1 Introduction to Electricity, Electronics and Electrical components
Electric Charge, Voltage, Electric Current Ohm’s Law, Electric Potential, Cell Serial and Parallel Circuit
Electronic and Electrical components
Electric Charge, Voltage, Electric Current Ohm’s Law, Electric Potential, Cell Serial and Parallel Circuit
Understanding electronics components, its type and uses, understanding colour codes of resistors and va
Understanding of diode, its working and application Understanding of Transistors, its working and appli
Fuse types and its rating. Understanding of Relay use in system protection and their working. MCB and
Digital ICs, ICs for logic gates, Truth table verification of logic gates and its application. Multiplexers, d
Screw Driver Set Tweezers, Different Types of Tweezers, Nose Pliers, Wire Cutter Hot air gun Liquid so
2 Basic Electricity
1. Current Electricity
Definition of Resistance, Voltage, Current, Power, Energy and their units,
Relation between electrical, mechanical and thermal units, Temperature
variation of resistance, Difference between AC and DC voltage and current.
2. D.C. Circuits
Ohm’s Law, Series – parallel resistance circuits, calculation of equivalent resistance,
Kirchhoff’s Laws and their applications.
3. Electric Cells
Primary cell, wet cell, dry cell, battery, Li-ion battery, series and parallel connections of cells,
Secondary cells, Lead Acid Cell, Discharging and recharging of cells, preparation
of
electrolyte, care and maintenance of secondary cells.
4. Lighting Effects of Current
Lighting effect of electric current, filaments used in lamps, and Tubelight, LED, their working
and applications.
5. Capacitors
Capacitor and its capacity, Concept of charging and Discharging of capacitors, Types of
Capacitors and their use in circuits, Series and parallel connection of capacitors, Energy
stored in a capacitor.
6. Electromagnetic Effects
Permanent magnets and Electromagnets, their construction and use, Polarities of an
electromagnet and rules for finding them.
Faraday’s Laws of Electromagnetic Induction, Dynamically induced e.m.f., its magnitude
and
induction, inductance and its unit. Mutually induced e.m.f., its magnitude and direction, Energy
stored in an inductance.
Force acting on a current carrying conductor in magnetic field, its magnitude and
direction, Principles and construction of dynamo.
7. A.C Circuits
Generation of A.C. voltage, its generation and wave shape. Cycle, frequency, peak value
R.M.S. value, form factor, crest factor, Phase difference, power and power factor, A.C.
Series Circuits with (i) resistance and inductance (ii) resistance and capacitance
and (iii) resistance inductance and capacitance, Q factor of R.L.C. series circuits.
3 ELECTRONIC CIRCUITS
Regulated Power Supply
Basic Concept of Regulated Power Supply - Block Diagram, Different Types of Rectifiers-HWR, FWR
Amplifiers
BJT Amplifier- Different Biasing Circuits - Bias Stabilization, Thermal Run away, Hybrid Parameter An
FET Amplifiers – Operation - Comparison of BJT and FET amplifiers
Feedback Amplifier (18 hours)
Concept of Positive and Negative Feedback in Amplifiers - Characteristics of Negative Feedback Ampli
Oscillators (12 hours)
Principle of Sinusoidal Oscillators - Barkhausen Criteria, Sinusoidal Oscillators - RC, LC & Crystal Osc
Large Signal Amplifiers
Power Amplification - Class A, Class B, Class C Operations – Distortion - Crossover and Harmonic Dis
Wave Shaping Circuits – Clipping – Clamping, RC Differentiator and Integrator using passive compone
4 Study of electronic devices
Stabilizer and CVT
Need of stabilizer, working principle, types of stabilizerAuto cut and automatic stabilizer, Servo Stabiliz
Transformer employed in stabilizer, multi tap transformer.Introduction to Constant Voltage transformer,
Inverter and UPS
Introduction to Inverter, Block diagram of Inverter. Rectifier, its type and working principle, PIV of Dio
UPS, Working principle, specifications, block diagram of UPS
UPS Installation, Find the total Load and Select suitable Inverter/UPS
