AN ISO 9001 : 2008, PED 97/23/EC, AD 2000 MERKBLATT WO CERTIFIED COMPANY

Company Profile
Since our inception, We are holistically following the principle “ PipeLine is
our Life Line” & we are continuously building core competency in pipe
making. Our manufacturing facilities employs state of art technology to
produce a wide ranges of stainless steel Seamless, Welded Pipes, Tubes & 'U'
Tubes. Constant innovative spirits that wants to improve the quality &
efficiency of their production drives Shubhlaxmi

Shubhlaxmi's premises span over a 427,188 Sq. Ft area in Umbergaon

(Gujarat) about 150kms from Mumbai airport out of which 107,000 Sq. Ft
are covered by Industrial building & 7828 Sq. Ft is office & service building.
The company headquarter is based in Mumbai.

Our main rule is the safeguard of a quality production, and to this end we
have introduced a fully controlled working process that requires the
respecting of very strict parameters. Loyal to this requirement, we have
obtained the ISO 9001:2000, AD 2000 Merkblatt WO & PED 97/23/EC
ISO 9001 : 2008 certifications with TÜV, which through a cautious and meticulous business
management are able to offer a satisfactory service even to the most
demanding customer.

In short span of time we have become a leading manufacturer in domestic

market. We specializes in customizing the product & design as per the client
requirement. Our strict adherence to quality norms, a details checking of the
product quality, constant tabs on the latest updates in stainless steel
technology are some of the features of the company that sets up class apart.

Our vision
We will walk to horizon. And shall continue consolidating our
position as the pathfinder of cutting edge technologies and
solution, till we become global leader in every chosen field.
We shall continue to be first in identifying & addressing
PED 97/23/EC
customer's needs and keep exceeding expectation of our customers.

Our Mission
To be proactive Organization in Manufacturing and
Supplying Quality product not only to meet but to exceed our
customer requirement and thereby ensuring customers satisfaction.
We have futuristic approach in our endevaour, with a name to
achieve excellence in every sphere of activity.

We follow Quality, Rest Follow Us.

“Quality First” is not an overrated terms, but Mantra that
has brought success to us. Even during rough terrians in company's
history it worked as compass to future. We dedicate to our Quality
system which we implement & sustain.
2 AD 2000 MERKBLATT WO
Welded Pipes & Tubes
Shubhlaxmi's Stainless steel welded Pipes & Tubes division consist of Tube Mills, Bead Removing machines,
Cold Drawing Benches, 'U' Bending Machine, Roller hearth Heat Treatment Furnace for solution annealing
Tube finishing lines including pickling, tube straightening, end facing, cut-to-length facilities, and Various
destructive and non-destructive tests to produce high quality product Confirming to International Standard.
These facilities are capable of manufacturing per annum 3000 Tones of Stainless Steel Welded Pipes & Tubes of
various Austenitic Ferritic & Duplex Steel.

Product Range
PRODUCT SIZE THICKNESS SPECIFICATION
PIPES 1/8” NB TO 1” NB Sch.5, 10,40, 80s ASTM A-312, A-554, A-778 & Its equivalent
1” NB TO 8” NB Sch.5, 10, 40s ASME, DIN & EN Standard

TUBES 6.35mm TO 101.6 mm OD 0.50mm TO 4.0mm ASTM A-249, A-268, A-269, A-270 A-554,
A-688, A-778, DIN 17455 & 17457 [Class 1]
& Its equivalent ASME, DIN & EN Standard

AUSTENITIC GRADES : 304/L/H/LN, 316/L/H/LN/Ti,317L,

321/H, 347/H,309,310,904L
FERRITIC & MARTENSITIC GRADES : 409/L,410, 430/Ti,436, 439
DUPLEX STAINLESS STEEL : UNS 31254, 31500, 31803, 32205
LENGTH : As per customer requirement, Maximum upto 22 Meter Long.
'U' TUBES: are supplied as per the customer Drawing.
FINISHING : Tubes can be supplied in mechanical polished with various
grits like at 80, 120, 240, 320, 400, 600 grit and Mirror polished. Continuous forming mill with Automatic TIG Welding

