0% found this document useful (0 votes)
860 views11 pages

Waaree Energies LTD Post-Commissioning Checklist For 3kW Roof Top Project

The document provides a post-commissioning checklist for a 3kW rooftop solar project. It summarizes observations from inspecting the overall plant layout, PV modules, module mounting structure, cables, inverters, AC distribution box, earthing, lighting protection, and labeling. Some issues were identified including rust on module mounting structure, improper civil foundations, misalignment of modules, and earthing not completed for the module mounting structure. The checklist ensures that the solar project was installed according to design specifications and identifies any non-conforming issues.

Uploaded by

vvrrdy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
860 views11 pages

Waaree Energies LTD Post-Commissioning Checklist For 3kW Roof Top Project

The document provides a post-commissioning checklist for a 3kW rooftop solar project. It summarizes observations from inspecting the overall plant layout, PV modules, module mounting structure, cables, inverters, AC distribution box, earthing, lighting protection, and labeling. Some issues were identified including rust on module mounting structure, improper civil foundations, misalignment of modules, and earthing not completed for the module mounting structure. The checklist ensures that the solar project was installed according to design specifications and identifies any non-conforming issues.

Uploaded by

vvrrdy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

WAAREE ENERGIES LTD. Doc.

No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

1. INFORMATION ABOUT PROJECT:

Project Details : Rooftop 3kW


Site Address : Alwal, Hyderabad

CHECK LIST OF GENERAL INSPECTION :

Check Point Desirable Condition Observations

Overall Plant Layout Overall Plant Installation OK


should be as per PV Layout
Drawing, Equipment Layout
Drawing.
PV Module Visually PV Module should be OK
well finished and without any
physical damage.
PV Module Electrical Rating should be as OK
per the Design specifications. 325 Wp
PV Module The total No’s of the PV OK
Module should match to 325 X 10 = 3.25 KWp
overall rating of the Plant.
MMS Module Mounting Structure No sag or damage was found but there
should be fabricated with was rusting on few members
proper finishing without any
Sag, damage and proper
Galvanizing.

MMS MMS Assembly should be OK


done with proper size of Nut

Page 1 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

Bolts as per the design


specifications.
MMS The installation of MMS OK
should be as per the PV
Layout and measurements.
Cables The AC/DC/Solar cables OK
should be of reputed make
without any damage of
Insulation anywhere.
Cables The Cable Size and Inter OK
Connections should be as per
the Electrical Scheme.
Cables The Cable should be laid OK
through Cable Tray/Conduit
and should be dressed
properly.

Cables The Cable terminations should OK


be with proper size of Lugs
and Links as per the design
specifications and Indian
Electrical standards.
Inverters Inverters Rating should be as OK
per the Specifications
mentioned in the Design.
Inverters Inverters installations should OK
be as per the Equipment
Layout Drawing.
ACDB ACDB installations should be OK
as per the Equipment Layout
Drawing.
ACDB Incoming and Outgoing OK
Cables of ACCB should be of
proper rating as per the
Electrical Scheme.
ACDB The cable entries to ACDB OK
should be with proper size of
Page 2 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

Gland.
Earthing All non-current carrying parts MMS – NOT DONE
of Installation – MMS, ACDB INVERTER – DONE
Enclosure, Inverter Body AC COMBINER BOX - DONE
should be earthed properly
with adequate size of
Conductor as per the Design
specifications.
Lightening The PV Installation area Not provided
Protection should be covered with
protection of Lightening
strokes. (To be ensured).
Labelling/Identifica All Equipment and Component OK
tion Tags should be tagged with proper
labels / Identification Tags.
Cleanliness The PV Area and surrounding OK
of Equipment should be
Cleaned properly and It should
be without any non-usable
Parts/Debris.

Checklist for PV Module Mounting Structure & Civil foundation :

Check Point Desired Status Observations

MMS Quality All MMS Component and Rusting of steel was identified at few
Accessories should be with locations
Proper Galvanizing and
finished surface. There should
no extra Lumps on Surface
and should be finished with
uniform Galvanizing.