Basic troubleshooting method, Getting into troubleshooting, selected instruments for troubleshootingCo
Batteries
Battery types, Primary Cell, Secondary Cell, Wet- charged, Dry-charged, Low maintenance , Constructio
Lead Acid battery, Electrochemical reaction, NI-CD Battery, Capacity rating, CCA, RC, AH & Power(w
Factor affecting charging, Cause of battery failure, diagnosis and testing, visual inspection, Heavy load t
LCD-LED TV and Monitor
Basic Principle, Working and Operation of LCDLED TV and Monitor, Installation, Repair Maintenance
Cable TV and DTH Services
Basic Principle, Working and Operation of Cable TV and DTH Services, Installation and Checking, Rep
VCD-DVD Player and Home Theatre System
Basic Principle, Working and Operation of VCD-DVD Player and Home Theatre System, Installation, R
FM Radio- Cordless Phone-Hair Dryer
Basic Principle, Working and Operation of FM Radio- Cordless Phone-Hair Dryer, Installation, Repair,
Induction Stove and Microwave Oven
Basic Principle, Working and Operation of Induction Stove and Microwave Oven, Installation, Repair, M
Photocopiers& Printers
Principle of Operation of Photocopier Dismantling and assembling of paper feed mechanism, paper tray
Printers and their types. Thermal Printers and Inkjet Printer, their Working Principle Laser Printers and i
5 Testing of electronic components
Testing of Passive Components
Passive Components- Resistors, Capacitors, Inductors
Failures in fixed resistors, testing of resistors, variable resistors, variable resistors as
potentiometers, failures in potentiometers, testing of potentiometers, servicing
potentiometers, LDRs and Thermistors
Types of capacitors and their performance, Failures in capacitors, testing of
capacitors and precautions therein, variable capacitor types,
Testing of inductors and inductance measurement
Testing of Semiconductor Devices
Types of semiconductor devices, Causes of failure in Semiconductor Devices,
Types of failure
Test procedures for Diodes, special types of Diodes, Bipolar Junction Transistors,
Field Effect Transistors, Thyristors
Operational Amplifiers, Fault diagnosis in op-amp circuits
6 Fundamentals of troubleshooting
Troubleshooting Digital Circuits
Logic IC families, Packages in Digital ICs, IC identification, IC pin-outs, Handling
ICs, Digital troubleshooting methods – typical faults, testing digital ICs with pulse
generators
Logic clip, Logic Probe, Logic Pulser, Logic Current Tracer, Logic Comparator
Special consideration for fault diagnosis in digital circuits
Handling precautions for ICs sensitive to static electricity
Testing flip-flops, counters, registers, multiplexers and de-multiplexers, encoders
and decoders; Tri-state logic
Fundamental Troubleshooting Procedures
Inside An Electronic Equipment: Reading Drawings And Diagrams – Block Diagram,
Circuit Diagram, Wiring Diagram; Dis-assembly and re-assembly of equipment,
Equipment Failures and causes such as poor design, production deficiencies,
careless storage and transport, inappropriate operating conditions,
Nature of faults, Fault location procedure, Fault finding aids – Service and
maintenance manuals and instruction manuals, Test and Measuring instruments,
special tools
Troubleshooting techniques, Approaching components for tests, Grounding systems
in Electronic Equipment, Temperature sensitive Intermittent problems
Corrective actions, Situations where repairs should not be attempted
7 Audio , video System & its Maintenance
Audio System
AM and FM radio receiver, receiver ICs, receiver characteristics and alignment,
Use of these Receiver principles in mobile phone, satellite receiver (dish TV
receiver) etc. Audio tape recorder and principles of recording of electrical signal
on magnetic tape. Construction of R/P head and erase head. High fidelity music
systems and functions in them. (Brief Review)
Principles of recording and replay of audio CD and ACD player. Blu-Ray player,
Home theater, Car entertainment system, Remote controls for these units
MP3 compression and its use. MP3 player, process of downloading songs in it.
