Catalog PDF
Catalog PDF
Q500 Sonicator............................................................................................................ 6
CoolRacks .................................................................................................................... 21
1
How Does a Sonicator Work?
A Sonicator system is comprised of 3 major In liquid, the rapid vibration of the tip causes
components: Generator, Converter and cavitation, the formation and violent collapse
Horn (also known as a probe). of microscopic bubbles. The collapse of
thousands of cavitation bubbles releases
The ultrasonic electronic Generator transforms tremendous energy in the cavitation field.
AC line power to high frequency electrical energy. Objects and surfaces within the cavitation
The generator features a keypad or buttons which field are “processed.” By increasing the
allow the user to control the sonication parameters. amplitude setting, cavitation intensity
within the sample is also increased.
The generator provides high voltage pulses
of energy at a frequency of 20 kHz that drives The ultrasonic frequency is fixed at 20 kHz
a piezoelectric Converter. The converter is and does not fluctuate during sonication.
a cylindrical device which is connected to the The Sonicator continuously calibrates itself
generator by a high voltage cable. The converter to ensure consistent output. Processing
transforms electrical energy to mechanical time and amplitude (intensity) are adjustable.
vibration due to the characteristics of the Sonication generates heat so the system can
internal piezoelectric crystals. be pulsed on/off to reduce this effect. If heating
of the sample is not an issue, the continuous
The vibration is amplified and transmitted sonication option can be selected.
down the length of the Probe/Horn. Probes
have threaded ends and attach to the converter. To ensure a positive outcome, it is important
During operation, the probe’s tip longitudinally to select the appropriate generator and probe
expands and contracts. Amplitude is the distance to match the volume, viscosity and other
the tip travels and is dependent on the amplitude parameters of each particular application.
setting selected by the user. Please consult with a Sonicator product
specialist for help making the optimum choices.
2
Direct vs. Indirect
Sonication Methods
DIRECT Sonication (inserting a probe directly
into a sample vessel) is the most common way
to process a sample. Energy is transmitted from
the probe directly into the sample with high
intensity and the sample is processed quickly.
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Q700 Sonicator
The new Q700 is the most technologically advanced sonicator
available today. A state-of-the-art touch screen interface
offers intuitive control and provides a user-friendly experience.
The most important feature of a Sonicator is reproducibility.
Improved internal circuitry guarantees more efficient operation,
sample-to-sample consistency and most importantly,
a reliable end result.
The Q700 is the only sonicator on the market that offers full amplitude control
from 1-100%. This enables greater control of the probe’s intensity, helping
to pinpoint the optimum settings for efficient sample processing. We have
increased maximum power output to 700 watts making the system more
durable and capable of handling even larger samples if necessary. Our
new display, design improvements and added accessories make this
the most sophisticated and versatile Sonicator available today.
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FEATURES:
5
Q500 Sonicator
The Q500 is a powerful ultrasonic
processor featuring programmable
operation and a digital display of
operating parameters. Popular
applications include nanoparticle
dispersion, creating emulsions,
cell lysis and homogenization.
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Q700 / Q500 Accessories Direct Horn Options
Standard Probes
Processing Amplitude
Part # Type of Tip Volume Tip Diameter (microns)
Replaceable Solid
7
Q700 / Q500 Accessories Direct Horn Options
Processing Amplitude
Microtip Probes Part # Volume* Tip Diameter (microns)
4417 0.2-5 ml 1/16" (2 mm) 320 μm
Microtips are thin, CONVERTER
high intensity probes 4418 1-15 ml 1/8" (3 mm) 380 μm
which are designed
4420 5-50 ml 1/4" (6 mm) 200 μm
for processing small
sample volumes. * The recommended processing volume range
Microtips screw into is application specific. For example, samples
containing surfactants foam easily and may require
the threaded end larger volumes for effective sonication. Contact
of the standard #4220 Qsonica for application assistance.
1/2” PROBE
½" probe (#4220).
#4418
MICROTIP
8
Q700 / Q500 Accessories Direct Horn Options
Extenders
Standard probes may Part # Type of Tip Length Tip Diameter
not be long enough to
406HW Solid Tip 5" 1/2" (13 mm)
fit down into certain
406HWT Replaceable Tip 5" 1/2" (13 mm)
long necked vessels.
