c el Doc. No.) KPIBCBTEPrOaION ‘SPECIFICATION FOR ane tT 1 MULTIPURPOSE OVERHEAD a LINE CLAMPS Ravin [S = ‘Dats of | 20125 : test Kenya Power te arse — | — TABLE OF CONTENTS 0.4 Circulation List 0.2 Amendment Record ¢ FOREWORD 4. SCOPE 2. REFERENCES 3, TERMS AND DEFINITIONS 4, REQUIREMENTS: 5. TESTS AND INSPECTION 6. PACKING, MARKING AND INSTRUCTIONS ANNEX A: Guaranteed Technical Particulars (tobe fled and signed ty the Supplier and | ‘submitted together with copies of manufacturers catalogues, brochures, drawings, technical date, sales records, customer reference ltrs and copies of certificatesstest reports for tender evaluation) | _Rutoraed i Had a Deparne RED¥ Kenya Power Doo No.” | KPISCATSPTonIO® SPECIFICATION FOR MULTIPURPOSE OVERHEAD LINE CLAMPS issue No. | Revision [3 No. Date of —[OFS-1205 Iseue Pogo Zar 04 Circulation List 02 Amendment Record ‘COPY NO. ‘COPY HOLDER 1 Research & Development Manager ~ z Procurement Manager Saee Chief Manager, Distribution [Electronic copy (pdt) on Kenya Power server (currently: Network—atime prt. (001-stechstdaspecs) RevNo, | Date Description of Change | Prepared by | Approvedby COMM (Name & (Namo & bp) Signature) Signature) q 20137080 Dimensions off .TSP7 (Gu. Gave (2108/01 amended Cone Ted y Head of Seton, Powe ‘Syste Research) Avthoraed He Sime Caley SSC*d Dus 20 dof Deparneat, RADBoe Ne] RFTRCET EMOTE ‘SPECIFICATION FOR Issue No. | 7 ~ 5 MULTIPURPOSE OVERHEAD UNE CLAMPS aes Daisat — aE pe 20 Kenya Power FOREWORD ‘This specification has been prepared by the Research and Development, Distribution ‘and Projects Departments all of Kenya Power (KP). It lays down requirements for ‘overhead ine muitipurpose pole clamps for use in both concrete and wooden poles in Kenya Power distribution network. It is intended for use by KP in purchasing the equipment. SCOPE 1.1 This specification Is for multipurpose pole clamps to be used in supporting line accessories in low voltage(LV),1 1KV,33KV and @8KV 50Hz overhead power Lines using bare conductors from SOmm#AA to 100mm#AA, 7Smm? to 300mm? ASCR/AAAC and from ‘50mm to 95mm? Aerial Bundled Cables/Conductors (ABC).The lines are constructed on wooden and pre-stressed/reinforced round concrete poles. ‘The specification also covers inspection and test of the accessories as well as ‘schedule of Guaranteed Technical Particulars to be filed, signed ky the supplier and ‘submitted for tender evaluation ‘The specification stipulates the minimum requirements for multipurpose pole clamp accessories acceptable for use in the company and it shall be the responsiblity ofthe ‘manufacturer to ensure adequacy of the design, good workmanship and good engineering practice in the manufacture ofthe multipurpose pole clamps for KPLC, ‘The specification does not purport to include all the necessary provisions of a contract Tssed by: Head of Seton, Power Systm Recah Authoring bp Head af Departmen, RED DatsTT cesarean : Heer y | LINE CLAMPS a a Kenya Power aa 42 424 422 the Teed Head ofS Seale ‘The following standards contain provisions which, through reference in this text constitute provisions ofthis specification. Unless otherwise stated, the latest ecitions (including amendments) apply. 180 1481: specification for hot dip galvanized coatings on fabricated iron and steel articles. Specifications and test methods. BS 4360: Specification for weldable structural steels BS EN 1011-182: Specification for welding of metalic materials 8143.95: ‘Steel works overhead lines ‘TERMS AND DEFINITIONS ‘The terms and defniton given in the reference standards shall apply REQUIREMENTS SERVICE CONDITIONS ‘The accessories shall be sultable for continuous operation outdoors jn tropical areas. at atitudes of up to 2200m above sea level, humidity of up to 95%, average ambient temperature of +30°C with a minimum of -18C and a maximum of +40°C, in direct sunlight, heavy saline conditions along the coast and isokeraunic levels of up to 180 ‘thunderstorm days