Report of Apollo 13 Review Board Final Report
Report of Apollo 13 Review Board Final Report
REPORT OF
APOLLO 13 REVIEW BOARD
NT0-_g:
(_C_S'SI_ NUMBERL. - (THRU)
200 - "
(CODE)
..o - (PA?ES)/'_"'_A
-7-TqX-_2 z-/u
(CATEGORY)
._ (NASACRORTMXORADNUMBER)
ILl ]t L
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
Sincerely yours,
Edgar M. Cortright
Chairman
°
ii
PREFACE
The Board feels that the nature of the Apollo 13 equipment failure
holds important lessons which, when applied to future missions, will
contribute to the safety and effectiveness of mannedspace flight.
ii
This page left blank intentionally.
iv
g gear I hatch steerableantenna
extension
r
LM descent
engine
r_ II1!
VHF windows
LM overhead hatch
_V
Inflight photograph of service module showing damageto bay 4.
V
This page left blank intentionally.
viii
TABLEOF CONTENTS
Page
LETTEROF TRANSMITTAL
PREFACE............................ iii
TABLEOF CONTENTS....................... ix
CHAPTER
i - AUTHORITIES
CHAPTER
2 - BOARD
HISTORY
ANDPROCEDURES
II
CHAPTER i
AUTHORITIES
l-O
N N- N _ L E. E L l_ li
°
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
_iBI l_- _
WASHINGTON, D.C. 20546
(a) Appoint the members of the Board and make any subsequent changes
necessary for the effective operation of the Board; and
(b) Review all factors relating to the accident and recovery actions
the Board determines to be significant and relevant, including studies,
findings, recommendations, and other actions that have been or may be
undertaken by the program offices, field centers, and contractors
involved.
i-i
(c) Direct such further specific investigations as may be necessary.
(a) Assure that all elements of the Office of Manned Space Flight
cooperate fully with the Board and provide records, data, and technical
support as requested.
i-2
7. All elements of NASA will cooperate with the Board and provide full
support within their areas of responsibility.
George M. Low
Deputy Administrator T.O. Paine
Administrator
z-3
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
i:<¸
WASHINGTON, D.C. 20546
Members:
Counsel:
Observers:
1-5
Ll 11 L: L_ L L
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
WASHINGTON, D.C. 20546
4. The final report and any interim reports of the Board will be made
available promptly to the Panel for its review.
Enclosure
i-6
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
WASHINGTON,
D.C. 20546
I-7
L L E 12 L I: L L,: L.; n n Li n L ,
NMI 862 i. i
Management
Instruction
SUBJECT: MISSION FAILURE INVESTIGATION POLICY AND PROCEDURES
Io P_P_E
2. APPLICABILITY
3. DEFINITION
For the purpose of this Instruction, the following term shall apply:
POLICY
a°
It is NASA policy to investigate and document the causes of all major
mission failures which occur in the conduct of its space and aeronau-
tical activities and to take appropriate corrective actions as a
result of the findings and recommendations.
b,
The Deputy Administrator may conduct independent investigations
of major failures in addition to those investigations required of
the Officlals-ln-Charge of Headquarters Program Offices as set
forth in paragraph 5a.
5. PROCEDURES
1-8
NMI 8621.1 April 14, 1966
Do
When the Deputy Administrator decides to conduct an independent
investigation, he will:
6. CANCELLATION
NASA Management Manual Instruction 4-1-7 (T.S. 760), March 24, 1964.
Deputy Administrator
DISTRIBUTION:
SDL I
1-9
L I/ E L L '
N_ n>6._4
December 7, 1967
C'ffectiv¢dole
Management
Instruction
SUBJECT: AEROSPACE SAFETY ADVISORY PANEL
i. PURPOSE
2. AUTHORITY
3. DUTIES
1-10
NMI1156.14 December
7, 1967
1-11
1-12
NMI 1156.14 December 7, 1967
• PROCEDURES
• ORGANIZATION
a. [!embership
b. Officers
1-13
December 7, 1967 NMI I156.14
Co Committees
dQ
Meetings
1-14
-" NMI 1156.14 December 7, 1967
1"19
_ceaber 7, i_? _ 1156.14
. SUPPORT
a.
A staff, to be comprised of full-time NASA employees,
shall be established to support the Panel. The members
of this staff will be fully responsive to direction from
the Chairman or t_e Fanel.
be
The director of this staff will serve as Executive
Secretary to the Panel. The Executive Secretary of the
Panel, in accordance with the specific instructions from
the Chairman of the Panel, shall:
trator
1-16
CHAPTER
2
BOARD
HISTORY
ANDPROCEDURES
Z-O
PART i. SUMMARY OF BOARD HISTORY AND PROCEDURES
2-1
The Board Chairman established a series of administrative procedures
to guide the Board's activities. In addition, specific assignments of
responsibility were madeto all individuals involved in the Board's
activities so as to insure an efficient review activity. Overall logis-
tic and administrative support was provided by MSC.
The Board conducted both Executive and General Sessions. During
the Executive Sessions, plans were agreed upon for guiding the Board's
activities and for establishing priorities for tests, analyses, studies,
and other Board efforts. At the General Sessions, status of Panel
activities was reviewed by the Board with a view towards coordination
and integration of all review activities. In addition, Board members
regularly attended daily status meetings of the MannedSpacecraft Center
Investigation Team.
In general, the Board relied on MannedSpacecraft Center postmission
evaluation activities to provide the factual data upon which evaluation,
assessment, and analysis efforts could be based. However, the Board,
through a regular procedure, also levied specific data collection, re-
duction, and analysis requirements on MSC. Test support for the Board
was conducted primarily at MSCbut also included tests run at other
NASACenters. Membersof the Board and its Panels also visited a number
of contractor facilities to review manufacturing, assembly, and test
procedures applicable to the Apollo 13 mission.
A general file of all the data and information collected and examined
by the Board has been established at the Langley Research Center, Hampton,
Virginia. In addition, the MSCInvestigation Teamestablished a file of
data at MSC.
2-2
PART2. BIOGRAPNT_S OF BOARDMEMBERS_ OBSERVERS_ AND PANEL CHAIRMEN
EDGAR M. CORTRIGHT
NASA Langley Research Center
2-3
MEMBERS
OF THEAPOLLO
13 REVIEW
BOARD
ROBERT
F. ALLNUTT
NASAHeadquarters
Mr. Allnutt was namedto his present position this year. Prior to
that, he had been Assistant Administrator for Legislative Affairs since
1967.
Mr. and Mrs. Allnutt are the parents of two sons. The family lives
in Washington, D. C.
NEIL A. ARMSTRONG
NASA Astronaut
Commander of the Apollo ll mission and the first man on the Moon,
Mr. Armstrong has distinguished himself as an astronaut and as an
engineering test pilot.
\
Mr. Armstrong joined NASA at the Lewis Research Center, Cleveland,
Ohio, in 1955, and later transferred to the Flight Research Center as an
aeronautical research pilot.
JOHN F. CLARK
NASA Goddard Space Flight Center
Dr. John F. Clark, 49, Director of the NASA Goddard Space Flight
Center, Greenbelt, Maryland, is a member of the Apollo 13 Review Board.
Dr. Clark joined NASA in 1958 and served in the Office of Space
Flight Programs at NASA Headquarters until 1961 when he was named
Director of Geophysics and Astronomy Programs, Office of Space Sciences.
From 1962 until 1965, he was Director of Sciences and Chairman of the
Space Science Steering Committee, Office of Space Science and Applica-
tions.
2-5
Dr. Clark began his career in 19h2 as an electronics engineer at
the Naval Research Laboratory, Washington, D.C. From 19h7 to 19h8 he
was Assistant Professor of Electronic Engineering at Lehigh University,
Bethelem, Pennsylvania. He returned to NRL in 1948; and prior to Join-
ing NASA, served as head of the Atmospheric Electricity Branch there.
Dr. and Mrs. Clark have two children and live in Silver Springs,
Maryland.
2-6
-the Satellite Control Facility in 1965, and in 1966, he was appointed
Deputy Commander, Air Force Systems Command. He received his present
assignment in 1967.
His home town is Fort Worth, Texas, and he attended Texas Techno-
logical College, Lubbock, prior to joining the service. He received
B.S. and M.S. degrees in physics from the University of Maryland.
VINCENT L. JOHNSON
NASA Headquarters
Mr. Johnson joined NASA in 1960, coming from the Navy Department
where he had been an engineer with the Bureau of Weapons. His first
assignments with NASA were as Program Manager for the Scout, Delta, and
Centaur launch vehicles.
He was a naval officer during World War II, serving with the Bureau
of Ordnance. Prior to that, he was a physicist with the Naval Ordnance
Laboratory.
Mr. Johnson was born in Red Wing, Minnesota, and attended the
University of Minnesota.
2-7
L E L L I: L L "
MILTON KLEIN
NASA Headquarters
Mr. Klein has been in his present position since 1967. Prior to
that he had been Deputy Manager since 1960. The Space Nuclear Propulsion
Office is a joint activity of the Atomic Energy Commission (AEC) and the
National Aeronautics and Space Administration. The office conducts the
national nuclear rocket program. He is also Director of the Division of
Space Nuclear Systems of the AEC_ responsible for space nuclear electric
power activities.
Mr. Klein became associated with atomic energy work in 19467 when
he was employed by the Argonne National Laboratory. In 1950, he joined
the AEC's Chicago Operations Office as staff chemical engineer. Later,
he was promoted to Assistant Manager for Technical Operations. Generally
engaged in reactor development work for stationary power plants, he had
a primary role in the power reactor demonstration program.
Mr. Klein was born in St. Louis, Missouri. He served in the U.S.
Navy during World War II.
Mr. and Mrs. Klein and their three children live in Bethesda,
Maryland.
HANS M. MARK
NASA Ames Research Center
Dr. Hans M. Mark, 40, Director of the NASA Ames Research Center,
Moffett Field, California, is a member of the Apollo 13 Review Board.
2-8
and consultant to the U.S. Army and the National Science Foundation.
He has written many scientific papers.
Dr. Mark received his A.B. degree in physics from the University
of California, Berkeley, in 1951, and returned there as a research
physicist in 1955, one year after receiving his Ph.D. in physics
from M.I.T.
Dr. Mark was born in Mannheim, Germany, and came to the United
States when he was ll years old. He became a naturalized U.S. citizen
in 1945.
Mr. Malley is the Senior Field Counsel of NASA and has been assigned
to Langley since 1959. He was with the Office of the General Counsel,
Department of the Navy, from 1950 to 1959, where he specialized in
admiralty and international law.
Mr. Malley has an A.B. degree from the University of Rochester and
an LL.B. degree from Cornell University Law School. He is a native of
Rochester, New York, and is a member of the New York Bar and the Federal
Bar Association.
Mr. and Mrs. Malley and their two children live in Newport News,
Virginia.
2-9
MANNED SPACE FLIGHT TECHNICAL SUPPORT
CHARLES W. MATHEWS
NASA Headquarters
Mr. Mathews has been a research engineer and project manager for
NASA and its predecessor, the National Advisory Committee for Aeronautics
(NACA), since 1943. In his present assignment, he serves as general
manager of manned space flight.
Mr. Mathews transferred to MSC (then the Space Task Group) when
Project Mercury became an official national program in 1958. He served
as Chief of the Operation Division. He had been at the Langley Research
Center, Hampton, Virginia, since 1943 engaged in aircraft flight research
and automatic control of airplanes. He became involved in manned space-
craft studies prior to the first Sputnik flights, and he conducted early
studies on reentry. Mr. Mathews was chairman of the group which developed
detailed specifications for the Mercury spacecraft.
Mr. Mathews has been awarded the NASA Distinguished Service Medal
and the NASA Outstanding Leadership Medal. He has received the NASA
Group Achievement Award - Gemini Program Team.
Mr. and Mrs. Mathews live in Vienna, Virginia. They have two
children.
2-10
iu I/ Ju E L L L h ' L E E ;
APOLLO 13 REVIEW BOARD OBSERVERS
WILLIAM A. ANDERS
National Aeronautics and Space Council
Mr. Anders joined the NASA astronaut team at the Manned Spacecraft
Center, Houston, Texas, in 1963. In addition to his Apollo 8 flight, he
served as backup pilot for Gemini ll and backup command module pilot for
Apollo ll, the first lunar landing mission.
Mr. Anders was born in Hong Kong. He received a B.S. degree from
the U.S. Naval Academy and an M.S. degree in nuclear engineering from
the Air Force Institute of Technology.
CHARLES D. HARRINGTON
Douglas United Nuclear, Inc.
Dr. Harrington, who has been associated with all phases of the
chemical and nuclear industrial fields since 1941, is Chairman of the
Aerospace Safety Advisory Panel, a statutory body created by Congress.
2-11
From 1941 to 1961, he was employed by the Mallinckrodt Chemical
Works, St. Louis, Missouri. Dr. Harrington started with.the company
as a research chemist and in 1960, after a procession of research and
managementpositions, was appointed Vice President, Mallinckrodt Nuclear
Corporation and Vice President, Mallinckrodt Chemical Works.
Dr. Harrington has M.S., M.A., and Ph.D. degrees in chemistry from
Harvard University.
I. IRVINGPINKEL
NASALewis Research Center
2-12
He has been elected to Phi Beta Kappa, SigmaXi, honorary scientific
society, and Pi Mu Epsilon, honorary mathematics fraternity. He is an
Ohio Professional Engineer, served on the former NACAsubcommittees on
Meteorological Problems, Icing Problems, Aircraft Fire Prevention and
Flight Safety, and is a memberof the NASAResearch and Technology Advi-
sory Subcommitteeon Aircraft Operating Problems. He has been a Special
Lecturer, Case Institute of Technology Graduate School.
