Status of Legal Challenges: Patents Related To The Use of Hfo-1234Yf in Auto Air Conditioning
Status of Legal Challenges: Patents Related To The Use of Hfo-1234Yf in Auto Air Conditioning
One of the key challenges identified by Parties to the cal substitutes (i.e., primarily hydrofluoroolefins [HFOs])
Montreal Protocol as part of the Dubai Pathway on and on the compositions and use of these substitutes in a
Hydrofluorocarbons (HFCs) relates to concerns raised number of industry sectors primarily in developed (non-
about intellectual property rights. Because a large num- Article 5) and in several Article 5 Parties. The category
ber of patents on low global warming potential (GWP) of patents on compositions and their uses are generally
chemical substitutes for HFCs have been filed by a few referred to as application patents. This paper seeks to
transnational companies, a number of developing coun- address what has been described as the primary concern
tries (Article 5 Parties) have raised concerns that these related to patents—even if chemical companies in Article 5
could impede their ability to meet HFC reduction goals, Parties can develop their own methods of producing HFOs, they
significantly increase the costs of doing so, or put their would be prevented (absent a license) from selling their products
industries at a competitive disadvantage. at home and in key markets abroad in countries where applica-
Numerous patents have been granted and applications tion patents have been granted to other companies until the time
for patents filed both on methods for producing chemi- when these patents expire.
I. KEY FINDINGS
This paper focuses on application patents granted on • Two of these challenges are final determinations,
compositions for, and the use of, HFO-1234yf in the auto- while the other seven are at various stages of ap-
mobile air-conditioning sector and examines the current peals, including re-opening of prosecution.
status of legal challenges to a number of patents relevant • Patents granted in India and China on composi-
to this sector. Key findings include: tions for the use of HFO-1234yf in automobile
• Nine patents granted in the United States and air conditioning claim the same or very similar
Japan and under the European Patent Conven- subject matter to that recited in the claims con-
tion that, in the absence of a license, would tained in the nine patents that have been success-
prevent the use of HFO-1234yf in automobile air fully challenged in the United States, Europe, and
conditioning, are in various stages of challenges, Japan.
with all patent-holder claims relevant to the use of • Other patent applications (e.g., continuations in
HFO-1234yf in auto air conditioning canceled or part and divisionals1) have been filed, and other
rejected.
patents have recently been granted (some of addition, new patents derived from these exist-
which are in early stages of being challenged), ing patents are being granted and challenges to
that are also relevant to the use of HFO-1234yf in them, if successful, will require additional time.
automobile air conditioning. • If any of the legal challenges described below
• Any conclusions from this review of legal chal- ultimately result in patents being upheld, then re-
lenges must be viewed as tentative pending new strictions resulting from the patent claims would
developments. While a number of early chal- continue through 2023–25 when they would
lenges have been successful in revoking relevant expire.
patents, in most cases appeals are still pending. In
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning 3
US 7,534,366 (US ‘366) 2016, the patent holder filed a request for rehearing by
the PTAB. If the request for rehearing is denied, and if
This patent issued from an application filed on October
the examiner again rejects the claims, and the PTAB af-
27, 2003. It covers a heat-transfer composition for use in
firms the rejections, the PTAB decision may be appealed
an air-conditioning system that is comprised of generally
to the CAFC.
at least 50 percent by weight of HFO-1234yf and at least
one polyalkylene glycol lubricant. The patent was chal-
lenged and a reexamination initiated (#95/002,189) at US 8,065,882 (US ‘882)
the U.S. Patent and Trademark Office (USPTO), where This patent issued from an application filed on March
all claims were rejected by the examiner. This ruling was 26, 2009. It covers several methods relating to auto air
appealed to the Patent Trial & Appeals Board (PTAB) conditioning or cooling air, including a method of trans-
and a decision was handed down on March 20, 2016 ferring heat to or from a fluid or body to provide cooling
affirming the examiner’s decision to reject all claims. of air in an automobile with the specifics of the heat-
An appeal of the PTAB decision to the U.S. Court of Ap- transfer composition described by a chemical formula in
peals for the Federal Circuit (CAFC) was filed on May 2, the patent. This formula encompasses HFO-1234yf. All
2016 and is pending.8 claims in the patent were rejected or cancelled during a
USPTO reexamination (#95/002,030). On appeal, the
US 7,279,451 (US ’451) PTAB affirmed the rejection of the claims either on the
same grounds, or in some cases, on alternative grounds.
