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SMAW Welding Procedure Spec for IOCL

This document provides a welding procedure specification (WPS) for manual, automatic, and semi-automatic shielded metal arc welding (SMAW) of carbon steel piping. It specifies the base metals, joint designs, filler metals, preheat and interpass temperatures, welding positions, techniques, and sequencing to be used. Electrodes between 2.5-4mm shall be used with direct current of electrode positive polarity at currents of 80-220 amps and voltages of 18-28 volts. Welding shall progress uphill or downhill in multiple stringer beads per side.

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413 views2 pages

SMAW Welding Procedure Spec for IOCL

This document provides a welding procedure specification (WPS) for manual, automatic, and semi-automatic shielded metal arc welding (SMAW) of carbon steel piping. It specifies the base metals, joint designs, filler metals, preheat and interpass temperatures, welding positions, techniques, and sequencing to be used. Electrodes between 2.5-4mm shall be used with direct current of electrode positive polarity at currents of 80-220 amps and voltages of 18-28 volts. Welding shall progress uphill or downhill in multiple stringer beads per side.

Uploaded by

IOT ISPRL
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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  • Welding Procedure Specification (WPS) Basics
  • Technical Characteristics and Process Parameters

FORMAT No.

: P- 001 1/2

NCU + AU (EPCC-01),IOCL Panipat


WELDING PROCEDURE SPECIFICATION (WPS)

CONSORTIUM OF TEC JOB No.:


EIL Job No.: 6556 Date: 22-12-2006
TOYO AND L&T BA/0718
DESCRIPTION TOYO EIL
Inspector’s Name KM Mathew S Ravindran
Signature
Date

WPS No: Corresponding PQR No:


B3-1-1-001 Rev.0 TOYO/ACEL/PQR-001 Rev 0
NAME OF APPLICABLE JOB : PLANT UG/AG PIPING

WELDING PROCESS : SMAW TYPE : MANUAL, AUTOMATIC, SEMI AUTOMATIC


JOINTS (QW-402) BASE METALS (QW-403)

GROOVE DESIGN
ASTM /ASME API 5L GR B, A106 Gr B , A53 Gr B , A105,
A516 Gr 70, 515 Gr 70, A234 WPB
SINGLE/DOUBLE’V’, SINGLE/DOUBLE BEVEL P NO. : 1 Gr No 1 to P No .Gr No 1&2

SKETCH ATTACHED THICKNESS RANGE : 1.50 to 19.05 mm

BACKING : WITH BACKING (Back chip and weld) OTHER : DIA METER RANGE : ALL

FILLET RANGE : ALL

FILLER METALS (QW-404) PREHEAT (QW-406)

WELD METAL ANALYSIS A No. : 1 PREHEAT TEMP. : 100 C (Min)

FILLER METAL F No. F4 INTER PASS TEMP. : 2500C (Max)

SPECIFICATION No. : SFA -5.1 PREHEAT MAINTENANCE: NA

AWS NO. : E 7018 POST HEATING : NA

SIZE OF ELECTRODES: 2.5mm, 3.2mm, 4mm, Dia POST WELD HEAT TREATMENT :(QW-407) NA

SIZE OF FILLER WIRE : NA

MANUFACTURER :
ESAB India Ltd , D&H Secheron , Advani Oerlikon:

FLUX COMPOSITION : NA

PARTICLE SIZE : NA GAS (QW-408)

CONSUMABLE INSERT : NA SHIELDING GAS : NA

DRYING TEMP. OF ELECTRODE & FLUX: NA PERCENT COMPOSITON : NA

POSITION : (QW-405) FLOW RATE : NA

POSITION OF GROOVE : ALL GAS BACKING :NA

WELDING PROGRESSION : UPHILL / DOWNHILL TRAILING SHIELDING GAS COMPOSITION: N.A.

OTHER : OTHER :

FORM: P- 001 2/2


NCU + AU (EPCC-01), Panipat
WELDING PROCEDURE SPECIFICATION (WPS)
CONSORTIUM OF
EIL Job No.: 6556 TEC JOB No.: BA/0718 Date: 22-12-2006
TOYO AND L&T
DESCRIPTION TOYO EIL
Inspector’s Name KM Mathew S . Ravindran
Signature
Date
WPS No: Corresponding PQR No:
B3-1-1-001 Rev.0 TOYO/ACEL/PQR-001 Rev 0
ELECTRICAL CHARACTERISTICS (QW-409) METHOD OF BACK GOUGING :
I & E range as given below Chipping & Grinding
CURRENT : DC POLARITY : DCEP MULTI PASS OR SINGLE PASS (PER SIDE) :
SMAW : Electrode Positive MULTI PASS
TUNGSTEN ELECTRODE SIZE & TYPE: NA SINGLE OR MULTIPLE ELECTRODES :
SINGLE
TECHNIQUE:(QW-410) : STRING OR WEAVE BEAD
Stringer bead for Root, Weave bead for others.
(weaving not more than 3 times the Electrode
Dia)
ORIFICE OR GAS CUP SIZE : NA OSCILLATION : NA

INITIAL & INTER PASS CLEANING:


OTHER :
BRUSHING , GRINDING,CHIPPING.

WELDING SEQUENCE & PROCEDURE


ELECTRODE TRAVEL
BEAD DIA
WELD SEQUENCE classificatio AMPS VOLTS SPEED
No. mm
n cm / min
Root Pass -SMAW 1 E-7018 2.5,3.15 80-110 18-24 4-8
2nd pass -SMAW 2 E-7018 3.15,4.0 110-180 20-26 5 - 10
Balance Passes-SMAW 4 - ALL E-7018 4.0 140-220 22-28 6- 12
2nd side-SMAW ALL E-7018 4.0 140-220 22-28 6- 12

COMMENTS :

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