Maintenance report
»Meat production«
Order confirmation maintenance:
OK Defects/To do
Yes No
I. Feed storage and feed supply
1.1 Silo
Check of the silo’s glass fibre structure . . . . . . . . . . . . . . . . . . . . . . . . . q q
No feed tracks on the floor due to leaks . . . . . . . . . . . . . . . . . . . . . . . . q q
System watertight, screwing accordingly . . . . . . . . . . . . . . . . . . . . . . . q q
Brackets tightly fastened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Leak test of the fill tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
1.2 FlexVey
If test run is possible/after repairs: check of direction of rotation . . q q
Wear and tear of the bends (age, mechanical abrasion) . . . . . . . . . . q q
Acoustic check (scratching or scraping sounds) . . . . . . . . . . . . . . . . q q
Regular and sufficient suspension points . . . . . . . . . . . . . . . . . . . . . . . q q
Suspensions tightly fastened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection tension bearing (bearings, breaks) . . . . . . . . . . . . . q q
1.3 Breather tube
Visual inspection breather tube
(fastening, damage caused by the weather) . . . . . . . . . . . . . . . . . . . . . q q
Function check breather tube (no clogging) . . . . . . . . . . . . . . . . . . . . . q q
1.4 FlexVey drive wear and tear
V-belt tension sufficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Check of shear pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
1.5 Empty/full sensor
Position of the sensors / distance to the feed pipe . . . . . . . . . . . . . . q q
Function check of the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check of the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check switch-off (time) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Cleanliness of the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
1.6 Feed level slide
All feed level slides installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
All feed level slides movable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Identical settings of all feed level slides on one chain levelt . . . . . . . q q
1.7 Hopper
FlexVey pipe centrally above hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Metal sheets in hopper undamaged . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Hopper without feed rests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Code-Nr.:
00-00-1514 1.8 Motors
Visual inspection of the motor (wear and tear) . . . . . . . . . . . . . . . . . . q q
Version: Leak test by means of test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
11/2016
Acoustic check (rumbling or scraping sounds) . . . . . . . . . . . . . . . . . . q q
1 / 5
OK Defects/To do
Yes No
II. Weighing system
2.1 Silo scale
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Check of the calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
2.2 Feed weigher
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Check of the calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
2.3 Bird weigher
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Check of the calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
2.4 Augermatic
Function check motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Check tension shaft and bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Check AFS sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
III. Water supply
3.1 Leakage
Test run of the water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Acoustic check of the water connection unit Belimo motor . . . . . . q q
3.2 Nipple drinkers
Visual inspection of nipples (no dripping) . . . . . . . . . . . . . . . . . . . . . . . q q
Drip cups undamaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Drip cups cleaned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
3.3 Filter
Check for clogging of the filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Leak test of the filter unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
3.4 Water pressure
Water pressure in normal range (low pressure 0.3-1.5 bars,
normal pressure 1.5-6.0 bars, high pressure 6.0-10.0 bars) . . . . . . . . q q
3.5 Ball tanks
Leak test of the ball tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Water column height in breather tube optimal . . . . . . . . . . . . . . . . . . . q q
3.6 Pressure regulators
Leak test of the pressure regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Water column height in breather tube optimal . . . . . . . . . . . . . . . . . . q q
3.7 Breather tube
Visual inspection of the breather tube
(no damage, no clogging, ball visible) . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Position and fastening of the breather tube . . . . . . . . . . . . . . . . . . . . q q
3.8 Rinsing system
Code-Nr.: Function check of the rinsing system . . . . . . . . . . . . . . . . . . . . . . . . . . q q
00-00-1514 3.9 Medicator and mixing tank
Function check of the medicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Version:
Function check of the mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
11/2016
Condition check of the mixing tank (no residues, no damage) . . . . . q q
2 / 5 Leak test of the mixing tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
OK Defects/To do
Yes No
3.10 Suspension
Visual inspection of the idler rollers (corrosion, wear and tear) . . . . q q
Visual inspection of the ropes (corrosion, wear and tear) . . . . . . . . . q q
IV. Climate
4.1 Climate
Even distribution of fresh air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
4.2 Climate sensors
Function check of the ammonia content sensor . . . . . . . . . . . . . . . . . q q
Function check of the negative pressure sensor . . . . . . . . . . . . . . . . . q q
Function check of the CO2 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check of the humidity sensor . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check of the temperature sensor . . . . . . . . . . . . . . . . . . . . . . q q
4.3 Fresh air inlets
