Mar Cor Purification

CWP 100, Model H/S

Operator’s Guide
Important User Information
Copyright © 2012 by Mar Cor Purification, Inc.
All rights reserved. No part of the contents of this manual may
be reproduced, copied, or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or
photocopying, recording, or information storage and retrieval
systems without the written permission of the publisher, unless
it is for the purchaser's personal use.
The information in this manual is subject to change without
notice and does not represent a commitment on the part of Mar
Cor Purification (MCP). MCP does not assume any responsibil-
ity for any errors that may appear in this manual. In no event
will MCP be liable for technical or editorial omissions made
herein, nor for direct, indirect, special, incidental, or conse-
quential damages resulting from the use or defect of this man-
ual.
The information in this document is not intended to cover all
possible conditions and situations that might occur. The end
user must exercise caution and common sense when install-
ing, using, or maintaining MCP products. If any questions or
problems arise, call MCP Technical Services at 1-800-633-
3080.

Intended Use
MCP products are intended to be installed and used as
described in this manual and other related MCP literature.
CWP 100, Model WRO H/S Table of Contents

Table of Contents
Important User Information . . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
List of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Certification Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IPR — Intellectual Property Rights . . . . . . . . . . . . . . . . 10
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pretreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Distribution Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hot Water Circulation . . . . . . . . . . . . . . . . . . . . . . . 12
Chemical Disinfection . . . . . . . . . . . . . . . . . . . . . . . 12
Water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Microbiology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chemical Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operator Panel Description . . . . . . . . . . . . . . . . . . . 16
Button Descriptions . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lamp Indication Unit (option). . . . . . . . . . . . . . . . . . 20
Operating in Local-Manual Mode . . . . . . . . . . . . . . . . . 21
Manual Operation Start . . . . . . . . . . . . . . . . . . . . . . 21
Manual Hot Water Circulation . . . . . . . . . . . . . . . . . 22
Operating in Local-Autostart Mode . . . . . . . . . . . . . . . . 23
Starting in Autostart . . . . . . . . . . . . . . . . . . . . . . . . . 23
Autostop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hot Water Circulation . . . . . . . . . . . . . . . . . . . . . . . 24
Autostop Hot Water Circulation . . . . . . . . . . . . . . . . 24
Chemical Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Local . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pause Chemical Disinfection. . . . . . . . . . . . . . . . . . 25
Start After Chemical Disinfection. . . . . . . . . . . . . . . 26

P/N 3027367 Rev. C 3

Table of Contents CWP 100, Model WRO H/S

Post Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Post Run with Stop . . . . . . . . . . . . . . . . . . . . . . . . . 27
Post Run with Hot Water Circulation . . . . . . . . . . . . 27
Local Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Regular Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Water Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Collecting a Water Sample . . . . . . . . . . . . . . . . . . . 29
Chemical Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Changing Solution Containers . . . . . . . . . . . . . . . . . . . 30
To Change Container . . . . . . . . . . . . . . . . . . . . . . . 30
Disinfectant Amount . . . . . . . . . . . . . . . . . . . . . . . . 30
Required Disinfectant Amount. . . . . . . . . . . . . . . . . 31
Stopping Chemical Disinfection. . . . . . . . . . . . . . . . 31

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Performance and Specifications . . . . . . . . . . . . . . . . . . 33
Product Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Drain Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 34
Service Connections . . . . . . . . . . . . . . . . . . . . . . . . 34
Membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Measurement Ranges . . . . . . . . . . . . . . . . . . . . . . . 35
Logging Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Heating Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Environmental Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . 36
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Alarm Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Water Supply Interruption . . . . . . . . . . . . . . . . . . . . 39
Flow Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Restoring Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
To Reset an Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . 40
Alarm List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Appendix 1 — Operating Instructions . . . . . . . . . . . . . . 45
Local Auto with Autostop . . . . . . . . . . . . . . . . . . . . . 46
Local Auto with Manual Stop . . . . . . . . . . . . . . . . . . 47
Local Post Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Table of Contents

Appendix 2 — Advanced Handling . . . . . . . . . . . . . . . . 49

Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Disengage Water Saving. . . . . . . . . . . . . . . . . . . . . 51
Appendix 3 — Log List (Daily Check) . . . . . . . . . . . . . . 52

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

P/N 3027367 Rev. C 5

Table of Contents CWP 100, Model WRO H/S

This is a blank page.

6 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Preface

Preface
This manual provides information needed to operate the water purifica-
tion unit, CWP 100, model WRO H/S.
Publication nunber 3027367
Title Operator´s Guide
PLC program version RU0901Vx
Panel program version RU0901Vx

CAUTION!
At delivery, the CWP unit is filled with a preservation and anti-
freeze solution containing less than 1 percent formaldehyde and
10 percent glycerine. This solution must be thoroughly rinsed
from the unit before the CWP unit is put into operation.

Make sure that no residual formaldehyde can be detected

before connecting patients.

Safety Messages
WARNING!
Is used to alert the user not to take a certain action which, if
done, can create a potential hazard and result in a serious
adverse reaction, injury or death. A warning may also be used
to alert the user to take a certain action to avoid the potential
hazard.

CAUTION!
Is used to alert the user to take a certain action to protect
against a potential hazard which, if ignored, can create an
adverse effect on the patient or the device. A caution may also
be used to alert the user not to take a certain action to avoid the
potential hazard.

NOTE
It is a reminder to the user during normal operation for what is a suit-
able action in a situation.

Safety Considerations
WARNING!
Unauthorized modifications, alterations or repair of the CWP
water purification unit may result in malfunctioning or have other
serious consequences for the safe operation of the equipment.

P/N 3027367 Rev. C 7

Preface CWP 100, Model WRO H/S

WARNING!
Dialysis machines that are to be connected to the distribution
loop supplied with water from a MCP CWP water purification unit
must comply with IEC 60601-2-16.

CAUTION!
• The CWP water purification unit may only be operated by per-
sons trained in this equipment and who have read and under-
stand this Operator’s Manual. If the CWP water purification
unit does not perform as described in the Operator’s Manual,
it should not be used until the condition is rectified.
• When unpacking, check the equipment for any signs of dam-
age. If the equipment is in any way damaged, proper opera-
tion can not be assured.
• The installation and start up of CWP water purification unit
must be made by authorized personnel.
• The use of mobile telephones or communication equipment in
the vicinity of the CWP water purification unit could adversely
influence the performance of the machine.
• The CWP water purification unit will perform as designed only
if it is used and maintained in accordance with MCP instruc-
tions. Any warranties made by MCP with respect to the CWP
water purification unit are void if the equipment is not used in
accordance with the instructions provided. MCP will not
accept responsibility for any damage or injury resulting from
improper use or maintenance or unauthorized repair.
• The user must verify the quality of the protective earth ground
in the installation.
• When used as a medical device, U.S. Federal law restricts
this device for sale only by the order of a physician.

8 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Preface

List of Symbols
NOTE
All symbols in this list may not be represented on this product.

Alternating current

Protective earth (ground)

Warning, consult accompanying documents

Off (power, disconnection from the mains)

On (power, connection to the mains)

Type B, applied part

Handle with care

This way up

Keep dry

Separate collection for electrical and electronic

equipment

Input /Output

Year of manufacturing

ME equipment and ME systems that include RF

transmitters or that intentionally apply RF electro-
magnetic energy for diagnosis or treatment shall be
labeled with this symbol.

P/N 3027367 Rev. C 9

Preface CWP 100, Model WRO H/S

Certification Marks

The ETL mark indicates that the water purification

unit, CWP 100, Model WRO H and CWP 100, Model
WRO S, complies with requirements in IEC 60601-
1:1988 and A1 and A2.