Mr. Pinkel has received the Flight Safety Foundation Award for con-
tributions to the safe utilization of aircraft, the Laura Taber Barbour
Award for development of a system for suppressing aircraft crash fires,
the NACADistinguished Service Medal, and the NASASustained Superior
Performance Award.
Mr. and Mrs. Pinkel live in Fairview Park, Ohio. They are the
parents of two sons.
JAMESE. WILSON,JR.
Committeeon Science and Astronautics
United States House of Representatives
From 1954 to 1956, Mr. Wilson served as an officer in the U.S. Army
Signal Corps. He was a development engineer with E. I. DuPont, Wilmington,
Delaware, from 1953 to 1954.
2-13
Mr. and Mrs. Wilson live in LaPlata, Maryland. They have two
children.
APOLLO13 REVIEW
BOARDPANEL
CHAIRMEN
SEYMOUR C. HIMMEL
NASALewis Research Center
He has been awarded the NASAExceptional Service Medal and the NASA
Group Achievement Award as manager of the Agena Project Group. Dr. Himmel
has served on a number of advisory committees. He is an Associate Fellow
of the American Institute of Aeronautics and Astronautics, and a member
of Tau Beta Pi and Pi Tau Sigma. He is the author of more than 25 tech-
nical papers.
EDWINC. KILGORE
NASALangley Research Center
Mr. Kilgore joined the Langley science staff in 1944 and served in
a variety of technical and managementpositions until promotion to his
present position in 1968.
He has received the Honorary Group Achievement Award for his role
in achieving a record of 97 consecutive successes for solid propellant
rocket motors and the NASA-LunarOrbiter Project Group Achievement Award
for outstanding performance. He is a memberof Pi Tau Sigma, honorary
mechanical engineering society.
2-1h
Mr. Kilgore was born in Coeburn, Virginia. He was graduated from
Virginia Polytechnic Institute with a B.S. degree in mechanical engi-
neering.
Mr. and Mrs. Kilgore and their two daughters live in Hampton.
HARRIS M. SCHURMEIER
California Institute of Technology Jet Propulsion Laboratory
Mr. Schurmeier was a naval officer in World War II. He and his
wife and four children live in Altadena, California.
FRANCIS B. SMITH
NASA Headquarters
Mr. Smith has been in his present position since 1967. Prior to
that he had been Assistant Director, Langley Research Center, Hampton,
Virginia, since 1964. He joined the Langley science staff in 1947. He
is an expert in several fields, including radio telemetry, radar, elec-
tronic tracking systems, and missile and range instrumentation.
2-15
L L: E L L ' U. L: ig If 1_: L: L L_ L_
Mr. Smith was born in Piedmont, South Carolina, and received a B.S.
degree in electrical engineering from the University of South Carolina,
where he was elected to Phi Beta Kappa. He remained at the University
as an instructor from 1943 to 1944 and then served in the U.S. Navy until
1946.
Mr. and Mrs. Smith and their three children live in Reston, Virginia.
2-16
BOARD ORGANIZATION
After reviewing the scope of the Board's charter, the Chairman and
Board Members agreed upon the Panel and Support Office structure depicted
on the following organization chart. Each Panel was assigned specific
responsibilities for reviewing major elements of the overall Board task,
with particular emphasis upon establishing a sound and independent
technical data base upon which findings, determinations, and recommenda-
tions by the Board could be based. The Panels were staffed with in-
dividual NASA specialists and established working arrangements with the
Manned Space Flight line organization personnel working in analogous
areas.
2-17
APOLLO 13
REVIEW BOARD
E. M. CORTRIGHTo CHAIRMAN
I I I I I I
I-in
TECHNICAL
C, W. MATHEWS
SUPPORT
G.
COUNSEL
T. MALLEY
SECRETARIAT
E. P. SWIEDA R. G.
EDITORIAL
GROUP
ROMATOWSKI
I
B.
PUBLIC
AFFAIRS
M. DUFF
I G.
J.
LEG,SLAT,VE
MOSS
I
AFFAIRS
NGHOFF
r I I I I
MANUFACTURING PROJECT
DESIGN
& TEST MANAGEMENT
MISSION EVENTS I
F. B. SMITH H. M. SCHURMEIER S. C. HIMMEL E. C. KILGORE
ro
i I
R. D. GINTER I
(Do PRE-INCIDENT EVENTS
]
EVALUATION
ACCEPTANCE TESTING M. H. MEAD
R. N. LINDLEY
FABRICATION & ] DESIGN I
W. F. BROWN, JR. J. B. WHITTEN
J. J. WILLIAMS E. F. BAEHR
t RELIABILITY &
M. P. FRANK B. T. MORRIS R. C. WELLS
APPROVED
E. M. CORTIIGHT
RELATED SYSTEMS
J. F. SAUNDERS, JR.
The Panel will report all significant events derived from telemetry
records, air-to-ground communications transcripts, crew and control
center observations, and appropriate documents such as the flight plan,
mission technique description, Apollo Operation Handbook, and crew check-
lists. Correlation between various events and other observations related
to the failure will be noted. Where telemetry data are referenced, the
Panel will comment as appropriate on its significance, reliability,
accuracy, and on spacecraft conditions which might have generated the
data.
Incident Events. - This section will cover that period of time be-
ginning at 55 hours and 52 minutes after lift-off and continuing so long
as abnormal system behavior is relevant to the failure.
Panel i Membership
2-19
N N-IJ I: E L L '"
Dr: Tom B. Ballard
Aerospace Technologist
Flight Instrument Division
Langley Research Center
Hampton, Virginia
Mr. M. P. Frank
Flight Director
Flight Control Division
Manned Spacecraft Center
Houston, Texas
The Manufacturing and Test Panel shall review the manufacturing and
testing, including the associated reliability and quality assurance
activities, of the flight hardware components involved in the flight
failure as determined from the review of the flight data and the analysis
of the design. The purpose of this review is to ascertain the adequacy
of the manufacturing procedures, including any modifications, and the pre-
flight test and checkout program, and any possible correlation of these
activities with the inflight events.
2-20
.- as well as observing specific tests where appropriate. Results of tests
on other serial number units will also be reviewed when appropriate.
Panel 2 Membership
The Design Panel shall examine the design of the oxygen and asso-
ciated systems to the extent necessary to support the theory of failure.
After such review the Panel shall indicate a course of corrective action
which shall include requirements for further investigations and/or re-
design. In addition, the Panel shall establish requirements for review
of other Apollo spacecraft systems of similar design.
2-21
.-
The Panel shall consist of four subdivisions:
Failure Modes and Mechanisms.- This activity shall review the design
of the systems to ascertain the possible sources of failure and the m_mer
in which failures may occur. In this process, they shall attempt to
correlate such modes with the evidence from flight and ground test data.
This shall include considerations such as: energy sources, materials
compatibility, nature of pressure vessel failure, effects of environment
and service, the service history of any suspect systems and components,
and any degradation that may have occurred.
Panel 3 Membership
2-22
iu la lJ /_- /d L If L '
Mr. R. N. Lindley
Special Assistant to the Associate Administrator for Manned Space Flight
NASA Headquarters
Washington, D. C.
2-23
3. Review the project managementlessons learned from the Apollo
13 mission from the standpoint of their applicability to subsequent
Apollo missions.
Tasks i and 2, above, should encompassboth the general review of
the processes used in Apollo 13 and specific applicability to the pos-
sible cause or causes of the mission incident as identified by the Board.
Panel 4 Membership
Board Observers
William A. Anders
Executive Secretary
National Aeronautics and Space Council
Washington, D.C.
2-24
I. Irving Pinkel
Director
Aerospace Safety Research and Data Institute
Lewis Research Center
Cleveland, Ohio
Mr. JamesE. Wilson
Technical Consultant to the Committeeon Science and Astronautics
United States House of Representatives
Washington, D.C.
Gerald J. Mossinghoff
Director of Congressional Liaison
NASAHeadquarters
Washington, D.C.
Edward F. Parry
Counsel to Office of MannedSpaceFlight
NASAHeadquarters
Washington, D.C.
RaymondG. Romatowski
Deputy Assistant Director for Administration
Langley Research Center
Hampton, Virginia
Ernest P. Swieda
Deputy Chief, Skylab Program Control Office
Kennedy Space Center, Florida
2-25
MSCSupport to the Board
Judy Miller
Secretary
2-26
PART 4. SUMMARY OF BOARD ACTIVITIES
The Chairman met with NASA Office of Manned Space Flight top offi-
cials while enroute to MSC on NASA aircraft and discussed program organi-
zation plans for review of the accident, and coordination with Apollo 13
Review Board activity.
A formal MSC debriefing of the Apollo 13 crew was conducted for MSC
officials and Apollo 13 Review Board personnel already at MSC.
The first meeting of the Board was held at 8 p.m. to discuss Board
composition, structure, assignments, and scope of review. Preliminary
plans were developed for appointing various specialists to assist the
Board in its analysis and evaluation.
2-27
APRIL 22, 1970
2-28
APRIL 24, 1970
Board Members and Panel Chairmen met with Mr. Norman Ryker of NR on
NR's activities involving design, qualification, and tests of SM cryo-
genic oxygen tanks.
2-29
L
progress in an intensive analysis of the Apollo 13 malfunction, including
a review of approved special tests. Oxygen tank, fuel cell components,
assemblies, and other hardware were also inspected.
The Board reviewed work plans for the coming week with each Panel and
established review priorities and special task assignments.
Dr. yon Elbe of Atlantic Research Company briefed Board and Panel
Members on cryogenics and combustion phenomena.
2-30
Manufacture and Test Panel personnel reviewed detanking procedures
followed at KSCduring the Apollo 13 countdowndemonstration test (CDDT).
MAYi_ 1970
MAY2, 1970
MAY3, 1970
2-32
The Board established a system for tabulating all significant mission
events and explanatory data, including the support tests required to
clarify questions raised by events.
MAY4, 1970
The Design Panel continued its intensive review of the "shelf drop"
incident at NRinvolving the cryogenic oxygen flight tank used in
Apollo 13 in order to understand possible results of this event.
MAY5, 1970
The Board met in General Session to discuss the scope and conduct of
support test activity, including careful documentation of test methods and
application of test results.
2-33
. MAY6, 1970
MAY7, 1970
The General Board Session reviewed complete analysis and test support
activities being conducted for the Board and MSCat various governmental
and contractor installations.
MAY8, 1970
Dr. Robert Van Dolah, Bureau of Mines, joined the Board as a con-
sultant on combustion propagation and reviewed Apollo 13 Review Board
data developed to date.
2-34
Panel 1 conducted a formal interview with the MSCFlight Director
covering all significant mission events from the standpoint of ground
controllers.
MAY9, 1970
Board in recess.
MAYi0, 1970
Board in recess.
MAYii, 1970
MAY12, 1970
2-35
MAY13, 1970
MAY14, 1970
MAY15, 1970
2-36
.°
MSC personnel provide Board Members and Panel Chairmen with a de-
tailed briefing on all support tests and analyses being performed in
connection with the MSC and Board reviews.
Panel Members continued to review and edit early Panel drafts and to
compile reference data in support of findings.
Draft material for all parts of Board report was reviewed by Panel
Members and staff. Changes were incorporated in all draft material and
recirculated for additional review and comment.
2-37
Mission Events Panel distributed a final draft of their report for
review by Board Members.
MAY19, 1970
Design Panel Members met with MSC Team officials to discuss further
test and analyses support for the Board.
2-38
Board Membersand others met with MSCofficials to review in detail
the activities and actions taken after the Apollo 204 accident concerning
ignition flammability for materials and control in the CSM.
MAY22, 1970
MAY23, !970
2-39
N N L L K L.',"
. L . h 1_: L . _ I: _'" li /d< I:: L _ L
MAY 24, 1970
Board Members reviewed proposed MSC tank combustion test and agreed
to test methodology and objectives.
2-40
Board met in General Session to review status of Panel reports,
documentation of test data and results, and plans for report typing and
review.
MAY28, 1970
Board in recess.
_Y 29, 1970
Board in recess.
MAY30, 1970
Board in recess.
MAY31, 1970
Board in recess.
JUNEi, 1970
Board approved new schedule for Board report calling for final
versions of Panel reports by Monday, June 8.
2-41
JUNE2, 1970
JUNE3, 1970
JUNE4, 1970
Board met in Executive Session and agreed to final schedule for re-
port printing and delivery to the Administrator on June 15, 1970.
2-42
- JUNE5, 1970
JUNE 6, 1970
JUNE 7, 1970
The Board met in Executive Session and approved plans and schedules
for final editorial review and publication of the Board report.
The Chairman recessed the Board until June 15 at which time the
Board is scheduled to reconvene in Washington, D.C., to present its
report to the NASA Administrator and Deputy Administrator.
2-43
This page left blank intentionally.
2-44
CHAPTER 3
3-0
This chapter is extracted from Mission Operation Report
No. M-932-70, Revision 3, published by the Program and Special Reports
Division (XP), Executive Secretariat, NASA Headquarters, Washington,
D.C.