per year. (MATERIALS: The multipurpose pole clamp shall be fabricated from structural steel grade 0235 as specified in the BS 4360; “Specification for wieldable structural steel” and shall be hot dipped to ISO 1481 The tensile strength of the multipurpose pole clamp shall be net less than 7OKN for light duty clamps and 120KN for the heavy duty clamps respectvely. The testing and ore Sytem Research Authorize by: Hand of Depariwei, RAD SSDoe: No. | KPISCBITSPIOZIOOS - SPECIFICATION FOR leave 1 MULTIPURPOSE OVERHEAD - LINE CLAMPS Revision 3 = SEE Kenya Power Page SorT4 43 434 432 verification of this tensile strength shall be carried out with a pole in place as shown in fig Note: Documentary evidence for the material composition to be used shall be ‘submitted with the tender for evaluation ‘CONSTRUCTION ‘The multipurpose pole clamps shall be designed to adapt tc circular concrete ppoles tapering diameters at 13mm per metre and wooden poles for attaching line ‘accessories at various configurations. ‘The multipurpose pole clamps shall be designed with forged reinforcing stiffer (ribs) on their comers for extra strength 4.2.3 The cutting shall be by cold process (cutting and punching) while bending and shaping shall be by hot forging. In case of cold bending, the materials after bending should be stress relieved at minimum temperature of 600° C and it should be capable of boing re-attened without fracture. Noto: documentary evidence to this to be provided with tender 4.344 All surfaces of the multipurpose pole clamps shall be smooth, free from blisters, sharp ‘edges or any other irregularities which can injure personnel during assembly or installation 44 DIMENSIONS 44.4 The multipurpose pole clamps shall conform to dimensional and performance requirements ofthis specification. 442 The multipurpose pole clamps shall be specified on the basis of the dimensions specified in table 1 and 2 below and the drawings in fig 1(TSPI01) to fig 3(TSPI03) attached inthe specification. 4.43 All drawings for the multipurpose pole clamps are conceptual. The manufacturer shall be responsible for preparation of drawings and design which meek the dimensional, strength and other performance requirements ofthis specifications Tssued by: Head of Selon, Power Sata: Reach Authoring pe Head wf Depart, RED Set he —) sede N Dae 20S —Wriscanisrroasas SPECIFICATION FOR ; MULTIPURPOSE OVERHEAD LINE CLAMPS: ¥ = FIRS Kenya Power 444 The multipurpose pole clamps shall be supplied complete with bolts of the size specified. All bolts for main line to be provided with 2 no Nuts, one of which bolt shall bee locking nut, 1 No Flat washer and 1 No spring washer. Tre Bolts for Rib to be ‘complete with 1 No Nut, 1 No flat and 1!no spring washer 4.4.5 All the line bots shall be M20 x 314" full threaded while the rib bolts shall be M16 x 3° {ull threaded unless specified, All shall be as shown in fig 4 ‘Table 1: Light duty multipurpose pole clamps dimensions [Ranger Dimensions SSS ‘Atrar) Bimam) ‘Width(mm) | Gaugetmm) — | 178-208 208 178 0 6 203228 228 208 0 6 228-284 254 ome é 5427S 28 24 = 6 ‘The light duty multipurpose clamps are for use in 38KV, 11KV and LV constructions ‘Table 2: Heavy duty multipurpose pole clamps dimensions [Rangemm) | —~—~C*imensions SSS ‘Atma ‘Birmm) [Wiath(mm) | Gauge(mm) 178-208 205 178 Cy e - 203-228 [28 208 je e Br ee 2 je e BAITS [29 254 a iE ‘The heavy duty multipurpose clamps are for use in B6KV and above constructions 448 The dimensional tolerances forthe holes and thicknesses shall be +5% 4.4.7 All holes shall be dilled in one operation and burrs shall be removed. Holes shall not be formed by a gas cutting process. All matching holes for bolts shall register with ‘each other so that a gauge 2mm less in diameter than the diameter of the bot shall “Autoriaed iy Head of Deparineat, R&D- Doe.No. | KPIBCETEPTIO | SPECIFICATION FOR aaa Ha] : 1 MULTIPURPOSE OVERHEAD LINE CLAMPS Revision [3 Date of | 201-1205 Kenya Power HEE oy pass freely through the assembled members in @ direction at right angle to such members. 