CODE: Page 1 of 6
OPERATIONS DEPARTMENT
WI.O.A1.100.001
Issue Date: Jan, 2013
Prefractionation Unit normal Shutdown WI Rev. No.4
Date: Date:
Approved by: Assistant Area Operations Manager Authorized by: Area Operations Manager
Signed: Signed:
Step Work instruction Remarks
1 CR Red u ce mo le x u n it cap a cit y to 6 5 % a nd t he cap a cit y o f up stre a m u n it s a cco rd i n g l y
2 CR Red u ce le ve ls i n 1 0 0 - C1 a n d 1 0 0 - C2 to 2 0 % a nd 1 0 0 - V1 to 2 0 %
3 FO&CR P lace U -3 0 0 u nd e r c irc u lat io n aro u nd 3 0 0 -V1 as p er wo r k i n str u ct io n o f th i s sec tio n
Ca u tio n :
FO&CR Ad j u st t he te mp era t ure o f De so rb e n t, feed a nd flu s h s trea ms s u c h t h at t he y n e ver
ex ceed 1 7 7 o C
4 4.1 FO&CR P lace U -2 0 0 u nd e r c irc u lat io n aro u nd 2 0 0 -V1 as wo r k i n s tr uc tio n o f t h is se ct io n .
4.2 CR Relax reactor inlet temperature to 290 oC.
5 Sh ut do w n U - 1 0 0 a s fo l lo w ing :
5.1 P lace t he u n it u nd er c irc ul at io n aro u nd 1 0 0 -V1 a s fo llo wi n g :
5.1.1 CR Co o r d i nat e wi t h o il mo v e me nt d ep ar t me n t
5.1.2 CR P ut LV -0 0 1 a nd FV -0 0 2 o n ma n ua l a nd clo se t h e m
5.1.3 FO Keep 9 3 0 -P 1 5 a nd 9 3 0 - P 1 6 ru n ni n g o n sp i ll b ac k a t t hi s st a ge.
5.1.4 FO Mo v e sid e c u t o f 1 0 0 - C 1 , s id e c u t o f 1 0 0 - C2 a n d h eart c ut to 1 0 0 - V1 t h ro u g h
th e l i ne 6 " -P -1 0 0 -0 8 0 9 - A2 A1 .
5.1.5 FO Mo v e l i g ht d ra g a nd hea v y d r a g to 1 0 0 - V1 t hro u g h li ne s 2 " -P -1 0 0 -1 0 0 8 - A2 A1 ,
2 " -P -1 0 0 -1 0 1 3 - A2 A1 .
5.2 P ut 1 0 0 - C1 a nd 1 0 0 - C2 u nd er to tal re fl u x b y t h e fo llo wi n g :
CODE: Page 2 of 6
OPERATIONS DEPARTMENT
WI.O.A1.100.001
Issue Date: Jan, 2013
Prefractionation Unit normal Shutdown WI Rev. No.4
Date: Date:
Approved by: Assistant Area Operations Manager Authorized by: Area Operations Manager
Signed: Signed:
Step Work instruction Remarks
5.2.1 CR Try t o d ecr ea s e fe ed to 1 0 0 C1 by p utt ing 1 0 0 FI C0 0 6 o n ma n ua l mo d e a n d
dec rea se it g ra d ua l ly a nd a t t he sa me t i me de crea se ho t o il to 1 0 0 E1 til l
mi n i mu m flo w o f 1 0 0 p 3 .
5.2.2 CR Clo se ho t o il to 1 0 0 E1 ( 1 0 0 FI C0 0 7 ) ti l l ze ro .
5.2.3 FO I so la t e ho t o i l s u p ply a nd ho t o il ret ur n o f 1 0 0 E1 .
5.2.4 FO St o p 1 0 0 P3 .
5.2.5 CR Wh il e decr ea si ng fe ed t o 1 0 0 C1 try to d ecr ea s e s id e c ut, lig ht kero s en e
dra g &bo t to m o f 1 0 0 C1 to 1 0 0 C2 by dec rea si n g FI C0 1 2 ,F IC0 1 8 &F I C 0 1 4 til l
mi n i mu m flo w o f 1 0 0 P 7 ,1 0 0 P5 &1 0 0 P8 .
5.2.6 CR Decr ea se ho t o il to 1 0 0 C1 by d ecr ea s ing 1 0 0 F IC0 0 8 o n ma nua l mo de ( kee p it a t
mi n i mu m flo w ).
