K95400 Lincoln Ventmeter
Operation and Technical Manual
Lincoln Ventmeter
Operation and Technical Manual
Page 2
Table of Contents
1 Introduction........................................................................................................................... 3
1.1 Koehler’s Commitment to Our Customers ................................................................... 3
1.2 Recommended Resources and Publications ............................................................... 4
1.3 Instrument Specifications.............................................................................................. 4
2 Safety Information and Warnings ........................................................................................ 4
3 Unpacking and Installation................................................................................................... 5
3.1 Packing List ................................................................................................................... 5
3.2 Unpacking...................................................................................................................... 5
3.3 Instrument Installation................................................................................................... 5
4 Operation.............................................................................................................................. 6
4.1 Testing Procedure......................................................................................................... 6
4.2 Calculations................................................................................................................... 7
4.3 Cleaning Procedure .................................................................................................... 12
5 Maintenance....................................................................................................................... 12
6 Service................................................................................................................................ 12
7 Storage ............................................................................................................................... 13
8 Warranty............................................................................................................................. 13
9 Returned Goods Policy...................................................................................................... 14
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
http://www.koehlerinstrument.com • e-mail:
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Lincoln Ventmeter
Operation and Technical Manual
Page 3
1 Introduction
The K95400 Lincoln Ventmeter measures the ventability of grease, which is useful
in determining by consistency what types of greases can be used in an automatic
centralized grease lubrication system. Furthermore, the diameter of the line and the
supply line and in an automatic lubrication system can be accurately determined for a
particular type of grease by measure of the grease ventability.
This manual provides important information regarding safety, technical reference,
installation requirements, operating condition specifications, user facility resource
requirements, and operating instructions for the K95400 Lincoln Ventmeter. This manual
should also be used in conjunction with applicable published laboratory procedures.
Information on these procedures is given in section 1.2.
1.1 Koehler’s Commitment to Our Customers
Providing quality testing instrumentation and technical support services for research
and testing laboratories has been our specialty for more than 50 years. At Koehler, the
primary focus of our business is providing you with the full support of your laboratory
testing needs. Our products are backed by our staff of technically knowledgeable, trained
specialists who are experienced in both petroleum products testing and instrument service
to better understand your requirements and provide you with the best solutions. You can
depend on Koehler for a full range of accurate and reliable instrumentation as well as
support for your laboratory testing programs. Please do not hesitate to contact us at any
time with your inquiries about equipment, tests, or technical support.
Toll Free: 1-800-878-9070 (US only)
Tel: +1 631 589 3800 • Fax: +1 631 589 3815
email:
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Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
http://www.koehlerinstrument.com • e-mail:
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Operation and Technical Manual
Page 4
1.2 Recommended Resources and Publications
American Society for Testing and Materials (ASTM)
100 Barr Harbor Drive
West Conshohocken, Pennsylvania 19428-2959, USA
Tel: +1 610 832 9500 • Fax: +1 610 832 9555
http://www.astm.org • email:
[email protected] ASTM Publication:
• Draft Method: Determining Grease Suitability for Use in a Centralized Lubrication
System by the Lincoln Ventmeter
1.3 Instrument Specifications
Model: K95400
Electrical Requirements: none
2 Safety Information and Warnings
Safety Considerations. The use of this equipment may involve hazardous
materials and operations. This manual does not purport to address all of the safety
problems associated with the use of this equipment. It is the responsibility of any user of
this equipment to investigate, research, and establish appropriate safety and health
practices and determine the applicability of regulatory limitations prior to use.
Equipment Modifications and Replacement Parts. Any modification or alteration
of this equipment from that of factory specifications is not recommended, voids the
manufacturer warranty, product safety, performance specifications, and/or certifications
whether specified or implied, and may result in personal injury and/or property loss.
Replacement parts must be O.E.M. exact replacement equipment.
Unit Design. This equipment is specifically designed for use in accordance with the
applicable standard test methods listed in section 1.2 of this manual. The use of this
equipment in accordance with any other test procedures, or for any other purpose, is not
recommended and may be extremely hazardous.
Chemical Reagents Information. Chemicals and reagents used in performing the
test may exhibit potential hazards. Any user must be familiarized with the possible dangers
before use. We also recommend consulting the Material Data and Safety Sheet (MSDS)
on each chemical reagent for additional information. MSDS information can be easily
located on the internet at http://siri.uvm.edu or http://www.sigma-aldrich.com.
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Lincoln Ventmeter
Operation and Technical Manual
Page 5
3 Unpacking and Installation
The instructions for preparing the equipment assume that the user is aware of the
contents of this document, which lists the warranty conditions and important precautions.
3.1 Packing List
• K95400 Lincoln Ventmeter with Lever Grease Gun
3.2 Unpacking
Carefully unpack and place the instrument and accessories in a secure location.
