1.
Which of the following is the key benefit of multi-vari
charting?
It keeps track of the time when measurements were made
It graphically displays the variation in a process
It assists in the breakdown of components of variation
It is much easier to plot than most control charts
A multi-vari chart is a graphical representation of multiple variables on the same chart. Data variation can
come from multiple sources.
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2. ----- statistics is used to apply to describe the data using
numbers, charts, and graphs and the ----------statistics
used determine the interrelationship of population
parameters
A. Descriptive; inferential
Descriptive statistics deals with data presentation in numeric or graphic form or table form for data
analysis. Inferential statistics: this is a technique of inferring about the population on the basis of
observations obtained from the population.
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3. A ----- is used to explain the time scheduled by separate
phases by breaking down the project processes and tasks
for the dependencies to be accounted.
Bar chart
SPC chart
PDCA
Gantt chart
Gantt chart: Gantt chart is a type of bar chart which represent the start and finish dates of the project
and shows many crucial elements like resources, milestones, tasks and dependencies.
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4. Which of these are not Multivariate analyses?
1. Factor analysis
2. MANOVA
3. ANOVA
4. Cluster analysis
Anova stands for analysis of variance. Anova is a business process improvement methodology.
Anova analysis is the analysis of variation in mean (not median or mode) of different groups of the
population or different populations. When root cause analysis methods like DMAIC, or DFSS cannot
depict the errors then Anova analysis is recommended.
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5. Which of the following is a non-parametric test?
A. Regression
B. 2 tailed 2 sample t-test
C. ANOVA
D. Kruskal test
The Kruskal-Wallis H test (sometimes also called the "one-way ANOVA on ranks") is a rank-based
nonparametric test to determine whether samples come from the same distribution. This is a one-
way analysis of variance. This test is useful for comparison of two or more independent samples of
equal or different sample sizes.
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6. Cause and Effect Diagram is not known as!
A. Ishikawa Diagram
B. 4-M
C. Affinity Diagram
D. None of the above
An affinity diagram collects data based on a few parameters like language, ideas, opinion, and
issues and organizes them into groups based on these parameters. These groups get organized
based on natural relationships.
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7. What is the technique to trace the rule responsible for
the problem and break the assumption for the process?
A. Assumption Busting
B. Analogy Technique
C. Benchmarking
D. Constrained Brain writing
Assumption bursting is a brainstorming and questioning technique that identifies conventional
assumptions and eliminates all the challenges that become obstacles to get an optimal solution.
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8. Cost-benefit analysis does not include
A. Project benefits
B. Project cost factors
C. Project gain
D. Impact on competitor
A cost-benefit analysis analyzes business decisions. All the benefits of a situation or business
actions are summed. The costs associated with them are subtracted. This is known as cost-benefit
analysis. A CBA does not take into consideration the factors impacting the competitors.
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9. What is lean philosophy?
Helps to provide a perfect value through a perfect value creation process that has zero waste
Continuous Improvement
Higher output by encouraging people to work hard and have targets
Reducing cost and improving purchasing power. When samples are drawn out of a population randomly, what
is said to be true?
Lean philosophy: Lean six sigma is a philosophy for performance improvement by removing waste
and reducing variation. This philosophy removes eight kinds of defects. This method relies on
collaborative team effort.
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10. When samples are drawn out of a population
randomly, what is said to be true?
The sample mean is always the same as the population mean
The sample standard deviation will be the same as population standard deviation
The sampling distribution approaches normality with an increase in sample size
The sampling distribution would be triangular if the population is distributed as a triangular distribution
A random sampling is a sampling technique. Each sample has an equal opportunity of being chosen
and the sample chosen is the unbiased representation of the entire population.
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11. Which of the following tools is most commonly used in
the define phase of a project?
Affinity diagram
Control chart
Failure mode and effects analysis
Data collection checklist
Define is the first phase of the DMAIC phase of six sigma project. A control chart is the most
effective tool used in the define phase.
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12. Which of these is considered a prioritization tool?
Multi-voting
Customer needs prioritization
Focus Groups
Nominal Group Technique
Multi-voting is a group decision making technique used for brain storming of ideas and prioritizing
them. This technique reduces options to prevent information overload. Multi-voting is also known as
N/3 voting. N refers to the total number of ideas.
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13. Which is true about critical path?
1. Zero slack
2. Event oriented
3. Shortest path
4. Time and cost not considered
A critical path analysis uses network analysis and is widely used in project management. A critical
path analyses helps to schedule and manage complex projects a critical path has zero slack.
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14. The critical path of the project is best described as
(A) a series of steps with the highest costs(B) The tasks in the project which have the highest risk of
failure(C) the sum of the tasks with the shortest time requirements (D) longest path from the start
to the completion of the project
A critical path is a visual network planning tool. Critical path is the longest path from the time of
beginning of the project till the end.