5.2.7 FO St o p 1 0 0 P7 &1 0 0 P8 .
5.2.8 FO St o p 1 0 0 P4 &1 0 0 P6 .
5.2.9 CR K eep 1 0 0 P5 r u nn i ng a t mi n i mu m f lo w tha t ke ep t e mp pro f il e o f 1 0 0 C1 .
5.2.10 CR Wh il e put t i ng 1 0 0 C1 u nd er to ta l r efl u x t ry to de crea se hea v y s i de c u t o f
1 0 0 C2 ,h ea v y kero se ne dra g by dec rea si ng 1 0 0 FI C0 1 7 ,1 0 0 F IC0 2 0 til l mi n i mu m
f lo w o f 1 0 0 P1 0 ,1 0 0 P1 1 .
5.2.11 CR Decr ea se hea r tc ut(1 0 0 FI C0 2 2 ) g ra dua lly th en clo se it co mp l etely .
5.2.12 CR Decr ea se ho t o il to 1 0 0 C2 by d ecr ea s ing 1 0 0 F IC0 1 6 T O to kee p t e mp pro f il e o f
1 0 0 C2 .
CODE: Page 3 of 6
OPERATIONS DEPARTMENT
WI.O.A1.100.001
Issue Date: Jan, 2013
Prefractionation Unit normal Shutdown WI Rev. No.4
Date: Date:
Approved by: Assistant Area Operations Manager Authorized by: Area Operations Manager
Signed: Signed:
Step Work instruction Remarks
5.2.13 FO St o p 1 0 0 P1 0 &1 0 0 P1 1 .
5.2.14 CR K eep 1 0 0 P9 r u nn i ng a t mi n i mu m f lo w to ma in ta in co l d r efl u x(1 0 0 F I C0 2 3 ) a n d
kee p ho t r efl u x(1 0 0 F I C 0 2 1 ) a s mi n i mu m to ma inta in s uct io n te mp o f 1 0 0 P9 .
5.2.15 FO If w e nee d t he v a cu u m pu mp put it a s sta n d b y .
5.2.16 CR Co o l d o wn 1 0 0 - C1 b y d ecrea s ing 1 0 0 - FI C -0 0 8 g ra d ua l ly a nd clo se it u nt il i t i s
co mp le te l y c lo s ed .
5.2.17 FO I so la t e ma n ua l v a lv e s o f ho t o il s up p ly & ho t o il r et ur n o f 1 0 0 F I C0 0 8 .
5.2.18 CR Co o l d o wn 1 0 0 - C2 b y d ecrea s ing 1 0 0 - FI C -0 1 6 g ra d ua l ly a nd clo se it u nt il i t i s
co mp le te l y c lo s ed .
5.2.19 FO I so la t e ma n ua l v a lv e s o f ho t o il s up p ly & ho t o il r et ur n o f 1 0 0 F I C0 1 6 .
5.2.20 FO o p en ho t o il cir c ula tio n va l ve s b e t we e n ho t o i l s up p l y a nd r et ur n li n es i n U -1 0 0
5.2.21 FO P ut 1 0 0 - C1 u nd er n itro g en p re ss u re b y o p e n ni tr o ge n i nto 1 0 0 -V2 .
6 Cleaning 100C1trays, jet cleaning of 100A1, chemical cleaning of 100E1:
6.1 FO co n nect n itro g en ho se s a t the fo l lo w ing lo ca t io ns :
6.1.1 a) T he dra in u p strea m 1 0 0 - PRV- 0 0 4
6.1.2 FO Co n ne ct ho s es a t t he lo w po i nts o n fee d li ne to E1 do w n str ea m th e i so la tio n
v a lv e t o t he H C D a t 1 0 0 - P3 a n d 3 0 0 - P1 3 .
6.1.3 FO Purg e 1 0 0 - E1 t ub e si de w ith nit ro g e n a nd dra i n it to H CD
6.1.4 FO&CR Dra i n t he fee d li ne f ro m 1 0 0 C1 to E1 by f ul ly o pe ni ng F V - 0 0 6 o n ma nua l a nd
CODE: Page 4 of 6
OPERATIONS DEPARTMENT
WI.O.A1.100.001
Issue Date: Jan, 2013
Prefractionation Unit normal Shutdown WI Rev. No.4
Date: Date:
Approved by: Assistant Area Operations Manager Authorized by: Area Operations Manager
Signed: Signed:
Step Work instruction Remarks
6.1.5 dra in a t lo w po i nt do w ns trea m E1 .
FO Co nt in ue n itro g en p ur g e fo r e no ug h ti me a fte r d ra i ni ng a ll H C.