Extender probes attach 407HW Solid Tip 5" 3/4" (19 mm)
to standard horns of 407HWT Replaceable Tip 5" 3/4" (19 mm)
the same tip diameter 408HW Solid Tip 5" 1" (25 mm)
and extend the length 408HWT Replaceable Tip 5" 1" (25 mm)
of the horn assembly.
407FW Solid Tip 10" 3/4" (19 mm)
Extenders are available in
5" and 10" lengths with 407FWT Replaceable Tip 10" 3/4" (19 mm)
either solid, or replaceable tips. 408FW Solid Tip 10" 1" (25 mm)
408FWT Replaceable Tip 10" 1" (25 mm)
Extenders offer the same processing volume and
amplitude of their corresponding standard horn.
Boosters Booster horns increase the intensity of standard ¾" and 1" horns.
Boosters attach between the converter and horn to increase
amplitude by the gain ratio indicated below.
High Gain Horns High gain horns (also known as high intensity horns) offer double
the amplitude of standard ¾" and 1" horns. High gain horns attach
directly to the converter.
Processing Amplitude
Part # Type of Tip Volume Tip Diameter (microns)
4305 Replaceable Tip 50-500 ml 3/4" (19 mm) 120 μm
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Q700 / Q500 Accessories High Throughput Horns
Part # Description
4 Tip Horn
4659 4 Tip Horn
The 4 Tip Horn enables 4 samples to be processed simultaneously. 4660 Replacement Tips
This horn offers high intensity and is effective for cell disruption,
mixing, homogenization and many other applications. Tip diameter
is 1/8" and the space between each tip is 1.05".
The 4 Tip Horn can be mounted in the #459 stand (as shown) or in the
Sound Enclosure (#432B2; see page 11).
The 24 Tip Horn The Dual Horn allows a single Sonicator unit
processes each to process two samples simultaneously. The
well of a 24 well rectangular-shaped horn doubles the unit’s
plate simultaneously. output, and enables two probes to vibrate
This horn is effective with the same intensity as a single probe.
for cell disruption, The distance from center to center of each probe is 4.5".
mixing, dissolution and many ¾" solid tip probes are included with the Dual Horn but
other applications. ½" or 1" probes may also be used.
The 24 Tip Horn can be mounted The Dual Horn is capable of withstanding the rigors and harsh
inside the Sound Enclosure (page 11) chemicals of environmental testing labs. Sonication is used by
to reduce the noise level generated environmental labs to process soil and sediment samples in lieu
by sonication. Alternatively, a Heavy of soxhlet extraction methods. The Sonicator and Dual Horn
Duty Stand is available (page 17) meet the EPA requirements specified in method SW846-3550.
which allows precise adjustment of
the horn in and out of the microplate. Dual Horn components can be
ordered separately. The Dual Part # Description
Part # Description
Horn can be mounted in the 4525 Dual Horn with Probes
4579 24 Tip Horn
Sound Enclosure (#432B2) or Replacement ¾" (19 mm)
4208
4660 Replacement Tips on the Heavy Duty Stand (#438). Solid Probe
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Q700 / Q500 Accessories Sound Enclosure
Sound Enclosure
Sonicators are extremely loud devices and
will cause discomfort to the user and anyone
nearby. The Sound Enclosure reduces noise
by approximately 20 dBa and is made to
work with all accessories (excluding the
Microplate Horn which has its own
dedicated enclosure).
Part # Description
Sound Enclosure with
Converter Holder,
432B2 Exterior Dimensions (W x H x D)
13.5 x 30.5 x 13 in. 432B2 shown with cup horn
(343 x 775 x 330 mm) (Cup horn sold separately.)
11
Q700 / Q500 Accessories Flocells
Part # Description
4650 Low Volume Flocell
• Material: 316L Stainless Steel
• Operating pressure: 40-100 psi max.
• Internal volume: 65ml
• Maximum flow rate: 0.5L/min
• Hose barb fittings for ¼" (6 mm)
ID tubing
• Dimensions (H x D): 9.1 x 3.5 in.
228 x 89 mm) — dimensions
extra port include probe and clamp
outlet ½" (13 mm) Replaceable
4643
tip probe with flange for #4650
½" (13 mm) Solid tip probe
4644
with flange for #4650
inlet
4655 Water Jacket for #4650
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Q700 / Q1375 Accessories Flocells
The liquid sample is pumped into the Flocell through the inlet at the bottom of the unit. As the
sample passes through the cavitation field, it is processed. The processed liquid exits the unit
through an outlet port. The degree of processing can be controlled by adjusting the intensity
of sonication as well as flow rate.
