ZXUN uMAC

Unified Mobility Access Controller

MME Hardware Installation Guide

Version: V4.10.10

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: [email protected]
LEGAL INFORMATION
Copyright © 2010 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by
contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.0 2010-10-30 First Edition

Serial Number: SJ-20100901094546-005

Publishing Date: 2010-10-30(R1.0)

Contents
About This Manual ......................................................................................... I
Declaration of RoHS Compliance ................................................................. I
Chapter 1 Safety Instructions.................................................................... 1-1
1.1 Safety Information .............................................................................................. 1-1
1.2 Safety Precautions ............................................................................................. 1-2

Chapter 2 Introduction to Hardware Installation ..................................... 2-1

2.1 Commissioning Flow .......................................................................................... 2-1
2.2 Hardware Installation Flow .................................................................................. 2-6
2.3 Hardware Installation Precautions ....................................................................... 2-9

Chapter 3 Installation Preparations .......................................................... 3-1

3.1 Installation Environment Check ........................................................................... 3-1
3.1.1 Equipment Room Construction.................................................................. 3-1
3.1.2 Equipment Room Environment Check ....................................................... 3-4
3.1.3 Equipment Room Power Supply ................................................................ 3-8
3.1.4 Equipment Room Grounding ................................................................... 3-10
3.2 Auxiliary Equipment Preparation........................................................................ 3-13
3.3 Tools and Meters Preparation............................................................................ 3-13
3.4 Technical Documents Preparation ..................................................................... 3-15

Chapter 4 Unpacking and Acceptance ..................................................... 4-1

4.1 Unpacking Preparation ....................................................................................... 4-1
4.2 Unpacking Procedures ....................................................................................... 4-2
4.2.1 Unpacking Wooden Case ......................................................................... 4-2
4.2.2 Unpacking Carton .................................................................................... 4-4
4.3 Goods Inspection and Handover ......................................................................... 4-6
4.3.1 Inspecting Goods ..................................................................................... 4-6
4.3.2 Handing Over Goods................................................................................ 4-7

Chapter 5 Cabinet Installation................................................................... 5-1

5.1 Installation Specifications.................................................................................... 5-1
5.2 Direct Installation Mode ...................................................................................... 5-2
5.2.1 Installation Flow ....................................................................................... 5-2
5.2.2 Installing Expansion Anchor Bolts.............................................................. 5-3
5.2.3 Fixing a Cabinet ....................................................................................... 5-6

I
 5.2.4 Testing Insulation ..................................................................................... 5-7
5.3 Jointing Neighboring Cabinets............................................................................. 5-8
5.4 Securing Cabinet from the Top ............................................................................ 5-9

Chapter 6 Equipment Installation Inside a Cabinet................................. 6-1

6.1 Installation Flow ................................................................................................. 6-1
6.2 Preparations ...................................................................................................... 6-2
6.2.1 Pre-Installation Check............................................................................... 6-2
6.2.2 Hardware Installation Precautions ............................................................. 6-2
6.2.3 Wearing an Antistatic Wrist Strap .............................................................. 6-3
6.3 Installing a Shelf................................................................................................. 6-4
6.4 Installing the ECDM Module................................................................................ 6-6
6.5 Installing the Power Box ..................................................................................... 6-7
6.6 Installing the Power Distribution Unit (PDU) ......................................................... 6-8
6.7 Installing a Board ............................................................................................... 6-9

Chapter 7 Cable Installation ...................................................................... 7-1

7.1 Power Cable and Grounding Cable Installation..................................................... 7-1
7.1.1 Grounding Cable ...................................................................................... 7-1
7.1.2 Power Cable of the Power Box.................................................................. 7-2
7.2 Internal Cables Installation .................................................................................. 7-3
7.2.1 PD485 Cable ........................................................................................... 7-3
7.2.2 Control Plane Interconnection Cable.......................................................... 7-3
7.3 External Cable Installation .................................................................................. 7-4
7.3.1 OMC Ethernet Cable ................................................................................ 7-4
7.3.2 Debugging Cable ..................................................................................... 7-5

Chapter 8 Monitoring System Installation................................................ 8-1

8.1 Overview of the Monitoring System ..................................................................... 8-1
8.2 Monitor System Installation ................................................................................. 8-2
8.2.1 Monitoring Cables .................................................................................... 8-2
8.2.2 Smoke Sensor ......................................................................................... 8-3
8.2.3 Temperature/Humidity Sensor ................................................................... 8-4
8.2.4 Infrared Sensor ........................................................................................ 8-5
8.2.5 Entrance Control Sensor........................................................................... 8-7

Chapter 9 Alarm System Installation ........................................................ 9-1

9.1 Alarm System Overview...................................................................................... 9-1
9.2 Alarm Box Introduction ....................................................................................... 9-2
9.3 Alarm Box Installation ......................................................................................... 9-3
9.3.1 Installing an Alarm Box ............................................................................. 9-3

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 9.3.2 Installing Alarm Box Cables ...................................................................... 9-5

Chapter 10 Hardware Installation Check................................................ 10-1

10.1 Introduction to Hardware Installation Acceptance Test....................................... 10-1
10.2 On-Site Environment Check ............................................................................ 10-2
10.3 Cabinet Installation Check............................................................................... 10-2
10.4 Shelf Installation Check .................................................................................. 10-2
10.5 Check of Power Cable and Ground Cable Wiring.............................................. 10-3
10.6 Cable Layout Check ....................................................................................... 10-3
10.7 Alarm Box Installation Check........................................................................... 10-3
10.8 Check of the Installation of other Devices......................................................... 10-4

Chapter 11 Pown-On and Pown-Off ........................................................ 11-1

11.1 Checks Before Power-On.................................................................................11-1
11.2 Power-on Procedure ........................................................................................11-1
11.3 Power-off Procedure ........................................................................................11-2

Appendix A Introduction of Network Cable ............................................ A-1

A.1 Network Cable Structure and Sequence .............................................................. A-1
A.2 Network Cable Processing Steps ........................................................................ A-2
A.3 Performing Network Cable Test........................................................................... A-4

Appendix B Packing, Storage and Transportation................................. B-1

B.1 Packing ............................................................................................................. B-1
B.2 Storage ............................................................................................................. B-2
B.3 Transportation ................................................................................................... B-2

Figures............................................................................................................. I
Tables ............................................................................................................ III
Glossary .........................................................................................................V

III
IV
About This Manual
Purpose
This manual provides procedures and guidelines to install the hardware of ZXUN
uMAC-MME.

Intended Audience
This manual is intended for engineers and technicians who perform hardware installation
of ZXUN uMAC-MME, including engineering and installation personnel, engineering
supervisors, as well as ZTE’s aftersales engineers.

Prerequisite Skill and Knowledge

To use this manual effectively, users must have a general understanding of wireless
telecommunications technology. Familiarity with the following is helpful:
l ZXUN uMAC-MME hardware structure
l Various components of ZXUN uMAC-MME system
l Local operating procedures of ZXUN uMAC-MME

What Is in This Manual

This manual contains the following chapters:

Chapter Summary

Chapter 1, Safety Instructions Introduces the safety instructions and signs.

Chapter 2, Introduction to Hardware Introduces the installation and commissioning flows,

Installation hardware installation flow and precautions of ZXUN
uMAC-MME hardware.

Chapter 3, Installation Preparations Introduces installation environment check and

preparation of tools, instruments and technical
documents.

Chapter 4, Unpacking and Acceptance Introduces the unpacking method and acceptance
handover flow of ZXUN uMAC-MME hardware.

Chapter 5, Cabinet Installation Introduces the installation flow and the installation
operations of ZXUN uMAC-MME cabinet.

Chapter 6, Equipment Installation inside a Introduces the installation of devices inside a ZXUN
Cabinet uMAC-MME cabinet.

Chapter 7, Cable Installation Introduces the installation of power cable, grounding

cable, internal cable and external cable.

I
 Chapter Summary

Chapter 8, Monitoring System Installation Introduces the Monitoring system of ZXUN

uMAC-MME and its installation.

Chapter 9, Alarm System Installation Introduces the alarm system of ZXUN uMAC-MME
and its installation.

Chapter 10, Hardware Installation Check Introduces the checking after ZXUN uMAC-MME
hardware installation.

Chapter 11, Power-On and Power-Off Introduces the power-on and power-off sequence of
ZXUN uMAC-MME.

Appendix A, Introduction of Network Cable Introduces the structure, Processing steps and
testing of network cable.

Appendix B, Packing, Storage and Introduces the packing, storage and transportation
Transportation of ZXUN uMAC-MME system components.

FCC Compliance Statement

This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions.
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may
cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment.

Conventions
ZTE documents employ the following typographical conventions.

Typeface Meaning

Italics References to other Manuals and documents.

“Quotes” Links on screens.

Bold Menus, menu options, function names, input fields, radio button names, check boxes,
drop-down lists, dialog box names, window names.

CAPS Keys on the keyboard and buttons on screens and company name.

Note: Provides additional information about a certain topic.

Checkpoint: Indicates that a particular step needs to be checked before proceeding

further.

Tip: Indicates a suggestion or hint to make things easier or more productive for the
reader.

II
Declaration of RoHS
Compliance
To minimize environmental impacts and take more responsibilities to the earth we live on,
this document shall serve as a formal declaration that ZXUN uMAC-MME manufactured
by ZTE CORPORATION is in compliance with the Directive 2002/95/EC of the European
Parliament - RoHS (Restriction of Hazardous Substances) with respect to the following
substances:
l Lead (Pb)
l Mercury (Hg)
l Cadmium (Cd)
l Hexavalent Chromium (Cr (VI))
l PolyBrominated Biphenyls (PBBs)
l PolyBrominated Diphenyl Ethers (PBDEs)

ZXUN uMAC-MME manufactured by ZTE CORPORATION meets the requirements of EU

2002/95/EC; however, some assemblies are customized to client specifications. Addition of
specialized, customer-specified materials or processes which do not meet the requirements of
EU 2002/95/EC may negate RoHS compliance of the assembly. To guarantee compliance of the
assembly, the need for compliant product must be communicated to ZTE CORPORATION in written
form.
This declaration is issued based on our current level of knowledge. Since conditions of use are
outside our control, ZTE CORPORATION makes no warranties, express or implied, and assumes no
liability in connection with the use of this information.

I
II
 Chapter 1
Safety Instructions
Table of Contents
Safety Information ......................................................................................................1-1
Safety Precautions .....................................................................................................1-2

1.1 Safety Information

Purpose
To ensure human safety and equipment safety, you must be aware of the safety information
before installing the equipment.

Safety Information
l Please observe the local safety codes and relevant operating procedures in
equipment installation, operation and maintenance. Otherwise, human injury or
equipment damage may be caused. The safety instructions mentioned in this
manual are not all the safety instructions that you should observe, and are only
complementary information to the operations.
l This equipment can only be installed, operated and maintained by qualified
professionals. ZTE does not bear any liabilities incurred by violation of the universal
safety operation requirements, or violation of the safety standards for designing,
manufacturing and using the equipment.
l Symbols with related instructions are used to remind the operators who are installing,
operating or maintaining devices. The safety signs and their meanings are described
in the following table.

Table 1-1 Safety Signs Descriptions

Safety Signs Meaning

Caution sign

Antistatic sign

Electric shock sign

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1.2 Safety Precautions

Purpose
Please observe the local safety codes and relevant operating procedures in equipment
installation, operation and maintenance. Otherwise, human injury or equipment damage
may be caused.

Safety Precautions
l Safety Precautions
à When working high above the ground, use a secure lambdoid ladder.
à Measures should be taken to avoid human injury or equipment damage caused
by tools or parts falling down from high above the ground.
à Do not overexert or plug or unplug by force, hence to avoid damaging device
appearance or damaging the parts.
à To move a large and heavy device by hands, call two or more persons to carry
and try to keep steady.
à The screws must be tightened with a tool such as a screw driver if you have fixed
the screws by hand.
à Hold the handles or the bottom edges when you move or lift a chassis.
l Electrical Safety
à Only well trained personnel may operate with the power on.
à The power supply of this equipment contains parts that should not be maintained
by the customers since they might have a voltage, current or power of great
danger. Do not open the power supply device. If you do have to maintain or
repair the power supply device, contact the vendor.
à To avoid hazards of electric shocks and fire, the values of electrical specifications
of the power cables should be better than the rating values.
à When installing a device, connect it to the protection ground first with grounding
cable of no less than 16 mm2 in cross-sectional area. And when dismantling a
device, disconnect the protection ground first.
l Equipment Operating Safety
à To avoid human injury or property loss, whenever you want to inspect the inside
of a device or to move it, you must shut it down by turning off the power switch.
à Shut down the power supply before you add or replace any part that does not
support hot swap.
à To avoid injury, you must not put your fingers or any tools into a running fan before
its power is shut down and before it completely stops. If the fan of the system
is equipped with a protective guard, do not run the fan with the protective guard
removed.
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 Chapter 1 Safety Instructions

à To avoid losses caused by viruses or malicious software, use legal software only.
à Clear the screens of various filters to ensure that the inside of chassis and
cabinets are clean and dust free and then to ensure the heat dissipation.
l Electro-Static Discharge (ESD)
The equipment and peripheral devices include parts sensitive to ESD. The following
preventive measures should be taken:
à Prepare an anti-ESD work table large enough for placing FRUs.
à Keep FRUs in anti-ESD plastic bags before you need them for installation or
replacement.

à Be cautious when you are operating a board. The board may be sensitive to
ESD. Touch the edges only when you hold a board by hand, and do not touch
any surface on the board.

à Wear an antistatic wrist strap when inserting/extracting a board, holding a board

or touching device components during maintenance. The antistatic wrist strap
must be connected to the corresponding jack in the cabinet or the Ground of the
cabinet. There are one ESD jack (marked with ) on the front and one on the
back of the cabinet.
à Do not work on carpet. Try not to move much when you are removing or fixing
an FRU.
l Cooling and Airflow
à Keep the equipment faraway from any device discharging heat, such as a heat
radiator.
à Ensure that the air inlets and outlets are not covered by anything. To keep good
ventilation, the other objects nearest to the air inlets or outlets should be at least
5 cm away.

