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Converter Faults & Protection Guide

Faults in converter stations are caused by equipment malfunctions and insulation failures from external sources like lightning. The most common faults are arc backs, arc throughs, misfires, quenching failures, commutation failures, and short circuits. Protections like bypass valves, surge arresters, and smoothing reactors are used to mitigate faults and their effects. Overcurrent and overvoltage relays protect against faults and transients from switching, lightning, and converter issues.

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0% found this document useful (0 votes)
630 views24 pages

Converter Faults & Protection Guide

Faults in converter stations are caused by equipment malfunctions and insulation failures from external sources like lightning. The most common faults are arc backs, arc throughs, misfires, quenching failures, commutation failures, and short circuits. Protections like bypass valves, surge arresters, and smoothing reactors are used to mitigate faults and their effects. Overcurrent and overvoltage relays protect against faults and transients from switching, lightning, and converter issues.

Uploaded by

rakesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CONVERTER

FAULTS &
PROTECTION
INTRODUCTION

Faults in DC
systems are In a
caused by converter
station
the malfunction of
the equipment and
controllers Valves are the
most critical
equipment
The failure of insulation needed to be
caused by external protected
sources such as
lightning ,pollution etc…
CONVERTER FAULTS
Arc backs

Faults due to
malfunctions of valves Arc through
and controllers
Misfire

Types of Converter
Faults Quenching or Current
Extinction

Commutation Failure

Short Circuits in
converter station
ARC BACKS
In this phenomena the
Hence conduction
valve losses its capability
takes place in reverse
to block in the reverse
direction also
direction

When this fault is detected


we need to block the This is non-self clearing
converter valves and open fault
the backup AC breaker

This can be eliminated by


The bypass valve has
using a bypass valve
higher current rating
placed across converter
than ordinary valves
bridge on the valve side
ARC THROUGH
It is the failure to block a valve during a scheduled non conduction period

A malfunction in the gate pulse generator can fire a valve which is actually not
supposed to conduct, but is forward biased

This malfunction is mainly because of failure of


a) Negative grid pulse b) early occurrence of positive grid pulse

This fault mainly takes place at inverter station


MISFIRE

This takes place


This can occur Effects are
when the
in both rectifier commutation
required gate
and inverter failure and arc
pulse is missing
stations, but through. This is
and the
effects are more a self clearing
incoming valve
in inverter fault
fails to ignite
CURRENT EXTINCTION

This takes place


This fault may
when the current
cause
through a valve
overvoltage's to
reaches a value
take place in the
less than the
valve
holding current
COMMUTATION FAILURE
 It is nothing but the failure of the completion of
commutation before the reversal of commutating voltage
takes place.
 The minimum value of extinction angle is defined by

Ƴ=180-α-µ
 The overlap angle is a function of the commutation voltage
and the DC current.
 The reduction in voltage or increase in current or both can
result in an increase in the overlap angle and reduction of
Ƴ below Ƴmin.
 This gives rise to commutation failure.
 Consider the circuit shown above.
 Assuming initially valves 1 and 2 are conducting.

 Now because of increased DC current or decreased AC


voltage or any case valve 1 fails to extinguish.
 Therefore valve1 carries full link current and the current in
valve 3 becomes zero.
 Hence valve 3 extinguishes and valve 1 continues its
conduction .
 Next when valve 4 fires the short circuit of the bridge takes
place as valves in the same arm conducts.

 This causes the voltage across valve 5 to be negative


hence it does not conducts.

 Valve 4 gets extinguished and valve 6 is fired next.

 Hence the normal operation is retained back.

 Therefore it can be said that single commutation failure is


self clearing.
 The effects of single commutation failure are,
 There is no AC current for the period in which the two valves in
an arm are left conducting.
 The bridge voltage remains zero for a period exceeding 1/3 of a
cycle, during which the DC current tends to increase.
 Double commutation failure can also takes place in a
converter station.
 A commutation failure in a bridge can cause several
sequence commutation failures in the series connected
bridges.
 Hence the initial rate of rise of current has to be sufficiently
limited by connecting the smoothing reactor in the circuit.
SHORT CIRCUIT IN A BRIDGE
 This fault has very low probability of occurrence.

 As the valves are kept in a valve hall with air conditioning.

 They may sometime occur because of flashover in


bushings.

 This fault mostly occurs in rectifiers.


