Hull Cell Yamamoto MS PDF
Hull Cell Yamamoto MS PDF
. .
The current density distribution on a test-piece can be calculated using the following formula:
( Please note that values measured are based on average current distribution and therefore, slight changes must be considered depending on the type of plating-bath. )
1 Range of optimal current density for the plating-bath 7 Evaluation of levelling power by making polishing flaws on Hull Cell plates
2 Range of burnt deposit for determining limiting current density 8 Determination of alloy composition for alloy plating *1
3 Covering power ( to what extent can current density be lowered to obtain satisfying plating fim ) 9 Evaluation of dummy plating effect, etc. in eliminating impurities
4 Evaluation of plating-bath composition balance 10 Effects of activated carbon treatment and filtering treatment
5 Lack or excess of brightener and additives 11 Prediction of bath-trouble occurrence *2
6 Mixture and/or effect of impurities 12 Estimation of optimal timing for adding various chemical solutions *2
*1 : Current density dependence of alloy composition can be determined through combining Hull Cell test and other methods such as XRD.
*2 : Prediction can be made through periodic sample comparisons or by conducting repeated Hull Cell tests.
2
Test result example Nickel Plating ( Watts bath ) Full-Scale ( 100mm×67mm )
The left side of the photo is the high current density area close to the anode and the right side is the low current density area. Example A , where it appears blackened, is9 the “burnt
deposit” area and because of the scorched plating film, it can not be applied to actual products.
Example B is the “dull-plating” area and tiny bubbles can be observed. In this case, the optimal current density condition would be the condition applied in Example C where
brightness has been obtained.
The full-scale picture shown right is the example in which the difference of
appearance in different current density is emphasized. In Hull Cell test, various
useful information such as, presence of inorganic impurity, balance of
High Current Density Low
compositions in solution, whether pH is appropriate or not, effect of additives
and so on are appears on one test-piece. Repeating Hull Cell test many times,
various know-how are accumulated, and you will be able to predict the
occurrence of trouble in advance and to find out the solution for it in a short time.
A B C
3
Usage Examples of Hull Cell Test Kit
Usage
Example Test for the amount of brightener or Usage
Example Test for deposition ratio in alloy plating
1 inorganic contamination in Ni plating. 2 with “Long Hull cell”
Test conditions such as current with/without agitation and Long Hull Cell whose length is twice of that of Standard
so on, should be determined by “What you want to know.” Hull Cell makes it much clear to show “Throwing power”
and “Deposition ratio for each current density”.
Conditions should be changed Sn-Ag Plating 2A, 5min with agitation ( Paddle )
according to a purpose of test.
Use with
Test for the amount of standard Hull Cell
Test for inorganic 40μm
brightener and composition contamination
balance of solution
( 3A, 5min, without agitation ) ( 1A, 5min, with air agitation )
Only tin is
deposited
Reference Reference
Usage
Example Saving of expensive solution for noble Usage
Example Test for agitation in alloy plating and
3 metal plating with“Tenori Hull Cell” 4 high speed plating Patent-Registered
Tenori Size
4
Hull Cell Test Procedures ( Test Processes )
If it is not clear what to prepare for a Hull Cell test, first confirm the instruments and testing conditions required by referring to the general testing
samples listed below. Tests should be conducted by setting conditions to match the actual operation environment, taking into account the purpose
of testing. Please read the details of testing procedures thoroughly so as to be aware of precautions that must be followed during the testing
process. Since chemical solutions will be used in testing, careful attention should be paid in the handling and storage of such solutions.