3-1
PART i APOLL0/SATURN V SPACE VEHICLE
S-IC Stage
The S-IC stage (fig. 3-2) is a large cylindrical booster, 138 feet
long and 33 feet in diameter, powered by five liquid propellant F-I
rocket engines. These engines develop a nominal sea level thrust total
of approximately 7,650,000 pounds. The stage dry weight is approximately
288,000 pounds and the total loaded stage weight is approximately
5,031,500 pounds. The S-IC stage interfaces structurally and electri-
cally with the S-II stage. It also interfaces structurally, elec-
trically, and pneumatically with ground support equipment (GSE) through
two umbilical service arms, three tail service masts, and certain
electronic systems by antennas. The S-IC stage is instrumented for
operational measurements or signals which are transmitted by its inde-
pendent telemetry system.
S-II Stage
The S-II stage (fig. 3-3) is a large cylindrical booster, 81.5 feet
long and 33 feet in diameter, powered by five liquid propellant J-2
rocket engines which develop a nominal vacuum thrust of 230,000 pounds
each for a total of 1,150,000 pounds. Dry weight of the S-II stage is
approximately 78,050 pounds. The stage approximate loaded gross weight
is 1,075,000 pounds. The S-IC/S-II interstage weighs 10,460 pounds.
The S-II stage is instrumented for operational and research and develop-
ment measurements which are transmitted by its independent telemetry
system. The S-II stage has structural and electrical interfaces with
the S-IC and S-IVB stages, and electric, pneumatic, and fluid interfaces
with GSE through its umbilicals and antennas.
3-2
Instrument unit
1 Inter-stage
363 ft
L_ Commandmodule Inter-stage
I
L_J
S-IC
Lunar module
r:. LAUNCH
VEHICLE
..,.
..
FLIGHT TERMINATION
RECEIVERS (2) FT
INSTRUMENTATI ON
FORWARD
.7 IN
SKIRT
GOX
DISTRIBUTOR
HELIUM
CYLINDERS (4)
LINE
IN OXIDIZER
TANK
BAFFLE
ANNULAR
BAFFLES 262.4 IN
INTERTANK
LINE SECTION
TUNNELS (5)
CENTER SUCTION
ENGINE LINES (5)
SUPP(
FUEL
IN TANK
TUNNEL
FUEL
SUCTION THRUST
RI NG
HEAT
LOWER
THRUST RIN
F-l ENGINES
(5)
HEA
INSTRUMENTATIC FLIGHT CONTROL
SERVOACTUATOR
RETROROCKETS
3-4
T FORWARDSKI RT
11-I/2 FEET
;YSTEMS TUNNEL
VEHI CLE
STATION
2519
LIQUID HYDROGEN
TANK
(37,737 CU FT)
;EET
LH2/LOX COMMON
BULKHEAD
81-I/2
LIQUID OXYGEN
FEET
(12,745.5 CU FT)
22 FEET
AFT SKIRT
,____1 THRUST
STRUCTURE
14-I/2 FEET
_[ INTERSTAGE
18-I/4 FEET
VEHICLE
STATION
1541 33 FEET _I
3-5
S-IVB Stage
Instrument Unit
The Saturn V launch vehicle is guided from its launch pad into
earth orbit primarily by navigation, guidance, and control equipment
located in the instrument unit (IU). The instrument unit is a cylindri-
cal structure 21.6 feet in diameter and 3 feet high installed on top of
the S-IVB stage. The unit weighs 4310 pounds and contains measurements
and telemetry_ command communications, tracking, and emergency detection
system components along with supporting electrical power and the environ-
mental control system.
APOLLO SPACECRAFT
3-6
ml-
I0.2 FEET
FORWARD SKIRT
L
i.-..--
21.6 FEET-I_
LH2 TANK
I0,418
CU FT-- 44.0 FEET
LOX TANK
2830 k/ \_J_
59.0
FEET
THRUST STRUCTURE
(WITH ENGINE
ATTACHED) ) _'
5.2tFEET
, 33.0 FEET =I
19 FEET
AFT INTERSTAGE
3-7
Spring thrusters are used to separate the LM from the SLA. After
the CSM has docked with the LM, mild charges are fired to release the
four adapters which secure the LM in the SLA. Simultaneously, four
spring thrusters mounted on the lower (fixed) SLA panels push against
the LM landing gear truss assembly to separate the spacecraft from the
launch vehicle.
Service Module
The service module (SM)(fig. 3-6) provides the main spacecraft pro-
pulsion and maneuvering capability during a mission. The SM provides
most of the spacecraft consumables (oxygen, water, propellant, and
hydrogen) and supplements environmental, electrical power, and propul-
sion requirements of the CM. The SM remains attached to the CM until
it is jettisoned just before CM atmospheric entry.
3-8
I
UPPER (FORWARD)
LINEAR-SHAPED CHARGE
LONGITUDINAL
LINEAR-SHAPED CHARGE
21 ' JETTISONABLE
(4 PLACES)
PANELS
(4 PLACES)
PYROTECHN IC THRUSTERS
(4 PLACES)
CIRCUMFERENTIAL
LINEAR-SHAPED CHARGE
LOWER (AFT)
7' FIXED PANELS
THRUSTER/HINGE
(2) (4 PLACES)
IU
3-9
RED ELECTRICAL
DOCKING POWER
LIGHT SUBSYSTEM
RADIATORS
SM REACTION
CONTROL FLYAWAY
SUBSYSTEM UMBILICAL
QUAD
FLOODLIGHT
GREEN
SCIMITAR DOCKING
ANT LIGHT
ENVIRONMENTAL
CONTR
EXTENSION
RADIATOR
UM TANKS
__RE'A OXIDIZER
TANKS
FUEL TANKS
CTION
\ _1 ICONTROL
FORWARD BULKHEAD INSTALL, J-_ ISUBSYSTEM
FUEL CELLS
PRESSURIZATION (_ [_
I _QUAOS 141
OXYGEN TANKS
HYDROGEN TANKS _
3-10
ILl ILl [ L L L: LL L L I_ la L
' u
_' E E -
The SM interior is divided into six sectors, or bays, and a center
. -
section. Sector one is currently void. It is available for installation
of scientific or additional equipment should the need arise. Sector
two has part of a space radiator and a reaction control system (RCS)
engine quad (module) on its exterior panel and contains the service pro-
pulsion system (SPS) oxidizer sump tank. This tank is the larger of
the two tanks that hold the oxidizer for the SPS engine. Sector three
has the rest of the space radiator and another RCS engine quad on its
exterior panel and contains the oxidizer storage tank. This tank is
the second of two SPS oxidizer tanks and feeds the oxidizer sump tank
in sector two. Sector four contains most of the electrical power gener-
ating equipment. It contains three fuel cells, two cryogenic oxygen
and two cryogenic hydrogen tanks, and a power control relay box. The
cryogenic tanks supply oxygen to the environmental control subsystem
and oxygen and hydrogen to the fuel cells. Sector five has part of an
environmental control radiator and an RCS engine quad on the exterior
panel and contains the SPS engine fuel sump tank. This tank feeds the
engine and is also connected by feed lines to the storage tank in
sector six. Sector six has the rest of the environmental control radi-
tor and an RCS engine quad on its exterior and contains the SPS engine
fuel storage tank which feeds the fuel sump tank in sector five. The
center section contains two helium tanks and the SPS engine. The tanks
are used to provide helium pressurant for the SPS propellant tanks.
3-11
Seven lights are mounted in the aluminumpanels of the fairing.
Four lights (one red, one green, and two amber) are used to aid the
astronauts in docking: one is a floodlight which can be turned on to
give astronauts visibility during extravehicular activities, one is a
flashing beacon used to aid in rendezvous, and one is a spotlight used
in rendezvous from 500 feet to docking with the LM.
Command Module
The command module (CM) (fig. 3-7) serves as the command, control,
and communications center for most of the mission. Supplemented by the
SM, it provides all life support elements for three crewmen in the mis-
sion environments and for their safe return to the earth's surface. It
is capable of attitude control about three axes and some lateral lift
translation at high velocities in earth atmosphere. It also permits LM
attachment, CM/LM ingress and egress, and serves as a buoyant vessel in
open ocean.
Display and controls.- The main display console (MDC) (fig. 3-8)
has been arranged to provide for the expected duties of crew members.
These duties fall into the categories of Commander, CM Pilot, and LM
Pilot, occupying the left, center, and right couches, respectively. The
CM Pilot also acts as the principal navigator. All controls have been
designed so they can be operated by astronauts wearing gloves. The con-
trols are predominantly of four basic types: toggle switches, rotary
switches with click-stops, thumb-wheels, and push buttons. Critical
switches are guarded so that they cannot be thrown inadvertently. In
addition, some critical controls have locks that must be released before
they can be operated.
3-12
+X ÷y
_y ,_ __< --Z
ATTACHMENT (TYPICAL)
_ AUNCH ESCAPE TOWER
_ _"._'_'E7
P,TC.
(, ATTACH
POINT
(TYPICAL)
+X +y
-Y -X -Z
LEFT HAND
FORWARD COMPARTMENT FORWARD EQUIPMENT BAY COMBINED TUNNEL HATCH
CREW "
.OWER
, FORWARD " _ _ _ _OMPARTMENT
{TYPICAL)
3-13
Cry°genics- 7 /--Service
/ / propulsion
control--_//_
F,'I coo''o'
RCS
mgmt ECS I I........._ i \
I c0_t,r__L_l I=';owre_'
"k________
\ I '
contro/-_/
7 Flightl
I _ LIJJ
--':--: "--J'_-]-I
% • % •
% • • ••
•S
_o sx
• % S %
I •
3-14
Flight controls are located on the left center and left side of the
MDC, opposite the Commander. These include controls for such subsystems
as stabilization and control, propulsion, crew safety, earth landing,
and emergency detection. One of two guidance and navigation computer
panels also is located here, as are velocity, attitude, and altitude
indicators.
The CM Pilot faces the center of the console, and thus can reach
many of the flight controls, as well as the system controls on the right
side of the console. Displays and controls directly opposite him include
reaction control, propellant management, caution and warning, environ-
mental control, and cryogenic storage systems. The rotation and trans-
lation controllers used for attitude, thrust vector, and translation
maneuvers are located on the arms of two crew couches. In addition, a
rotation controller can be mounted at the navigation position in the
lower equipment bay.
Lunar Module
The lunar module (LM) (fig. 3-9) is designed to transport two men
safely from the CSM, in lunar orbit, to the lunar surface, and return
them to the orbiting CSM. The LM provides operational capabilities such
as communications, telemetry, environmental support, transportation of
scientific equipment to the lunar surface, and returning surface samples
with the crew to the CSM.
The lunar module consists of two stages: the ascent stage and the
descent stage. The stages are attached at four fittings by explosive
bolts. Separable umbilicals and hardline connections provide subsystem
continuity to operate both stages as a single unit until separate ascent
stage operation is desired. The LM is designed to operate for 48 hours
after separation from the CSM, with a maximum lunar stay time of 44 hours.
Table 3-I is a weight summary of the Apollo/Saturn 5 space vehicle for
the Apollo 13 mission.
3-15
Overhead
S-band hatch
steerable Docking Ascent VHF EVA Docking
an window stage antenna antenna target
Rendezvous
equipment
radar antenna_ bay
S-band in-flight
antenna (2)
RCS thrust chamber
Docking assembly cluster
light (
Docking
Forward,
3-]_6
TABLE 3-I.- APOLLO 13 WEIGHT SUMMARY (WEIGHT IN POUNDS)
Final
Total
Stage/module Inert weight Total weight separation
expendables
weight
* CSM/LM separation
** CM/SM separation
3-17
" TABLE 3-1.- APOLLO 13 WEIGHT SUMMARY (WEIGHT IN POUNDS) - Concluded
Final
Total
Stage/module Inert weight Total weight separation
expendables
weight
3-18
The AGScommandson/off operation but has no automatic throttle control
capability. Manual control capability of engine firing functions has
been provided. Manual thrust control override may, at any time, com-
mandmore thrust than the level commanded by the LM guidance computer
(LGC).
The four descent stage silver-zinc batteries are identical and have
a 400 ampere-hour capacity at 28 volts. Because the batteries do not
have a constant voltage at various states of charge/load levels, "high"
and "low" voltage taps are provided for selection. The "low voltage"
tap is selected to initiate use of a fully charged battery. Cross-tie
circuits in the busses facilitate an even discharge of the batteries
regardless of distribution combinations. The two silver-zinc ascent
stage batteries are identical to each other and have a 296 ampere-hour
3-19
_apacity at 28 volts. The ascent stage batteries are normally connected
in parallel for even discharge. Because of design load characteristics,
the ascent stage batteries do not have and do not require high and low
voltage taps.
MISSIONMONITORING,
SUPPORT,
ANDCONTROL
3-20
transmitted to MCCvia the Apollo Launch Data"System (ALDS). Also
located at KSC(AFETR)is the Impact Predictor (IP), for range safety
purposes.
The consoles within the MOCRand SSR's permit the necessary inter-
face between the flight controllers and the spacecraft. The displays
and controls on these consoles and other group displays provide the
capability to monitor and evaluate data concerning the mission and,
based on these evaluations, to recommendor take appropriate action on
matters concerning the flight crew and spacecraft.
Problems concerning crew safety and mission success are identified
to flight control personnel in the following ways:
a. Flight crew observations
3-21
e. Review of collected data by systems specialists
3-22,
LIEF
Goddard Houston Marshall
ALDS
Kennedy AFETR
r-
r=
r_
O0
I
h)
tO
r:
.m,
Figure 3-i0.- Basic telemetry, command, and communication
interfaces for flight control.