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15. Which of the following statistical tests should be used
by the Green Belt for testing the means between two inter-
related groups?
2 Sample t assuming equal variances
2 Sample t assuming unequal variances
Paired t-test
z test
A paired test is used to determine if the mean difference between the two sets of observations is
zero. In a paired sample t-test, there is a twice measurement of each subject or entity. This results in
a pair of observation.
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16. Standard Deviation in Six Sigma applications is
referred to as the difference from the:
Target
Specification limits
Nearest fit value
Mean
A standard deviation in six sigma applications that lets you know how the data points are grouped
around the mean for a specific given process, which in turn tells you how much variation exists.
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17. In a typical DFSS Approach, which of these stages
figures in most DFSS approaches?
Innovate
Identify
Improve
Control
In the design for six sigma (DFSS) approach in six sigma, is an improvement process in the six
sigma to develop new processes or products. The DFSS approach can also be applied if the current
process requires an incremental improvement.
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18. Which of these tools/techniques represent "continuous
improvement"?
Kaizen
Six Sigma
Lean
Kanban
A kaizen or continuous improvement is a method of identifying opportunities and waste reduction.
This practice is formalized by lean.
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19. Japanese 5S methodology is created and used for:
Continuous Improvement
Prevent Defects
Creating a productive work environment
Reduce Variation
The Japanese 5s method supports lean in its basic form. The 5S stands for sort, straighten, shine,
standardize, and sustain and is based on the Japanese concept for housekeeping (seiri, seiton,
seiso, seiketsu, and shitsuke). This method helps organizations to maintain simplified and
streamlined work environment.
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20. What does OEE stand for?
Overall Equipment Effectiveness
Overall Estimation Effectiveness
Overall Equipment Estimation
Overall Effective Estimation
The overall equipment effectiveness is a measure of the manufacturing productivity. He
manufacturing productivity is calculated by taking into the sub-components of manufacturing process
like availability, performance and quality. OEE is the ratio of productive time to the planned
production time.
OEE = (Good Count × Ideal Cycle Time)/ Planned production time
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21. Which of the following techniques used in DOE helps
you in identifying pure error?
Replication
Blocking
Randomization
Coding
A blocking technique helps to identify variables that are not important to the experimenter. Blocking
technology reduces variability. Typically, blocking is an arrangement of experimental units in groups
or blocks which are similar.
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22. A Six Sigma Green Belt practitioner constructs a
control chart to display a process mean and its outer
limits. In such a chart, what does UCL stand for?
Upper Cycle Length
Upper Control Limit
Upper Cycle Limit
Upper Control Length
Control charts are two-dimensional graph plotting visuals plotting performance on x-axis and time on
the y-axis. Control chart has three attributes; Upper control limit (UCL), Lower control limit (LCL) and
average or center line of the data. The upper control limit is a three process control above the
standard deviation.
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23. One of the purposes of using a fishbone diagram is to:
Separate a problem into smaller components
Identify and classify sources of variations into major groups
Define the problem in sequential order
Show the relationship between parameters
A fish bone diagram is also called a cause-effect diagram. It is a visualization tool to display as many
causes as possible for a problem. It sorts ideas into categories. This is a more structured method in
cause and effect analysis.
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24. Which approach talks about equipment effectiveness?
Lean
TPM
Six Sigma
TOC
The total productive maintenance (TPM) is a new concept and a system of the machines,
equipment, processes, and employees that add business value to an organization. This concept is
used in equipment effectiveness.
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25. The best metric for measuring defectives is:
DPMO
DPU
PPM
DPO
The best metrics for measuring defectives in six sigma is parts per million defective (PPM). PPM is
used to get the more accurate measure of defective rate. This method is more apt when the number
of defective products produced is very small and percentage defective is not very effective.
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26. If the Measure stage in a DMAIC approach is all about
measuring the data for the existing process, what is the
main objective in the Measure phase in a DFSS
approach?
Measure what you can measure
Measure what the customer wants you to measure
Set the key measurement steps and metrics
Define operational metrics
The DFSS approach is used to design a product or service from scratch. This approach produces a
very low defect level product or service. To produce such a product or service the customer
expectations and needs should be measured.
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27. All the factors that might contribute to a production
problem must be discovered. Which among the following
problem-solving tools might be the best choice?
Pareto diagrams
Fishbone diagrams
Histograms
Control charts
A fish bone diagram identifies all the possible cause and effect to identify the root cause of a
problem.
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28. Which of the following tools is used extensively in
quality function deployment (QFD)?
