SYLLABUS FOR THE TRADE OF FITTER

First Semester
(Semester Code no. FTR - 01)
Duration : Six Month
Week Trade Practical Trade Theory
No.
1. Importance of trade training, List of tools Importance of safety and general
& Machinery used in the trade. precautions observed in the in the
Health & Safety: Introduction to safety industry/shop floor. All necessary guidance
equipments and their uses. Introduction of to be provided to the new comers to
first aid, operation of Electrical mains. become familiar with the working of
Industrial Training Institute system
Occupational Safety & Health including stores procedures. Soft Skills: its
Importance of housekeeping & good importance and Job area after
completion of training. Introduction of
shop floor practices.
First aid. Operation of electrical mains.
Health, Safety and Environment Introduction of PPEs. Introduction to 5S
guidelines, legislations & regulations as concept & its application.
applicable. Disposal procedure of waste Response to emergencies eg; power failure,
materials like cotton waste, metal fire, and system failure.
chips/burrs etc. Basic safety introduction,
Personal protective Equipments(PPE):-
Basic injury prevention, Basic first aid,
Hazard identification and avoidance, safety
signs for Danger, Warning, caution &
personal safety message.
Preventive measures for electrical
accidents & steps to be taken in such
accidents.
Use of Fire extinguishers.
2. Identification of tools & equipments as per Linear measurements- its units, dividers,
desired specifications for marking & calipers, hermaphrodite, centre punch, dot
sawing. punch, their description and uses of
Selection of material as per application different types of hammers. Description,
Visual inspection of raw material for use and care of „V‟ Blocks, marking off
rusting, scaling, corrosion etc., Marking table.
out lines, gripping suitably in vice jaws,
hacksawing to given dimensions, sawing
different types of metals of different
sections.

3. Filing Channel, Parallel. Filing- Flat and Bench vice construction, types, uses, care
square (Rough finish). & maintenance, vice clamps, hacksaw
Filing practice, surface filing, marking of frames and blades, specification,
straight and parallel lines with odd leg description, types and their uses, method of
calipers and steel rule, marking practice using hacksaws.
with dividers, odd leg calipers and steel Files- specifications, description, materials,
rule (circles, arcs, parallel lines). grades, cuts, file elements, uses. Measuring
standards (English, Metric Units), angular
measurements, subdivisions, try square,
 ordinary depth gauge, protractor-
description, uses and cares.
4. Marking off straight lines and arcs using Marking off and layout tools, dividers,
scribing block and dividers, chipping flat scribing block, odd leg calipers, punches-
surfaces along a marked line. description, classification, material, care &
maintenance.

5. Marking, filing, filing square, use of tri- Calipers- types, material, constructional
square. details, uses, care & maintenance of cold
chisels- materials, types, cutting angles.
6&7 Marking according to simple blue prints Marking media, marking blue, Prussian
for locating, position of holes, scribing blue, red lead, chalk and their special
lines on chalked surfaces with marking application, description. Use, care and
tools, finding center of round bar with the maintenance of scribing block.
help of „V‟ block and marking block.
Joining straight line to an arc.
8. Chipping, Chip slots & oils grooves Surface plate and auxiliary marking
(Straight). equipment, „V‟ block, angle plates, parallel
Filing flat, square, and parallel to an block, description, types and uses,
accuracy of 0.5mm. Chip curve along a workshop surface plate- their uses,
line-mark out, key ways at various angles accuracy, care and maintenance.
& cut key ways. Types of files- convexing, taper, needle,
care and maintenance of files, various
types of keys, allowable clearances &
tapers, types, uses of key pullers.
9. File thin metal to an accuracy of 0.5 mm. Physical properties of engineering metal:
Chip colour, weight, structure, and conductivity,
& chamfer, grooving and slotting magnetic, fusibility, specific gravity.
Mechanical properties: ductility,
malleability hardness, brittleness,
toughness, tenacity, and elasticity.
10. Saw along a straight line, curved line, on Power Saw ,band saw, Circular saw
different sections of metal. Straight saw on machines used for metal sections cutting
thick section, M.S. angle and pipes.

11. File steps and finish with smooth file Micrometer- outside and inside – principle,
accuracy ± 0.25 mm. File and saw on constructional features, parts graduation,
M.S. Square and pipe. leading, use and care. Micrometer depth
gauge, parts, graduation, leading, use and
care. Digital micrometer.