Brass *2
Hexavalent- Lead with 5%
Chromium Chromium 5~10 1~3 40~60 None
Chromium Tin Content
Nickel Plated
Brass
Hull Cell
Tin Tin Sulfate Standard-Type Tin Iron 1 5 18~20
Cathode Rocker
Thermostatic-
Silver Cyanide Control-Type Silver 0.5~1 5~10 20~30
Standard-Type
Platinum plated
40~60
Smart
Rhodium 5
Tenori Titanium
Noble Nickel Plated Hull Cell
*4
Metal Carbon Brass Cathode Rocker
Alkaline Gold Thermostatic- Platinum plated 1 1~3 50~65
Control-Type Titanium
Smart
Platinum plated
Acid Gold Tenori 3~5 20~50
Titanium
*1 Metal impurities in bright nickel plating solution can be identified at the low-current density side ( Air-agitation is essential )
*2 Mixture of chloride ions can be determined by observing bare spots and the rear side,
*3 Hull cell test alone may not be sufficient to identify the brightness range or to determine existence of metal impurities. In such cases, another
method for identification is to wash the test-piece with water, dry it well, dip it ( to about 1/2 the length of the test-piece ) in 0.5% nitric acid and
then further conduct chromate treatment to 1/2 of the dipped part.
*4 Tenori : Tenori Hull Cell ( Small-sized )
You can see the videos of experiment and experimental results and so on.
Check this QR code or URL shown bellow.
http://www.yamamoto-ms.co.jp/en/movie/index.html
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Various Types of Hull Cell
13 14
11 12
8 9 10
5 6 7
1 2 3 4
According to purpose of use, there are various types of hull cell tanks, anode plates, cathode plates, etc.
Hull Cell Tanks
No. Product No. Product Name Features
For noble metal plating. It is eco-friendly since hull cell test can be performed with one eighths(⅛)of the tank’s volume(approx. 33mL).
1 B-54-HW Tenori Hull Cell (Air-Agitation-Type) Air-agitation is also possible.
2 B-55-H Tenori Hull Cell (Standard-Type) Optimal for noble metal plating since hull cell test can be performed with one eighths (⅛)of standerd tank’s volume (approx.
) ( )
3 B-55-HG Tenori Hull Cell (Standard-Type Glass) 33mL . Heating by use of thermostatic water bath warming in hot water is possible.
4 B-55-G Hull Cell (Standard-Type, Glass) Same type as B-55, but made of glass. Heating by use of thermostatic bath (warming in hot water) is possible.
8 B-54-DW Diaphragm-type Hull Cell (Air-Agitation-Type) Hull cell designed to reduce decomposition of additives caused by use of insoluble anodes.
10 B-55-LG Hull Cell (Standard/Glass Long-Type) By extending the length of cathode-side in Hull Cell in horizontal direction, more detailed observation with
11 B-53-LW Hull Cell (Thermostatic-Control/Long-Type) very wide current-density range become possible.
13 B-56 Hull Cell (Chromium) For chromium plating. To prevent sharp rise in temperature, perforated hull cell is fixated inside a 1L rectangular-type tank. (Made of PVC).
In addition to heating by use of heater and air agitation, air agitation by overflow method can also be performed. Therefore, can be used for plating
14 B-53-SMW Smart Hull Cell PAT. for which air agitation can not be applied. Can also be used for composite plating.
6
Hull Cell Test Kit
B-52W-YTC300
Hull Cell Test Kit YTC300
Hull cell test is a simple and effective testing-method, by which electroplating
characteristics can be examined. Since plating-film of a wide range of cathode
current densities can be observed on a single test-piece, it is possible to conduct
studies of optimal plating conditions and effects from lack or excess of chemicals
( such as additives ) , existence of trace amount of impurity and deposition
distribution on alloy films.
※ Air pump is sold separately.
1
※ 1 2 3
2
3 4 5
4
No. Product No. Product Name Unit No. Product No. Product Name Unit
1 B-93-YTC300 Thermostat YTC300 (AC100-230V, 300W) 1 unit. 4 B-59-P08 Hull Cell Anode Plate Phosphorous Copper (for Copper Sulfate Bath) 1 pc.
B-52-P03 Thermostat Stand (w/clamp) 1 pc. 4 B-59-P10 Hull Cell Anode Plate Oxygen-free Copper (Electrolytic Copper) 1 pc.
2 B-53W Hull Cell (Thermostatic-Control-type Tank) MODEL 3w 1 pc. 4 B-59-P12 Hull Cell Anode Plate High-Purity Tin 1 pc.
3 B-58W Hull Cell Heater (DC48V,100W) 1 pc. 5 B-60-P01A Hull Cell Cathode Plate Iron (film coating type ) /100 pcs. 1 Box.