MISSION DIRECTOR )MD) ]
OVERALL
MISSION
CONDUCT OF
I
PUBLIC
MISSION
TO PUBLIC
AFFAIRS
STATUS
I I
RECOVERY AND
MISSIONOD MANAGER
SUPPORT
OTHER
I
DECISIONS/ACTIONS ON SPACE
VEHICLE SYSTE MS/DYNAMICS
I AND FLIGHT
MCC/MSFNDIRECTOR (FD)
OPERATIONS
I
FLIGHT DYNAMICS
MISSION COMMAND SYSTEMS OPERATIONS
GROUP GROUP
AND CONTROL GROUP
CONSUMABLES DATA;
._ EMU ENGINEERS
SPACECRAFT COMMUNICATOR EVA DECISIONS
MONITORS GUIDANCE
COMMUNICATIONS FUNCTIONS DURING POWERED
WITH SPACECRAFT SPACECRAFT SYSTEMS ENGINEERS FLIGHT AND PREMANEUVER
t GUIDANCE OFFICER (GUIDO)
MONITOR STATUS OF PREPARATION
E LECTRICAL. COMMUNICATION,
INSTRUMENTATION. SEQUENTIAL,
FLIGHT ACTIVITIES (FAD)
LIFE SUPPORT. STABILIZATION
FLIGHT PLAN DETAILED AND CONTROL. PROPULSION. AND
IMPLEMENTATION GUIDANCE AND NAVIGATION
SYS'I_ MS
I
I I I I
DIRECTOR
SSR
SSR SYSTEMS
SSR
LIFE 1
AND
I SSR
ANALYSIS
SC PLANNING I I VEHICLE
SYSTEMS
SSR II FLIGHT
DYNAMICS
SSR J
I I
PROGRAM
OFFICE
i.=,o,
i
EVALUATION
ROOM
KSCLAUNCH
OPERATIONS
3-2)4
MISSION
DI RECTOR
FLIGHT FLIGHT
I
LU 0
I:C _-w
DYNAMICS
VEHI CLE u")
I OFFICER
0 AND P I
3-25
PART 2. APOLLO 13 MISSION DESCRIPTION
Table 3-II lists the Apollo 13 mission sequence of major events and
the time of occurrence in ground elapsed time.
3-26
Launch and Earth Parking Orbit
Translunar Coast
3-27
At approximately 19:17 g.e.t., a step input in tracking data indicated a
velocity increase of approximately 4 to 5 fps. No conclusions have been
reached on the reason for this increase. The velocity change altered
the lunar impact point closer to the target. The S-IVB/IU impacted the
lunar surface at 77:56:40 g.e.t. (08:09:40 p.m.e.s.t. April 14) at
2.4 ° S., 27.9 ° W., and the seismometer deployed during the Apollo 12
mission successfully detected the impact. The targeted impact point was
125 n. mi. from the seismometer. The actual impact point was 74 n. mi.
from the seismometer, well within the desired 189-n. mi. (350-km) radius.
The accuracy of the TLI maneuver was such that spacecraft midcourse
correction No. 1 (MCC-1), scheduled for ll:41 g.e.t., was not required.
MCC-2 was performed as planned at 30:41 g.e.t, and resulted in placing
the spacecraft on the desired, non-free-return circumlunar trajectory
with a predicted closest approach to the moon on 62 n. mi. All SPS burn
parameters were normal. The accuracy of MCC-3 was such that MCC-3,
scheduled for 55:26 g.e.t., was not performed. Good quality television
coverage of the preparations and performance of MCC-2 was received for
49 minutes beginning at 30:13 g.e.t.
Transearth Coast
The LMDPS was used to perform MCC-5 at 105:19 g.e.t. The 15-second
burn (at 10-percent throttle) produced a velocity change of about 7.8 fps
3-28
and successfully raised the entry flight path angle to -6.52 ° •
The CSM was partially powered up for a check of the thermal condi-
tions of the CM with first reported receipt of S-band signal at 101:53
g.e.t. Thermal conditions on all CSM systems observed appeared to be in
order for entry.
3-29
U 1/- IL L: E. L L E L. ta U n n u L
I
3-30
CHAPTER 4
4-0
ILl li It"., /_ IL 1: 12 L ' _: I_ L
'_ ,_
_' 13 E IL _ _
L..
PART i. INTRODUCTION
It became clear in the course of the Board's review that the acci-
dent during the Apollo 13 mission was initiated in the service module
cryogenic oxygen tank no. 2. Therefore, the following analysis centers
on that tank and its history. In addition, the recovery steps taken in
the period beginning with the accident and continuing to reentry are
discussed.
4-1
PART 2. OXYGEN TANK NO. 2 HISTORY
DESIGN
As shown in figure 4-2, the fill line from the exterior of the SM
enters the oxygen tank and connects to the inner cylinder of the capaci-
tance gage through a coupling of two Teflon adapters or sleeves and a
short length of Inconel tubing. The dimensions and tolerances selected
are such that if "worst case" variations in an actual system were to
occur, the coupling might not reach from the fill line to the gage cylin-
der (fig. 4-3). Thus, the variations might be such that a very loose
fit would result.
The supply line from the tank leads from the head of the quantity
probe to the dome and thence, after passing around the tank between the
inner and outer shells, exits through the dome to supply oxygen to the
fuel cells in the service module (SM) and the environmental control
system (ECS) in the command module (CM). The supply line also connects
4-2
• °
Closeout cap
Blowout disc
Fan
Supply motor
Temperature
line
sensor
"hermostat
Heater
To fuel
Insulation
ceil/ECS'_
Capacitance
gage
Fan
motor
Pressure
Pressure switch
transducer
Closeout cap
Relief
valve
Overboard
tl !1 L .... ._ __ __
Fill tube conduit
Electrical
wiring
Oxygen
vent tube
Supply
Filter
O0
O0
fan 1
Temperature sensor _ /i
Quantity probe
4-4
Fill
Fill
\
tube
tube
r \
Adverse
tolerance case \ I I
Nominal
tolerance case
\
• Dimension a
\r I
I
depends on
e value of e
b 1.095!1.0801.065
Probe
c 0.26 0.20 0.14
e 18 ° 21 ° 24 °
I"
to a relief valve. Under normal conditions, pressure in the tank is
measured by a pressure gage in the supply line and a pressure switch
near this gage is provided to turn on the heaters in the oxygen tank if
the pressure drops below a preselected value. This periodic addition of
heat to the tank maintains the pressure at a sufficient level to satisfy
the demand for oxygen as tank quantity decreases during a flight mission.
The burst pressure of the oxygen tank is about 2200 psi at -150 ° F,
over twice the normal operating pressure at that temperature. The relief
valve is designed to relieve pressure in the oxygen tank overboard at a
pressure of approximately i000 psi. The oxygen tank dome is open to the
vacuum between the inner and outer tank shell and contains a rupture
disc designed to blow out at about 75 psi.
Approximate Available
Mat eri al quantity, lb energy, Btu
4-6
• _
:uel
cell
2
Fuel Fuel
cell cell
3 1
_Fuel cell
-Oxygen
Oxygen Il tank 1
.Hydrogen
1
/drogen subs
_.she If module
tank 2
4-7
_-8
/ F t J -_
4-9
.,¢- _* _<-C - L -_C,2 / L, '
Preceding
pageblank
4-11
Preceding
pageblank
4-13
ILl li E " L: E L L
. i_ E l.: : '
F
4_8° --
Preceding
pageblank
4-15
of the Apollo 13 service module (SM109) at the North American Rockwell
plant prior to shipment to KSC. Figure 4-5 showsthe fuel cell shelf,
with fuel cell 1 on the right, fuel cell 3 on the left, and fuel cell 2
behind cells 1 and 3. The top of oxygen tank no. 2 can be seen at the
lower left. Figure 4-6 showsthe oxygen tank shelf, with oxygen tank
no. 2 at left center. Figure h-7 shows the hydrogen tank shelf with
hydrogen tank no. 1 on top and hydrogen tank no. 2 below. The bottom
of the oxygen shelf shows someof the oxygen system instrumentation and
wiring, largely covered by insulation. Figure h-8 is a photograph of
the bay 4 panel, which was missing from the service module after the
accident.
MANUFACTURE
The Beech serial number assigned to the oxygen tank no. 2 flown
in the Apollo 13 was 10024XTA0008. It was the eighth Block II oxygen
tank built. Twenty-eight Block I oxygen tanks had previously been built
by Beech.
The design of the oxygen tank is such that once the upper and lower
halves of the inner and outer shells are assembledand welded, the
heater assembly must be inserted in the tank, movedto one side, and
bolted in place. Then the quantity probe is inserted into the tank and
the heater assembly wires (to the heaters, the thermostats, and the fan
motors) must be pulled through the head of the quantity probe and the
32-inch coiled conduit in the dome. Thus, the design requires during
assembly a substantial amount of wire movementinside the tank, where
movementcannot be readily observed, and where possible damageto wire
insulation by scraping or flexing cannot be easily detected before the
tank is capped off and welded closed.
Preceding
pageblank
4-17
the outside of the tank dome. The upper fan motor originally installed
_as noisy and drew excessive current. The tank was disassembled and the
heater assembly, fans, and heaters were replaced with a new assembly
and new fans. The tank was then assembled and sealed for the second
time, and the space between the inner and outer shells was pumpeddown
over a 28-day period to create the necessary vacuum.
After the helium proof test, the tank was filled with liquid oxygen
and pressurized to a proof pressure of 1335 psi by use of the tank
heaters powered by 65 V ac. Extensive heat-leak tests were run at
R00 psi for 25 to 30 hours over a range of ambient conditions and out-
flow rates. At the conclusion of the heat-leak tests, about 100 pounds
of oxygen remained in the tank. About three-fourths of this was released
by venting the tank at a controlled rate through the supply line to
about 20 psi. The tank was then emptied by applying warm gas at about
30 psi to the vent line to force the liquid oxygen (LOX) in the tank out
the fill line (see fig. h-2). No difficulties were recorded in this
det anking operation.
The acceptance test indicated that the rate of heat leak into the
taukwas higher than permitted by the specifications. After some re-
working, the rate improved, but was still somewhat higher than specified.
The tank was accepted with a formal waiver of this condition. Several
other minor discrepancies were also accepted. These included oversized
holes in the support for the electrical plug in the tank dome, and an
oversized rivet hole in the heater assembly Just above the lower fan.
None of these items were serious, and the tank was accepted, filled with
helium at 5 psi, and shipped to NR on May 3, 1967.
4-18
Beginning on April 27, the assembled oxygen shelf underwent stand-
ard proof-pressure, leak, and functional checks. One valve on the shelf
leaked and was repaired, but no anomalies were noted with regard to
oxygen tank no. 2, and therefore no rework of oxygen tauk no. 2 was
required. None of the oxygen tank testing at NR requires use of L0X
in the tanks.
The oxygen shelf was removed in the manner shown in figure 4-9.
After various lines and wires were disconnected and bolts which hold
the shelf in the SM were removed, a fixture suspended from a crane was
placed under the shelf and used to lift the shelf and extract it from
bay h. One shelf bolt was mistakenly left in place during the initial
attempt to remove the shelf; and as a consequence, after the front of
the shelf was raised about 2 inches, the fixture broke, allowing the
shelf to drop back into place. Photographs of the underside of the
fuel cell shelf in SM 106 indicate that the closeout cap on the dome
of oxygen tank no. 2 may have struck the underside of that shelf during
this incident. At the time, however, it was believed that the oxygen
shelf had simply dropped back into place and an analysis was performed
to calculate the forces resulting from a drop of 2 inches. It now
seems likely that the shelf was first accelerated upward and then
dropped.
The remaining bolt was then removed, the incident recorded, and
the oxygen shelf was removed_ithout further difficulty. Following
removal, the oxygen shelf was retested to check shelf integrity, in-
cluding proof-pressure tests, leak tests, and functional tests of
pressure transducers and switches, thermal switches, and vac-ion pumps.
No cryogenic testing was conducted. Visual inspection revealed no
problem. These tests would have disclosed external leakage or serious
internal malfunctions of most types, but would not disclose fill line
leakage within oxygen tank no. 2. Further calculations and tests con-
ducted during this investigation, however, have indicated that the
forces experienced by the shelf were probably close to those originally
4-19
hoist
Sling
r-
|
ro
o
r_
TESTING AT KSC
At the Kennedy Space Center the CM and the SM were mated, checked,
assembled on the Saturn V launch vehicle, and the total vehicle was
moved to the launch pad.
4-21
significant amount of LOXout of the tank. At this point, a discrep-
ancy report against the spacecraft system was written.
4-22
As the launch date approached, the oxygen tank no. 2 detanking
problem was considered by the Apollo organization. At this point,
the "shelf drop" incident on October 21, 1968, at NRwas not considered
and it was felt that the apparently normal detanking which had occurred
in 1967 at Beechwas not pertinent because it was believed that a
different procedure was used by Beech. In fact, however, the last
portion of the procedure was quite similar, although a slightly lower
G0Xpressure was utilized.
4-23
.. The manufacture and test history of oxygen tank no. 2 is discussed
in more detail in Appendix C to this report.
4-24
PART 3. THE APOLLO 13 FLIGHT
During the week prior to launch, backup Lunar Module Pilot Charles
M. Duke, Jr., contracted rubella. Blood tests were performed to deter-
mine prime crew immunity, since Duke had been in close contact with the
prime crew. These tests determined that prime Commander James A. Lovell
and prime Lunar Module Pilot Fred Haise were immune to rubella, but that
prime Command Module Pilot Thomas K. Mattingly III did not have immunity.