12. File radius along a marked line (Convex & Vernier calipers, principle, construction,
concave) & match. Chip sheet metal graduations, reading, use and care. Vernier
(shearing). Chip step and file. bevel protractor, construction, graduations,
reading, use and care, dial Vernier Caliper,
Digital vernier caliper.
13. Mark off and drill through holes, drill and Drilling processes: common type (bench
tap on M.S. flat, Punch letter and number type, pillar type, radial type), gang and
(letter punch and number punch), use of multiple drilling machine.
different punches. Determination of tap drill size.
14. Revision & Test (Two days) Prepare Revision & Test
forge. Fire for heating metals. Forge a Safety precautions to be observed in a
square rod from round stock. Judge the smith shop, forge - necessity, description
forging temperature of various metals. uses, fuel used for heating, bellows
blowers, description and uses
15. Forge M.S. round rod to square Forge flat Anvil and swage blocks. Description and
chisel, grind. uses. Forging tools- hammers- band and
sledge, description and uses. Chisels, set
hammers, flatters, hardier, fuller swage &
uses. Measuring and checking tools- steel
rule, brass rule, calipers, try square,
description and uses. General idea about
the main operations performed in a forging
shop such as upsetting drawing, twisting,
bending, punching, drilling, and welding.

16. Forge – punches, screw drivers, chisels, Metallurgical and metal working processes
grind them to shape and heat treat to such as Heat treatment, various heat
requirement, bending metals to angles, treatment methods -normalizing, annealing,
curves & twisting, Preparation of brackets. hardening, case hardening and tempering.
Power hammer – construction, features,
method of operating and uses.
17. Marking of straight lines, circles, profiles Safety precautions to be observed in a
and various geometrical shapes and cutting sheet metal workshop, sheet and sizes,
the sheets with snips. Marking out of Commercial sizes and various types of
simple development, marking out for flaps metal sheets, coated sheets and their uses
for soldering and sweating. as per BIS specifications.

18- Make various joints: wiring, hemming, Marking and measuring tools, wing
19. soldering and brazing, form locked, compass, Prick punch, tin man‟s square
grooved and knocked up single hem tools, snips, types and uses. Tin man‟s
straight and curved edges form double hammers and mallets type-sheet metal
hemming,. Punch holes-using hollow and tools, Soldering iron, types, specifications,
solid punches. Do lap and butt joints. uses. Trammel- description, parts, uses.
Hand grooves- specifications and uses.
20. Bend sheet metal into various curvature Stakes-bench types, parts, their uses.
form, wired edges- straight and curves, Various types of metal joints, their
fold sheet metal at angle using stakes. selection and application, tolerance for
Bend sheet metal to various curvatures. various joints, their selection &
Make simple application. Wired edges -
Square, container with wired edge and fix
handle.
21. Make square tray with square soldered Solders-composition of various types of
corner Practice in soft soldering and silver solders, and their heating media of
soldering. soldering iron, fluxes types, selection and
application-joints
22. Make riveted lap and butt joint. Rivets-Tin man‟s rivets types, sizes, and
Make funnel as per development and selection for various works.
solder joints. Riveting tools, dolly snaps description and
Drilling for riveting. Riveting with as many uses. Method of riveting, shearing
types of rivet as available, use of counter machine- description, parts and uses.
sunk head rivets.

23-25 Revision

26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-I

Week No Workshop Science and Calculation

- Introduction to Iron and Steel. Differences in Iron & steel.

1
- Introduction to Property and uses of C.I. and wrought Iron.
2
- Iron and steel properties and uses.
- Properties and uses of plain carbon steel and alloy steel.
3
- Properties and uses of non ferrous metals and alloys Fraction and decimal -
4
conversion fraction decimal and vice-versa.
- Properties and uses of copper, zinc, lead, tin, aluminum.
5
- Composition, properties and uses of brass, bronze, solder, bearing material, timber,
6-7
rubber etc.
- System of units, British, metric and SI units for length, area, volume capacity,
8 weight, time, angle, their conversions.
- Effect of alloying elements in the properties of C.I. & steel.
- Unit of temperature for & related problems. Standard & absolute temp.
9
- Mass, volume, density, weight, sp. Gravity & specific weight. S.I. M.K.S. and
10-11
F.P.S. units of force, weight etc. their conversion to related problems.
- Inertia, rest and motion, velocity and acceleration.
12
- Types of forces, its units and Weight calculation.
13
- Revision & Test
14 - Power and roots Factor, Power base exponents number. Multiplication and division
of power and root of a number. Square root of number and problems.
- Heat & temperature, thermometric scales, their conversions.
15
- Work energy and power, their units and applied problems.
16-17
- Percentage, changing percentage to decimal and fraction and vice versa. Applied
18-19
problems.
- Problem on percentage related to trade.
20
- Different types of loads, stress, strain, modulus of elasticity. Ultimate strength,
21
different types of stress, factor of safety, examples.
- Ratio & proportion- Ratio, finding forms ratio proportions, direct proportion and
22
indirect proportion. Application of ratio and proportion & related problems.
Revision
23-25
Examination
26
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-I

Week No Engineering Drawing

1-2 - Engineering Drawing-- introduction to Engg. Drawing and its importance.