44.8 All components shall be thoroughly galvanized by hot dip method efter fabrication and ‘shall comply withthe requirement of ISO 1461 with a minimum zinz coating thickness ‘of 80pm ‘TESTS AND INSPECTION 5.1. The accessories shall be inspected and tested in accordance with the requirements of this specification as per clause 4.2.2 and the declared standard of manufacture. It shall be the responsibilty ofthe manufacturerisupplier to perform orto have performed the tests specified and whatever other tests normally performed at works. 5.2 Copies of previous test certificates and test reports (for each type of accessory) by the relevant Intemational or National Testing/Standards Authority of the country of ‘manufacture (or ISO/IEC 17028 accredited independent laboratory) shal be submitted With the offer for evaluation. A copy of accreditation certificate forthe laboratory shall also be submitted (all in English Language). 5.3 Routine and sample test reports for the accessories to be supplied shall be submited to KPLC for approval before shipmentdelivery ofthe goods. KPLC Engineers (2) wl witness these tests atthe factory before shipment. 5.4 During delivery of the accessories, KPLC will inspect them and may perform or have performed any of the relevant tests in order to verity compliance wit the specification ‘The supplier shall replacelrectfy without charge to KPLC, accessories which upon ‘examination, test or use fal to meet any oral ofthe requirements inthe specification, 5.5 The manufacturer shall have at least seven years’ experience in the manufacture of the offered accessories and shall have exported similar aocessores to at least five Tnsed by: Head of Seton, Por Systm Research ‘Authored by: Head of Deparment R&D ee iKenya Power aor ‘Doe: No.] KPUscBITSProzo0S SPECIFICATION FOR Taaue No. MULTIPURPOSE OVERHEAD: LINE CLAMPS [Revision = [Date of — [2099-12-06 utlities outside the country of origin. Documentary evidence including customer reference letters, detailed lst & contact addresses of previous major customers in the past five years shall be submitted with the tender. 5.6 QUALITY MANAGEMENT SYSTEM. ‘The supplier shall include a quality assurance plan (QAP) that wil be used to ensure that the multipurpose clamp design, material, workmanship, tests, service capabiliy, maintenance and documentation, wil fulfil the requirements steted in the standards, specifications and regulations. The QAP shall be based on and nelude relevant parts, {o fulfil the requirements of ISO 9001:2008. The Manufacturer's Declaration of Conformity to reference standards and copies of quality management certifications Including copy of valid ISO 9001: 2008 certificate shall be submitted with the tender for evaluation. 6.0 TECHNICAL DOCUMENTATION 6.1. Design and fabrication drawings including material detalis of the items to be supplied shall be submitted to KPLC for approval before manufacture. 6.2 Tenders with substantial deviation but offering superior materials shall be ‘accompanied by detalled descriptive manuals, drawings and certified test reports for the purpose of technical evaluation 6.3 _List of workshop tools and equipment shall also be submitted for reference. 6.4 PACKING, MARKING AND INSTRUCTIONS 6.4.1 Each item shall be packed in such a manner as to protect it from damage during transportation, handling and storage. 