It compares
the rectified
PROTECTION AGAINST OVER C current on
URRENTS
the valve
side of
It provides basic converter
protection transformer
against faults in a to DC
converter current on
line side
smoothing
This is used as reactor
backup. The level
of overcurrent
required to trip This is mainly
must be set used to detect
higher than VGP the ground
to avoid tripping faults, such as
neutral faults.
 The faults producing overcurrents are classified into
3 categories:
 The first one being line faults. They occur frequently and
can be controlled by controlling the current.
 The second being the internal faults. They cause high
overcurrents. These are infrequent.
 The third fault may be commutation failure at inverters.
They occur quite frequently.
PROTECTION AGAINST OVER VOLTAGES
 The sources of over voltages in converter station are:

 Switching operations

 Lightning strokes

 Sudden load rejection

 Resonance between filter and system when suppressing lower


order harmonics.

 Symmetrical faults in AC yard

 Errors in voltage control

 Converter faults
SWITCHING OPERATIONS

 These over voltages are of short duration.

 Switching surges are on account of circuit breaker


operation while switching inductive and capacitive loads.

 Protection schemes:

 Using surge absorbers with circuit breakers.

 Using SF6 breakers.


LIGHTNING STROKES

 The primary cause of this over voltage is lightning strikes.

 These occur for a very short duration but causes more


damage to the system.

 Protection schemes:

 Using surge arresters and spark gaps.

 Using overhead ground wire.

 With the help of neutral grounding.


OTHER FAULTS

 Sudden load rejection,resonance,symmetrical faults in AC


yard and other causes temporary over voltages in the
system.

 This occurs at power frequency and lasts for a few


seconds.

 Protection schemes:

 Using surge over voltage relays and circuit breakers.

 Using fast acting static VAR sources.

 Using On Load Tap Changers.


SURGE ARRESTERS

 It is a device connected between a conductor and ground,


to protect the equipments against high voltage surges.

 It is also known as lightning arrestors.

 It diverts the lightning or switching surges from the


equipment towards the ground.

 Under normal operating voltage, the impedance offered by


a surge arrester is very high.

 As the current always chooses the low resistance path


equipment can perform in normal operation.
SURGE ARRESTERS CONTD…

 When an over voltage occurs it causes the drop in the


impedance of surge arrester.

 Thus the flow now will be through the surge arrester rather
than the main path.

 Two types of arresters are there:


 Gapless arresters
 Zinc oxide arresters

 Zinc oxide arrester is widely used as they have high


energy absorbing capability.
SMOOTHING REACTORS

 It is a high inductance coil connected in series with the


converter to reduce the ripple current on the DC side of the
system.

 Basically the DC current from the rectifier has harmonic


components called ripple.

 As SR is in series with rectifier whole load current flows


through it.

 Then their magnitude is reduced and current becomes


smoother.
CORONA ON DC LINES

 The phenomena of hissing sound, violet glow


accompanied with the production of ozone gas due to
ionization of air surrounding the conductor, when voltage
gradient exceed a particular value is called corona.

 In DC transmission system, due to the discharge a current


pulse is generated resulting in increase in power loss.

 The effects of corona are:


 Radio Interference
 Audible Noise
 Space charge field
RADIO INTERFERENCE
 It is also known as radio influence.

 It occurs in the band region of 0.5 to 1.6Mhz.

 In HVDC lines, RI effect is more in positive conductor rather


than in negative conductor.

 It is expressed in millivolts per meter.

 Mathematically it is expressed as
RI=25+10logn+10logr+1.5(g-go)

 In negative conductors the value of radio interference is lower by


20dB.
AUDIBLE NOISE
 The corona discharges from the conductor produce
compressions and rarefactions that are propagated
through the medium as acoustical energy.

 The portion of the acoustical energy spectrum that lies


within the sonic range is perceived as audible noise.The
sound level is expressed in decibels'.

 It is defined as
dB=20log(P/Pr)
where P= measured sound pressure
Pr= reference pressure level

 The positive polarity conductor is the primary source of AN.

Common questions

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Protection strategies against overvoltages include using surge absorbers with circuit breakers during switching operations, SF6 breakers, surge arresters, and spark gaps against lightning strokes . Surge arresters are placed between conductors and ground to divert overvoltage currents away from equipment, reducing risk from lightning and switching surges . Additionally, fast-acting static VAR sources and on-load tap changers help manage overvoltages from sudden load rejection and resonance phenomena . Collectively, these methods are effective because they address different overvoltage sources and dynamics, offering comprehensive protection.