à Fix cables according to the wiring specifications, and minimize the blocking of
airflow when you are doing so.
à Be cautious to the hazards of equipment overheating. Ensure that every idle slot
has a blank panel installed. Openings such as those caused by missing blank
panels may cause device damage due to poor heat dissipation.

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 Chapter 2
Introduction to Hardware
Installation
Table of Contents
Commissioning Flow ..................................................................................................2-1
Hardware Installation Flow .........................................................................................2-6
Hardware Installation Precautions ..............................................................................2-9

2.1 Commissioning Flow

Description
The running status of the equipment is closely related to installation quality. To effectively
reduce the uncertain factors of improper installation and to improve the equipment
operational reliability, it is necessary to standardize the equipment installation flow.

Commissioning Flow
The following figure shows the equipment installation and commissioning flow. This is a
general flow from the beginning to the end (final acceptance) of the engineering, which is
helpful for the field engineering personnel to have an overall understanding of the whole
hardware installation process. This manual describes one part of the overall flow in the
equipment installation, that is, hardware installation.

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Figure 2-1 Installation and Commissioning Flow

Description
Each installation phase is described as follows:
1. Engineering survey (including first environment acceptance)

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 Chapter 2 Introduction to Hardware Installation

Before site survey, the engineers must get familiar with contents of the contract and the
technical proposal, know the configuration and technical requirements of the contract,
and understand terms and conditions of the project and the schedule in order to make
full preparations. After arriving at the site, designers communicate with the equipment
operator and the sales representative to devise a plan. With the help of customer
representatives, designers conduct site survey and record information.
In project survey, the survey engineers understand the current communication
network structure, collect necessary data for equipment configuration and installation,
and check the running equipment environment for the first time.
After the survey, collect the survey data, work out the engineering interface diagram,
and carefully fill the Project Survey Report and Environment Acceptance Report (first
acceptance).
If anything is found inconsistent with the actual situations, negotiate with the operator
and ask for its opinions to reach an agreement. Important issues can be recorded in
the particular memos. If the survey results do not comply with the contract, contact
the local ZTE office in time so that the representative office can communicate with the
operator to sign a supplementary contract.
2. Engineering installation design

Based on contents of the Project Survey Report and with reference to the Installation
Design Specifications and related industrial design specifications, the engineering
designers make engineering installation design, draw normalized installation drawings
and produce an Engineering Design Document in both text and electronic versions.
The Engineering Design Document includes:
l Design basis, existing equipment overview and present project overview
l Network organizational structure and implementation of services
l Detailed equipment configuration list
l System data and subscriber data

Engineering installation drawings include site survey diagram and system

configuration, network diagram, electric wiring diagram and layout chart.
3. Second environment acceptance
The Engineering Supervisor conducts the second check for running equipment
environment according to the items specified in Environment Acceptance Report.
Forward the environment requirements for the equipment installation and require the
operator to meet conditions for a guaranteed project. If conditions are not satisfied,
the project supervisor advises the operator for rectification as soon as possible.
After environment acceptance check, perform the unpacking inspection. If conditions
are not satisfied, the project supervisor fills the Construction Suspension and
Resumption Report and explains the reasons. The project supervisor should negotiate
with the carrier, requesting the carrier to improve the commissioning environment as
soon as possible and agreeing on the commissioning time.

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If only several items do not meet the installation conditions in the equipment installation
environment, on the precondition that the installation is not affected, installation can
be implemented first after friendly negotiation of both parties. However, in this case,
related matters must be included into the acceptance conclusions of the Environment
Acceptance Report.
During the engineering suspension, if the equipment commissioning conditions are
satisfied, the engineering supervisor fills in a Work Suspension/Restoration Report.
After both parties sign the report, the installation can be restored.
4. Unpacking inspection
The unpacking inspection must be performed with reference to the Unpacking
Inspection Guide, when both the engineering supervisor and the carrier's personnel
are on site. During the unpacking inspection, antistatic measures should be taken
for unpacking the circuit boards. The environment for storing them should meet the
requirements.
Upon unpacking inspection, open the first case and take out the packing list delivered
with the equipment. Check the total number of goods according to the packing list.
Then open each packing case in turn and check if the goods in the case are in
compliance with the packing list. In case any mistaken delivery, missing delivery or
loss of goods is found during the inspection, fill in the Supplementation Application
and contact ZTE timely for supplementation.
After the unpacking inspection, fill in the Unpacking Inspection Report, and both parties
must sign the report to confirm the inspection. If the carrier does not participate in the
unpacking inspection, the equipment must be kept well according to the delivery list,
and should be delivered completely to the carrier when the project is completed.
5. Hardware installation
The equipment installation personnel together with the related personnel from
the carrier must perform hardware installation according to the Installation Design
Specifications, Installation Debugging Specifications and this manual. The engineers
must prepare the corresponding tools, instruments & meters, related technical
manuals and tables.

If any equipment fault is detected, an Equipment Deployment Fault Report must be

filled in.

6. Power-on

After the installation and before the power-on, check the equipment thoroughly. The
checked items include: whether the cable connection is correct, whether the size and
color of the power cable comply with the specifications, whether the ground resistance
meet the standard, whether the voltage value is within the allowed voltage range, and
whether the switches of each board and power module are in OFF state. The system
debugging can only be carried out successfully when the hardware has been correctly
installed.

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Strictly follow the equipment power-on procedure and wear an antistatic wrist strap to
power on the equipment.
7. Software installation
If software has been already installed in the equipment in the factory, check the
software to make sure it has been correctly installed, all the patches have been
installed and the software versions meet the requirements.
If the software is installed in the equipment, the site installation personnel must install
the software properly conforming to the corresponding software installation manual.
Strictly comply with the requirements during the installation.
8. System test
The system test personnel should prepare appropriate (software and hardware) tools,
technical manuals, forms and office data.
The test personnel should perform the corresponding data configuration according
to the requirements of corresponding data configuration manual and practical onsite
condition. Ask the carrier to communicate with the peer-end office if necessary.
If any equipment fault is detected, an Equipment Deployment Fault Report must be
filled in and faxed to ZTE for assistance.
Upon completion of the test, the test personnel should complete the Test Records form
for the product.
9. Preliminary acceptance
The test personnel should first submit an Application for Preliminary Acceptance to the
carrier, and then negotiate the acceptance time and personnel.
The acceptance personnel should perform acceptance tests as specified in the
Installation Acceptance Report and Acceptance Records form and according to
the carrier's requirements, and complete the Installation Acceptance Report and
Acceptance Records form to be signed by the carrier who should then issue a
Preliminary Acceptance Certificate.
If the equipment fails to meet some major requirements or performance specifications,
the acceptance personnel should perform the system debugging and test.
10. Equipment handover
After the preliminary acceptance test is qualified, the acceptance personnel hand over
the project to the carrier. The acceptance personnel fill in the Handover Report of this
project according to the contents of Handover Report Template, and hand over the
equipment and related engineering documents to the carrier.
11. Cutover
Upon completion of the preliminary acceptance, ZTE personnel should work together
with the carrier to perform cutover on the equipment according to the cutover plan
prepared by the carrier. ZTE Corporation is responsible for ensuring the normal
operation of the equipment during the cutover.
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Preparations for the cutover, maintenance and management should be made.

The acceptance test engineers should work together with the equipment maintenance
engineers from the local representative office to hand over related documents and
electronic documents to the carrier.
12. Equipment commercialization
During the equipment commercialization, unless the carrier has special requirements,
the installation personnel should observe the equipment that has gone through the
cutover, for one to three days before leaving the site to make sure it operates normally.
The local representative office of ZTE Corporation should periodically inquire the
carrier about the equipment operation. During the equipment commercialization,
the carrier should complete and archive the Operation Records form. If some major
specifications are not up to requirements, the local representative office should solve
the problem as soon as possible and negotiate with the carrier over the time when
the equipment will be put into official operation.
13. Final acceptance
Upon completion of the 3-month equipment commercialization, the local
representative office of ZTE Corporation should, according to the equipment
operation, submit an Application for Final Acceptance and Operation Records to the
carrier and negotiate the final acceptance time.
Personnel from related departments of the carrier should work together with the
personnel from the local representative office of ZTE Corporation to perform final
acceptance tests.
Upon completion of the final acceptance, the carrier should complete the User Report
and issue a Final Acceptance Certificate.

2.2 Hardware Installation Flow

Description
During the equipment hardware installation, the engineer should install the cabinet,
chassis, boards, power systems, and grounding systems and connection cables. After
the installation and connection, the engineer should make engineering labels, affix labels
on cables and equipment, and make an engineering record.
After hardware installation, the engineer should power on the equipment. Before the
equipment is powered on, the engineer should check the internal and external conditions
of the equipment to avoid possible damage caused by faults.

Installation Flow
The following two figures show the hardware installation flow, which is helpful for the field
engineering personnel to have an overall understanding of the whole hardware installation
process.
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Figure 2-2 Hardware Installation Flow Chart 1

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Figure 2-3 Hardware Installation Flow Chart 2

Flow Description
Each installation phase is described as follows:
l Installation preparations

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 Chapter 2 Introduction to Hardware Installation

Before the installation, the engineers should get familiar with the equipment room,
equipment configurations and composition, and prepare the engineering design
documents, installation guide documents, installation tools and equipment carrying
implements that are required in hardware installation.
l Cabinet installation
If the equipment room is equipped with antistatic floor, the cabinet should be secured
on a base which is installed on the floor first. If the equipment room is equipped with
cement floor, the cabinet can be installed directly on the ground. If multiple cabinets
are installed, the cabinets should be installed firstly before being connected with each
other. The shelf and other accessories should be installed after cabinet installation.
l Equipment installation inside cabinet
According to the hardware configuration and layout, this process installs devices
including shelves, power distribution box, boards inside the cabinet.
l Power/grounding cable installation
Before connection of the power and grounding cables, the equipment cabinet, primary
power supply and the grounding system should be installed in position. The cable
binding should be done after installation of all the power cables and grounding cables.
l Cable installation
The internal data and signal cables include network cables and fibre cables. The
binding of cables may be done when all cables are connected.
l Monitoring and alarm system installation
The monitoring and alarm system is composed of a power distribution box, a smoke
alarm, an infrared sensor, a temperature/humidity sensor, a door-control sensor and
an alarm box.
l Hardware installation check
A comprehensive check is needed after hardware installation so that the equipment
can be powered on successfully. The hardware installation check includes the
checking of cabinet installation, cable connection and layout, auxiliary devices, and
other items.
l Power-on and Power-off
The power-on and power-off operations mainly include procedures of
plugging/unplugging boards, checking before equipment power-on and equipment
power-on/power-off.

2.3 Hardware Installation Precautions

Description
Hardware installation should be performed by ZTE engineers, assisted by Engineering
and construction personnel qualified for installation of the communication equipment.
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The normal running and maintenance of the equipment needs active cooperation of
the technical personnel from the carrier. They should learn the structure, installation,
cable layout and debugging procedures of the equipment so as to properly maintain the
equipment in the future. ZTE engineers should check the equipment room environment
under the cooperation of the technical personnel form the carrier, learn the carrier's
communication networking, system data configuration, equipment running status,
transmission device interfaces and the lengths of various kinds of cables involved so that
the project commissioning can be implemented smoothly.

Precautions
l Prior to the installation, carefully read this manual and related manuals, and strictly
follow the installation flow and requirements mentioned in this manual during the
installation.
l The equipment hardware should be installed by those who have attended trainings
on the communication equipment installation and have adequate installation skills.
l During the installation, be conscious of personal safety, and avoid electrical shock and
personal injury.
l The installation technicians should wear insulation shoes during the installation.
l The installation technicians should wear antistatic wrist strap in plugging/unplugging
boards. In a dry environment, the static electricity accumulated on the human body
can produce high-voltage static electricity. When the operators with static electricity
touch electronic components, the discharge of the electricity can damage electronic
components. Antistatic wrist strap can release the electrostatic charges in the human
body and thereby avoid damage to the components.
l The power cable layout must conform to the related requirements, with -48 V power
cable using the blue wire and -48 V power ground cable using the black wire. Do not
connect them reversely. Before powering-on the equipment, use the multimeter to
measure the voltage to see if the reading is normal. The power cable must be able
to bear the power supply for the whole cabinet with full configuration and also make
allowance based on it.
l Keep the boards at least 10 cm away from strong DC magnetic field or the cathode-ray
tube of the monitor of the maintenance console.
l To prevent pins on the board from being bent, do not force the board into the slot.
Plug the boards along the slots, and avoid contact between parallel boards to avoid
any short circuit.
l Hold the circuit boards by the edges and do not contact the circuits, components or
connectors of the board. Handle with care, and be careful of hand injury.
l Both ends of each cable should be labelled for convenient maintenance in the future.

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Installation Preparations
Table of Contents
Installation Environment Check ..................................................................................3-1
Auxiliary Equipment Preparation...............................................................................3-13
Tools and Meters Preparation...................................................................................3-13
Technical Documents Preparation ............................................................................3-15

3.1 Installation Environment Check

3.1.1 Equipment Room Construction
Purpose
To make sure the installation work goes smoothly and the equipment running environment
satisfies the requirements, the engineer must check the items of the equipment room
construction including the layout, area, height, floor, walls, doors, and windows of
the equipment room, load-bearing of the floor, quakeproof and lightning protection
requirements and the cabling troughs and openings of the equipment room. If any item
is found unqualified, the engineer should rectify and improve it to eliminate any hidden
troubles that may occur during equipment installation and maintenance.

Check Items
The check items of equipment room construction are described as follows:
1. Equipment room layout
Generally, the equipment room is divided into main equipment room and auxiliary
equipment room. The main equipment room is used to install the principal equipment
of the system, while the auxiliary equipment room is used to install such auxiliary
equipment as the operation and maintenance equipment, Uninterrupted Power
Supply (UPS), and accumulator batteries. To make the main equipment run in an
independent environment and be maintained and managed conveniently, the main
and auxiliary equipment rooms must be separated yet not far from each other to make
the connecting lines between them as short as possible.
The operation and maintenance console should be so arranged as to allow the
operation and maintenance personnel face the front side of the main equipment.
Generally, the main equipment room and the operation and maintenance room are
separated with a glass wall. Principal equipment and the primary power supply should
not be installed in the same room.
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2. Equipment room area

The equipment rooms should be large enough to accommodate the main and auxiliary
equipment configured to their full capacities for the switching system. Generally, if
there are multiple rows of cabinets, the spacing between one row and another should
not be less than 1.2 m. The spacing between the rear/front of the cabinet and the wall
should not be less than 1 m. The spacing between the left (or right) side of each row
and the wall should not be less than 0.8 m. The following figure shows the details.

