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TOPSIDE PAD-EYE CALCULATION

(This calculation is based on maximum sling load and all padeye is typical, applicable for all dolphin)
1.0 Pad-eye Sketch

FV
FR

q
FH
Load Sketch
Padeye Main
FV Plate Rolling
Direction
A
FR
Stiffener Plate 230 mm

W A D Shackle
H Position

B FH
X C 136 230

H=600 mm Y Z cheek plate

A 25 mm
Section A-A
main plate
50 mm

I 500 mm
FR

2.0 Reference
a
FH
Load Sketch
Design Code : API RP 2A ( WSD )
: AISC 9 th Edition

3.0 Design Specification

3.1 Load Condition for Pad-eye Design

Static sling load : Fs 1444.34 kN

DAF : 1.20
Skew Load : 1.25
Consequence Factor : 1.35
Pad-eye - Sling angle difference : a 30.00 degree
Sling - Horizontal plane angle : θ 60.00 degree
Design Inplane Load : FR = F Static x DAF x SL x CF 2924.78 kN
Design In-plane Horizontal Load : FH = FR x cosq 1462.39 kN
Design In-plane Vertical Load : Fv = FR x sin q 2532.94 kN
Design Out of plane Horizontal Load : FOP : FH x tan a 844.31 kN
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3.2 Allowable Design Stress

Pad-eye Material : API 2W Gr.50 TTP

Yield Stress : Fy 345.00 N/mm2
Bearing Stress : Fbr = 0.9 x Fy 310.50 N/mm2
Shear Stress : Fs = 0.4 x Fy 138.00 N/mm2
Tensile Stress : Ft = 0.6 x Fy 207.00 N/mm2
In-plane Bending Stress : Fb-ip = 0.66 x Fy 227.70 N/mm2
Out-plane Bending Stress : Fb-op = 0.75 x Fy 258.75 N/mm2
Weld Material ( Assumed ) : E70
Yield Stress of Weld material : Fu 345.00 N/mm2
Weld Tensile Stress (Full Penetration Weld) : Ftw = 0.6 x Fy 207.00 N/mm2
Weld Shear Stress : Fsw = 0.3 Fu 103.50 N/mm2

3.3 Shackle Selection ( Refer to attached Catalogue )

Design Load : Ps = Fs 1444.34 kN

147.23 MT
Selected Shackle : GREEN PIN HEAVY DUTY BOW SHACKLES P-6036 200.00 MT
Safe Working Load : W.L.L 1962.00 kN S.W.L > Ps SAFE!
Pin Diameter (Nominal) : D 130.00 mm
Inside Width at Pin / Yaw Width (Nominal) : W 179.00 mm
Inside Length of Crosby from Pin : L 513.00 mm

3.4 Wire Rope Selection ( Refer to attached Catalogue )

Minimum Breaking Load of Required : Pw = 4 x Fs 5777.35 kN

588.92 MT
Selected Sling : GROMMET SLINGS PM20 96 mm. DIA. (Nominal) 670.00 MT (M.B.L)
Sling Diameter : ds 96.00 mm (Preliminary)
Minimum Breaking Load of Sling : M.B.L 6570.46 kN M.B.L > Pw SAFE!

4.0 PADEYE DESIGN DIMENSION

4.1 Pad-eye Hole Diameter Check

Shackle Pin Diameter : D 130.00 mm

Minimal Hole Required : d = D + 6 mm 136.00 mm (for D>100)
PHEONWJ-C-PRC-0016
Take the minimal diameter : hole diameter, d 136.00 mm OK

4.2 Total Plate Thickness Check

Shackle Yaw Width : W 179.00 mm

Minimal Pad-eye Total Thickness Required : 0.6 w 107.40 mm PHEONWJ-C-PRC-0016
Maximum Pad-eye Total Thickness Required 0.8 w 143.20 PHEONWJ-C-PRC-0016
Try Main Plate Thickness : T1 50.80 mm
Try Cheek Plate Thickness : T2 25.40 mm
Try Spacer Plate Thickness : T3 19.10 mm
Total Pad-eye Thickness : TPE 139.80 mm OK !
Configuration of pad-eye :

A = Main Plate 50.80 mm

BA B B = Cheek Plate 25.40 mm

Section A - A
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4.3 Check to Allowable Bearing Stress

Design Load : FR 2924.78 kN

Plate Thickness Selected : Main Plate, T 50.80 mm
: Cheek Plate, t1 25.40 mm
: Tp-br = T + 2 x t1 101.60 mm
Bearing Area Available : Abr = D x Tp-br 13208.00 mm2
Bearing Stress : FR/Abr 221.44 N/mm2
Allowable Stress for Bearing : Fbr = 0.9 x Fy 310.50 N/mm2
Unity Check : UC 0.713 UC<1 OK !

4.4 Check to Allowable Hertz Pressure

Design Load : FR 1015.46 kN

KB : d x D / (d - D) 2946.67 mm
Hertz Pressure : pH = 0.591 x (FR x E / (Tp-br x KB))1/2 486.77 N/mm2
Allowable Stress for Hertz Pressure : FpH = 2.5 Fy 862.50 N/mm2
Unity Check : UC 0.564 UC<1 OK !

4.5 Check Shear Pull-Out Through Critical Section

4.5.1 Section H - I
50

600 mm

Section H - I
Design Load : FV = 1.55 x T x sin q 2532.94 kN
Total Area Section H - I : AH-I 30000.00 mm2
Shear Stress : FV/AH-I 84.43 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.61 UC<1 OK !
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4.5.2 Section A - B - C - D

25mm 50mm 25mm

Main
Plate
Cheek Cheek
Plate Plate R2 R1

Dhole

Main Plate Radius : R1 200.00 mm OK !

Cheek Plate Radius : R2 = R1 - T2 174.60 mm
Hole Diameter : Dhole 136.00 mm

Design Load : FR 1015.46 kN

Assume main plate, cheek plate and spacer plate effective
Main plate shear area : Amsa = 2 x (R1 - Dhole/2) x Main plate thickness 13411.20 mm2
Cheek plate shear area : Acsa = 4 x (R2 - Dhole/2) x Cheek plate thickness 10830.56 mm2
Total Area Section A-B-C-D : AA-B-C-D = Amsa + Acsa 24241.76 mm2
Shear Stress : FR/AA-B-C-D 41.89 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.30 UC<1 OK !

4.5 Check Tension Failure Through Critical Section

4.6.1 Section W - X & Y - Z

Design Load : FR 1015.46 kN

Main Plate Diameter : Dmp = 2 x R1 400.00 mm
Main Plate Thickness : T1 50.80 mm
Assume section W-X equal to R1 (main plate radius) and section Y-Z have 210 mm in length.
W-X section Length : LW-X = R1 200.00 mm
Y-Z section Length : LY-Z 170.00 mm Approximately
W-X & Y-Z segment Area : AW-X&Y-Z = [(LW-X+LY-Z)+(0.25xpxDmp)] x Thkmp 34755.29 mm2
Tensile Stress : FR/AW-X&Y-Z 29.22 N/mm2
Allowable Stress for Tensile : Ft = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.14 UC<1 OK !
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4.6.2 Section Across Hole

Cheek plt Main plt

Hole diameter diameter
diameter

Design Load : FR 1015.46 kN

Main Plate Diameter : Dmp = 2 x R1 400.00 mm
Main Plate Thickness : T1 50.80 mm
Cheek Plate Diameter : Dcp = 2 x R2 349.20 mm
Cheek Plate Thickness : T2 25.40 mm
Hole Diameter : Dhole 136.00 mm
Section Area 1 (Main Plate) : AAH-1 = (Dmp - Dhole) x T1 13411.20 mm2
Section Area 2 (Cheek Plate) : AAH-2 = 2 x ((Dcp - Dhole) x T2) 10830.56 mm2
Total Section Area : AAH = AAH-1 + AAH-2 24241.76 mm2
Tensile Stress : FR/AAH 41.89 N/mm2
Allowable Stress for Tensile : Ft = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.20 UC<1 OK !
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4.7 Stresses Check at Connection to Jacket

4.7.1 Cross Section Properties at a mm from hole center

Cross Section Distance : a 230.00 mm
FV Z
230 mm b1
B1
ts1
124.60 mm

c1
s D
Z
b3
h
ts3 C1 C2

350
294.01 mm
c2
b2
A1
Y
ts2

Try h : h 500.00 mm
Ring Plate 1 Thickness : ts1 50.80 mm
Stiffener Plates 1 Thickness : ts2 50.80 mm
Stiffener Plates 2 Thickness : ts3 38.10 mm
Ring Plate 1 Width : b1 300.00 mm approximately fr. Drawing
Stiffener Plate 1 Width : b2 300.00 mm approximately fr. Drawing
Stiffener Plates 2 Width : b3 300.00 mm approximately fr. Drawing
Ring Plates Distance 1 : c1 277.70 mm
Stiffener Plates Distance 2 : c2 184.20 mm
Total Area Section : A = A1+A2+B1+B2+C 65374.52 mm2
Z Neutral Axis : Z 294.01 mm
Moment of Inertia, y : Iyy 2.33E+09 mm4
Ztop : Z1 2.06E+02 mm
Zbot : Z2 294.01 mm
Syy top : Syy top 1.13E+07 mm3
Syy bottom : Syy bottom 7.92E+06 mm3
Moment of Inertia, z : Izz 2.46E+08 mm4
Y : Y 150 mm
Szz : Szz 1.64E+06 mm

4.7.2 In-plane Bending Moment Checks

Distance from hole section to lowest section

of main plate : s 55.99 mm
Moment Reaction : eM = (FV x a) - (FH x s) 500696.86 kN-mm
In-plane Bending Moment : sb ip = e M / Syy top 44.27 N/mm2
Allowable Stress for Bending : Fs = 0.66 x Fy 227.70 N/mm2
Unity Check : UC 0.19 UC<1 OK !
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4.7.3 Out-plane Bending Moment Checks

Assume 5% of design load applied at pad-eye hole

Design Load : FR 2924.78 kN
5% of Design Load : FR out plane 844.31 kN
Moment Reaction : eM = (FR out plane x a) 194191.89 kN-mm
Out-plane Bending Moment : sb op = e M / Szz 118.24 N/mm2
Allowable Stress for Bending : Fs = 0.75 x Fy 258.75 N/mm2
Unity Check : UC 0.46 UC<1 OK !