B-52-P05 Hull Cell 10A Model-2 Lead Wire 2 pcs. (Length:1m /Anode-side clip made of titanium) 1 unit. 5 B-60-P03 Hull Cell Cathode Plate Brass /100 pcs. 1 Box.
B-55 Hull Cell (Standard-type Tank) 250mL/267mL 1 pc. 5 B-60-P05 Hull Cell Cathode Plate Copper /100 pcs. 1 Box.
4 B-59-P02 Hull Cell Anode Plate Sumitomo Electrolytic Nickel (for Watts-Bath) 1 pc. B-61-E Hull Cell Scale English Ver. 1 pc.
4 B-59-P04 Hull Cell Anode Plate Zinc 1 pc. B-52-TIB-E Hull Cell Techical Information Book (English) 1 Vo.
4 B-59-P07 Hull Cell Anode Plate Sumitomo SK Nickel (for Sulfamate Bath) 1 pc.
B-52W-YTC300-G1
Hull Cell Test Kit YTC300
1
Paddle Cathode Rocker Set
Use for tests not being able to apply air agitation, such as gold, silver and solder plating.
This new Paddle Cathode Rocker is more compact than our conventional product,
Hull Cell Cathode Rocker (B-69A). This Cathode Rocker Set can be apply for not
only Thermostatic-Control-type but also Air-Agitation-type and Standard-type.
※ This set cannot apply for Long-type and Chromium Hull Cell.
7 ※ Air Pump is sold separately.
※
5
4
1 2 3
3 2
4 5 6
No. Product No. Product Name Unit No. Product No. Product Name Unit
1 B-93-YTC300 Thermostat YTC300 (AC100-230V, 300W) 1 unit. 5 B-60-P01A Hull Cell Cathode Plate Iron (film coating type ) /100 pcs. 1 Box.
2 B-53W Hull Cell (Thermostatic-Control-type Tank) MODEL 3w 1 pc. 5 B-60-P03 Hull Cell Cathode Plate Brass /100 pcs. 1 Box.
3 B-58W Hull Cell Heater (DC48V,100W) 1 pc. 5 B-60-P05 Hull Cell Cathode Plate Copper /100 pcs. 1 Box.
B-55 Hull Cell (Standard-type Tank) 250mL/267mL 1 pc. B-61-E Hull Cell Scale English Ver. 1 pc.
4 B-59-P02 Hull Cell Anode Plate Sumitomo Electrolytic Nickel (for Watts-Bath)1 pc. B-52-TIB-E Hull Cell Techical Information Book (English) 1 Vo.
4 B-59-P04 Hull Cell Anode Plate Zinc 1 pc. 6 B-75-P14A Speed Controler 1 unit.
4 B-59-P07 Hull Cell Anode Plate Sumitomo SK Nickel (for Sulfamate Bath) 1 pc. 7 B-69SW Hull Cell Paddle Cathode Rocker Set 1 unit.
4 B-59-P08 Hull Cell Anode Plate Phosphorous Copper (for Copper Sulfate Bath) 1 pc. B-69SW-P01 Hull Cell Paddle Cathode Rocker Lead Wire ( black : 2 wires, 1.5m, w / Titanium Clamp) 1 pair.
4 B-59-P10 Hull Cell Anode Plate Oxygen-free Copper (Electrolytic Copper) 1 pc. B-52-P05-4 10A Lead Wire w/Titanium Clip (Red) 1 pc.