IPR — Intellectual Property Rights

Trademarks
WIRSBO-CLEANPEX® is a trademark of Uponor Innovation AB regis-
tered in several countries including United States, Canada, Sweden,
Switzerland, Norway and the European Community.
ARMAFLEX SH® is a trademark of Armacell Enterprise GmbH regis-
tered in several countries including Algeria, Australia, Austria, Benelux,
Czech Republic, Denmark, Finland, France, Germany, Hungary, Ire-
land, Japan, Latvia, Lithuania, Morocco, Norway, Poland, Portugal,
Slovak Republic, South Korea, Spain, Sweden, Switzerland, United
Kingdom, the Europan Community

Copyright
© 2012 Mar Cor Purification, Inc.

Manufacturer
Mar Cor Purification, Inc.
14550 28th Avenue North
Plymouth, MN 55447
USA
Phone: 1-800-633-3080
Fax (Customer Service): 1-763-210-3868
www.mcpur.com

10 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Introduction

1 Introduction
1.1 Intended use
The MCP CWP water purification unit has been designed to meet the
unique requirements of the dialysis clinic. When properly maintained it
produces water of high quality both from a chemical and microbiologi-
cal standpoint, provided that the inlet water (feed water) is pretreated
and complies with normal standards for drinking water.

1.2 General Function

The water quality is a very important factor in achieving and maintain-
ing an adequate quality of the dialysis fluid. The chemical and microbi-
ological quality of the water depends not only on technical parameters
such as the retention rate of membranes, but also to a large extent on
proper maintenance of the equipment and the distribution loop.
The CWP unit works by the purification principle reverse osmosis (RO
is an acronym for reverse osmosis) which is the preferred dialysis
method for water purification. The CWP unit removes at least 95 per-
cent of total dissolved salts and more than 99 percent of the bacteria
and endotoxins from the inlet water.

1.2.1 Pretreatment
Inlet water quality must comply with paragraph 4.1.1 on page 33. The
inlet water is usually pretreated with active carbon filters, softener, and
a particle filter before it flows to the CWP unit. Depending on the local
water quality and regulations, different pretreatment equipment may be
required.

1.2.2 Distribution Loop

The product water from the CWP unit supplies the distribution loop
which supplies the dialysis machines with the product water.

Water treatment system

CWP (Central Water Plant)

Pretreatment

Local water Inlet water Product

supply (Feed water) water Distribution loop

Dialysis Dialysis Dialysis

machine machine machine

Dialysis clinic

Fig.1.1 Water treatment system

P/N 3027367 Rev. C 11

Introduction CWP 100, Model WRO H/S

1.2.3 Hot Water Circulation

The CWP unit includes a heating unit (H) for the distribution loop to
minimize any form of microbiological growth and biofilm formation.
Gambro® dialysis machines can be integrated in this process (inte-
grated heat).
CAUTION!
Integration of dialysis machines other than Gambro® may
cause damage to these machines. Approval must therefore first
be obtained from the machine manufacturer!

1.2.4 Chemical Disinfection

To make sure that microbiological quality is maintained, the system
has a semi-automatic cleaning and chemical disinfection procedure for
the RO stage that keeps the membrane surfaces clean and minimizes
bacterial growth.

1.3 Water quality

1.3.1 Microbiology
The microbiological quality of the dialysis fluid is a function of various
factors. Neglecting any of these could result in a poor water quality.
Example of these factors are:
• Adequate inlet water quality.
• Regular and pro-active chemical disinfection of the CWP unit.
• Regular and pro-active hot water circulation of the distribution loop.
• Drain connections from the dialysis machines to the drainage sys-
tem with an air gap to avoid microbial contamination.

1.3.2 Chemical Quality

To get an indication of the water quality, the CWP unit measures the
conductivity of the water (expressed in microsiemens-per-cm, S/cm).
The conductivity is a measurement of the dissolved salts in the water.
It should be used as an indicator of the performance of the reverse
osmosis system.
CAUTION!
The water produced by the CWP unit should be analyzed on a
regular basis to verify that it conforms with applicable regula-
tions or standards for water for dialysis.

12 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Introduction

NOTE
The conductivity value does not always indicate the suitability of the
water for dialysis. For example, aluminium may be present in concen-
trations exceeding recommended standards without affecting the
conductivity.
The quality of the water, used for dialysis, must be verified by regular
water analyses.

WARNING!
This device does not remove chlorine and chloramines. Carbon
filtration of the inlet water to remove these substances is
required prior to operation of this device. Severe patient injury
may otherwise occur. Before each patient shift, the level of total
chlorine must be monitored in the feed water to the CWP unit.
The level should not exceed 0.1 ppm.

P/N 3027367 Rev. C 13

Introduction CWP 100, Model WRO H/S

This is a blank page.

14 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Operation

2 Operation
2.1 Operator Panel
The CWP unit is operated with the buttons on the operator panel. It
displays alarm information and allows entering parameters and data.

For more detailed information refer to the Service Manual.

HW HW
START STOP DISINF. STATUS i START STOP

Fig.2.1 Operator panel

P/N 3027367 Rev. C 15

Operation CWP 100, Model WRO H/S

2.1.1 Operator Panel Description

Button Action Comment
Initiates CWP • During the start cycle, START UP dis-
unit start cycle plays, a 5 minute flush-to-drain takes
START place, followed by a 30 second conduc-
tivity check.
• If the conductivity value is too high, the
flush-to-drain continues.
• To shorten the start cycle, the five
minute flush-to-drain can be shortened
to five seconds by keeping START
pressed during the initial flush-to-drain
until the display reads 0 MIN1.
• The display shows RAPID.
• If hot water circulation has been per-
formed during the start cycle,
START UP displays and the start cycle
extends a minimum of ten minutes.
• The water diverts to the HW tank until
the temperature in the return line from
the distribution loop is below 28 °C.
Starts rinse dur- The chemical disinfection cycle can be
ing chemical dis- interrupted at any time and a rinse cycle
infection cycle STOP
initiated by pressing and then
pressing START for five seconds or until
RINSE or TEST POSITION appears on the
display.
Stops the CWP Initiates standby mode.
Pauses the • The CWP unit stops and STOPPED
STOP
chemical disin- flashes in the display.
fection cycle. • Disinfection cycle resumes by pressing
DISINF. .
Arrow buttons Moves the cursor on the display.

Number buttons Permits entering codes and parameters

ABCD EFGH IJKL (key pad) during programming.
MNOP QRST UVWX

YZ!? CI - C4 <>( )

+/*= °%#: ’ @,

Enter button • Confirms entered information

• Also used to perform commands.
• Displays setting ranges if pressed with-
out first entering a value.

16 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Operation

Button Action Comment

Starts chemical • Remaining time shows on the display.
disinfection • STOPPED displays if the cycle is inter-
DISINF. cycle. rupted.
• To continue the chemical disinfection
cycle, press DISINF. .
Starts and stops For further information refer to paragraph
hot water circula- 2.3.2 on page 22.
HW HW tion
START STOP

Status informa-
tion displays
STATUS

These buttons For further information refer to paragraph

are used in alarm 5.2 on page 40.
situations
Clear button Erase unwanted data during programming.

Information but- This button is enabled when a display text

ton in reverse type occurs just above the but-
i ton. The display text indicates the present
function of the button.
Show main menu • Allows access to detailed information of
the CWP unit.
• For further information, refer to para-
graph 6.2.1 on page 49.
Goes to previous
menu in the pro-
gram

Goes forward to
the next menu This function is only available after
has been used.

1. This function should only be used at accidental interruptions of the opera-

tion.