Figure 3-1 Equipment Room Plane Layout Schematic Diagram (Unit: mm)

3. Equipment room height

The height of an equipment room indicates the net height from the undersurface of the
beam or the ventilation pipe to the surface of floor.
In the case of overhead cabling, the height of the equipment room must not be less than
3 m. In the case of underfloor cabling, the height of the equipment room must not be
less than 2.7 m. The engineering design document must contain special instructions
covering the cable routing methods.
4. Floor bearing capacity

The bearing capacity of the floor in the main equipment room should be no less than
450 kg/m2. The bearing capacity of the floor in the auxiliary equipment room should
be no less than 300 kg/m2.
5. Passage

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The door, corridor, elevator or stair must be of appropriate size to let the equipments
pass if they are required to be moved. Doors should be at least 1.8 m wide and 2.2 m
high, and installed with locks for security proposes.
6. Cabling rack, groove and hole
The grooves and cabling racks are used to lay out various cables.
When overhead cabling mode is employed, the cabling racks must be 2.5 m to 3 m high
above the ground, and cabling racks of different heights can be connected through
ladders. When the underground cabling mode is employed, hidden pipes, ground slots
and openings shall be reserved under the floorboard, and their quantities, locations
and sizes shall meet the cabling requirements, with the convenience considered for
maintenance and cabling in future capacity expansion.
Various grooves shall have damp-proof measures taken, the margins and corners of
which shall be level and regular. The gap between the floor and the cover boards shall
be closed. The lighting and power lines shall be laid in a hidden way.

Warning
Be careful in the construction if there are power cables in the grooves or holes.

7. Equipment room floor

The floor should be either antistatic raised floor or antistatic terrazzo floor. The
floorboards must be grounded electrostatically by connecting them with the grounding
device by a good conductor through 1 MΩ current-limited resistor.
The equipment floor must look neat without fancy design. The wall and roof must be
painted in light and simple colors with flat varnish or paint without silicides.
The raised floor must be 300 or 330 mm in height. The floor blocks must be laid tightly
to the ground with an allowable horizontal gap between each block of no more than
2mm/m2. The floor must be damp-proof, rodent-proof and mothproof.
If the raised floor is not used, the static conductive floor must be laid with volume
resistivity between 1.0×107Ω~1.0×1010Ω. And electrostatistic grounding must be
applied for it.
8. Quakeproof capability
The equipment installation must adopt quakeproof measures according to locally
presumed earthquake intensity. The equipment room must be equipped with
quakeproof facilities so that it can resist magnitude 7 earthquakes.
9. Lightning protection
When the equipment room main building itself or auxiliary facilities (such as chimneys,
antennas, towers, etc.) are over a height of 15 m, effective lightning protection
measures must be taken in light of the lightening protection requirements for the Class
II civil buildings and constructions. In addition, measures to protect the equipment
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from direct lightning strike and lightning current incursion must be taken during
lightening-proof design.
Measures are to be taken to protect against flank lightning when a high-rise building
serves as the equipment room. Lightning that strikes the side of a building occurs in
lightning strokes areas. Therefore, protective measures against such lightning takes
in line with the specific conditions, for example, connecting the metal window frame of
building to the lightning protection lead wire, or installing horizontal lightning-protection
metal straps on the external surface of walls at certain places along the height of the
building.
The following lightning protection measures should be taken for the main building of
the equipment room.
l Install the lightning protection grid or lightning protection straps on the parts of the
building that are subject to frequent lightning attacks.
l Protruding objects such as the chimney, antenna, water tower, etc., should be
equipped with overhead conductor or arrestor.
l The cross section area of the leading wire of the lightning protection device should
be no less than 200 mm2, at an inter-space not greater than 30 m, and the impulse
grounding resistance of the protective grounding device against lightning for the
building should be no greater than 10 Ω.
l Outdoor cables and metal pipes should be grounded before entering the building,
and lightning arrestors should be fixed at the place where outdoor overhead
cables enter the equipment room.
l It is advisable to use the metal parts (for example, the reinforcing steel bars inside
pillars and walls) of the building itself as the down-leads for the grounding entities.
And these down-leads should be electrically connected with each other to balance
the electric potential inside the building.
l In addition, proper lightning-proof devices for power supply must be installed onto
the input lines of the mains supply before entering the equipment room.

3.1.2 Equipment Room Environment Check

Purpose
In order for smooth installation work, the engineer should make sure the equipment
running environment conforms to the related requirements. Therefore, the engineer
should check the temperature and humidity, anti-electromagnetic interference, antistatic
electricity, fire prevention, illumination, water supply and drainage, heating and related
facilities and other related items. If any item is found unqualified, the engineer should
rectify and improve it to prevent any hidden troubles that may occur during equipment
installation and maintenance.

Check Items
The equipment room environment checking items are described as follows:
l ElectroMagnetic Interference (EMI)
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The equipment room should be located far away from high-power radio transmitting
stations, radar stations, and high-frequency large-current equipment. The radiate
electric field strength in the equipment room should be less than 300 mv/m, and the
magnetic field strength should be less than 11 Gs.
Generally, the engineer can take the following measures to prevent EMI:
à The equipment room or the specific EMI source must be shielded.
à The barrier shield must be placed between the primary device and the device
featuring high-frequency radiation such as transmitters, and different power
supply circuits are provided for each device.
à The cables or conducting wires laid in the pipe must be properly grounded and
the shielding of all the cables must be grounded.
à The signal cable should be the twisted-pair cable to enable the voltage induced
by circuit radiation on both lines to counteract each other.
à The power cable layout must be separated from signal cable layout.

à The grounding cables of the DC power supply must be separated from the one
of the AC power supply in the equipment room.

l Static Electricity
The static electricity will damage devices and its harm to the devices is persistent
and potential. The accumulated harm will cause intermittent failure and performance
deterioration of the equipment. The static electricity also causes software failure,
resulting in malfunction or even misoperation of electronic switches and control
circuits.

The static induction is generated from outside electric fields such as high-voltage
transmission line and lightning or from internal systems such as indoor environment,
flooring materials, integral equipment structure etc. In addition, the operation and
maintenance personnel may discharge static electricity through the body when
touching the equipment.

In order to eliminate the harm of static electricity discharge, the engineer should take
the following measures:

à The equipment must be well grounded. The equipment should be grounded with
copper foils at several points. (The copper foils between the cement ground and
the semi-conductive floor are connected with the grounding cables.)

à The operation and maintenance personnel should wear antistatic wrist strap when
working. The antistatic wrist strap must be connected to the static electricity
discharge hole on the equipment cabinet.
à The ground material, fabric walls and ceiling materials must comply with the
antistatic requirements. The following table shows the details.

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Table 3-1 Anti-Static Requirements for Indoor Materials

Item Anti-Static Requirements

Floor material Use electrostatic-conductive floor with good grounding. Do not use wood
floor or plastic floor, or lay woolen, flax or chemical fiber carpet.

Ceiling Use antistatic products. Usually gypsum board is used. It's prohibited
material to use common plastic materials.

Wall surface Use antistatic wallpaper. Usually the wall is painted with gypsum coating or
material lime coating. It is prohibited to use common wallpaper or plastic wallpaper.

l Dustproof
Dust on the equipment can cause electrostatic adsorption, which may result in bad
contact. As a result, the equipment running may be seriously affected. In order for
normal equipment running, the dustproof requirements for the equipment room are as
follows:
à The concentration of dust that is more than 5 μm in diameter should be less than
18,000 grains/cm3.
à There must be no explosive, conductivity, magnetic and corrosive dust in the
room. There must be no harmful and corrosive gases or gases that damage the
insulation properties of equipment, such as SO2, H2S and NH3, NO2, etc.
Suggested dustproof measures:
à Use the double-layer glass for the external windows and dustproof sealing strip
for the door. It is better to use the skylight airproof room equipped with dustproof
devices if conditions are available.
à Keep lab coat and slippers clean and replace them regularly.
à Put the operating equipment in the outer room. The equipment room must avoid
regular visit and door opening and closing.
à Paint the wall surface and the ceiling of the equipment room with anti-adsorption,
anti-fire, and the moisture-proof coating, or apply wallpaper onto the wall surface
or the ceiling. Use lusterless paint for the coating.

à Coating on the roof and wall, doors, windows and the ground must adhere to
the surfaces tightly and not come off easily. The coating should provide good
protection against sand and dust intrusion.

à The relative humidity in the equipment room must be high enough to reduce
electrostatic adsorption of the dust.
l Illumination

Install incandescent lights (or emergency lights) at the proper locations between racks.
Avoid long-time exposure to light or sunlight to prevent aging or distortion of circuit
boards or components caused by high temperature.

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It is recommended to use color glasses, and dark non-transparent curtains for

windows. The major illuminators in the equipment room must be fluorescent lamps
on the ceiling, with an average illumination intensity of 300 – 450 lx.
l Fire Prevention
The main building for the equipment room must meet the requirements defined in
the national standard GBJ 16-87 Code for Design of Building Fire Protection or the
related standards made in local areas. The equipment room must be equipped with
sufficient fire-fighting equipment and reserved fire control passages according to the
local fire prevention laws. Do not store any flammable or explosive articles in the main
or auxiliary equipment room, and signs bearing “No Smoking” or “No Open Flames”
shall be posted at conspicuous places. Fire protection equipment must be easily
accessible and no fire hydrant is needed in the equipment room.
It is recommended to install alarm devices for smoke and high temperature and inspect
them frequently.
l Water Supply and Drainage
To prevent any water from coming in the equipment room, no water pipes or drain
pipes should run through the equipment room.
l Heating Facilities
The heating facilities should have no valve or bulkhead in the equipment room and
must not leak.
l Temperature and Humidity
To ensure proper operational conditions of the equipment, the temperature and
humidity in the equipment room must be maintained in a certain range. Too high or
too low a temperature or humidity may bring negative impact on the equipment quality
and life. The following table states the temperature and humidity requirements,
wherein the short-term working conditions mean that the successive operating time
is not more than 96 hours and the accumulated operating time per year is not more
than 15 days.

Table 3-2 Temperature And Humidity Requirements

Item Temperature Relative Humidity

Long-term Short-term working Long-term Short-term

working conditions working working
conditions conditions conditions

Range +5 ℃~+40 ℃ –5 ℃~+5 ℃ 5%~85% 85%~90%

+40 ℃~+50 ℃

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Note
The temperature and humidity of the operating environment inside the equipment
room are measured at the spot that is 1.5 m above the floor and 0.4 m before the
rack when there is no protective plate in front or at the back of the equipment rack.
To keep the temperature and humidity in the equipment room matching the
above-mentioned conditions during equipment running, the equipment room must
be equipped with air-conditioners and ventilation facilities. Generally, the main
equipment room is provided with air-conditioning equipment, and other auxiliary
equipment rooms are provided with the air-conditioning equipment that runs
seasonally as required (based on the climates and economic capability of operator).

l Ventilation Facility
The equipment room should be properly ventilated. The content ratio of fresh air
delivered to the equipment room is not less than 5%, to guarantee the appropriate air
freshness inside the room and prevent dust.
l Air-Conditioning
The capacity of the air-conditioning system shall be calculated on the quantities of the
heat produced by the principal equipment of the system and external heat sources.
The heat produced by external heat sources includes that radiated by the sun to the
equipment room through windows or walls and that brought and produced by the
maintenance personnel who enter and stay inside the equipment room.
As the hot air flow features upward movement and the cooling system of the main
equipment adopts up-draught mode, when installing a centralized air-conditioning
system, it is better to use the ventilation mode of "inlet down, outlet up". The air inlet
should be under the movable floor, helping heat dissipation for equipment.
The air-conditioning equipment should be dual systems as backups of each other
especially in the main equipment room in order for system running safety and
reliability. The capacity of each system should be greater than half of the total
required air-conditioning capacity at least.

3.1.3 Equipment Room Power Supply

Purpose
It is necessary to check the power supply of the equipment room in order to keep the
equipment running in normal status when emergency occurs. And it is also easy to
maintain the equipment after the power check.

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Danger
Make sure the operator and equipment is safe when checking power supply. Be careful to
use correct measurement range when using the multimeter.

Check Items
The check items of equipment room power supply are described as follows:
l Power supplies should be led into the equipment room to meet the engineering
requirements.
l There must be clear symbols to identify power sockets of different voltages in the
equipment room.
l The AC power supply devices must contain not only mains lead-in but also UPS or
inverter as well as generating equipment.
l The indices of DC, AC power and UPS are as follows:
à DC power requirements
Voltage amplitude: The nominal voltage of the power supply provided by the
power equipment in the equipment room is -48 V. Its fluctuation range is -40 V~57
V.
The noise level indexes of DC power supply voltages shall meet the general
technical specifications of the Ministry of Posts and Telecommunications (MPT).
DC power must have power-surge protection and indication.
à AC power requirements
Three-phase power supply: 380 V±10%, 50 Hz±5%, waveform distortion 5%
Single-phase power supply: 220 V±10%, 50 Hz±5%, waveform distortion5%
The requirement for voltage frequency of the standby generator is the same as
above, with a waveform distortion of 5%~10%.
à UPS requirements
Input voltage: 220 V±10%
Input frequency: 50 Hz±5%
Power factor: 0.95
Output voltage: 220 V±3%~220 V±5%
Output frequency: 50 Hz~60 Hz
Harmonic distortion: 5%
Output waveform: sine wave
Work mode: online
Dynamic latency: 2 ms
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3.1.4 Equipment Room Grounding

Purpose
The equipment is grounded to run safely and normally and withstand external
electromagnetic interference. As testified by practice, equipment failure in many cases
results from bad grounding, which will cause great damage to the equipment when
suffering the lightening attack. Therefore, the installation personnel must check the
grounding of the equipment room and the grounding conditions that the equipment room
provides to the equipment before the equipment is installed.

Ground System
The grounding system comprises of ground cables, ground bus-bars, ground in-lead
cables and ground body. The following figure shows the ground system cabling.

Figure 3-2 Ground System Cabling

l Grounding body: the conductor that is buried underneath the ground and in contact
with the earth.
l Ground bus-bar: the common grounding bus bar of the grounding cable that are led
out from the equipment room and the power supply room.
l Ground lead-in cable: the connecting line between the grounding busbar and the
grounding body.
l Ground cable: the connecting line between the communication equipment and the
grounding busbar.

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Equipment Ground System

l An improper design of the grounding system in the equipment room will cause the
following impact on the equipment:
As the transient voltage surge due to lightning or other reasons cannot be released
properly, the relative high level formed accordingly will damage the equipment.
The metal enclosure that bears electricity due to insulation fault or other power fault
inside the equipment will cause damage to human body.
The accumulation of the electrostatic of the equipment will cause damage to the
components.
In addition, the improper working ground of the equipment will increase the
interference signals in the signal loop of the equipment, which leads to the abnormal
operation of the equipment.

l Joint grounding system

The joint grounding mode is recommended for designing the grounding system.
à Lightning protection ground: It refers to the lightning protection of the construction
facilities, which consists of lightning arrester, grounding conductor, and
connectors that connect with the ground system.
à Working ground: It refers to the common potential reference formed by the
connected component loop inside the equipment.
à Protection ground: It refers to the ground that is led from the protection end or
the outer enclosure of the equipment. Its purpose is to prevent the metal outer
enclosure of the equipment from bearing electricity due to power supply faults or
other reasons of the equipment.
à The joint ground refers to the method that the working ground and protection
ground of the equipment, and the lightning ground of the building are all
connected together to form one set of grounding body. It can be several ground
grids, for example, equipment room ground grid, power room ground grid, and
iron tower ground grid.
The reason why joint grounding is adopted is to prevent ground level breakdown
effect. When the lightning strikes a building having communication equipment,
electromagnetic induction will increase the level of the communication equipment.
If the grounding body of the equipment is separate from the grounding body of
the building, the level of the equipment is zero, a huge potential occurs between
the circuits and components of the equipment and the ground. In this case, the
components and the circuits are very likely to break down. This is called ground
level breakdown effect.

If the working ground, the protection ground, and the lightning protection ground
of the building are connected to one grounding body, the electromagnetic
induction will increase both the level of the circuits of the communication
equipment and the ground level when a lightning strikes at the building. In this

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case, there is no sharp potential between the components and the circuits of the
equipment and the ground, which means that they are not likely to be damaged.
l Grounding system design
The interrelationship between the lightning protection ground, protection ground and
working ground must be rational in the ground system design. Each potential is same
and does not interfere with one another, and also can resist external interference.
To meet different grounding requirements, there are three kinds of grounding systems,
which are described as follows:
à Star distribution system
In this kind of system, the working ground cables and protection ground cables
at different ground points are separated from each other. The advantage of star
distribution system is that the loop current influence is lessened.

à Net distribution system

In this kind of system, the working ground cables and protection ground cables
are connected with each other at several points, forming a grounding net.
The advantage of net distribution system is that the effective cross-sectional area
of the ground conductor conducting the ground current is increased to reduce the
voltage drop on the ground conductor. In case of partial ground cable failure, the
grounding system is still able to protect the operators and the equipment. This
kind of system may cause interference to some sensitive devices and affect their
normal running. Therefore it is not suitable for sensitive devices sometimes.
à Star-Net hybrid distribution system

The advantage of this kind of system is that a part of grounds can adopt net
distribution systems while some devices sensitive to hum or noise can adopt star
distribution systems, and each system does its best without interfering with one
another.
l Common grounding system
The user should choose the ground distribution system according to the actual
situations and the equipment requirements. There are two kinds of common
grounding systems:
à Typical grounding system for single-story building equipment room

In the power room, there is a common ground bus (grounding busbar), on

which bolt ground terminals are provided. All the devices to be grounded are
connected to the common ground bus. If the length in any horizontal direction
of the building exceeds 60 m, the second common ground bus is needed. The
maximum distance between the two grounding systems should not exceed
60 m. The large-diameter insulated strand cable are used to connect the two
grounding systems.
à Typical grounding system for multi-story building equipment room

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The ground cable led from the backbone is an insulated strand cable. It is led
from the common ground bus (grounding busbar) at the ground floor and led
upward to connect the grounding cable buses on each floor of the building. The
connection can adopt either brazing or fusing to ensure the electric continuity.
The equipment on each floor must be connected to each grounding cable bus on
the same floor with the equipment.
l Ground resistance requirements
The resistance for the equipment room in joint grounding mode should be less than 1
Ω.

3.2 Auxiliary Equipment Preparation

Purpose
Before the installation of the equipment, it is necessary to check related auxiliary
equipments to see whether they are in place or applicable to avoid the potential delay
when the system is undergoing trial test after the installation.

Check Items
l Power supply
Check whether the external power cable and the one connecting cabinet are prepared
properly and sufficiently for the project. There must be clear symbols to identify power
sockets of different voltages.
l Transmission equipment
Check whether the transmission equipment is ready.
l Distribution shelf
Optical distribution frames (ODF) and digital distribution frames (DDF) are installed or
have ports in reservation.
l Other facilities
A special terminal console should be equipped for the terminal equipment, and it
should be installed in a proper position, in accordance with the requirements for the
equipment room floor layout plan.

3.3 Tools and Meters Preparation

Purpose
To ensure smooth installation, the required tools and meters should be completely
prepared before construction so as to avoid any delay on site.

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Tools and Meters List

The installation and test of the equipment and its maintenance background console need
different instruments and meters at different stages. Please prepare them according to the
requirements listed in the following table.

Table 3-3 Tools and Meters List

Name Model and Specifications Remarks

Steel measuring tape – –

Marking pen – Or other tools that can mark.

Straight screwdriver M3–M6 –

Cross screwdriver M3–M6 –

Nail hammer – –

Rubber hammer – –

Diagonal pliers – –

Pliers – –

Paper knife – –

Crowbar – –

Monkey wrench – –

Torque spanner 45Nm –

Punch drill – With φ14 drill bit

Electric drill – –

Electric saw – –

Vacuum cleaner – –

Ladder – –

Hacksaw – –

Plumb – –

Electric iron 40W –

Wiring board – Including two-phase and

three-phase sockets

Network cable crimping plier – –

Clamping pincers – –

Wire stripper – Prepared by the customer

Horizontal ruler – –

Multimeter – –

Ground resistance tester – –

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Name Model and Specifications Remarks

Network tester – –

Lineation template – Provided with delivery

Caution
The meters cannot be used unless they are strictly calibrated and proven qualified.

3.4 Technical Documents Preparation

Purpose
To ensure smooth installation, the required technical documents should be prepared before
construction.

Technical Document List

The technical documents include various design drawings, installation manuals and
acceptance manuals.
l Engineering Design and Construction Drawings, Engineering Survey Report, and
Environment Acceptance Report
The Engineering Design and Construction Drawings should be implemented by the
institute entrusted by the carrier, whose copy should be provided by the carrier to the
equipment manufacturer before equipment delivery.

The Engineering Survey Report should be filled in by the technical persons of the
equipment manufacturer. If the engineering survey cannot be completed in time, the
survey should be implemented by the carrier under entrustment and then the report is
mailed to the manufacturer. It is used for the preparation of the engineering auxiliary
materials.

The Environment Acceptance Report is used for the first inspection on the
equipment operation environment, checking whether the environment complies with
the installation requirements. If not, ask the carrier to improve the environment
conditions. The second environment acceptance is performed in the construction
implementation phase.

l Related documents that come with the product.

l Installation Acceptance Report and Test Acceptance Report
The Installation Acceptance Report and Test Acceptance Report are the engineering
documents for the final acceptance after the equipment commissioning, which should
be provided by the equipment manufacturer to the carrier in the equipment delivery.

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 Chapter 4
Unpacking and Acceptance
Table of Contents
Unpacking Preparation ...............................................................................................4-1
Unpacking Procedures ...............................................................................................4-2
Goods Inspection and Handover ................................................................................4-6

4.1 Unpacking Preparation

Purpose
Before unpacking the equipment, the operator should learn the unpacking procedure and
precautions.

Unpacking Flow
The unpacking flow is described as follows:
1. Preliminary work
l The environmental conditions are accepted as qualified.
l Determine involved personnel of both parties. Both the customer representatives
and the supplier representatives must be involved in the acceptance.
l Determine the goods storage site and the custody method.
l Count the articles to see whether the total pieces of the goods match the quantity
in the packing list. Check if the packing case is damaged and if the delivery
destination is correct.
l Prepare corresponding tools, including a nail hammer, a crowbar, a paper knife
and a straight screwdriver.
2. Check the total amount of the articles.
The Equipment Acceptance List and Unpacking Acceptance Report are placed in
package #1. Open package #1 and take out the Unpacking Acceptance Report.
Check whether the total pieces of the goods match the quantity in the Acceptance
List and then archive the report.
3. Unpacking inspection

The unpacking acceptance is implemented by the engineering supervisor jointly with

the equipment carrier representative.
The packages can be opened if they are not damaged. Each package includes a
Packing List. The engineering supervisor must check item by item according to the
Packing List.

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During the unpacking check, if any item is missing, lacked, in error, excessive
or damaged, the reason must be found and the Unpacking Acceptance Return
Notification must be filled by the engineering supervisor, and must be fed back to
ZTE in time.
The goods of ZTE may be packed in wooden case or carton. Different tools are
required to open them on site.

Caution
ZTE does not assume any responsibility for any missing or damaged parts occurred
during unpacking unilaterally performed by the customer.

4. Acceptance and handover

After unpacking acceptance, both parties sign on the Report of Unpacking and
Inspection for acknowledgment and complete handover.

Precautions
Pay attention to the following aspects during the unpacking inspection:
l Use professional tools to open cases and do not operate wildly lest the devices in the
case should be damaged.
l Movement should be tender during unpacking. The coatings of the goods should
be protected. Please specially pay attention to the antistatic requirements for circuit
boards.
l Recycle the packing materials as much as possible. The waste should be dealt with
collectively and should not be discarded or burned randomly.
l Check the fittings and accessories according to the packing list after unpacking the
cases. If any item is lost, lacked, in error, excessive or damaged, contact ZTE office
immediately.

4.2 Unpacking Procedures

4.2.1 Unpacking Wooden Case
Context
This topic describes the procedure to unpack a wooden case.

To unpack the wooden case smoothly without damaging the cabinet, the operator should
open the case according to the related specifications.
The wooden case packaging for the cabinet is made up of a case, foam plate, pearl cotton,
plastic cover, inner package etc. The appearance of the wooden case and its internal
packing are shown in Figure 4-1 and Figure 4-2.

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Figure 4-1 Wooden Case Appearance

Figure 4-2 Wooden Case Packaging

1. Cabinet 3. Upper pillow 1 5. Lower pillow 1

2. Upper pillow 2 4. Lower pillow 2

Steps
1. Move the packing case to or near the equipment room before unpacking, so as to
avoid damage of the cabinet while moving the case.
2. Use such tools as nail hammers, pliers, straight screwdrivers and crowbars to open
the top cover of the case (as indicated by the arrow on the case). The unpacking
schematic diagrams are shown in Figure 4-3.

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Figure 4-3 Cabinet Unpacking Schematic Diagram

3. Lift the wooden case upright.

Make its legs downward.

4. Pull the cabinet out of the wooden case.
Do not remove the plastic film for packing the cabinet before pulling it out.

5. Remove the plastic film.

– End of Steps –

4.2.2 Unpacking Carton

Context
This topic describes the procedure to unpack a carton.

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To unpack the carton smoothly without damaging the goods in it, the operator should open
the carton according to the related specifications.
Cartons are usually used to hold electronic components, parts, terminal equipment and
auxiliary materials. The carton packaging is shown in Figure 4-4 and Figure 4-5.

Figure 4-4 Carton Appearance

1. Packing tape 2. Adhesive tape 3. Carton

Figure 4-5 Carton Packaging

1. Board protecting cushion

Steps
1. Use diagonal pliers to cut the packing tape.
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2. Use a paper knife to rip the adhesive tape along the seam on the carton cover.
Do not insert the knife too deep to avoid scratching boards in the carton.
3. Open the carton and take out the foam boards.
4. Check the amount of boards inside to see if it matches the packing list, and take out
the boards together with the packing bags.
5. Open the antistatic packing bag and take out the circuit boards.
When taking the circuit board out of the antistatic bag, wear antistatic wrist straps so
that static electricity does not damage the circuit board. Take notice of the influence
of environmental temperature and humidity. Usually desiccants are placed in each
antistatic bag to absorb the moisture inside the bag to keep it dry.

Caution
When the equipment is moved to a hotter and damper place, wait for at least 30
minutes before unpacking it so as to avoid damages to the device caused by the
moisture accumulated on the equipment surface.

Note
Generally the terminal devices are out-purchased. The packing carton specifications
are usually different with one of the board packing cartons. Unpack them according to
practical requirements of the equipment.

– End of Steps –

4.3 Goods Inspection and Handover

4.3.1 Inspecting Goods
Context
This topic describes the procedure to perform goods inspection.

To ensure smooth installation work and normal equipment running, the operator should
check the cabinets, shelves and boards after unpacking the equipment. If any thing is
found unqualified or faulty, handle it in time.

Steps
1. Take the cabinet out of the wooden case and make sure it is placed on a solid ground
without inclination.

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2. Check for any concave, protrusion, scratch, peeling, blistering or filthy mark on the
equipment surface.
3. Make sure fastening screws are not loosening, coming off or dislocating.
4. Check if all the auxiliary parts and accessories are completely provided.
5. Check if all the required boards are provided.
6. Check if the boards or the components on the boards are distorted, damaged or
missed.
7. Check if the board No. and the version No. are consistent with that provided on the
packing list.
– End of Steps –

4.3.2 Handing Over Goods

Context
After equipment inspection and acceptance, the equipment can be handed over to the
carrier if it needs to be kept by the carrier.
This topic describes the procedure to hand over goods.

