Inspection and Test Plan SPECIFICATION :
SES N02-S01, SES N02-C04
REFRACTORY REPAIR WORK FOR REFORMER AT IBN SINA SES N02-C01, SES N02-C03
Date : 12 Feb 2019
W.P. / Description : REFRACTORY INSTALLATION DOCUMENT NO: 19-ES12816-02-ITP Rev. No: 00
Responsibility
Inspection / Test Stage Acceptance Criteria Verifying Documents
ALTRAD RB Hilton IBN SINA
1.0 PRE-PRODUCTION REQUIREMENTS
1.1 PROCEDURESUBMITTALS
1.1.1 Method Statement (M.S) IBN SINA Approved M.S H R
1.1.2 Inspection and Test Plan (ITP) IBN SINA Approved ITP H R
1.1.2 Pre-Qualification SES N02-C01 AFI & FORM 015 H W
2.0 IN - PROCESS INSPECTION & TESTING
2.1 MATERIALS RECEIVING & STORAGE
2.1.1 Material conform to specifications Product Data Sheet AFI & FORM 008 W S
2.1.2 Random Check Dimension of Bricks, Modules & Anchors Product Data Sheet AFI & FORM 008 W S
2.2 SURFACE PREPARATION Refer Form No. 009
2.2.1 Weather Protection of work area SES N02-C01, Section 7.0 AFI/Form 009 H S
2.2.2 Surface free from oil, excessive rust, loose mill scale. SES N02-C01, Section 7.0 AFI/Form 009 H S
2.2.3 Stud Layout as per drawing Approved drawings AFI/Form 009 H S
HT Mastic Application on surface in contact with Ceramic Fiber
2.2.4 Approved drawings AFI/Form 009 H W
Insulation
2.2.5 Form work inspection SES N02-C01, SECTION 10 AFI/Form 009 H W
2.3 CASTABLE REFRACTORY APPLICATION Refer Form No. 010 & 015
2.3.1 Verify water ratio & temperature SES N02-C01 Section 8.5 AFI / Form 010 H S
2.3.2 Verify lining surface and ambient temp. SES N02-C01 Section 8.2 AFI / Form 010 H S
2.3.3 Mixing of refractory SES N02-C01 Section 11.1 AFI / Form 010 W S
2.3.4 Verify thickness of refractory to be installed Approved drawings AFI / Form 010 H S
2.3.5 Ensure Covering the surface for curing SES N02-C01 Section 10 & 11 AFI / Form 010 H S
2.4 GUNNITING APPLICATION Refer form No. 013
SES N02-C01, Section 8 & Manufacturer's Printed
2.4.1 Verify water ratio and temperature of water AFI / Form 13 H S
Recommendations
2.4.2 Verify lining surface temperature and ambient temperature. SES N02-C01, Section 8 AFI / Form 13 H S
2.4.3 Correct method used for gunning SES N02-C01, Section 10 AFI / Form 13 H S
2.4.4 Verify thickness of refractory to be installed Approved drawing AFI / Form 13 H W
2.4.5 Curing SES N02-C01, Section 12 AFI / Form 13 H S
2.5 CURING OF REFRACTORY
2.5.1 Curing compound to be sprayed on Castable for Curing SES N02-C01 SECTION 12 AFI / Form 010 H W
2.5.2 Curing for 24 hrs SES N02-C01 SECTION 12 AFI / Form 010 H S
2.6 REFRACTORY BRICKS APPLICATION Refer form No. 011
2.6.1 Type of material ( Mortar & Bricks) as per drawing Appoved Drawings AFI / Form 011 H S
2.6.2 Check Brick lining method, Bricks are properly fixed up SES N02-E04, Section 7.0 AFI / Form 011 H S
Inspection and Test Plan SPECIFICATION :
SES N02-S01, SES N02-C04
REFRACTORY REPAIR WORK FOR REFORMER AT IBN SINA SES N02-C01, SES N02-C03
Date : 12 Feb 2019
W.P. / Description : REFRACTORY INSTALLATION DOCUMENT NO: 19-ES12816-02-ITP Rev. No: 00
Responsibility
Inspection / Test Stage Acceptance Criteria Verifying Documents
ALTRAD RB Hilton IBN SINA
2.6.3 Verify the staggering of bricks & expansion gap ------- AFI / Form 011 H S
2.6.4 Verify the thickness of installed bricklining SES N02-E04, Section 7.0 AFI / Form 011 H S
2.6.5 Brick hook fixing SES N02-E04, Section 7.0 AFI / Form 011 H S
2.6.6 Burner Block Fixing Approved drawings AFI / Form 011 H S
2.7 REFRACTORY MODULE / BLANKET APPLICATION Refer Form No. 012
2.7.1 Handling of Ceramic Fiber Blanket / Module Approved M.S. Section 3.1 AFI / Form 012 H __
2.7.2 Verify correct type of material (anchors & modules) is used, Approved Thermal Ceramic Drawing AFI / Form 012 H S
2.7.3 Check correct method of application Approved M.S. Section 7.4 AFI / Form 012 H R
2.7.4 Check correct cutting and dimension of module Approved Drawing/MS AFI / Form 012 H R
2.7.5 Check staggering of joint Approved M.S. Section 7.4 AFI / Form 012 H R
2.7.6 Module anchor / screw fixing Approved Drawing/MS AFI / Form 012 H S
3.0 FINAL INSPECTION AND TESTING Refer Form No. 010
3.1 Visual inspection after curing SES N02-C01 Section 13.5 AFI / Form 010 H W
3.2 Hammer test SES N02-C01 Section 13.5 AFI / Form 010 H W
4.0 FINAL DOCUMENTATION AND PACKAGE REVIEW
4.1 All Documents in file All inspection documents signed by client inspector ITP & Inspection forms H&R R
4.2 Final acceptance and release -- Final Acceptance Cert. H&R R
Legend : S = Surveillance W = Witness (if no show, work may proceed) H = Hold point (work shall not proceed until inspected) R = Record and/or review A = Approval
PREPARED BY ALTRAD RB Hilton APPROVED BY IBN SINA
Name Nabil K. Balbale
Sign
Date