Consequently, following 2 days of intensive simulator training at the
Kennedy Space Center, backup Command Module Pilot John L. Swigert, Jr.,
was substituted in the prime crew to replace Mattingly. Swigert had
trained for several months with the backup crew, and this additional
work in the simulators was aimed toward integrating him into the prime
crew so that the new combination of crewmen could function as a team
during the mission.
Launch was on time at 2:13 p.m., e.s.t., on April ll, 1970, from the
KSC Launch Complex 39A. The spacecraft was inserted into a lO0-nautical-
mile circular earth orbit. The only significant launch phase anomaly was
premature shutdown of the center engine of the S-II second stage. As a
result, the remaining four S-II engines burned 34 seconds longer than
planned and the S-IVB third stage burned a few seconds longer than plan-
ned. At orbital insertion, the velocity was within 1.2 feet per second
of the planned velocity. Moreover, an adequate propellant margin was
maintained in the S-IVB for the translunar injection burn.
4-25
Orbital insertion was at 00:12:39 ground elapsed time (g.e.t.).
The initial one and one-half earth orbits before translunar injection
(TLI) were spent in spacecraft systems checkout and included television
transmissions as Apollo 13 passed over the Merritt Island Launch Area,
Florida, tracking station.
The CSMwas separated from the S-IVB about 3 hours after launch,
and after a brief period of stationkeeping, the crew maneuveredthe CSM
to dock with the LMvehicle in the LM adapter atop the S-IVB stage. The
S-IVB stage was separated from the docked CSMand LM shortly after 4
hours into the mission.
Two hours after TLI, the S-IVB attitude thrusters were ground com-
mandedon to adjust the stage's trajectory toward the designated impact
at latitude 3° S. by longitude 30° W. Actual impact was at latitude
2.4 ° S. by longitude 27.9° W.--74 nautical miles from the Apollo 12
seismometer and well within the desired range. Impact was at 77:56:40
g.e.t. Seismic signals relayed by the Apollo 12 seismometer as the
30,700-pound stage hit the Moonlasted almost 4 hours and provided lunar
scientists with additional data on the structure of the Moon.
4-26
transfer burn which took Apollo 13 off a free-return trajectory and
placed it on a non-free-return trajectory. A similar trajectory had been
flown on Apollo 12. The objective of leaving a free-return trajectory
is to control the arrival time at the Moonto insure the proper lighting
conditions at the landing site. Apollo 8, 10, and ll flew a pure free-
return trajectory until lunar orbit insertion. The Apollo 13 hybrid
transfer maneuverlowered the predicted closest approach, or pericyn-
thion, altitude at the Moonfrom 210 to 64 nautical miles.
From launch through the first 46 hours of the mission, the perform-
ance of oxygen tank no. 2 was normal, so far as telemetered data and
crew observations indicate. At 46:40:02, the crew turned on the fans in
oxygen tank no. 2 as a routine operation. Within 3 seconds, the oxygen
tank no. 2 quantity indication changed from a normal reading of about
82 percent full to an obviously incorrect reading "off-scale high," of
over 100 percent. Analysis of the electrical wiring of the quantity gage
shows that this erroneous reading could be caused by either a short cir-
cuit or an open circuit in the gage wiring or a short circuit between
the gage plates. Subsequentevents indicated that a short was the more
likely failure mode.
At 47:54:50 and at 51:07:44, the oxygen tank no. 2 fans were turned
on again, with no apparent adverse effects. The quantity gage continued
to read off-scale high.
The LMwas powered down and preparations were underway to close the
LMhatch and run through the presleep checklist when the accident in
oxygen tank no. 2 occurred.
4-27
ILl ]LJ:- L E L: L L: L. L: u n n z L L L
About l-l/2 minutes later, at 55:54:53.555, telemetry from the
spacecraft was lost almost totally for 1.8 seconds. During the period
of data loss, the caution and warning system alerted the crew to a low
voltage condition on dc main bus B. At about the same time, the crew
heard a loud "bang" and realized that a problem existed in the
spacecraft.
The events between fan turnon at 55:53:20 and the time when the
problem was evident to the crew and Mission Control are covered in some
detail in Part 4 of this chapter, "Summary Analysis of the Accident."
It is now clear that oxygen tank no. 2 or its associated tubing lost
pressure integrity because of combustion within the tank, and that ef-
fects of oxygen escaping from the tank caused the removal of the panel
covering bay 4 and a relatively slow leak in oxygen tank no. i or its
lines or valves. Photos of the SM taken by the crew later in the mis-
sion show the panel missing, the fuel cells on the shelf above the
oxygen shelf tilted, and the high-gain antenna damaged.
The resultant loss of oxygen made the fuel cells inoperative, leav-
ing the CM with batteries normally used only during reentry as the sole
power source and with only that oxygen contained in a surge tank and
repressurization packages (used to repressurize the CM after cabin vent-
ing). The LM, therefore, became the only source of sufficient electri-
cal power and oxygen to permit safe return of the crew to Earth.
4-28
e',:_',', !_'_ _l::t_4 _.
--_- t+-
d
o
¥ 0
0.)
+m_. i
b
I1)
O)
O)
:.i:ili:_2
I
c;
::=: :4: ,-4
!
.-=t
_0
oH
_,_
,_td:,!
N N
............... ,_ _E;_ _,_
o o_
I I I 1 I
_. =. _. =
4-29
0_-_
4-31
TABLE4-11.- DETAILEDCHRONOLOGY
FROM
2.5 MINUTESBEFORETHEACCIDENTTO 5 MINUTESAFTERTHEACCIDENT
- Continued
4-52
TABLE 4-II.- DETAILED CHRONOLOGY FROM
2.5 MINUTES BEFORE THE ACCIDENT TO 5 MINUTES AFTER THE ACCIDENT - Continued
Time, _. e. t. Event
4-33
. TABLE4-II.- DETAILEDCHRONOLOGY
FROM
2.5 MINUTESBEFORETHEACCIDENTTO 5 MINUTESAFTERTHEACCIDENT
- Continued
4-34
TABLE 4-II.- DETAILED CHRONOLOGY FROM
2.5 MINUTES BEFORE THE ACCIDENT TO 5 MINUTES AFTER THE ACCIDENT - Concluded
Time, g. e. t. Event
56:00:06
Master caution and warning triggered by high hydrogen
flow rate to fuel cell 2. Alarm is turned off in
2 seconds.
4-35
1/ N E '" L L L '
PART 4. SUMMARY ANALYSIS OF THE ACCIDENT
INITIATION
Key Data
4-56
55:53:22.772 ll.l-ampere "spike" recorded in fuel cell 3 current
followed by drop in current and rise in voltage typ-
ical of removal of power from one fan motor--indicat-
ing opening of motor circuit.
PROPAGATION OF COMBUSTION
Key Data
4-37
N N E '
L L L: L h L N_ 1: L,: L: Lt n J..: L .
55:53:41.172 22.9-ampere "spike" recorded in fuel cell 3 current,
followed by drop in current and rise in voltage typ-
ical of one fan motor -- indicating opening of another
motor circuit.
There are materials within the tank that can, if ignited in the
presence of supercritical oxygen, react chemically with the oxygen in
exothermic chemical reactions. The most readily reactive is Teflon
used for electrical insulation in the tank. Also potentially reactive
are metals, particularly aluminum. There is more than sufficient Tef-
lon in the tank, if reacted with oxygen, to account for the pressure and
temperature increases recorded. Furthermore, the pressure rise took
place over a period of more than 69 seconds, a relatively long period,
and one which would be more likely characteristic of Teflon combustion
than metal-oxygen reactions.
4-38
observations. The cause of the 15-second period of relatively constant
pressure first indicated at 55:53:59.763 has not been precisely deter-
mined; it is believed to be associated with a change in reaction rate as
combustion proceeded through various Teflon elements.
LOSSOF OXYGEN
TANKNO. 2 SYSTEM
INTEGRITY
Key Data
*Several bits of data have been obtained from this "loss of teleme-
try data" period.
4-39
all signals from the spacecraft were lost about 1.85 seconds after the
last presumably valid reading from within the tank, a temperature read-
ing, and 0.8 second after the last presumably valid pressure reading
(which may or may not reflect the pressure within the tank itself since
the pressure transducer is about 20 feet of tubing length distant).
Abnormal spacecraft accelerations were recorded approximately 0.22 sec-
ond after the last pressure reading and approximately 0.38 second before
the loss of signal. These facts all point to,a relatively sudden loss
of integrity. At about this time, several solenoid valves_ including
the oxygen valves feeding two of the three fuel cells, were shocked to
the closed position. The "bang" reported by the crew also probably
occurred in this time period. Telemetry signals from Apollo 13 were
lost for a period of 1.8 seconds. When signal was reacquired, all instru-
ment indicators from oxygen tank no. 2 were off-scale, high or low. Tem-
peratures recorded by sensors in several different locations in the SM
showed slight increases in the several seconds following reacquisition
of signal. Photographs taken later by the Apollo 13 crew as the SM was
jettisoned show that the bay 4 panel was ejected, undoubtedly during
this event.
Data are not adequate to determine precisely the way in which the
oxygen tank no. 2 system lost its integrity. However, available infor-
mation, analyses, and tests performed during this investigation indicate
that most probably the combustion within the pressure vessel ultimately
led to localized heating and failure at the pressure vessel closure. It
is at this point, the upper end of the quantity probe, that the 1/2-inch
Inconel conduit is located, through which the Teflon-insulated wires
enter the pressure vessel. It is likely that the combustion progressed
along the wire insulation and reached this location where all of the
wires come together. This, possibly augmented by ignition of the metal
in the upper end of the probe, led to weakening and failure of the
closure or the conduit, or both.
4-40
4-11.-
Figure X_-_X_ Closeup view of oxygen tank shelf.
4-41
N N L. ,. ,.....
M_
pressure caused by the oxygen itself. The slight temperature increases
recorded at various SM locations indicate that combustion external to
the tank probably took place. Further testing may shed additional light
on the exact mechanism of panel ejection. The ejected panel then struck
the high-gain antenna, disrupting communications from the spacecraft for
the 1.8 seconds.
Key Data
55:54:53.323 Oxygen tank no. 1 pressure drops 4 psia (from 883 psia
to 879 psia).
55:54:56 Oxygen tank no. 1 pressure reads 782 psia and drops
steadily. Pressure drops over a period of 130 min-
utes to the point at which it was insufficient to
sustain operation of fuel cell no. 2.
Preceding
pageblank
4-43
PART 5. APOLLO 13 RECOVERY
The failure of oxygen tank no. 2 and consequent removal of the bay 4
panel produced a shock which closed valves in the oxygen supply lines to
fuel cells 1 and 3. These fuel cells ceased to provide power in about 3
minutes, when the supply of oxygen between the closed valves and the
cells was depleted. Fuel cell 2 continued to power ac bus 1 through dc
main bus A, but the failure of fuel cell 3 left dc main bus B and ac
bus 2 unpowered (see fig. 4-12). The oxygen tank no. 2 temperature and
quantity gages were connected to ac bus 2 at the time of the accident.
Thus, these parameters could not be read once fuel cell 3 failed at
55:57:44 until power was applied to ac bus 2 from main bus A.
The crew was not alerted to closure of the oxygen feed valves to
fuel cells 1 and 3 because the valve position indicators in the CM were
arranged to give warning only if both the oxygen and hydrogen valves
closed. The hydrogen valves remained open. The crew had not been
alerted to the oxygen tank no. 2 pressure rise or to its subsequent drop
because a hydrogen tank low pressure warning had blocked the cryogenic
subsystem portion of the caution and warning system several minutes be-
fore the accident.
When the crew heard the bang and got the master alarm for low dc
main bus B voltage, the Commander was in the lower equipment bay of the
command module, stowing a television camera which had Just been in use.
4-4
Fuel cell
1
DC main A AC bus i l
Fuel cell
2
r
-L-
I
%I1
Fuel cell
J DC main B : 2 AC bus 2
3 II l Inverter
I I
m
Cryo 0 2
tank 2
pressure
gage
Cryo 0 2
tank 2
fan
Cryo 0 2
tank 2
quantity,
temperature
gages
[ SCS
telemetry
channels
it.
The Lunar Module Pilot was in the tunnel between the CSMand the LM,
returning to the CSM. The Command Module Pilot was in the left-hand
couch, monitoring spacecraft performance. Because of the master alarm
indicating low voltage, the CMPmovedacross to the right-hand couch
where CSMvoltages can be observed. He reported that voltages were
"looking good" at 55:56:10. At this time, main bus B had recovered and
fuel cell 3 did not fail for another l-l/2 minutes. He also reported
fluctuations in the oxygen tank no. 2 quantity, followed by a return
to the off-scale high position. (See fig. 4-13 for CMpanel arrange-
ment).
During the succeeding period, efforts were madeto save the remain-
ing oxygen in the oxygen tank no. 1. Several attempts were made, but
had no effect. The pressure continued to decrease.
It was obvious by about l-l/2 hours after the accident that the
oxygen tank no. 1 leak could not be stopped and that shortly it would be
necessary to use the LM as a "lifeboat" for the remainder of the mission.
RETURN
TOEARTH
4-46
ILl L L
One significant anomaly was noted during the remainder of the
mission. At about 97 hours 14 minutes into the mission, the IAfP
reported hearing a "thump" and observing venting from the LM. Subsequent
data review shows that the LM electrical power system experienced a
brief but major abnormal current flow at that time. There is no evidence
E that this anomaly was related to the accident. Analysis by the Apollo
organization is continuing.
