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HACCP Plan Template

This document provides a template for a food safety plan covering multiple pages. It includes sections for company overview, product description, flow diagram, process narrative, hazard analysis, process controls, food allergen controls, sanitation controls, and supply-chain controls. The hazard analysis section identifies potential biological, chemical and physical hazards at each step and determines whether preventive controls are needed. Sections on process controls, food allergen controls and sanitation controls provide details on monitoring, corrective actions and record keeping for different preventive control measures.

Uploaded by

Aine Gatdula
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© © All Rights Reserved
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0% found this document useful (0 votes)
1K views14 pages

HACCP Plan Template

This document provides a template for a food safety plan covering multiple pages. It includes sections for company overview, product description, flow diagram, process narrative, hazard analysis, process controls, food allergen controls, sanitation controls, and supply-chain controls. The hazard analysis section identifies potential biological, chemical and physical hazards at each step and determines whether preventive controls are needed. Sections on process controls, food allergen controls and sanitation controls provide details on monitoring, corrective actions and record keeping for different preventive control measures.

Uploaded by

Aine Gatdula
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
  • Company Overview
  • Flow Diagram
  • Hazard Analysis
  • Process Preventive Controls
  • Food Allergen Preventive Controls
  • Sanitation Preventive Controls
  • Environmental Monitoring for Sanitation Control Verification
  • Supply-chain-applied Preventive Controls Program

PRODUCT(S): Model Template PAGE 1 of 14

PLANT NAME: ISSUE DATE 3/07/2019


ADDRESS: SUPERSEDES 3/30/2016

Food Safety Plan


for
[Name of Food]

Developed by: _________[Name]___________ PCQI Date: _____________


Approved by:_______[Signature]___________ Plant Manager Date:
PRODUCT(S): Model Template PAGE 2 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Table of Contents
Company Overview .................................................................................................................... 3
Product Description .................................................................................................................... 3
Flow Diagram ............................................................................................................................. 4
Process Narrative ...................................................................................................................... 4
Hazard Analysis ......................................................................................................................... 5
Process Controls........................................................................................................................ 7
Food Allergen Controls .............................................................................................................. 9
Food Allergen Ingredient Analysis .......................................................................................... 9
Allergen Verification Listing ...................................................................................................10
Allergen Scheduling and Cleaning Implications .....................................................................10
Sanitation Controls ....................................................................................................................12
Cleaning and Sanitizing Procedure........................................................................................12
Hygienic Zoning .....................................................................................................................12
Environmental Monitoring for Sanitation Control Verification .................................................13
Supply-chain-applied Controls Program ....................................................................................14
Verification Procedures for Supply-Chain-Applied Control Ingredients ..................................12
Approved Suppliers for Ingredients Requiring a Supply-chain-applied Control ......................14
Receiving Procedure for Ingredients Requiring a Supply-chain-applied Control ....................14
PRODUCT(S): Model Template PAGE 3 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Company Overview
[Provide a brief description of the company. Consider listing members of the food safety team, if
you have one. Consider including a company organization chart and/or plant layout, if it helps
explain the food safety plan]

Product Description
Product Name(s)
Product Description, including
Important Food Safety
Characteristics
Ingredients

Allergens

Packaging Used

Intended Use

Intended Consumers

Shelf Life*

Labeling Instructions*

Storage and Distribution*

[*Provide information relevant to food safety]


PRODUCT(S): Model Template PAGE 4 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Flow Diagram
[A table format or other program can be used to develop a flow diagram for the product(s)
covered in this food safety plan. “Insert Shapes” can be used to add arrows in Word
documents.]

   

Process Narrative
[A text description of each step in the flow diagram can provide more food safety and/or control
information than can be shown easily in the flow diagram and [Link] understanding the
process]
PRODUCT(S): Model Template PAGE 5 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Hazard Analysis
Hazard identification (column 2) considers known or reasonably foreseeable hazards (i.e., potential
hazards) that may be present in the food because the hazard occurs naturally, the hazard may be
unintentionally introduced, or the hazard may be intentionally introduced for economic gain.
B = Biological hazards including bacteria, viruses, parasites, and environmental pathogens
C = Chemical hazards, including radiological hazards, food allergens, substances such as pesticides
and drug residues, natural toxins, decomposition, and unapproved food or color additives
P = Physical hazards include potentially harmful extraneous matter that may cause choking, injury or
other adverse health effects
(1) (2) (3) (4) (5) (6)
Ingredient/ Identify potential food Do any Justify your decision for column 3 What preventive control Is the
Processing Step safety hazards potential measure(s) can be applied preventive
introduced, controlled food safety to significantly minimize control
or enhanced at this hazards or prevent the food safety applied at
step require a hazard? this step?
preventive Process including CCPs,
control? Allergen, Sanitation,
Yes No Supply-chain, other Yes No
preventive control
B
C
P
B
C
P
B
C
P
B
C
P
P
B
C
P
B
C
P
B
C
P
B
C
P
B
C
P
B
C
P
PRODUCT(S): Model Template PAGE 6 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
PRODUCT(S): Model Template PAGE 7 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Process Preventive Controls