This patent issued from an application filed on April 29,
Because the PTAB asserted new grounds for some of the
2004. It covers a heat-transfer composition comprising at
rejected claims, the patent holder requested re-opening
least one fluoroalkene described by a chemical formula
prosecution before the examiner for consideration of
contained in the patent (which includes HFO-1234yf as
new evidence and arguments regarding the new grounds
a subset), and that makes up between 5 and 99 percent
of rejection. In addition, on May 2, 2016, the patent
by weight of the composition. A request to reexamine
holder filed a request for a rehearing before the PTAB. If
this patent was granted by the USPTO (#95/000,576)
the request for rehearing is denied, and if the examiner
resulting in the initial rejection of all pending claims
again finally rejects the claims and the PTAB affirms the
by the examiner. Upon appeal to the PTAB, the previ-
rejections, the PTAB decision may be appealed to the
ous decision rejecting all claims was affirmed. A request
CAFC.
for rehearing by the PTAB was filed on May 2, 2016 and
awaits a decision. If the request is denied, the PTAB deci-
sion may be appealed to the CAFC. EP 1 563 032 (EP ‘032)
This patent is derived from the European regional stage
US 8,033,120 (US ‘120) of a Patent Cooperation Treaty (PCT) application (pub-
lished as WO 2004/037913) with an international filing
This patent issued from an application filed on April
date of October 27, 2003. It covers the use as a heat-
20, 2009. It covers a method of cooling air comprising
transfer composition of a composition comprising at least
providing a heat-transfer fluid that includes a lubricant
one HFO-1234 and a polyol ester or polyalkylene glycol
and a fluoroalkene based on a chemical formula con-
lubricant. Opposition to this patent was filed in 2012 and
tained in the patent (that includes HFO-1234yf as one
the European Patent Office (EPO) Opposition Division
possible subset). The ‘120 Patent also was re-examined
issued a communication revoking the patent on January
(#95/001,783) and the examiner’s decision to reject all
15, 2015. An oral hearing is scheduled for January 17,
the claims was appealed to the PTAB. The PTAB deci-
2017 on an appeal of the revocation to the EPO Boards
sion affirmed the rejection of some of the claims by the
of Appeal filed by the patent holder.
re-examination examiner and rejected the remaining
claims on new grounds, substituting its own modified ba-
sis for rejection. Because the PTAB asserted new grounds EP 1 716 216 (EP ‘216)
for rejecting some of the claims, the patent holder This patent is derived from the European regional stage
requested re-opening prosecution before the examiner of a PCT application (published as WO 2005/105947)
for consideration of new evidence and arguments regard- filed on April 29, 2005. It covers use as a refrigerant of a
ing the new grounds of rejection. In addition, on May 2, composition comprising an HFO-1234 in an automobile
PATENT
NUMBER INITIAL APPEAL FURTHER APPEALS CURRENT STATUS
US ‘366 PTO re-examination— PTAB affirmed rejections Appealed to U.S. Court of Appeals
all claims rejected
US ‘451 PTO re-examination— PTAB affirmed rejections Rehearing by PTAB requested
all claims rejected
US ‘120 PTO re-examination— PTAB affirmed rejections; Rehearing by PTAB requested;
all claims rejected issued new rejections prosecution re-opened
US ‘882 PTO re-examination— PTAB affirmed rejections; Rehearing by PTAB requested;
all claims rejected issued new rejections prosecution re-opened
EP ‘032 EPO Opposition Divi- Under appeal to EPO Boards of Appeal Appeal of revocation is pending
sion revoked patent
EP ‘216 EPO Opposition Divi- EPO Boards of Appeal upheld revocation No further appeals possible
sion revoked patent
EP ‘628 EPO Opposition Divi- Under appeal to EPO Boards of Appeal Appeal of revocation is pending
sion revoked patent
JP ‘758 JPO Board of Appeals Appeals court affirmed invalidation Revocation is final
invalidated patent
JP ‘183 JPO Board of Appeals Under appeal to high court pending Appeal pending
invalidated patent
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning 5
of legal challenges to the nine key application patents one petition seeking inter parties review. The outcome of
examined in this analysis. It shows that in all nine cases, these challenges and any subsequent appeals regarding
the entire relevant set of claims contained in these this patent will be relevant to the use of HFO-1234yf in
patents has been rejected. In two of these cases, appeals auto air conditioning in the United States.10
have been exhausted and decisions are final. In the other A communication from the EPO issued recently stat-
seven, appeals are pending, requests for rehearing are ing its intention to grant a patent, EP 2314654 (divisional
awaiting a decision, or reconsideration of certain claims of EP’ 032) claiming a refrigerant composition compris-
by the initial examining authority is in progress. ing at least 50 percent by weight of a fluoroalkene having
a general formula that includes HFO-1234yf and a lubri-
ADDITIONAL PATENTS OF RELEVANCE cant which is a polyalkylene glycol.
A communication from the EPO issued in April
There are several other patents related to the use of
2016 stated its intention to grant a patent, EP 2277970
HFO-1234yf in auto air conditioning that recently
(divisional of EP’ 628) claiming, in pertinent part, a
have been issued and therefore have not yet resulted in liquid composition for use in compression refrigeration,
legal challenges. In particular, in the United States, US air-conditioning and heat pump systems comprising a
9,157,017 issued from an application filed on March 26, fluoroalkene containing from 3 to 4 carbon atoms and
2014.9 It claims a method for cooling air in an automo- at least one but not more than two double bonds and a
bile using HFO-1234yf and a polyalkylene glycol lubri- lubricant, wherein the mixture has one liquid phase with
cant. This patent is at the early stages of being chal- at least one temperature in the range between -40°C and
lenged by two petitions seeking post grant review and 70°C.11
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning 7
V. EXPIRATION DATES FOR RELEVANT PATENTS
To the extent patents survive the legal challenges tions expire 20 years from the filing date of the earliest
described above, they will continue to restrict the uses previously claimed priority application (with provisional
of the surviving claimed subject matter in the jurisdic- patents excluded). For patents arising from regional or
tions in which they have been granted until they reach national stage Patent Cooperation Treaty applications,
their expiration dates. In general, the patents relevant to the effective filing date is the date of the PCT filing.
this topic expire 20 years after the effective filing date. Table 3 provides the relevant priority claims, dates and
Determining the “effective filing date”, i.e., when the expiration dates for the patents examined in this analysis
20-year period begins, is of critical importance. Many relevant to the use of HFO-1234yf in automobiles. It
of the patents discussed above are related and all claim shows that for the patents examined in this analysis, the
priority from previously filed applications. In the United relevant expiration dates range from 2023–25.