The minimum practical return time was 133 hours g.e.t, to the
Atlantic Ocean, and the maximum was 152 hours g.e.t, to the Indian
Ocean. Recovery forces were deployed in the Pacific. The return path
selected was for splashdown in the Pacific Ocean at 142:40 g.e.t. This
required a minimum of two burns of the LM descent engine. A third burn
was subsequently made to correct the normal maneuver execution variations
in the first two burns. One small velocity adjustment was also made with
reaction control system thrusters. All burns were satisfactory. Figures
4-14 and 4-15 depict the flight plan followed from the time of the acci-
dent to splashdown.
The most critical consumables were water, used to cool the CSM and
LM systems during use; CSM and LM battery power, the CSM batteries being
for use during reentry and the LM batteries being needed for the rest
[ of the mission;
filter cannisters
LM oxygen for breathing;
used to remove carbon
and lithium
dioxide
hydroxide
from the spacecraft
(Li0H)
4-48
m ii
1:
I
_A_J
,i*];
ILl IJ E .2L
_Ad
iJ
4-47 fi
;tart of
problem
(55:55)
to
free-return
r_
(61:30)
F_
I
kO
MCC-5 ]
r_ MCC-2 PC + 2 hr
for entry for entry for Pacific
corridor corridor landing
(137:40) (105:18) (79:28)
r_
MCC-7
G.E.T. 137:40
r
Entry altitude
P_
I
kJ3
0
_ G. E.T. 142:30
LM jettison
G.E.T. 141:30
L SM jettison
G.E.T. 138:01
LM power up
(3.E.T. 133:35
/--- Landing
G.E.T. 142:54
,
Figure 4-16.- Lithium hydroxide canister modification.
4-51
300
250
200
-k-
I
k.n
Po
r
Anomaly55:54
I LM jettison (141:30)
100 I I
I
r
!few
II
enters LM (57:43) I
I
I
Behind moon(77:09) I
50 II I
II I
I I
II I
II I
II I 28.2 Ibs remaining-
0 I I I I I I I I
50 60 70 80 90 I00 Ii0 120 130 140 150
Time, hours
r ..
....
j
s_noq 'atoll
,I_
_ (60:L/) uoom pu,qa_ IllI -
', \ II
00t7
tTcj_;c_;,_l_zmouv _
>
i
(0£:It71)
_ 008
Lf_
uosq I
(I)
9_
E2-
m
3
00_I
--.
0091
O00g
70
60
50
r
40
e-
_J
>,
X
! o 30
Anomaly 55:54
I
r 2O I
ICrew enters LM (57:43) 28.53 Ibs
II remaining
I
10
0
-
50
I
II
II
II
II j
60
I
70
Behind moon (77:09)
j
I
I
I
I
i
80
_
90
I
i00
I
II0
i
120
LM jettison (141:30)
i
130
I
I
I
I
II
140
J 150
Time, hours
Requi re d 85 hours
Available in LM 53 hours
4-55
This page left blank intentionally.
4-56
5-0
PART I. INTRODUCTION
Sufficient work has been done to identify and understand the nature
of the malfunction and the direction which the corrective actions must
take. All indications are that an electrically initiated fire in oxygen
tank no. 2 in the service module (SM) was the cause of the accident. Ac-
cordingly, the Board has concentrated on this tank; on its design, manu-
facture, test, handling, checkout, use, failure mode, and eventual effects
on the rest of the spacecraft. The accident is generally understood, and
the most probable cause has been identified. However, at the time of this
report, some details of the accident are not completely clear.
Further tests and analyses, which will be carried out under the over-
all direction of MSC, will continue to generate new information relative
to this accident. It is possible that this evidence may lead to conclu-
sions differing in detail from those which can be drawn now. However, it
is most unlikely that fundamentally different results will be obtained.
5-1
c. In addition, it is probable that the tank contained a loosely
fitting fill tube assembly. This assembly was probably displaced during
subsequent handling, which included an incident at the prime contractor's
plant in which the tank was jarred.
5-2
procedure, as the switches started to open when they reached their upper
temperature limit, they were welded permanently closed by the resulting
arc and were rendered inoperative as protective thermostats.
The Board recognizes that the contents of its report are largely of
a critical nature. The report highlights in detail faults or deficiencies
in equipment and procedures that the Board has identified. This is the
nature of a review board report.
5-3
It is important, however, to view the criticisms in this report in
a broader context. The Apollo spacecraft system is not without short-
comings, but it is the only system of its type ever built and success-
fully demonstrated. It has flown to the Moon five times and landed
twice. The tank which failed_ the design of which is criticized in this
report, is one of a series which had thousands of hours of successful
operation in space prior to Apollo 13.
5-4
PART 2. ASSESSMENT OF ACCIDENT
l. Findings
d.
Oxygen tank no. 2 contained potential ignition sources:
electrical wiring, unsealed electric motors, and rotating
aluminum fans.
f.
Data indicate that in flight the tank heaters located in
oxygen tanks no. i and no. 2 operated normally prior to the
accident, and they were not on at the time of the accident.
h.
Telemetry data izmnediately prior to the accident indicate
electrical disturbances of a character which would be caused
by short circuits accompanied by electrical arcs in the fan
motor or its leads in oxygen tank no. 2.
i.
The pressure and temperature within oxygen tank no. 2 rose
abnormally during the 1-1/2 minutes immediately prior to the
accident.
5-5
Determinations
(i) The cause of the failure of oxygen tank no. 2 was combustion
within the tank.
(2) Analysis showed that the electrical energy flowing into the
tank could not account for the observed increases in pressure
and temperature.
(3) The heater, temperature sensor, and quantity probe did not
initiate the accident sequence.
(4) The cause of the combustion was most probably the ignition
of Teflon wire insulation on the fan motor wires, caused by
electric arcs in this wiring.
o Findings
5-6
A %ang" as heard by the crew.
Determinations
(2) The pressure pulse from a tank failure might have been
augmented by combustion of Mylar or Kapton insulation or
both when subjected to a stream of oxygen and hot particles
emerging from the top of the tank, as demonstrated in sub-
sequenttests.
5-7
(3) Combustion or vaporization of the Mylar or Kapton might
account for the discoloration of the SM engine nozzle as
observed and photographed by the crew.
(6) The loss of pressure on oxygen tank no. i and the subsequent
loss of power resulted from the tank no. 2 failure.
3. Findings
a,
The cryogenic oxygen storage tanks contained a combination
of oxidizer, combustible material, and potential ignition
sources.
b ,
Supercritical oxygen was used to minimize the weight,
volume, and fluid-handling problems of the oxygen supply
system.
Determinations
5-8
quantity measurements, and to insure adequate heater input
at low densities and high oxygen utilization rates. The
need for oxygen stirring on future flights requires further
investigation.
(6) NASA, the prime contractor, and the supplier of the tank
were not fully aware of the extent of this hazard.
0
Findings
5-9
was a continuity check at Beech in which the switch was
cycled open and closed in an oven.
hi
The thermostatic switches had never operated on the ground
under load because the heaters had only been used with a
relatively full tank which kept the switches cool and closed.
i.
During the CDDT, the oxygen tank no. 2 would not detank in
a normal manner. On March 27 and 28, a special detanking
procedure was followed which subjected the heater to about
8 hours of continuous operation until the tanks were nearly
depleted of oxygen.
k. The oxygen tanks had not been qualification tested for the
conditions encountered in this procedure. However, speci-
fied allowable heater voltages and currents were not exceeded.
i.
The recorded internal tank temperature went off-scale high
early in the special detanking. The thermostatic switches
would normally open at this point but the electrical records
show no thermostatic switch operation. These indications
were not detected at the time.
Determinations
5-10
(3) The fact that the switches were not rated to open at 65 V dc
was not detected by NASA, NR, or Beech in their reviews of
documentation or in qualification and acceptance testing.
(6) During and following the special detanking, the oxygen tank
no. 2 was in a hazardous condition whenever it contained
oxygen and was electrically energized.
5-ii
PART 3. SUPPORTING CONSIDERATIONS
5. Finding
Determination
6. Findings
b.
Fan motors of this design have a test history of failure
during acceptance test which includes phase-to-phase and
phase-to-ground faults.
Co
The fan motor stator windings are constructed with Teflon-
coated, ceramic-insulated, number 36 AWG wire. Full phase-
to-phase and phase-to-ground insulation is not used in the
motor design.
Determinations
7. Findings
5-12
prevailing within the tank, including Teflon, aluminum,
solder, and Drilube 822.
Determinations
(5) The design was such that it was difficult to insure against
these hazards.
(6) There is no evidence that the wiring was damaged during man-
ufacturing.
5-13
9. Findings
Determination
i0. Findings
Determination
The fuel cell oxygen supply valve module has been identified as
potentially hazardous.
ll. Findings
5-14
b. The SMundergoes factory transportation, air shipment to KSC,
and subsequent ground transportation and handling.
Determination
12. Findings
b. Attempts to lift the shelf with the bolt in place broke the
lifting fixture, thereby jarring the oxygen tanks and valves.
Determinations
(2) Other damage to the tank may have occurred from the jolt,
but special tests and analyses indicate that this is un-
likely.
(3) The "shelf drop" incident was not brought to the attention
of project officials during subsequent detanking difficulties
at KSC.
13. Finding
5-15
Determination
14. Findings
a.
The attempt to detank the cryogenic oxygen tanks at KSC
after the CDDT by the standard procedures on March 23, 1970,
was unsuccessful with regard to tank no. 2.
b,
A special detanking procedure was used to empty oxygen tank
no. 2 after CDDT. This procedure involved continuous pro-
tracted heating with repeated cycles of pressurization to
about 300 psi with warm gas followed by venting.
d°
There is no indication from the heater voltage recording
that the thermostatic switches functioned and cycled the
heaters off and on during these special detanking procedures.
e.
At the completion of detanking following CDDT, the switches
are only checked to see that they remain closed at -75 ° F as
the tank is warmed up. They are not checked to verify that
they will open at +80 ° F.
fo
Tests subsequent to the flight showed that the current
associated with the KSC 65 V dc ground powering of the
heaters would cause the thermostatic switch contacts to
weld closed if they attempted to interrupt this current.
g.
A second test showed that without functioning thermostatic
switches, temperatures in the 800 ° to i000 ° F range would
exist at locations on the heater tube assembly that were in
close proximity with the motor wires. These temperatures
are high enough to damage Teflon and melt solder.
Determinations
(i) Oxygen tank no. 2 (XTA 0008) did not detank after CDDT in a
manner comparable to its performance the last time it had
contained liquid oxygen, i.e., in acceptance test at Beech.
(2) Such evidence indicates that the tank had undergone some
change of internal configuration during the intervening
events of the previous 3 years.
5-16
(3) The tank conditions during the special detanking procedures
were outside all prior testing of Apollo CSM cryogenic oxygen
storage tanks. Heater assembly temperatures measured in sub-
sequent tests exceeded i000 ° F.
(6) MSC, KSC, and NR personnel did not know that the thermostatic
switches were not rated to open with 65 V dc GSE power
applied.
15. Findings
b. Launch operations personnel who made the change did not have
a detailed understanding of the tank internal components, or
the tank history. They made appropriate contacts before
making the change.
Determinations
(l) NR and MSC personnel who prepared the TSCD did not know that
the tank heater thermostatic switches would not protect
the tank.
5-17
b) Launch operations personnel at KSC stayed within the
specified tank heater voltage and current limits during the
detanking at KSC.
16. Findings
Determinations
17. Finding
The hazard associated with the long heater cycle during detanking
was not given consideration in the decision to fly oxygen tank
no. 2.
Determinations
(i) MSC, KSC, and NR personnel did not know that the tank heater
thermostatic switches did not protect the tank from over-
heating.
5-18
L . z,.-,,_ A-_
18. Findings
Determination
19. Finding
The only oxygen tank no. 2 anomaly during the final countdown
was a small leak through the vent quick disconnect, which was
corrected.
Determination
20. Findings
Determinations
(i) Investigation of this S-If anomaly was not within the purview
of the Board except insofar as it relates to the Apollo 13
accident.
5-19
(2) The resulting oscillations or vibration of the space vehicle
probably did not affect the oxygen tank.
21. Findings
Determinations
(2) The short circuit could have been caused by either a com-
pletely loose fill tube part or a solder splash being carried
by the moving fluid into contact with both elements of the
probe capacitor.
22. Findings
Determination
The fans in oxygen tank no. i were turned on and began rotating
at 55:53:19.
23. Findings
b°
Stabilization and Control System (SCS) gimbal command telem-
etry channels, which are sensitive indicators of electrical
transients associated with switching on or off of certain
spacecraft electrical loads, showed a negative initial tran-
sient during oxygen tank no. 2 fan turnon cycles and a posi-
tive initial transient during oxygen tank no. 2 fan turnoff
5-20
cycles during the Apollo 13 mission. A negative initial
transient was measuredin the SCSat 55:53:20.
Determinations
24. Finding
Determinations
25. Findings
Determination
Two short circuits occurred in the oxygen tank no. 2 fan cir-
cuits between 55:53:38 and 55:53:41 which resulted in either
blown fuses or opened wiring, and the second fan ceased to
function.
5-21
26. Finding
Determinations
(2) Since no other known energy source in the tank could produce
this pressure buildup, it is concluded to have resulted from
combustion initiated by the first short circuit which started
a wire insulation fire in the tank.
