Dental Instrument Sterilization Guide
Dental Instrument Sterilization Guide
VDW GmbH
R Bayerwaldstr. 15 • 81737 Munich • Germany
Tel. +49 89 62734-0 • Fax +49 89 62734-304
www.vdw-dental.com • [email protected]
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Re-Processing in Line with DIN EN ISO 17664/AAMI ST81 Part 1
General principles guidelines regarding prion inactivation (does not apply to the
USA).
All instruments must be cleaned, disinfected and sterilised prior
to each use; this applies the first time instruments supplied in Cleaning and disinfection
a non-sterile condition are used, to instruments delivered in
a sterile condition that are intended for repeated use, and to Basic Principles
damaged or opened sterile packaging. Thorough cleaning and We recommend an automated procedure to clean and disinfect
disinfection are essential prerequisites for effective sterilisation. the instruments (washer-disinfector). A manual method-
including the use of an ultrasonic bath, should only be used
As part of your responsibility for instruments sterility, always if it is not possible to use an automated method, as it is less
make sure that only validated methods for cleaning/disinfection effective and demonstrates a lower reproducibility. The pre-
and sterilisation are used, that devices (washer-disinfector, treatment process should be performed in every case.
thermal disinfector or steriliser) are regularly serviced and
inspected and that the validated parameters are maintained Pre-Treatment at the place of use
with each cycle. For your own safety, always wear protective Cross contamination (particularly pulp and dentine remnants)
gloves, glasses and a mask when handling contaminated must be removed immediately after the instrument has been
instruments. used on a patient (within maximum 2 hrs).
In addition, always observe all applicable national legal The following procedures must be used to ensure that any
regulations (e.g. KRINKO/RKI/BfArM Re-Processing contamination on the instruments cannot dry on and to make
recommendations) and regulations on hygiene relating to subsequent preparation more effective:
your practice or the hospital.. This applies in particular to the
The concentration and minimum contact time specified by the disinfecting agent manufacturer must be
strictly adhered to. Only use freshly prepared solutions and low-germ (< 10 CFU/ml) water
(e.g. purified water (PW)).
Please note that the disinfecting agent used during pre-treatment is for personal protection only and is
not a substitute for the disinfection stage required after cleaning.
Warning: Under no circumstances may instruments that have already come into contact with disinfecting
agent be used to treat a patient again.
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• The effectiveness of the washer-disinfector must have been • It must be suitable for cleaning the instruments;
verified (e.g. DGHM approval, FDA clearance or CE mark
• If a thermal disinfection process is not used, a suitable
according to EN ISO 15883);
disinfecting agent with verified effectiveness (e.g. VAH/DGHM
• Where possible, a tested thermal disinfection program must approval, FDA clearance or CE mark) must also be used and
be used (A0 value >3000 or at least five minutes at 90 °C, or this must be compatible with the cleaning agent used;
for older equipment at least 10 min. at 93 °C).
• The chemicals used must be compatible with the instruments
Warning: In the case of chemical disinfection, there is a risk of (see section “Important notes on material resistance”);
disinfecting agent residues remaining on the instruments.
• Neutralisation must not be necessary.
• The program used must be suitable for the instruments and The concentrations, temperatures and contact times specified
include the prescribed rinsing cycles; by the manufacturer of the cleaning agent and, where
applicable, disinfecting agent, must be strictly adhered to. Rinse
• Only sterile or low-germ (< 10 CFU/ml) and low-endotoxin aids must not be used.
(< 0.25 EU/ml) water (e.g. highly purified water HPW) must be
used for subsequent rinsing;
• The washer-disinfector must be regularly maintained and
inspected.
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Re-Processing in Line with DIN EN ISO 17664/AAMI ST81
Figure 1 Figure 2
An independent, accredited, recognised (Section 15 (5) • A disinfecting agent with verified effectiveness
MPG) test laboratory demonstrated the instruments’ intrinsic (e.g. VAH/DGHM approval, FDA clearance or CE mark) must
suitability for effective automated cleaning and disinfection be used and this must be compatible with the cleaning agent
using the G 7836 CD washer-disinfector (thermal disinfection, used;
Miele & Cie. GmbH & Co., Gütersloh) and the Neodisher
• The chemicals used must be compatible with the instruments
Medizym cleaning agent (Dr. Weigert, Hamburg). The laboratory
(see section “Important notes on material resistance”).
used the procedure described above to demonstrate this. The
Cidex OPA disinfecting agent and the Cidezyme cleaning agent Combined cleaning agents/disinfecting agents must not be
(both Johnson & Johnson GmbH, Norderstedt) were used for used.
pre-treatment.
