CONTRACT : CALCULATION No. DSN No.
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DISCIPLINE: CIVILS DOCUMENT CLASS 1 Page 1 of 18
SUBJECT : Design Calculation For Turbine generator Foundation
UNIT -
DRAWINGS :
1. - Foundation G.A & R.C Details
REFERENCE DATA :
1. - Geotechnical Interpretative report
2. -
3. -
4. - Equipment List
DESIGN BASIS :
Project Specifications
General Design Codes
- Code of practice for structural use of concrete - Design and Construction
- Code of practice for foundations
- Structural use of concrete
REMARKS :
REVISION DATE DESCRIPTION ORIGINATOR CHECKER APPRV.
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SECTION NO. PAGE NO. AMENDMENT NO. REMARKS
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CONTENTS
SECTION PAGE NO.
1 SCOPE 4
2 DESIGN PHILOSOPHY 4
3 DATA 4
4 STATIC DESIGN OF PUMP FOUNDATION 5
5 ECCENTRICITY CHECKS & INERTIA CALCULATIONS 8
6 CALCULATION OF SPRING CONSTANTS & DAMPING RATIOS 11
7 CHECK FOR VARIOUS SHEAR MODULUS VALUES 14
8 STABILITY CHECKS 16
9 REINFORCEMENT CALCULATION 17
APPENDIX-A LOAD INPUT A
APPENDIX-B EXTRACTS FROM REFERENCES B
APPENDIX-C DRAWINGS C
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1.0 SCOPE:
This document covers the static & Dynamic analysis for pump foundation in
2.0 DESIGN PHILOSOPHY:
The pump and motor are mounted on an common skid which is supported by a rectangular block foundation. The block
foundation is designed for the pump and motor weight as per vendor drawing. The total weight of the pump, motor & skid
works out to be higher than 2270 Kg. Hence, as per Clause. 3.3 of Doc. , foundation is checked for
Static & dynamic conditions.
3.0 DATA:
3.1 Material Data
Concrete
Design Compr. Strength of concrete F'c = 35 N/mm2
Unit weight of concrete gc = 25 KN/m3
Unit weight of water gw = 10 KN/m3
Concrete cover for foundations Cc = 75 mm
Reinforcement
Yield Strength of steel fy = 460 N/mm2
unit weight of steel = 78.5 KN/m3
3.2 Soil Data
Unit weight of soil gs = 18 KN/m3 (From Geo tech report )
Coefficient of friction(Soil&Concrete) m = 0.4 (Assumed)
3.3 Ground water table:
Water level is assumed to be at finished grade elevation for critical effect.
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4.0 STATIC DESIGN OF PUMP FOUNDATION
4.1. DESIGN DATA
4.1.1 Block Dimensions:
Length in X-direction LB = #REF! m
Length in Z-direction BB = #REF! m
Height of the Block Above HPP HB_AG = #REF! m
Depth of Foundation from HPP D = #REF! m
Total Height of Block HB = #REF! m
Area of Block Af = #REF! sqm
Mz
Discharge
CL of
Y
Z
CL of Pump
hs
Hs
BB Ba Bs
HB_AG
HPP
HB
D
La X X
LS Mx
LB
PLAN VIEW SECTION VIEW
4.1.3 Unit Weights:
Unit weight of concrete nc = 25 kN/m³
Unit weight of Water nw = 10 kN/m³
Unit weight of soil gs = 18 kN/m³
Co-eff of friction bet. Soil & Concrete µ = 0.4 (Assumed)
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4.1.4 Stability Limits:
Considering improved below the foundation as per Geo tech report
###
Net Allow. Bearing Pressure qa = 255 kN/m²
50% of the allowable soil bearing pressure should be considered as per
Gross Allowable pressure = ### = #REF! kN/m²
FOS against Sliding FSliding = 1.5
FOS against Overturning FOT = 2
FOS against Buoyancy FBUO = 1.2
4.2 STATIC LOADS
4.2.1 Pump Weight:
Pump Weight, Pp = 1152 kg = 11.30 kN
Pump rotor Weight, Ppr = 345.6 kg = 3.39 kN (if no vendor data, assume 30% of Pump wt)
Motor Weight, Pm = 2359 kg = 23.14 kN
Motor rotor Weight, Pmr = 707.7 kg = 6.94 kN (if no vendor data, assume 30% of motor wt)
Base Weight, Pb = 1293 kg = 12.68 kN
Other Po = 0 kg = 0.00 kN
Total weight of pump, WP = Pp + Pm + Pb + Po = 47.12 kN > 22.27 KN
Weight of concrete fill inside the skid Wcf1 = 4.165 x 4.165 x 0.2 x 25 = 86.7 KN
As per Cl. 3.3, , if pump weight exceeds 2270 Kg (22.27KN) it is recommended to go for dynamic analysis.