4.7.4 Tensile Stress

Design Load : FH 1462.39 kN

Total Area Section : ATS = A1+A2+B1+B2+C1+C2+D1+D2+E 65374.52 mm2
Tensile Stress : FH / A 22.37 N/mm2
Allowable Stress for Tensile : Fs = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.11 UC<1 OK !

4.7.5 Shear Stress (In-plane Force)

Design Load : Fv 2532.94 kN

Main Plate Section : ASS = h x T1 50800.00 mm2 ******
Shear Stress : FH / A 49.86 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.36 UC<1 OK !

4.7.6 Shear Stress (Out-plane Force)

Design Load : FR 1015.46 kN

5% of Design Load : 5% x FR 50.77 kN
Wing Section : [((D1+D2)*ts1+(C1+C2)*ts2)+((B1+B2)*ts3)]+[(A1+A2)*ts4] 25318.72 mm2
Shear Stress : sv op = 5%xFR / Wing Section 2.01 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.01 UC<1 OK !

4.7.7 Check Combined Stress

In-plane Bending Moment : sb ip 44.27 N/mm2

Out-plane Bending Moment : sb op 118.24 N/mm2
Tensile Stress : ft 22.37 N/mm2
Shear Stress (In-plane Force) : sv ip 49.86 N/mm2
Shear Stress (Out-plane Force) : sv op 2.01 N/mm2

4.7.8 Maximize Tension

In-plane Bending Moment & Tensile Stress : sX = sb ip + ft 66.64 N/mm2

Out-plane Bending Moment & Tensile Stress : sY = sb op + ft 140.61 N/mm2
Shear Stress (In-plane & Out-plane) : t XY
= sv ip + sv op 51.87 N/mm2

4.7.9 Check Von Mises Stress

Von Mises Stress : sC = ( sX2 + sY2 - sX sY + 3 tXY2)0.5 151.37 N/mm2

Allowable Stress for Von Mises Criteria : FVMS = 0.75 FY 258.75 N/mm2
Unity Check : UC 0.59 UC<1 OK !

4.7.10 Weld Size between Cheek Plate and Main Plate

Design Load : FR 1015.46 kN

Main Plate Radius : R1 200.00 mm
Main Plate Thickness : T1 50.80 mm
Cheek Plate Radius : R2 174.60 mm
Cheek Plate Thickness : T2 25.40 mm
Load on Cheek Plate : Tc = (FR x T2) / (T1 + T2 ) 338.49 kN
Effective Weld Area : lw = 2p x R2 x 0.707 775.61 mm
Allowable Weld Stress : Fsw = 0.3 Fu 103.50 N/mm2
Minimum Weld Thickness for Cheek Plate : Tweld > Tc / Iw x Fsw 4.22 mm
Provide Weld Size : 10.00 mm OK
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4.8 Ring Plate Check

Sling Load : T 1015.46 kN

Design In-plane Horizontal Load : Fh 1462.39 kN
Design In-plane Vertical Load : Fv 2532.94 kN
Design load : W ={[c/(b+c)] x Fh } 853.06 kN

4.8.1 Cross Section Properties at b mm from hole center

Cross Section Distance to top : b 250.00 mm

Cross Section Distance to bottom : c 350.00 mm

Fv
f
Ring Plate
B trp
B s B
R
b
e Main Plate

Z
A FH = 0
tmpp
Y Section A-B

Ring Plate Diameter : Drp 1926.00 mm

Ring Plate Radius : Rrp 963.00 mm
Ring Plate Thickness : Trp 50.00 mm
Main Plate Thickness : Tmp 50.00 mm
Ring Plate Width : f 300.00 mm
Main Plate length : e 200.00 mm
Z Neutral Axis : Z 75.00 mm
Area : A 25000.00 mm2
Moment inertia : Izz 130208333 mm4
Section Modulus : Szz 3472222.2 mm3

R/T 19.26
Hoop stress deformation factor : a = I/AR2 0.0056
constant correction for hoop stress : k2 = 1 - a 0.99

N M
A V
x
x

D B
Rad
v C
W
4.8.2 Out-plane Bending Moment Checks
Moment Reaction : eM = (WR/2p)*(k2+0.5) 195384.10 kN.mm Roaks table 9.2 no.20
Out-plane Bending Moment : sb op = e M / Szz 56.27 N/mm2
Allowable Stress for Bending : Fs = 0.66 x Fy 227.70 N/mm2
Unity Check : UC 0.25 UC<1 OK !
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5.0 SUMMARY OF RESULT

DESIGN SUMMARY OF LIFTING PAD-EYE

- PAD-EYE MAIN PLATE THICKNESS T1 50.80 mm
- PAD-EYE MAIN PLATE RADIUS R1 200.00 mm
- PAD-EYE CHEEK PLATE THICKNESS T2 25.40 mm
- PAD-EYE CHEEK PLATE RADIUS R2 174.60 mm
- PIN HOLE DIAMETER d 136.00 mm
- SHACKLE TYPE GREEN PIN HEAVY DUTY BOW SHACKLES P-6036 200.00 metric tonnes
Pin Diameter (Nominal) D 130.00 mm
Inside Width at Pin / Yaw Width (Nominal) W 179.00 mm
Inside Length of Crosby from Pin L 513.00 mm
- SLINGS TYPE GROMMET SLINGS PM20 96 mm. DIA. (Nominal)
Slings Diameter (Nominal) ds 96.00 mm

UC SUMMARY
Pad-eye Stress UC
- Pad-eye Bearing UC 0.713 UC<1 OK !
- Pad-eye Hertz Pressure UC 0.564 UC<1 OK !
- Pad-eye Shear UC at Section H-I 0.612 UC<1 OK !
- Pad-eye Shear UC at Section A-B-C-D 0.304 UC<1 OK !
- Pad-eye Tension UC at Section W-X & Y-Z 0.141 UC<1 OK !
- Pad-eye Tension UC at Section Across Hole 0.202 UC<1 OK !
Stress UC at the base of Pad-eye
- In-plane bending stress UC 0.194 UC<1 OK !
- Out-plane bending stress UC 0.457 UC<1 OK !
- Tensile Stress UC 0.108 UC<1 OK !
- Shear in-plane stress UC 0.361 UC<1 OK !
- Shear outplane and torsion UC 0.015 UC<1 OK !
- Von misses stress UC 0.585 UC<1 OK !
Stress UC at Ring Plate
- Out-plane bending stress UC 0.25 UC<1 OK !

WELD SIZE DETERMINATION

- Weld Size between Cheek Plate and Main Plate 10.00 mm
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DECK LIFTING PADEYE CALCULATION

1.0 Padeye Sketch

FV FR

FH

h Padeye section at a mm from centerline of hole

2.0 Reference

Design Code : API RP 2A ( WSD )

: AISC 9 th Edition

3.0 Design Specification

3.1 Load Condition for Padeye Design

Maximum Static Sling Load ( Fstatic ) : from Lifting Analysis AFC 1298.76 kN
Sling & Shackle Static Load : Ts/w = T 1298.76 kN
DAF : 2.00 1.00
Design Load for Padeye : FR = DAF x T 1298.76 kN
Sling Angle considered : θ 65.68 degree
Design In-plane Horizontal Load : FH = FR x cosq 534.87 kN
Design In-plane Vertical Load : Fv = FR x sin q 1183.51 kN
Design Out of plane Horizontal Load : FOP : Asummed 5 % of FR 64.94 kN

3.2 Allowable Design Stress

Padeye Material : Type 1 Material

Yield Stress : Fy 325.00 MPa
Bearing Stress : Fbr = 0.9 x Fy 292.50 MPa
Shear Stress : Fs = 0.4 x Fy 130.00 MPa
Tensile Stress : Ft = 0.6 x Fy 195.00 MPa
Bending Stress : Fb = 0.6 x Fy 195.00 MPa
Weld Material ( Asummed ) : E70
Yield Stress of Weld material : Fu 485.00 MPa
Weld Tensile Stress (Full Penetration Weld) : Ftw = 0.6 x Fy 195.00 MPa
Weld Shear Stress For Fillet Weld : Fsw = 0.3 Fu < 0.4 Fy 130.00 MPa
Weld Shear Stress For Groove Weld : Fsw = 0.3 Fu 145.50 MPa
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3.3 Shakcle Selection ( Refer to attached Catalogue )

Design Load : Ps = Ts/w 1298.76 kN

Selected Shakcle : CROSBY "WIDE BODY" SHACKLE G-2160, SWL 1000.00 Tons
Save Working Load : S.W.L 9806.65 kN S.W.L > PsSAFE!
Pin Diameter : D 270.00 mm
Inside Width at Pin : W 380.00 mm
Inside Length of Crosby from Pin : L 760.00 mm

3.4 Wire Rope Selection ( Refer to attached Catalogue )

Design Load : Pw = 4 x Ts/w 5195.04 kN

Selected Sling : GROMMET SLINGS PM20 228 MM. DIA. 3866.00 Tons
Sling Diameter : ds 228.00 mm
Minimum Breaking Strength of Sling : M.B.S 37912.51 kN M.B.S > Pw SAFE!