2.1.2 Button Descriptions

Panel Button Indication1 Description

Steady light The CWP unit is in operation mode
Light off The CWP unit is in stand by mode
START
Blinking light • The CWP unit not ready for
operation.
• Time stop operation.
• Post run mode

P/N 3027367 Rev. C 17

Operation CWP 100, Model WRO H/S

Panel Button Indication1 Description

Steady light The hot water circulation in the dis-
tribution loop is in progress.
HW
START Light off There is no hot water circulation in
the distribution loop.
Blinking light Hot water circulation initiated but is
paused for safety reasons.
Steady light Chemical disinfection is in prog-
ress.
DISINF.
Light off There is no chemical disinfection in
progress.
Blinking light Chemical disinfection is finished,
but the residual test has not been
performed and verified by entering
operator code.

1. Refer to paragraph 2.2.2 on page 20.

18 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Operation

2.2 Operating Instructions

Starting and stopping the operation and hot water circulation can be
automated. Setting the automatic starting and stopping is done at
installation according to operating schedule for the specific clinic. No
general rules can be given — specific settings depend upon local
rules, regulations, and operating schedules.

The following paragraphs describe the instructions to operate the CWP

unit. Refer to paragraph 6.1 on page 45 for appropriate settings.

The status-indicating lights described in the instructions are only avail-

able with the optional lamp indication unit. Refer to paragraph 2.2.2 on
page 20.

2.2.1 Operating Modes

2.2.1.1 Local Mode

The CWP unit operates locally at the operator panel.

Operation Mode Description

LOCAL Operated through the oper- MAN All start and stop actions are
ator panel on the CWP unit. performed manually.
HW • Start actions begin automati-
START , STOP , START , AUT
cally according to preset
HW
and STOP are enabled. time channels (refer to the
Service Manual).
• Stop actions are preset (by a
service technician) to manu-
ally (by pressing button) or to
automatic (by TIME CHAN-
NELS).
• For other options, refer para-
graph 2.6 on page 27.

2.2.1.2 Panel Display Indications

Display indications that appear are described in the following table.

Display Indication Description

Indicates that POST RUN is activate, refer to paragraph 2.6
>>------> on page 27. The number of markers between the arrows
indicates how much time the Post run mode remains (At
start six markers is shown).
OPERATION-> The symbol -> indicates that CWP unit must be stopped by
a manual action.
+ Indicates that more information is available. Use arrow
down button to scroll.

P/N 3027367 Rev. C 19

Operation CWP 100, Model WRO H/S

Lamp indication unit

Buzzer

Fig.2.2 The CWP unit optional lamp indication unit

2.2.2 Lamp Indication Unit (option)

The CWP unit can be supplied with a lamp indication unit which should
be placed at a visible location in the clinic. The lamp indication unit dis-
plays continuous status information for the CWP unit, including both A
and B level alarms.

2.2.2.1 Lamp Indications

Lamp Indication Seconds Description

Green Light Steady light The CWP unit is in normal operation.
Blinking 0.5 on • Indicates that the CWP unit is not ready
Light 0.5 off to operate.
• It occurs during start up when the CWP
unit is flushing-to-drain or when hot water
is displaced from the distribution loop.
Blinking 2 on • Indicates a time stop operation.
Light 0.5 off • It alerts the operator when an operation
is to be terminated — the green lamp
starts to blink at end of the time channel
period.
• The buzzer sounds when green lamp is
not lit, provided that buzzer operation is
set to YES1.
Blinking 4 on • Indicates post run mode.
Light 0.1 off • A counter for delayed finish of the opera-
tion displays the set time (in this counter)
when post run is activated.
• Dialysis should not proceed during post
run.
• Refer to paragraph 2.6 on page 27

20 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Operation

Lamp Indication Seconds Description

Yellow Light Steady Light The hot water circulation of the distribution
loop is running.
Blinking 0.5 on • When initiating hot water circulation of
Light 0.5 off the distribution loop by turning the key in
the remote control box to HEAT or by
autostart (TIME CHANNELS or post run,
refer to the Service Manual), the start of
the pump in the HW unit is delayed 30
seconds (Three minutes extended delay
directly after operation stop).
• This is indicated by a blinking yellow
light.

White Light Steady Light Chemical disinfection is in progress.

Blinking 0.5 on Chemical disinfection is finished, but the
Light 0.5 off residual test has not yet been performed and
verified by entering the operator code.

Orange Light Steady Light The B-alarm has been acknowledged, but
the cause of the alarm still remains.
Blinking 0.5 on B-alarm has occurred. Refer to paragraph
Light 0.5 off 5.2 on page 40.

Red Light Steady Light The A-alarm has been acknowledged, but
the cause of the alarm still remains.
Blinking 0.5 on A-alarm has occurred. Refer to paragraph
Light 0.5 off 5.2 on page 40

1. In cases where an external alarm central is installed, the signal must be

delayed at least 1 second in the alarm central. An alarm is otherwise
issued when the buzzer signal is active.

2.2.2.2 Alarm Types

Alarm Description
A-alarm Indicates that prompt operator response is required — this
signal also activates a buzzer and a contact for an external
alarm in a central system.
Indicates that operators awareness is required, no buzzer
B-alarm and no contact for external alarm is activated

2.3 Operating in Local-Manual Mode

2.3.1 Manual Operation Start

2.3.1.1 Manual Start

To start when chemical disinfection has not been performed, do as fol-
lows.

Step 1 If hot water circulation is run- STAND BY

HW
ning. Press (this stops
STOP

hot water circulation). HEAT L/H...°C CIRC N

P/N 3027367 Rev. C 21

Operation CWP 100, Model WRO H/S

Step 2 Press START . START UP ...MIN

... µS ...°C
a The CWP unit starts with
a flush-to-drain (5 min-
utes), if hot water circula-
tion has been enabled.
OPERATION->
b Flush of the distribution ... µS
loop (10 minutes) follows,
draining the hot water
(START UP displays and
the optional lamp indica-
tion unit shows a green
blinking lamp).

Step 3 The dialysis machines can be started when OPERATION dis-

plays (green lamp turns to a steady light).

CAUTION!
Do not start the dialysis machines until OPERATION displays and
the green lamp turns to a steady light. Failure to comply with this
caution message can allow hot water to enter the dialysis
machines resulting in serious injury.

2.3.1.2 Manual Stop

To stop the operation, do as follows.

Press STOP . STAND BY

HEAT L/H...°C CIRC N

NOTE
When in STAND BY, the CWP unit will flush-to-drain at regular inter-
vals.

2.3.2 Manual Hot Water Circulation

2.3.2.1 Start Hot Water Circulation

CAUTION!
Dialysis machines that are not designed to handle hot water
must be disconnected from the distribution loop.

Step 1 Make sure that the cursor is

XXX>>>>>>>>>>>>>>
positioned in the upper left STAND BY
corner of the display. and
HEAT L/H ...°C CIRC N
enter the operator code and
press .

22 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Operation

HW
Step 2 Press START to initiate hot
water circulation — the yellow STAND BY
lamp blinks. After a 3 minute HEAT L/H ...°C CIRC Y
delay the hot water circulation
of the distribution loop starts
and yellow lamp goes to steady light.

2.3.2.2 Stop Hot Water Circulation

To stop hot water circulation, do as follows.

HW
Press STOP . STAND BY

HEAT L/H...°C CIRC N

2.4 Operating in Local-Autostart Mode

In the local-autostart mode, the CWP unit uses settings in time chan-
nels which are entered by technical personnel following the clinic
requirements.

2.4.1 Starting in Autostart

If the autostart function has been selected, hot water circulation will
stop and the CWP unit starts as programmed in TIME CHANNELS.
Refer to the Service Manual.

The CWP unit starts with:

Step 1 Flush-to-drain (5 minutes)

Step 2 Flush of the distribution loop removing hot water (START UP

displays and the optional lamp indication unit green lamp
blinks).

The dialysis machines can be started when the display shows OPER-
ATION and the green lamp goes to a steady light.

To run OPERATION outside time channels settings press START .