Ensure that all parts listed in previous section are present. Inspect the unit and all
accessories for damage. If you find any damage, keep all packing materials and
immediately report the damage to the carrier. We will assist you with your claim, if
requested. When submitting a claim for shipping damage, request that the carrier inspect
the shipping container and equipment. Do not return goods to Koehler without written
authorization.
3.3 Instrument Installation
1. Equipment Placement. Place the apparatus on a firm, level table in an area with
adequate ventilation or in a hood.
2. Power. The K95400 Lincoln Ventmeter does not require electric power for proper
operation.
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
Page 6
4 Operation
This apparatus is designed for grease ventability determinations of bitumous
materials in accordance with the ASTM draft test method. Please be sure to read the
safety and hazard warnings, the installation procedure, and the standard test method
before operating this instrument.
4.1 Testing Procedure
A sample for one test requires about 400 grams of grease, and no specific preparation
of the sample is necessary. If testing is performed at a temperature other than ambient,
allow the grease sample and apparatus to acclimate to the temperature to be tested for
four hours.
1. With valve 1 closed and valve 2 open, purge and charge system with sample of
lubricant to be tested.
2. With pump/lever gun filled with the sample lubricant that is free of air pockets, couple it
to the lubricant fitting.
3. Operate pump/lever gun until lubricant begins to flow from system.
4. Close valve 1 and 2.
5. Operate pump/lever gun and build up pressure to gauge reading of 1800 psig.
6. Place a receiving cup at outlet of valve 1, open the valve to vent pressure.
7. Gauge indicator will start to drop as soon as valve 1 is opened. Wait 30 seconds to
take the reading of the indicator. Repeat test 3 times and take an average reading to
determine the ventability of the grease.
8. Use the charts to determine appropriate supply line size and lengths. Table 1 is used
for injectors with a venting pressure of 600 psig. Table 2 is used for injectors with a
venting pressure of 200 psig. Table 3 is used for High Venting SL-V type injectors with
a venting pressure of 1,000 psi. Ventmeter readings above 600 psig indicate that the
test lubricant is not recommended for use in a centralized lubrication system.
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
Page 7
4.2 Calculations
To calculate the yield stress (Y) of the grease sample, perform the following
calculation:
Y = [ P π R2 / 2 π R L ] = P R / 2 L, where
P is recorded value from ventmeter
R = 0.125 inches (3 mm) of coiled tube
L = 300 inches (762 cm)
Using the calculated value of the yield stress pressure (Y), a table is calculated from
the yield stress equation to determine the maximum supply line length for a given
ventmeter reading, supply line diameter and supply line length. The value of Y is constant
for any type of system.
Example of Calculation and Use.
An example of the calculation used in tables 1, 2 and 3 is shown here. A test
sample was shown to have a ventmeter reading of 400 psig at 77 °F. Using that fact that
the radius of the steel coil in the ventmeter is 0.125 inches and is 25 feet (300 inches) in
length.
Y = [ P π R2 / 2 π R L ] = P R / 2 L
Y = 400 lbs/in2 x 0.125 inches = 0.83 lbs/in2
2 x 300 inches
A designer is proposing to use a centralized automatic system is using 0.5 inch of
high pressure hose that uses injectors that specify a vent pressure of 600 psig. The
supply line length is 68 feet maximum length, recalculation of the equation above solving
for length using 0.5 inch diameter (0.250 inch radius) tubing and 600 psig venting
pressure.
L=PR/2Y
L = 600 lbs/in2 x 0.250 inches = 903 inches or 75 ft
2 x 0.083 lbs/in2
Since 75 feet is greater than the 68 feet, the system will vent sufficiently and the
lubrication system will operate properly.
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
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As another example, after changing the temperature of interest to 50°F, the
ventmeter test was conducted and found to be 550 psi. Following the same procedure to
recalculate the yield stress gives
Y = [ P π R2 / 2 π R L ] = P R / 2 L
Y = 550 lbs/ in2 x 0.125 inches = 0.114 lbs/in2
2 x 300 inches
To determine the maximum length at 50°F, then
L=PR/2Y
L = 600 lbs/in2 x 0.250 inches = 657 inches or 54 ft
2 x 0.114 lbs/in2
L = 657 inches or 54 feet.
Since 54 feet is less than the 68 feet of supply line, a lighter grade grease should be
used in this case.