Different audio file formats and their comparison.
Typical Automotive infotainment system - block diagram
Public address system and its components and types.
Video Systems
Principles of TV transmission, vestigial sideband transmission, standard TV
channels in India.(Brief Review)
Principles of scanning and synchronization, composite video signal, B/W TV
receiver Block diagram. (Brief Review)
Principles of colour TV transmission and PAL-B colour standard. Block diagram of
colour TV. B/W and color picture tubes. (Brief Review)
Purpose of changing over from analog to digital TV and its timeline, The new
digital TV standards, SDTV / HDTV, Set-top box for cable TV and for DTH
Construction of LCD and plasma panels for TV application. Working of LCD and
plasma displays.
Block diagram of digital LCD and plasma TV. Video monitors-CRT and LCD.
Basic information of VCD and DVD. Block diagram of VCD player and DVD
player.
Applications of TV: CCTV and CATV. Other application areas for TV such as
education, underwater and in nuclear installations.
8 Maintanance of Electronic Appliances
Classification of Maintenance
1. Fixed Time Maintenance
2. Condition Based Maintenance
3. Opportunity Based Maintenance
4. Design‐Out Maintenance
5. Operate To Failure Maintenance
Maintenance of home appliances battery chargers ,PA system,SMPS ,emergency Light
Installation of solar power system
Installation of solar power system
Common Steps of installation of DTH
Steps to install CCTV
9 EDA Tools & stimulation software
Main features of EDA tools
Software introduction to any EDA tool Matlab,multisim software,proeteus
features of EDA tools
10 Soldering & de- soldering techniques
,Tools and equipment
Soldering Iron, Soldering wire, Soldering Flux, Soldering method, Zero defect soldering Desoldering pu
Rework and Repair of Surface Mount Assemblies
Surface Mount Technology and surface mount devices
Surface Mount Semiconductor packages – SOIC, SOT, LCCC, LGA, BGA, COB,
Flatpacks and Quad Packs, Cylindrical Diode Packages, Packaging of Passive
Components as SMDs
Repairing Surface Mount PCBs, Rework Stations
11 Electronic Industrial Safety
Training & possible solutions
Company Standards( Rules symbols ),Personal Protective equipments,Hazard
Recognition
Safety and First Aid
Reporting incidents during system failures, power failures etc., protection equipment
First aid procedure during electrical shocks and other injuries
safety awareness,Job Safety,Perception of danger & acceptance of risk
12 Scope of Electronics field
Awareness of new technology Embedded system, Nanotechnology, Internet telephony ,Robotics ,androi
Career options for Electronics field,Impact on society of Electronics field
Role & responsibility
Serial and Parallel Circuit, their effect on Voltage and Current Active and Passive Components Resistors, Capacitors and Indu
Serial and Parallel Circuit, their effect on Voltage and Current Transformer, Use and Operation
r codes of resistors and values of capacitors. Understanding various types of Switches. Identifying of panel Components.
tors, its working and application Understanding of Operational Amplifier (IC741), its working and application .Concept of vi
their working. MCB and its types
pplication. Multiplexers, de-multiplexers, counter
utter Hot air gun Liquid solder paste, Magnifying Lamp and Measuring Tools Brush, CRO, Nipper , Multimeter Operation etc
ections of cells,
D, their working
magnitude
direction, Energy
of Rectifiers-HWR, FWR and Bridge Rectifier, Derivation of Ripple Factor-General Filter Considerations- Types of Filters -R
way, Hybrid Parameter Analysis-input Impedance, Output Impedance, Voltage gain, Current Gain(Derivations not required) -
Negative Feedback Amplifiers -Types of Feedback- Feedback Amplifiers - Current Series and Voltages Series BJT Amplifier
rs - RC, LC & Crystal Oscillators -Typical Circuits - Frequency of Oscillation (Derivation Not required)
ossover and Harmonic Distortions - Push-Pull Amplifier Circuit, Complementary Symmetry Push-Pull Circuit.