CAUTION!
Do not start the dialysis machines until the display shows
OPERATION (green lamp goes to steady light). Hot water may
otherwise enter the dialysis machines inadvertently.

2.4.2 Autostop
Autostop is performed if STOP OPERATION is set to AUT and times are
programmed in the TIME CHANNELS. Refer to the Service Manual.

The -> symbol indicates that the CWP unit has to be stopped manu-
ally.

P/N 3027367 Rev. C 23

Operation CWP 100, Model WRO H/S

To manually stop in autostop, press STAND BY

STOP to enter standby mode.
HEAT L/H...°C CIRC N

NOTE
When in STAND BY mode, the machine will perform a flush-to-drain
at regular intervals.

2.4.3 Hot Water Circulation

Hot water circulation starts automatically if it is programmed in TIME
CHANNELS. Refer to the Service Manual.

To run hot water circulation outside TIME CHANNELS settings, enter

HW
the operator code and press START .

2.4.4 Autostop Hot Water Circulation

Autostop is performed if STOP HW-CIRC is set to AUT and times are
programmed in the TIME CHANNELS. Refer the Service Manual.

To manually stop hot water circula- STAND BY

HW
tion and enter standby, press STOP .
HEAT L/H...°C CIRC N

CAUTION!
Disconnect the dialysis machines from the distribution loop if the
dialysis machines are not designed to handle hot water.

24 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Operation

2.5 Chemical Disinfection

2.5.1 Local

2.5.1.1 Start Chemical Disinfection

Step 1 If the CWP unit is in operation, stop the operation according
to selected mode of operation previously described.

Step 2 Enter the operator code and press (is not required if hot
water circulation has just been initiated from the panel).

Step 3 Press DISINF. .

Step 4 Press DISINF. again if chemical DISINF.???

disinfection is to be per- No = Press STOP
formed. Yes = Press DISINF.

Step 5 Open the front door on the DISINF.???

CWP unit and move the dos- Move dos.connector
ing connector to DISINFEC- and press DISINF.
TION. Do this by twisting
counterclockwise and pulling
the connector outward. Then DISINF.???
move it to the disinfect port,
inserting the connector and HEAT L/H ..°C CIRC Y
turning it clockwise. Close the
door.

Step 6 Press DISINF. .

The CWP unit performs a chemical disinfection procedure

lasting for 132 minutes (factory setting). Time remaining for
chemical disinfection displays continuously.

NOTE
The chemical disinfection procedure starts and ends with a 6 minute
valve test sequence. During this operation the hot water circulation
stops.

2.5.2 Pause Chemical Disinfection

The chemical disinfection can be paused by pressing STOP . The
remaining time for the chemical disinfection procedure displays and
starts decreasing again when DISINF. is pressed.

CAUTION!
Extended exposure of membranes to peracetic acid will nega-
tively affect the membrane.

P/N 3027367 Rev. C 25

Operation CWP 100, Model WRO H/S

2.5.3 Start After Chemical Disinfection

Step 1 Open the front door on the
DISINF. FINISHED
CWP unit and move the dos-
Move dos.connector
ing connector to OPERA-
TION by twisting the
connector counterclockwise
and pulling it outward. Then move to the operation port,
insert, and turn clockwise.

Step 2 Press START . This initiates a TEST POSITION

flush-to-drain. Test= press START
Accept = dial code XXX
Step 3 After approximately one min-
TEST OPERATION ...µS
ute, collect a water sample
Test water
from the drain funnel on the
Press STOP
right hand side of the CWP
unit.

a Verify with a separate test that no residual disinfectant

can be detected in the water.

b Press STOP .

WARNING!
Do not connect patients until a test for residual disinfectants has
been performed!

Step 4 Make sure that the cursor is TEST POSITION

positioned after DIAL CODE. Test= press START
Enter the operator code and Accept = dial code XXX
press and the CWP unit
enters standby mode.

Step 5 Start begins as previously described, depending on the CWP

unit set up mode. Refer to paragraph 2.2.1 on page 19.

Step 6 Mark the fluid level and the date on the disinfectant container
with a permanent marker.

CAUTION!
Do not start the dialysis machines until the display shows OPER-
ATION (green lamp goes to steady light). Disinfectant may oth-
erwise enter the machines inadvertently.

26 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Operation

2.6 Post Run

2.6.1 Post Run with Stop

• This feature delays stopping as set in TIME CHANNELS.

2.6.2 Post Run with Hot Water Circulation

• This feature delays stopping the operation as set in TIME CHAN-
NELS and starting hot water circulation.
• To view the post run settings refer to the Service Manual. The
default setting from the factory is post run disabled.
• The post run function can be used in local and remote modes.

2.6.3 Local Mode

2.6.3.1 Activate Post Run with Stop

Step 1 When in operation, use the arrow buttons to scroll down to
POST RUN, enter the operator code and press .

Step 2 Keep START pressed until an arrow (>>------>) appears on

the display.

Step 3 Finishing operation will be delayed (one hour factory setting)

with the time set in post run counter.

2.6.3.2 Activate Post Run with Hot Water Circulation

Step 1 When in operation, use the arrow buttons to scroll down to
POST RUN, enter the operator code and press .

HW
Step 2 Keep START depressed until an arrow (>>------>) appears on
the display.

Step 3 Hot water circulation starts when operation stops (factory set-
ting one hour).

2.6.3.3 Deactivate Post Run

Step 1 Use arrow buttons to scroll down to POST RUN.

Step 2 Enter the operator code and press .

Step 3 Press START until the arrow disappears (approximately 15

seconds).

P/N 3027367 Rev. C 27

Operation CWP 100, Model WRO H/S

This is a blank page.

28 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Regular Maintenance

3 Regular Maintenance
3.1 Water Sample
The quality of the water must be checked by water analysis on a regu-
lar basis.

Water Sample Port

Fig.3.1 Water sample port

3.1.1 Collecting a Water Sample

To avoid damaging the silicone insert, don’t use needles other than
TERUMO® 23G x 1 inch 0.6 x 25 nr 16 LUER.

Step 1 Clean the needle and the sample port with alcohol.

Step 2 Insert the needle through the silicone sample port.

Step 3 Collect water.

3.2 Chemical Disinfection

Chemical disinfection ensures a high microbiological water quality. To
run this procedure refer to paragraph 2.5.1.1 on page 25.

WARNING!
Chemical disinfectants are toxic. Users must read and under-
stand all precautions regarding chemical disinfectents and the
chemical disinfection process. Failure to observe this warning
can result in serious injury!

3.2.1 Frequency
Disinfection must be performed on a regular basis to ensure consistent
microbiological quality of the product water. The required frequency
depends on factors such as inlet water quality and operation schedule
and should be determined by regular microbiological testing. Disinfecc-
tion once a week is a minimum.

P/N 3027367 Rev. C 29

Regular Maintenance CWP 100, Model WRO H/S

3.3 Changing Solution Containers

If the solution container empties during a disinfection cycle a B-alarm
(9.LOW LEVEL CHEMICALS) occurs — the dosing pump stops but the
program continues. A new chemical disinfection cycle cannot be initi-
ated until the container is replaced.

3.3.1 To Change Container

CAUTION!
Use protective eye wear and rubber gloves! Failure to comply
with this caution can result in serious injury!

Step 1 Open the front door and remove the pickup tube from the
empty container.

Step 2 Remove the empty container and replace it with a filled con-
tainer.

Step 3 Unscrew the cap on the filled container.

Step 4 Extend the pickup tube by pulling it apart at the top and bot-
tom.

Step 5 Place the pickup tube into the filled container and push it
downward until the cap meets the container top.

Step 6 Close the front door.