States, patents that claim priority from earlier applica-
VI. CONCLUSIONS
This analysis looked at the current status of legal chal- makes its own legal determinations, our analysis demon-
lenges to those application patents that appear most strates that the claims contained in these relevant patents
relevant to the use of HFO-1234yf in auto air condition- in India and China closely match the subject matter of
ing. It focused on nine patents in the United States, specific rejected claims in one or more of the eight U.S.,
the European Patent Convention, and Japan; each one European, or Japanese patents we reviewed.
has been successfully challenged with all of its relevant The evidence to date shows a strong record of suc-
claims rejected. However, any conclusions based on these cessful challenges revoking patents restricting the use
outcomes must be viewed as tentative because appeals of HFO-134yf in automobile air conditioning. However,
are pending in seven of the nine cases, one additional given the time required for appeals to play out and the
patent in the United States is in the early stages of chal- ability to file new divisional applications, it is difficult to
lenge, and additional patents (i.e., divisionals) are likely predict a timetable for when it may be possible for chemi-
to issue from applications currently in the pipeline or cal producers to sell in key markets unrestricted by pat-
could potentially emerge at some future date. ents. Based on the patents reviewed in this analysis, one
Patents on the use of HFO-1234yf in automobile air clear end point is the expiration of relevant application
conditioning also have been granted in India and China. patents that occurs in the 2023–25 timeframe. Whether
These patents are part of the same families as those that patent restrictions are lifted before then will be deter-
have been successfully challenged16 in the U.S., Europe- mined by the outcomes of the on-going legal challenges.
an, and Japanese Patent Offices. While each jurisdictions
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning 9
10
APPENDIX
Attachment 1: Indian 239049
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
of propane, butane, pentane, and
combinations of these.
11
12
INDIA 239049: HEAT-TRANSFER
COMPOSITION FOR AN AIR-CONDI-
TIONING SYSTEM US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
12. The composition of claim 10 Cl. 14 Cl. 36 NA NA NA NA NA NA
comprising compatablizer in amounts
of from 0.5 to 5 percent by weight of
the composition.
13. The composition of claim 1 having Cl. 15 NA Cls. 35, 44 Cl. 13 NA NA NA NA
a capacity relative to HFC-134a of 1.
14. The composition of claim 1 having Cl. 16 NA Cls. 35, 44 Cl. 13 NA NA NA NA
a Coefficient of Performance (COP)
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
13
14
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
1. A method of transferring heat to Cl. 1 is much Cl. 1 of the Cl. 1 is Cls. 1 and 14 Cl. 1 is Cl. 1 is Cl. 1 is Cl. 1 is
or from a fluid or body to provide narrower ‘451 Patent is almost iden- of the ‘120 similar in that similar similar, similar
cooling of air in an automobile, said than cl. 1 to a heat- tical except are broader it recites the in that it in that it in that it
method comprising: of the ‘569 transfer com- that four as to the use of HFO- recites recites recites
Indian Patent position that halogens are method and 1234 (which the use of a heat- the use of
(a) providing a heat-transfer system but similar is similar to, required in- the recita- is a subset of HFO-1234 transfer HFO-1234
comprising an automobile air-condi- in that it but broader stead of four tion of the the structure (which is constituent (which is
tioning system; recites HFO- than, the Fluorines. fluoroalkene; in cl. 1 of the a subset of having the a subset of
(b) providing in said system a heat- 1234yf as a fluoroalkene Formula ‘569 Indian the struc- formula as the struc-
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
15
16
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
7. The method as claimed in claim Since Cl. 1 is Cls. 4, 6; this Cl. 4 Cl. 5, but Since Cls. 8 Since Cl. 7 Since Cl. 8 Since Cl. 5
4 wherein said unsaturated terminal directed to structure is stated as and 17 are is directed is directed is directed
carbon has no F substituent. HFO-1234yf, inherent in both substit- directed to to HFO- to HFO- to HFO-
there is in- HFO-1234yf. uents on this HFO-1234yf, 1234yf, 1234yf, 1234yf,
herently no F carbon being there is in- there is there is there is
in unsaturat- H – hence herently no F inherently inherently inherently
ed terminal no F substitu- in unsaturat- no F in un- no F in un- no F in un-
carbon ents. ed terminal saturated saturated saturated
carbon terminal terminal terminal
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
cl. 21 of the
‘451 Patent.