or using passive components, Multivibrators - Typical Circuits - Astable- Monostable and Bistable Circuits. Wave Forms, exp
c stabilizer, Servo Stabilizer, Study of Control Circuit of Stabilizer
stant Voltage transformer, General Circuitdiagram of CVT, Working principle of CVTEMI/RFI filter, Surge Suppressor, Repa
king principle, PIV of Diode, Filter employed in rectifier, Oscillator, type of Oscillator, Square wave Generator PWM, DC to
nts for troubleshootingComponent testing methods, Testing of components in circuits , Logical steps of fault finding, Trouble
maintenance , Construction of Battery, Case Cover plates, Separator, Cells, Electrolyte, etc.
CCA, RC, AH & Power(watt)
al inspection, Heavy load test
tion, Repair Maintenance and Serving and Practice, Fault Diagnosis and Error Remover Techniques and Practices
llation and Checking, Repair Maintenance, Serving and Practice, Fault Diagnosis and Error Remover Techniques and Practic
tre System, Installation, Repair, Maintenance, Serving and Practice, Fault Diagnosis and Error Remover Techniques and Prac
ryer, Installation, Repair, Maintenance, Serving and Practice, Fault Diagnosis and Error Remover Techniques and Practices
ven, Installation, Repair, Maintenance, Serving and Practice, Fault Diagnosis and Error Remover Techniques and Practices
ed mechanism, paper tray, Thermal unit and Toner Unit. Identify the various sensors used in the copier and their fixtures. Fau
nciple Laser Printers and its operation Different Parts of Printer Cartridges, toner, drum, their use and its replacement Overall
soldering Desoldering pump, Temperature controlled soldering station, Hands-on-practices of Soldering Screw Driver Set T
ephony ,Robotics ,android ,4G
istors, Capacitors and Inductors, their identification, types and application Semiconducting Devices: Diodes, its type, charact
of panel Components.
application .Concept of virtual ground
, Multimeter Operation etc
rations- Types of Filters -RC, LC, CLC, Zener Diode Voltage Regulator, Line and Load Regulation.
Derivations not required) -RC Coupled Amplifier - Frequency Response - Concept of Gain-Bandwidth Product -Emitter Follo
ages Series BJT Amplifier Circuits
Pull Circuit.
Circuits. Wave Forms, expression for Period (Derivation Not Required).
er, Surge Suppressor, Repairing of CVT
e Generator PWM, DC to AC Convertor/Invertor
ps of fault finding, Troubleshooting through circuit diagramRemoval and Replacement of faulty componentSoldering Iron, So
es and Practices
ver Techniques and Practices
mover Techniques and Practices.
Techniques and Practices
echniques and Practices
pier and their fixtures. Fault finding and repairing in electrostatic high voltage unit. Dismantling and fitting of drum unit- cle
nd its replacement Overall fault finding and repair of Printers
dering Screw Driver Set Tweezers, Different Types of Tweezers, Nose Pliers, Wire Cutter Hot air gun Liquid solder pest, Ma
s: Diodes, its type, characteristics and applications Transistors, Integrated Circuits Study of a transistor, use of a transistor as
idth Product -Emitter Follower
mponentSoldering Iron, Soldering wire, Soldering Flux, Soldering method, Zero defect soldering De-soldering pump, Tempe
nd fitting of drum unit- cleaning of drum unit Dismantling and refitting of Carriage unit , mirror unit and light unit Paper tray
un Liquid solder pest, Magnifying Lamp and Measuring Tools Brush, CRO, Nipper Test and Measurement Equipment, Mult
istor, use of a transistor as an amplifier and as a switch. Analog ICs, 555 timer, IC741, characteristics of 741 Digital ICs, ICs
De-soldering pump, Temperature controlled soldering station
it and light unit Paper trays, Paper feed mechanism and the sensors used for paper movement Periodic cleaning and servicing
urement Equipment, Multimeter Operation etc.