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
Page 9
SL-1 & SL-11 Supply Line Chart SL-1 & SL-11 Supply Line Chart
Nominal Pipe Nominal Pipe
Lincoln Max Supply Lincoln Max Supply
N.L.G.I. Size or ID of N.L.G.I. Size or ID of
Ventmeter Line Length Ventmeter Line Length
Grease Tube or Hose Grease Tube or Hose
Reading ( psi) ( Ft ) Reading (psi) ( Ft )
(In) * (In) *
0 - 100 2.00 1100 300 - 400 2.00 280
0 - 100 1.50 875 300 - 400 1.50 200
0 - 100 1.25 700 300 - 400 1.25 175
#0
0 - 100 1.00 575 #2
300 - 400 1.00 140
0 - 100 0.75 430 300 - 400 0.75 100
0 - 100 0.50 270 300 - 400 0.50 70
0 - 100 0.38 200 300 - 400 0.38 50
0 - 100 0.25 130 300 - 400 0.25 30
100 - 200 2.00 500 400 - 500 2.00 230
100 - 200 1.50 400 400 - 500 1.50 170
100 - 200 1.25 350 400 - 500 1.25 140
#1
100 - 200 1.00 270 #3
400 - 500 1.00 100
100 - 200 0.75 210 400 - 500 0.75 80
100 - 200 0.50 140 400 - 500 0.50 55
100 - 200 0.38 110 400 - 500 0.38 40
100 - 200 0.25 50 400 - 500 0.25 30
200 - 300 2.00 350 500 - 600 2.00 190
200 - 300 1.50 280 500 - 600 1.50 140
200 - 300 1.25 235 500 - 600 1.25 120
200 - 300 1.00 180 500 - 600 1.00 90
#2 #3
200 - 300 0.75 140 500 - 600 0.75 65
200 - 300 0.50 90 500 - 600 0.50 45
200 - 300 0.38 70 500 - 600 0.38 36
200 - 300 0.25 40 500 - 600 0.25 15
Table 1. Calculated length of supply line for SL-1 and SL-11 injectors with venting pressure of 600 psi.
(* Indicates that nominal ID dimension for pipe was used.)
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
Page 10
SL-32 & SL-33 Supply Line Chart SL-32 & SL-33 Supply Line Chart
Nominal Pipe Nominal Pipe
Lincoln Max Supply Lincoln Max Supply
N.L.G.I. Size or ID of N.L.G.I. Size or ID of
Ventmeter Line Length Ventmeter Line Length
Grease Tube or Hose Grease Tube or Hose
Reading (psi ) ( Ft ) Reading (psi) ( Ft )
(In) * (In) *
0 - 100 2.00 400 300 - 400 2.00 100
0 - 100 1.50 300 300 - 400 1.50 75
0 - 100 1.25 250 300 - 400 1.25 63
0 - 100 1.00 200 300 - 400 1.00 50
#0 #2
0 - 100 0.75 150 300 - 400 0.75 37
0 - 100 0.50 100 300 - 400 0.50 25
0 - 100 0.38 75 300 - 400 0.38 18
0 - 100 0.25 50 300 - 400 0.25 12
100 - 200 2.00 200 400 - 500 2.00 80
100 - 200 1.50 150 400 - 500 1.50 60
100 - 200 1.25 120 400 - 500 1.25 50
100 - 200 1.00 100 400 - 500 1.00 40
#1 #3
100 - 200 0.75 75 400 - 500 0.75 30
100 - 200 0.50 50 400 - 500 0.50 20
100 - 200 0.38 37 400 - 500 0.38 15
100 - 200 0.25 25 400 - 500 0.25 10
200 - 300 2.00 135 500 - 600 2.00 65
200 - 300 1.50 100 500 - 600 1.50 50
200 - 300 1.25 80 500 - 600 1.25 40
#2
200 - 300 1.00 66 #3
500 - 600 1.00 32
200 - 300 0.75 50 500 - 600 0.75 24
200 - 300 0.50 32 500 - 600 0.50 NR
200 - 300 0.38 25 500 - 600 0.38 NR
200 - 300 0.25 16 500 - 600 0.25 NR
Table 2. Calculated length of supply line for SL-32 or SL-33 Injectors with a venting pressure of 200 psi.
(* Indicates that nominal ID dimension for pipe was used.)
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
Page 11
SL-V Supply Line Chart SL-V Supply Line Chart
Nominal Pipe Nominal Pipe
Lincoln Max Supply Lincoln Max Supply
N.L.G.I. Size or ID of N.L.G.I. Size or ID of
Ventmeter Line Length Ventmeter Line Length
Grease Tube or Hose Grease Tube or Hose
Reading (psi) (ft.) Reading (psi) (ft.)