The concentrations, temperatures and contact times specified
Manual cleaning and disinfection by the manufacturer of the cleaning agent and disinfecting
The following must be taken into account when selecting a agent as well as the minimum specifications for subsequent
cleaning agent and disinfecting agent: rinsing must be strictly adhered to. Only use freshly prepared
solutions, sterile or low-germ (< 10 CFU/ml) and low-endotoxin
• They must be suitable for cleaning and disinfecting (< 0.25 EU/ml) water (e.g. highly purified water HPW).
instruments;
• The cleaning agent, if applicable, must be suitable for
ultrasonic cleaning (no foaming);
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Figure 3 Figure 4
An independent, accredited, recognised (section 15 (5) MPG) • compliance with DIN EN 11607/ANSI AAMI ISO 11607;
test laboratory demonstrated the instruments’ intrinsic
• suitable for steam sterilisation (withstands temperatures of up
suitability for effective manual cleaning and disinfection using
to 142 °C (288 °F) or more, sufficient vapour permeability).
the cleaning agent Cidezyme/Enzol and disinfecting agent Cidex
OPA (Johnson & Johnson GmbH, Norderstedt (Germany)). The
laboratory used the procedure described above to demonstrate
this. The Cidex OPA disinfecting agent and the Cidezyme
cleaning agent (both Johnson & Johnson GmbH, Norderstedt)
were used for pre-treatment.
Inspection
Open the LavEndo boxes and remove the step or FlexMaster/
Mtwo modules. Check all instruments, modules and LavEndo
boxes after cleaning/disinfection. Defective instruments, boxes
and modules should be immediately discarded.
Warning: Instrument lubricants must not be used. • Validated in accordance with DIN EN ISO 17665 (valid IQ and
OQ plus product-specific performance qualification (PQ));
Packing • Maximum sterilisation temperature of 138 °C (280 °F) must
not be exceeded; plus tolerance according to DIN EN ISO
Place the Step or FlexMaster/Mtwo module in the lower section 17665;
of the black sterilisation tray (Figure 5) and close it with the • See Table 1 for outside the USA, Table 2 for the USA only.
matching cover. Then package the sterilisation trays and
instruments that do not fit in the interim stand (see Table 3) into
disposable sterilisation pouches (disposable packaging) that
meets the following requirements:
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2.
The drying time that is actually required depends directly on parameters
When selecting cleaning and disinfecting agents, make sure
that are the sole responsibility of the user (loading configuration, how many that they do not contain any of the following substances:
items are loaded and how closely together they are loaded, condition of the
steriliser, etc.) and must therefore be established by the user. However, the -- Phenol;
drying time must never be less than 20 minutes.
-- Strong acids (ph <6) or strong alkalis (ph >8), neutral
3.
Or 18 min. (prion inactivation). enzymatic cleaning agent recommended;
Re-use Overview
Instruments can be reused several times – with proper care and Special/additional proced
if they are not damaged and contaminated;. See Table 3 below.
Each re-use or application of non-validated methods is the sole Product designation Material Manual cleaning/
responsibility of the user. Pre-treatment
disinfection
Stainless steel,
Procedure B in
MC instruments temperature- Procedure B
screen tray
resistant plastic
Stainless steel Procedure B in
Machtou Handplugger Procedure B
or NiTi screen tray
Temperature- Procedure B in
Minifix measuring gauge Procedure B
resistant plastic screen tray
Endo boxes, endo
modules, LavEndo box
(if preparation must take
Temperature-
place separately from Procedure C Procedure C
resistant plastic
instruments, particularly
in the case of heavy
contamination)
Procedure B after
Procedure B,
Temperature- removing and
Interim stand storage in screen
resistant plastic disposing of the
tray
foam disc
Procedure A in
Silicone stopper Silicone rubber Procedure A
small parts basket
Table 3
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dure for
Recommended
classification according
Automated cleaning/ Packaging for sterilisation Reusability to RKI/BfArM/KRINKO Notes
disinfection directive (Germany only,
intended use)
FlexMaster SystemBox/
Cleaned and undamaged instruments can be used up to eight times,
Procedure A in AccessoryBox/CombiBox
depending on the curvature of the canal.
LavEndo box with with autoclave paper and 8 Critical B
Please observe the product-specific directions for use.
e FlexMaster module single-use sterilisation
(See also www.vdw-dental.com)
packaging
Mtwo SystemBox with Cleaned and undamaged instruments can be used up to eight times,
Procedure A in
autoclave paper and depending on the curvature of the canal.
LavEndo box with 8 Critical B
single-use sterilisation Please observe the product-specific user manual.