17
18
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
15. The method as claimed in claim Cl. 17 Cls. 7 and 8 Cl. 12 Cls. 9, 11, 21 Cl. 4 Cl. 5 Cl. 4 Cl. 3
13 wherein said lubricant is present
in the composition in an amount of
from 30% to 50% by weight of the
heat-transfer composition based on
the total weight of said lubricant and
said compound(s) of Formula II.
16. The method as claimed in claim Cl. 1 recites Cl. 9 Was the NA Cls. 1 and Cl. 6 Cl. 1 re- Cl. 4
1 wherein said lubricant is selected polyalkylene same as orig- 12 recite recites cites polyol recites
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
in an amount of from 5 % by weight
to 95 % by weight.
19
20
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
25. The method as claimed in claim Cl. 1 Cl. 22 Cl. 22 NA Cls. 2, 13 NA Cl. 2 NA
1 wherein said compound of For-
mula II is present in the composition
in an amount of at least 50 % by
weight.
26. The method as claimed in NA Cl. 23 Cls. 23, 45 NA Cls. 3, 14 NA Cl. 3 NA
claim 1 wherein said compound of
Formula II is present in the composi-
tion in an amount of at least 70 % by
pentafluoroethane (HFC-125);
1,1,2,2-tetrafluoroethane (HFC-134);
1,1,1,2-tetrafluoroethane (HFC-134a);
difluoroethane (HFC-152a);
1,1,1,2,3,3,3-heptafluoropropane
(HFC-227ea); 1,1,1,3,3,3-hexafluoro-
propane (HFC-236fa);
1,1,1,3,3-pentafluoropropane (HFC-
245fa); 1,1,1,3,3-pentafluorobutane
(HFC-365mfc); water; and CO2.
28. The method as claimed in claim NA Cl. 25 Cl. 25 NA NA NA NA NA
1 wherein said heat-transfer com-
position comprises a flammability
suppressant.
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
29. The method as claimed in claim NA Cl. 26 Was the NA NA NA NA NA
28 wherein said flammability sup- same as
pressant comprises CF3I. original cl.
26, which
was can-
celed during
re-exam.
30. The method as claimed in claim NA Cl. 27 Was the NA NA NA NA NA
1 wherein said lubricant comprises same as
an alkyl benzene. original cl.
27, which
was can-
celed during
re-exam, and
is the same
as part of
cls. 41, 49,
and 51.
31. The method as claimed in claim NA Cl. 28 Cl. 28 NA NA NA NA NA
1 wherein said lubricant comprises
an ester oil.
32. The method as claimed in claim NA Cl. 29 Was the NA NA NA NA NA
1 wherein said lubricant comprises a same as
poly(alpha-olefin) oil. original cl.
29, which
was can-
celed during
re-exam; and
is the same
as part of
cls. 41, 49,
and 51.
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
21
22
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
33. The method as claimed in claim Cl. 21 Cl. 30 Cl. 30, and Temp. range NA NA NA NA
1 wherein said heat-transfer compo- part of cls. concept is in
sition has one liquid phase at at least 35, 44, and cl. 1
one temperature between -50°C and new re-exam
+70°C. cl. 81.
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
23
24
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
37. The method as claimed in claim NA See cl. 5 Was the NA NA NA NA NA
5 wherein said lubricant is selected above. This same as
from the group consisting of polyol would not be original cl.
esters, polyalklene glycols, polyal- HFO-1234yf. 13, which
kylene silicon oils, mineral oils, alkyl However, the was can-
benzenes, poly(alpha-olefins) and list of lubri- celed during
combinations of these. cants is in cl. re-exam; and
9 of the ‘451 is the same
Patent. cls. 41 and
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
25
26
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
43. The method as claimed in NA Cl. 24 Cls. 24 and NA NA NA NA NA
claim 40 wherein said heat-transfer 46, but adds
composition comprises one or more that the
of the following: difluoromethane composi-
(HFC-32); tion “further
comprises”
pentafluoroethane (HFC-125); the listed
1,1,2,2-tetrafluoroethane (HFC-134); members.
1,1,1,2-
heptafluoropropane (HFC-227ea);
1,1,1,3,3,3-hexafluoropropane (HFC-
236fa); 1,1,1,3,3-pentafluoropropane
(HFC-245fa); 1,1,1,3,3-pentafluorobu-
tane (HFC-365mfc); water; and CO2.
44. The method as claimed in claim NA Cl. 7 Cl. 51 NA NA NA NA NA
36 wherein said heat-transfer fluid
comprises at least one lubricant
selected from the group consisting of
polyol esters, polyalkylene glycols,
polyalkylene silicon oils, mineral oils,
alkybenzenes, poly(alpha-olefins)
and combinations of these.
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
45. The method as claimed in claim NA NA Cl. 47 recites Cls. 7 and 19 NA NA NA NA
44 wherein said system comprises a the condens-
condenser operated in a temperature er operating
range that includes 150°F. temperature
range in
connection
with a cool-
ing method
more general
than that in
cl. 36.
46. The method as claimed in claim Cl. 10 with Cl. 47 Cl. 52 Cl. 1 NA NA NA NA
45 wherein said heat-transfer fluid regard to the
has a Global Warming Potential lubricant-
(GWP) of not greater than 75. HFO-1234yf
composition.