Process flow chart

DECOILER FORMING TIG WELDING SIZING ANNEALING PICKLING & COATING

100 % HYDRO TESTING STRAIGHTENIING ANNEALING COLD DRAWING

PICKLING & PASSIVATION EDDY CURRENT TESTING DESTRUCTIVE MECHANICAL TESTING

CUTTING TO LENGTH

PACKING 100 % VISUAL INSPECTION 3

 Seamless Pipes & Tubes
Seamless Pipes Tubes & 'U' Tubes are manufactured from Mother hollow pipes with the processing on cold
pilgering machine, cold drawn benches, Heat Treatment furnace, 'U bending facilities, Tube finishing lines
including pickling, tube straightners, end facing, cut-to-length facilities and Various destructive and non-
destructive tests to produce high quality product Confirming to International Standard.

Product Range
PRODUCT SIZE THICKNESS SPECIFICATION
PIPES 1/8” NB TO 4” NB Sch.5,10,40, 80s ASTM A-312
4” NB TO 8” NB Sch.5,10,40s
TUBES 6.35mm OD TO 50.8mm OD 0.50mm TO 6.00mm ASTM A-213, A-268, A-269, A-270,
DIN 17456 & DIN 17458 (Class 1) & Its
equivalent ASME, DIN & EN Standard

AUSTENITIC GRADES : 304/L/H/LN, 316/L/H/LN/Ti,321/H, 347/H,310

LENGTH : As per customer requirement, Maximum upto 22 Meter Long.
'U' TUBES are supplied as per the customer Drawing.

Process flow chart

STRAIGHTENING
COLD PILGER ROLLING ANNEALING
MOTHER TUBE
DEGREASING
HOLLOW BAR

COATING &
SOAPING SWAGE DRAWING

PICKLING & PASSIVATION

NON-DESTRUCTIVE TEST
EDDY CURRENT TEST
MECHANICAL TESTING
OPTIONALLY

US-TESTING

HYDRAULIC PRESSURE TESTING CUTTING TO LENGTH

DIMENSIONAL CHECKS

INSPECTION INSPECTION
OPTIONALLY
PACKING PACKING
HYDRAULIC PRESSURE TESTING
SHIPPING AND / OR SHIPPING
STRESS-RELEAVING ANNEALING

U-BENDING
FINISHED U-BEND TUBE FINISHED STRAIGHT TUBES

Cold Pilger Mill

4
‘U’ Tubes
In addition to the production of Straight Stainless Steel Tubes, Shubhlaxmi
Manufactures 'U' Tubes for use in Heat Exchanger, Condensors, Pre-Heaters & Various
other equipments.
The manufacturing of 'U' Tubes takes place in a separate Shop, adjacent to the tube
mill, on SHUBHLAXMI premises by utilizing bending equipment that is used exclusively
for stainless tube bending as per drawing & specification given by customer. In the
process bending portion & six inch leg is stress relieved by resistance heating & to
avoid oxidation in ID argon gas is passed in side through the required flow rate.
All the procedure is strictly followed as per TEMA 'C' & ASTM A-688.

Manufacturing Process Flowchart for U-Tubes

Seamless / Welded U-Bending Stress Relleving

Inspection
Straight Tube by Cold Process At Bend Portion

Passivation Pickling Deburring Cutting

Testing Inspection Marking Packing Dispatch

5
 Application
Heat Exchanger & Condensors

Chemical Equipment

Pharmaceuticals

Sugar Industries

Furniture

Fabrication (Vessel)

Oil & Gas Industries

Dairy & Food Industries

Automobile

Paper & Pulp Industries

Doors & Handles

Boilers

Sanitary & Plumbing

Instrumentation

Fertilizer Plants

Power Plants

Railway Coaches
6
Quality control & Product Reliability
Shubhlaxmi is regularly certified by TUV according to the standard ISO 9001:2000 on the overall
management of the working process.
We have various product certificate which allow us to offer high quality for the most specific needs,
like being Qualified suppliers of PED 97/23/EC, AD 2000 MERKBLATT WO by “TUV Nord”
Our real strength lies in quality control, We have an exhaustive quality assurance facility to test
each & every product that leaves the factory the company has the latest manufacturing & testing
equipment of world class Standard & Equally qualified and experienced personnel to manage the
inspection at various level.