4.0 PADEYE DESIGN DIMENSION

4.1 Determination of Padaye Main Plate Thickness ( Check to Allowable Bearing Stress )

Minimum Bearing Area Required : Abr( min ) = FR / Fbr 4440.21 mm2

Limiting Value of Plate Thickness req'ed : tmin = Abr(min)/D 16.45 mm
Plate Thickness Selected : Main Plate 100.00 mm
: Cheek Plate 70.00 mm
: Spacer Plate 60.00 mm
: Total Plate Thickness, Tp 360.00 mm
Bearing Area Available : Abr = D x Tp 97200.00 mm2
Unity Check : UC 0.05 UC<1 OK !

4.2 Determination of Padeye Plate Dimensions Above Pin Shackle ( Check to Allowable Shear Stress )

Main Plate Radius : R 420.00 mm

Main Plate Thickness : T 100.00 mm
Cheek Plate 1 Radius : r1 360.00 mm
Cheek Plate 1 Thickness : t1 70.00 mm
Spacer Plate Radius : r2 310.00 mm
Spacer Plate Thickness : t2 60.00 mm
Padeye Hole Diameter : d = D + 7 mm 277.00 mm
Minimum Shear Area requiered : As ( min ) = FR / (2xFs) 4995.23 mm2
Shear Area provided - main Plate : 1 x (R-d/2) x T 28150.00 mm2
Shear Area provided - Cheek Plate 1 : 2 x (r1-d/2) x t1 31010.00 mm2
Shear Area provided - Spacer Plate : 2 x (r2-d/2) x t2 20580.00 mm2
Available Shear Area : As 79740.00 mm2
Unity Check : UC 0.06 UC<1 OK !
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4.3 Tear Out Check

Minimum Shear Area requiered : As ( min ) = FR / (Fs) 9990.46 mm2

Shear Area provided - main Plate : 1 x (2 x (R-r1) + 2 x pi() x r1 x 180/360) x T 125097.34 mm2
Available Shear Area : As 125097.34 mm2
Unity Check : UC 0.08 UC<1 OK !
FR
Padeye Tear Out

R-r1

R-r1

1800
2pi() x R x 180/360

4.4 Eye Stress Check ( Check to Allowable Hertz Pressure )

KB : d x D/(d-D) 10684.29 mm
Hertz Pressure : pH = 0.591 x (FR x E / (TP x KB))1/2 153.58 MPa < 2.5 Fy
Unity Check : UC 0.19 UC<1 OK !

4.4 Clearance check

Shackle
Wire rope

C1 L

Padeye

Pin

C2

Clearance Between Shackle inner edge,

with sling and padeye outer edge : C1 = L-( ds+R-D/2 ) 247.00 mm

Clearance Between Inside Width of Pin,

and Padeye Plate Thickness : C2 = ( W - (T+ 2 x t1 + 2 x t2 )) x 0.5 10.00 mm

4.5 Weld Size of Cheek Plate

Load on Cheek Plate : Tc = FR x (t1+t2) / TP 469.00 kN

Minimum Weld Thickness for Cheek Plate : T weld =Tc/(π x r1 x 0.707 x Fsw ) 4.51 mm
Provide Weld Size : 50.00 mm

4.6 Weld Size of Spacer Plate

Load on Cheek Plate : Tc = FR x (t2) / TP 216.46 kN

Minimum Weld Thickness for Cheek Plate : T weld =Tc/(π x r2 x 0.707 x Fsw) 2.42 mm
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Provide Weld Size : 30.00 mm

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5.0 STRESSES CHECK AT CONNECTION to DECK

5.1 Cross Section Properties at a mm from hole center

Cross Section Distance : a (refer to page 1) 560.00 mm
Y

c
ts1

900

y
h X

Fop

ts2

Try h : h 1450.00 mm
Stiffener Plates Thickness : ts1 50.00 mm
Stiffener Plates Thickness : ts2 50.00 mm
Stiffener Plates Width : b 850.00 mm
Stiffener Plates Distance : c 350.00 mm
Area : A = (b - T) x 0.5 x (2ts1 + 2ts2 ) + h x T 220000.00 mm2
X Neutral Axis : y 780.40 mm
Moment of Inertia : Ixx 4.84E+10 mm4
: I yy 5.23E+09 mm4
Section Modulus : Sx(min) 6.20E+07 mm3
: Sy(min) 1.23E+07 mm3
Torsional Rigidity : J 5.46E+08 mm4

5.2 Stresses Checks

Cross Section Distance : a 560.00 mm

Acting Tensile Force : FV 1183.51 kN
Acting In-plane Bending Moment : Mipb = FH x a - FV x (900 - y) 1.58E+05 kN-mm
Acting Out of Plane Bending : Mopb = Fop x a 3.64E+04 kN-mm
Acting Torsional Moment : MT = 0.05 x FH x (900 - y) 3198.59 kN-mm

5.2.1 Acting Stresses

Acting Tensile Stress : ft = FV / A 5.38 MPa

Unity Check : UC = ft / Ft 0.03 UC<1 OK !
Acting In-plane Bending Stres : fb (ipb) = Mipb / Sx 2.55 MPa
Unity Check : UC = fb (ipb) /Fb 0.01 UC<1 OK !
Acting out of Plane Bending : fb (opb) = Mopb / Sy 2.95 MPa
Unity Check : UC = fb (opb) /(0.75 x Fy) 0.01 UC<1 OK !
Combined Unity Check Value : UC 0.05 UC<1 OK !
Shear Stress due to Torsional Moment at T : ftr = MT x T/J 0.586 MPa
Shear Stress due to In-plane Hor. Force : fv (ipb) = FV /(h x T) 8.16 MPa
Shear In-Plane and torsion Unity Check : (fv (ipb) + ftr) /FS 0.07 UC<1 OK !
Shear Stress due to Out of plane Hor. Force : fv (opb) = 3 x Fop /(4 x b x ts1) 1.15 MPa
Total Shear outplane and torsion : fv (opb) + ftr 1.732 MPa
Shear outplane and torsion unity check : (fv (opb) + ftr)/FS 0.01 UC<1 OK !
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CALCULATION NOTE Calculated AS
Checked WS
Approved

5.2.2 Von Misses Stress check

Axial Stress : fa 5.38 MPa

Bending Stress : fbt = fb (ipb) + fb (opb) 5.50 MPa
Shear Stress : FV = fv (ipb) + ftr 8.75 MPa
Von Misess Stress At The Edge of Web : fm = [(fa + fbt)2 + 3 x FV2]1/2 18.66 MPa
Allowable Stress (Huber Mises) : FVA = 0.75 Fy 243.75 MPa
Unity Check at The Edge of Web : UC 0.08 UC<1 OK !