47. The method as claimed in claim NA Cl. 47 de- Cl. 14, as it Cl. 12 Cl. 18 NA Cl. 7 when NA
14 wherein said at least one lu- pends from relates to cl. read with
bricant comprises a poly alkylene cl. 14 and 1 and cl. 8, cl. 5
glycol. cl. 14 recites HFO-1234ze.
a blend as
read with cl.
11, but the
lubricant is
recited in
cl. 10 of the
‘451 Patent.
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
27
28
INDIA 250569: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
48. The method as claimed in NA NA Cl. 30, as Cls. 1, 13 NA NA NA NA
claim 47 wherein said heat-transfer it relates to
composition has one liquid phase cls. 1 and 8,
at at least one temperature between HFO-1234ze.
-50°C and +70°C and wherein said
heat-transfer composition has a
capacity relative to HFC-134a of 1,
a Coefficient of Performance (COP)
relative to HFC-134a of 1 and a
(PTAB (Request (Request (Request (on appeal) (final) (final) (on appeal)
decision for rehear- for rehear- for rehear-
appealed to ing of PTAB ing of PTAB ing of PTAB
Federal Cir- decision decision decision
cuit on May filed May 2, filed May 2, filed May 2,
3, 2016) 2016) 2016) 2016)
1. A heat-transfer composition, Cl. 1 is to Cl. 1 is to Although to Although Cl. 1 is to Cl. 1 is to The heat- Cl. 1 is to
including: the HFO- the HFO- a method, directed to a the HFO- the HFO- transfer the HFO-
1234yf 1234yf the fluoro- method, Cl. 1234 subset 1234 subset constituent 1234 subset
(A) at least one fluoro-olefin with subset of subset of alkene of 1 includes, of the flu- of the fluo- of Cl. 1 is to of a fluoro-
formula I: the fluoro- the fluoro- Cl. 1 is to in part, the oro-olefins ro-olefins of the Formula olefin of
XCFzR3-z (I) olefins of olefins of the Formula fluoro-olefin of Formula Formula (I). (II) subset of Formula (I).
Formula Formula (II), (II) subset of of cl. 1 of (I), with a Formula (I).
wherein X is unsaturated, which is (I), with a with a GWP Formula (I). the Chinese lubricant.
replaced or and replaces without C2 lubricant. limitation patent, but
or C3 –alkyl, The GWP not greater the GWP is
limitation is than 1000. not greater
R is independently Cl, F, Br, I or H,
in cl. 2. than 75.
and z is 1 to 3;
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
29
30
CHINA 1732243: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
2. such as a heat-transfer composi- Cl. 1 is to Cl. 1, but Although NA Cl. 1 is Cl. 1 is Cl. 1, in part Cl. 1 is
tion described in claim 1, wherein at the HFO- GWP in directed to a to the to the except R is to the
least one fluorine compound of the 1234yf ‘451 Pat- method, cl. HFO-1234 HFO-1234 F or H and HFO-1234
olefin is a type II: subset of ent is “not 1 includes, subset of subset of at least one subset of
R R the fluoro- greater than in part, the the fluoro- the fluoro- R on end the fluoro-
C C R’ olefins of 1000” and compound olefins of olefins of unsaturated olefins of
Formula (II). there is of cl. 2 of Formula (II). Formula (II). C is H. Formula (II).
R
a 5–99% the Chinese
each one of those R is independently by weight patent.
N is 0 or 1.
3. such as heat-transfer composition The HFO- Cl. 1 Cl. 1 Cls. 4, 6 The HFO- The HFO- Cl. 1 The HFO-
described in claim 2, where Y is the 1234yf result in the 1234 subset 1234 subset 1234 subset
CF3. subset of cl. composition of cl. 1 of cl. 1 of cl. 1
1 meets this of cl. 3. meets this meets this meets this
limitation. limitation. limitation. limitation.
4. heat-transfer compositions de- The HFO- Cl. 1 Cls. 1, 36 Cl. 1 in part The HFO- The HFO- Cl. 1 The HFO-
scribed in claim 3, wherein [in] the 1234yf for subset of regarding 1234 subset 1234 subset 1234 subset
unsaturated carbon at least an R at subset of cl. Formula (II); Formula (I). of cls. 1, 12, of cls. 1 and of cls. 1 and
the end was not F. 1 meets this cl. 2 in part. 16, 17 (yf) 7 (yf) meet 5 (yf) meet
limitation. meet this this limita- this limita-
limitation. tion tion.
5. such as heat-transfer compositions The HFO- Cl. 1 Cl. 1 in part Cls. 1 and The HFO- The HFO- Cl. 1 The HFO-
described in claim 4, wherein [on] 1234yf sub- 14 in part 1234 subset 1234 subset 1234 subset
the carbon at the unsaturated end at set meets regarding of cls. 1, 12, of cls. 1 and of cls. 1 and
least one R is H. this limita- Formula (I). 16, 17 (yf) 7 (yf) meet 5(yf) meet
tion. meet this this limita- this limita-
limitation. tion. tion.