3.3.2 Disinfectant Amount

The recommended amounts of disinfectant for each chemical disinfec-
tion cycle are listed below (MINNCARE® has been used as an exam-
ple below):

WARNING!
Peracetic acid concentrates are very corrosive and can damage
eyes and skin.
Study the manufacturer safety instructions prior to use.
Use protective eye wear!
Exposed skin will be irritated and white spots may appear which,
however, disappears after 1-2 hours.
In case of spillage, flush with plenty of water.

CAUTION!
Incorrect concentrations of peracetic acid will cause irreversible
damage to the reverse osmosis membranes! Damage will also
occur if the temperature of the diluted disinfection solution that
is circulated in the CWP unit exceeds 25 °C. Consult MCP if any
doubts exist!

30 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Regular Maintenance

3.3.3 Required Disinfectant Amount

Model Size MINNCARE® ml/cycle

101 300
102 400
103 500
104 600
106 750

3.3.4 Stopping Chemical Disinfection

To interrupt chemical To continue chemical
disinfection press START for disinfection press DISINF.

Disinfection 5 seconds to initiate actions to initiate actions

Phase1 described below. described below.
Valve test 1 The CWP unit goes into residual test Valve test restarts. The chemical
(before after chemical disinfection. disinfection procedure then con-
chemical tinues.
disinfection)

Proportioning The CWP unit goes into rinse (90 min- Disinfection procedure continues
and circulation utes) and then to test after chemical from where it was before the stop.
disinfectant disinfection.

Rinse Rinse continues from where it was Rinse continues from where it was
before the stop. before the stop.

Valve test 2 In case of low level inlet or flow alarm Valve test 2 restarts.
(after chemical the CWP unit goes into residual test
disinfection) after chemical disinfection.

NOTE
Loop test will be required,
refer to the Service Manual.

Other alarms or manual stop,

Valve test 2 restarts

1. Only shown if DETAILED DISPLAY has been selected. Refer to paragraph 6.2 on
page 49.

P/N 3027367 Rev. C 31

Regular Maintenance CWP 100, Model WRO H/S

This is a blank page.

32 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Technical Data

4 Technical Data
The following paragraphs and tables contain performance data and
specifications for the CWP 100, model WRO H/S.

4.1 Performance and Specifications

4.1.1 Product Water

Specifications
Minimum Outlet Model 101 102 103 104 106
Capacity, liter/min
+5 °C 8 14 19 23 30

+10 °C 9 16 21 25 32

+15 °C 11 18 23 27 35

+20 °C 13 20 25 29 35

(l/min at a product water outlet pressure

of 0.2 MPa/29 psi)

Quality • Depends on inlet water quality. If potable water is used

and the system is properly maintained, the following
rejection rates will be obtained:
• Total dissolved salts: >95%
• Bacteria (CFU) and endotoxins (EU): >99%
• Water conversion factor max. 75%

4.1.2 Water Supply

Specifications
Model 101 102 103 104 106

Min. input l/min 20 30 40 50 60

Min. input pressure MPa 0.1 0.1 0.15 0.25 0.35

(to the WRO)
psi 15 15 22 36 51

Max. input pressure MPa 0.5 (all models)

(to the WRO)
psi 73 (all models)

Temperature +5 °C to +25 °C 1

Quality Potable water should be used. Additional pretreatment is

normally necessary. Membrane and machine life expec-
tancy depends on inlet water quality. It is recommended
not to operate the CWP outside the following limits.

Hardness <17.85 mg/L or <1.04 gpg

Iron <0.1 mg/L

Manganese <0.1 mg/L

Chloride <100 mg/L

P/N 3027367 Rev. C 33

Technical Data CWP 100, Model WRO H/S

Specifications
Silica <25 mg/L

Total dissolved salts <1500 mg/L

Chlorine <0.1 mg/L

Fouling index (S.D.I.) <5

1. Maximum +20 °C if peracetic acid is used for chemical disinfection.

4.1.3 Drain Requirements

Specifications
Required capacity Model 101 102 103 104 106

l/min 20 30 40 50 60

4.1.4 Service Connections

Specifications
Inlet PVC/PP female union, fits to pipe OD 25 mm

Drain from heating

PP female union, fits to pipe OD 32 mm (heat resistant)
tank

Drain from RO-unit PP/PVC female union, fits to pipe OD 32 mm

Drain from tray 1/2 inch female thread

Product water outlet

3/4 inch female thread
& return

4.1.5 Membranes
Specifications
Membrane material Modified polyamide, thin film composite

Membrane
Spiral wound
configuration

pH-tolerance 2 to 11

34 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Technical Data

4.1.6 Power Supply

Specifications
Mains voltage 208/120 V, 60 Hz, three-phase (five wires)
Refer to name plate on the CWP unit for correct information

Power rating with RO-unit 2.5 kW (model 101-104, 106)

3x208 VAC, 60 Hz Heating unit 9.0 kW (model 101 - 104, 106)

Fuse for units with 16 AT + 32 AT, 16 AT (SLO-BLO) or

3x208 VAC, 60 Hz 40 AT (SLO-BLO), if powered from one supply

4.1.7 Measurement Ranges

Specifications
Temperature 0 to 100 °C (±10%)

Flow Inlet water 3 to 60 l/min (±10%)

Reject flow 0.2 to 15 l/min (±10%)

Return water • 0.2 to 20 l/min (±10%), (model 101-102)

flow • 3 to 60 l/min (±10%) (model 103-104,
106)

Conductivity Inlet water 100 to 1000 µS/cm (±15%)

Product 2 to 200 µS/cm (±15% or ±1,5 µS/cm, if

water <=10 µS/cm)

4.1.8 Logging Interface

Specifications
Interface RS232, 9 pin male according to EIA
RS-232-C with crossover adapter

Max input Voltage ±15 VDC

High Level min

+5 VDC
output

Low level min output -5 VDC

Max Current ±5 mA

P/N 3027367 Rev. C 35

Technical Data CWP 100, Model WRO H/S

4.2 Physical Data

4.2.1 Dimensions
Specifications

Measures Model 101 102 103 104 106

Depth1, inch 26-3/8 26-3/8 26-3/8 26-3/8 26-3/8

Width, inch 67-3/4 75-1/4 75-1/4 82-11/16 82-11/16

Height, inch 79-3/16 79-3/16 79-3/16 79-3/16 79-3/16

19-13/16 inch extra space is required on both sides of

the unit.

1. Including handle, 1.57 inch

4.2.2 Heating Tank

Specifications
Model 101 102 103 104 106

Volume Liters 260 330 330 330 330

4.2.3 Weight
Specifications
Model 101 102 103 104 106

Unit pounds 1014 1113 1135 1224 1290

Unit plus packing pounds 1466 1665 1687 1819 1885

Operation pounds 1709 1995 2028 2127 2216

4.3 Environmental Data

4.3.1 Ambient Temperature

Specifications
Shipping and Storage -10 °C to +40 °C

Operation +5 C to +35 °C

36 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Technical Data

4.4 Safety
Specifications
Electrical Shock I, type B IEC 60601-1

Electromagnetic Culpability IEC 60601-1-2

The information herein may be subject to change without further

notice.

P/N 3027367 Rev. C 37

Technical Data CWP 100, Model WRO H/S

This is a blank page.

38 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Troubleshooting

5 Troubleshooting
5.1 Alarm Information

5.1.1 Power Failure

• In case of a power failure, the CWP unit will stop with a blank dis-
play.
• The external alarm contact can be used to generate an alarm indi-
cation.

5.1.1.1 During Operation

• When power is restored, the CWP unit will restart and return to
operation after 45 seconds (after the conductivity check finishes).

5.1.1.2 During Standby or Chemical Disinfection

• When power is restored, the CWP restarts and resumes from the
stop point in the program.
• Data is retained in the program memory.