6.0 SUMMARY OF RESULT

DESIGN SUMMARY OF LIFTING PADEYE

- PADEYE MAIN PLATE THICKNESS T 100.000 mm
- CHEEK PLATE 1 THICKNESS t1 70.000 mm
- PADEYE LENGTH AT BOTTOM Lb 1450.000 mm
- PADEYE MAIN PLATE OUTER RADIUS R 420.000 mm
- CHEEK PLATE 1 RADIUS r1 360.000 mm
- PIN HOLE DIAMETER d 277.000 mm
- DISTANCE BETWEEN ATTACHMENT WITH a 560.000 mm
CENTER LINE OF HOLE
- WELD TYPE Refer to drawing
- SHACKLE PIN CROSBY "WIDE BODY" SHACKLE G-2160, SWL 1000.000 Tons
- SLING GROMMET SLINGS PM20 228 MM. DIA. 3866.000 Tons

UC SUMMARY
Padeye Stress UC
- Padeye Bearing UC 0.05 UC<1 OK !
- Padeye Shear UC 0.08 UC<1 OK !
- Padeye Hertz Pressure UC 0.19 UC<1 OK !
Stress UC at the base of padeye
- Tensile stress UC 0.03 UC<1 OK !
- In-plane bending stress UC 0.01 UC<1 OK !
- Out of bending stress UC 0.01 UC<1 OK !
- Combined UC (tensile+ipb+opb) 0.05 UC<1 OK !
- Shear in-plane stress UC 0.07 UC<1 OK !
- Shear outplane and torsion UC 0.01 UC<1 OK !
- Von misses stress UC 0.08 UC<1 OK !
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JACKET UPENDING PAD-EYE CALCULATION

1.0 Pad-eye Sketch

FV
FR

q
FH
Load Sketch
Padeye Main
FV Plate Rolling
Direction
A
FR
Stiffener Plate 500 mm

W A Shackle
D Position
H

B FH
X C 101 230

H=600 mm Y Z cheek plate

A 25 mm
Section A-A
main plate
50 mm

I 500 mm
FR

2.0 Reference
a
FH
Load Sketch
Design Code : API RP 2A ( WSD )
: AISC 9 th Edition

3.0 Design Specification

3.1 Load Condition for Pad-eye Design

Static sling load : Fs 1234.56 kN

DAF : 1.20
Skew Load : 1.25
Consequence Factor : 1.35
Pad-eye - Sling angle difference : a 30.00 degree
Sling - Horizontal plane angle : θ 60.00 degree
Design Inplane Load : FR = F Static x DAF x SL x CF 2499.99 kN
Design In-plane Horizontal Load : FH = FR x cosq 1250.00 kN
Design In-plane Vertical Load : Fv = FR x sin q 2165.06 kN
Design Out of plane Horizontal Load : FOP : FH x tan a 721.69 kN
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3.2 Allowable Design Stress

Pad-eye Material : API 2W Gr.50 TTP

Yield Stress : Fy 345.00 N/mm2
Bearing Stress : Fbr = 0.9 x Fy 310.50 N/mm2
Shear Stress : Fs = 0.4 x Fy 138.00 N/mm2
Tensile Stress : Ft = 0.6 x Fy 207.00 N/mm2
In-plane Bending Stress : Fb-ip = 0.66 x Fy 227.70 N/mm2
Out-plane Bending Stress : Fb-op = 0.75 x Fy 258.75 N/mm2
Weld Material ( Assumed ) : E70
Yield Stress of Weld material : Fu 345.00 N/mm2
Weld Tensile Stress (Full Penetration Weld) : Ftw = 0.6 x Fy 207.00 N/mm2
Weld Shear Stress : Fsw = 0.3 Fu 103.50 N/mm2

3.3 Shackle Selection ( Refer to attached Catalogue )

Design Load : Ps = Fs 1234.56 kN

125.85 MT
Selected Shackle : GREEN PIN HEAVY DUTY BOW SHACKLES P-6036 200.00 MT
Safe Working Load : W.L.L 1962.00 kN S.W.L > Ps SAFE!
Pin Diameter (Nominal) : D 130.00 mm
Inside Width at Pin / Yaw Width (Nominal) : W 179.00 mm
Inside Length of Crosby from Pin : L 513.00 mm

3.4 Wire Rope Selection ( Refer to attached Catalogue )

Minimum Breaking Load of Required : Pw = 4 x Fs 4938.26 kN

503.39 MT
Selected Sling : GROMMET SLINGS PM20 96 mm. DIA. (Nominal) 670.00 MT (M.B.L)
Sling Diameter : ds 96.00 mm
Minimum Breaking Load of Sling : M.B.L 6570.46 kN M.B.L > Pw SAFE!

4.0 PADEYE DESIGN DIMENSION

4.1 Pad-eye Hole Diameter Check

Shackle Pin Diameter : D 130.00 mm

Minimal Hole Required : d = D + 6 mm 136.00 mm (for D>100)
PHEONWJ-C-PRC-0016
Take the minimal diameter : hole diameter, d 136.00 mm OK

4.2 Total Plate Thickness Check

Shackle Yaw Width : W 179.00 mm

Minimal Pad-eye Total Thickness Required : 0.6 w 107.40 mm PHEONWJ-C-PRC-0016
Maximum Pad-eye Total Thickness Required 0.8 w 143.20 PHEONWJ-C-PRC-0016
Try Main Plate Thickness : T1 50.80 mm
Try Cheek Plate Thickness : T2 25.40 mm
Try Spacer Plate Thickness : T3 19.10 mm
Total Pad-eye Thickness : TPE 139.80 mm OK !
Configuration of pad-eye :

A = Main Plate 50.80 mm

BA B B = Cheek Plate 25.40 mm

Section A - A
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4.3 Check to Allowable Bearing Stress

Design Load : FR 2499.99 kN

Plate Thickness Selected : Main Plate, T 50.80 mm
: Cheek Plate, t1 25.40 mm
: Tp-br = T + 2 x t1 101.60 mm
Bearing Area Available : Abr = D x Tp-br 13208.00 mm2
Bearing Stress : FR/Abr 189.28 N/mm2
Allowable Stress for Bearing : Fbr = 0.9 x Fy 310.50 N/mm2
Unity Check : UC 0.610 UC<1 OK !

4.4 Check to Allowable Hertz Pressure

Design Load : FR 1015.46 kN

KB : d x D / (d - D) 2946.67 mm
Hertz Pressure : pH = 0.591 x (FR x E / (Tp-br x KB))1/2 486.77 N/mm2
Allowable Stress for Hertz Pressure : FpH = 2.5 Fy 862.50 N/mm2
Unity Check : UC 0.564 UC<1 OK !

4.5 Check Shear Pull-Out Through Critical Section

4.5.1 Section H - I
50

600 mm

Section H - I
Design Load : FV = 1.55 x T x sin q 2165.06 kN
Total Area Section H - I : AH-I 30000.00 mm2
Shear Stress : FV/AH-I 72.17 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.52 UC<1 OK !
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4.5.2 Section A - B - C - D

25mm 50mm 25mm

Main
Plate
Cheek Cheek
Plate Plate R2 R1

Dhole

Main Plate Radius : R1 200.00 mm OK !

Cheek Plate Radius : R2 = R1 - T2 174.60 mm
Hole Diameter : Dhole 136.00 mm

Design Load : FR 1015.46 kN

Assume main plate, cheek plate and spacer plate effective
Main plate shear area : Amsa = 2 x (R1 - Dhole/2) x Main plate thickness 13411.20 mm2
Cheek plate shear area : Acsa = 4 x (R2 - Dhole/2) x Cheek plate thickness 10830.56 mm2
Total Area Section A-B-C-D : AA-B-C-D = Amsa + Acsa 24241.76 mm2
Shear Stress : FR/AA-B-C-D 41.89 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.30 UC<1 OK !

4.5 Check Tension Failure Through Critical Section

4.6.1 Section W - X & Y - Z

Design Load : FR 1015.46 kN

Main Plate Diameter : Dmp = 2 x R1 400.00 mm
Main Plate Thickness : T1 50.80 mm
Assume section W-X equal to R1 (main plate radius) and section Y-Z have 210 mm in length.
W-X section Length : LW-X = R1 200.00 mm
Y-Z section Length : LY-Z 170.00 mm Approximately
W-X & Y-Z segment Area : AW-X&Y-Z = [(LW-X+LY-Z)+(0.25xpxDmp)] x Thkmp 34755.29 mm2
Tensile Stress : FR/AW-X&Y-Z 29.22 N/mm2
Allowable Stress for Tensile : Ft = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.14 UC<1 OK !
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4.6.2 Section Across Hole

Cheek plt Main plt

Hole diameter diameter
diameter

Design Load : FR 1015.46 kN

Main Plate Diameter : Dmp = 2 x R1 400.00 mm
Main Plate Thickness : T1 50.80 mm
Cheek Plate Diameter : Dcp = 2 x R2 349.20 mm
Cheek Plate Thickness : T2 25.40 mm
Hole Diameter : Dhole 136.00 mm
Section Area 1 (Main Plate) : AAH-1 = (Dmp - Dhole) x T1 13411.20 mm2
Section Area 2 (Cheek Plate) : AAH-2 = 2 x ((Dcp - Dhole) x T2) 10830.56 mm2
Total Section Area : AAH = AAH-1 + AAH-2 24241.76 mm2
Tensile Stress : FR/AAH 41.89 N/mm2
Allowable Stress for Tensile : Ft = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.20 UC<1 OK !
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4.7 Stresses Check at Connection to Jacket