CHINA 1732243: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
6. such as heat-transfer compositions The HFO- Cl. 2 Cl. 3 The Formula The HFO- The HFO- Cl. 1 The HFO-
described in claim 2, in which n is 0. 1234yf (II) subset of 1234 subset 1234 subset 1234 subset
subset of cl. cls. 4 and of cls. 1, 12, of cls. 1 and of cls. 1 and
1 meets this 14 achieve 16, 17 (yf) 7 (yf) meet 5(yf) meet
limitation. same result. meet this this limita- this limita-
limitation. tion. tion.
7. such as heat-transfer compositions The HFO- Cl. 2 Cls. 1, 3 The Formula The HFO- The HFO- Cl. 1 The HFO-
described in claim 2, where Y is the 1234yf (II) subset of 1234 subset 1234 subset 1234 subset
CF3, and n is 0. subset of cl. Cls. 1 and 4 of cls. 1, 12, of cls. 1 and of cls. 1 and
1 meets this achieve the 16, 17(yf) 7 (yf) meet 5 (yf) meet
limitation. same result. meet this this limita- this limita-
limitation. tion. tion.
8. such as heat-transfer compositions The HFO- The yf The yf The yf Cl. 1 Cl. 1 The yf Cl. 1
described in claim 1, wherein at least 1234yf subset of subset of subset of includes includes subset of includes
one fluorine alkene comprising at subset of cl. HFO-1234 HFO-1234 HFO-1234 HFO-1234, HFO-1234, HFO-1234 HFO-1234,
least one allyl PTFE (HFO-1234). 1 meets this is in cls. 4 is in cls. 7, is in cl. 10. but not the but not the is in cl. 8. but not the
limitation. and 6. 11, 32, 37, rest of the rest of the rest of the
39, 47, 50. claim in the claim in the claim in the
Chinese Pat- Chinese Pat- Chinese Pat-
ent. ent. ent.
9.–10. Directed to non HFO-1234yf. -- -- -- -- -- -- -- --
11. such as heat-transfer composi- NA NA NA NA Cl. 1 Cl. 1 NA Cl. 1
tions described in claim 8, wherein includes includes includes
at least one allyl PTFE (HFO-1234) HFO-1234, HFO-1234, HFO-1234,
including at least one where the but not the but not the but not the
unsaturated end have at most one rest of the rest of the rest of the
F substituent on the carbon com- claim in the claim in the claim in the
pounds. Chinese Pat- Chinese Pat- Chinese Pat-
ent. ent. ent.
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
31
32
CHINA 1732243: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
12. such as heat-transfer composi- NA NA NA NA Cl. 1 Cl. 1 NA Cl. 1
tions described in claim 11, wherein includes includes includes
at least one allyl PTFE (HFO-1234) HFO-1234, HFO-1234, HFO-1234,
basically consists of unsaturated end but not the but not the but not the
referred to therein have at most one rest of the rest of the rest of the
F substituent on the carbon com- claim in the claim in the claim in the
pounds. Chinese Pat- Chinese Pat- Chinese Pat-
ent. ent. ent.
19. such as a method referred to in The HFO- Cl. 1, in Cl. 1 meets Cls. 1, 14 Cls. 1 and Cl. 1 is Cls. 1 and 8 Cls. 1 and 5
claim 18, wherein [on] the unsatu- 1234yf part, meets this limita- 7 are to to the are sub- are sub-
rated end at least one substituent on subset of cl. this limita- tion for the HFO-1234 HFO-1234 sets of the sets of the
the carbon is H. 1 meets this tion for the composition subsets of subset of fluoro-olefin fluoro-olefin
limitation. composition of Formula the fluoro- the fluoro- that meet that meet
of Formula (II). olefins that olefins that this limita- this limita-
(II). meet this meet this tion. tion.
limitation. limitation.
20. such as a method referred to NA Cl. 1 em- Cls. 1, 8, 9, Cl. 6, but for Cl. 7, 12, 16 The HFO- Cl. 7 The HFO-
in claim 16, where X is a C2 alkyl bodies a 36 meet the a method of 1234 subset 1234 subset
group. subset that limitations cooling. of cl. 1 of cl. 1
could meet of this claim. meets this meets this
this limita- limitation. limitation.
tion.
21. such as a method referred to in The HFO- Cl. 1 em- Cl. 1+3, Cls. 4+6, Cl. 7, 12, 16 The HFO- Cl. 1, Y is The HFO-
claim 16, where Y is the CF 3 and X 1234yf bodies a 36 recites but for a recite com- 1234 subset CF3, but 1234 subset
[is] a C2 n. subset of cl. subset that subsets that method of positions of cl. 1 with the of cl. 1
1 meets this could meet meet this cooling. that meet meets this compound meets this
limitation. this limita- limitation, this limita- limitation. of Formula limitation.
tion. with the tion. (II) and there
formula of is no n
cl. 2 of the value, cl.7
Chinese Pat- may meet
ent. this limita-
tion.
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
22–44. directed to non HFO-1234yf NA NA NA NA NA NA NA NA
and/or other applications.