(A) Affinity diagram
(B) Matrix diagram
(C) Cause and effect diagram
(D) Activity network diagram
Quality function deployment (QFD) is a research tool and a systematic method used to modify
products to meet customer requirements. QFD is used to find the quality elements and engineering
management measures that have the greatest influence on customer needs. Relationship matrix
diagram gives complex relationships between quality elements and customer needs and is displayed
with signs or weights.
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29. Which of the following is the LEAST likely tool to assist
the problem definition stage of Six Sigma?
CTQ trees
Pareto analysis
Product yield data
Control charts
The problem definition stage is the first stage in six sigma. DMAIC is a five-stage process of six
sigma of problem-solving. “Define” is the first stage. Product yield data does not support the first
stage in Six sigma.
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30. In a typical Measure Phase, which of the following
activities should a Green Belt perform first?
Stability
Capability
MSA
Normality
The measured phase has more numeric and data analysis. The MSA( measurement system
analysis) will quantify the amount of variation in the data induced by the measuring system.
Conducting MSA can be very exhaustive.
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31. In a typical MSA GAGE RR study conducted, what
should the Six Sigma team determine about the
Measurement System first?
Accuracy
Stability
Resolution
Linearity
The GAGE RR study is conducted in the measured phase of the six sigma project. It measures the
accuracy of the project.
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32. Which of the following scenarios is best suited to use
an X-bar and R chart?
A smaller sample size is needed
It is necessary to know when to investigate a process for causes of variation
The machine capability is wider than the specification
An acceptable quality level must be established
The X-Bar chart is used to plot the process mean and process range. The R-chart is used to review
the process variation which must be in control to interpret correctly the X-Bar chart.
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33. When a cause-and-effect diagram is used to solve
plant problems, what are the three parts a session is
customarily divided into?
Teamwork, cost-effectiveness, efficiency
Brainstorming, prioritization and plan development
Teamwork, planning and execution
Cost-effectiveness, plan development, teamwork.
A cause and effect diagram helps to identify the possible causes and the outcomes of a problem.
This is done is three parts; Brainstorming, prioritization and plan development
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34. “Forming, Storming, Norming, and Performing” are
terms that describe
(A) Process variation reduction and improvement phases
(B) Root Cause identification and corrective action
(C) Stages of team growth
(D) Steps of the brainstorming process
Teams can perform better collectively than as individuals to achieve common goals. “Forming,
Storming, Norming, and Performing” are terms that describe team growth and the various stages
involved.
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35. Which item should not be identified in the Define
Phase?
Root Causes
The key problem area
Possible financial loss
Intangibles
The define phase in DMAIC consists of identifying the business opportunity, key problem areas,
selecting the key resources, and initiating the project charter. This phase is to define all the possible
elements of a project.
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36. The distribution that follows principles of an
exponential distribution is:
Poisson
Binomial
Chi-Square
Normal
A Poison distribution is a discrete probability distribution of the number of events in a fixed period of
time, and the exponential distribution deals with the time between occurrences of successive events
as time flows by continuously. A Poisson distribution can be derived from the exponential
distribution.
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37. For small incremental changes which Japanese
technique is useful?
Kaizen
Poka-Yoke
Kata
Mura
Kaizen technology in Six Sigma is useful for the systematic achievement of small incremental
changes in processes to achieve efficiency and quality. Kaizen is also known as continuous
improvement
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38. Poka-yoke is best defined as:
Capturing the voice of the customer
Improving machine efficiency
Reducing field failures to virtually zero
Preventing controllable defects
Poka–Yoke is an approach for mistake-proofing to eliminate or prevent errors. This approach makes
use of simple tools to prevent errors.
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39. Which of the following is NOT necessary for the Six
Sigma team to update in the Project Charter in the Define
Phase?
Project Name and Description
Business need
Project purpose
Constraints
DMAIC – Define, measure, analyze, improve and control is a six sigma methodology. A project
charter is the first step in define process. A project charter can create or destroy a successful
project.
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40. Which of the following distributions describes the ratios
of two variances drawn from the same normal population?
F statistic
Student"s t-test
Chi-square
Normal
F-test is a statistical test that compares the variances of two samples taken from the populations
with different variances to test the hypothesis. The objective of F-test is to check the differences in
the sample variance.
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41. One of the purposes of using a fishbone diagram is to:
Separate a problem into smaller components
Identify and classify sources of variations into major groups
Define the problem in sequential order
Show the relationship between parameters
A fish bone diagram is also called a cause-effect diagram. It is a visualization tool to display as many
causes as possible for a problem. It sorts ideas into categories. This is a more structured method in
cause and effect analysis.
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42. Which of the following tools helps in visualizing series
of causes to an effect?