3 - Use of drawing instruments –Drawing of straight, inclined and curved lines.
4 - Exercise on linear and angular measurements.
5 - Types of lines their meaning & application as per BIS SP: 46-2003.
- Simple conventional symbols for material and parts as per BIS SP: 46-2003.
6-7
- Geometrical construction of rectangles, square, circles.
8 - Geometrical construction of polygon and ellipse, parabola & hyperbola.
9 - Geometrical construction of involutes, oval, and helix.
- Free hand sketching of straight lines, rectangles, circles, square, polygons,
10-11
ellipse.
- Standard printing style for letters and numbers as per BIS : SP: 46-2003 using
12
stencils
- Free hand sketching of simple geometrical solids, cube, cone, prism, cylinder,
13
sphere, pyramids.
14 - Scales- Types & its use.
- Revision & Test
15
- Construction of diagonal scale.
- Simple dimensioning technique, size and location, dimensions of parts, holes
16
angles, taper, screw etc. as per BIS SP: 46-2003.
- Transferring measurements for linear, angular, circular dimensions form the
17 given object to the related free hand sketches using different measuring
instruments.
18-19 - Pictorial drawings, isometric drawings of simple geometrical solids.
20 - Oblique/orthographic projection of simple geometrical solids.
- Orthographic drawings: Application of both the first angle and third angle.
21
Isometric drawing of simple machined & casting blocks.
22 - Free hand sketches of trade related hand tools and measuring tools.
23-25 Revision
26 Examination
 SYLLABUS FOR EMPLOYABILITY SKILLS
SEMESTER-I
1. I.T. Literacy
Hours of Instruction : 20 Hrs. Marks Allotted : 20

Computer - Introduction, Computer and its applications, Hardware and peripherals, Switching
on and shutting down of computer.
WINDOWS - Basics of Operating System, WINDOWS, The user interface of Windows OS,
Customizing Windows Operating System, Create, Copy, Move and delete Files and
Folders, Use of External memory like pen drive, CD, DVD etc, Use of Common
applications.
MS office - Basic operations of Word Processing, Creating, opening and closing Documents,
use of shortcuts, Creation and Editing of Text, Formatting the Text, Printing
document, Insertion & creation of Tables.
- Basics of Excel worksheet, understanding basic commands, creating simple
worksheets, understanding sample worksheets, use of simple formulas and
functions, Printing of simple excel sheets
INTERNET - Basic of Computer Networks (using real life examples), Definitions of Local Area
Network (LAN),Wide Area Network (WAN), Internet, Concept of Internet
(Network of Networks), Applications of Internet : Browsing, Searching, Emailing,
Social Networking
WEB Browser - Meaning of World Wide Web (WWW), Search Engines with examples, Web
Browsing, Accessing the Internet using Web Browser, Downloading Web Pages,
Printing Web Pages
- Information Security and antivirus tools, Do‟s and Don‟ts in Information Security,
Awareness of IT – ACT, Importance of information security and IT act, types of
cyber crimes.
2. English Literacy
Hours of Instruction: 15 Hrs. Marks Allotted : 15

Pronunciation - Phonetics and pronouncing simple words.

Listening - Interpreting conversation and discussions related to everyday life, Responding to

spoken instructions in order to carry out requests and commands.
Speaking - Asking and answering simple questions in English to describe people, things,
situations and events.
Reading - Reading and interpreting simple sentences, forms, hoardings, sign boards and
notices.
Writing - Writing sentences with simple words, reply to everyday office correspondence,
- Writing CV & simple application forms.
3. Communication skill
Hours of Instruction: 15 Hrs. Marks Allotted : 15
Communication Skills - Definition, Effective communication, Verbal communication, Use of right words,
Non verbal communication, Body Languages.
Motivation - Self awareness, Goal setting, Career planning, Values and Ethics

Time management - Managing time effectively through planning

Facing Interviews - Appearance and behaviour in an interview, Do‟s and don‟ts

Behavioral Skills - Attitude, Problem Solving, Thinking Skills, Confidence building