33
34
CHINA 1732243: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
45. a compatibility composition, Cl. 1 is to Cl. 1 recites Cls. 1 and Cls. 1 and The HFO- The HFO- Cl. 1 recites Cl. 1
which is used for improved heat- the HFO- a subset of 36 recite a 14 recite 1234 subset 1234 subset a compound recites the
transfer fluids and lubricants for 1234yf the fluoro- composi- methods us- of cl. 1 of cl. 1 that is a HFO-1234
compatibility, the compatibility com- subset of olefin of tion that ing a similar meets the meets the subset of the subset of the
position including at least a fluoro- the fluoro- cl. 45. The meets the fluoro- fluoro-olefin fluoro-olefin fluoro-ole- fluoro-olefin
olefin with type I: olefins of GWP limita- fluoro-olefin alkene, in limitation limitation fin, but not of this claim,
Formula (I). tion is in limitation. part. with a lubri- but not the the rest of but not the
XCF zR 3-z (I) The GWP cl. 16; cl. cant, but not rest of the the claim. rest.
where X is an unsaturated, which limitation 13 adds a the rest of claim.
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
35
36
CHINA 1732243: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
54. a composition which includes: Cl. 1 is to Cl. 1 recites Cl. 1 recites Cls. 1 and Cls. 1 and Cl. 1 recites Cl. 1 recites Cl. 1
the HFO- a subset of a subset of 14 recite 12 recites a a subset of a subset of recites the
(A) at least a fluoro-olefin with type 1234yf the fluoro- the fluoro- methods subset of the the fluoro- the fluoro- HFO-1234
I: subset of olefin of olefin of cl. that include fluoro-olefin olefin of olefin of cl. subset of the
XCF zR 3-z (I) the fluoro- cl. 54. Cl. 54 with a a composi- and lubri- cl. 54; cl. 54 with a fluoro-olefin
olefins of 7 adds a lubricant. tion of cant. 4 adds a lubricant. of cl. 54;
where X is an unsaturated, which Formula lubricant. Formula (I), lubricant. cl. 2 adds a
replaced or replaced without C2 or (I), with a in part, with lubricant.
C3- alkyl group and independent for lubricant. a lubricant.
R’ is (CR 2)nY
Y is CRF2,
and n is 0 or 1.
57. the compositions described in The HFO- Cl. 1, in Formula (II) Cls. 1 and Cl. 1 recites Cl. 1 recites Cl. 1, but Cl. 1 recites
claim 56, where Y is the CF3. 1234yf part. recited in 14 recite the HFO- the HFO- with no the HFO-
subset of cl. methods of comparable 1234 subset 1234 subset reference to 1234 subset
1 meets this cls. 1 and composi- of cl. 56. of cl. 56. GWP. of cl. 56.
limitation. 36. tions; cl. 14
recites the
same. GWP
(see cl. 55).
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
37
38
CHINA 1732243: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
58. if the compositions described in The HFO- Cl. 1 meets Cls. 1, 36 Cl. 1 for Cl. 1 in part The HFO- The HFO- Cl. 1 recites
claim 56, wherein [on] the unsatu- 1234yf this limita- for subset of subset of regarding 1234 subset 1234 subset HFO-1234
rated carbon at least an R at the end subset of cl. tion. Formula (II). Formula (II); Formula (I). of cls. 1, 12, of cls. 1 and subset of cl.
was not F. 1 meets this cl. 2 in part. 16, 17 (yf) 8 meet this 58.
limitation. meet this limitation.
limitation.
59. the compositions described in The HFO- Cl 1 Formula (II) Cl. 1 for Cl. 1 in part The HFO- Cl. 1 Cl. 1 recites
60. including such as heat-transfer Cl. 1 Cl. 7 in part Cl. 1 The heat- Cl. 1 Cl. 4 Cl. 1 Cl. 2 with
compositions described in claim 54 transfer includes a includes a HFO-1234.
compositions wherein the adjuvant fluids used lubricant lubricant
includes at least one lubricant. in the meth- with HFO- with HFO-
ods include 1234. 1234.
a lubricant
and the
composition
of Formula
(I).
61. includes such as heat-transfer NA NA NA NA NA NA NA NA
compositions described in claim 54
composition, increasing capacity of
the adjuvant includes at least one
agent.
CHINA 1732243: COMPOSITION
CONTAINING FLUORINE
SUBSTITUTED OLEFINS US ‘366 US ‘451 US ‘882 US ‘120 EP 1563032 EP 1716216 JP 4699758 JP 4571183
62. such as heat-transfer composi- Cls. 1 + NA NA NA NA NA NA NA
tions described in claim 61, wherein 4 for the
the compounds of formula I is at HFO-1234yf
least about 50% the weight, and the subset of
weight of the lubricant quantity is at cl. 1.
least about 30%.
63.-65. Directed to foaming agent NA NA NA NA NA NA NA NA
applications.
66. as described in the claim 54 Cl. 1 in part NA Cl. 1 in part, Cl. 3 NA NA NA NA
compositions, which generally do if cl. 1 of with the
not have acute toxicity. Chinese pat- Formula (ii)
ent is lim- compound.
ited to HFO-
1234yf.
67. the compositions described NA NA NA Cl. 2 NA NA NA NA
in claim 54, which has low acute
toxicity, wherein the compounds of
formula I composed essentially of
one or more compounds, wherein
the fluoro-olefin includes a have at
most one unsaturated carbon at the
end of the F substituent.