Probe
The HVF is recommended for processing batch
volumes of 5L or more. Routine applications include
cell lysis, mixing, solubilizing and deagglomerating/
dispersing nanoparticles.
Part # Description
product 4549 High Volume Flocell
outlet • Dimensions (H x D): 17 x 16 in.
coolant (431 x 406 mm)
inlet
• Includes #4625 Probe
• Material: 316L Stainless Steel
coolant • Operating pressure: up to 100psi
outlet • ½" (13 mm) Sanitary connections
• Internal volume: 400ml
• Maximum flow rate: 20L/min
• Water jacketed for cooling
product inlet
4625 1"(25 mm) Diameter Flocell Probe
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Q700 / Q500 Accessories Indirect Horn Options
Cup Horn
A Cup Horn offers indirect sonication and functions as a high intensity
ultrasonic water bath. Multiple samples can be processed in sealed
tubes eliminating cross contamination or aerosol issues.
The horn is mounted within an acrylic cup and the cup is filled with
water. Sample tubes are placed in a rack at a fixed distance above
the ultrasonic horn. Cavitation is produced in the water, processing
the samples within the tubes. The #440 tube rack is included with
the Cup Horn. This rack is made for 1.5ml polystyrene tubes
which are proven to process samples more efficiently than 1.5ml
polypropylene tubes.
Part # 431C2
Inner Diameter of Cup: 5.5"
Sonication generates heat so ports for cooling are located on each
side of the cup. The #4900 Chiller is recommended for maintaining Diameter of Horn: 2.5"
both the water temperature and water level within the Cup Horn. Tube Rack #440
(8 tubes) is Included
Maintaining a fixed water level is extremely important and only the
Qsonica chiller can accurately control this variable.
Optional Tube Racks
The Sound Enclosure is highly recommended for all Cup Horn users.
In addition to reducing sonication noise to safe levels, it securely holds
the Cup Horn in place. The Sound Enclosure features ports on either
side to allow coolant tubing to pass from the Cup Horn to the Chiller.
Part #440 Part #451
Note: Selecting the appropriate size and type of sample tube will
greatly improve results. Contact Qsonica for application assistance.
Part # Description
Tube Holder 8 Tube Holder
# 440 (1.5ml Polystyrene tubes)
Tube Holder 8 Tube Holder
# 451 (1.5ml Polypropylene tubes)
Tube Holder 12 Tube Holder
# 449 (600ul PCR tubes)
Tube Holder 24 Tube Holder
# 445 (300ul PCR tubes)
14
Q700 Accessories Indirect Horn Options
Microplate Horn
(Only for use with Q700)
The Horn is equipped with a clear acrylic collar to contain the liquid media within the reservoir. This
allows the user to process deep well microplates or other tall vessels. Standard microtiter plates or
PCR tubes require a smaller volume of liquid for sonication. For these applications, the clear acrylic
collar may be removed and the lower, gray collar will allow for easier access to the samples.
Part # Description
Q700MPX Q700 (Without Standard Probe), and the 431MPX
Microplate Horn, Pinch Clamps, Tubing
431MPX
and Sound Enclosure
431MPXH Microplate Horn Only
#444
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Q700 / Q500 Accessories Chillers
Recirculating Chillers
Sonication generates heat which may
be detrimental to some applications.
Attempting to control temperature with ice
and/or repeatedly changing out water is
tedious and no longer necessary. Qsonica
now offers 2 chiller options for automating
the sample cooling process.
Part # Description
4900 Compact Recirculating Chiller
Tubing and Connector Set
4910
for Cup Horn for #4900
Tubing and Connector Set
4915
for Microplate Horn for #4900
4905 High-Capacity Recirculating Chiller
Tubing/Connector Set for
4911
Cup Horn for #4905
Tubing/Connector Set
4916
for Microplate Horn for #4905 Chiller shown with Sonicator, tubing set, cup horn and sound enclosure (sold separately).
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Q700 / Q500 General Accessories
Replacement Footswitch
Converter Cable
Jack Stand
Enables
Raises and lowers
hands free
sample vessels to
operation Part # Description a stationary probe
For Use as needed.