5.1.2 Water Supply Interruption

5.1.2.1 During Operation

• The CWP unit stops and 1 LOW LEVEL INLET. alarm displays.
• The CWP unit attempts four restarts at one minute intervals.

5.1.2.2 Restart Successful

• If the water supply is restored and a restart is successful, the CWP
unit returns to operation.
• The alarm will remain in the alarm list ($) and must be acknowl-
edged manually.

5.1.2.3 Restart Attempts Fail

• If all restart attempts fail because the water supply is not restored,
the CWP unit stops.
• It must be restarted manually after resetting of the alarm.

5.1.2.4 During Standby Flushing

• No alarm is issued.
• The flushing stops.
• A new flushing cycle starts at preprogram intervals (120 minutes), if
there is water in the inlet tank.

5.1.2.5 During Chemical Disinfection

• No alarm is issued.
• The text LOW LEVEL will appear on the display.
• The CWP unit will try to start at preprogram intervals (30 minutes).

P/N 3027367 Rev. C 39

Troubleshooting CWP 100, Model WRO H/S

5.1.3 Flow Alarms

The flow rates in the system are monitored to ensure safe and trouble
free operation. Some of the flow limits are specific for the size of the
CWP unit and are programmed into the system.

5.2 Restoring Alarms

If an alarm occurs on the CWP unit, the A-alarm or B-alarm lamp on
the external lamp indication unit flashes. For an A-alarm, the buzzer
sounds. An alarm symbol displays in the upper right corner of oper-
ator display on the CWP unit. The table on the following page
describes the alarms that can be reset by the operator. Other alarms
require technical assistance.

5.2.1 To Reset an Alarm

Step 1 In the dialysis clinic, silence the audible alarm by pressing the
green button on the buzzer unit.

Step 2 On the CWP unit, press . A list of alarms that have

occurred displays with the latest alarm at the top of the list.
The icon * in front of an alarm indicates an alarm that has not
been acknowledged.

The following icons on the display have the following func-

tions:

• + — Zoom function.

• TIME — Show or hide date and time.

• EXIT — Exit the alarm list.

By pressing the button below TIME one, two or three times,

three alarm date and time options, called S, A and E, are
shown. S, A or E precede the date and time on the display.
Pressing the button a fourth time hides the date and time.

S Press the but- • Shows the date and time when the alarm was
ton once. issued.
• For repeated alarms: shows the date and time
when the alarm was issued for the first time.

A Press the but- • Shows the date and time when the alarm was
ton twice. acknowledged.

E Press the but- • Shows the date and time when the alarm
ton three became inactive.
times. • For repeated alarms: shows the date and time
when the alarm became inactive for the last
time.

40 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Troubleshooting

Step 3 To acknowledge the alarm, insure that the cursor on the

alarm list points at the alarm to be acknowledged (* in front of
the alarm). If not move the cursor with the arrow buttons and
press . Then * will disappear and the alarm light on the
external lamp unit goes from flashing to a steady light. If the
fault still remains, - showns after acknowledgement.

A $ indicates an alarm that is no longer active but has not

been acknowledged.

• If the alarm is listed in the table below, follow recommen-

dations to correct the fault. If the alarm is not listed, call
for technical assistance. For a complete alarm list and
trouble shooting guide, please refer to the Service Man-
ual.

• In some cases consecutive alarms may occur. It is impor-

tant to acknowledge all alarms. Use the arrow buttons to
find all alarms and take action.

Step 4 When the fault has been restored, press STATUS to return to
normal display.

Step 5 If in a chemical disinfection cycle, and it is to be continued,

press DISINF. . If chemical disinfection is to be finished as soon
as possible press STOP and then keep START pressed for
more than 5 seconds. A rinse procedure will initiate (RINSE
on the display) which may last for up to 90 minutes.

Step 6 After rinse, proceed with the normal steps after chemical dis-
infection.

5.3 Alarm List

No Cause Action

1 LOW LEVEL INLET. (A-alarm) • The CWP unit will reset the alarm
Low level in the inlet water tank inside (indicated by $ in the alarm list) and
the CWP unit. This alarm may be make up to 4 restart attempts. If an
caused by plugged prefilters or insuffi- attempt is successful, the CWP unit
cient water supply. will continue in operation.
• During restart attempts, check that
the inlet pressure to the CWP unit is
according to paragraph 4 on page 33.
• Call for technical assistance to inves-
tigate the reason for the insufficient
water supply.

P/N 3027367 Rev. C 41

Troubleshooting CWP 100, Model WRO H/S

No Cause Action

4 DOS.CONNECTOR ERROR (B-alarm) • Open the front door of the CWP unit
The sensors for the connector for disin- and check the position of the dosing
fectant indicates incorrect position. connector. Make sure that it is firmly
in the correct position.
• Call for technical assistance if the
alarm cannot be rectified.

5 WARNING COND. (A-alarm) • The CWP unit will continue in oper-

The product water conductivity is ele- ation.
vated but still within safe limits. • Call for technical assistance to find
out the reason for the alarm.

6 HIGH COND. (A-alarm) • Immediately check that the product

The high conductivity alarm limit for the water goes to drain through the fun-
product water has been exceeded. The nel on the CWP unit. If not, press
product water divert to drain through STOP to stop operation. Immedi-
the funnel on the right hand side of the
ately call for technical assistance.
CWP unit.
• Consult the Medical Director about
further actions.
• Operation will be resumed automat-
ically if the conductivity goes below
50% of the set limit for high conduc-
tivity.

9 LOW LEVEL CHEMICALS (B-alarm) • At the initiation of a chemical disin-

The container goes empty during the fection cycle, replace the empty
chemical disinfection cycle or is empty container.
when a new cycle is to be initiated. • After a chemical disinfection cycle,
continue according to normal rou-
tines but replace the empty con-
tainer with a filled one before next
chemical disinfection cycle.

11 DIS.TEMP LOW (B-alarm) Proceed according to normal routines

The acceptance temperature in the but call for technical assistance to
return line from the clinic has not been investigate the cause of the alarm.
reached during the previous hot water
circulation period.

14 LOW LEVEL HW (A-alarm) • Check that no water leakage has

The water level in the HW tank is below occurred in the clinic.
the low level switch. • Start the CWP unit according to nor-
mal routines.
• Then call for technical assistance to
investigate the cause of the alarm.

31 COND.MEASURING (B-alarm) • Check the conductivity reading on

This alarm indicates an error in the the display.
conductivity measuring circuit for the • If the conductivity is within the nor-
product water (This circuit is dynami- mal range, acknowledge the alarm
cally tested at start up). and continue according to normal
routines.
• Then call for technical assistance to
investigate the cause of the alarm.

42 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Troubleshooting

No Cause Action

15 MOTORPROTECTOR HW (A-alarm) • These alarms are of a technical

nature and do not effect normal
27 BATTERY LOW PLC (internal alarm) operation of the CWP unit. Dialysis
can therefore be performed.
28 HW-TANK TEMP ERROR (A-alarm) • Acknowledge the alarm and con-
tinue according to normal routines.
29 HW-RET.TEMP ERROR (A-alarm) • Call for technical assistance to
investigate the cause of the alarm.

P/N 3027367 Rev. C 43

Troubleshooting CWP 100, Model WRO H/S

This is a blank page.

44 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Appendix

6 Appendix
6.1 Appendix 1 — Operating Instructions
For complete operating instructions, refer to Chapter 2 Operation.
These instructions should only be considered as a helpful complement
to the complete operating instruction.

To run the system automatically, data following the operating schedule

for the specific clinic is entered into TIME CHANNELS at installation.
No general rules can be given — differences may occur depending
upon local rules, regulations and operating schedules. An operating
schedule example is shown below.

Example
Operation Monday to Friday 8.00 to 16.30. Start and stop of oper-
ation is automatic as set in the TIME CHANNELS.