27. Findings
Determination
28. Findings
b •
The master caution and warning system logic for the cryogenic
system is such that an out-of-tolerance condition of one
measurement which triggers a master alarm prevents another
master alarm from being generated when any other parameter in
the same system becomes out-of-tolerance.
5-22
pressures or a shift in transducer or switch calibration can
cause the master caution and warning to be triggered pre-
ceding each heater cycle. This occurred several times on
Apollo 13.
d. A limit sense light indicating abnormal oxygen tank no. 2
pressure should have come on in Mission Control about
30 seconds before oxygen tank no. 2 failed. There is no way
to ascertain that the light did, in fact, come on. If it
did come on, Mission Control did not observe it.
Determinations
(i) If the pressure switch setting and master caution and warning
trip levels were separated by a greater pressure differential,
there would be less likelihood of unnecessary master alarms.
(2) With the present master caution and warning system, a space-
craft problem can go unnoticed because of the presence of a
previous out-of-tolerance condition in the same subsystem.
29. Finding
Determinations
(2) The temperature was a local value which rose when combustion
had progressed to the vicinity of the sensor.
5-23
30. Finding
Determinations
31. Findings
a°
At about 55:54:53, or about half a second before telemetry
loss, the body-mounted linear accelerometers in the command
module, which are sampled at i00 times per second, began
indicating spacecraft motions. These disturbances were
erratic, but reached peak values of 1.17g, 0.65g, and 0.65g
in the X, Y, and Z directions, respectively, about 13 milli-
seconds before data loss.
b. The body-mounted roll, pitch, and yaw rate gyros showed low-
level activity for 1/4 second beginning at 55:54:53.220.
C°
The integrating accelerometers indicated that a velocity
increment of approximately 0.5 fps was imparted to the space-
craft between 55:54:53 and 55:54:55.
d°
Doppler tracking data measured an incremental velocity com-
ponent of 0.26 fps along a line from the Earth to the space-
craft at approximately 55:54:55.
f°
Telemetry data were lost between approximately 55:54:53 and
55:54:55 and the spacecraft switched from the narrow-beam
antenna to the wide-beam antenna.
5-24
32. Finding
Determination
33. Findings
Determinations
34. Finding
5-25
Determination
35. Findings
Determination
The oxygen supply valves to fuel cells i and 3, and the five RCS
valves, were probably closed by the shock of tank failure or panel
ejection or both.
36. Findings
a°
Since data presented to flight controllers in Mission Control
are updated only once per second, the 1.8-second loss of data
which occurred in Mission Control was not directly noticed.
However, the Guidance Officer did note and report a "hardware
restart" of the spacecraft computer. This was quickly
followed by the crew's report of a problem.
b.
Immediately after the crew's report of a "bang" and a main
bus B undervolt, all fuel cell output currents and all bus
voltages were normal, and the cryogenic oxygen tank indica-
tions were as follows:
5-26
Oxygentank no. i: Pressure: Several hundred psi below
normal
Quantity: Normal
Temperature: Normal
d. Neither the crew nor Mission Control was aware at the time
that oxygen tank no. 2 pressure had risen abnormally just
before the data loss.
Determination
37. Findings
5-27
C° After the fuel cell failures, which resulted in dc main
bus B failure and the undervoltage condition on dc main bus A,
Mission Control diverted its prime concern from what was
initially believed to be a cryogenic system instrumentation
problem to the electrical power system.
d.
Near-zero oxygen flow to fuel cells i and 3 was noted after
the main bus B failure, but this was consistent with no power
output from the fuel cells.
e .
The flight controllers believed that the fuel cells could
have been disconnected from the busses and directed the crew
to connect fuel cell i to dc main bus A and fuel cell 3 to
dc main bus B.
Determinations
(1) Under these conditions it was logical for the flight con-
trollers to attempt to regain power to the busses since the
fuel cells might have been disconnected as a result of a short
circuit in the electrical system. Telemetry does not indicate
whether or not fuel cells are connected to busses, and the
available data would not distinguish between a disconnected
fuel cell and a failed one.
(2) If the crew had been aware of the reactant valve closure,
they could have opened them before the fuel cells were starved
of oxygen. This would have simplified subsequent actions.
38. Finding
Determinations
5-28
(2) The ultimate outcome would not have been changed, but had the
fuel cells not failed, Mission Control and the crew would not
have mad to contend with the failure of dc main bus B and ac
bus 2 or attitude control problems while trying to evaluate
the situation.
39. Findings
Determinations
5-29
Managementof Electrical System
40. Findings
a.
After fuel cell I failed, the total dc main bus A load was
placed on fuel cell 2 and the voltage dropped to approxi-
mately 25 volts, causing a caution and warning indication
and a master alarm.
b.
After determining the fuel cell 2 could not supply enough
power to dc main bus A to maintain adequate voltage, the crew
connected entry battery A to this bus as an emergency measure
to increase the bus voltage to its normal operating value.
d°
When the power requirements were sufficiently reduced so that
the one remaining fuel cell could maintain adequate bus
voltage, Mission Control directed the crew to take the entry
battery off line.
e o
Mission Control then directed the crew to charge this battery
in order to get as much energy back into it as possible,
before the inevitable loss of the one functioning fuel cell.
Determinations
41. Findings
5-30
b. When these procedures failed to arrest the oxygen loss,
Mission Control directed the crew to shut down fuel cells i
and 3 by closing the hydrogen and oxygen flow valves.
Determinations
(i) Under more normal conditions oxygen pressure might have been
increased by turning on heaters and fans in the oxygen tanks;
no other known actions had such a possibility.
42. Findings
5-31
Determinations
45. Findings
a°
During the LM powerup and the CSM powerdown, there was a brief
time interval during which Mission Control gave the crew di-
rections which resulted in neither module having an active
attitude control system.
bo
This caused some concern in Mission Control because of the
possibility of the spacecraft drifting into inertial platform
gimbal lock condition.
C.
The Command Module Pilot (CMP) stated that he was not con-
cerned because he could have quickly reestablished direct
manual attitude control if it became necessary.
Determination
This situation was not hazardous to the crew because had gimbal
lock actually occurred, sufficient time was available to re-
establish an attitude reference.
44. Findings
a.
LM flight controllers were on duty in Mission Control at the
time of the accident in support of the scheduled crew entry
into the LM.
b°
If the accident had occurred at some other time during the
translunar coast phase, LM system specialists would not have
been on duty, and it would have taken at least 30 minutes to
get a fully manned team in Mission Control.
Determination
5-52
LM Consumables Management
45. Findings
a,
The LM was designed to support two men on a 2-day expedition
to the lunar surface. Mission Control made major revisions
in the use rate of water, oxygen, and electrical power to
sustain three men for the 4-day return trip to the Earth.
C°
Mission Control determined that this maximum powerdown could
be delayed until after 80 hours ground elapsed time, allowing
the LM primary guidance and navigation system to be kept
powered up for the second abort maneuver.
Determinations
5-33
Modification of LM Carbon Dioxide Removal System
46. Findings
a.
The lithium hydroxide (LiOH) cartridges, which remove water
and carbon dioxide from the LM cabin atmosphere, would have
become ineffective due to saturation at about i00 hours.
b,
Mission rules set maximum allowable carbon dioxide partial
pressure at 7.5mm Hg. LiOH cartridges are normally changed
before cabin atmosphere carbon dioxide partial pressure
reaches this value.
C.
Manned Spacecraft Center engineers devised and checked out a
procedure for using the CM LiOH cannisters to achieve carbon
dioxide removal. Instructions were given on how to build a
modified cartridge container using materials in the space-
craft.
do
The crew made the modification at 93 hours, and carbon
dioxide partial pressure in the LM dropped rapidly from
7.5mm Hg to O.imm Hg.
e.
Mission Control gave the crew further instructions for
attaching additional cartridges in series with the first
modification. After this addition, the carbon dioxide partial
pressure remained below 2mm Hg for the remainder of the Earth-
return trip.
Determination
LM Anomaly
47. Findings
a.
During the time interval between 97:13:53 and 97:13:55, LM
descent battery current measurements on telemetry showed a
rapid increase from values of no more than 3 amperes per
battery to values in excess of 30 amperes per battery. The
exact value in one battery cannot be determined because the
measurement for battery 2 was off-scale high at 60 amperes.
5-34
b. At about that time the Lunar Module Pilot (LMP) heard a
"thump" from the vicinity of the LM descent stage.
Determinations
(2) The thump and the venting were related to this anomaly.
(4) This anomaly was not directly related to the CSM or to the
accident.
CM Battery Recharging
48. Findings
a.
About one half of the electrical capacity of reentry
battery A (20 of 40 amp-hours) was used during emergency
conditions following the accident. A small part of the
capacity of reentry battery B was used in checking out dc
main bus B at 95 hours. The reduced charge remaining in the
batteries limited the amount of time the CM could operate
after separation from the LM.
5-35
b.
Extrapolation of LM electrical power use rates indicated a
capacity in excess of that required for LM operation for the
remainder of the flight.
C.
Mission Control worked out a procedure for using LM battery
power to recharge CM batteries A and B. This procedure used
the electrical umbilical between the 154 and the CM which
normally carried electrical energy from the CM to the LM.
The procedure was nonstandard and was not included in check-
lists.
Determination
49. Findings
a°
After the accident, it became apparent that the lunar landing
could not be accomplished and that the spacecraft trajectory
must be altered for a return to Earth.
b.
At the time of th@ accident, the spacecraft trajectory was
one which would have returned it to the vicinity of the Earth,
but it would have been left in orbit about the Earth rather
than reentering for a safe splashdown.
5-36
A 3.2-fps correction at 137:40 using LM RCSthrusters, to
assure that the CMwould reenter the Earth's atmosphere at
the center of its corridor.
Determinations
(1) This series of course corrections was logical and had the
best chance of success because_ as compared to other options_
it avoided use of the damaged SM; it put the spacecraft on a
trajectory, within a few hours after the accident, which had
the best chance for a safe return to Earth; it placed splash-
down where the best recovery forces were located; it shortened
the flight time to increase safety margins in the use of elec-
trical power and water; it conserved fuel for other course
corrections which might have become necessary; and it kept
open an option to further reduce the flight time.
50. Findings
5-37
et
The reentry preparation time had to be extended in order to
accomplish the additional steps required by the unusual situa-
tion.
fe
g.
The procedures for accomplishing the final course correction
and the reentry preparation were developed by operations
support personnel under the direction of Mission Control.
h°
An initial set of procedures was defined within 12 hours
after the accident• These were refined and modified during
the following 2 days, and evaluated in simulators at MSC and
KSC by members of the backup crew.
j •
Trajectory evaluations of contingency conditions for LM and
SM separation were conducted and documented prior to the
mission by mission-planning personnel at MSC.
Determinations
51. Findings
ao
5-38
Determination
52. Findings
Determination
5-39
PART 4. RECOMMENDATIONS
a. Remove from contact with the oxygen all wiring, and the unsealed
motors, which can potentially short circuit and ignite adjacent materials;
or otherwise insure against a catastrophic electrically induced fire in
the tank.
3. The warning systems on board the Apollo spacecraft and in the Mission
Control Center should be carefully reviewed and modified where appropriate,
with specific attention to the following:
5. The Manned Spacecraft Center should complete the special tests and
analyses now underway in order to understand more compl@tely the details
of the Apollo 13 accident. In addition, the lunar module power system
anomalies should receive careful attention. Other NASA Centers should
continue their support to MSC in the areas of analysis and test.
5-40
6. Wheneversignificant anomalies occur in critical subsystems during
final preparation for launch, standard procedures should require a presen-
tation of all prior anomalies on that particular piece of equipment, in-
cluding those which have previously been corrected or explained. Further-
more, critical decisions involving the flightworthiness of subsystems
should require the presence and full participation of an expert who is
intimately familiar with the details of that subsystem.
5-41
This page left blank intentionally.
2
5-42
NASA -- MSC
.
REPORT OF
- APOLLO 13 REVIEW BOARD
APPENDIX A
BASELINE DATA: APOLLO 13
l
Part Page
COMMANDMODULE.................. A-3
Introduction . . . . . . . . . . . . . . . . . . A-28
iii
Part Page
iv
Introduction . . . . . . . . . . . . . . . . . . . A-99
Introduction . . . . . . . . . . . . . . . . . . . A-106
__~-_-_.-, .._ . ..----- .I.,. .__ ,.-__- -~--_ .-.. --l----l--l-..--- _-“--l_-.
Part Page
__.^.
vi
.,___--.-....__I..^
,111- .._^x_-..-l _..l..-^..l-I_ -__ -.-.--~- -__~,-- *-_. ---.-
BASELINE DATA: APOLLO 13 FLIGHT
APPENDIX A
A-l
.-
A-2
PART Al
The LEA (fig. Al-2) provides the means for separating the CM from
the launch vehicle during pad or first-stage booster operation, This
assembly consists of a Q-ball instrumentation assembly (nose cone),
ballast compartment, canard surfaces, pitch control motor, tower jetti-
son motor, launch escape motor, a structural skirt, an open-frame tower,
and a boost protective cover (BPC). The structural skirt at the base
of the housing, which encloses the launch escape rocket motors, is
secured to the forward portion of the tower. The BPC (fig. Al-31 is
attached to the aft end of the tower to protect the CM from heat during
boost, and from exhaust damage by the launch escape and tower jettison
motors. Explosive nuts, one in each tower leg well, secure the tower
to the CM structure.
COMIWNDMODULE
The command module is conical shaped, 11 feet 1.5 inches long, and
12 feet 6.5 inches in diameter without the ablative material. The
ablative material is nonsymmetrical and adds approximately 4 inches to
the height and 5 inches to the diameter.