Mtwo module
packaging (See also www.vdw-dental.com)
MiniBox, Basic Box,
Procedure A in SemiBox with step module
LavEndo box with with autoclave paper and 8 Critical B Depending on degree of wear.
mini step module single-use sterilisation
packaging
MiniBox, Basic Box,
Procedure A in SemiBox with step module
LavEndo box with with autoclave paper and 8 Critical B Cleaned and undamaged instruments can be used up to eight times.
mini step module single-use sterilisation
packaging
MiniBox, Basic Box,
Procedure A, SemiBox with step module
LavEndo box with with autoclave paper and 8 Critical A Cleaned and undamaged instruments can be used up to eight times.
mini step module single-use sterilisation
packaging
MiniBox, Basic Box,
Procedure A in SemiBox with step module
LavEndo box with with autoclave paper and 8 Critical A Cleaned and undamaged instruments can be used up to eight times.
mini step module single-use sterilisation
packaging
If the specified sterilisation temperature and time are exceeded, this may
result in plastic cracks or deformation.
Single-use sterilisation
Procedure C 50 - Disassemble during pre-treatment, do not clean or disinfect when
packaging
assembled.
If the specified sterilisation temperature and time are exceeded, this may
result in plastic cracks or deformation.
Procedure B,
Single-use sterilisation Disassemble and dispose of the foam disc during pre-treatment, do not
storage in screen 50 -
packaging clean or disinfect when assembled. The new foam disc can be sterilised
tray
at the same time.
Procedure A, fitted See corresponding The stopper used must be removed during pre-treatment and replaced
Fitted to instrument 1
to instrument instrument. with a new stopper either before or after automated cleaning/disinfection.
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Re-Processing in Line with DIN EN ISO 17664/AAMI ST81
Possible damage/risks if
Instrument/product Material Special notes on cleaning/sterilisation Reusability maintenance instructions are not
followed
RECIPROC instruments Please consult respective Directions for Use (see also www.RECIPROC.com).
Risk of contamination,
Paper points Paper For single use only
deformation, loss of absorbance.
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Instruction for the use of VDW instruments Part 2
For the protection of the patient’s airways we recommend to always work with a rubber dam!
1. Hand instruments
Indication for use: Root canal treatment
Contraindication: None known (short-term application)
Manufacturer: VDW GmbH
Instrument/product Application
K-Reamer Pushing/rotating motion (/reaming motion), max. 90° clockwise.
K-Files
Filing motion, max. 45° clockwise. Standard preparation methods, e.g. step back, step down, standardised method,
Flexicut Files
balanced force, etc.
C-PILOT Files
NiTi K-Files are for manual use only.
NiTi K-Files
Pushing and pulling motion without rotation. Rotating motion would cause the sharp blades to block.
Pushing and pulling motion without rotation. Rotating motion would cause the sharp blades to block. If the canal was
Hedstroem Files
enlarged with K-reamers, Flexicut or K-files, the following Hedstroem file should be one size smaller or equal.
MC instruments Pushing and pulling motion without rotation.
Barbed broaches (Exstirpation needles) Push into the canal and pull out following a rotating motion of approx. 180º.
Finger Spreader Lateral condensation of gutta-percha points. The spreader is placed between the points and pushed carefully in apical
NiTi Finger Spreader direction.
Finger Plugger Vertical condensation of gutta-percha points. Carefully condense the
Machtou Plugger gutta-percha points with the blunt instrument tip.
Pull on the instrument to check if it is firmly locked in the contra-angle. Note the instructions in the manufacturerer’s manual.
Instrument/product Application
Please consult respective Directions for Use.
Mtwo, FlexMaster
(also available at www.vdw-dental.com)
Please consult respective Directions for Use.
RECIPROC
(also available at www.vdw-dental.com)
K-Reamer Green contra-angle, max. 800 rpm.
Hedstroem files In yellow contra-angle only with 1/4 rotation, 450 – 800 rpm.
Green contra-angle, 450-800 rpm. High risk of perforation, therefore only to be used for the straight part of the canal.
Beutelrock reamer
Green contra-angle, to be used only for the straight part of the canal, due to high perforation risk.
Beutelrock enlarger Green contra-angle, 450-800 rpm. Use only to clear the canal access and to enlarge the coronal part.
Green contra-angle, 800-1,200 rpm
Peeso enlarger
To prepare the root canal access, to enlarge the coronal section and to create recesses for placing root posts.
Gates enlarger Green contra-angle, 800-1,200 rpm. To prepare the coronal part of the root canal before using files or K-reamers.
Green contra-angle. With the handpiece shut off, submerge root filler in filling material, insert root filler close to the apex,
Root canal filler type “L” and with max. 300 - 600 rpm rotate filling material into the canal whilst slowly withdrawing the instrument from the
canal.
Indication: adjustment of the working lenth of endo instruments, gutta-percha and paper points.
Contra-indications: none known.
Minifix measuring gauge Instruments: Place the stopper in the right-hand grove and adjust length by using the scale.
Gutta-percha points: Measure the length in the left recess and mark with notches on the point using tweezers.
Paper points: Measure the length in the left recess and mark with lateral creases.
Note: