Fosroc Conbextra STD constructive solutions
(Formerly Conbextra EWG)
Non shrink cementitious grout
Uses Standards compliance
Conbextra STD is used to grout gap thicknesses in the range
Conbextra STD meets or exceeds the test requirements of
of 10 to 100mm. Applications include grouting voids beneath
ASTM C 1107.
baseplates, voids around below-ground tanks, bolt pockets,
annular gaps and pipe line sleeves.
Instructions for use
Advantages Preparation
Non shrink and non metallic The substrate must be free from oil, grease or any loosely
adhering material. If concrete surfaces are defective or have
High compressive strength
laitance, they must be cut back to a sound base. Bolt holes
Fluid and pockets must be blown clean of any dirt and debris.
Extended workability Pre soaking
Can be pumped or poured Soak concrete substrates for a minimum of two hours
continuously prior to placing the grout. Immediately before
Chloride free
placement all free water should be removed.
Description Baseplates
Conbextra STD is supplied as a ready to use dry powder. It is essential that this area is clean and free from oil, grease
The addition of a controlled amount of clean water will produce or scale. Air pressure relief holes should be provided to
a fluid grout for pouring or pumping into voids. allow venting of any isolated high spots.
Conbextra STD is a blend of Portland cements, graded Formwork
aggregates and additives. The low water requirement The unrestrained surface area of the grout must be kept to a
produces a fluid grout of high strength with good workability. minimum. Generally the gap width between the perimeter
formwork and the plate edge should not exceed 75mm on
Specification
the pouring side and 25mm on the opposite side. There
All grouting of gap thicknesses, typically 10-100mm must be should be no gap at the flank sides.
carried out with a pre-bagged, non shrink, cementitious grout
Formwork should be made leak-proof by using foam rubber
supplied by a registered firm under the ISO 9002 Quality
strip or mastic sealant beneath the formwork and between joints.
Assurance Scheme. The compressive strength of the grout
Coat all formwork with Reebol*† to enable easy formwork release.
shall be 70 N/mm2 at 28 days. The grout must be stored,
handled and placed in strict accordance with the Mixing
manufacturer’s instructions. No site batched additions to
For best results a mechanically powered grout mixer should
the pre-bagged grout shall be allowed.
be used. When quantities up to 50 kg are used, a slow
speed drill fitted with a Fosroc Mixing Paddle (MR3) should
Properties
be used. Larger quantities will require a high shear vane
The following properties were obtained at a water:powder mixer. Do not use a colloidal impeller mixer.
ratio of 0.18 at 25°C:
To enable the grouting operation to be carried out
Test method Typical result continuously, it is essential that sufficient mixing capacity
Compressive strength : 20 N/mm2 at 1 day and labour are available. The use of a grout holding tank
(BS EN 196-1) 55 N/mm2 at 7 days with provision to gently agitate the grout may be required.
70 N/mm2 at 28 days Consistency of grout mix
Flexural Strength : > 10 N/mm2 at 28 days
(BS EN 196-1) The quantity of clean water required to be added to a 25kg
Conbextra STD
Initial set (BS EN 196: Sc.6): 4 hours & 20 Min. bag to achieve the desired consistency are given below:
Final set (BS EN 196: Sc.6) : 6 hours & 20 Min. Trowellable : 3.75 litres /25kg
Flowable : 4.5 litres /25kg
Expansion characteristics
(ASTM C940) : Up to 2% @ 24 hours
Fosroc Conbextra STD
The selected water content should be accurately measured Limitations
into the mixer. The total contents of Conbextra STD bag
- At ambient temperatures above 35°C, the mixed grout
should be slowly added and continuous mixing should take
should be placed immediately after mixing. Water with a
place for 5 minutes. This will ensure that the grout has a
temperature less than 20°C should be used for mixing.
smooth even consistency.
- Grouts should not be placed in any unrestrained situation,
Placing i.e. base plate plinths, etc. Failure to comply may lead to
crack development in the grout.
At 25°C place the grout within 45 minutes of mixing to gain the
full benefit of the expansion process.
Estimating
Conbextra STD can be placed in thicknesses up to 100mm in
Supply
a single pour. Bolt pockets must be grouted prior to
Conbextra STD : 25kg bags
commencement of underplate grouting.
Yield
Pour or pump Conbextra STD from one point only to eliminate
the entrapment of air. For pumping advice please contact Trowellable : 12.8 litres/25kg bag
Fosroc. Flowable : 13.6 litres/25kg bag
Curing Storage
After formwork striking all exposed areas should be cured Shelf life
using Concure RB90, continuous application of water or with
wet hessian. Any gaps or grouting slots should be cured Conbextra STD has a shelf life of 12 months if kept in a cool
immediately after grouting. dry store in sealed bags and out of direct sunlight. Storage at
high temperature will reduce shelf life.
Cleaning
Conbextra STD should be removed from all tools and Precautions
equipment with clean water immediately after use. Health and safety
Cured product can be removed mechanically or with Fosroc Conbextra STD contains cement powders that when mixed
Acid Etch*†. or become damp, release alkalis that can be harmful to the
Sampling procedure skin. During use, avoid inhalation of dust and contact with
skin and eyes. Wear suitable protective clothing, gloves, eye
Cementitious grouts cannot be tested as concrete. Special protection and a dust mask. The use of a barrier cream
sampling procedure are required refer to your local Fosroc provides additional skin protection. In case of contact with
office for further details. eyes, rinse immediately with plenty of clean water and seek
High temperature working medical advice. In case of contact with skin, rinse with plenty
of clean water, then cleanse with soap and water. If swallowed,
For temperatures above 35°C, special procedures need to seek medical attention immediately - do not induce vomiting.
be adopted, refer to your local Fosroc office for further advice.
* Denotes the trademark of Fosroc International Limited
†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to
obtain the latest version.
Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
United Arab Emirates Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
www.fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
Qatar, Tadmur telephone: 4432365 fax: 4419517 email: [email protected]
UAE/0184/12/H