Part # Description FS-3
with Q700
K4 6 ft. Long Part # Description
For Use
K4-10 10 ft. Long 4004 357 Jack Stand
with Q500
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Q125 Sonicator
The Q125 is a microprocessor
based, programmable ultrasonic
processor. Features include pulse
mode and a digital display of both
wattage and joules.
AMPLITUDE
Overload protection
PULSE/REST
ADJUSTMENT Prevents damage to circuitry if a fault occurs
AMPLITUDE RoHS compliant
Uses lead free components
Compact design
Takes up less space than competitive units
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Q125 General Accessories
8 Tip Horn
Part # 4602 Part # 4608
Tip Diameter Horn Diameter
1/8" (3 mm) 25/32″(20 mm)
Distance Cup ID*
Between Tips 1.5" (38 mm)
0.35" (9 mm)
center to center *Accommodates (two)
1.5 ml microtubes or
(one) 15 ml Falcon tube.
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Q55 Sonicator
The Q55 is a compact and cost effective
ultrasonic processor that will occupy less
bench space than any unit on the market.
FEATURES:
• Smallest unit available
• Thumb-switch or continuous operation
• Simple and effective operation
CONTINUOUS
POWER PROCESSING
ON/OFF OR Stand sold separately.
THUMB-SWITCH
ACTIVATED
PROCESSING
PART NO. Q55 INCLUDES:
AMPLITUDE • Generator • Power cable
CONTROL
• Converter • Converter cable
• 1/8" (3 mm) • Wrench set
Probes Part # 4423 Part # 4422 Part # 4435 dia. probe
Processing
200 μl - 5 ml 500 μl - 15 ml 10 ml - 50 ml
Volume* TECHNICAL SPECIFICATIONS:
Tip Diameter 5/64" (2 mm) 1/8" (3 mm) 1/4" (6 mm) Power Rating: 55 watts
Optional Accessories
Part # Description
Support Stand
460
with Converter Holder
Sound Enclosure with
Converter Holder
432A Exterior Dimensions (H x W x D)
20 x 12 x 12 in.
(508 x 254 x 254 mm)
20
CoolRacks
Tube Chilling Modules - Secure sample tubes
and standardize temperature during sonication.
PROBLEM SOLUTION
• Shifting Tubes • Fixed Tube Position
• Overheating Samples • Stable Temperature
• Inconsistent Tip Depth • Reproducible Results
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Q1375 Sonicator
The Q1375 offers the ability to process
industrial scale sample volumes in
individual batches or flow through
applications. This model includes a
1" diameter, 10" long probe and booster.
The booster increases the amplitude of
the probe which enables larger volumes
to be processed.
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Q1375 General Accessories
High Volume Flocells offer inline processing of larger sample volumes. Flocells are
In-Line Processing ideal for mixing, dispersing, lysing cells and many other applications.
The Q1375F package features a high power Sonicator with a High
Volume Flocell (HVF) for large scale processing.
The HVF has a maximum flow rate of 20 liters per minute. Individual
flow rates will vary depending on the type of sample, degree of
processing required and viscosity.
PART NO. Q1375F INCLUDES:
• Q1375 (without Standard Probe)
• 4549 HVF (see page 13)
• 4625 Flocell Probe
High Volume Full wave probes are required to reach down inside and process
Batch Processing samples within large vessels. Part #4597 is a standard probe
and works well for many applications. Larger volumes and more
difficult applications will benefit from the additional surface area
and higher power of the #4617 probe. #4662 features a 2" tip
diameter and can process an even larger volume than other
probe options. Contact us for assistance with selecting a probe
for your application.
Optional Accessories
Part # Description
Sound Enclosure with
Converter Holder (H x W x D)
4474
36 x 16 x 16 in.
(914 x 406 x 406 mm)
4060 Temperature Probe
Support Stand
461
and Converter Clamp
#4474 #4060 #461 *Stand and clamp can be used inside of enclosure.
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Frequently Asked Questions
Tip Depth
Probes/tips must be submerged properly. If the tip is not submerged
enough the sample will foam or bubble. If the tip is too deep it will
not circulate the sample effectively.
Figure C indicates the correct set up and will achieve good results
in the shortest processing time. A B C
For more detailed information on the above topics, as well as the topics below,
visit the Literature section of [Link].
In addition, you will also find example protocols, publications, product manuals and warranty
information on the site.
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[Link]