4 B-59-P12 Hull Cell Anode Plate High-Purity Tin 1 pc.
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Hull Cells
B-53W B-53-SMW Patent-Registered
B-54W B-54-DW
Hull Cell (Air-Agitation-Type) Diaphragm-type Hull Cell (Air-Agitation-Type)
Hull cell designed to agitate with air. When using insoluble anodes such as
Recommended for plating requiring air iridium oxide, the oxygen generated from
agitation without heating. the anode causes additives to decompose
Optimal for copper sulfate plating. excessively. Diaphragm-type hull cell is
designed to greatly reduce the
decomposition of additives. Optimal for
copper sulfate plating and chromium plating.
specification specification
Tank Volume 250mL / 267mL Tank Volume 250mL / 267mL
Material Acryl Material Acryl
Outer (Installation) 101 ( D ) × 145 ( W ) Outer (Installation) 111 ( D ) × 143 ( W )
Dimensions × 80 ( H ) Dimensions × 82 ( H )
Heatproof Temp 65℃ Heatproof Temp 65℃
B-55 B-55-G
Hull Cell (Standard-Type) Hull Cell (Standard-Type Glass)
Classic type of hull cell. Recommended Hull cell for use with thermostatic tank.
for plating that does not require either Recommended for high-temperature
heating or agitation. plating of 65℃ or over.
Mainly for plating of solder, tin, etc.
specification specification
Tank Volume 250mL / 267mL Tank Volume 250mL / 267mL
Material Acryl Material Glass
Outer (Installation) 71 ( D ) × 128 ( W ) Outer (Installation) 73 ( D ) × 134 ( W )
Dimensions × 68 ( H ) Dimensions × 69 ( H )
Heatproof Temp 65℃ Heatproof Temp 450℃
B-53-LW B-54-LW
Hull Cell (Thermostatic-Control / Long-Type) Hull Cell (Air-Agitation / Long-Type)
Hull cell with longer cathode plates than standard Hull cell with longer cathode plates than
hull cells, making it easier to observe the low- standard hull cells, making it easier to
current-density areas.Optimal for barrel plating observe the low-current-density areas.
and alloy plating. The length of the cathode is Optimal for barrel plating and alloy plating.
twice that of the standard-type ( 200mm ) . The length of the cathode is twice that of
Designed to fit a heater into the base part and to the standard-type ( 200mm ).Air agitation
agitate air. Heater ( B-58W ) is sold separately. function is available.
specification specification
Tank Volume 510mL Tank Volume 430mL
Material Acryl Material Acryl
Outer (Installation) 115 ( D ) × 300 ( W ) Outer (Installation) 115 ( D ) × 300 ( W )
Dimensions × 95 ( H ) Dimensions × 80 ( H )
Heatproof Temp 65℃ Heatproof Temp 65℃
B-55-LG B-55-L
Hull Cell (Standard-Type, Glass Long-Type) Hull Cell (Standard / Long-Type)
Long-type hull cell for use with Hull cell with longer cathode plates than
thermostatic tank for high-temperature standard hull cells, making it easier to
plating of 65℃ or over. observe the low-current-density areas.
Optimal for barrel plating and alloy plating.
The length of the cathode is twice that of
the standard-type ( 200mm ). Air agitation
function is not available.
specification specification
Tank Volume 430mL Tank Volume 430mL
Material Glass Material Acryl
Outer (Installation) 73 ( D ) × 247 ( W ) Outer (Installation) 75 ( D ) × 250 ( W )
Dimensions × 69 ( H ) Dimensions × 70 ( H )
Heatproof Temp 450℃ Heatproof Temp 65℃
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Hull Cells
B-55-H B-54-HW
Tenori Hull Cell ( Standard-Type ) Tenori Hull Cell ( Air-Agitation-Type )
Hull cell designed to conduct hull cell Hull cell designed to conduct hull cell
test with 1/8 fluid volume compared to test with 1/8 fluid volume compared to
standard types. standard types. Optimal for noble metal
plating. Air agitation function is available.
specification specification
Tank Volume 33mL Tank Volume 33mL
Material Acryl Material Acryl
Outer (Installation) 47 ( D ) × 78 ( W ) Outer (Installation) 65 ( D ) × 83 ( W )
Dimensions × 45 ( H ) Dimensions × 73 ( H )
Heatproof Temp 65℃ Heatproof Temp 65℃
B-55-HG B-56
Tenori Hull Cell ( Standard-Type Glass ) Hull Cell ( Chromium-use ) 1L
Hull cell designed to conduct hull cell Hull cell dedicated for chromium plating,
test with 1/8 fluid volume compared to during which the temperature rises
standard types. rapidly.