Disinfection Once a week on the CWP unit. Initiated manually by the

operator.

Hot Water Circulation Every day after operation is finished. Start and stop of
hot water circulation is automatic as set in the
TIME CHANNELS.

P/N 3027367 Rev. C 45

Appendix CWP 100, Model WRO H/S

6.1.1 Local Auto with Autostop

Evening Morning
Normal Evening Normal Morning*
1 No action is required. 1 No action is required.
The unit stops and the hot water The hot water circulation stops and
circulation as set in TIME CHAN- the unit enters the mode as set in
NELS. TIME CHANNELS.

NOTE
If post run is selected refer to para-
graph 6.1.3 on page 48.

Evening for Chemical Morning After Chemical

Disinfection Disinfection
1 If running, stop the unit by pressing White lamp flashes.
STOP .

2 Dial operator code and then press

. Test After Chemical Disinfection
3 Press DISINF. . 1 Open the front door, move the con-
nector to OPERATION, and press
4 Press DISINF. again. START . This initiates an extra
White lamp lights. rinse cycle.

5 Open the front door and move the 2 After one minute, verify with an
dosing connector to DISINFEC- appropriate test strip that the water
TION. in the funnel on the right hand side
contains no disinfectant.
If the test is positive, let the flush
CAUTION! continue for 5 minutes and then
Read the safety instructions test again. Repeat this cycle until
for the chemical disinfec- the test is negative.
tant. Use protective glasses
and rubber gloves!
WARNING!
Do not initiate dialysis until
the water has been tested
6 Press once again DISINF. . for residual disinfectants.
Chemical disinfection starts.

3 Press STOP .

4 Enter the operator code and then

press .
The CWP unit enters the mode set
in TIME CHANNELS.
5 Mark the fluid level and date on the
disinfectant container with a per-
manent marker.

46 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Appendix

6.1.2 Local Auto with Manual Stop

Evening Morning
Normal Evening Normal morning*
1 Press STOP . 1 No action required.
(The Hot water circulation will stop
The CWP unit starts hot water cir-
and the operation will be entered
culation as set in TIME CHANNELS.
according to preset times in Time
channels)

NOTE
If post run is to be selected refer
to paragraph 6.1.3 on page 48.

Evening for Chemical Morning After Chemical

Disinfection Disinfection
1 If running, stop the unit by pressing White lamp flashes.
STOP .

2 Enter the operator code and press

. Test After Chemical Disinfection
3 Press DISINF. . 1 Open the front door, move the con-
nector to OPERATION, and press
4 Press DISINF. again. The white START . This initiates an extra
lamp lights. rinse cycle.

5 Open the front door and move the 2 After one minute, verify with an
dosing connector to DISINFEC- appropriate test strip that the water
TION. in the funnel on the right hand side
contains no disinfectant.
CAUTION! If the test is positive, let the flush
Read the safety instruc- continue for 5 minutes and then
tions for the chemical disin- test again. Repeat this cycle until
fectant. Use protective the test is negative.
glasses and rubber gloves!
WARNING!
Do not initiate dialysis until
6 Press . Chemical disinfec- the water has been tested
DISINF.
for residual disinfectants.
tion starts.

3 Press STOP .

4 Enter the operator code and then

press .
The CWP unit enters a mode as
set in TIME CHANNELS.
5 Mark the fluid level and date on the
disinfectant container with a per-
manent marker.

P/N 3027367 Rev. C 47

Appendix CWP 100, Model WRO H/S

6.1.3 Local Post Run

6.1.3.1 Activate Post Run at Operator Panel

Post Run, Activate
Alternative 1— Delayed stop
1a When in operation use arrow buttons to scroll down to POST RUN.

b Enter operator code and press .

c Then keep START pressed (min 3 sec.) until an arrow (>>------>)

appears on the display.

d Operation will be finished after 1 hour (factory setting).

Alternative 2 — Delayed stop and start hot water circulation

2a When in operation use the arrow buttons to scroll down to POST RUN.

b Dial operator code and press .

c Then keep HW pressed until an arrow (>>------>) appears on the

START
display.

d Hot water circulation is automatically initiated when operation stops (fac-

tory setting one hour).

6.1.3.2 Turn Off Post Run at Operator Panel

Post Run, Deactivate
Alternative 1— Delayed stop
1a Use arrow buttons to scroll down to POST RUN.

b Enter operator code and press .

c Then keep START pressed until the arrow (>>------>) disappears.

Alternative 2 — Delayed stop and start hot water circulation

2a Use arrow buttons to scroll down to POST RUN.

b Enter operator code and press .

Then keep START depressed (min 15 sec.) until the arrow (>>------>)
disappears on the display.

48 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Appendix

6.2 Appendix 2 — Advanced Handling

Handling that requires technician code 1 may only be done by autho-
rized personnel.

6.2.1 Main Menu

The allows access to more detailed information about the CWP. It

also gives access for the operator to disengage the water saving con-
trol system if required.

Pressing this button brings up the display shown below. To make a

selection, place the cursor in front of respective option and then press
.

Shown in
Description
display
TH 02-10-24 Present time (day, date, time)
13:05:00
CWP INFO LOCAL/ Shows if the CWP unit is in local or remote / AUT or MAN
REMOTE control.
The information displayed under this menu is shown in table
below.
TECHNICIAN INFO Will give technical information about the CWP unit. Refer to
Service Manual for more information.
TEST OPERATION It will start the CWP unit and let it run for 20 minutes with all
XXX product water being diverted to drain. This mode is useful in
service situations.
To initiate test operation, enter the operator code and press
.
REJECT CONTROL Reject control (water saving)
XXX AUT - Normal position. The water saving control system fol-
AUT (AUT) lows what is set in the technical level, Refer to service and
maintenance for more information.
MAN - The water saving control system is disengaged and
the CWP unit operates with the motor valve 138 fully open to
drain.
(AUT/MAN) shows settings in technical level 2.
Refer to paragraph 6.2.2 on page 51.

Selecting CWP INFO will show operational information about the sys-
tem. Use the arrow button to move down through the list.

In display Unit Description

FEED WATER L/MIN Flow rate of inlet water (feed water)
PROD.WATER L/MIN Flow rate of produced product water
RO REJECT L/MIN Drain flow (reject) from the RO stage
RETURN FLOW/ L/MIN Return water flow from the distribution loop or flow
HW CIRC of hot water during heating periods.

P/N 3027367 Rev. C 49

Appendix CWP 100, Model WRO H/S

In display Unit Description

CONSUMPTION L/MIN Product water consumption

COND.IN µS/CM Inlet water conductivity

COND.OUT µS/CM Product water conductivity

RECOVERY RATE % Recovery rate of water in% (portion of inlet water

that is converted to product water)
REJECTION % Rejection of dissolved salts based on conductivity
RATE
TEMP.RETURN °C Temperature in return water from the distribution
loop
TEMP TANK °C Temperature in the HW tank
TANK LEVEL Shows EMPTY if the HW tank is empty.
Level in HW tank (FULL/NOT FULL)

If is pressed and TECHNICIAN INFO is selected, the information

in the table below will appear in the display.—µ

Use the arrow buttons to move through the list.