(in) (in)
0 - 100 2.00 2000 300 - 400 2.00 500
0 - 100 1.50 1500 300 - 400 1.50 375
0 - 100 1.25 1250 300 - 400 1.25 310
0 - 100 1.00 1000 300 - 400 1.00 250
#0 #2
0 - 100 0.75 750 300 - 400 0.75 185
0 - 100 0.50 500 300 - 400 0.50 125
0 - 100 0.38 375 300 - 400 0.38 90
0 - 100 0.25 250 300 - 400 0.25 60
100 - 200 2.00 1000 400 - 500 2.00 400
100 - 200 1.50 750 400 - 500 1.50 300
100 - 200 1.25 625 400 - 500 1.25 250
100 - 200 1.00 500 400 - 500 1.00 200
#1 #3
100 - 200 0.75 375 400 - 500 0.75 150
100 - 200 0.50 250 400 - 500 0.50 100
100 - 200 0.38 185 400 - 500 0.38 75
100 - 200 0.25 125 400 - 500 0.25 50
200 - 300 2.00 660 500 - 600 2.00 330
200 - 300 1.50 500 500 - 600 1.50 250
200 - 300 1.25 410 500 - 600 1.25 200
200 - 300 1.00 330 500 - 600 1.00 160
#2 #3
200 - 300 0.75 250 500 - 600 0.75 125
200 - 300 0.50 160 500 - 600 0.50 80
200 - 300 0.38 125 500 - 600 0.38 60
200 - 300 0.25 80 500 - 600 0.25 40
Table 3. Calculated length of supply line for SL-V Quick Venting Injectors with a venting pressure of 1000 psi.
.
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
Page 12
4.3 Cleaning Procedure
1. The ventmeter should be cleaned as soon as possible after each test, and the gauge
checked for accuracy. Gauge must read zero psi when system is empty and clean.
Recalibrate if necessary by resetting indicator to zero.
2. Remove grease from ventmeter by flushing petroleum solvent or other suitable solvent
through ventmeter until solvent appears clean. Flush the ventmeter with solvent by
opening valve 1 and 2. The solvent should be applied through valve 1 near the
pump/lever gun.
3. With ventmeter full of clean solvent, let ventmeter stand for at least 1 hour. Flush
solvent from ventmeter. Caution: The pressure must be vented from ventmeter before
disconnection coupler.
4. Attach an air line to air nipple and pass air through the ventmeter until all solvent has
been removed and ventmeter is dry.
5 Maintenance
The K95400 Lincoln Ventmeter requires little routine maintenance to provide many
years of continuous service.
6 Service
Under normal operating conditions and with routine maintenance, the Lincoln
Ventmeter should not require service. Any service problem can be quickly resolved by
contacting Koehler’s technical service department either by letter, phone, fax, or email. In
order to assure the fastest possible service, please provide us with the following
information.
Model Number:
Serial Number:
Date of Shipment:
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
Page 13
7 Storage
Storage facilities should be consistent with an indoor laboratory environment. This
testing equipment should not be subjected to extremes of temperature and/or moisture.
This equipment was shipped from the factory in a corrugated cardboard container. If
long term storage is anticipated, re-packing the instrument in a water-resistant container is
recommended to ensure equipment safety and longevity.
8 Warranty
We, at Koehler, would like to thank you for your equipment purchase, which is
protected by the following warranty. If within one year from the date of receipt, but no
longer than fifteen (15) months from the date of shipment, Koehler equipment fails to
perform properly because of defects in materials or workmanship, Koehler Instrument
Company, Inc. will repair or, at its sole discretion, replace the equipment without charge
F.O.B. its plant, provided the equipment has been properly installed, operated, and
maintained. Koehler Instrument Company must be advised in writing of the malfunction
and authorize the return of the product to the factory. The sole responsibility of Koehler
Instrument Company and the purchaser’s exclusive remedy for any claim arising out of the
purchase of any product is the repair or replacement of the product. In no event shall the
cost of the purchaser’s remedy exceed the purchase price, nor shall Koehler Instrument
Company be liable for any special, indirect, incidental, consequential, or exemplary
damages. KOEHLER INSTRUMENT COMPANY, INC. DISCLAIMS ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE. Please save the shipping carton in the
event the equipment needs to be returned to the factory for warranty repair. If the carton is
discarded, it will be the purchaser’s responsibility to provide an appropriate shipping
carton.
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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Operation and Technical Manual
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9 Returned Goods Policy
To return products for credit or replacement, please contact Koehler Customer
Service with your purchase order number, our packing list/invoice number, the item(s) to
be returned and the reason for the return. You will be issued a Returned Authorization
(RA) number, which must be prominently displayed on the shipping container when you
return the material to our plant. Shipping containers without an RA number prominently
displayed with be returned to the sender. Goods must be returned freight prepaid. Returns
will be subject to a restocking charge, the application of which will depend upon the
circumstances necessitating the return. Some returns cannot be authorized, including
certain products purchased from outside vendors for the convenience of the customer,
products manufactured on special order, products shipped from the factory past ninety (90)
days, and products which have been used or modified in such a way that they cannot be
returned to stock for future sale.
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
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