Hull cell for using with thermostatic tank. A perforated hull cell is placed inside a
Recommended for high-temperature 1L square tank.
plating of 65℃ or over.
specification specification
Tank Volume 33mL Tank Volume 1000mL
Material Glass Material Heat-resistant PVC
Outer (Installation) 37 ( D ) × 68 ( W ) Outer (Installation) 140 ( D ) × 180 ( W )
Dimensions × 35 ( H ) Dimensions × 110 ( H )
Heatproof Temp 450℃ Heatproof Temp 80℃
B-61-E B-61-L-E
Hull Cell Current-Density Scale Hull Cell Current-Density Scale ( Long-Type )
Current-density can be easily read by Current-density can be easily read by
just placing the scale against hull cell just placing the scale against the long
cathode plate, eliminating the need for hull cell cathode plate, eliminating the
cumbersome calculations. need for cumbersome calculations.
( The product shown in this photo is ( The product shown in this photo is
Japanese version ) Japanese version )
specification specification
Material Acryl Material Acryl
B-52-TIB-E
HULL CELL TECHNICAL INFORMATION BOOK
Hull cell test has been used as a powerful tool for on-site test in the field of electroplating. In order to further utilize Hull
Cell test, we recommend to refer to our “HULL CELL TECHNICAL INFORMATION BOOK”. This booklet is filled with a
lot of useful information, not only basic instruction, but also easy-to-understand electrochemical concepts, examples of
actual test results with full-color photographs etc.
Content
1 About the Hull Cell Test 2 Hull Cell Test Procedures (Test Processes) 3 Saving and Controlling Methods
4 Monitoring of Hull Cell Test Results 5 Test Panel Evaluation Examples ( Experiment Conditions of Various Evaluation Examples )
Nickel Plating Bath Copper Plating Bath Zinc Plating Bath Tin Plating Bath
Hexavalent-Chromium Plating Bath Trivalent Chromium Plating Bath
6 Hull Cell Test Troubleshooting 7 Specialized Hull Cells 8 Related Topics
9
Plating Test Kits
A-45W Patent-Registered
specification
Tank Volume 5L
Outer (Installation) Dimensions 420 ( D ) × 460 ( W ) × 1010 ( H )mm
2
4 3 Main Unit Weight 20kg
Rotator Capacity 70W
2
High Speed Hull Cell, Agitation Effect Testing Kit 5L Outer-Tank
A-45-P02W 1 unit.
used for both HC/Agitation units MODEL Ⅰw
1 2 3 High Speed Hull Cell, Agitation Effect Testing Kit Standard Cathode
A-45-P05W 1 set
Connection Jigs
A-45-P07 High Speed Hull Cell Cathode Fixation Bar (w/Teflon Coating) 1 pc.
A-45-P08 High Speed Hull Cell, Agitation Effect Testing Kit Lead Wires 1 pc.
3 A-45-P11 Various Anode Plate Types for High Speed Hull Cell 1 pc.
4 A-45-P12 High Speed Hull Cell Cathode Test Bar incl. 50 bars 1 Box
5 B-93-YTC300 Thermostat YTC300 (AC100-230V, 300W) 1 unit.
4 5 6
B-50-KTSG121513 Stainless-steel G-type Clasp (Width: 12mm×15 ,φ13) 2 pcs.
7 8
[
Cathode current density distribution formula for
nickel plating solution in HCHS ] Example of Test Result Example of current distribution
Dk = I ( 5.35 - 2.39 log x ) ...................... Formula (2) ( according to the difference of agitation speed ) on cathode in HCHS
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Plating Test Kits
A-46W Patent-Registered
specification
Tank Volume 5L
High Speed Hull Cell, Agitation Effect Testing Kit 5L Outer-Tank used
1 A-45-P02W 1 unit.
for both HC/Agitation units MODEL Ⅰw
High Speed Hull Cell, Agitation Effect Testing Kit Standard Cathode
A-45-P05W 1 set
Connection Jigs
1 2 3
A-45-P08 High Speed Hull Cell, Agitation Effect Testing Kit Lead Wires 1 pc.