Page 3 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

Foundations The Foundations should be Depth of pedestal was just 100-150mm and
with the dimensions as per the there was no uniformity in pedestal sizes.
Design specifications. There
should be No crack on the
Foundations.

Columns were placed eccentrically.

Improper finishing too.

Page 4 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

MMS Installation The Installation should be as OK


per the Layout with and tilt
angle and Orientation as per
the Design specifications.

Tilt angle observed – 16 deg


MMS tightening and All parts should be joined and OK
Alignment Coupled with Proper size of
Nut Bolts and Washers. The
MMS should be tightened with
suitable Torque to meet the
design requirement. The
alignment should be done
after installations.

Checklist for PV Modules :

Check Point Desired Status Observations

Module All Modules should have OK


Specifications technical Specifications as per
the design requirement. The
rating and all Electrical
Parameters should be
matching to Electrical design.
The dimensions and Mounting
Holes should be matching to
MMS. All Modules should
conform to relevant IEC
Standards.

MMS Installation The Installation of Modules Misalignment in both directions within 10-20
should be done as per the mm

Page 5 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

Manufacturer’s guidelines and


should be installed on MMS
with proper nut bolts. It should
be properly aligned.

Connections of The MC4 Connectors should OK


PV Modules be crimped with proper tools
and interconnected with
tightness and correct polarity.
There should be No crack on
the Foundations.

Page 6 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

Checklist for Inverters :

Check Point Desired Status Observations

Inverter Installation Inverters are installed as per OK


manufacturer’s guidelines and
Equipment Layout drawing. Clear distance between Inverter and
Inverter unit is properly fastened Combiner box is close to 15cm.It has to
to floor/wall surfaces. be min 30cm as per specs.

Ventilation Sufficient ventilation is available OK


around the inverters (as per
manufacturer’s guideline).
Standards Inverters conform to relevant IEC OK
standards (or equivalent) as per
design document.

Page 7 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

Connections The connections for phase OK


sequence L1, L2, L3 and N (for
three-phase inverter) should be
in correct order. The Cable
should be of suitable Amp and
Voltage Rating as per design
document.
Ingress Protection The Inverter is for outdoor use so OK
It should have an IP rating of
IP65.
Earthing The Inverter body should be OK
earthed with the proper size of
Earthing cable/Conductor as
specified in Inverter Manual.
Cable Identity Proper labelling of all the cables OK
and components should be done.

Checklist for AC CB (AC Combiner Box) :

Check Point Desired Status Observations

ACCB Enclosure It should be IP54 with Canopy. OK


ACCB Component All MCBs and MCCBs should be OK
as per the design document.
ACCB Installation ACDB’s are properly fastened to OK
the ground/wall as per design
document. It should be Aligned
properly.
Ventilation The sufficient space should be OK
left surrounding to ACDB for the

Page 8 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

proper ventilation.
Accessibility The free space in front of ACDB OK
should be kept for the Operation
and Maintenance.
Earthing The ACDB Enclosure should be OK
earthed with the proper size of
Earthing cable/conductor as
specified by manufacturer.
Connection Incoming/Outgoing cables OK
should be properly connected as
per approved schematic
diagram. The connections for
phase sequence L1, L2 & L3
should be in proper order. All
cable terminations should be
done properly with Proper Lug
and Identity Tags. The proper
size of Cable Gland to be used
for all Incoming and Outgoing
Cables.

Page 9 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

Remarks :

1. Wi-fi router is not available in the site so remote monitoring system


configuration is still pending.
2. MMS earthing is not done.
3. Excessive dust on modules at site.This may cause generation loss.
4. Due to presence of water tank near the MMS, nearly 4 modules are affected
by shading. Hence, there can be generation loss.

Page 10 of 11
WAAREE ENERGIES LTD. Doc. No : -

Post-commissioning Checklist Rev. No. : 00

for 3kW Roof Top Project. Rev. Date : 25/01/2019

Page 11 of 11

You might also like