Steps
1. After the unpacking acceptance, both parties sign on the Report of Unpacking and
Inspection.
2. According to the contract, if the goods are to be kept by the carrier after the unpacking
acceptance, the equipment carrier is responsible for goods safekeeping after the
signature and handover.

3. Each party holds one copy of the Report of Unpacking and Inspection. The engineering
supervisor returns the acceptance conclusion in the report within seven days to the
equipment supplier for archiving.
– End of Steps –

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 Chapter 5
Cabinet Installation
Table of Contents
Installation Specifications ...........................................................................................5-1
Direct Installation Mode ..............................................................................................5-2
Jointing Neighboring Cabinets....................................................................................5-8
Securing Cabinet from the Top ...................................................................................5-9

5.1 Installation Specifications

Description
To ensure smooth installation and future maintenance, install the cabinet according to the
specifications.

Installation Specifications
1. Cabinet layout requirement
l Easy for installation
l Easy for routine maintenance
l Easy for future expansion of the system.
l Safe bearing capacity of the floor, even distribution of load
l The arrangement mode of the cabinet is designed and determined in light of
the system configuration by both the customers and the technical personnel of
the suppliers. The installation position and direction must match the engineering
design drawing.
l The distance between each horizontal row of the cabinets and the distance
between the cabinet and the wall:
The distance between the cabinet side and the wall should be ≥ 800 mm.

The distance between the front side and the wall should be ≥ 1,000 mm.
The distance between cabinet rows should be ≥ 1,200 mm.

2. Cabinet installation requirement

l The cabinet must be installed upright. After installation is completed, the
horizontal or vertical deviation must not be more than 3 mm.
l Cabinet layout must conform to the engineering design requirement. The side of
each row of the cabinets, which is close to the major walkway, must be aligned in
line with the minimum deviation not more than 5 mm.

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l When installing combined cabinets, the neighboring cabinets must close tightly to
each other and the front plane and the rear plane of each row of the cabinet must
be aligned. The top edge of the cabinets must be on the same plane.
l Combining the features of the equipment room, the cabinet fixation mode adopts
base installation and direct installation. Each captive screw must be tightened
and the exposure length (height) of the same kind of screws must be same.
l Every kind of components must not come off or be damaged. The coating must
not flake off or be scratched. If any flake appears, supplement coating would be
applied.
l All kinds of labels must be clear and complete.
l Shock-proof measures must be taken during the fixation and installation of the
cabinet.

5.2 Direct Installation Mode

5.2.1 Installation Flow
Description
For the equipment room without antistatic floor, fix the cabinet on the hard ground.

Flow
The flow of installing a cabinet in the direct-to-ground installation mode is shown in the
following figure.

Figure 5-1 Direct-to-Ground Installation Flow

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5.2.2 Installing Expansion Anchor Bolts

Prerequisites
l Tools, meters and installation parts are ready.
l The Engineering Design and Construction Drawings are ready.
l The expansion anchor bolts AN01 (including M12X90 expansion nuts with bolts,
spring washer, insulating washer and big gasket) are ready.

Context
This topic describes the procedure to fixi the expansion anchor bolts for the cabinet
installation of the direct-to-ground installation mode.

Steps
1. If the equipment room floor is not measured, measure the level of the equipment room
with a level instrument to make sure that the cabinet will not incline after installation.
2. Measure a few marking points with a tape measure to determine the position of the
expansion anchor bolts.
The marking line diagrams of the single cabinet and the multi-cabinet are respectively
shown in Figure 5-2 and Figure 5-3.

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Figure 5-2 Marking Lines For Installing A Single Cabinet (unit: mm)

1. Equipment room wall 2. Installation hole for an 3. Cabinet front door

expansion anchor bolt

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Figure 5-3 Marking Lines For Installing Multi-Cabinets (unit: mm)

1. Equipment room wall 2. Installation hole for an 3. Cabinet front door

expansion anchor bolt

3. At each marked place of the expansion anchor bolt, use both hands to hold the drill
handle tightly and straightly to keep the bit vertical to the cement floor. Drill four
110mm-deep Φ20 holes at each marked place of the expansion anchor bolt.
If the cement floor is too slippery to position the bit, drill a depression at the position
for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside the holes.
5. Measure the hole distance.
If the deviation is large, reposition and re-drill the holes before installing the expansion
anchor bolts.

6. Slightly tighten the nuts and bolts, and put the expansion tubes and bolts vertically into
holes.

7. Knock the expansion anchor bolt with a rubber hammer until the expansion tube of the
expansion anchor bolt is fully knocked into the floor.
8. Screw off the bolts, washers and gaskets.

9. Clean the floor.

– End of Steps –

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5.2.3 Fixing a Cabinet

Prerequisites
l Tools and meters are ready.
l Bolts M12×30 are ready, with spring washers, insulating washers and big gaskets.
l Insulating gaskets are ready.
l In case of combined installation of multiple cabinets, side doors of the cabinets except
the two side doors at the both side of the cabinet row should be removed.

Context
This topic describes the procedure to fix a cabinet in the direct-to-ground installation mode.

Steps
1. Place the insulating gaskets on the cabinet installing holes in the ground.
2. Lift the cabinet onto the outmost group of expansion anchor bolts on the equipment
room ground manually or with a lifter.
Make sure that the front/rear/left/right sides of the cabinet are parallel to the walls of
the equipment room.
3. Fix the cabinet to the ground with bolts M12×30, spring washers, insulating washer
and big gaskets. The fastening torque should reach 75 Nm, as shown in the following
figure.
The connection between the base and the floor is shown in the following figure.

Figure 5-4 Fixing a Cabinet

1. Bolt M12X90 2. Spring washer 3. Big gasket

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4. Insulating washer 6. Expansion anchor bot 7. Ground

5. Cabinet AN01

Note
The cabinet has four angles at the bottom, each having an oval hole for securing
purpose.
In order to avoid re-installing the cabinet due to unqualified insulation, perform
insulation test after a cabinet is fixed.

4. Place a level ruler on the cabinet top where two directions are mutually vertical. Adjust
the horizon and the verticality of the cabinet with the height-regulating nuts under the
cabinet. The level and verticality errors should not be greater than 3 mm.
5. Clean the floor.
– End of Steps –

Follow-Up Action
To fix multiple cabinets in a row:
1. After the positioning of cabinets in a row is completed, adjust and secure the out-most
cabinet first.
2. Adjust other cabinets in turn with the first cabinet as the reference.
3. Joint adjacent cabinets.
4. Adjust other cabinets with bolts, spring washers and big gaskets.

5.2.4 Testing Insulation

Prerequisites
l Tools and meters are ready.
l The cabinet installation is completed.

Context
This topic describes the procedure to check whether the adjustable base is in disconnected
status with a multimeter, thus to avoid the static electrostatic discharge generated between
the cabinet and the floor affects the equipment safety.

Steps
1. Set the multimeter to the resistor side.

2. Use two measure probes of the multimeter to respectively contact the metal part of the
adjustable base and the expansion anchor bolt to measure the resistance.

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If Then

If the circuit is in the disconnected status The insulation test is complete.

If the circuit is in the connected status Go to Step 3.

3. Check whether the insulating washer is installed. Rectify those noncompliant parts
according to the actual conditions.
4. Go to Step 2 and start the insulation test again.
– End of Steps –

5.3 Jointing Neighboring Cabinets

Prerequisites
l Tools and meters are ready.
l Placement of all cabinets is completed.

Context
This topic describes the procedure to joint two adjacent cabinets.

Steps
1. Loosen the M4X12 bolts and remove the cabinet jointing part on the cabinet top.
2. Fix the cabinet jointing part as shown in the following figure to joint the cabinets
together.

Figure 5-5 Jointing Cabinets

– End of Steps –

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5.4 Securing Cabinet from the Top

Prerequisites
l The cabinet installation is completed.
l The length of the vertical plates and the length of horizontal plates are approximately
determined.

Context
Besides the securing measures taken at the cabinet bottom, for a cabinet higher than 2
meters should also be secured from the top.
l If the holes on the cabinet top for securing purpose are just under the cable rack in
the equipment room, the cabinet may be secured directly to the cable rack with the
vertical plates.
l If the vertical plates can not reach the cable rack even when they are adjusted, the
horizontal plates should also be used to secure the cabinet to the cable rack.

Steps
1. Fix the vertical plates to the cabinet top at the holes for securing.
2. Adjust the vertical plates to make them nearest to the cable rack.
l If the vertical plates may reach the cable rack, secure them to the cable rack with
locking bars, as shown in the following figure.

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Figure 5-6 Securing Cabinet from the Top (1)

1. Vertical plate 6. Horizontal plate 10. Spring washer

2. Locking bar 7. Cable rack 11. Gasket
3. Gasket 8. Vertical plate 12. Insulating washer
4. Spring washer 9. M12*25/M8*25 13. Insulating gasket
5. M6 hexagon nut bolt 14. Cabinet

l If the vertical plates can not reach the cable rack, use the horizontal plate to joint
the vertical plates and the cable rack, as shown in the following figure.

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Figure 5-7 Securing Cabinet from the Top (2)

1. Vertical plate 3. Horizontal plate

2. Cable rack 4. Cabinet

– End of Steps –

Follow-Up Action
Cut off the superfluous parts of vertical plates and horizontal plates to make a good
appearance.

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 Chapter 6
Equipment Installation Inside
a Cabinet
Table of Contents
Installation Flow .........................................................................................................6-1
Preparations...............................................................................................................6-2
Installing a Shelf.........................................................................................................6-4
Installing the ECDM Module .......................................................................................6-6
Installing the Power Box .............................................................................................6-7
Installing the Power Distribution Unit (PDU)................................................................6-8
Installing a Board .......................................................................................................6-9

6.1 Installation Flow

Description
The stability of the equipment running is closely related with the installation work quality.
You must carry on the installation by strictly following the installation flow and engineering
specifications so as to enhance the reliability of the equipment running.

Flow
The flow of installing devices inside a cabinet is shown in the following figure.

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Figure 6-1 Installation Flow

6.2 Preparations
6.2.1 Pre-Installation Check
Before installation, the operator should learn the equipment dimension, remaining space of
the cabinet, equipment installing locations and sequence. Pre-installation checking items
are described below:
l You have read the content of Chapter 3 and have confirmed that all the requirements
are satisfied.
l The cabinet installation is completed and satisfies relating requirements.
l The equipment to be installed has been unpacked and handed over to the operator
after check and acceptance.
l The equipment to be installed has been placed near the cabinet and is easy to be
moved.
l Make sure the input power switch and other power switches of all devices are in “off”
status.
l All external cables including power cables should be unplugged.
l Do not install the shelf containing too many boards when it is installed in the cabinet.
Otherwise the equipment may be broken due to the failure of balancing the shelf
containing too many boards.

6.2.2 Hardware Installation Precautions

Before installing boards or other devices inside a cabinet, be cautious to the following.
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l After you take a board from the anti-statics bag, install it immediately. If you have to
put it down, put it back into the anti-statics bag, and should not be placed on a shelf
or cabinet.
l Wear an antistatic wrist strap before the installation.
l Avoid your clothes or other objects touching the board. To avoid statics on the clothes
he antistatic clothes are recommended.
l Hold the boards by the edges and do not contact the circuits, components or
connectors of the board.
l When inserting a board, do not overexert. If the board is not aligned with the interface,
overexerting may damage the board or the pins on the backplane.
l When pulling out a board, make sure that you have raised the sliders of the ejector
levers. Otherwise, you might damage the board.
l Before installing the universal processing blade, install the rear board in the
corresponding slot. Install the universal processing blade after fastening the captive
screws of the rear board; otherwise, the rear board cannot be powered on properly.
l Since ECDM does not support hot swap, install the ECDM first and then tighten the
captive fastener before powering on.

6.2.3 Wearing an Antistatic Wrist Strap

Prerequisites
The cabinet and shelves are installed and properly grounded.

Context
Before installing a board, you should wear the an antistatic wrist strap to reduce the
affection of static to human and equipment.

Note
The antistatic wrist strap may only help avoid the static on your body damaging the board,
but can not prevent the static on your clothes from doing so. So an antistatic coat is
recommended for you.

Steps
1. Put the antistatic wrist strap on one of your wrist, and then tighten the latch.

Make sure that the strap contacts well with your skin.

2. Insert the grounding terminal of the antistatic wrist strap into the ESD socket on the
cabinet or a shelf.

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A shelf has two ESD interfaces, one on the front panel and the other on the back panel,
both marked with .
– End of Steps –

6.3 Installing a Shelf

Prerequisites
l The shelf installing location is determined according to the engineering planning.
l There is no blocker inside or around the cabinet.
l Tools and instruments are ready.

Context
This topic describes the procedure to install a shelf in the corresponding location of the
cabinet according to the equipment configuration planning.

Note
Keep balance of the equipment during installation.

Steps
1. Install the left rail bracket and right rail bracket of the cabinet respectively on the front
and rear rack columns. Keep the both brackets at a same level, that is, use the fixation
holes at the same height.
2. Fix four floating nuts respectively on the front rack columns on the left and right sides
over the rail brackets. They match with the installation holes on the front-end flange
on both sides of the shelf.
3. Hold up the shelf bottom and the handles on both sides and move the shelf in front
of the cabinet. The placing direction of the cabinet and the shelf should be consistent
with each other.

Note

Do not hold the handles of the fan subrack and the power module, cable chute or any
other components in the shelf to lift the shelf.

4. Lift the shelf and put it on the left and right rail brackets and then push it along the
rails brackets into the rack until both sides of the flanges at the front part of the cabinet
contact the rack columns.

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5. Insert the combination screws into the floating nuts previously fixed on the front rack
columns through the flange holes and then tighten each screw to secure the shelf, as
shown in Figure 6-2.

Figure 6-2 Installing a Shelf

– End of Steps –

Follow-Up Action
Check the following items:
l Move the shelf to see if it is secured in the cabinet.
l Observe the shelf to see if it is levelly installed.
l Observe the left and right rail brackets to see if they are distorted and if they can
support the shelf's weight.

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6.4 Installing the ECDM Module

Prerequisites
Prepare the tool: A cross screwdriver

Context
There are two ECDM slots at the back of each ETCA service subrack, which are used
to install the ECDM module. The ECDM module is the shelf data module, managing the
information such as the slots inside the shelf.

Steps
1. Hold the handle of the ECDM module, insert the ECDM module steadily into the ECDM
slot, unit the ECDM module panel contacts the shelf panel. Now, the ECDM module
is completely jointed with the ECDM interface of the ETCA backplane.
2. Use the cross screwdriver to tighten the screws on the ECDM module, as shown in
Figure 6-3.

Figure 6-3 Installing ECDM

1. screwdriver 2. handle

– End of Steps –

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6.5 Installing the Power Box

Prerequisites
Prepare the tool: A cross screwdriver

Context
There are two power-box slots at the back of the ETCA service subrack for installing the
power box, providing the -48V DC power adaption for the whole ETCA subrack.

Steps
1. Hold the handle of the power box, and insert the power box steadily into the power-box
slot at the back of the ETCA service subrack, until the power box panel is level with
the shelf panel.
Now the power box should be completely jointed with the power interface of the shelf
backplane.
2. Use the cross screwdriver to tighten the screws of the power box, as shown in Figure
6-4.

Figure 6-4 Installing the Power Box

1. handle 1 2. handle 2 3. screwdriver

– End of Steps –
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Follow-Up Action
Install the other power box of the same ETCA service shelf in the same way.

6.6 Installing the Power Distribution Unit (PDU)

Prerequisites
l Confirm the installation position of the PDU according to the engineering planning.
l Prepare the tools including a straight screwdriver and a cross screwdriver.
l Left and right support rails of the PDU have been installed on the front and back posts
of the rack.

Context
The PDU is installed in the factory. For some special requirements, the maintenance
personnel can install the PDU using the following steps.

Steps
1. Hold the bottom and mounting flanges of the PDU, move it slowly to the front of the
installation cabinet, and the direction of the PDU should be consistent with the cabinet.
2. Place the PDU on the left and right support rails, and push it into the rack along the
rails, until the mounting flanges in the front of the PDU contact the posts of the rack.
3. Insert the combination screws into the floating nuts previously installed on the front
post from the mounting flange holes and tighten each screw to fix the PDU. Here the
M6 screws are used, and the tightening torque is 3.2–3.7Nm, as shown in Figure 6-5.

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Figure 6-5 Installing PDU

– End of Steps –

6.7 Installing a Board

Prerequisites
l The location where the board is to be plugged is determined according to actual
configuration.
l Tools like a cross screw-driver are ready.
l You are wearing an antistatic wrist strap.

Context
Generally the ECDM board has been installed in factory. You can install the SBCJ, the
EGBS, the EGFS, and the EMSI boards according to the configuration requirements.
For the corresponding logical board names of the boards on the slots and the realized
function, refer to the manual ZXUN uMAC Unified Mobility Access Controller MME
Hardware Description .

l Server blades should be installed in slots 1–14.

l EGBS should be installed in slots 19 and 20.
l EGFS should be installed in slots 21 and 22.
l EMSI should be installed in slots 15–18 and 23–28.

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Note
Before powering on the service subrack, to ensure the safety of the boards, partially insert
all boards in the slots: that is, the boards are inserted in the slots but not firmly. After the
service subrack is properly powered on, insert the boards firmly one by one.

Steps
1. If blank panels have been installed in the slots, unscrew the captive fasteners of the
blank panels and dismount the blank panels.

2. Take out the server blade from the ESD package according to ESD protection
regulations.
3. Hold the board panel and open the ejector levers to the maximum extent possible, as
shown in Figure 6-6.

Figure 6-6 open the ejector levers

4. Hold the board plane and ejector levers, and insert the board smoothly into the guiding
rail of the slot, as shown in Figure 6-7, until it cannot move forward.

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Figure 6-7 Insert the Board into the Guiding Rail

5. Hold both ejector levers on the board, and push the board into the slot , as shown in
Figure 6-8, until the gliding blocks on the ejector levers are clasped onto the shelf.

Figure 6-8 Hold the Ejector Levers

6. Tighten the captive fasteners on the panel in the clockwise direction with a screwdriver.
7. Repeat Steps 1-6 to install all required boards.

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8. To ensure good ventilation and heat dissipation, electromagnetic screen and dust proof
effects, make sure every empty slot is equipped with a blank panel.
– End of Steps –

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 Chapter 7
Cable Installation
Table of Contents
Power Cable and Grounding Cable Installation...........................................................7-1
Internal Cables Installation .........................................................................................7-3
External Cable Installation..........................................................................................7-4

7.1 Power Cable and Grounding Cable Installation

7.1.1 Grounding Cable
Function of the Grounding Cable
The grounding cable realizes the effective grounding of the cabinet, the shelf, the cabinet
door, and the power distribution unit, which ensures the electric safety of the equipment.

Types of the Grounding Cable

The grounding cable is in yellow-green color, and it can be divided into the following types
according to its connection:
l Cabinet Grounding Cable
l Shelf Grounding Cable
l Cabinet Door Grounding Cable
l Power Distribution Unit Grounding Cable

Structure of the Grounding Cable

Structure of the grounding cable is as shown in Figure 7-1.

Figure 7-1 Grounding Cable

1. End A 2. Label 3. End B

Installation of the Grounding Cable

l Installation of the Cabinet Grounding Cable

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Connect one end of the cabinet grounding cable with the grounding nut on the top
of the cabinet (grounding symbol is ), and connect another end to the grounding
network of the equipment room.
l Installation of the Shelf Grounding Cable
Connect one end of the shelf grounding cable to the grounding nut at the side of the
cabinet (grounding symbol is ), and connect another end to the ground nut of the
shelf (grounding symbol is ).
l Installation of the Cabinet Door Grounding Cable)
Connect one end of the cabinet door grounding cable to the grounding nut of the
cabinet (grounding symbol is ), and connect another end to the cabinet door
grounding terminal (grounding symbol is ).
l Installation of the Power Distribution Unit Grounding Cable
Connect one end of the power distribution unit grounding cable to the grounding nut of
the cabinet (grounding symbol is ), and connect another end to the power distribution
unit grounding terminal (grounding symbol is ).

7.1.2 Power Cable of the Power Box

Function
Power cable of the power box is used to connect the power of the power distribution unit
to the power box.

Structure
Power cables of the power distribution box include:
l Color of the cable connecting the power distribution unit -48 V to the power box -48 V
is blue.
l Color of the cable connecting the power distribution unit -48 VRTN to the power box
-48 VRTN is black.
Colors of the cables are different, but the structure is the same. The structure is as shown
in Figure 7-2.

Figure 7-2 Power Box Power Cable

1. End A 2. Label 3. End B

Insertion Direction of End A and End B

l End A and End B of the cable are installed at:
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End A is installed on the INPUT terminal of the power box.

l End B is installed on the OUTPUT terminal of the power distribution unit.

7.2 Internal Cables Installation

7.2.1 PD485 Cable
Function
The PD485 cable accomplishes the 485 connection from the UBSW board to the Power &
Environment Monitor (PEM) board, and realizes the status monitoring on the PDU.

Structure
The PD485 cable adopts the FTP super-five shielding data cable, and both ends are the
8P8C direct cable crimping connectors. The structure of the cable is as shown in Figure
7-3.

Figure 7-3 PD485 Cable Structure

Insertion Direction of End A and End B

End A and End B of the cable are installed at:
l End A is connected to the interface with the identification as RS485 (IN) on the power
distribution box.
l End B is connected to the interface with the identification as RS485 on the
active/standby UBSW board.

7.2.2 Control Plane Interconnection Cable

Function
It realizes the control plane cascade connection of the subracks inside the system.

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Structure
The cable adopts the FTP super-five shielding data cable, and both ends of the cable are
the 8P8C direct cable crimping connectors. Structure of the cable is as shown in Figure
7-4.

Figure 7-4 Control Plane Interconnection Cable Structure

Insertion Direction of the End A and End B

End A and end B of the cable are connected to the interfaces with the identification as
ETHn (n=1~4) on the UBSW in different shelves.

7.3 External Cable Installation

7.3.1 OMC Ethernet Cable
Function
The OMC Ethernet cable accomplishes the Ethernet access of the OMP board to the
background local OMC.

Structure
The cable adopts the FTP super-five type shielding data cable, and both ends of the cable
are the 8P8C direct cable crimping connectors. The structure of the cable is as shown in
Figure 7-5.

Figure 7-5 OMC Ethernet Cable Structure

Insertion Direction of End A and End B

End A and end B of the cable are installed at:
l End A is connected to the interface with the identification as ETH-MPn (n=1,2)on the
rear board UBSW (rear board of the UOMP board).
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End B provides the male Ethernet RJ-45 interface.

7.3.2 Debugging Cable

Function
The debugging cable realizes the connection between the serial port of a board and the
debugging processor.

Cable Structure
The cable is composed of the category 5 twisted pair, a DB9 serial port, and a RJ45
interface. Its structure is as shown in Figure 7-6.

Figure 7-6 Cable Structure

Insertion Direction of End A and End B

End A and End B of the cable are installed at:
l End A is connected to the serial port of the debugging processor.
l End B is connected to the serial port of a board.

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 Chapter 8
Monitoring System
Installation
Table of Contents
Overview of the Monitoring System ............................................................................8-1
Monitor System Installation ........................................................................................8-2

8.1 Overview of the Monitoring System

Composition
The monitoring system consists of the PEM, PEMB, smoke sensor, infrared sensor,
temperature/humidity sensor and the entrance control sensor.

Function
l The PEMB board, which is in the power distribution unit, processes the alarm signals.
When -48 V power exception occurs, such as over-voltage, under-voltage, power
failure, fan abnormality, smog signal, illegal intrusion signal, or temperature/humidity
threshold-crossing signal appears in the system working environment, an alarm
instruction is generated by the corresponding indicator on the power distribution unit
panel; meanwhile, this signal is sent to the EGBS through the RS485 interface, or
background server.
l The PEMB board provides an interface of environment monitoring signals for the PEM
board, realizing the access of system monitoring signals.
The PEMB board is located at the back of the power distribution unit. Its external
interfaces are shown in Table 8-1.
Table 8-1 PEMB Board Interfaces

Interface Identifier Connector Use Connection Cable

Entrance DOOR DB15 Used for introducing the entrance control End A of the entrance
control sensor monitoring signal of the cabinet control sensor cable
interface and equipment room.

Sensor SENSOR DB15 Used for introducing monitoring signals End A of monitoring
interface of the smoke sensor, infrared sensor and cable
temperature/humidity sensor.

Fan monitoring FAN DB15 Used for introducing fan subrack End A of fan monitoring
interface monitoring signal cable

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8.2 Monitor System Installation

8.2.1 Monitoring Cables
Function
The signal is led out of the DB15 connector provided at the back of the power distribution
unit. It is then led to the cabinet top through the monitoring cable H-MON-025 signal. For
rack installation, configure sensors as actually required.

Serial Number & Structure

The structure of the monitoring cable H-MON-025 is shown in Figure 8-1. End A of the
cable is DB15 connector and there are four DB9 connectors on the End B of the cable.

Figure 8-1 H-MON-025 Cable Diagram

Table 8-2 shows the corresponding relations between connectors and the sensors.

Table 8-2 Corresponding Relations Between H-MON-025 Cable Connectors and Sensors

End B Label Corresponding Sensor

B1 Infrared Sensor

B2 Temperature/Humidity Sensor

B3 Smoke Sensor

B4 Reserved for other uses

Plugging Direction of End A and End B

The connection positions of End A and End B of the cable are described as follows:
l End A is plugged into the position with the identifier “SENSOR”(DB15 port) at the rear
of the power distribution unit.
l End B of is led out of the cabinet top and then bundled and fixed on the cabinet to
connect the required sensors according to actual needs.
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Caution
Do not lose the plastic sheath of each socket of cable end B, if the sensor cable is not
required.

8.2.2 Smoke Sensor

Description
The smoke sensor is ceiling-mounted, and it should be installed right over the top of the
cabinet.

Cable
The structure of the smoke sensor cable labeled as H-M0N-013 is shown in Figure 8-2.
End A of the cable is connected to the monitoring cable and the End B is connected to the
smoke sensor.

Figure 8-2 Smoke Sensor Cable Diagram

1. End A 3. End B
2. Direction C 4. Sensor pins

Installation
The procedure to install the smoke sensor is described as follows:

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1. Drill two Φ6 holes on the wall at a depth equivalent to the length of the plastic expansion
bolt (preferably not less than 30 mm). The two holes are 97 mm apart, and the height
from each hole to the ground is the same.
2. Insert the plastic expansion bolts into the two holes, and hammer them fully into the
holes with proper force.
3. Remove the base of the smoke sensor, thread two M4 screws into preset holes of the
base, and rotate the screws into the plastic expansion bolt on the wall.
4. Connect one DB9 male connector of the smoke sensor to End B3 of the PEMB external
monitoring cable H-MON-025.

8.2.3 Temperature/Humidity Sensor

Description
The temperature/humidity sensor is ceiling-mounted above the cabinet. Mount it on
the wall of the equipment room if convenient. In principle, it is better to install the
temperature/humidity sensor close to the cabinet.

Cable
The structure of the temperature/humidity sensor cable labeled as H-M0N-014 is shown
in Figure 8-3. End A of the cable is connected to the monitoring cable and the End B is
connected to the temperature/humidity sensor.

Figure 8-3 Temperature/Humidity Sensor Cable Diagram

Installation
The procedure to install the temperature/humidity sensor is described as follows:
1. Drill two Φ6 holes on the wall. The two holes are 60 mm apart, and the height from
each hole to the ground is the same.

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The hole depth is suitable for placing the plastic expansion bolts, which is
recommended to be no less than 30 mm.
2. Insert the plastic expansion bolts into the two holes, and hammer them fully into the
holes with proper force.
3. Rotate the M4 screw into the two plastic expansion bolts on the wall, but not to the
end. The distance between the cap of screw and the wall is about 10 mm.
4. Connect the DB9 male connector of End A of the temperature/humidity sensor to End
B2 of external monitoring cable H-MON-025. Connect the DB9 female connector on
End B to the sensor.
5. Insert the two hardy holes at the back of the temperature/humidity sensor to the two
caps of screws. Slightly haul the sensor downward to make sure that it is hung on the
screws.

8.2.4 Infrared Sensor

Description
The infrared sensor is installed at the upper part of the equipment room, so that it can detect
the persons entering the equipment room through doors or windows. The installation
position of the infrared sensor is shown in Figure 8-4.

Figure 8-4 Infrared Sensor Installation Position Diagram

Note
The infrared sensor described above is only one of the products available. During the
on-site installation, please refer to the manual for the sensor actually used for details of its
structure and follow the instructions therein to install it.

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Cable
The structure of the infrared sensor cable labeled as H-M0N-012 is shown in Figure 8-5.
End A of the cable is connected to the monitoring cable and the End B is connected to the
infrared sensor.

Figure 8-5 Infrared Sensor Cable Diagram

Installation
The procedure to install the infrared Sensor is described as follows:
1. Drill two Φ6 holes on the wall at a depth equivalent to the length of the plastic expansion
bolt (preferably not less than 30 mm). The two holes are 81.7 mm apart, and the height
from each hole to the ground is the same.
2. Insert the plastic expansion bolts into the two holes, and hammer them fully into the
holes with proper force.
3. Remove the base of the infrared sensor, thread two Φ4 screws into preset holes of the
base, and rotate the screws into the plastic expansion bolt on the wall.
4. Clip the infrared sensor to the base. One end of the sensor line is DB9 connector,
and the DB9 male connector is connected to end B1 of the PEMB external monitoring
cable H-MON-025.

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8.2.5 Entrance Control Sensor

Description
The entrance control sensor can monitor the opening and closing status of the cabinet and
the equipment room doors.

Cable
The structure of the entrance control sensor cable labeled as H-MON-024 is shown in
Figure 8-6. End A of the cable is connected to the position with identifier “DOOR” at the
rear of the power distribution unit and the End B is connected to the entrance control
sensor.

Figure 8-6 Entrance Control Sensor Cable Diagram

Table 8-3 shows the corresponding relations between cable End B and the sensors.

Table 8-3 H-MON-024 Cable End B Function

Cable End Function

B1 Rack Front Entrance Control Signal

B2 Rack Rear Entrance Control Signal

B3 Equipment Room Entrance Control 1

B4 Equipment Room Entrance Control 2

B5 Equipment Room Entrance Control 3

B6 Equipment Room Entrance Control 4

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 Chapter 9
Alarm System Installation
Table of Contents
Alarm System Overview .............................................................................................9-1
Alarm Box Introduction ...............................................................................................9-2
Alarm Box Installation.................................................................................................9-3

9.1 Alarm System Overview

Purpose
The alarm system monitors equipment exceptions. When an exception occurs in the
communication equipment, or the system is in the abnormal status for some reasons,
the equipment sends the alarm information to the alarm server for the engineer to view
current or history alarms. Meanwhile, the server sends the alarm information to the alarm
box. The alarm box gives audible and visual alarms according to different severities, and
sends the alarm message to specified mobile phones.

Composition
The alarm system consists of the alarm server (usually the NMS server) and the alarm
box, as shown in Figure 9-1.

Figure 9-1 Alarm System

l The alarm server can specify the alarm levels of the alarm short message to the alarm
box, and the mobile number for receiving the short message.
l The alarm server sends the alarm message to the alarm box through the TCP/IP
protocol, and then the MS module in the alarm box sends the short message to the
specified number.
l The alarm information is displayed on the screen, accompanied by the alarm indicator
and the alert tone.

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9.2 Alarm Box Introduction

Description
Connecting to the alarm server through the HUB for network connection, the alarm box
receives alarm data from the server. It also gives audible and visual alarms according to
different severities, and displays the alarm information through the LCD screen.

Function
The alarm box has the following functions:
l Sending alarm short messages: The alarm box sends the current alarm information
to the mobile phone of the specified carrier personnel.
l Alarm tone: The alarm box uses Chinese/English voice or buzz for alarm. When using
the sound of a buzzer for alarm, the alarm level of the current alarm is indicated by
alarm tone with different durations.
l Alarm indicator: The alarm box lightens different indicators (red, blue, yellow, and
green) according to different alarm levels.
l LCD display: After the alarm box receives alarm information from the alarm server, the
engineer can view the history alarms by pressing buttons or from the display screen
(at most 10 pieces of alarm information can be reserved), and configure the working
parameters for the alarm box.
l Transferring early warning information: the alarm box transfers the data (such as
alarm data, early warning data) from the alarm server to the early warning center,
thus the maintenance personnel can know, analyze and troubleshoot the foreground
faults.
l Remote access function: The alarm server can access not only the near-end alarm
boxes (in the same network section with the alarm server) but also the remote alarm
boxes in different network sections by adding routes on the alarm box. In this way,
the alarm box can be placed in the office room, which is more flexible.
l Multi-office-in-one: One alarm box can simultaneously connect with up to five alarms
servers that usually are not within the same network section. Therefore, this function
needs to coordinate with the extension function.
l Detecting and reporting network storm: the engineer sets the threshold for the network
storm according to actual network status, thus to avoid network congestion caused
by the data broadcast.

Technical Parameter
The technical parameters of the alarm box are shown in Table 9-1.

Table 9-1 Alarm Box Technical Parameters

Item Parameter

Dimension 310 mm×220 mm×58 mm (Length ×Width

×Thickness)

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Item Parameter

Power Supply -48 V DC power

Power 25 W

Interface 1 RJ-45 network interface and 1 standard 9-line

serial port

9.3 Alarm Box Installation

9.3.1 Installing an Alarm Box
Prerequisites
l Tools and meters are ready.
l The position for installing the alarm box is determined.
l The hook board is removed from the back of the alarm box.

Context
This topic describes the procedure to install an alarm box.
The alarm box is installed in a control room or an office room for providing alarm information
with different severities.
The alarm box should be installed in an outstanding location, so that alarms can be seen
or heard easily. It should be mounted on the wall about 1.5 m above the ground to facilitate
operations on it.

Steps
1. Mark installation holes on the wall with the hook board, or mark lines according to the
dimensions shown in Figure 9-2.
The alarm box should be installed about 1,500 mm above the ground, and the lines
should be parallel to the ground surface or wall surface.

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Figure 9-2 Mounting A Hook Plate

1. Φ8 hole 3. Hook plate 4. Sunk head wood

2. Plastic expansion bolts screws M5

2. Drill four 40mm-deep φ8 holes at marked places.

3. Insert the plastic expansion bolts into the holes, and hammer them fully into the holes
with proper force.

4. Fix the hook plate to the wall with four M5 sunk head wood screws, as shown in Figure
9-2.
5. Align the hook holes at the back of the alarm box with the hangers of the hook plate
and hang the alarm box onto the hangers.
Figure 9-3 and Figure 9-4 show the alarm box installation.

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Figure 9-3 Installing an Alarm Box 1

1. Hook holes on the

alarm box

Figure 9-4 Installing an Alarm Box 2

1. Hook plate of the alarm 2. Alarm Box

box

6. Lock the alarm box so that it cannot be taken down from the hook plate.
– End of Steps –

9.3.2 Installing Alarm Box Cables

Prerequisites
l The alarm box is installed completely.
l Both power cable and signal cable are installed completely based on the equipment
layout.
l Tools and meters are ready.

Context
This topic describes the procedure to install the alarm box cables.
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The power cable and signal cable should have a jacket before they are fixed on the wall.
The cable layout should be neat and regular. The cable should be bent smoothly at the
turning point. To avoid damage, do not strain the cable.

Steps
1. One end of the direct-connecting network cable with RJ-45 connectors is plugged into
the network interface on the alarm box. The other end is connected with the network
interface of the alarm server or the LAN HUB port where the alarm server is located.
2. One end of the power cable with an aviation socket male connector is plugged into the
alarm box. The other end of it is connected to the -48 V DC power supply of the DC
power distribution cabinet or the service cabinet.
The alarm box power cable is shown in Figure 9-5.

Figure 9-5 Power Cable of an Alarm Box

1. Three-core aviation plug 3. Blue cable

2. Blue cable 4. Label

3. Install the PVC wiring trough based on the installation position and cabling of the alarm
box.
l If the cables go to the same destination (such as in a cabinet) at the other end,
install the PVC wiring trough along the wall to the cable ladder, and then run the
cables from the cable ladder into the cabinet (cabling in cable racks), or install the
PVC cable chute along the wall to the ground, and then run the cables through
the cable trough under the raised floor into the cabinet (cabling under the raised
floor, in which case the cable trough is optional).
l If the other ends of these cables are not at the same position, divide these cables
at proper location and enclose them in independent narrower PVC cable trough,
and then lay them along the cable troughs along the wall or under the floor.

4. Install the power cable and network cable in the PVC wiring trough, and then cover
the trough.
– End of Steps –

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 Chapter 10
Hardware Installation Check
Table of Contents
Introduction to Hardware Installation Acceptance Test..............................................10-1
On-Site Environment Check .....................................................................................10-2
Cabinet Installation Check........................................................................................10-2
Shelf Installation Check ............................................................................................10-2
Check of Power Cable and Ground Cable Wiring .....................................................10-3
Cable Layout Check .................................................................................................10-3
Alarm Box Installation Check....................................................................................10-3
Check of the Installation of other Devices .................................................................10-4

10.1 Introduction to Hardware Installation Acceptance

Test
For hardware installation acceptance test, you should check the on-site environment of
the equipment room, installation of the cabinet, cables and other auxiliary devices before
equipment power-on procedures.
You should make rectification if any problem is found so that the equipment power-on and
system running are normal.

Caution

Make sure that the power is already shut down before you start checking the installation
of devices and cables. An incorrect or loose connection might cause human injury or
equipment damage.

The hardware installation check includes the following items:

l On-site environment check
l Cabinet installation check
l Shelf installation check
l Power cable and ground cables wiring check
l Internal cable wiring check
l Alarm box installation check
l Installation check of other hardware

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10.2 On-Site Environment Check

Check the on-site environment of the equipment room to ensure the normal power-on and
running of the equipment.
l There should be no cable ties, wire ends and desiccant and other unwanted objects
in the cable chutes, inside/outside the cabinets or under the raised floor around the
cabinets.
l Articles that are not useful in the equipment room should be cleared and required
articles should be placed in order in the equipment room.
l The operator console should be neat and tidy and the raised floor should look clean
and smooth.

10.3 Cabinet Installation Check

Check cabinet installation according to the following criteria:
l The cabinet layout meets the design requirements.
l The sides of the cabinet rows that form the main aisle are in line, with an error of less
than 5 mm. The cabinets within the same row are placed side by side against each
other with an open space of less than 3 mm. The fronts of the cabinets in the same
row form a uniform vertical plane without unevenness. The cabinets of the same type
are at about the same height, with an error of less than 3 mm.
l After installation, neither the level nor the verticality error of any cabinet exceeds 3
mm.
l No components of the cabinet are slack or damaged. No paint peels off or any
scratches on the components. Repaint damaged parts if necessary.
l Bolts are fastened and the exposed nuts of the same type are at about the same
length (height).
l The insulation washer must be mounted where it is necessary during installation.
l The cabinet installation should be reinforced for quakeproof purposes. If necessary,
use expansion anchor bolts to fix the cabinets to the ground.
l The surface of the cabinet front, rear and side doors must be clean.

10.4 Shelf Installation Check

Check shelf installation according to the following criteria:

l The shelves are installed in correct directions and are not oblique or loose.
l No rail bracket has distortion.
l The ejector levers of all boards are securely locked and closely contact the upper and
lower slots.
l No board deviates from the guide rail of slot.
l Every empty slot has blank panel installed.

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10.5 Check of Power Cable and Ground Cable Wiring

Check the wiring of power cables and ground cables according to the following items:
l To connect the power cables or ground cables to the connection terminals, use the
pliers to shape the cables as wiring. The wiring should be flat and straight.
l In cabling, the cable connected to the connection terminal farther from the cabling end
should be deployed at the outer side. The cable connected to the connection terminal
nearer to the cabling end should be deployed at the inner side.
l The cables in rack should be bound separately without being mixed with other cables.
The same rule also applies to the cables in troughs or ditches.
l The power cables and grounding cables should go through the racks on two sides
of the cabinet and be fixed on the inner sides of the racks. The cable ties should be
located outside the racks.
l The contact surface of the power cable lug should closely fit the cabinet connector
board smoothly and tightly.
l No splice or welding joint is allowed on the cable.

10.6 Cable Layout Check

The operator should check the cable layout according to the following criteria:
l Each cable connects to the right position specified on its label. The cabling is even,
without any crossings. The cables are bound neatly with cable ties.
l Both ends of the cables are labeled clearly. The connection places should be secure
and in good contact. The cable bending positions are not sharp, so that the cables
are not over stretched at the root and connectors.
l The non-shielded network cables are separated from the power cables. The network
cables are not bound too tightly or bent too sharply.
l All the network cable connectors (RJ-45 connector) accord to the same specification,
568B recommended.
l Waterproof and sun-proof measures are required and all the holes where the cables
goes in and out must be sealed.

10.7 Alarm Box Installation Check

Check alarm box installation according to the following criteria:
l The alarm box is installed in a visible location, so that alarms can be seen or heard
easily.
l It is installed at a proper height for the convenience of the operations on it.
l The power cables and network cables connecting the alarm box are laid in the cable
trough, without any cable outside.
l Every alarm box is clearly labeled to indicate which is for which equipment when
multiple alarm boxes are installed side by side in line.

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10.8 Check of the Installation of other Devices

Check the installation of other devices according to the following criteria:
l Labels are complete, correct and clear.
l The circuit boards should be installed in the correct positions and none should be
missing.
l All the option switches and control switches of the equipment should be in their
specified initial positions.
l Working ground, protection ground and lightning protection ground of the cabinet
equipment are grounded all right, and the ground resistance meets the technical
requirement.
l Fuses meet the nominal requirements.
l No short-circuit exists between the positive and negative power supplies.

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 Chapter 11
Pown-On and Pown-Off
Table of Contents
Checks Before Power-On.........................................................................................11-1
Power-on Procedure ................................................................................................11-1
Power-off Procedure ................................................................................................11-2

11.1 Checks Before Power-On

To protect the equipment from any hardware installation faults, check the following items
before power on the equipment.
l Measure the voltage of the input DC power to see if its value is within the required
range.
l Check the polarity connection of the power supply to see if it is correct. No short-circuit
should exist between the positive and negative power supplies.
l Check the power cables and grounding cables to see if the connections are correct
and reliable.
l The power switches of both the active power supply and the backup power supply are
OFF.
l Check the settings of jumpers and DIP switches of each board that has such devices.
l Check the number of installed boards according to the system configuration list and
check for correctness of the board installation position.
l Make sure the shelves are well grounded and the ground resistance conforms to the
requirements.
l Check whether the fan subrack and active/standby PEMs are installed properly and
whether the screws are securely tightened.
l Partially insert all boards in the slots: that is, the boards are inserted in the slots but
not firmly.

11.2 Power-on Procedure

Prerequisites
Perform checks according to the check items before power on.

Context
Abide by the power-on sequence, check the running status of the hardware, and make
sure that the hardware platform runs in the healthy status.

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Steps
1. Switch on the -48V power switch outside the cabinet, and provide power for the
cabinet.
2. Use the multimeter to measure the voltage of power distribution unit lead-in terminal,
power satisfying the voltage variation range: -57 V ~ -40 V. If any abnormality occurs,
cut off the power immediately and perform checks, find out the reason, troubleshoot
the fault, and then power it on again.
3. Connect the air switch of the power distribution unit on the cabinet to offer power to
each power distribution box on shelf.
4. Insert the boards, lock the ejector levers of the board.
– End of Steps –

Result
After the power on, all fans are running at full speed, and the H/S indicator of the board is
on. After some time:
l The fans become running in a constant speed from running at full speed.
l H/S blue indicators of the boards are off, the green OK indicators flash, while other
indicators are normal.
l Indicators of the subrack and the modules are normal.

11.3 Power-off Procedure

Prerequisites
The universal processing blade has stopped all running services.

Context
To protect the safety of the equipment, the cabinet and boards inside the cabinet must be
powered off orderly.

Steps
1. Use a cross screwdriver to loosen the captive screws at both ends of the board
anticlockwise.
2. Press the unlock buttons of the extractors with both hands in the direction of the arrow,
and turn the ejector levers of the extractor outwards to make the angle of the lever
ejector and the panel become 45 degree to disconnect the board connector from the
backplane, and wait till the board panel indicator H/S becomes constantly blue.
The H/S indicator flashes quickly, and the board applies for deactivation. After the
deactivation succeeds, the H/S indicator is constantly on, and the board is powered
off.
3. Switch off each channel of the power on power distribution unit.
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4. Disconnect the -48V power switch outside the cabinet.

– End of Steps –

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 Appendix A
Introduction of Network
Cable
Table of Contents
Ÿ Network Cable Structure and Sequence ................................................................. A-1
Ÿ Network Cable Processing Steps............................................................................ A-2
Ÿ Performing Network Cable Test .............................................................................. A-4

A.1 Network Cable Structure and Sequence

Cable Structure
The straight-through cable and the crossover cable are in the same structure, as shown
in Figure A-1.

Figure A-1 Network Cable Structure

Connection Sequence
The connection sequence of the RJ-45 connectors at the two ends are specified in Table
A-1 and Table A-2.

Table A-1 Connection Sequence of the Straight-Through Cable

Pin No. at End A Pin No. at End B Color

1 1 White/Orange

2 2 Orange

3 3 White/Green

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Pin No. at End A Pin No. at End B Color

4 4 Blue

5 5 White/Blue

6 6 Green

7 7 White/Brown

8 9 Brown

Table A-2 Connection Sequence of the Crossover Cable

Pin No. at End A Pin No. at End B Color

1 1 White/Orange

2 2 Orange

3 3 White/Green

4 4 Blue

5 5 White/Blue

6 6 Green

7 7 White/Brown

8 8 Brown

A.2 Network Cable Processing Steps

Prerequisites
l Cat 5 or Cat 5E twisted pairs network cable is readily available.
l RJ-45 connectors along with crimping pliers are available.

Context
Crossover network cable is used to connect two computers without using hub or switch
directly. Crossover network cable is different at its ends. Crossover network cable
connection relationship between two ends is shown in Table A-3.

Table A-3 Crossover Cable Connection Relationship

Pins at End A Wire Color Pins at End B

1 White/orange 3

2 Orange 6

3 White/green 1

4 Blue 4

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Pins at End A Wire Color Pins at End B

5 White/blue 5

6 Green 2

7 White/brown 7

8 Brown 8

Steps
1. Peel off 20mm external sheath at one end of network cable to expose four pairs of
wires.
2. Identify the four pairs of wires and pair them 1-2, 3-6, 5-4 and 7-8 in sequence, as
shown in Figure A-2.

Figure A-2 Locating Cable Pairs

3. Untwist insulated wires and make them parallel, as shown in Figure A-3.

Figure A-3 Untwisted Wires Arrangement

4. Cut wire ends flat at 14mm away from sheath end.

5. 4mm away from sheath end, wire 6 and 4 should cross over to switch place, as shown
in Figure A-4.

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Figure A-4 Wire 4 And 6 Switching Place

6. Insert the wires in RJ-45 connector.

7. Crimp connector with special crimping pliers.

8. Repeat steps 1 to 4 and 6, 7 to make cable connector at other end.
– End of Steps –

A.3 Performing Network Cable Test

Prerequisites
l LAN tester is available.

Context
Test the connection status of the network cable, re-do it and check again if there is problem.

Steps
1. Check the pinouts on both ends of the cable against the connection table, and check
for any short circuit with the adjacent cable or shielding layer.
2. Check the reed depth of the RJ-45 connector against the standards mentioned
previously.

3. Use the special network cable tester to test connectivity of the network cable.
– End of Steps –

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 Appendix B
Packing, Storage and
Transportation
Table of Contents
Ÿ Packing .................................................................................................................. B-1
Ÿ Storage................................................................................................................... B-2
Ÿ Transportation ........................................................................................................ B-2

B.1 Packing
The equipment adopts the integral packing mode. Except the heavy parts, the equipment
is packed in wooden case integrally.
When packing the equipment, the cabinet is first covered with an antistatic plastic bag
before being packed in the wooden case. And some foam plastics and damp proof bags
are placed around it. The cabinet can be packed vertically or laid down in the case with its
front door facing upwards, as shown in Figure B-1.

Figure B-1 Cabinet Packing Schematic Diagram

Some parts are packed separately in the cartons. When packing them, they are first
covered with an antistatic bag, and some foam plastics are placed around them before
they are packed in the carton. Then some damp proof bags are placed on them.

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Usually the equipment is transported by truck or train.

B.2 Storage
The equipment storage should conform to the following requirements:
l The storage place requires damp-proof, dustproof, shockproof and anticorrosion
facilities, with air conditioners and illuminating facilities. Keep the goods away from
direct sunlight or other heat sources. Do not open the windows and curtains at
random. Record the indoor temperature and humidity on a daily basis. Take antistatic
measures for the static-sensitive products.
l Arrange the goods orderly. Keep the shelves clean and in order. Organize the storage
area into sections and set up plates to mark the sections.
l Maintain a complete, clear and timely updated storage records using a computer or a
book. Assign location numbers or necessary identifiers to all the stored goods.
l Check the condition of the stock regularly. If the goods are damp or damaged, report it
to the supervisor-in-charge. Check the inventory monthly to ensure that the accounts,
goods and cards are in consistency.
l Install antistatic floor at the entrance of the warehouses.
l Distribute all the materials in all the warehouses based on the “First-in-First-Out”
principle.
l If the equipment is stored for half a year, it should be unpacked for inspection
and powered on for more than 2 hours. After that resume packing and storing the
equipment.

B.3 Transportation
Take the following precautions when transporting the equipment:
l Operate according to the transportation marks on the containers.
l When loaded, the heavier or bigger containers are arranged at the bottom. Keep the
bar center height less than 2 m. Pile the containers regularly and securely. Do not
overload the truck.
l Follow the relevant height limits when loading. Load the containers into the truck such
that they are balanced. Deflection to the sides is not allowed.
l On road, the speed of the truck must be 25 km/h to 45 km/h based on the actual road
conditions.
l Never load flammables, explosives and corrosives on the same truck that carries the
equipment.
l Rain-proof, dustproof, sun-proof and anti-impact measures are necessary in
transporting the equipment. For open truck transportation, cover the goods with
tarpaulin.
l In rail transport, use vans.
l The trailer or other vehicles loaded with the communication equipment can be carried
by open wagons by rail transport.

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l If some equipment is damaged during transportation or handling, notify the relevant

department.
l Ensure personal safety in handling. The handling tools must be operated by skilled
workers. Work collaboratively and on regulations during handling and placement.
Take care to prevent the goods from being crushed or scratched. Protect the product
identifiers and the relevant inspection and test labels from being lost or erased.
l For the precise instruments, gauges, computers and other equipment, operate
according to the storage and transportation signs. Always keep the goods upright.

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Figures
Figure 2-1 Installation and Commissioning Flow ....................................................... 2-2
Figure 2-2 Hardware Installation Flow Chart 1 .......................................................... 2-7
Figure 2-3 Hardware Installation Flow Chart 2 .......................................................... 2-8
Figure 3-1 Equipment Room Plane Layout Schematic Diagram (Unit: mm) .............. 3-2
Figure 3-2 Ground System Cabling ......................................................................... 3-10
Figure 4-1 Wooden Case Appearance ...................................................................... 4-3
Figure 4-2 Wooden Case Packaging......................................................................... 4-3
Figure 4-3 Cabinet Unpacking Schematic Diagram ................................................... 4-4
Figure 4-4 Carton Appearance.................................................................................. 4-5
Figure 4-5 Carton Packaging .................................................................................... 4-5
Figure 5-1 Direct-to-Ground Installation Flow ............................................................ 5-2
Figure 5-2 Marking Lines For Installing A Single Cabinet (unit: mm) ......................... 5-4
Figure 5-3 Marking Lines For Installing Multi-Cabinets (unit: mm) ............................. 5-5
Figure 5-4 Fixing a Cabinet....................................................................................... 5-6
Figure 5-5 Jointing Cabinets ..................................................................................... 5-8
Figure 5-6 Securing Cabinet from the Top (1).......................................................... 5-10
Figure 5-7 Securing Cabinet from the Top (2).......................................................... 5-11
Figure 6-1 Installation Flow ...................................................................................... 6-2
Figure 6-2 Installing a Shelf ...................................................................................... 6-5
Figure 6-3 Installing ECDM ....................................................................................... 6-6
Figure 6-4 Installing the Power Box........................................................................... 6-7
Figure 6-5 Installing PDU .......................................................................................... 6-9
Figure 6-6 open the ejector levers........................................................................... 6-10
Figure 6-7 Insert the Board into the Guiding Rail..................................................... 6-11
Figure 6-8 Hold the Ejector Levers.......................................................................... 6-11
Figure 7-1 Grounding Cable...................................................................................... 7-1
Figure 7-2 Power Box Power Cable .......................................................................... 7-2
Figure 7-3 PD485 Cable Structure ............................................................................ 7-3
Figure 7-4 Control Plane Interconnection Cable Structure......................................... 7-4
Figure 7-5 OMC Ethernet Cable Structure ................................................................ 7-4
Figure 7-6 Cable Structure........................................................................................ 7-5
Figure 8-1 H-MON-025 Cable Diagram ..................................................................... 8-2

I
ZXUN uMAC MME Hardware Installation Guide

Figure 8-2 Smoke Sensor Cable Diagram................................................................. 8-3

Figure 8-3 Temperature/Humidity Sensor Cable Diagram ......................................... 8-4
Figure 8-4 Infrared Sensor Installation Position Diagram........................................... 8-5
Figure 8-5 Infrared Sensor Cable Diagram................................................................ 8-6
Figure 8-6 Entrance Control Sensor Cable Diagram ................................................. 8-7
Figure 9-1 Alarm System .......................................................................................... 9-1
Figure 9-2 Mounting A Hook Plate ............................................................................ 9-4
Figure 9-3 Installing an Alarm Box 1 ......................................................................... 9-5
Figure 9-4 Installing an Alarm Box 2 ......................................................................... 9-5
Figure 9-5 Power Cable of an Alarm Box .................................................................. 9-6
Figure A-1 Network Cable Structure..........................................................................A-1
Figure A-2 Locating Cable Pairs ...............................................................................A-3
Figure A-3 Untwisted Wires Arrangement .................................................................A-3
Figure A-4 Wire 4 And 6 Switching Place..................................................................A-4
Figure B-1 Cabinet Packing Schematic Diagram.......................................................B-1

II
Tables
Table 1-1 Safety Signs Descriptions.......................................................................... 1-1
Table 3-1 Anti-Static Requirements for Indoor Materials............................................ 3-6
Table 3-2 Temperature And Humidity Requirements ................................................. 3-7
Table 3-3 Tools and Meters List............................................................................... 3-14
Table 8-1 PEMB Board Interfaces ............................................................................. 8-1
Table 8-2 Corresponding Relations Between H-MON-025 Cable Connectors and
Sensors ................................................................................................. 8-2
Table 8-3 H-MON-024 Cable End B Function............................................................ 8-7
Table 9-1 Alarm Box Technical Parameters............................................................... 9-2
Table A-1 Connection Sequence of the Straight-Through Cable................................A-1
Table A-2 Connection Sequence of the Crossover Cable ..........................................A-2
Table A-3 Crossover Cable Connection Relationship ................................................A-2

III
 Tables

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Glossary
DDF
- Digital Distribution Frame
ECDM
- ETCA Chassis Data Module
ESD
- Electrostatic Discharge
FRU
- Field Replaceable Unit
NMS
- Network Management System
ODF
- Optical Distribution Frame
PDU
- Power Distribution Unit
PEM
- Power & Environment Monitor board

PEMB
- Power & Environment Monitor Backplane

PVC
- Polyvinyl Chloride
UPS
- Uninterrupted Power Supply
ZTE
- Zhongxing Telecommunications Equipment