5 B-93-YTC300 Thermostat YTC300 (AC100-230V, 300W) 1 unit.
B-50-KTSG121513 Stainless-steel G-type Clasp (Width: 12mm×15 ,φ13) 1 pc.
7 8
Principle of Agitation Effect Test for High Speed Plating ( AEHS ) Comparison of the results of
HCHS and AEHS
Agitation Effect Testing kit for High Speed plating (AEHS kit) is the equipment applying Hull Cell Test for
High Speed Plating, HCHS. HCHS is the method to observe the difference of plated result according to
current density with same agitation speed (rotational speed). On the other hand, AEHS is the method to
observe the plated result according to agitation speed with same current density. In AEHS, low agitating
speed and high agitating speed are achieved at the same time, on one rotating cathode disc, though
current density is almost same. By the effect of shield plate, almost uniform current density is achieved in
the region of r = 0.5 ~ 2.5 cm, r is the distance from rotational axis. The diameter is test-pieces is 64 mm,
the effective area for plating is 0.31 dm2, respectively. The rear side (rear of plating surface) of test-piece
is coated by green insulating film.
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Anode
B-59
Hull Cell Anode Plates
A wide variety of materials are available for anode
plates (i.e., phosphorous copper, oxygen-free
copper (electrolytic copper), nickel, SK nickel
(Sulfur depolarized nickel ), lead, zinc, tin, iron,
Filter
solder, brass, carbon, stainless-steel, platinum Paper
plated titanium, silver, iridium-plated titanium )
enabling the user to select the anode appropriate
for the purpose of the Hull Cell test.
In most situations, anode bags are not necessary
for Hull Cell tests conducted within a short length
of time. If the need for an anode bag arises, there
is an effective method of covering the anode with
“filter paper.” ( Refer to lower figure ).
[ Thickness : 2mm ]
B-59-P02 Hull Cell Anode Plate Sumitomo Electrolytic Nickel ( for Watts-Bath ) B-59-P13-4 Hull Cell Anode Plate Solder 9 : 1
B-59-P03 Hull Cell Anode Plate Pure Lead B-59-P13-5 Hull Cell Anode Plate Solder 95 : 5
B-59-P04 Hull Cell Anode Plate Zinc B-59-P14 Hull Cell Anode Plate 5% Silver-contained Lead ( for Chromium Bath )
B-59-P05-1 Hull Cell Anode Plate Brass 6 : 4 B-59-P15 Hull Cell Anode Plate Carbon ( t 3 )
B-59-P05-2 Hull Cell Anode Plate Brass 7 : 3 B-59-P16 Hull Cell Anode Plate Cadmium
B-59-P06 Hull Cell Anode Plate Stainless-steel ( SUS304 ) B-59-P17 Hull Cell Anode Plate Silver ( t 2 )
B-59-P06-2 Hull Cell Anode Plate Stainless-steel ( SUS316 ) B-59-P17-1 Hull Cell Anode Plate Silver ( t 1 )
Hull Cell Anode Plate Sumitomo SK Nickel ( for Sulfamate Bath )
B-59-P07 ( There are Variations in Thickness ) 1 pc. B-59-P18 Hull Cell Anode Plate Platinum-plated Titanium ( for acidic noble metal Bath ) 1 pc.