cs of 741 Digital ICs, ICs for logic gates, Truth table verification of logic gates Connectors Fuse, types, Use of Fuses and its
dic cleaning and servicing of copier machines Overall fault finding and repair a photo copier machine.
ypes, Use of Fuses and its rating Relays and Switches Panel Components Digital electronics – gates and its application, multi
s and its application, multiplexers, de-multiplexers, counter
1. Basic Electronics - Repair & Maintenance of Power supply, Invertor & UPS – NIMIPublished by National Instructional Media I
2. Switching Power Supply Design, 3rd Ed. by Abraham Pressman (Author),
3. Uninterruptible Power Supplies Alexander King, William Knight McGraw Hill Professional
by National Instructional Media Institute, Chennai
(4.VP.02) Trouble Shooting & Maintenance of Electronic Equipment’s Lab
1. Assembly study and fault finding of an audio amplifier.
2. Assembly, study and fault finding of a graphic equaliser.
3. Study working, assembly & fault finding of Colour TV.
4. Study working, assembly & fault finding of LCD TV.
5. To trace the fault in the following panel controls and correct them:
Volume control.
Brightness control.
Contrast control.
Vertical hold control.
6. To trace the following stages of T.V. set: Tuner, MF stage, Video detector, Video
amplifier.
Sound I.T. Sound output stage.
Syne separator.
Vertical oscillator.
Horizontal oscillator.
Line Driver Stage.
Line output transformer.
Power supply.
7. To find fault for the following defects:
No picture no sound.
Sound present, picture missing.
Picture rolls vertically.
Picture tears (Horizontal oscillator).
Faults in tuner/IF/power supply.
8. Study working, assembly & fault finding of tape recorder system.
9. Study working, assembly & fault finding of CD/DVD player system.
10. Study working, assembly & fault finding of Printer.
11. Study working, assembly & fault finding of Scanner.
12. Study working, assembly & fault finding of Microwave oven
13. Study working, assembly & fault finding of Telephone.
14. Study working, assembly & fault finding of Fax Machine.
15. Study working, assembly & fault finding of UPS system.
16. Study working, assembly & fault finding of DTH kit.
Electronic Measurement and Instrumentation -I (Lab)
1. Study of semiconductor diode voltmeter and its use as DC average responding AC
voltmeter.
2. Study of L.C.R. bridge and determination of the value of the given components.
3. Study of distortion factor meter and determination of the % distortion of
the given oscillator.
4. Study of the transistor tester and determination of the parameters of the given
transistors.
Identification of Components, Tools
1 Introduction to wireless communication
2 Signal Converters
3 Tools & their Uses
Use of tester to monitor AC Power
Skin the electrical wires/cables using the wire stripper and cutter
Main cable for control & electronic circuit wires
Crimping tools and buses
4 Introduction to measuring equipment’s
Signal generator’s
CRO
Function Generators
Frequency Counter
Logic analyzer
Spectrum analyzer
LCRQ Meter
5 Standard Operating Procedures and Work Instructions
What is SOP and WI
How to read & follow SOP and WI
Overall Quality Assurance Plan
Electronic equipment
1. Study of Lab Equipments and Components: CRO, Multimeter, and Function Generator,
Power supply- Active, Passive Components and Bread Board.
2. P-N Junction diode: Characteristics of PN Junction diode - Static and dynamic resistance
measurement from graph.
3. Applications of PN Junction diode: Half & Full wave rectifier- Measurement of Vrms,
Vdc, and ripple factor.
4. Characteristics of Zener diode: V-I characteristics of zener diode, Graphical
measurement of forward and reverse resistance.
5. Application of Zener diode: Zener diode as voltage regulator. Measurement of
percentage regulation by varying load resistor.
Fault Analysis & Repairs
1. Categorization of faults
Hardware/Software, User Induced, Component Failures
L0 to L4 repairs
2. Testing electrical/electronic components in the product
3. Troubleshoot and repair of the faults identified in the product
4. Preventive Maintenance Services
Soft Skills and Communication