In display Description
LEVEL 2 -
CODE XXX Technician code + allows access to technician info level 2.
Refer to Service Manual for more information.
DETAILED DIS- The display normally shows the minimum required information.
PLAY More detailed information can be obtained by moving the cursor
to NO and pressing .
To return to normal reading, move the cursor to YES and press
.
Alternatively, keep STATUS pressed for 5 seconds until display
changes.
Refer to Service Manual for more information about detailed
display.
MAX TEMP 1 The temperature in the return line at turn off of the last heating
RETURN period registered under HIGH TEMP.PERIOD 1 is displayed
here. Refer to TIME CHANNELS and programming of time
channels in Service Manual for more information.
MAX TEMP 2 The temperature in the return line at turn off of the last heating
RETURN period registered under HIGH TEMP.PERIOD 2 is displayed
here. Refer to TIME CHANNELS and programming of time
channels in Service Manual for more information.
MAN.HIGH TEMP Heating to 90°C of the water in the tank can be initiated here.
HW Move the cursor to NO and press . The entry automatically
(H-MODELS changes to YES. Heating will stop at the next turn off time pro-
ONLY) grammed into any of the time channels HIGH TEMP.PERIOD,
refer to Service Manual.
To turn off a manual heating period, move the cursor to YES and
press .

50 P/N 3027367 Rev. C

CWP 100, Model WRO H/S Appendix

In display Description
RUNNING TIME Running time meter for the CWP unit. It represents the hours in
operation of the RO pump in the CWP unit.
FEED WATER Accumulated consumption of inlet water (feed water) in m3.
N:O DISINF. Record of number of chemical disinfection cycles that have
been performed.
N:O LEVEL Record of total number of instances that the low level switch in
ALARM the inlet water tank has indicated low level. This value should
be recorded regularly if problems with the water supply is sus-
pected. Refer to Service Manual.
PROGRAM VER- Information about present program version. Press to dis-
SION play information.
PLC-INFO Used by MCP technicians only.

6.2.2 Disengage Water Saving

Step 1 Press .

Step 2 Move the cursor to the free space after REJECT CONTROL on
line 4 on the display.

Step 3 Enter the operator code and then press (>>>> appears
on line 5).

Step 4 Place the cursor at AUT and press . The text then
changes to MAN and the motor valve opens fully to drain.

P/N 3027367 Rev. C 51

52
Appendix

Water treatment system CWP 100, model _________________________________serial number______________

Hospital: ____________________Country: ___________________________________

Month: _____________________ Year: ________________

Daily Water Quality Monitoring Log

Date

Type of test / Monitoring / Limits Sun Mon Tue Wed Thu Fri Sat
Inlet pressure to CWP, MPa / PSI
Inlet water to CWP, total chlorine level, ppm (mg/l)
Inlet water to CWP, hardness, mg/L or ppm
Press MAIN MENU + ENTER. Record following values:
Inlet water flow rate, l/min
Product water flow rate, l/min
RO reject flow rate, l/min
Return flow rate from clinic, l/min
Consumption, l/min
Inlet water conductivity (cond. in), µS/cm
Product water conductivity (cond. out), µS/cm
Recovery rate (water consumption factor), %
6.3 Appendix 3 — Log List (Daily Check)

Rejection rate, %
Start Hot water circulation
Initiation of Chemical disinfection of the RO-unit
Test for residual chemicals after disinfection
Check of consumption of Chemical disinfectant

P/N 3027367 Rev. C

CWP 100, Model WRO H/S
CWP 100, Model WRO H/ Index

Index
A P
A-alarm . . . . . . . . . . . . . . . . . . . . . . . . 40 Post run . . . . . . . . . . . . . . . . . . . . . 27, 48
Alarm information . . . . . . . . . . . . . . . . . 39 Activate . . . . . . . . . . . . . . . . . . . . . . 27
Alarm list . . . . . . . . . . . . . . . . . . . . . . . 41 Deactivate . . . . . . . . . . . . . . . . . . . . 27
Amount of disinfection . . . . . . . . . . . . . 30 hot water circulation . . . . . . . . . . . . 27
Autostart . . . . . . . . . . . . . . . . . . . . . . . 23 symbol . . . . . . . . . . . . . . . . . . . . . . 19
Autostop . . . . . . . . . . . . . . . . . . . . . . . . 23 Post run with stop . . . . . . . . . . . . . . . . . 27
Hot water circulation . . . . . . . . . . . . 24 Activate . . . . . . . . . . . . . . . . . . . . . . 27
Power failure . . . . . . . . . . . . . . . . . . . . 39
B Pretreatment . . . . . . . . . . . . . . . . . . . . 11
Bacteria . . . . . . . . . . . . . . . . . . . . . . . . 11
B-alarm . . . . . . . . . . . . . . . . . . . . . . . . 40 R
Buttons . . . . . . . . . . . . . . . . . . . . . . 16, 40 Reverse osmosis . . . . . . . . . . . . . . . . . 11

C S
Chemical disinfection . . . . . . . . . . . 12, 25 Start
Chemical quality . . . . . . . . . . . . . . . . . 12 After chemical disinfection . . . . . . . 26
Conductivity . . . . . . . . . . . . . . . . . . . . . 12 Auto . . . . . . . . . . . . . . . . . . . . . . . . 23
Container . . . . . . . . . . . . . . . . . . . . . . . 30 Chemical disinfection . . . . . . . . . . . 25
Hot water circulation . . . . . . . . . . . . 22
D Stop
Daily check . . . . . . . . . . . . . . . . . . . . . 52 Hot water circulation . . . . . . . . . 23, 24
Disinfectant . . . . . . . . . . . . . . . . . . . . . 29 Operation . . . . . . . . . . . . . . . . . 22, 24
Display indications . . . . . . . . . . . . . . . . 19 Symbols
Dissolved salts . . . . . . . . . . . . . . . . . . . 11 OPERATION-> . . . . . . . . . . . . . . . . 19
Distribution loop . . . . . . . . . . . . . . . . . . 11
T
E Technical Data . . . . . . . . . . . . . . . . . . . 33
Endotoxins . . . . . . . . . . . . . . . . . . . . . . 11
W
F Water analysis . . . . . . . . . . . . . . . . 13, 29
Flow alarms . . . . . . . . . . . . . . . . . . . . . 40 Water quality . . . . . . . . . . . . . . . . . . . . 12
Water sample . . . . . . . . . . . . . . . . . . . . 29
G Water saving function . . . . . . . . . . . . . . 51
General function . . . . . . . . . . . . . . . . . 11 Water supply interruption . . . . . . . . . . . 39

H
Hot water circulation . . . . . . . . 12, 22, 24

L
Lamp indication unit . . . . . . . . . . . . . . . 20
Log list . . . . . . . . . . . . . . . . . . . . . . . . . 52
Loop test . . . . . . . . . . . . . . . . . . . . . . . 31

M
Microbiology . . . . . . . . . . . . . . . . . . . . . 12

O
Operation modes . . . . . . . . . . . . . . . . . 19
Operator’s panel . . . . . . . . . . . . . . 15, 16

P/N 3027367 Rev. C 53

Index CWP 100, Model WRO H/S

This is a blank page.

54 P/N 3027367 Rev. C

Mar Cor Purification Mar Cor Purification Mar Cor Purification Mar Cor Purification Mar Cor Purification
4450 Township Line Road 14550 28th Avenue North 1119 Paulsun Street 160 Stedman Street 6351 Orangethorpe Ave.
Skippack, PA 19474-1429 Plymouth, MN 55447 San Antonio, TX 78219 Lowell, MA 01851 Buena Park, CA 90620
Tel: (484) 991-0220 Tel: (484) 991-0220 Tel: (210) 227-3601 Tel: (978) 453-9600 Tel: (714) 736-9990
Toll Free: (800) 633-3080 Toll Free: (800) 633-3080 Toll Free: (800) 268-5035 Toll Free: (800) 633-3080 Toll Free: (800) 633-3080
Fax: (484) 991-0230 Fax: (763) 210-3868 Fax: (210) 227-0735 Fax: (978) 453-1223 Fax: (714) 736-9402

©2012 Mar Cor Purification, Inc.

All rights reserved
Visit http://www.mcpur.com or call 1-800-633-3080 for more information. P/N 3027367 Rev. C