A-3
.
_...
jr\ - 1-I
STRUCTURAL SKIRT
A..
BOOST PROTECTIVE
CM-SM FAIRING
REACTION CONTR
SYSTEM ENGINES
SERVICE MODULE
EC5 RADIATOR MI
SPACECRAFT LM
ADAPTER (SLA) \
A-5
’ccgq
Sector 4
-Y
1 and 4 are 50-degree sectors
Fuel cell power plant (three)
Helium servicing panel
Super-critical
Super-critical
oxygen tank (two)
hydrogen tank (two)
Reaction control system control unit
2 and 5 are 70-degree sectors Electrical power system power control relay box
3 and 6 are 60-degree sectors Service module jettison controller sequencer (two)
id-8
the service module is accessible through maintenance doors located around
the exterior surface of the module. Specific items, such as propulsion
systems (SPS and RCS), fuel cells, and most of the SC onboard consumables
(and storage tanks) contained in the SM compartments, are listed in
figure Al-5. The service module is 12 feet 11 inches long (high) and
12 feet 10 inches in diameter.
SPACECRAFT LM ADAPTER
A-9
Panel separation by
explosive charges
FAM-1503F
INTRODUCTION
These data were extracted from the technical manual SM2A-03BLOCK II-
(l), Apollo Operations Handbook, Block II Spacecraft, Volume 1, dated
January 15, 1970.
A-11
PART A2.1
a. Attitude reference
b. Attitude control
Attitude Reference
A-12
.___^.-.__-.
-__ -.- _.-..
-_-- ._I
ye-------------- -_---L---- -,--v--q
1
I ' GIMBAL - ' GIMBAL
I
ANGLES
I INERTIAL TOTAL ATTITUDE
INERTIAL
COUPLING
ANGLES COMMAND
MODULE
+ DISPLAY
KEYBOARD
I
I MEASUREMENT
UNITIIMU)
*
DATA UNIT
(ICDUl
COMPUTER
(CMC)
4 (DSKY)
I
I _
ATTITUDE
ERRORS
CREW INPUTS
I
I--_---L---------- _----m----- o-e---
PGNCS
J
l
I 1 ATTITUDE ERROR
I
I , GDC TOTAL
ATTITUDE
RATE -1,
I GYRO
DISPLAY
. ELECTRONIC
DISPLAY
ATTITUDE ERROR-1
ATTITUDE ERROR-2
w DIRECTOR
ATTITUDE
ASCP ATTITUDE
I COUPLER
(GDCI
ERROR
e
ASSEMBLY
IEDA)
ATTITUDE-1
ATTITUDE-2
+ INDICATOR
(FDAI) ND. 1
I A
-l
I ASCP ATTITUDE
ERROR
I ATTITUDE
I
I SET
CONTROL t
I
I PANEL
(ASCP)
IMUlGDC
TOTAL
I
I ATTITUDE I
r--‘--e-----
I
I
l
I
I
I I I
I I I
DISPLAY ANGULAR RATES MAIN
I L _____ I ----
' SWITCHING DISPLAY
I I CONSOLE
(MDC)
I I c
scs - 1
Attitude Control
A-14
ENERGY STORAGE POWER GENERATION
ENTRY AND ’
POST LANDING
BATTERY A
FUEL CELL
ENTRY AND
POST LANDING -
BATTERY B
I
ENTRY AND
POST LANDING I
BATTERY C
4
I I
f
PYRO
BATTERY A
PYRO
BATTERY B
I
INERATION 7 I POWERCONVERSION I POWER DISTRIBUTION
I I
I I
I
I
I
I
I AC INVERTER
. ...
-’
SENSE
II
CKT
.
j NO. 1
I I
I I I +
I 4 I
AC INVERTER
t INVERTER
DC&AC
+, CONTROL
NO. 3
CIRCUITS
I
I
I
I AC INVERTER
INVERTER
3M4lNB
PWR
I -A-
(RHE5275j
I 70A
I
‘II I I
POWER DISTRlBUTION
MAIN BUS
I SWITCH
F-l (BATA/c)
(MDC-5) I
A-29
_ -- .
..~ --
( I-
- .-
Functional Description
During the CSM separation maneuver, the power plants supply power
through the SM buses to two SM jettison control sequencers. The sequen-
cers sustain SM RCS retrofire during CSM separation and fire the SM
positive roll RCS engines 2 seconds after separation to stabilize the SM
during entry. Roll engine firing is terminated 7.5 seconds after separa-
tion. The power plants and SM buses are isolated from the umbilical
through a SM deadface. The sequencers are connected to the SM buses when
the CM/SM SEP switch (MDC-2) is activated; separation occurs 100 milli-
seconds after switch activation.
A-30
Power conversion.- Primary dc power is converted into ac by solid
state static inverters that provide 115/200-volt 400-cps 3-phase ac power
up to 1250 volt-amperes each. The ac power is connected by motor switch
controls +Uo twc ac buses for distribution to the ac loads. One inverter
has the capability of supplying all spacecraft primary ac power. One
inverter can power both buses while the two remaining inverters act as
redundant sources. However, throughout the flight, each bus is powered
by a separate inverter. Provisions are made for inverter isolation in
the event of malfunctions. Inverter outputs cannot be phase synchro-
nized; therefore, interlocked motorized switching circuits are incor-
porated to prevent the connection of two inverters to the same bus.
A-31
.- .-r __
_-.._
i.._ _ __--___-.- __I--.- 1-w_ _-_-..-_.. --.._,~_-....-F-L-..-s.--_II
.. ___.ll-""" ----.i. ---1-_.- 1_11_-
sensors monitor fuel cell overload and reverse current conditions, pro-
viding an automatic disconnect, together with visual indications of the
disconnect whenever either condition is exceeded.
Approximate
Minimum Approximate --
Weight Design quantities at
allowable flow rate
of usable storage minimum heater
operating at min dq/dm
cryogenics pressure
pressure (+li;5',F e;viro;m;nt: an~pef~nt~~$ing
(lb/tank) bia>
(psi4 lb hr- an s
(min dq/dm)
A-32
.
+28 VDC CAUTIC
c‘""'"'" FILL VENTtGSEI (OV-1) WARN11
SYSTEh
- 02 CRYOPRESS(MDC-2) .
K
DENSITY TANK PRESSURE
SIGNAL DENSITY
CONDITIONER SENSOR
PROBE rWK1
Q -I I
FAN MOTORS
,
I HEATERS t I
-J
L -C
-
I -
, OXYGEN RELIEF VENT (ORI
,-, n
"2 - "2
/ I -;(
HEATERS,
'I 1 9 2
4.
CRYOGENIC TAMS
DENSITYSIGNAL
CONDITIONER
I, - 1
02
I
I
L
OXYGEN PUPGE VALVE IGSE) (OP) I
- 02 02 o2 - 0.
I I ,
A-34
& TANK 1 & TANK 2
PRESS XDUCERS
ZRYO PRESS[MDC- 2)
I I I I I I
D-
02 TANK NO. 1 MOTOR SWITCH CONTACTS 0
02 TANK NO. 2
MOTOR SWITCH
CONTACTS
I I CONTACTS
AL
SM MAIN DC BUS Bl p ~ ’
F ” OF
II C
1
m MAIN D-C t
I I I I
I I I I
I
TO. FUEL CELL SHUTOFF VALVES
A MN 8 IRHEB 229)
05A0
:ENIC TAMS 02 HEATERS -2 j
CRYOGENIC 02 HTR-2 (MDC- 2)
MNB tRHEB-226) AUTO ( rl’
I L
OFF
ON
0 PRESSURE AND MOTOR
SWITCHES ARE SHOWN
02 IN LOW PRESSURE POSITION ON
TO
ECS
I
H? TAN-K 2
DiNSlTY 8 TEhtP
5 IGNAL COND
1 i
. . .
I . .-._
1\ H2TANK 1
-L
0, TANK NO. 2
~TOR sw lTcH
DENSITY & TEh4P
SIGNAL COND
QTY AMPL 1
AC I (RHER-2261
‘\TACTS @ CONTACTS
CRYOGENIC
FAN MOTORS
02 FANS -1 TANK 1
1MDC-2 I A-C BUS
AC2 (RHEB-2261
NO. 1
II OFF c.+o-
- 2A -
ON
I
I
I
-l H2 TANK 2
DENSITY C TEMP H2FANS - 2 SWITCH
IMDC - 21 -
SIGNAL COND I
4
H2FANS - 1 SWITCH d
IMDC - 21
r, HYDROGEN FILL VENT IGSE) IHV-1)
1
C H2
I
I
CONDITIONER
I iMPL 1
CRYOGENIC TANKS
I, - I
Li
HYDROGEN PURGE VALVE IGSE) (HP)
H2 - H2 9
FROM CB
CRYOGENIC FAN MOTORS TANK 2 AC2 (RHEE-226)
CRYOGENIC FAN MOTORS TANK 1 AC1 (RHEB-2261
H2
TEMP
TEMP SIGNAL
‘OGEN SENSOR CONOITIONFR ITT” I
SM MAIN DC
I I
-I I- CM r)-CMAlN
l-
A
- H2
Hz -
CRYOGENIC H2 HTR 2 -
q$F//glm ._ ._. TANKsm ,
D-&IN MN B (RHEB-226)
BUS B
[
I-
IRE TANK NO. 2 0
PRESSURE
SWITCH
1 FILTER
I
Hz - H2 H2 - H2 H2
Ii2 TANK NO. 2
MOTOR SWITCH
Ii2 TANK NO. 1 MOTOR tiITCH CONTACTS (j) , CONTACTS
_ 1
H FANS -1
L DC-2)
AUTO
- 6C
OFF v
/
-C MAIN
BUS A \
H2 HEATERS - 1
CRYOGENIC H2 HTR l- (MDC-2)
MN A IRHEB-226)
AUTO
\
w OFF - H2 HEATERS -
\ - H2 FANS --,
0
H2 FANS -2
(MDC-2)
AUTO
- *A
OFF wT+
CRYOGENIC H2 HlR 2-
MN B (RHEB-22%) 71
---A
- OFF
0 -1
ON
---
A-35
Two parallel dc heaters in each tank supply the heat necessary to
maintain design pressures. Two parallel 3-phase ac circulating fans
circulate the fluid over the heating elements to maintain a uniform den-
sity and decrease the probability of stratification. A typical heater
and fan installation is shown in figure A2.6-4. Relief valves provide
overpressure relief, check_valves provide tank isolation, and individual
fuel cell shutoff valves provide isolation of malfunctioning power plants.
Filters extract particles from the flowing fluid to protect the ECS and
EPS components. The pressure transducers and temperature probes indicate
the thermodynamic state of the fluid. A capacitive quantity probe in-
dicates quantity of fluid remaining in the tanks.
FAN &MOTOR
CAPYl1lvE
PRORE- ‘I
v
ENCASED
INTERNALLY
A-36
Repressurization of the systems can be automatically or manually
controlled by switch selection. The automatic mode is designed to give
a single-phase reactant flow into the feed lines at design pressures.
The heaters and fans are automatically controlled through a pressure
switch-motor switch arrangement. As pressure in the tanks decreases,
the pressure switch in each tank closes to energize the motor switch,
closing contacts in the heater and fan circuits. Both tanks have to de-
crease in pressure before heater and fan circuits are energized. When
either tank reaches the upper operating pressure limit, that respective
pressure switch opens to again energize the motor switch, thus opening
the heater and fan circuits to both tanks. The 02 circuits are energized
at 865 psia minimum and de-energized at 935 psia maximum. The H2 circuits
energize at 225 psia minimum and de-energize at 260 psia maximum. The
most accurate quantity readout will be acquired shortly after the fans
have stopped. During all other periods partial stratification may de-
grade quantity readout accuracy.
When the systems reach the point where heater and fan cycling is at
a minimum (due to a reduced heat requirement), heat leak of the tank is
sufficient to maintain design pressures, provided flow is within the min
dq/dm values shown in the preceding tabulation. This realm of operation
is referred to as the min dq/dm region. The minimum heat requirement
region for oxygen starts at approximately 45-percent quantity and ter-
minates at approximately 25-percent quantity. Between these tank quan-
tities, minimum heater and fan cycling will occur under normal usage.
The amount of heat required for repressurization at quantities below
25-percent starts to increase until below the j-percent level practically
continuous heater and fan operation is required. In the hydrogen system,
the quantity levels for minimum heater and fan cycling are between ap-
proximately 53 and 33 percent, with continuous operation occurring at
approximately the 5 percent-level.
The maximum continuous flow that each cryogenic tank can provide at
minimum design pressure is dependent on the quantity level and the heat
required to maintain that pressure. The heat required to maintain a con-
stant pressure decreases as quantity decreases from full to the minimum
A-37
dq/dm point. As quantity decreases beyond the minimum dq/dm region, the
heat required to maintain a constant pressure increases. As fluid is
withdrawn, a specific amount of heat is withdrawn. When the withdrawal
rate exceeds the heat that can be supplied by the heaters, fan motors,
and heat leak, there is a resultant pressure decrease below the minimum
design operating level.
Wren
Quantity Repressurization
Flow at
(percent) time, minutes
(865 to 935 psia) 865 psia
100 4.0 3.56 20.0 0.38
4.3 21.0 0.42
:z 4.6 '4.;:
. 22.0 0.46
85
80
75
5:: I 5.27
6.02
7.01
23.0
24.5
26.5