6.4.2 Each package shall contain relevant instructions for handling and use printed in the English Language. Tes by: Head of Seton, Power Sytem Research Authorid by Had of Deparinent, RAD Sian Che - Dates 20131208Kenya Power SPECIFICATION FOR MULTIPURPOSE OVERHEAD KrIscBITSPIOz00 LINE CLAMPS 3 2012 [ Page sore 643 Each item shall be engraved legibly and indelibly withthe folowing formation: (v)Standards to which the item complies (ui) Duty ofthe item (LDC: Light duty clamp & HDC: Heavy duty clamp) Tes by: Fed of Selon, Power Stem Research Avtharlag by: Head of Departmen; RAD ‘Signeds ine iva =a Dae TS [baie () Manufacture's Name (i Month and Year of Manufacture (ii) Type Reference Number (TSP/01, TSPO2, TSPO3) ((v)Mechanical Characteristics (as applicable) (w)Size (diameter range)Doe Rar] HPISCESPONOOT SPECIFICATION FOR maT , MULTIPURPOSE OVERHEAD LINE CLAMPS: Revision 7 = [a of — ara8 Kenya Power Rio are ANNEX A: ed Technical Particu nt of Compliance (io be filed and signed by the Manufactorer for al clauses andi submited together with catalogues, brochures, drawings, and technical data and test reports for tender evaluation) Description Bidder's offer 1, Manufacturers Name & County of manufacture 2. Type Reference/Model_Number of | items offered (as per clause 6.4.i)) 3, Lst of components to be supplied (or ‘one instalation Clause | Desorption Bidders offer 4.1___| Service conditions [42:1 _| Structural grade of steel 422 | Tensile strength of ight and heavy duty multipurpose clamps 3.1 [Adaptation of clamps to both wooden and concrete poles __| &3.3__| Type of cutting and forging 434 | Bending and shaping 4.35 _| Finished product{appearance) 44.1] compliance to dimensional and performance requirements 44.4 | Mutipurpose clamps locking bolts sizes FA5_| Size of line Bolts and rb bolts 4.4.8 | Dimensions of holes 447 | Thickness of galvanization and compliance to ISO1481 52 [Test types and standards and copies of routine test reports 53 [Accreditation certificate as per standard ISONEC 17025, 54 [Access by authorized —Kple Engineers for factory Inspection ‘and FAT. | 55 [Experience in_manufacture of ‘multipurpose clamps 56 | QAPand ISO 9001:2008 Teed by: Jad of Seton, Power Stem Research Rutiorizadby: Head of Deparinent, RAD Saou seTPISCETEPTTRTT SPECIFICATION FOR 7 MULTIPURPOSE OVERHEAD — LINE CLAMPS 7 wae Kenya Power Page Tat G1 | Design and fabrication drawings to KPLC for approval before ‘manufacturing 641 [List and contacis of previous | customers and workshop tools and equipment 643 [Labeling and Marking by engraving as per specication ‘Manufacturer's Namo, Signature, Stamp and Date HIS SPACE LEFT BLANK. Tssed by: Had of Section, Power System Research by Head wf Depareat RED Sime (Be Dae OTETePracerrsrroamer | Doe. Nes SPECIFICATION FOR eT MULTIPURPOSE OVERHEAD LINE CLAMPS: Revion [7 Date of | i205 Kenya Power eet Drawings Ted by Sapa Dates 3003 Fig threaded M16x 3" full thread "TSPHOZIO04IOT: Horizontal section clamp. {Size and quantity to be specified in tender) ‘This clamp will be used in horizontal section and double cross arms Applicable codes: 186438, 186447,186448, 106449 ote io, Power Stes Research Sine: M20x3%,2nuts,1 lock nut, Full “Authored i Head of Deparinont, RAD SNDoe: No. | KPISCBISPIOZIOGS SPECIFICATION FOR ioe ofa MULTIPURPOSE OVERHEAD = UNE CLAMPS perm Deiat | oa owe Sansa eae A M20 — x3%,2nuts, 1 T lock nut, Full threaded M16x 3” full thread Fig 2 TSPIO2I004I02. Intermediate pole clamp (Size and quantity to be specified in tender) This clamp is for use in intermediate pote, plot insulators and Low voltage work Applicable codes: 186431,186432,186433,186434,106439,186442 M20 x3%,2nuts,1 A fock nut, Ful threaded 16% 3",full thread 20x5%2dite.t tock fut Unthreadedpar to beSomn Fig 3: TSP/02/004/03: Section/stay clamp (Sizo and quantity to be specified in tender) | issue by: Head of Seton, Power System Reearch | Author by: Head af Deparimear, RED Senet Cle gies [base 057Doo Ne ‘SPECIFICATION FOR Tesue No [7 \v/ MULTIPURPOSE OVERHEAD Revision [7 LINE CLAMPS te Datoof 2014205 Kenya Power | tue | Page at 17 ‘This clamp willbe used in Vertical sections, VFA, Terminals and stay work Applicable codes: 1186435, 186436, 186497,186443,186444,186445,106446,106455 Applied Test > tension F Specitiedstay wireFt F>Fi Figé: Testing of multipurpose clamp Tesed by: Hea of Seton, Power Sytem Resere ‘thors by: Head of Deparment RD eee atc Dues — rr ‘Sie =