Process Monitoring
Critical
Control Hazard(s) Corrective Action Verification Records
Limits What How Frequency Who
Step
PRODUCT(S): Model Template PAGE 8 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016
PRODUCT(S): Model Template PAGE 9 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Food Allergen Preventive Controls


Food Allergen Ingredient Analysis
Food Allergens in Ingredient Formulation

(market name)

(market name)

(market name)
Shellfish
Tree Nut

Peanut
Wheat

Fish
Milk
Egg

Soy
Allergens in
Raw Material Supplier’s
Name Supplier Precautionary
Labeling

NOTE:
The above format is an alternative for an allergen specific hazard analysis. If you choose to use a form like this, then
there is no need to duplicate allergen considerations in your hazard analysis chart. Duplication of information in
multiple forms can create extra work and may lead to inconsistencies.

Some organizations may even choose to do an ingredient hazard analysis that considers not only allergens, but also
other hazards. This may be a useful option for you.

How to Use the Chart


List all ingredients received in the facility. Identify allergens contained in each ingredient by reviewing ingredient labels
or contacting the manufacturer. Any allergens listed in “May contain” or other precautionary labeling on ingredients
should be listed in the last column and reviewed to determine if allergen labeling is needed on the finished product.
PRODUCT(S): Model Template PAGE 10 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Allergen Verification Listing


Product Allergen Statement Label Number

Allergen Scheduling and Cleaning Implications


Production Line Allergen Assessment
Intentional Allergens

(market name)

(market name)

(market name)
Shellfish
Tree Nut

Peanut
Wheat

Fish
Milk
Egg

Soy
Production
Product Name Line

Scheduling Implications:
[State the order in which products should be run to minimize allergen cross-contact. Consider adding when
alternate production practices may be permitted, including approval for this, if you wish.]

Allergen Cleaning Implications:


[Identify when cleaning to prevent allergen cross-contact is required]

How to Use This Form


Complete for each production line. Identify each allergen contained in each product produced on the
line. Identify any allergens unique to a specific product, then indicate scheduling information (i.e., run
unique allergens last) and allergen cleaning information (i.e., full allergen clean before running products
without the allergen.
PRODUCT(S): Model Template PAGE 11 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Allergen Monitoring
Control Hazard(s) Criterion Corrective Action Verification Records
Step What How Frequency Who
PRODUCT(S): Model Template PAGE 12 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Sanitation Preventive Controls


Cleaning and Sanitizing Procedure
Location

Purpose

Frequency

Who

Procedure

Monitoring

Corrections

Records

Verification
activities

Hygienic Zoning
[Insert simple facility layout, indicating flow of material to aid common understanding and visualization.]
Location

Purpose

Frequency

Who

Procedure

Monitoring

Corrections

Records

Verification
activities
PRODUCT(S): Model Template PAGE 13 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Environmental Monitoring for Sanitation Control Verification


Purpose

Sample
identification
Sampling
procedure

Laboratory

Test conducted

Interpretation of
results

Action of a
negative result

Corrective
action for a
positive result
PRODUCT(S): Model Template PAGE 14 of 14
PLANT NAME: ISSUE DATE 3/07/2019
ADDRESS: SUPERSEDES 3/30/2016

Supply-chain-applied Preventive Controls Program


Verification Procedures for Supply-Chain-Applied Control Ingredients
Ingredient 1:
Hazards requiring a
supply-chain-applied
control
Preventive controls
applied by the supplier
Verification activities and
procedures
Records

Ingredient 2:
Hazards requiring a
supply-chain-applied
control
Preventive controls
applied by the supplier
Verification activities and
procedures
Records

Approved Suppliers for Ingredients Requiring a Supply-chain-applied Control


[this table is an alternative format to provide the information above]
Ingredient Approved Hazard(s) requiring Date of Verification Verification
(requiring Supplier supply-chain- Approval method records
supply-chain- applied control
applied control)

Receiving Procedure for Ingredients Requiring a Supply-chain-applied Control


[Document procedures used for receiving ingredients requiring a supply-chain-applied control.]

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