Chemical Testing:
As per the ASTM requirement chemical analysis is carried out. In NABL approved laboratory.
Mechanical Testing:
HYDRO TEST
Tensile testing, Hardness, Flaring, Flanging, Flattening, Reverse bend test, according to the
ASTM Standard are regularly carried out.
Hydro Test:
100% hydro testing on a hydraulic test bench is carried out using a high-pressure pump on all
pipes & tubes, as per the ASTM A 450 & 530.
Air Under Water Test/Pneumatic Test:
Even though this is a supplementary requirement, the company has made a point to test all the
tubes coming out of a factory to be tested under compressed air to determine any leakage
ensuring ultimately that there is no incomplete weld penetrations.
Eddy-Current Testing:
It is conducted to detect any sub surface defect etc. This test is carried out by using Techno
four flaw marking detective system on the entire length of the tubes as per the E426 with hole
or notch standard.
AIR UNDER WATER TEST
Micro Structure Examination / Analyser Software :
Shubhlaxmi has the facility to measure ferrite content, Microscope helps to check the grain
structure of Pipes & Tubes after annealing process. The above microscope is attached with
analyzer software, which automatically indicates grain structure without manual intervention.
Microstructure examination is carried out as per ASTM E-112
Hardness Tester:
Hardness tester is used to check the surface hardness of material with the help of Rockwell
Brinnel scale on 30T scale. Above test is carried out as per ASTM A-370
Corrosion Testing:
To find out the susceptibility of the material to intergranular corrosion attack or to measure rate MECHANICAL TESTING
of corrosion, IGC test as per A-262 practice A B C or E in our fully equipped in house laboratory.
Chemical Laboratory
Shubhlaxmi has in-house fully equipped laboratory to check, chloride content in water,
Daily pickling, passivation, coating & soaping bath analysis.
Radiography Testing:
The company can provide radiography testing facilities with an X- Ray unit.
Ultrasonic Testing:
Shubhlaxmi can arrange an off-line ultrasonic Testing facility having four-probe water emulsion
system with a microprocessor unit to detect special process flow. In addition to above, the system
can mark the detect by spraying. EDDY - CURRENT TESTING

7
 ASTM Standard
Condensed ASTM Specification for Stainless Steel Tubes & Pipes
Specification Allowable Outside Allowable Wall Exact Length Testing
Diameter Variations in mm Thickness Variations Tolerances in mm
Nominal Diameter Over Under Over % Under % Over Under
ASTM A-213 Under 25.4 0.10 0.10 +20 -0 3.17 0 Tension Test
Seamless Boiler, 25.4-38.1 Incl. 0.15 0.15 +20 -0 3.17 0 Flattening Test
Superheater and 38.1-50.8 excl. 0.20 0.20 +22 -0 3.17 0 Flare Test
Heat Exchanger 50.8-63.5 excl. 0.25 0.25 +22 -0 3.76 0 Hardness Test
Tubes 63.5-76.2 excl. 0.30 0.30 +22 -0 4.76 0 100% Hydrostatic Test
76.2-101.6 incl. 0.38 0.38 +22 -0 4.76 0 Refer to ASTM A-1016

ASTM A-249 Diameter Over Under Over% Under% Over% Under Tension Test
Welded Boiler Under 25.4 0.10 0.10 +10 -10 3.17 0 Flattening Test
Superheater, 25.4-38.1 Incl. 0.15 0.15 +10 -10 3.17 0 Flare Test/Flange Test
Heat 38.1-50.8 excel. 0.20 0.20 +10 -10 3.17 0 *Reverse Bend Test
Exchanger and 50.8-63.5 excel. 0.25 0.25 +10 -10 4.76 0 Hardness Test
Condenser 63.5-76.2 excel. 0.30 0.30 +10 -10 4.76 0 100% Hydrostatic Test
Tubes 76.2-101.6 incl. 0.36 0.36 +10 -10 4.76 0 * Reverse Flattening Test
Minimum Wall+18% Refer to ASTM A-1016
available or request *Wherever Applicable