B-59-P08 Hull Cell Anode Plate Phosphorous Copper ( for Copper Sulfate Bath ) B-59-P19 Hull Cell Anode Plate Cobalt
B-59-P10 Hull Cell Anode Plate Oxygen-free Copper ( Electrolytic Copper ) B-59-P20 Hull Cell Anode Plate 5% Antimony-contained Lead
B-59-P11 Hull Cell Anode Plate 5% Tin-contained Lead ( for Hexavalent Chromium Bath ) B-59-P23 Hull Cell Anode Plate Pure Iron
B-59-P12 Hull Cell Anode Plate High-Purity Tin B-59-P24 Hull Cell Anode Plate Titanium
B-59-P13-1 Hull Cell Anode Plate Solder 6 : 4 B-59-P25 Hull Cell Anode Plate 5% Antimony-contained Lead
B-59-P13-2 Hull Cell Anode Plate Solder 7 : 3 B-59-P28 Hull Cell Anode Plate Iridium-plated Titanium
B-59-P13-3 Hull Cell Anode Plate Solder 8 : 2 B-59-P18H Tenori Hull Cell Anode Plate Platinum-plated Titanium ( 31 × 31 × t 2mm )
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Cathode
B-60
Hull Cell Cathode Plates
Test pieces polished to have glossiness
for both sides
We are the only maker providing Test
pieces applied glossy finishing for both
A variety of cathode plates such as iron, copper, brass and stainless-steel ( SUS304 . SUS316 )
sides in the world.
is available. Depending on the purpose of the test, undercoating may be necessary.
※ As of February, 2015.
For example, in chromium plating tests, nickel plating is sometimes applied as undercoating.
The exterior appearance of the plating film is greatly affected by the degree of polishing of the material
surface. A steady and reliable evaluation cannot be made if the surface of the material is not of uniform
smoothness. Yamamoto-MS’s cathode plates are finished to a bright surface, without performing buff
polishing, due to concerns regarding finishing patches that occur by each lot and to prevent warping.
Instead of buff polishing, special double-sided polish finish is achieved by an automatic machine, resulting
in an extremely uniform surface and brightness on both sides, while controlling patches that result from
different lots. Production and quality management are being administered by drawing fully upon our
originality and ingenuity born from our experiences of the past several ten years, along with the cooperation
of copper elongation manufacturers, who provide us with raw materials. Other factors which also contribute
to making our products special are adoption of custom-maid easy-to-peel protective sheets that maintain
an appropriate degree of viscosity, metal die and leveller technologies and storage methods.
Influence of buff
polishing mark
Warping or burring is rarely found in Yamamoto-MS’s cathode plates.Accurate evaluation is possible since
Superiority of our Cathode Plates there is close-to-zero warping of the plate or around the edges. ( Warped cathode plates cause changes in the
distribution of the electric current; this leads to inaccurate evaluation.)
Clip Clip
Comparison of the Warp Warp of cathode
( L: Yamamoto’s, R: Competitor ) plate interferes
correct evaluation.
Clip Clip
Warp at
edge
The greatest feature of Yamamoto-MS test-pieces is that the cathode plate surface condition is consistent on both sides and that there is no warping (excluding our low-priced version)
or adhesives remaining on the test-pieces. These are the features that differentiate Yamamoto-MS products with those of other companies. At Yamamoto-MS, we pride ourselves in the
severe quality management that we have been practicing for over several decades.
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Thermostat / Heater
B-93-YTC300 B-93-YTC1KL
Thermostat Specially designed thermostat that fulfills international standards. Current supplied to heaters are monitored
all the time, and if abnormal current is detected, output is shut off immediately.
All of dedicated heaters equip with thermal fuses, and in case of dry-boiling, thermal fuses blow.