68. as described in the claim 54 The HFO- Cl. 1, in Cl. 1 meets Cl. 1, in Cl. 1 meets Cl. 1 is Cls. 1 and 8 Cls. 1 and 5
compositions, it has low acute 1234yf part, meets this limita- part, meets this limita- to the are sub- are sub-
toxicity, wherein the compounds of subset of cl. this limita- tion for the this limita- tion for the HFO-1234 sets of the sets of the
formula I composed essentially of 1 meets this tion for the composition tion for the composi- subset of fluoro-olefin fluoro-olefin
one or more compounds, wherein limitation, composition of Formula composi- tion of For- the fluoro- that meet that meet
the fluoro-olefin including end of an but states of Formula (II), exclud- tion of For- mula (II). olefins that this limita- this limita-
unsaturated carbon and unsaturated “no substan- (II), exclud- ing the low mula (II). meet this tion, exclud- tion, exclud-
end mentioned at least one substitu- tial acute ing the low toxicity re- limitation, ing the low ing the low
ent on the carbon is H. toxicity.” toxicity re- quirement. excluding toxicity toxicity
quirement. the low tox- requirement. requirement.
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning
icity require-
ment.
39
ENDNOTES
1 Divisional, continuation, and continuation-in-part (CIP) applications (collectively, continuing applications),
may be filed during the pendency of a prior filed application based on the same text as the prior filed application, or in
the case of CIPs, based on a modified text, but have claims that differ from the claims of any patent granted on the prior
filed application. Continuing applications claim priority to at least the immediately prior filed application and are treated
for purposes of determining dates of expiration and what constitutes prior art, as having been filed on the same day as the
earliest claimed priority application. CIPs are not authorized in most countries, but are in the United States.
2 A large number of production process patents have been filed by transnational chemical companies (e.g.,
Arkema, Mexichem, Chemours, and Honeywell) in many of the larger developed and developing countries. In addition, a
number of Chinese entities have also filed production process patents and SRF (India) has also recently announced plans
to begin a pilot plant to produce HFO-1234yf using its own unique process. Issues concerning production process patents
are not addressed in this paper.
3 A demonstration project on this technology is being conducted by TATA Motors Limited, MAHLE, and the
Institute for Governance and Sustainable Development under a grant from the Climate and Clean Air Coalition.
4 The European Commission has issued a Statement of Objections (Oct. 21, 2014) to Honeywell and DuPont (now
Chemours) raising antitrust issues concerning their 2010 cooperation agreement on the development of HFO-1234yf for
use in auto air conditioning. While potentially significant, this paper focuses solely on legal challenges to patents and does
not address this antitrust action.
5 Honeywell has signed purchase agreements with a number of other chemical producers for supplying HFO-
1234yf. It has an agreement with Chemours and has recently announced agreements with Navin (India) and Juhua (China)
to supply HFO-1234yf to Honeywell.
6 Patents contain lists of the specific “claims” made by the patent holder that define the extent or scope of the
protection conferred by a patent and what it is that the patent holder can prohibit others, without a license, from making,
using, selling or importing into the country that granted the patent.
7 We report on the status of the challenges only and offer no opinion as to the correctness of the outcomes of the
challenges to any of the patents discussed herein.
8 In addition to direct challenges to a number of patents, Arkema is pursuing a case in the U.S. District Court for
the Eastern District of Pennsylvania seeking a declaratory judgment of invalidity of four Honeywell patents in the United
States on the use of HFO-12234yf in auto air conditioning that are discussed in this section. The case was stayed pending
the final outcome of the inter partes reexamination proceedings on these patents. See Arkema Inc. et al. v. Honeywell Inter-
national Inc., No. 10-CV-02886.
9 While US ‘017 was filed in October 2014, it claims priority based on previously filed patents that date back to
2003. As a result, despite being filed in 2014, this patent would expire in October 2023. See section V below.
10 In addition, US 9,005,467 was recently issued, but appears to be specific to the use of HFO-1234yf as a drop-in
substitute in existing HFC-134a systems.
11 In addition to EP ’654 and EP ’970, there are other European applications pending that are relevant to the use
of HFO-1234yf in automobile air conditioning. By way of example: EP 2277971 and EP 2277972 (both are divisionals of EP
’032); EP 2258802 and EP 2277977 (both divisionals of EP 1716216).
12 Within limits provided the claims are based on subject matter disclosed in the application as filed.
13 In documents submitted to the PTAB in connection with a challenge to US Patent No. 9,157,017, Honeywell
listed, as required, related proceedings including an opposition against Indian Patents 239049 and 250569, which are iden-
tified as foreign counterparts, respectively, to the US ’366 and US ‘451 and ‘017 patents.
15 In addition to claims related to auto air conditioning, CN 1732243 contains claims that are specific to the use of
HFOs in foam, as a solvent, and fire suppressant agent. This analysis focuses only on those claims related to auto air condi-
tioning.
16 Subject to the outcome of pending appeals, re-opened prosecution, and rehearing requests.
17 The comparison for both Japanese patents is based on machine translations of the Japanese claims.
18 Ibid.
19 Ibid.
Status of Legal Challenges: Patents Related to the Use of HFO-1234yf in Auto Air Conditioning 41
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