ASTM A-269 Upto 12.7 0.13 0.13 +15 -15 3.2 0 Flare Test
Seamless & 12.7- 38.1 excl. 0.13 0.13 +10 -10 3.2 0 Flange Test (Welded Only)
Welded Tubing 38.1-88.9 excl. 0.25 0.25 +10 -10 4.8 0 Hardness Test
88.9-139.7 excl. Flattening Test, Reverse
for General 0.38 0.38 +10 -10 4.8 0 Flattening 100% Hydrostatic
Service 139.7-203.2 excl. 0.76 0.76 +10 -10 4.8 0 Refer to ASTM A-1016
ASTM A-312 13.70-48.3 incl. 0.40 0.79 Minimum Wall 12.5% 6.4 0 Tension Test
Seamless & 48.3-114.3 incl. 0.79 0.79 under nominal wall 6.4 0 Flattening Test
Welded Pipe 114.3-220 incl. 1.60 0.79 Specified & maximum 20 % 6.4 0 100% Hydrostatic Test
(Normaly Random Refer to ASTM A-999
Lengths ordered)
ASTM -358 For all size +0.5% -0.5% - -0.3 mm Customers Transvers Tension test
Welded Pipe 5” NB & Above Specification Transverse guided bend
for High test. Hydrostatic test,
Temperature radiographic penetrnt
Service. (optional.)
ASTM A-554 Upto 5” 0.1 0.1 +10 -10% 1.6 to 4.88 0 As per Customer
Mechanical 127 mm to to Requirement
Steel Tubing 0.5 0.5
ASTM A-688 Under 25.4 0.1016 0.1016 +20 -0 (For min. 3 to13 0 Tension, Hardness,
For Welded Feed Wall thk.) Corrosion, Reversebend,
Water heater Flange, Flattening,
‘U’ Tubes +10 -10 (For Avg. Hydrostatic Test, Pneumatic
Wall thk.) Test, Non Destructive Test

Eddy current non destructive test & intergranular corrosion test can be offered on request.

Permissible Deviations of Outside Diameter and wall thickness

Scope Outside diameter Wall thickness
Tube Outside diameter d mm ISO Permissible deviation ISO Permissible deviation
Manufacturing Process tolerance tolerance
class class
D2 + 1.0 % min. + 0.5 mm T3 + 10 % min. + 0.2 mm
In special cases : In special cases :
cold-fabricated
d < 219.1 D3 + 0.75 % min. + 0.3 mm T4 + 7.5 % min. + 0.15 mm
D4 + 0.5 % min. + 0.1 mm
D1 + 1.5 % min. + 0.75 mm T1 + 15 % min. + 0.6 mm
In special cases : In special cases :
44.5 < d < 219.1
hot-fabricated D2 + 1.0 % min. + 0.5 mm T2 + 12.5 % min. + 0.4 mm
+ 22.5 %
+ 1.5 % min. + 0.75 mm5 ) - 15 % 2)
3
219.1 < d < 610 D1 T1 + 15 % min. + 0.6 mm )
T2 + 12.5 % min. + 0.15 mm4 )
1) Applies to tubes with wall thickness < 0.05d 2) Applies to tube with thickness s: 0.05 d < s < 0.09 d 3) Applies to tubes with thickness > 0.09 d
8 4) The tubes can be ordered with sized ends. In this case a permissible deviation of the outside diameter of + 0.6 % applies to the tube ends over a length of approx. 100 mm.
Chemical Compositions (%)
CHEMICAL COMPOSITIONS (%)
Type C Mn P S Si Cr Ni Others
201 0.15 5.50 -7.5 0.060 0.030 1.00 16.0 - 18.0 3.5 - 5.5 N 0.25
202 0.15 7.5 - 10.0 0.060 0.030 1.00 17.0 - 19.0 4.0 - 6.0 N 0.25
301 0.15 2.00 0.045 0.030 1.00 16.0 - 18.0 6.0 - 8.0 N 0.25
302 0.15 2.00 0.045 0.030 0.75 17.0 - 19.0 8.0 - 10.0 N-0.10
304 0.08 2.00 0.045 0.030 0.75 18.0 - 20.0 8.0 - 10.5 N 0.25
304L 0.03 2.00 0.045 0.030 0.75 18.0 - 20.0 8.0 - 12.0 N 0.25
305 0.12 2.00 0.045 0.030 0.75
309S 0.08 2.00 0.045 0.030 0.75 22.0 -24.0 12.0 - 15.0
310S 0.08 2.00 0.045 0.030 1.50 24.0 - 26.0 19.0 - 22.0
316 0.08 2.00 0.045 0.030 0.75 16.0 - 18.0 10.0 - 14.0 Mo 2.0-3.0, N 0.10
316L 0.03 2.00 0.045 0.030 0.75 16.0 - 18.0 10. 0- 14.0 Mo 2.0-3.0,-0.10
316Ti 0.08 2.00 0.045 0.030 0.75 16.0 - 18.0 10.0 - 14.0 N 0.10
Ti 5 (C+N) Min, 0.70 Max
317 0.08 2.00 0.045 0.030 0.75 18.00 - 20.00 11.0 - 15.0 Mo 3.0-4.0, N 0.10
317L 0.03 2.00 0.045 0.030 0.75 18.00 - 20.00 11.0 - 15.0 Mo 3.0-4.0, N 0.10
321 0.08 2.00 0.045 0.030 0.75 17.00 - 19.00 9.0 - 12.0 Ti 5 (C+N( Min, 0.70 Max
347 0.08 2.00 0.045 0.030 0.75 17.00 - 19.00 9.0 - 13.0 Cb 10 x C Min, 1.0 Max
904L 0.02 2.00 0.045 0.030 1.00 19.00 - 23.00 23.0 - 28.0 Mo 4.0-5.0, Cu 1.0-2.0
409L 0.03 1.00 0.030 0.040 1.00 10.50 - 11.75 0.50 Ti 6 (c) Min - 0.75 Max, Cb 0.17 Max
410 0.15 1.00 0.040 0.030 1.00 11.50 - 13.50 0.75
410S 0.08 1.00 0.030 0.040 1.00 11.50 - 1350 0.60
420 0.15 (Min) 1.00 0.045 0.030 1.00 10.50 - 15.50 1.0 - 2.5 Mo 0.20-1.20
430 0.12 1.00 0.030 0.040 1.00 16.00 - 18.00 0.75