6.1.6 FO Sw u ng t he sp ecta cle b li nd s o n 1 0 0 - E1 a n d i n st a ll a bl i nd o n it s by pa s s a s pe r
bl in d li st
6.1.7 FO H a n d o v er 1 0 0 E1 fo r ma int ena nc e to o pe n t he cha nn el en d o f th e t ub e si de a n d
6.1.8 FO t a ke a sa mp le fro m t he sl u dg e in s id e i n tw o b o ttle s
6.1.9 FO Af t er bo x ing u p o f 1 0 0 E1 ha n d it o v e r to c he mi c a l clea n ing co nt ra ct o r
6.1.10 FO Fo llo w up cl ea n ing o f 1 0 0 - E1
6.1.11 FO Af t er c he mica l c lea ni n g o f 1 0 0 E1 w a s h it by d e miw a t er a nd d ry it w i th nit ro g e n
a nd kee p it rea dy fo r a ir fr ee ing
6.1.12 FO Re mo v e t he 2 " bla n k o ff o n 1 0 0 - V2
6.1.13 FO O pe n st ea m ca ref ul ly i nto 1 0 0 - C1
6.1.14 FO Ve nt st ea m fro m t he 2 " v ent li ne o n 1 0 0 - V2
6.1.15 FO Dra i n t he co n de n sa te p erio di ca l ly to O W S fro m 1 0 0 - C1 d ra i n, 1 0 0 E3 , 1 0 0 - P5
6.1.16 FO dra in, 1 0 0 - P7 dra in, 1 0 0 - V2 d ra i n a n d 1 0 0 FV0 0 9 dra in .
6.1.17 FO All o w s ma l l flo w o f st e a m a t 1 0 0 - P5 d ra i n, 1 0 0 - P7 d ra i n, 1 0 0 - V2 dra in a n d
1 0 0 FV0 0 9 dra i n.
6.1.18 FO St ea m o ut su ctio n li ne o f 1 0 0 - P6 fo r eno ug h ti me
6.1.19 FO Co n ne ct stea m ho s e a t the di s cha rg e o f 1 0 0 - P6 a n d s tea m o ut t he di sc ha rg e li ne
6.1.20 FO M a ke s ure th e bo o t o f 1 0 0 - V2 i s clea n by o pe ni ng t he dra in v a lv e fo r e no ug h
CODE: Page 5 of 6
OPERATIONS DEPARTMENT
WI.O.A1.100.001
Issue Date: Jan, 2013
Prefractionation Unit normal Shutdown WI Rev. No.4
Date: Date:
Approved by: Assistant Area Operations Manager Authorized by: Area Operations Manager
Signed: Signed:
Step Work instruction Remarks
t i me
6.1.21 FO St ea m o ut 1 0 0 - C1 fo r e no ug h t i me (4 8 hr s o r unt il a l l d ra i n s a r e fre e fro m H C
s mel l)
6.1.22 FO B rea k st ea m i n 1 0 0 - C1 w ith nit ro g e n
6.1.23 FO In st a ll a ll b li n ds a s p er bl i nd li st
6.1.24 FO H a n d o v er 1 0 0 A1 fo r ma int ena nc e
6.1.25 FO Co nt in ue H C fre ei ng o f 1 0 0 C1 by n itro g en
6.1.26 FO M ea sure H C co n te nt a t dif fere nt lo ca t io n o f 1 0 0 C1 sy st e m (1 0 0 - C1 d ra i n, 1 0 0 -
P5 dra i n, 1 0 0 - P7 dra i n, 1 0 0 - V2 dra i n a n d 1 0 0 FV0 0 9 dra i n) by sa fe ty
de pa rt me nt.
6.1.27 FO H a n do v er 1 0 0 C1 fo r ma int ena nc e to o pe n ma nho le s
6.1.28 FO Ve nt i la t e 1 0 0 C1 a nd w he n o xy g e n co nte nt i s a cce pte d by sa fety ma ke v es se l
ent e ry per mi s s io n a n d ha n d o v er 1 0 0 C1 fo r ma int ena nc e fo r cle a n ing .
6.1.29 FO Fo llo w up cl ea n ing o f 1 0 0 A1 a n d 1 0 0 C1
6.2 FO Af t er ha n di ng o v e r 1 0 0 C1 a n d 1 0 0 A1 fro m ma int ena nc e p ro ce ed a s f o llo w i ng :
6.2.1 FO Re mo v e a ll in sta ll ed b l in d s
6.2.2 FO St ea m o ut 1 0 0 C 1 , 1 0 0 A 1 a n d 1 0 0 V2
6.2.3 FO Air f re e t h e un it w it h n itro g e n
6.2.4 FO K eep t h e un it un de r ni tro g en p re ss ur e r ea dy f o r r es ta r
CODE: Page 6 of 6
OPERATIONS DEPARTMENT
WI.O.A1.100.001
Issue Date: Jan, 2013
Prefractionation Unit normal Shutdown WI Rev. No.4
Date: Date:
Approved by: Assistant Area Operations Manager Authorized by: Area Operations Manager
Signed: Signed:
Step Work instruction Remarks