Commutation failure primarily affects the converter's ability to maintain current flow, leading to potential disruptions in AC current and increasing DC current. When commutation fails, valves meant to extinguish continue conducting, causing the bridge voltage to remain zero for an extended period, leading to an increase in DC current . Furthermore, if unchecked, commutation failure can propagate to multiple series-connected bridges, affecting the initial current's rate of rise. This can necessitate additional smoothing reactors to limit these effects, underscoring the impact on system stability .

Converter faults in DC systems include arc backs, arc through, misfire, quenching or current extinction, and commutation failure. Arc back causes the valve to lose its capability to block in the reverse direction, leading to conduction in both directions; it requires blocking the converter valves and opening the backup AC breaker . Arc through happens when a valve fails to block during a non-conduction period due to gate pulse malfunctions, primarily occurring at inverter stations . Misfire involves the absence of a required gate pulse, leading to commutation failure; its effects are more pronounced in inverter stations . Current extinction occurs when the current through a valve drops below holding current, which may cause overvoltages . Commutation failure, self-clearing in single instances, occurs when commutation does not complete before voltage reversal, potentially leading to sequence failures if not managed .

Surge arresters protect equipment by providing a low-resistance path for overvoltage surges, such as those from lightning or switching operations, directing these surges safely into the ground . Under normal voltage conditions, their impedance is high to avoid interference with regular operations . Zinc oxide arresters are preferred due to their high energy absorption capability and do not rely on gaps, which makes them reliable in consistently protecting against surges. In contrast, gapless arresters provide continuous protection without the interrupting effect of gaps used in older technologies .

Smoothing reactors are high-inductance coils placed in series with converters to reduce the ripple component of the DC current output by rectifiers . By smoothing the ripple, these reactors enhance the quality of current flow, reducing harmonic disturbances that can affect the performance and stability of the DC system. Their inductance ensures that load current is streamlined, thus preventing potential side effects of current fluctuations on the overall electrical system .

Gate pulse system failures contribute to faults such as arc through and misfire by causing unintended valve conduction or inability to fire a valve, respectively. Arc through occurs when a malfunction in the gate pulse (either a premature positive pulse or failure of a negative pulse) triggers an unintended valve conduction during the non-conduction period . Misfire results from the absence of a necessary gate pulse, preventing proper valve ignition, which is self-clearing but can lead to commutation failure if recurrent . Preventive measures include improving the reliability and precision of gate pulse generators and monitoring pulse patterns to quickly address discrepancies.

Radio interference (RI) caused by corona discharge in DC systems challenges communication and control signal reliability, especially within the 0.5 to 1.6 MHz band range where it's most active . The interference is quantified using the formula RI = 25 + 10 log(n) + 10 log(r) + 1.5(g-go), representing the RI level in millivolts per meter . Mitigating these effects requires focusing on conductor design and placement to minimize corona inception, alongside strategic filtering and shielding to protect sensitive circuits from interference. This holistic approach helps reduce operational impacts and improve system resilience.

The primary risk of overcurrents in converter stations is equipment damage due to excessive current flow, which can lead to thermal degradation or outright failure . Protection methods include comparative measurements between rectified and smoothing reactor currents to detect anomalies. Overcurrent trips are configured to activate at levels set above normal operational variances to prevent unnecessary shutdowns, acting as a backup to manage ground faults and commutation failures . This layered approach ensures that overcurrents are effectively managed, thus preserving converter station integrity and functionality.

Corona discharge impacts DC transmission by causing power losses through the generation of additional current pulses and ionized air, which can affect conductor performance . Additionally, it produces radio interference (RI) and audible noise (AN), being more prominent on positive conductors . These phenomena contribute to operational inefficiencies and require careful management to minimize their impact on system performance and signal quality, posing challenges in maintaining effective and reliable transmission.

Lightning strokes can cause severe and rapid overvoltages in converter stations, potentially damaging sensitive equipment due to their high energy. The primary protection measure against such impacts is the use of surge arresters, designed to redirect surge currents safely into the ground, sparing the equipment . Additionally, grounding methods, including overhead ground wires and neutral grounding, enhance protections by offering alternative discharge paths . These measures are critical as they reduce the risk of catastrophic failures due to lightning impacts.

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