4.2.2 Buoyancy Force:
Buoyancy Force Fb = LB x BB x D x gw
= ### = #REF! KN
4.3 PRELIMINARY FOUNDATION CHECK:
4.3.1 Check for Plinth Size:
Minimum bolt edge distance, Dmin = 150 mm = 0.15 m
Minimum edge of skid to concrete,Cmin = 75 mm = 0.075 m
Therefore
Min. plinth length required = ( 2 x Dmin ) + La = ( 2 x 0.15 ) + 4.1 = 4.4 m
= ( 2 x Cmin ) + Ls = ( 2 x 0.075 ) + 4.165 = 4.315 m
Min. plinth length required = Max of the above = 4.4 m### #REF! m
###
Min. plinth width required = ( 2 x Dmin ) + Wa = ( 2 x 0.15 ) + 1.2 1.5 m =
= ( 2 x Cmin ) + Bs= ( 2 x 0.075 ) + 4.165 = 4.315 m
Min. plinth width required = Max of the above = 4.315 m### #REF! m
###
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4.3.2 Check for Foundation Depth:
Min. thickness of the concrete foundation shall not be less than the following as per Cl 4.6,
Min. foundation depth = 0.60 + L/30 ( Where L is greater of length or width in meters )
= #REF! m ### #REF! m
###
4.3.3 Check for Foundation Weight:
Foundation weight should be greater than 3 times the total weight of the pump as per Cl 6.2.1,
Machine or Pump total weight, WP = 47.12 kN
Foundation weight, Wf = ###
= #REF! KN ### 3 times the pump weight
###
4.3.4 Preliminary Check for Bearnig pressure:
Total Vertical force FY = WP + Wcf1 + Wf
= ### = #REF! KN
Total Vertical force with 50% impact load
= FY + 50% WP
Fyi = ### = #REF! KN
Moment due to impact load (i.e.25% of pump weight acting laterally at shaft level)
Total Mom in Long. Direction MX = Mx_I
at Bottom of base =### = #REF! KNm
Total Mom in Tran. Direction Mz = Mz_I
at Bottom of base =### = #REF! KNm
Maximum Base Pressure PMAX = P / A + MX / Z X
at founding depth below HPP = ###
= #REF! KN/m2 ### #REF! KN/m2
###
PMAX = P / A + MZ / Z Z
= ###
= #REF! KN/m2 ### #REF! KN/m2
###
###
GTG-1 location
BORE HOLE NO 3
G 335 Mpa @0.6m
335000 kN/m2
ν 0.401
a 1.164 L/B #REF! (Hand book - pg 40)
Coefficient of elastic uniform compression
Cz #REF! kN/m3
#REF! kg/cm3
GTG-2 location
BORE HOLE NO 7 @0.7m
G 556 Mpa
556000 kN/m2
ν 0.388
a 1.164 L/B #REF!
Coefficient of elastic uniform compression
Cz #REF! kN/m3
#REF! kg/cm3
USE
CZ 5.0 kg/cm3
vertical Cz 50000 kN/m3 50000
Rocking, pitching Cθ 100000 kN/m3
Translation Cτ 25000 kN/m3
Yawing Cφ 37500 kN/m3 Second moment of area of bea
speed of generator, fm3000 rpm Ix
314.16 rad/sec Iy
Permissible amplitude 7.0 microns Iz
speed of generator, fm 5235 rpm
548.21 rad/sec
Permissible amplitude 3.75 microns
693.24
FREQUENCIES
mode fv, rad/s fv, rpm fm/fn
Vertical #REF! #REF! #REF!
Yawing #REF! #REF! #REF!
Rocking #REF! #REF! #REF!
Sliding #REF! #REF! #REF!
Pitching #REF! #REF! #REF!
Coupled
frequency
#REF! #REF! #REF!
(rock &
slide)ω1
Coupled
frequency
#REF! #REF! #REF!
(rock &
slide)ω2
Coupled
frequency
#REF! #REF! #REF!
(Pitch &
slide)ω3
Coupled
frequency
#REF! #REF! #REF!
(Pitch &
slide)ω4
AMPLITUDES
mode
Vertical #REF! microns
Yawing #REF! microns
Rocking & sliding
ΔP or ΔM #REF!
Sliding #REF! microns
Rocking #REF! radians
Net amplitude at base
Ab #REF! microns
Net amplitude at top
At #REF! microns
Pitching & sliding
ΔP or ΔM #REF!
Sliding #REF! microns
Rocking #REF! radians
Net amplitude at base
Ab #REF! microns
Net amplitude at top
At #REF! microns
Second moment of area of bearing surface
#REF! m4
#REF! m4
#REF! m4
(from CP-2012) AND SRINIVASULU HANDBOOK
vertical Cz 50000 kN/m3
Rocking, pitching Cθ 100000 kN/m3
Translation Cτ 25000 kN/m3
Yawing Cφ 37500 kN/m3 Second moment of area of bearing su
speed of generator, fm5235 rpm Ix #REF!
548.21 rad/sec Iy #REF!
Permissible amplitude 7.0 microns Iz #REF!
speed of generator, fm 5235 rpm
548.21 rad/sec
Permissible amplitude 3.75 microns
693.24
FREQUENCIES
mode fv, rad/s fv, rpm fm/fn
Vertical #REF! #REF! #REF!
Yawing #REF! #REF! #REF!
Rocking #REF! #REF! #REF!
Sliding #REF! #REF! #REF!
Pitching #REF! #REF! #REF!
Coupled
frequency
#REF! #REF! #REF!
(rock &
slide)ω1
Coupled
frequency
#REF! #REF! #REF!
(rock &
slide)ω2
Coupled
frequency
#REF! #REF! #REF!
(Pitch &
slide)ω3
Coupled
frequency
#REF! #REF! #REF!
(Pitch &
slide)ω4
AMPLITUDES
mode
Vertical #REF! microns
Yawing #REF! microns
Rocking & sliding
ΔP or ΔM #REF!
Sliding #REF! microns
Rocking #REF! radians
Net amplitude at base
Ab #REF! microns
Net amplitude at top
At #REF! microns
Pitching & sliding
ΔP or ΔM #REF!
Sliding #REF! microns
Rocking #REF! radians
Net amplitude at base
Ab #REF! microns
Net amplitude at top
At #REF! microns
oment of area of bearing surface
m4
m4
m4
