC


Pressure (Dead Weight) P 75.000 Bar
Dimensional Coefficient K = 1.020 (for longitudinally welded pipe)
Isothermal Compressibility A = 43.913
Inner Pipe Radius (Avg.) Ri = 77.747 mm
Pipe Thickness (Avg.) t = 6.403 mm
Total Vol. of Section Vt = 55.432 m3
Change of Pressure ∆P = 0.5 Bar

Theoretical Vol. of Water VP = (0.884 Ri / t + A) 10-6 ∙ Vt ∙ ∆P ∙ K


= 0.002 cubic meter (m3); or
= 1.545 Liters

Actual Vol. of Water VA = 1.575 Liters

Air Volume Ratio = Actual Vol. of Water VA / Theoretical Vol. of Water VP


= 1.019 (Which is equal to or less than 1.02)

Air Volume Ratio Accepted


STRENGTH & LEAK TEST
...return to Air Volume Calculation Prepared by Md.Zafar
...return to HT Sec. Intro

Initial Pipe Wall Temp. Ti = 29.130 oC Initial Test Pressure Pi = 139.019 Bar
Final Pipe Wall Temp. Tf = 28.960 oC Final Test Pressure Pf = 138.568 Bar
Change of Temperature ∆T = 0.170 oC Change of Pressure ∆P = 0.451 Bar

Isothermal Compressibility A = 43.245

"B" the value of the difference between the thermal expansion of water & Steel at the pressure temperature at the end of the
test
T1 T T2
B
28 28.960 29
P1 130 263.690 271.821 272.160
P 138.568 264.487 272.478 272.811
P2 140 264.620 272.588 272.920

Accountable Pressure Change Due to Change of Temperature ∆P t = B*∆T/ ((0.884 Ri / t) + A)


= 0.858 bar

Unaccountable Pressure Loss = ∆P - ∆Pt


= -0.407 Which is less than or equal to 0.3
bar (allowable Pr. loss)

The Strength/Leak Test for the Entire Section is Successfully Pass


0.884
77.747
6.403
12.14228
10.73377 22772.29977
22783.03355
644083.649
0.644083649
13.5
115.5 6.75

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