PRODUCT(S): Model Template PAGE 1 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Food Safety Plan
for
[Name of Food]
Developed by: _________[Name]___________ PCQI Date: _____________
Approved by:_______[Signature]___________ Plant Manager Date:
PRODUCT(S): Model Template PAGE 2 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Table of Contents
Company Overview .................................................................................................................... 3
Product Description .................................................................................................................... 3
Flow Diagram ............................................................................................................................. 4
Process Narrative ...................................................................................................................... 4
Hazard Analysis ......................................................................................................................... 5
Process Controls........................................................................................................................ 7
Food Allergen Controls .............................................................................................................. 9
Food Allergen Ingredient Analysis .......................................................................................... 9
Allergen Verification Listing ...................................................................................................10
Allergen Scheduling and Cleaning Implications .....................................................................10
Sanitation Controls ....................................................................................................................12
Cleaning and Sanitizing Procedure........................................................................................12
Hygienic Zoning .....................................................................................................................12
Environmental Monitoring for Sanitation Control Verification .................................................13
Supply-chain-applied Controls Program ....................................................................................14
Verification Procedures for Supply-Chain-Applied Control Ingredients ..................................12
Approved Suppliers for Ingredients Requiring a Supply-chain-applied Control ......................14
Receiving Procedure for Ingredients Requiring a Supply-chain-applied Control ....................14
PRODUCT(S): Model Template PAGE 3 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Company Overview
[Provide a brief description of the company. Consider listing members of the food safety team, if
you have one. Consider including a company organization chart and/or plant layout, if it helps
explain the food safety plan]
Product Description
Product Name(s)
Product Description, including
Important Food Safety
Characteristics
Ingredients
Allergens
Packaging Used
Intended Use
Intended Consumers
Shelf Life*
Labeling Instructions*
Storage and Distribution*
[*Provide information relevant to food safety]
PRODUCT(S): Model Template PAGE 4 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Flow Diagram
[A table format or other program can be used to develop a flow diagram for the product(s)
covered in this food safety plan. “Insert Shapes” can be used to add arrows in Word
documents.]
Process Narrative
[A text description of each step in the flow diagram can provide more food safety and/or control
information than can be shown easily in the flow diagram and [Link] understanding the
process]
PRODUCT(S): Model Template PAGE 5 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Hazard Analysis
Hazard identification (column 2) considers known or reasonably foreseeable hazards (i.e., potential
hazards) that may be present in the food because the hazard occurs naturally, the hazard may be
unintentionally introduced, or the hazard may be intentionally introduced for economic gain.
B = Biological hazards including bacteria, viruses, parasites, and environmental pathogens
C = Chemical hazards, including radiological hazards, food allergens, substances such as pesticides
and drug residues, natural toxins, decomposition, and unapproved food or color additives
P = Physical hazards include potentially harmful extraneous matter that may cause choking, injury or
other adverse health effects
(1) (2) (3) (4) (5) (6)
Ingredient/ Identify potential food Do any Justify your decision for column 3 What preventive control Is the
Processing Step safety hazards potential measure(s) can be applied preventive
introduced, controlled food safety to significantly minimize control
or enhanced at this hazards or prevent the food safety applied at
step require a hazard? this step?
preventive Process including CCPs,
control? Allergen, Sanitation,
Yes No Supply-chain, other Yes No
preventive control
B
C
P
B
C
P
B
C
P
B
C
P
P
B
C
P
B
C
P
B
C
P
B
C
P
B
C
P
B
C
P
PRODUCT(S): Model Template PAGE 6 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
PRODUCT(S): Model Template PAGE 7 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Process Preventive Controls
Process Monitoring
Critical
Control Hazard(s) Corrective Action Verification Records
Limits What How Frequency Who
Step
PRODUCT(S): Model Template PAGE 8 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
PRODUCT(S): Model Template PAGE 9 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Food Allergen Preventive Controls
Food Allergen Ingredient Analysis
Food Allergens in Ingredient Formulation
(market name)
(market name)
(market name)
Shellfish
Tree Nut
Peanut
Wheat
Fish
Milk
Egg
Soy
Allergens in
Raw Material Supplier’s
Name Supplier Precautionary
Labeling
NOTE:
The above format is an alternative for an allergen specific hazard analysis. If you choose to use a form like this, then
there is no need to duplicate allergen considerations in your hazard analysis chart. Duplication of information in
multiple forms can create extra work and may lead to inconsistencies.
Some organizations may even choose to do an ingredient hazard analysis that considers not only allergens, but also
other hazards. This may be a useful option for you.
How to Use the Chart
List all ingredients received in the facility. Identify allergens contained in each ingredient by reviewing ingredient labels
or contacting the manufacturer. Any allergens listed in “May contain” or other precautionary labeling on ingredients
should be listed in the last column and reviewed to determine if allergen labeling is needed on the finished product.
PRODUCT(S): Model Template PAGE 10 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Allergen Verification Listing
Product Allergen Statement Label Number
Allergen Scheduling and Cleaning Implications
Production Line Allergen Assessment
Intentional Allergens
(market name)
(market name)
(market name)
Shellfish
Tree Nut
Peanut
Wheat
Fish
Milk
Egg
Soy
Production
Product Name Line
Scheduling Implications:
[State the order in which products should be run to minimize allergen cross-contact. Consider adding when
alternate production practices may be permitted, including approval for this, if you wish.]
Allergen Cleaning Implications:
[Identify when cleaning to prevent allergen cross-contact is required]
How to Use This Form
Complete for each production line. Identify each allergen contained in each product produced on the
line. Identify any allergens unique to a specific product, then indicate scheduling information (i.e., run
unique allergens last) and allergen cleaning information (i.e., full allergen clean before running products
without the allergen.
PRODUCT(S): Model Template PAGE 11 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Allergen Monitoring
Control Hazard(s) Criterion Corrective Action Verification Records
Step What How Frequency Who
PRODUCT(S): Model Template PAGE 12 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Sanitation Preventive Controls
Cleaning and Sanitizing Procedure
Location
Purpose
Frequency
Who
Procedure
Monitoring
Corrections
Records
Verification
activities
Hygienic Zoning
[Insert simple facility layout, indicating flow of material to aid common understanding and visualization.]
Location
Purpose
Frequency
Who
Procedure
Monitoring
Corrections
Records
Verification
activities
PRODUCT(S): Model Template PAGE 13 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Environmental Monitoring for Sanitation Control Verification
Purpose
Sample
identification
Sampling
procedure
Laboratory
Test conducted
Interpretation of
results
Action of a
negative result
Corrective
action for a
positive result
PRODUCT(S): Model Template PAGE 14 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
Supply-chain-applied Preventive Controls Program
Verification Procedures for Supply-Chain-Applied Control Ingredients
Ingredient 1:
Hazards requiring a
supply-chain-applied
control
Preventive controls
applied by the supplier
Verification activities and
procedures
Records
Ingredient 2:
Hazards requiring a
supply-chain-applied
control
Preventive controls
applied by the supplier
Verification activities and
procedures
Records
Approved Suppliers for Ingredients Requiring a Supply-chain-applied Control
[this table is an alternative format to provide the information above]
Ingredient Approved Hazard(s) requiring Date of Verification Verification
(requiring Supplier supply-chain- Approval method records
supply-chain- applied control
applied control)
Receiving Procedure for Ingredients Requiring a Supply-chain-applied Control
[Document procedures used for receiving ingredients requiring a supply-chain-applied control.]