STAINLESS STEEL - COMPARISON OF GRADE SPECIFICATIONS

Grade UNS Old British Swedish

SS JIS
BS En W. No Name
201 S20100 301SS21 - 1.4310 X10CrNi18-8 2331 SUS 201
202 SUS 202
301 S30100 301S21 - 1.4310 X10CrNi18-8 2331 SUS 301
302 S30200 302S25 58A 1.4319 - - SUS 302
304 S30400 304S31 58E 1.4301 X5CrNi18-10 2332 SUS 304
304L S30403 304S11 - 1.4306 X2CrNi18-11 2352 SUS 304L
305 S30500 305S19 - 1.4312 - - SUS 305
309S S30908 309S24 - 1.4833 X12CrNi23-13 - SUS 309S
310S S31008 310S16 - 1.4845 X8CrNi25-21 2361 SUS 310S
316 S31600 316S31 58H,58J 1.4401 X5CrMo17-12-2 2347 SUS 316
316L S31603 316S11 - 1.4404 X2CrNiMo17-12-2 2348 SUS 316L
316Ti S31635 320S31 - 1.4571 X10CrNiMoTi18-10 2350 SUS 316Ti
317 316S16
317L S31703 317S12 - 1.4438 X2CrNiMo18-16 2367 SUS 317L
321 S32100 321S31 58B,58C 1.4541 X6CrNiTi18-10 2337 SUS 321
347 S34700 347S31 58G 1.4550 X6CrNiNb18-10 2338 SUS 347
904L N08904 904S13 - 1.4539 X1NiCrMoCuN25-20-5 2562
409L 1.4512 X2CrTi12
410 S41000 410S21 56A 1.4006 X12Cr13 2302 SUS 410
410S 1.4000 X6Cr13
420 S42000 420S37 56C 1.4021 X20Cr13 2303 SUS 420J1
430 S43000 430S17 60 1.4016 X8Cr17 2320 SUS 430
9
 Size Range
Stainless Steel Pipe: Dimension and Weights
Nominal Outside SCH - 5 SCH - 10S SCH - 10 SCH - 20 SCH - 30 SCH - 40S SCH - 80
Pipe Size Diameter (Wt/ Thick (Wt/ Thick (Wt/ Thick (Wt/ Thick (Wt/ Thick (Wt/ Thick (Wt/ Thick
(mm) (inch) (inch) (mm) mtr.) (mm) mtr.) (mm) mtr.) (mm) mtr.) (mm) mtr.) (mm) mtr.) (mm) mtr.) (mm)
15 ½ 0.840 21.34 0.80 1.65 1.00 2.11 - - - - 1.27 2.77 1.67 3.73
20 3/4 1.050 26.67 1.02 1.65 1.28 2.11 - - - - 1.68 2.87 2.20 3.91
25 1 1.315 33.40 1.30 1.65 2.09 2.77 - - - - 2.50 3.38 3.27 4.55
32 1 1/4 1.660 42.16 1.65 1.65 2.69 2.77 - - - - 3.38 3.56 4.46 4.85

Identical to SCH 10S

40 1 1/2 1.900 48.26 1.90 1.65 3.10 2.77 - - - - 4.04 3.68 5.41 5.08
50 2 2.375 60.33 2.39 1.65 3.92 2.77 - - - - 5.44 3.91 7.48 5.54
65 2 1/2 2.875 73.03 3.71 2.11 5.27 3.05 - - - - 8.65 5.16 11.40 7.01
80 3 3.500 88.90 4.51 2.11 6.45 3.05 - - - - 11.27 5.49 15.30 7.62
90 3 1/2 4.000 101.60 5.25 2.11 7.40 3.05 - - - - 13.55 5.74 18.60 8.08
100 4 4.500 114.30 5.92 2.11 8.35 3.05 - - - - 16.06 6.02 22.30 8.56
125 5 5.563 141.30 9.60 2.77 11.56 3.40 - - - - 21.75 6.55 31.00 9.53
150 6 6.625 168.28 11.47 2.77 14.04 3.40 - - - - 28.23 7.11 42.50 10.97
200 8 8.625 219.08 14.99 2.77 20.26 3.76 33.81 - 36.87 - 42.48 8.18 64.60 12.70
250 10 10.750 273.05 22.97 3.40 28.20 4.19 42.38 6.35 51.10 7.80 61.20 9.27 96.10 15.06
300 12 12.750 323.85 33.53 4.20 36.53 4.57 50.45 6.35 65.29 8.38 74.92 9.53 132.10 17.45
350 14 14.000 355.63 - - 41.41 4.78 54.77 6.35 68.01 7.92 81.46 9.53 81.46 9.53 154.50 19.05
400 16 16.000 406.40 - - 47.41 4.78 62.74 6.35 77.95 7.92 93.41 9.53 93.41 9.53 203.53 21.41
450 18 18.000 457.20 - - 53.41 4.78 70.71 6.35 87.88 7.92 122.62 11.13 105.37 9.53 - -
500 20 20.000 508.00 - - 68.75 5.54 78.68 6.35 117.33 9.53 155.37 12.70 117.33 9.53 - -
550 22 22.000 558.80 - - - - 86.64 6.35 129.29 9.53 171.30 12.70 129.29 9.53 - -
600 24 24.000 609.60 - - - - 94.61 6.35 141.25 9.53 209.83 14.27 141.25 9.53 - -

Rectangular tube dimensions Theoretical weight in kg/mtr

Dimensions 1.0 mm 1.2 mm 1.5 mm 2.0 mm 2.5 mm 3.0 mm 3.5 mm 4.0 mm
mm mm Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter
20 10 0.453 0.539 0.661 - - - - -
25 15 0.610 0.724 0.890 - - - - -
30 10 0.610 0.724 0.890 - - - - -
30 20 0.771 0.917 1.129 1.475 - - - -
40 20 0.931 1.108 1.371 1.795 - - - -
50 20 1.081 1.302 1.612 2.115 - - - -
50 25 1.170 1.398 1.734 2.275 - - - -
50 30 - 1.494 1.852 2.434 3.003 3.502 - -
60 30 - 1.687 2.090 2.756 3.405 4.040 - -
60 40 - 1.878 2.332 3.078 3.806 4.533 - -
80 40 - - 2.815 3.724 4.612 5.494 6.359 7.267

Square tube dimensions Theoretical weight in kg/mtr

Dimensions 1.0 mm 1.2 mm 1.5 mm 2.0 mm 2.5 mm 3.0 mm 3.5 mm 4.0 mm 4.0 mm
mm mm Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter Kg / meter
10 10 0.294 - - - - - - - -
15 15 0.453 0.538 0.661 - - - - - -
20 20 0.610 0.724 0.890 1.159 - - - - -
25 25 0.772 0.917 1.129 1.475 - - - - -
30 30 0.932 1.108 1.371 1.795 2.203 2.643 - - -
35 35 1.081 1.302 1.612 2.115 2.604 3.124 - - -
40 40 1.251 1.495 1.852 2.434 3.003 3.562 - - -
50 50 - 1.882 2.332 3.078 3.806 4.533 5.248 5.997 -
60 60 - - 2.815 3.724 4.612 5.494 6.359 7.267 -
80 80 - - 3.798 5.040 6.268 7.484 - - -
100 100 - - - 6.400 7.969 9.525 11.069 12.600 15.624
10 120 120 - - - 7.660 9.554 11.415 13.274 15.120 18.774
 Quality Assurance Plan
A) Incoming Raw Materials :
SR PROCESS REF DOCUMENTS / CHARACTERISTICS SAMPLE SIZE / INSTRUMENT & ACCEPTANCE
NO. DESCRIPTION STANDARDS TO BE CHECKED QUORUM OF EQUIPMENT USED CRITERIA
INSPECTION FOR TESTING

1. Raw Material Purchase Order / 1) Dimensions 1 Sample Per heat Vernier, Micrometer Confirm to
(S.S. Coils Mother Specifications 2) Chemical Analysis volumetric Gravimetric, specification-100%
Hollow Pipes ) &T.C. Verification UTM 40-T Testing
3) Packing Condition Machine, Brinnels /
4) Weight Rockwell hardness
5) Surface Defects if any Tester

B) Stagewise Inspection :
2. Tube forming As per W.O./ 1) Dimension Testing as per Standard UTM 40-T, Microscope Dimensions
& welding Specifications 2) Inspection of weld, seam Specification & Recording Visual Insp. acceptance as per
3) Weld test, Flare, Flange, the results one test of Vernier, Micrometer order and Confirm
Reverse Bending & every 35 to 40 Meters. Measure Tape. to standard
Flattening Specification

3. Cold Pilger & As per W.O./ 1) Dimension Check Testing as per Standard UTM 40-T, Microscope Dimensions
Draw Bench Specification Diameter (Ovality) Specification & Recording Visual Insp. acceptance as per
X Length X Thickness the results one test of Vernier, Micrometer order and Confirm to
2) Visual Inspection every 35 to 40 Mtrs. Measure Tape standard Specification

4. Oxalate Coating As per Work Concentration One Test/ Bath day, Fully Equipped Confirm to
and Soaping Bath instruction Temperature Temperature Control chemical laboratory requirement

5. Solution Annealing Temperature as 1.Temperature 1.Sample per lot / Digital graphic Temperature Confirm to ASTM
per ASTM Standard 2.Hardness sample per heat or Scanner Recorder, Digital Standard / Work
3.Water as per stranded Temperature Indicator instruction at
Quenching & Control Metallurgical furnace
Microscope Rockwell /
Brinell Hardness Tester

6. Straightening Straightening as Check straightening First pipes of each size Roller Straightening Machine, Straightening as per
per specification of Pipe / Tube lot & Recording the Straightness edge by keeping specifications /
results one test of every on table, Filler Gauge standard sample
30 to 40 pipes. Micrometer, Visual
Observation.
7. Cutting As per W.O./ Right Angle to length Two pipes of each size Abrasive cut of Machine, Confirm to
Specification lot & one test of every Measure Tape requirement
30 to 40 pipes

8. End Facing / As per requirement Burr free 100% Abrasive cut of Machine, Confirm to
Squaring Squaring / Beveling Squaring / Beveling with Visual inspection Measure Tape & Mechanical requirement
proper, 'V' shape Right Angle

9. Hydrostatic Testing / As per ASTM Standard *Leakages 100% Hydraulic Pressure Tester, No Leakage
Air Under Water Test As Per W.O Air Under Water Test