specification
Model YTC-300 YTC-1KL
Rating AC 100-230V±10%, 50/60Hz, 524VA AC 100-240V±10%, 50/60Hz, 1KVA
Rating Output DC48V, 300W ( 25-100W, 1-3pcs. or 300W,1pcs. ) AC 100-240V,1KW ( 500W, 2pcs. or 1KW,1pcs. )
Setting Range 0-100℃, Resolution 0.1℃
Outer (Installation) Dimensions 160mm ( W ) × 350mm ( D ) × 230mm ( H ) 160mm ( W ) × 200mm ( D ) × 230mm ( H )
Main Unit Weight 5.4kg 3.7kg
Fuse AC 250V, 5A, φ5 × 20mm HT ( Time lag-type, High breaking capacity ) AC 250V, 16A ( Time lag-type ) / AC 250V, 16A ( Quick cutoff )
Transient Overvoltage Overvoltage CategoryⅡ
Pollution Degree 2
Safety IEC60101-1
Standards
EMC EN61326-1 ( IEC61326-1 )
Thermostat Cabinet : SPCC / Ni-Plated, Aluminium
Material Temperature Sensor Liquid-wetted Member : PTFE
Liquid Level Sensor Liquid-wetted Member : PP,PTFE
Heater DC48V, 25-300W, Exclusive Heater with Thermal Fuse AC100-230V, 50-1000W
Temperature Sensor Pt100
Liquid Level Sensor Float Type ( Sepalately sold )
Accessories Temperature Sensor 1 pcs, AC cable with plug ( AC250V, 5A, C Type ) Temperature Sensor 1 pcs, AC cable with plug ( AC250V, 10A, C Type )
B-58W
Hull Cell Heater DC48V, 100W
Themal Fuse
Maximum Tank
Product Product No. Rating Specifications
Temperature Product No. Product
B-53W Hull Cell ( Thermostatic-Control-Type )
B-53-SMW Smart Hull Cell ( 500mL )
B-53LW Hull Cell ( Thermostatic-Control / Long-Type )
Total Length : 163mm, B-77-P01W Haring Cell Tank
Hull Cell Heater B-58W AC / DC 48V,100W Tube Diameter : 11mm, MAX 70℃
Heater Section : 85mm B-72-P01WJ Spiral Contract-Meter Tank
A-53-M3-P01W Micro Cell ( lll w ) Tank
A-56-0500W Smart Cell 500W
B-74-M1-P02W Micro Barrel Tank
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COLUMN Yamamoto-MS’s Progress in
Developing Hull Cell Test Kits
01 The wide variety of types we produce is our response to demands in the field.
Although Yamamoto-MS has many varieties of hull cells, all were created in response
to actual needs in the field. For example, the type for test-pieces twice as long as regular
pieces was our response to a request from a solution maker who found evaluations
difficult to make with the conventional test-piece in developing a high-performance
liquid. The type that uses a stirrer for overflow agitation was to accommodate plating
solutions for which composite plating and air agitation was unfeasible. Additionally, the
palm-sized type was created to curb costs of experiments using gold plating and other
expensive plating solutions.
15
Corporate Profile History
Line of Business Design, development and manufacture of wet surface 1950 Established Yamamoto-Shoten at 3-6, Hongokuchou,
treatment equipment ( 100L Volume ), wet surface Nihonbashi, Chuo-ku, Tokyo
treatment testing equipment, Started distribution of Sulphameters (kit for measuring
sulphuric acid in chromium plating solution)
wet surface treatment analyzers (excluding coating appli-
Admitted as a Sustaining Member of Metal Finishing
cation)
Society of Japan
Major Customers Design, development and manufacture of wet surface (the current The Surface Finishing Society of Japan)
treatment-related products (equipment/chemicals)
December 1961 Relocated to 5-28-1, Sendagaya, Shibuya-Ku, Tokyo
Major electrics/device manufacturers Specialized the company's business-line to the manufacture
Raw/Primary Materials Manufacturer of plating testing equipment and analytical reagents
MEMS-related laboratories & manufacturers
August 1964 Changed company name to Yamamoto-Shoten Co., Ltd.
LIGA, MEMS-related laboratories & manufactures
July 1975 Changed company name to YAMAMOTO-MS Co., Ltd.
Automotive industrial manufactures / aerospace affiliated
October 2000 Increased capital from JPY 42,000,000 to JPY 63,000,000
manufactureres
November 2002 Increased capital to JPY 75,600,000
PCB / electronics parts manufacturing plants
May 2004 Registered ISO9001 Certification
Precision machinery industrial manufactures
November 2004 Increased capital to JPY 80,000,000
Plating divisions / laboratories of other manufacturers
National/public laboratories *In 1998, English name has changed from YAMAMOTO
ISO9001
University laboratories MEKKI SIKENKI to YAMAMOTO-MS Co., Ltd.
Plating specialists
Plating chemicals manufacturing companies
Plating Skills Assessment Committee (Japan)
We also sell to other countries than the above. Please contact us for more information.
Tokyo
here
Japan