Cause and Effect Matrix
Correlation Diagram
Ishikawa Diagram
Value Stream Mapping
The Ishikawa diagram also known asfish bonediagram helps to visualize many potential caused for the specific
problem.
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43. Which of the following is an example of a Primary
metric for Six Sigma projects?
Quality
Morale of employees
Average turnover/cycle time
Customer Satisfaction
The primary metrics is also known as process metrics. Usually, they are process defects, process cycle
time, and process consumption.
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44. Which matrix diagram illustrates the relationship
between three planes?
Y-type
X-type
P-type
Control charts
A matrix diagram depicts the relationship between two or more groups. A basic Y shaped diagram
showed the relationship between three groups in a circular motion.
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45. Which of the following measures of central tendency is
preferred when the data does not have outliers?
Mean
Mode
Median
None of the above
Most populations exhibit normality, mean is the most suitable central tendency used to describe
normal data.
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46. Poka Yoke is a lean manufacturing concept that is
used for what purpose?
Process levelling
Mistake proofing
Process visualization
Quick set up
Poka-Yoke is a Japanese word which means mistake proofing. This method is used in six sigma for
eliminating errors.
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47. For a process working at 5 Sigma level, how many
opportunities are considered to lie outside of the
specification limits provided by the customer?
233
6210
3.4
66807
Sigma 4 level indicates the maximum level of defects per million in a process or a system and
relates to the overall percentage of accuracy. A 5 sigma level 233 errors per million
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48. The most important factor for the success of six sigma
projects is:
Leadership support
Team support
Teamwork
Inter-department harmony
A six sigma process is aimed at reduction of variation, defects and risks. To implement six sigma
leadership support is very important.
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49. In a 4 sigma level process, how many opportunities lie
outside the specification limits provided by the customer?
6210
233
456
876
Sigma 4 level indicates the maximum level of defects per million in a process or a system and
relates to the overall percentage of accuracy. A 4 sigma level 6210 errors per million.
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50. Which analysis helps to prioritize customer
requirements?
Kaizen
Kano
Control charts
Poisson
Kano analysis helps to prioritize customer requirements, once they are identified. Kano analysis is used in
define phase of DMAIC process in six sigma.
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51. Which of the following errors is typically associated
with the notion, "False positive"?
Type I error
Type II error
Type III error
Depends on the experiments
A Type I error occurs when a null hypothesis is rejected even if it is true. The error accepts the
alternative hypothesis, despite it being attributed to chance. Also referred to as a "false positive".
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52. Which of these are categorized under Precision in a
GAGE RR Study?
Repeatability and Reproducibility
MSA
Cpk
Ppk
A GAGE RR study or repeatability and Reproducibility is useful for evaluating the capability of a
measurement system.
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53. What is overproduction type of waste?
Producing excess quantity than needed
Producing lower quality and more quantity
Producing lower quantity with higher quality
Producing lower quantity than needed
Overproduction type of waste means producing more quantity than required.
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54. Which of the following variations are identified in
control charts?
Random and chance
Special and assignable
Normal and Special
Normal and random
Control charts identify two types of variations; Normal and special variations.
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55. When is FMEA process generally performed?
Begins during the conceptualization stages of design and continues throughout the project.
Just after the production tool is authorized
Ends as soon as conceptualization is done
Performed during the design stage
Failure mode and Effect analysis (FMEA) is a systematic method/approach o identify the possible failure in
design, a manufacturing or assembly process, or a product or service. This process begins during the
conceptualization of the project and continues throughout the project lifecycle.
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56. All the below are the examples of one-way analysis
Variance except:
Anova
F-test
t-test
Tukey multiple comparisons
A Tukey multiple comparison tests and single test multiple comparison processes.
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57. An F-distribution resembles more closely
A chi-square distribution
A binomial distribution
A Normal distributions
An exponential distribution
A chi-square test is also known as the goodness of fit test. This test compares and checks if the sample matches
the population.
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58. In project development cycle, what would a “Waste”
mean?
Time spent on unproductive events
Time spent on fixing defects
Time spent on Unproductive resources
Time spent on unnecessary expenditure
Anything that does not contribute to the functionality of the final product is considered as a “Waste” in lean.
Which means that the time spent on fixing defects is considered as waste.
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59. Which of the following errors is typically associated
with the notion, "False negative"?
Type I error
Type II error
Type III error
Depends on the experiments
A Type II error occurs when a null hypothesis is retained even if it is false.
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60. What is COPQ?
Cost of production quantity
Cost of poor quality
Cost of production quality
Cost of Poor quantity
The cost of poor quality or poor quality costs occur when the product is not manufactured up to the
mark. The COPQ would vanish if all they systems and products manufactured are perfect.