10. Pickling & Passivation As Per W.O /Standard Scale Free and 100% Visual inspection Light Pass Test, Acetone soaked Confirm to
Proper cleaning Cotton Plug, Visual Inspection requirement

11. Eddy Current Test Specified in Standard Surface defect / 100% Eddy current Testing Machine As Per standard
Lamination crack & dent

12. Final Inspection As per applicable Visual, Dimension, 100% Visual, Dimension Beaker, Allhen Condensor, Confirm to
Physical / Chemical standard Physical Testing Physical & Chemical Chemicals, Hot plate, requirements
Testing Chemical Testing IGC Test Testing as per standard Micrometer, Vernier.Universal
& Product Analysis testing Machine UTM-40T
Molly detector & sampling at
random spectro

13. Marking [As per As per Standard Spell check, 100% Confirm on first Inkjet Machine / Electro ETCH Confirm to
customer requirement Details verification two samples and continue Co-relation of Heat No. Size requirements
/ Standard Marking] Grade etc. with Test Certificate.

14. Packing & Delivery As per customer Packing quality 100% confirm to Wooden Box, Crate, Packing confirm to
requirements Tightness of packing requirement and release Polythene, Hessian. customer
Sea Worthy packing for delivery requirements
Fumigation certificate

11
 Organisation Chart
CHAIRMAN & CEO

FINANCE PROJECT MANAGING

CONTROLLER HR MANAGER
INCHARGE DIRECTOR

PAY & A/C

HR OFFICER
OFFICER
GM MARKETING GM WORKS GM QUALITY

MKTG.. FACTORY COMMERCIAL QUALITY

MANAGER MANAGER MANAGER MANAGER

MKTG. OFFICER MKTG. OFFICER

EXPORTS DOMESTIC

PLANNING PRODUCTION STORES FINISHING PICKLING MAINTENANCE

INCHARGE INCHARGE INCHARGE INCHARGE INCHARGE INCHARGE

PLANNING PRODUCTION STORES FINISHING PICKLING MAINTENANCE

ASSISTANT SUPERVISOR ASSISTANT SUPERVISOR SUPERVISOR ENGINEER

ADMIN PURCHASE EXCISE

MANAGER MANAGER MANAGER

ADMIN PURCHASE EXCISE

OFFICER OFFICER OFFICER

NDT QUALITY QUALITY QUALITY

ENGINEER CHEMIST ENGINEER (FINAL) ENGINEER (INTER)

ASSISTANT CHECKER
12
Packing
Our products have to arrive safely, quickly and without damages at their destination in any
part of the World. Adequate packing is also an essential part of quality assurance. In case
of contaminations or damages the best material selection and fabrication are useless, if
goods are not properly protected.
Within the scope of extensive quality assurance, Shubhlaxmi has developed customized
packing methods to suit the size of the products and the transport conditions.

Hexagonal Strap Packing Rectangular Strap Packing Rectangular Wooden Frame

Wooden Frame with Wooden Crate Wooden Box

Wooden Pallet

READY FOR DISPATCH

Availability a comprehensive range of product
& quick service are perquisite of well kept
stock. Shubhlaxmi offers wide range of stock
with different material Grade thus it is possible
for us to guarantee quick delivery of any of
the size available.

13
 Certification

14
 Certification

Third party Inspection

Shubhlaxmi can offer you material with inspection of any third party. Third party Inspection offers quality and thorough
Inspection for buyers. The Inspection Agency can be nominated by client or we can arrange the third party inspection
by various world class reputed agency like below.....

15
 UNIT-1 UNIT-2 UNIT-3

AN ISO 9001 : 2008, PED 97/23/EC, AD 2000 MERKBLATT WO CERTIFIED COMPANY

REGD. OFFICE :
3/A, R.K. WADI, 1ST PARSIWADA LANE, MUMBAI-400 004. (INDIA)
PHONE : +91-22-2389 3301 /02 /03 FAX : +91-22-2386 4199
e-mail : [email protected] / [email protected]

PLANT
PLOT NO.9-10-11, 52 HECTOR EXPANSION AREA, NEW G.I.D.C.,
UMBERGAON, GUJARAT (INDIA)
PHONE : +91-260-3295303, 2561717, 2561718 FAX : +91-260-2561717
e-mail : [email protected]