Uniform opening of the fresh air inlets . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the ropes (corrosion, wear and tear) . . . . . . . . q q
Visual inspection of the spring (corrosion, wear and tear) . . . . . . . . q q
Function check of the limit switches / feedback . . . . . . . . . . . . . . . . . q q
Calibration of the limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
4.4 Ceiling inlets
Uniform opening of the ceiling inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the ropes (corrosion, wear and tear) . . . . . . . . q q
Visual inspection of the spring (corrosion, wear and tear) . . . . . . . . q q
Function check of the limit switches / feedback . . . . . . . . . . . . . . . . . q q
Calibration of the limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
4.5 Fogging Cooler
Function check of the FoggingCooler . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the nozzles (uniform fogging) . . . . . . . . . . . . . . . . q q
Visual inspection of the spraying direction . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the filter (clogging) . . . . . . . . . . . . . . . . . . . . . . . . . q q
Oil check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
4.6 Fresh air chimneys / exhaust air chimneys
Rotation of the fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Opening / closing of the closing flap . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Suspension of the drip tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Sufficient distance of the drip tray to the chimney opening . . . . . . . . . . q q
4.7 Fans / light trap
Rotation of the fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the light trap segments (condition) . . . . . . . . . . q q
4.8 Light filter
Leak test of the light filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
4.9 Shutter
Uniform opening / closing of the shutters . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the shutters (condition) . . . . . . . . . . . . . . . . . . . . q q
Code-Nr.: 4.10 Heating system
00-00-1514
Function check of the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Version: Visual inspection (position, condition) . . . . . . . . . . . . . . . . . . . . . . . . . . q q
11/2016 Flue gas analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
3 / 5
OK Defects/To do
Yes No
V. Electrical installation and control
5.1 Motors and drives
Setting protective motor switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
5.2 Visual inspection condition / function
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
5.3 Visual inspection control cabinet
Function check of the safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check of the alarm lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check of the control lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
5.4 Cleanliness, rodents, ventilation screen
… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
5.5 Lighting
Function check of the wall lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check of the ceiling lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check of the hose light system . . . . . . . . . . . . . . . . . . . . . . . . q q
Light phase settings (Viper) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
5.6 Software update
Possible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
5.7 Remote connection
Function check of the remote connection . . . . . . . . . . . . . . . . . . . . . . . q q
VI. Alarm functions
6.1 Alarm device
Function check of the alarm device . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Initial operation of the battery: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
6.2 Check of the alarm chains
Function check of the acoustic and visual alarms . . . . . . . . . . . . . . . q q
6.3 Simulation and check of different situations
Switch to emergency power and back . . . . . . . . . . . . . . . . . . . . . . . . . q q
6.4 Alarm thermostats, alarms
Function check of the alarm thermostats . . . . . . . . . . . . . . . . . . . . . . q q
Position of the thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
VII. System in general
7.1 The system is functioning and operates as intended.
... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
7.2 Visual inspection and function check
Correct opening and closing of the pop holes . . . . . . . . . . . . . . . . . . q q
Correct opening and closing of the shutters for the winter garden . q q
Correct opening and closing of the nests . . . . . . . . . . . . . . . . . . . . . . q q
Correct opening and closing of the folding grilles . . . . . . . . . . . . . . . . q q
Visual inspection of the perches (condition, fastening) . . . . . . . . . . . q q
Visual inspection of the corrosion damage . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the nest and litter mats . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the nest curtains . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Code-Nr.:
00-00-1514
Version:
11/2016
4 / 5
OK Defects/To do
Yes No
7.3 Litter reduction system
Visual inspection of the wire rope (corrosion, wear and tear) . . . . . q q
Visual inspection of the rope idler unit (corrosion, wear and tear) . q q
Visual inspection of the idler roller (corrosion, wear and tear) . . . . . q q
Visual inspection of the rope tension . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Visual inspection of the scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
7.4 Net curtain and cross partitions
Visual inspection of the net curtains and cross partitions . . . . . . . . . q q
7.5 Pop holes to the winter garden
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Function check (opening / closing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
7.6 Documentation
Manuals available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Maintenance board available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Wiring diagram available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q q
Installation Customer‘s
checked by: signature:
Date, Signature Date, Signature
Code-Nr.:
00-00-1514
Version:
11/2016
5 / 5