4.7.1 Cross Section Properties at a mm from hole center

Cross Section Distance : a 230.00 mm
FV Z
230 mm b1
B1
ts1
124.60 mm

c1
s D
Z
b3
h
ts3 C1 C2

350
294.01 mm
c2
b2
A1
Y
ts2

Try h : h 500.00 mm
Ring Plate 1 Thickness : ts1 50.80 mm
Stiffener Plates 1 Thickness : ts2 50.80 mm
Stiffener Plates 2 Thickness : ts3 38.10 mm
Ring Plate 1 Width : b1 300.00 mm approximately fr. Drawing
Stiffener Plate 1 Width : b2 300.00 mm approximately fr. Drawing
Stiffener Plates 2 Width : b3 300.00 mm approximately fr. Drawing
Ring Plates Distance 1 : c1 277.70 mm
Stiffener Plates Distance 2 : c2 184.20 mm
Total Area Section : A = A1+A2+B1+B2+C 65374.52 mm2
Z Neutral Axis : Z 294.01 mm
Moment of Inertia, y : Iyy 2.33E+09 mm4
Ztop : Z1 2.06E+02 mm
Zbot : Z2 294.01 mm
Syy top : Syy top 1.13E+07 mm3
Syy bottom : Syy bottom 7.92E+06 mm3
Moment of Inertia, z : Izz 2.46E+08 mm4
Y : Y 150 mm
Szz : Szz 1.64E+06 mm

4.7.2 In-plane Bending Moment Checks

Distance from hole section to lowest section

of main plate : s 55.99 mm
Moment Reaction : eM = (FV x a) - (FH x s) 427976.32 kN-mm
In-plane Bending Moment : sb ip = e M / Syy top 37.84 N/mm2
Allowable Stress for Bending : Fs = 0.66 x Fy 227.70 N/mm2
Unity Check : UC 0.17 UC<1 OK !
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4.7.3 Out-plane Bending Moment Checks

Assume 5% of design load applied at pad-eye hole

Design Load : FR 2499.99 kN
5% of Design Load : FR out plane 721.69 kN
Moment Reaction : eM = (FR out plane x a) 165987.72 kN-mm
Out-plane Bending Moment : sb op = e M / Szz 101.07 N/mm2
Allowable Stress for Bending : Fs = 0.75 x Fy 258.75 N/mm2
Unity Check : UC 0.39 UC<1 OK !

4.7.4 Tensile Stress

Design Load : FH 1250.00 kN

Total Area Section : ATS = A1+A2+B1+B2+C1+C2+D1+D2+E 65374.52 mm2
Tensile Stress : FH / A 19.12 N/mm2
Allowable Stress for Tensile : Fs = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.09 UC<1 OK !

4.7.5 Shear Stress (In-plane Force)

Design Load : Fv 2165.06 kN

Main Plate Section : ASS = h x T1 50800.00 mm2 ******
Shear Stress : FH / A 42.62 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.31 UC<1 OK !

4.7.6 Shear Stress (Out-plane Force)

Design Load : FR 1015.46 kN

5% of Design Load : 5% x FR 50.77 kN
Wing Section : [((D1+D2)*ts1+(C1+C2)*ts2)+((B1+B2)*ts3)]+[(A1+A2)*ts4] 25318.72 mm2
Shear Stress : sv op = 5%xFR / Wing Section 2.01 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.01 UC<1 OK !

4.7.7 Check Combined Stress

In-plane Bending Moment : sb ip 37.84 N/mm2

Out-plane Bending Moment : sb op 101.07 N/mm2
Tensile Stress : ft 19.12 N/mm2
Shear Stress (In-plane Force) : sv ip 42.62 N/mm2
Shear Stress (Out-plane Force) : sv op 2.01 N/mm2

4.7.8 Maximize Tension

In-plane Bending Moment & Tensile Stress : sX = sb ip + ft 56.97 N/mm2

Out-plane Bending Moment & Tensile Stress : sY = sb op + ft 120.19 N/mm2
Shear Stress (In-plane & Out-plane) : t XY
= sv ip + sv op 44.62 N/mm2

4.7.9 Check Von Mises Stress

Von Mises Stress : sC = ( sX2 + sY2 - sX sY + 3 tXY2)0.5 129.68 N/mm2

Allowable Stress for Von Mises Criteria : FVMS = 0.75 FY 258.75 N/mm2
Unity Check : UC 0.50 UC<1 OK !

4.7.10 Weld Size between Cheek Plate and Main Plate

Design Load : FR 1015.46 kN

Main Plate Radius : R1 200.00 mm
Main Plate Thickness : T1 50.80 mm
Cheek Plate Radius : R2 174.60 mm
Cheek Plate Thickness : T2 25.40 mm
Load on Cheek Plate : Tc = (FR x T2) / (T1 + T2 ) 338.49 kN
Effective Weld Area : lw = 2p x R2 x 0.707 775.61 mm
Allowable Weld Stress : Fsw = 0.3 Fu 103.50 N/mm2
Minimum Weld Thickness for Cheek Plate : Tweld > Tc / Iw x Fsw 4.22 mm
Provide Weld Size : 10.00 mm OK
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4.8 Ring Plate Check

Sling Load : T 1015.46 kN

Design In-plane Horizontal Load : Fh 1250.00 kN
Design In-plane Vertical Load : Fv 2165.06 kN
Design load : W ={[c/(b+c)] x Fh } 729.16 kN

4.8.1 Cross Section Properties at b mm from hole center

Cross Section Distance to top : b 250.00 mm

Cross Section Distance to bottom : c 350.00 mm

Fv
f
Ring Plate
B trp
B s B
R
b
e Main Plate

Z
A FH = 0
tmpp
Y Section A-B

Ring Plate Diameter : Drp 1926.00 mm

Ring Plate Radius : Rrp 963.00 mm
Ring Plate Thickness : Trp 50.00 mm
Main Plate Thickness : Tmp 50.00 mm
Ring Plate Width : f 300.00 mm
Main Plate length : e 200.00 mm
Z Neutral Axis : Z 75.00 mm
Area : A 25000.00 mm2
Moment inertia : Izz 130208333 mm4
Section Modulus : Szz 3472222.2 mm3

R/T 19.26
Hoop stress deformation factor : a = I/AR2 0.0056
constant correction for hoop stress : k2 = 1 - a 0.99

N M
A V
x
x

D B
Rad
v C
W
4.8.2 Out-plane Bending Moment Checks
Moment Reaction : eM = (WR/2p)*(k2+0.5) 167006.78 kN.mm Roaks table 9.2 no.20
Out-plane Bending Moment : sb op = e M / Szz 48.10 N/mm2
Allowable Stress for Bending : Fs = 0.66 x Fy 227.70 N/mm2
Unity Check : UC 0.21 UC<1 OK !
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5.0 SUMMARY OF RESULT

DESIGN SUMMARY OF LIFTING PAD-EYE

- PAD-EYE MAIN PLATE THICKNESS T1 50.80 mm
- PAD-EYE MAIN PLATE RADIUS R1 200.00 mm
- PAD-EYE CHEEK PLATE THICKNESS T2 25.40 mm
- PAD-EYE CHEEK PLATE RADIUS R2 174.60 mm
- PIN HOLE DIAMETER d 136.00 mm
- SHACKLE TYPE GREEN PIN HEAVY DUTY BOW SHACKLES P-6036 200.00 metric tonnes
Pin Diameter (Nominal) D 130.00 mm
Inside Width at Pin / Yaw Width (Nominal) W 179.00 mm
Inside Length of Crosby from Pin L 513.00 mm
- SLINGS TYPE GROMMET SLINGS PM20 96 mm. DIA. (Nominal)
Slings Diameter (Nominal) ds 96.00 mm

UC SUMMARY
Pad-eye Stress UC
- Pad-eye Bearing UC 0.610 UC<1 OK !
- Pad-eye Hertz Pressure UC 0.564 UC<1 OK !
- Pad-eye Shear UC at Section H-I 0.523 UC<1 OK !
- Pad-eye Shear UC at Section A-B-C-D 0.304 UC<1 OK !
- Pad-eye Tension UC at Section W-X & Y-Z 0.141 UC<1 OK !
- Pad-eye Tension UC at Section Across Hole 0.202 UC<1 OK !
Stress UC at the base of Pad-eye
- In-plane bending stress UC 0.166 UC<1 OK !
- Out-plane bending stress UC 0.391 UC<1 OK !
- Tensile Stress UC 0.092 UC<1 OK !
- Shear in-plane stress UC 0.309 UC<1 OK !
- Shear outplane and torsion UC 0.015 UC<1 OK !
- Von misses stress UC 0.501 UC<1 OK !
Stress UC at Ring Plate
- Out-plane bending stress UC 0.21 UC<1 OK !

WELD SIZE DETERMINATION

- Weld Size between Cheek Plate and Main Plate 10.00 mm
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JACKET UPENDING PAD-EYE CALCULATION

1.0 Pad-eye Sketch

FV
FR

q
FH
Load Sketch
Padeye Main
FV Plate Rolling
Direction
A
FR
Stiffener Plate 500 mm

W A Shackle
D Position
H

B FH
X C 101 230

H=600 mm Y Z cheek plate

A 25 mm
Section A-A
main plate
50 mm

I 500 mm
FR

2.0 Reference
a
FH
Load Sketch
Design Code : API RP 2A ( WSD )
: AISC 9 th Edition

3.0 Design Specification

3.1 Load Condition for Pad-eye Design

Static sling load : Fs 519.55 kN

DAF : 1.20
Skew Load : 1.25
Consequence Factor : 1.35
Pad-eye - Sling angle difference : a 30.00 degree
Sling - Horizontal plane angle : θ 60.00 degree
Design Inplane Load : FR = F Static x DAF x SL x CF 1052.10 kN
Design In-plane Horizontal Load : FH = FR x cosq 526.05 kN
Design In-plane Vertical Load : Fv = FR x sin q 911.14 kN
Design Out of plane Horizontal Load : FOP : FH x tan a 303.71 kN
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3.2 Allowable Design Stress

Pad-eye Material : API 2W Gr.50 TTP

Yield Stress : Fy 345.00 N/mm2
Bearing Stress : Fbr = 0.9 x Fy 310.50 N/mm2
Shear Stress : Fs = 0.4 x Fy 138.00 N/mm2
Tensile Stress : Ft = 0.6 x Fy 207.00 N/mm2
In-plane Bending Stress : Fb-ip = 0.66 x Fy 227.70 N/mm2
Out-plane Bending Stress : Fb-op = 0.75 x Fy 258.75 N/mm2
Weld Material ( Assumed ) : E70
Yield Stress of Weld material : Fu 345.00 N/mm2
Weld Tensile Stress (Full Penetration Weld) : Ftw = 0.6 x Fy 207.00 N/mm2
Weld Shear Stress : Fsw = 0.3 Fu 103.50 N/mm2

3.3 Shackle Selection ( Refer to attached Catalogue )

Design Load : Ps = Fs 519.55 kN

52.96 MT
Selected Shackle : GREEN PIN HEAVY DUTY BOW SHACKLES P-6036 200.00 MT
Safe Working Load : W.L.L 1962.00 kN S.W.L > Ps SAFE!
Pin Diameter (Nominal) : D 130.00 mm
Inside Width at Pin / Yaw Width (Nominal) : W 179.00 mm
Inside Length of Crosby from Pin : L 513.00 mm

3.4 Wire Rope Selection ( Refer to attached Catalogue )

Minimum Breaking Load of Required : Pw = 4 x Fs 2078.21 kN

211.85 MT
Selected Sling : GROMMET SLINGS PM20 96 mm. DIA. (Nominal) 670.00 MT (M.B.L)
Sling Diameter : ds 96.00 mm
Minimum Breaking Load of Sling : M.B.L 6570.46 kN M.B.L > Pw SAFE!

4.0 PADEYE DESIGN DIMENSION

4.1 Pad-eye Hole Diameter Check

Shackle Pin Diameter : D 130.00 mm

Minimal Hole Required : d = D + 6 mm 136.00 mm (for D>100)
PHEONWJ-C-PRC-0016
Take the minimal diameter : hole diameter, d 136.00 mm OK

4.2 Total Plate Thickness Check

Shackle Yaw Width : W 179.00 mm

Minimal Pad-eye Total Thickness Required : 0.6 w 107.40 mm PHEONWJ-C-PRC-0016
Maximum Pad-eye Total Thickness Required 0.8 w 143.20 PHEONWJ-C-PRC-0016
Try Main Plate Thickness : T1 50.80 mm
Try Cheek Plate Thickness : T2 25.40 mm
Try Spacer Plate Thickness : T3 19.10 mm
Total Pad-eye Thickness : TPE 139.80 mm OK !
Configuration of pad-eye :

A = Main Plate 50.80 mm

BA B B = Cheek Plate 25.40 mm

Section A - A
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4.3 Check to Allowable Bearing Stress

Design Load : FR 1052.10 kN

Plate Thickness Selected : Main Plate, T 50.80 mm
: Cheek Plate, t1 25.40 mm
: Tp-br = T + 2 x t1 101.60 mm
Bearing Area Available : Abr = D x Tp-br 13208.00 mm2
Bearing Stress : FR/Abr 79.66 N/mm2
Allowable Stress for Bearing : Fbr = 0.9 x Fy 310.50 N/mm2
Unity Check : UC 0.257 UC<1 OK !

4.4 Check to Allowable Hertz Pressure

Design Load : FR 1015.46 kN

KB : d x D / (d - D) 2946.67 mm
Hertz Pressure : pH = 0.591 x (FR x E / (Tp-br x KB))1/2 486.77 N/mm2
Allowable Stress for Hertz Pressure : FpH = 2.5 Fy 862.50 N/mm2
Unity Check : UC 0.564 UC<1 OK !

4.5 Check Shear Pull-Out Through Critical Section

4.5.1 Section H - I
50

600 mm

Section H - I
Design Load : FV = 1.55 x T x sin q 911.14 kN
Total Area Section H - I : AH-I 30000.00 mm2
Shear Stress : FV/AH-I 30.37 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.22 UC<1 OK !
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4.5.2 Section A - B - C - D

25mm 50mm 25mm

Main
Plate
Cheek Cheek
Plate Plate R2 R1

Dhole

Main Plate Radius : R1 200.00 mm OK !

Cheek Plate Radius : R2 = R1 - T2 174.60 mm
Hole Diameter : Dhole 136.00 mm

Design Load : FR 1015.46 kN

Assume main plate, cheek plate and spacer plate effective
Main plate shear area : Amsa = 2 x (R1 - Dhole/2) x Main plate thickness 13411.20 mm2
Cheek plate shear area : Acsa = 4 x (R2 - Dhole/2) x Cheek plate thickness 10830.56 mm2
Total Area Section A-B-C-D : AA-B-C-D = Amsa + Acsa 24241.76 mm2
Shear Stress : FR/AA-B-C-D 41.89 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.30 UC<1 OK !

4.5 Check Tension Failure Through Critical Section

4.6.1 Section W - X & Y - Z

Design Load : FR 1015.46 kN

Main Plate Diameter : Dmp = 2 x R1 400.00 mm
Main Plate Thickness : T1 50.80 mm
Assume section W-X equal to R1 (main plate radius) and section Y-Z have 210 mm in length.
W-X section Length : LW-X = R1 200.00 mm
Y-Z section Length : LY-Z 170.00 mm Approximately
W-X & Y-Z segment Area : AW-X&Y-Z = [(LW-X+LY-Z)+(0.25xpxDmp)] x Thkmp 34755.29 mm2
Tensile Stress : FR/AW-X&Y-Z 29.22 N/mm2
Allowable Stress for Tensile : Ft = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.14 UC<1 OK !
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4.6.2 Section Across Hole

Cheek plt Main plt

Hole diameter diameter
diameter

Design Load : FR 1015.46 kN

Main Plate Diameter : Dmp = 2 x R1 400.00 mm
Main Plate Thickness : T1 50.80 mm
Cheek Plate Diameter : Dcp = 2 x R2 349.20 mm
Cheek Plate Thickness : T2 25.40 mm
Hole Diameter : Dhole 136.00 mm
Section Area 1 (Main Plate) : AAH-1 = (Dmp - Dhole) x T1 13411.20 mm2
Section Area 2 (Cheek Plate) : AAH-2 = 2 x ((Dcp - Dhole) x T2) 10830.56 mm2
Total Section Area : AAH = AAH-1 + AAH-2 24241.76 mm2
Tensile Stress : FR/AAH 41.89 N/mm2
Allowable Stress for Tensile : Ft = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.20 UC<1 OK !
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4.7 Stresses Check at Connection to Jacket

4.7.1 Cross Section Properties at a mm from hole center

Cross Section Distance : a 230.00 mm
FV Z
230 mm b1
B1
ts1
124.60 mm

c1
s D
Z
b3
h
ts3 C1 C2

350
294.01 mm
c2
b2
A1
Y
ts2

Try h : h 500.00 mm
Ring Plate 1 Thickness : ts1 50.80 mm
Stiffener Plates 1 Thickness : ts2 50.80 mm
Stiffener Plates 2 Thickness : ts3 38.10 mm
Ring Plate 1 Width : b1 300.00 mm approximately fr. Drawing
Stiffener Plate 1 Width : b2 300.00 mm approximately fr. Drawing
Stiffener Plates 2 Width : b3 300.00 mm approximately fr. Drawing
Ring Plates Distance 1 : c1 277.70 mm
Stiffener Plates Distance 2 : c2 184.20 mm
Total Area Section : A = A1+A2+B1+B2+C 65374.52 mm2
Z Neutral Axis : Z 294.01 mm
Moment of Inertia, y : Iyy 2.33E+09 mm4
Ztop : Z1 2.06E+02 mm
Zbot : Z2 294.01 mm
Syy top : Syy top 1.13E+07 mm3
Syy bottom : Syy bottom 7.92E+06 mm3
Moment of Inertia, z : Izz 2.46E+08 mm4
Y : Y 150 mm
Szz : Szz 1.64E+06 mm

4.7.2 In-plane Bending Moment Checks

Distance from hole section to lowest section

of main plate : s 55.99 mm
Moment Reaction : eM = (FV x a) - (FH x s) 180109.26 kN-mm
In-plane Bending Moment : sb ip = e M / Syy top 15.93 N/mm2
Allowable Stress for Bending : Fs = 0.66 x Fy 227.70 N/mm2
Unity Check : UC 0.07 UC<1 OK !
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4.7.3 Out-plane Bending Moment Checks

Assume 5% of design load applied at pad-eye hole

Design Load : FR 1052.10 kN
5% of Design Load : FR out plane 303.71 kN
Moment Reaction : eM = (FR out plane x a) 69854.16 kN-mm
Out-plane Bending Moment : sb op = e M / Szz 42.53 N/mm2
Allowable Stress for Bending : Fs = 0.75 x Fy 258.75 N/mm2
Unity Check : UC 0.16 UC<1 OK !

4.7.4 Tensile Stress

Design Load : FH 526.05 kN

Total Area Section : ATS = A1+A2+B1+B2+C1+C2+D1+D2+E 65374.52 mm2
Tensile Stress : FH / A 8.05 N/mm2
Allowable Stress for Tensile : Fs = 0.6 x Fy 207.00 N/mm2
Unity Check : UC 0.04 UC<1 OK !

4.7.5 Shear Stress (In-plane Force)

Design Load : Fv 911.14 kN

Main Plate Section : ASS = h x T1 50800.00 mm2 ******
Shear Stress : FH / A 17.94 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.13 UC<1 OK !

4.7.6 Shear Stress (Out-plane Force)

Design Load : FR 1015.46 kN

5% of Design Load : 5% x FR 50.77 kN
Wing Section : [((D1+D2)*ts1+(C1+C2)*ts2)+((B1+B2)*ts3)]+[(A1+A2)*ts4] 25318.72 mm2
Shear Stress : sv op = 5%xFR / Wing Section 2.01 N/mm2
Allowable Stress for Shear : Fs = 0.4 x Fy 138.00 N/mm2
Unity Check : UC 0.01 UC<1 OK !

4.7.7 Check Combined Stress

In-plane Bending Moment : sb ip 15.93 N/mm2

Out-plane Bending Moment : sb op 42.53 N/mm2
Tensile Stress : ft 8.05 N/mm2
Shear Stress (In-plane Force) : sv ip 17.94 N/mm2
Shear Stress (Out-plane Force) : sv op 2.01 N/mm2

4.7.8 Maximize Tension

In-plane Bending Moment & Tensile Stress : sX = sb ip + ft 23.97 N/mm2

Out-plane Bending Moment & Tensile Stress : sY = sb op + ft 50.58 N/mm2
Shear Stress (In-plane & Out-plane) : t XY
= sv ip + sv op 19.94 N/mm2

4.7.9 Check Von Mises Stress

Von Mises Stress : sC = ( sX2 + sY2 - sX sY + 3 tXY2)0.5 55.80 N/mm2

Allowable Stress for Von Mises Criteria : FVMS = 0.75 FY 258.75 N/mm2
Unity Check : UC 0.22 UC<1 OK !

4.7.10 Weld Size between Cheek Plate and Main Plate

Design Load : FR 1015.46 kN

Main Plate Radius : R1 200.00 mm
Main Plate Thickness : T1 50.80 mm
Cheek Plate Radius : R2 174.60 mm
Cheek Plate Thickness : T2 25.40 mm
Load on Cheek Plate : Tc = (FR x T2) / (T1 + T2 ) 338.49 kN
Effective Weld Area : lw = 2p x R2 x 0.707 775.61 mm
Allowable Weld Stress : Fsw = 0.3 Fu 103.50 N/mm2
Minimum Weld Thickness for Cheek Plate : Tweld > Tc / Iw x Fsw 4.22 mm
Provide Weld Size : 10.00 mm OK
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4.8 Ring Plate Check

Sling Load : T 1015.46 kN

Design In-plane Horizontal Load : Fh 526.05 kN
Design In-plane Vertical Load : Fv 911.14 kN
Design load : W ={[c/(b+c)] x Fh } 306.86 kN

4.8.1 Cross Section Properties at b mm from hole center

Cross Section Distance to top : b 250.00 mm

Cross Section Distance to bottom : c 350.00 mm

Fv
f
Ring Plate
B trp
B s B
R
b
e Main Plate

Z
A FH = 0
tmpp
Y Section A-B

Ring Plate Diameter : Drp 1926.00 mm

Ring Plate Radius : Rrp 963.00 mm
Ring Plate Thickness : Trp 50.00 mm
Main Plate Thickness : Tmp 50.00 mm
Ring Plate Width : f 300.00 mm
Main Plate length : e 200.00 mm
Z Neutral Axis : Z 75.00 mm
Area : A 25000.00 mm2
Moment inertia : Izz 130208333 mm4
Section Modulus : Szz 3472222.2 mm3

R/T 19.26
Hoop stress deformation factor : a = I/AR2 0.0056
constant correction for hoop stress : k2 = 1 - a 0.99

N M
A V
x
x

D B
Rad
v C
W
4.8.2 Out-plane Bending Moment Checks
Moment Reaction : eM = (WR/2p)*(k2+0.5) 70283.02 kN.mm Roaks table 9.2 no.20
Out-plane Bending Moment : sb op = e M / Szz 20.24 N/mm2
Allowable Stress for Bending : Fs = 0.66 x Fy 227.70 N/mm2
Unity Check : UC 0.09 UC<1 OK !
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5.0 SUMMARY OF RESULT

DESIGN SUMMARY OF LIFTING PAD-EYE

- PAD-EYE MAIN PLATE THICKNESS T1 50.80 mm
- PAD-EYE MAIN PLATE RADIUS R1 200.00 mm
- PAD-EYE CHEEK PLATE THICKNESS T2 25.40 mm
- PAD-EYE CHEEK PLATE RADIUS R2 174.60 mm
- PIN HOLE DIAMETER d 136.00 mm
- SHACKLE TYPE GREEN PIN HEAVY DUTY BOW SHACKLES P-6036 200.00 metric tonnes
Pin Diameter (Nominal) D 130.00 mm
Inside Width at Pin / Yaw Width (Nominal) W 179.00 mm
Inside Length of Crosby from Pin L 513.00 mm
- SLINGS TYPE GROMMET SLINGS PM20 96 mm. DIA. (Nominal)
Slings Diameter (Nominal) ds 96.00 mm

UC SUMMARY
Pad-eye Stress UC
- Pad-eye Bearing UC 0.257 UC<1 OK !
- Pad-eye Hertz Pressure UC 0.564 UC<1 OK !
- Pad-eye Shear UC at Section H-I 0.220 UC<1 OK !
- Pad-eye Shear UC at Section A-B-C-D 0.304 UC<1 OK !
- Pad-eye Tension UC at Section W-X & Y-Z 0.141 UC<1 OK !
- Pad-eye Tension UC at Section Across Hole 0.202 UC<1 OK !
Stress UC at the base of Pad-eye
- In-plane bending stress UC 0.070 UC<1 OK !
- Out-plane bending stress UC 0.164 UC<1 OK !
- Tensile Stress UC 0.039 UC<1 OK !
- Shear in-plane stress UC 0.130 UC<1 OK !
- Shear outplane and torsion UC 0.015 UC<1 OK !
- Von misses stress UC 0.216 UC<1 OK !
Stress UC at Ring Plate
- Out-plane bending stress UC 0.09 UC<1 OK !

WELD SIZE DETERMINATION

- Weld Size between Cheek Plate and Main Plate 10.00 mm
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DECK LIFTING PADEYE CALCULATION

1.0 Padeye Sketch

FR

h Padeye section at a mm from centerline of hole

2.0 Reference

Design Code : API RP 2A ( WSD )

: AISC 9 th Edition

3.0 Design Specification

3.1 Load Condition for Padeye Design

Maximum Static Sling Load ( Fstatic ) : from Lifting Analysis F Static 709.29 kN
DAF : 1.20
Skew Load : 1.25
Consequence Factor : 1.35
Sling & Shackle Static Load : Fs = F Static 709.29 kN
Design Load for Padeye : FR = F Static x DAF x SL x CF 1436.31 kN
Sling Angle considered : θ 90.00 degree
Design In-plane Horizontal Load : FH = FR x cosq 0.00 kN
Design In-plane Vertical Load : Fv = FR x sin q 1436.31 kN
Design Out of plane Horizontal Load : FOP : Asummed 5 % of FR 71.82 kN

3.2 Allowable Design Stress

Padeye Material : API 2 H Gr 50 S1 S2 S4 S5

Yield Stress : Fy 345.00 MPa
Bearing Stress : Fbr = 0.9 x Fy 310.50 MPa
Shear Stress : Fs = 0.4 x Fy 138.00 MPa
Tensile Stress : Ft = 0.6 x Fy 207.00 MPa
Bending Stress : Fb = 0.6 x Fy 207.00 MPa
Weld Material ( Asummed ) : E70
Yield Stress of Weld material : Fu 345.00 MPa
Weld Tensile Stress (Full Penetration Weld) : Ftw = 0.6 x Fy 207.00 MPa
Weld Shear Stress For Fillet Weld : Fsw = 0.3 Fu < 0.4 Fy 103.50 MPa
Weld Shear Stress For Groove Weld : Fsw = 0.3 Fu 103.50 MPa
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3.3 Shakcle Selection ( Refer to attached Catalogue )

Design Load : Ps = Fs 709.29 kN

Selected Shakcle : CROSBY "ALLOY BOLT TYPE" SHACKLE G-2140
Save Working Load : S.W.L 150.00 Tons
1471.00 kN S.W.L > PsSAFE!
Pin Diameter : D 95.50 mm
Inside Width at Pin : W 133.00 mm
Inside Length of Crosby from Pin : L 372.00 mm

3.4 Wire Rope Selection ( Refer to attached Catalogue )

Design Load : Pw = 4 x Fs 2837.16 kN

289.21 Tons
Selected Sling : GROMMET SLING PM20 66 mm. DIA. (Nominal) 316.00 Tons
Sling Diameter : ds 66.00 mm
Minimum Breaking Strength of Sling : M.B.S 3098.90 kN M.B.S > Pw SAFE!

4.0 PADEYE DESIGN DIMENSION

4.1 Determination of Padaye Main Plate Thickness ( Check to Allowable Bearing Stress )

Minimum Bearing Area Required : Abr( min ) = FR / Fbr 4625.80 mm2

Limiting Value of Plate Thickness req'ed : tmin = Abr(min)/D 48.44 mm
Plate Thickness Selected : Main Plate 50.00 mm
: Cheek Plate 25.00 mm
: Total Plate Thickness, Tp 100.00 mm 0.6w<Tp<0.8w , OK!
Maximum Plate thickness : 0.6 w 79.80 mm PHEONWJ-C-PRC-0016
Minimum Plate thickness : 0.8 w 106.40 mm PHEONWJ-C-PRC-0016
Bearing Area Available : Abr = D x Tp 9550.00 mm2
Unity Check : UC 0.48 UC<1 OK !

4.2 Determination of Padeye Plate Dimensions Above Pin Shackle ( Check to Allowable Shear Stress )

Main Plate Radius : R 225.00 mm

Main Plate Thickness : T 50.00 mm
Cheek Plate 1 Radius : r1 190.00 mm
Cheek Plate 1 Thickness : t1 25.00 mm
Minimum Padeye Hole Diameter : d = D + 3 mm +(D-25)/25 101.32 mm (for 25<D<100)
Take the Hole Diameter 101.50 mm PHEONWJ-C-PRC-0016
Minimum Shear Area requiered : As ( min ) = FR / (2xFs) 5204.03 mm2
Shear Area provided - main Plate : 1 x (R-d/2) x T 8717.00 mm2
Shear Area provided - Cheek Plate 1 : 2 x (r1-d/2) x t1 6967.00 mm2
Available Shear Area : As 15684.00 mm2
Unity Check : UC 0.33 UC<1 OK !
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4.3 Tear Out Check

Minimum Shear Area requiered : As ( min ) = FR / (Fs) 10408.06 mm2

Shear Area provided - main Plate : 1 x (2 x (R-r1) + 2 x pi() x r1 x 180/360) x T 33345.13 mm2
Available Shear Area : As 33345.13 mm2
Unity Check FR : UC 0.31 UC<1 OK !
Padeye Tear Out

R-r1

R-r1

1800
2pi() x R x 180/360

4.4 Eye Stress Check ( Check to Allowable Hertz Pressure )

KB : d x D/(d-D) 1615.54 mm
Hertz Pressure : pH = 0.591 x (FR x E / (TP x KB))1/2 788.08 MPa < 2.5 Fy
Unity Check : UC 0.91 UC<1 OK !

4.4 Clearance check

Shackle
Wire rope

C1 L

Padeye

Pin

C2

Clearance Between Shackle inner edge,

with sling and padeye outer edge : C1 = L-( ds+R-D/2 ) 128.75 mm > 0.5 ds , OK
Minimum Clereance : 0.5 * ds 33.00 mm PHEONWJ-C-PRC-0016

Clearance Between Inside Width of Pin,

and Padeye Plate Thickness : C2 = ( W - (T+ 2 x t1 )) x 0.5 16.50 mm 0.6w<Tp<0.8w , OK!
Maximum Clereance (Tp*(1-0.6))/2 26.60 mm PHEONWJ-C-PRC-0016
Minimum Clereance (Tp*(1-0.8))/2 13.30 mm

4.5 Weld Size of Cheek Plate

Load on Cheek Plate : Tc = FR x (t1+t2) / TP 359.08 kN

Minimum Weld Thickness for Cheek Plate : T weld =Tc/(π x r1 x 0.707 x Fsw ) 8.22 mm
Provide Weld Size : 18.00 mm
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5.0 STRESSES CHECK AT CONNECTION to DECK

5.1 Cross Section Properties at a mm from hole center

Cross Section Distance : a (refer to page 1) 250.00 mm
Y

ts1

y
X

Fop
h

ts2

Try h : h 862.00 mm
Stiffener Plates Thickness : ts1 25.00 mm
Stiffener Plates Thickness : ts2 25.00 mm
Stiffener Plates Width : b 450.00 mm
Area : A = (b - T) x 0.5 x (2ts1 + 2ts2 ) + h x T 63100.00 mm2
X Neutral Axis : y 429.02 mm
Moment of Inertia : Ixx 6.28E+09 mm4
: I yy 3.88E+08 mm4
Section Modulus : Sx(min) 1.46E+07 mm3
: Sy(min) 1.73E+06 mm3
Torsional Rigidity : J 4.01E+07 mm4

5.2 Stresses Checks

Cross Section Distance : a 250.00 mm

Acting Tensile Force : FV 1436.31 kN
Acting In-plane Bending Moment : Mipb = FH x a - FV x (429.53- y) -7.34E+02 kN-mm
Acting Out of Plane Bending : Mopb = Fop x a 1.80E+04 kN-mm
Acting Torsional Moment : MT = 0.05 x FH x (429.53 - y) 0.00 kN-mm

5.2.1 Acting Stresses

Acting Tensile Stress : ft = FV / A 22.76 MPa

Unity Check : UC = ft / Ft 0.11 UC<1 OK !
Acting In-plane Bending Stres : fb (ipb) = Mipb / Sx -0.05 MPa
Unity Check : UC = fb (ipb) /Fb 0.00 UC<1 OK !
Acting out of Plane Bending : fb (opb) = Mopb / Sy 10.41 MPa
Unity Check : UC = fb (opb) /(0.75 x Fy) 0.04 UC<1 OK !
Combined Unity Check Value : UC 0.15 UC<1 OK !
Shear Stress due to Torsional Moment at T : ftr = MT x T/J 0.000 MPa
Shear Stress due to In-plane Hor. Force : fv (ipb) = FV /(h x T) 33.33 MPa
Shear In-Plane and torsion Unity Check : (fv (ipb) + ftr) /FS 0.24 UC<1 OK !
Shear Stress due to Out of plane Hor. Force : fv (opb) = 3 x Fop /(4 x b x ts1) 4.79 MPa
Total Shear outplane and torsion : fv (opb) + ftr 4.788 MPa
Shear outplane and torsion unity check : (fv (opb) + ftr)/FS 0.03 UC<1 OK !
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5.2.2 Von Misses Stress check

Axial Stress : fa 22.76 MPa

Bending Stress : fbt = fb (ipb) + fb (opb) 10.36 MPa
Shear Stress : FV = fv (ipb) + ftr 33.33 MPa
Von Misess Stress At The Edge of Web : fm = [(fa + fbt)2 + 3 x FV2]1/2 66.55 MPa
Allowable Stress (Huber Mises) : FVA = 0.75 Fy 258.75 MPa
Unity Check at The Edge of Web : UC 0.26 UC<1 OK !

6.0 SUMMARY OF RESULT

DESIGN SUMMARY OF LIFTING PADEYE

- PADEYE MAIN PLATE THICKNESS T 50.000 mm
- CHEEK PLATE 1 THICKNESS t1 25.000 mm
- PADEYE LENGTH AT BOTTOM Lb 862.000 mm
- PADEYE MAIN PLATE OUTER RADIUS R 225.000 mm
- CHEEK PLATE 1 RADIUS r1 190.000 mm
- PIN HOLE DIAMETER d 101.500 mm
- DISTANCE BETWEEN ATTACHMENT WITH a 250.000 mm
CENTER LINE OF HOLE
- WELD TYPE Refer to drawing
- WELD SIZE BETWEEN MAIN PLATE AND CHEECK PLATE 18.000 mm
- SHACKLE PIN CROSBY "ALLOY BOLT TYPE" SHACKLE G-2140 150.000 Tons
- SLING GROMMET SLING PM20 66 mm. DIA. (Nominal) 316.000 Tons

UC SUMMARY
Padeye Stress UC
- Padeye Bearing UC 0.48 UC<1 OK !
- Padeye Shear UC 0.33 UC<1 OK !
- Padeye Hertz Pressure UC 0.91 UC<1 OK !
Stress UC at the base of padeye
- Tensile stress UC 0.11 UC<1 OK !
- In-plane bending stress UC 0.00 UC<1 OK !
- Out of bending stress UC 0.04 UC<1 OK !
- Combined UC (tensile+ipb+opb) 0.15 UC<1 OK !
- Shear in-plane stress UC 0.24 UC<1 OK !
- Shear outplane and torsion UC 0.03 UC<1 OK !
- Von misses stress UC 0.26 UC<1 OK !